JP4900112B2 - Knee airbag device with column - Google Patents

Description

  The present invention relates to a column-attached knee airbag device that restrains an occupant's knee by inflating and deploying a knee airbag at the time of a collision.

  Conventionally, various knee-attached airbag devices have been proposed for the purpose of protecting the occupant's knee. For example, Patent Document 1 below discloses a so-called column-attached knee airbag device in which an airbag module is disposed in a column cover of a steering column.

In this column-attached knee airbag device, airbag doors are set at two locations on the left and right sides of the column cover. As a result, the knee airbag is inflated and deployed in the radial left and right directions around the steering column from the two left and right openings.
JP 2002-37003 A

  However, the above prior art may be difficult to adopt depending on the design of the instrument panel. That is, in recent years, vehicle designs have been diversified according to consumer needs, and various designs have been adopted for instrument panels. For this reason, in some vehicle models, the steering column may enter relatively deeply into an opening for inserting the steering column formed in the instrument panel. In such a case, in the case of the configuration in which the left and right airbag doors are deployed as in the prior art, the airbag door and the opening may interfere with each other. Note that this problem may also occur when a steering column employing a telescopic mechanism is stroked to the front of the vehicle as much as possible.

  In consideration of the above facts, the present invention has an object to provide a knee-attached airbag device that can appropriately deploy an airbag door even when a column cover of a steering column is relatively deeply inserted into an instrument panel. is there.

The invention of claim 1 covers a lower part of the rear end side of the steering column, and a column lower cover arranged in a state where a part of the vehicle front side enters into a column insertion opening formed in the instrument panel; A knee mounted on the steering column and installed in the column lower cover in the assembled state, stored in the folded state, and inflated and deployed by the gas supplied from the gas generating means disposed at a predetermined position. A column-attached knee airbag device comprising an airbag module including an airbag, wherein the column lower cover is divided in the column front-rear direction and the knee airbag is inflated and deployed. vehicle only column lower cover front undergoing inflation pressure of the column lower cover front Expand the column downward locking hole of the support wall provided in a square side as the expansion center, characterized in that.

According to a second aspect of the present invention, in the column-attached knee airbag device according to the first aspect, the front portion of the column lower cover has a column centered on a locking hole of a support wall provided on the vehicle front side of the front portion of the column lower cover. When deployed downward, it functions as a guide member that abuts and is supported by the lower edge of the column insertion opening to guide the inflation and deployment of the knee airbag.

  According to a third aspect of the present invention, there is provided the column-attached knee airbag device according to the first or second aspect, wherein the airbag module includes the gas generating means fixed to a column tube of a steering column, and the gas generating means. The knee airbag arranged in a folded state in the vicinity, and a flexible module case that covers the gas generating means and the knee airbag and is fixed to the column tube together with the gas generating means. Further, the front part of the column lower cover and the rear part of the column lower cover are connected via the module case.

According to a fourth aspect of the present invention, in the column-attached knee airbag device according to the third aspect, an end portion of the module case on the front side of the module case is provided in a locking hole of a support wall provided on the front side of the column lower cover. Is locked or connected to form a deployment center when the front portion of the column lower cover is deployed.

According to the first aspect of the present invention, the air bag module is disposed in the column lower cover that covers the lower part of the rear end side of the steering column. Is generated and supplied into the folded knee airbag. Thus, when the knee airbag is inflated and the bag inflation pressure acting on the front portion of the column lower cover reaches a predetermined value, the front portion of the column lower cover is locked to the support wall provided on the vehicle front side of the front portion of the column lower cover. The knee airbag is inflated and deployed to the occupant's knee side. As a result, the occupant's knees are restrained and protected.

  Here, in the case of the present invention, the column lower cover is disposed in a state where a part of the front side of the vehicle is inserted into a column insertion opening formed in the instrument panel. For this reason, when air bag doors are set on both side portions of the column cover as in the prior art described above and the left and right air bag doors are deployed, the left and right air bag doors are arranged on both side edges of the column insertion opening. It is considered that the deployment of the left and right airbag doors is hindered.

However, in the present invention, the column lower cover is divided in the longitudinal direction of the column, and only the front portion of the column lower cover that receives the bag inflation pressure is deployed at the center of the support wall provided on the front side of the column lower cover. Therefore, the deployment of the airbag door (that is, the front part of the column lower cover) is not hindered. Therefore, the knee airbag is rapidly inflated and deployed between the passenger's knees and the instrument panel as set.

According to the second aspect of the present invention, the front part of the column lower cover is developed to the lower side of the column around the locking hole of the support wall provided on the front side of the front of the column lower cover of the column lower cover. At this time, it is brought into contact with and supported by the lower edge portion of the column insertion opening. Thus, the front part of the column lower cover functions as a guide member by maintaining a state like a slide, and guides the inflation and deployment of the knee airbag.

  According to the third aspect of the present invention, the airbag module includes a flexible module case in addition to the gas generating means and the knee airbag. This flexible module case is fixed to the column tube together with the gas generating means, and the front part of the column lower cover and the rear part of the column lower cover which are divided by the module case in the longitudinal direction of the column are connected. When deployed, the front part of the column lower cover will not fall off the steering column. Further, the unfolding load acting on the front portion of the column lower cover can be transmitted (released) to the column tube side via the module case.

According to the fourth aspect of the present invention, the end of the module case on the vehicle front side is locked or connected to the locking hole of the support wall provided on the vehicle front side of the front portion of the column lower cover. Since the expansion center at the time of expansion of the front part of the column lower cover is formed, the structure is not complicated as compared with the case where the expansion center axis of the front part of the column lower cover is set separately.

  As described above, the knee-attached airbag device according to the first aspect of the present invention can appropriately deploy the airbag door even when the column cover of the steering column is relatively deeply inserted into the instrument panel. It has an excellent effect that

  In the knee-attached airbag device according to the second aspect of the present invention, the inflating and deploying operation of the knee airbag is guided by the front portion of the column lower cover, so that the inflating and deploying direction of the knee airbag is less likely to be shaken. It has the outstanding effect that the restraint performance of a knee part can be improved.

  According to a third aspect of the present invention, there is provided a column-attached knee airbag device that can prevent the front portion of the column lower cover from dropping off from the steering column when the front portion of the column lower cover is deployed, and the front portion of the column lower cover. It has an excellent effect that the load acting on the lower edge part of the column insertion opening of the instrument panel can be reduced by releasing the working deployment load to the column tube side.

  According to the fourth aspect of the present invention, the knee-attached airbag device with a column can simplify the structure of the center of deployment when the front portion of the column lower cover is deployed. It has an excellent effect that can be achieved.

  Hereinafter, an embodiment of a column-attached knee airbag device according to the present invention will be described with reference to FIGS. In these drawings, an arrow FR appropriately shown indicates the vehicle front side, an arrow UP indicates the vehicle upper side, and an arrow IN indicates the vehicle width direction inner side.

  FIG. 1 is a longitudinal sectional view showing the overall configuration of the column-attached knee airbag device according to this embodiment in the assembled state. FIG. 2 shows an exploded perspective view of the column-attached knee airbag device. 3 and 4 are perspective views showing the state before and after the expansion of the column lower cover in relation to the instrument panel.

  As shown in FIG. 1, the column-attached knee airbag device 10 is disposed at a lower portion on the rear end side of the steering column 12. As shown in FIG. 3, an opening 16 for inserting a steering column is formed on the driver's seat side of the instrument panel 14, and the steering column 12 is disposed in a state where the steering column 12 is tilted forward through the opening 16. . The opening 16 of the instrument panel 14 is formed in a substantially rectangular shape when viewed from the front. A column cover 18 that covers the rear end side of the steering column 12 is disposed at a position facing the opening 16 of the instrument panel 14 so as to protrude toward the cabin 19. The column cover 18 has a vertically divided structure, and includes a column upper cover 20 disposed on the upper side of the column and a column lower cover 22 disposed on the lower side of the column. The detailed structure of the column lower cover 22 will be described later.

  The steering column 12 according to the present embodiment is an electric steering column, and the steering column 30 is swung up and down around the swing center axis by the occupant's switch operation. And a telescopic mechanism for adjusting the front-rear position of the steering wheel 30 by sliding the steering wheel 30 in the column axis direction within a predetermined stroke range by a switch operation of the occupant. Note that the steering column is not necessarily provided with an electric tilt mechanism and a telescopic mechanism, and a steering column provided with a manual tilt mechanism and a telescopic mechanism may be used.

  As shown in FIG. 1, the steering column 12 includes a cylindrical column tube 26, and a steering main shaft 28 is rotatably supported on the shaft core portion of the column tube 26. The steering main shaft 28 is divided into two in the column axis direction, and the upper shaft 28A and the lower shaft (not shown) are connected by spline fitting. Accordingly, the upper shaft 28A can move relative to the lower shaft in the axial direction within a predetermined stroke range, but the upper shaft 28A cannot rotate relative to the lower shaft about the axis. It is. A steering wheel 30 to which a driver's steering force is applied is fixed to a rear end portion of the upper shaft 28A with a nut (not shown).

  The column tube 26 that covers the steering main shaft 28 is also divided into two in the column axial direction (double tube structure), and is disposed on the inner tube 36 disposed on the passenger side and on the opposite passenger side (steering gear box side). The outer tube 38 is connected by spline fitting. Further, the outer tube 38 has a diameter larger than that of the inner tube 36, and is a pipe-shaped instrument panel reinforcement (not shown) that is a high-strength and high-rigidity member that extends in the instrument panel 14 along the vehicle width direction. It is supported. The size relationship between the diameters of the outer tube 38 and the inner tube 36 may be reversed.

  A combination switch 40 is attached to the rear end portion of the inner tube 36 described above, and a bracket 42 is fixed at a position adjacent to the combination switch 40. As shown in FIG. 2, the bracket 42 includes a bracket upper part 42A extending in a direction perpendicular to the axis of the steering column 12, and a bent upper edge 42A of the bracket upper part 42A so as to extend in parallel with the axial direction of the steering column 12. Bracket lower portion 42B, and is formed in an L shape in a side view. The bracket 42 is made of metal, and a circular through hole 44 into which the steering column 12 can be inserted is formed in the bracket upper portion 42A. The bracket 42 is fixed at a predetermined position on the rear end side of the steering column 12 by inserting and welding the inner tube 36 of the column tube 26 into the through hole 44.

  The bracket lower part 42B is formed in a rectangular flat plate shape when viewed from the upper side of the column, and projects a predetermined length in the vehicle width direction. A pair of left and right mounting holes (bolt insertion holes) 46 are formed on both sides of the bracket lower portion 42B with the inner tube 36 interposed therebetween.

  The airbag module 48 of the column-attached knee airbag device 10 is attached to the inner tube 36 of the steering column 12 via the bracket 42 having the above-described configuration.

  The column-attached knee airbag device 10 includes an airbag module 48 constituting the main body and a column lower cover front portion 68 of the column lower cover 22 which will be described later as main components.

  The airbag module 48 includes an inflator 50 as a gas generating means disposed on the column rear end side in the assembled state, a knee airbag 52 disposed in a folded state on the column front side of the inflator 50, the inflator 50 and the folding And a cloth module case 54 that covers the knee airbag 52 in a state from the upper side of the column.

  The inflator 50 is formed in a substantially cylindrical shape, and is arranged with the vehicle width direction as a longitudinal direction. The inflator 50 may be a gas cylinder type in which high-pressure gas is enclosed, or a gas generating agent-enclosed type in which gas is generated by combustion. A pair of left and right bolts 56 are erected on the outer periphery of the assembled inflator 50.

  The knee airbag 52 is folded by bellows folding, but may be folded by roll folding, or may be folded in combination. The inflator 50 and the folded knee airbag 52 are covered with a protective cloth 58, so that the folded knee airbag 52 is held so as not to collapse.

  Further, the module case 54 is cut into a rectangular shape, and a long locking metal fitting 60 is attached to each of the front end edge and the rear end edge thereof. The locking metal fitting 60 is configured by a strip-like base portion 60A and a plurality of hooks 60B integrally formed at a predetermined interval from the lower edge of the base portion 60A. The hook 60B is bent in an L shape in a side view and is formed by cutting and raising, but may be formed as a separate part. A pair of left and right bolt insertion holes 62 through which bolts 56 standing from the inflator 50 can be inserted are formed in the vicinity of the rear end edge of the module case 54.

  When the air bag module 48 is assembled to the bracket lower part 42B, a pair of left and right bolts 56 erected from the outer peripheral upper part of the inflator 50 are a pair of bolt insertion holes 62 of the module case 54 and a pair of mounting holes of the bracket lower part 42B. The airbag module 48 is fixed to the bracket lower portion 42B by being inserted into the column 46 in this order from the lower side of the column and screwing the nut 64 into the penetrating end of the bolt 56 from the upper side of the column.

  Here, the column lower cover 22 that covers the airbag module 48 described above is divided into two in the front-rear direction in the column axial direction. That is, the column lower cover 22 is located on the column rear side and is disposed on the column front side adjacent to the column lower cover rear portion 66 and the column lower cover rear portion 66 shorter than the column lower cover front portion 68 in the column axial direction. It is divided into a column lower cover front portion 68 whose length in the column axial direction is longer than the length of the airbag module 48 in the column axial direction.

  The column lower cover rear portion 66 is open in two directions, ie, the column upper side and the column front side. The column lower cover rear portion 66A has a U-shaped rear wall portion 66A, a rectangular flat bottom wall portion 66B, and a pair of left and right sides as viewed in the column axial direction. Side wall portion 66C. Further, a rear side support wall 72 in which a plurality of locking holes 70 are formed at predetermined intervals in the vehicle width direction is integrally formed on the front end edge side of the bottom wall portion 66B. The rear side support wall 72 is erected so as to face the rear wall portion 66A, and is set to a height lower than the height of the central portion of the rear wall portion 66A.

  On the other hand, the column lower cover front portion 68 has a U-shaped cross section along the vehicle width direction. The column lower cover front portion 68 is open in three directions, ie, the column upper side, the column front side, and the column rear side, and includes a rectangular flat plate-like bottom wall portion 68A and a pair of left and right side wall portions 68B. When the column lower cover 22 is configured by integrating the column lower cover rear part 66 and the column lower cover front part 68 in the longitudinal direction of the column, the side walls are arranged so that the joints of the two are coincident and the design surfaces of the two are continuous. The heights of the portions 66C and 68B, the width direction dimensions of the bottom wall portions 66B and 68A, and the like are set. A front side support wall 74 having the same configuration as that of the rear side support wall 72 is also erected in parallel on the front end edge side of the bottom wall portion 68A of the column lower cover front portion 68.

  The rear hook 60B is locked in the locking hole 70 of the rear side support wall 72 of the column lower cover rear portion 66 described above, and the front side of the locking hole 70 of the front side support wall 74 of the column lower cover front portion 68 is locked. By engaging the hook 60 </ b> B, the column lower cover rear portion 66 and the column lower cover front portion 68 are supported by the bracket 42 via the module case 54.

  A locking portion such as a resin claw (not shown) is formed at one of the joints between the column lower cover rear portion 66 and the column lower cover front portion 68 described above, and a recess or the like at which the locking portion is locked is formed at the other joint. A locked portion is formed. As a result, when the column-attached knee airbag device 10 is activated and the column lower cover front portion 68 is deployed, the locking state between the locking portion and the locked portion is released. And the locked portion are not inadvertently released.

(Operation and effect of this embodiment)
Next, the operation and effect of this embodiment will be described.

  When a vehicle equipped with the column-attached knee airbag device 10 configured as described above collides with the front, the state is detected by a collision detection means (not shown), and a detection signal is output to the airbag ECU. When the airbag ECU determines that the airbag is activated, the airbag device on the driver's seat is activated, the airbag for the driver's seat is inflated on the steering wheel 30, and the knee-attached airbag device 10 is also activated. Is done. That is, a predetermined current is passed through the inflator 50 of the column-attached knee airbag device 10 to activate the inflator 50. Thereby, gas is generated from the inflator 50, and the gas is supplied into the knee airbag 52 stored in a folded state, and is inflated.

  Thereby, the bag inflation pressure acts on the bottom wall portion 68A of the column lower cover front portion 68 in the state shown in FIG. 3 serving as an airbag door, and when the bag inflation pressure reaches a predetermined value, the front portion of the column lower cover As shown in FIG. 4, the column lower cover front portion 68 is developed by releasing the locked state between the locking portion and the locked portion set at the joint between the column 68 and the column lower cover rear portion 66. When the front side support wall 74 and the front side hook 60B of the module case 54 are engaged with each other, the entire column lower cover front portion 68 is set to the center of rotation (indicated by reference numeral P in FIG. 1). Expanded downward. The column lower cover rear portion 66 is held at the assembly position.

  As a result, the knee airbag 52 is inflated and deployed between the instrument panel 14 and the knees of the occupant, and the knee airbags 52 are restrained and protected by the knee airbag 52. Note that when the knee airbag 52 is deployed in the vehicle width direction, the rear end corner portions 68B ′ of the left and right side wall portions 68B of the column lower cover front portion 68 are elastically deformed in a direction away from each other (the knee airbag 52 Drowning so that deployment is not hindered).

  By the way, in the case of this embodiment, as shown in FIG. 3, a design in which the column cover 18 enters relatively deeply into the opening 16 of the instrument panel 14 is employed. As described above, since the steering column 12 of the present embodiment includes the telescopic mechanism, the occupant may operate the telescopic mechanism to move the steering wheel 30 to the front side of the column.

  In this case, when the airbag doors are set on both sides of the column cover as in the prior art described above and the airbag doors are deployed on the left and right sides, the left and right airbag doors are connected to the column insertion opening 16. It is conceivable that the side doors 16A interfere with each other and the deployment of the left and right airbag doors is hindered.

  However, in the present embodiment, the column lower cover 22 is divided in the column front-rear direction, and only the column lower cover front portion 68 that receives the bag inflation pressure is used as a locking portion between the locking hole 70 of the front support wall 74 and the hook 60B. Since the configuration is such that the column is deployed to the column lower side as the deployment center, the deployment operation of the column lower cover front portion 68 that is an airbag door is not hindered. Therefore, even if the column lower cover 22 of the steering column 12 enters the instrument panel 14 relatively deeply, the airbag door (column lower cover front portion 68) can be appropriately deployed. As a result, the knee airbag 52 can be quickly inflated and deployed between the passenger's knees and the instrument panel 14 as set.

  Further, the column lower cover front portion 68 has a lower edge of the opening portion 16 of the instrument panel 14 when the column lower cover front portion 68 is deployed to the column lower side with the engagement portion between the engagement hole 70 of the front side support wall 74 and the hook 60B being the development center. As shown in FIG. 4, the column lower cover front part 68 functions as a guide member by maintaining a state like a slide, so that the knee airbag 52 can be inflated and deployed. To guide. Therefore, the inflating and deploying direction of the knee airbag 52 is hardly shaken from the aimed direction, and as a result, the restraining performance of the occupant's knee can be improved.

  Further, in the present embodiment, the module case 54 is made of a flexible cloth, and is fastened to the bracket lower portion 42B using a bolt 56 erected on the inflator 50, and is divided back and forth using the module case 54. Since the column lower cover rear portion 66 and the column lower cover front portion 68 are connected, it is possible to prevent the column lower cover front portion 68 from falling off the steering column 12 when the column lower cover front portion 68 is deployed. Accordingly, it is possible to prevent or suppress the column lower cover front portion 68 from entering the inside of the instrument panel 14 (the vehicle front side) and causing a part of the knee airbag 52 to expand (escape) to the inside of the instrument panel 14. . Furthermore, the developed load acting on the column lower cover front portion 68 can be transmitted (released) to the column tube 26 side via the module case 54. As a result, the load acting on the lower edge 16B of the opening 16 for inserting the column of the instrument panel 14 can be reduced, and the lower edge 16B of the opening 16 can be prevented or suppressed from being damaged. .

  Further, the hook 60B of the module case 54 is locked to the locking hole 70 of the front side support wall 74 to connect the two, and the portion is used as a deployment center when the column lower cover front portion 68 is deployed. Therefore, the structure can be simplified as compared with the case where the development center axis of the column lower cover front portion 68 is separately set. As a result, cost reduction and weight reduction of the column-attached knee airbag device 10 can be achieved.

[Supplementary explanation of the above embodiment]
(1) In the above-described embodiment, the column-attached knee airbag device 10 is described to operate at the time of a frontal collision. However, the present invention is not limited to this, and a collision prediction unit such as a pre-crash sensor is mounted on the vehicle. If a collision is predicted by the prediction means, the column-attached knee airbag device may be operated.

  (2) In the above-described embodiment, the front support wall 74 to which the hook 60B of the module case 54 is locked corresponds to the “end portion on the vehicle front side” of the invention according to claim 1, However, the present invention is not limited to this, and a deployment center axis of the column lower cover front portion 68 may be separately provided in the vicinity of the formation position of the front support wall 74. For example, the development center axis may be set by extending the bracket lower portion 42B of the bracket 42 to the column front side.

It is a longitudinal cross-sectional view which shows the whole structure in the assembly | attachment state of the column-attached knee airbag apparatus which concerns on this embodiment. FIG. 2 is an exploded perspective view of the column-attached knee airbag device shown in FIG. 1. It is a perspective view which shows the state before expansion | deployment of a column lower cover by the relationship with an instrument panel. It is a perspective view which shows the state after the expansion | deployment of a column lower cover in relation to an instrument panel.

Explanation of symbols

10 Knee airbag device with column 12 Steering column 14 Instrument panel 16 Opening (column insertion opening)
16B Lower edge 18 Column cover 22 Column lower cover 26 Column tube 42 Bracket 48 Airbag module 50 Inflator (gas generating means)
52 Knee Airbag 54 Module Case 56 Bolt 60B Hook 64 Nut 66 Column Lower Cover Rear 68 Column Lower Cover Front 70 Locking Hole 74 Front Side Support Wall (Front Front End of Column Lower Cover)

Claims (4)

A column lower cover that covers the lower part of the rear end side of the steering column and is arranged in a state where a part of the vehicle front side enters into a column insertion opening formed in the instrument panel;
A knee mounted on the steering column and installed in the column lower cover in the assembled state, stored in the folded state, and inflated and deployed by the gas supplied from the gas generating means disposed at a predetermined position. An airbag module configured to include an airbag;
A knee airbag device with a column,
The column lower cover is divided in the longitudinal direction of the column, and only the front portion of the column lower cover that receives the bag inflation pressure when the knee airbag is inflated and deployed is a support wall provided on the vehicle front side of the front portion of the column lower cover. Deploy to the lower side of the column with the locking hole as the deployment center,
A knee-attached airbag device with a column. The front portion of the column lower cover is in contact with the lower edge of the column insertion opening when the column lower cover is deployed to the lower side of the column with a locking hole in the support wall provided on the vehicle front side of the front portion of the column lower cover as a center. Functions as a guide member that is in contact with and supported to guide the inflation and deployment of the knee airbag;
The knee-attached airbag device with a column according to claim 1. The airbag module includes the gas generating means fixed to a column tube of a steering column, the knee airbag arranged in a folded state near the gas generating means, the gas generating means, and the knee airbag. A flexible module case that covers and is fixed to the column tube together with the gas generating means,
Furthermore, the column lower cover front part and the column lower cover rear part are connected via the module case,
3. A knee-attached airbag device with a column according to claim 1, wherein the column-attached knee airbag device is provided. The column lower cover by a vehicle front side end portion of the vehicle front side of the module case the engaging hole of the support wall provided in the front are locked or connected, expand upon deployment of the column lower cover front The center is formed,
The knee-attached airbag device with a column according to claim 3.

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