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JP4830618B2 - Coating device, painting method - Google Patents

Coating device, painting method Download PDF

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Publication number
JP4830618B2
JP4830618B2 JP2006130991A JP2006130991A JP4830618B2 JP 4830618 B2 JP4830618 B2 JP 4830618B2 JP 2006130991 A JP2006130991 A JP 2006130991A JP 2006130991 A JP2006130991 A JP 2006130991A JP 4830618 B2 JP4830618 B2 JP 4830618B2
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coating liquid
coating
cylindrical body
holder
liquid holder
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JP2007083225A (en
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優 我妻
紀孝 堀井
潤二郎 持地
渉 中林
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Coating Apparatus (AREA)
  • Moulding By Coating Moulds (AREA)
  • Discharging, Photosensitive Material Shape In Electrophotography (AREA)
  • Photoreceptors In Electrophotography (AREA)
  • Electrophotography Configuration And Component (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Description

本発明は、円筒体外周面への塗膜形成のための塗布装置、塗装方法に関する。 The present invention is a coating apparatus for forming a coating film on the cylinder outer peripheral surface about the painting how.

一般に、円筒体の外表面に塗膜を形成する方法としては、塗布液が貯留されている浸漬槽に円筒体を下降させ浸漬塗布する浸漬塗布方法や、垂直型塗布方法が知られている。   In general, as a method for forming a coating film on the outer surface of a cylindrical body, a dip coating method in which the cylindrical body is lowered and immersed in a dipping tank in which a coating solution is stored, and a vertical coating method are known.

しかしながら、浸漬塗布方法は、操作が簡便であるという利点を有するものの、塗布面に均一に塗布させるためには、浸漬槽上部の液面を平滑に保持し、浸漬槽内部の塗布液の流れを安定させるために、ゆっくり円筒体を浸漬する必要がある。そのため、浸漬に時間を要し、また被塗布面以外の円筒体内部に塗布液が塗布されることを防ぐために、円筒体内部を気密に保つ機構が必要である。仮に、円筒体内部を気密に保つ機構を設けても円筒体内部の一部に塗布液が付着することは避けられず、付着した塗布液を除去する行程が必要となり、さらに円筒体全体を浸漬するために多量の塗布液が必要であった。   However, although the dip coating method has the advantage that the operation is simple, in order to uniformly coat the coating surface, the liquid level at the top of the dip tank is kept smooth and the flow of the coating liquid inside the dip tank is reduced. In order to stabilize, it is necessary to dip the cylinder slowly. Therefore, it takes time to immerse, and in order to prevent the coating liquid from being applied to the inside of the cylindrical body other than the surface to be coated, a mechanism for keeping the inside of the cylindrical body airtight is necessary. Even if a mechanism for keeping the inside of the cylinder airtight is provided, it is inevitable that the coating liquid adheres to a part of the inside of the cylinder, and a process for removing the attached coating liquid is required, and further, the entire cylinder body is immersed. In order to do so, a large amount of coating solution was required.

一方、垂直型塗布方法は、開口部を有するリング状液漏れ防止用弾性体パッキングを保持するリング状塗布液容器を設け、前記弾性体パッキングの開口部に円筒体を挿入し、円筒体をリング状塗布液容器に対し、相対的に上方に移動させることによって、円筒体の外周面に塗布する方法であって、上記浸漬塗布方法に比べ、浸漬過程を省略することができるため生産性が向上し、円筒体内面に塗布液は付着しないため塗布液除去工程を要せず、さらに円筒体一本当たりの塗布液は少量で塗布可能であり、さらに円筒体をリング状塗布液溶液の開口部に連続的に挿入する連続塗布が可能であるなどの利点を有する。   On the other hand, in the vertical coating method, a ring-shaped coating liquid container that holds an elastic packing for preventing leakage of a ring-shaped liquid having an opening is provided, a cylindrical body is inserted into the opening of the elastic packing, and the cylindrical body is ringed. This is a method of applying to the outer peripheral surface of the cylindrical body by moving it relatively upward with respect to the liquid coating solution container, and the productivity can be improved because the dipping process can be omitted compared to the dip coating method. Since the coating liquid does not adhere to the inner surface of the cylindrical body, no coating liquid removing step is required. Further, the coating liquid per cylindrical body can be applied in a small amount, and the cylindrical body is opened to the ring-shaped coating liquid solution. There is an advantage that continuous application to be continuously inserted into the film is possible.

上述の垂直型塗布方法として、例えば、特許文献1には、中央部に円形孔が形成され前記円形孔の内径が拡大可能な弾性体パッキングを有する底壁と、円筒体が上下に貫通可能な円筒体貫通孔および円筒体貫通孔を閉塞する塗布容器開閉蓋を有する上壁と、前記底壁と上壁とを液密に接続側壁を有する塗布容器を用いて、塗布容器内の塗布液に浸っている円筒体外周面に順次塗布液を塗布していく塗布装置が提案されている。   As the above-described vertical coating method, for example, in Patent Document 1, a bottom wall having an elastic body packing in which a circular hole is formed in the center and the inner diameter of the circular hole can be expanded, and a cylindrical body can penetrate vertically. Using a coating vessel having a cylindrical through-hole and a top wall having a coating container opening / closing lid for closing the cylindrical body through-hole, and a bottom wall and a top wall that are liquid-tightly connected, a coating solution in the coating container is used. There has been proposed a coating apparatus that sequentially applies a coating solution to the outer circumferential surface of a immersed cylinder.

また、特許文献2には、上下の基支持具で円筒状基体の両端を支持し、一方上部と下部に開口部が設けられ下部側の開口部に液漏れ防止用のシール部材が設けられた塗工桶と円筒状基体を相対移動させ、塗工桶が塗工前待機時においても塗工桶内に塗工液をためた状態にしておき、塗工桶内に貯留されている塗工液に浸っている円筒体外周面に順次塗工液を塗工する塗工装置が提案されている。   Further, in Patent Document 2, both ends of the cylindrical base are supported by upper and lower base supports, one of which is provided with openings at the upper and lower portions, and a seal member for preventing liquid leakage is provided at the lower opening. Relatively move the coating basket and the cylindrical base so that the coating liquid stays in the coating tank even when the coating tank is in the standby state before coating, and the coating stored in the coating basket There has been proposed a coating apparatus that sequentially applies a coating liquid to the outer peripheral surface of a cylindrical body immersed in the liquid.

特開平11−188296号公報Japanese Patent Laid-Open No. 11-188296 特開2004−279918号公報JP 2004-279918 A

上記特許文献1,2に開示された塗布装置および塗工装置では、塗布容器の底部または塗工桶の下部に、塗布液または塗工液の液漏れ防止用の弾性体パッキングまたはシール部材が設けられている。   In the coating apparatus and the coating apparatus disclosed in Patent Documents 1 and 2 above, an elastic packing or seal member for preventing leakage of the coating liquid or coating liquid is provided at the bottom of the coating container or the lower part of the coating basket. It has been.

しかしながら、上記弾性体パッキングもシール部材も、完全に塗布容器底部または塗工桶下部からの液漏れを完全に防止することはできず、洩れた塗布液(または塗工液)が塗布(塗工)済み円筒状基体外周に付着して円筒状基体の外周表面の塗膜が不均一になるおそれがあった。   However, neither the elastic packing nor the seal member can completely prevent liquid leakage from the bottom of the coating container or the lower part of the coating basket, and the leaked coating liquid (or coating liquid) is applied (coating). ) There is a risk that the coating film on the outer peripheral surface of the cylindrical substrate becomes non-uniform due to adhesion to the outer periphery of the cylindrical substrate.

また、上記弾性体パッキングやシール部材が、塗布(塗工)済み円筒状基体外周と接触することによって、塗膜を傷つけて塗膜欠陥を招くおそれもある。   Further, when the elastic packing or the sealing member comes into contact with the outer periphery of the coated (coated) cylindrical substrate, the coating film may be damaged and a coating film defect may be caused.

さらに、連続して複数本塗布(塗工)する場合。弾性体パッキングやシール部材の厚み方向に付着した塗布液(塗工液)が固化または固着して、塗布(塗工)済み基体の外周表面の塗膜を不均一にするおそれがある。そのため、一定の塗布(塗工)本数毎に、弾性体パッキングまたはシール部材を洗浄する必要があり、作業が煩雑化するおそれがある。   Furthermore, when applying multiple coatings (coating) continuously. There is a possibility that the coating liquid (coating liquid) adhering to the thickness direction of the elastic body packing or the sealing member is solidified or fixed, and the coating film on the outer peripheral surface of the coated (coated) substrate becomes non-uniform. For this reason, it is necessary to clean the elastic packing or the sealing member for every fixed number of coating (coating), and the work may be complicated.

また、上記塗布容器または塗工桶内の塗布液(塗工液)の気液界面は、円筒状基体への塗布量(塗工量)と上記塗布容器または塗工桶内への塗布液(塗工液)の供給量により大きく上限変動し、その結果、塗布液(塗工液)が乾燥し、塗布容器または塗工桶内に生成した乾燥塗膜が剥がれて、この乾燥塗膜と塗布液(塗工液)とが同時に円筒状基体に塗布された結果、円筒状基体の塗膜欠陥の原因になるおそれがあった。   In addition, the gas-liquid interface of the coating liquid (coating liquid) in the coating container or coating basket is based on the coating amount (coating amount) on the cylindrical substrate and the coating liquid (coating liquid in the coating container or coating basket ( The upper limit fluctuates greatly depending on the supply amount of the coating liquid). As a result, the coating liquid (coating liquid) is dried, and the dry coating film generated in the coating container or coating basket is peeled off. As a result of applying the liquid (coating liquid) to the cylindrical substrate at the same time, there is a risk of causing coating film defects on the cylindrical substrate.

本発明は、上記課題に鑑みなされたものであり、均一な塗膜を生産性高く生成させることができる筒体外周面への塗膜形成のための塗布装置、塗装方法を提供する。 The present invention has been made in view of the above problems, the coating apparatus for forming a coating film on the cylindrical body outer peripheral surface can be produced a uniform coating film with high productivity, to provide a coating how.

本発明の塗布装置、塗装方法は、以下の特徴を有する。
(1)上部開口部と下部開口部とを有する塗布液保持具を有し、前記上部開口部および下部開口部に円筒体を貫通させ、前記円筒体を前記塗布液保持具に対して鉛直上方向に相対移動させることにより前記円筒体の外周面に塗布液を塗布する塗布装置において、前記塗布液保持具は、塗布液を供給する塗布液流路と、塗布液流路に連結した塗布液吐出スリットとを有しており、前記塗布液吐出スリットは、前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液保持具の内側面と円筒体の外周面との間に塗布液を充填し、かつ、前記下部開口部より下方に位置する前記円筒体外周面に塗布液を供給する供給手段を有する塗布装置である
Coating apparatus, coating how the present invention has the following features.
(1) A coating liquid holder having an upper opening and a lower opening is provided, a cylindrical body is passed through the upper opening and the lower opening, and the cylindrical body is vertically above the coating liquid holder. In the coating apparatus that applies the coating liquid to the outer peripheral surface of the cylindrical body by relatively moving in the direction, the coating liquid holder includes a coating liquid channel for supplying the coating liquid, and a coating liquid connected to the coating liquid channel The coating liquid discharge slit includes an inner surface of the coating liquid holder and an outer peripheral surface of the cylindrical body when the cylindrical body passes through the upper opening and the lower opening. And a supply means for supplying the coating liquid to the outer peripheral surface of the cylindrical body, which is filled with the coating liquid between the cylindrical openings and located below the lower opening .

(2)前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液保持具の内側面と円筒体の外周面との間に塗布液が充填され、かつ、前記塗布液保持具の上端部より塗布液がオーバーフローする、上記(1)に記載の塗布装置である (2) When the cylindrical body is passed through the upper opening and the lower opening, the coating liquid is filled between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body, and the coating is performed. The coating apparatus according to (1), wherein the coating liquid overflows from an upper end portion of the liquid holder .

(3)前記塗布液保持具または、前記塗布液保持具の構成部材の1つである上部塗布液保持具の一部が水平方向に移動可能な機構を有し、且つ前記上部塗布液保持具の内側面には、傾斜面が形成され、前記傾斜面を有する部分は、塗布液保持具の上部開口部および下部開口部に円筒体を挿入する際の誘い込み形状を有し、前記誘い込み形状は、前記ノズルまたはスリットより上方にしたがって、貫通される円筒体外周面との間隔が大きくなるように形成され、前記円筒体が前記開口部上方から前記開口部を貫通する際、前記円筒体下端部が前記誘い込み表面に接触することで、前記塗布液保持具または前記上部塗布液保持部が水平方向に移動して調芯を行う、上記(1)に記載の塗布装置である (3) The application liquid holder or a part of the upper application liquid holder which is one of the constituent members of the application liquid holder has a mechanism capable of moving in the horizontal direction, and the upper application liquid holder An inclined surface is formed on the inner side surface of the cover, and the portion having the inclined surface has a guiding shape when the cylindrical body is inserted into the upper opening and the lower opening of the coating liquid holder, and the guiding shape is The lower end portion of the cylindrical body is formed so that the distance from the outer peripheral surface of the cylindrical body to be penetrated increases from above the nozzle or the slit when the cylindrical body passes through the opening from above the opening. Is the coating apparatus according to (1), wherein the coating liquid holder or the upper coating liquid holding section moves in the horizontal direction to perform alignment by contacting the leading surface .

(4)前記上部開口部より貫通される円筒体を保持する円筒体保持具の外周面の少なくとも下端部には、円筒体の中心方向に一方極が向くように磁石が装着され、前記塗布液保持具の上部開口部付近の略全周内部または前記塗布液保持具の構成部材の1つである上部塗布液保持具の上部開口部付近の略全周内部には、前記円筒体内壁に装着された磁石に対し反力が働く方向に磁石が配置されて埋め込まれている、上記(3)に記載の塗布装置である (4) A magnet is attached to at least the lower end portion of the outer peripheral surface of the cylindrical body holder that holds the cylindrical body penetrating from the upper opening so that one pole faces in the center direction of the cylindrical body, and the coating liquid The cylindrical body wall is mounted in the substantially entire circumference near the upper opening of the holder or in the substantially entire circumference near the upper opening of the upper coating liquid holder that is one of the components of the coating liquid holder. It is a coating device as described in said (3) with which the magnet is arrange | positioned and embedded in the direction in which reaction force acts with respect to the made magnet .

(5)上部開口部と下部開口部とを有し、塗布液を供給する塗布液流路と、塗布液流路に連結した塗布液スリットとを有している塗布液保持具を有し、前記上部開口部および下部開口部に円筒体を貫通させ、前記円筒体を前記塗布液保持具に対して鉛直上方向に相対移動させることにより前記円筒体の外周面に塗布液を塗布する塗布方法において、前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液スリットを介して前記塗布液保持具の内側面と円筒体の外周面との間に塗布液を充填し、かつ、前記塗布液保持具の下部開口部より下方に位置する前記円筒体外周面に塗布液を連続または間欠的に供給しながら塗布する塗布方法である (5) having a coating liquid holder having an upper opening and a lower opening, having a coating liquid flow path for supplying a coating liquid, and a coating liquid slit connected to the coating liquid flow path; A coating method for applying a coating liquid to the outer peripheral surface of the cylindrical body by causing a cylindrical body to pass through the upper opening and the lower opening and moving the cylindrical body in a vertical upward direction relative to the coating liquid holder. When the cylindrical body is passed through the upper opening and the lower opening, the coating liquid is filled between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body through the coating liquid slit. And it is an application | coating method apply | coated, supplying a coating liquid continuously or intermittently to the said cylindrical body outer peripheral surface located below the lower opening part of the said coating liquid holder .

(6)前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液保持具の内側面と円筒体の外周面との間に塗布液が充填され、かつ、前記塗布液保持具 の上端部より塗布液がオーバーフローする、上記(5)に記載の塗布方法である (6) When the cylindrical body is passed through the upper opening and the lower opening, the coating liquid is filled between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body, and the coating is performed. The coating method according to (5) above, wherein the coating liquid overflows from the upper end of the liquid holder .

(7)前記塗布液保持具または、前記塗布液保持具の構成部材の1つである上部塗布液保持具の一部が水平方向に移動可能な機構を有し、且つ前記上部塗布液保持具の内側面には、傾斜面が形成され、前記傾斜面を有する部分は、塗布液保持具の上部開口部および下部開口部に円筒体を挿入する際の誘い込み形状を有し、前記誘い込み形状は、前記ノズルまたはスリットより上方にしたがって、貫通される円筒体外周面との間隔が大きくなるように形成され、前記円筒体が前記開口部上方から前記開口部を貫通する際、前記円筒体下端部が前記誘い込み表面に接触することで、前記塗布液保持具または前記上部塗布液保持部が水平方向に移動して調芯を行う、上記(5)に記載の塗布方法である (7) The coating liquid holder or a part of the upper coating liquid holder that is one of the constituent members of the coating liquid holder has a mechanism that can move in the horizontal direction, and the upper coating liquid holder An inclined surface is formed on the inner side surface of the cover, and the portion having the inclined surface has a guiding shape when the cylindrical body is inserted into the upper opening and the lower opening of the coating liquid holder, and the guiding shape is The lower end portion of the cylindrical body is formed so that the distance from the outer peripheral surface of the cylindrical body to be penetrated increases from above the nozzle or the slit when the cylindrical body passes through the opening from above the opening. Is the coating method according to the above (5), wherein the coating liquid holder or the upper coating liquid holding part moves in the horizontal direction to perform alignment by contacting the leading surface .

本発明の塗布装置、塗装方法によれば、円筒状基体の外周面に均一な塗膜を生産性高く生成させることができ、また外周表面に均一性の高い電子写真感光体を得ることができる。 Coating apparatus of the present invention, according to the coating how, a uniform coating film on the outer peripheral surface of the cylindrical substrate can be produced with high productivity and to obtain a high uniformity electrophotographic photoreceptor on the outer peripheral surface it can.

本発明の塗布装置、塗布方法の例を以下に示す。 Coating apparatus of the present invention, an example of the application how below.

なお、以下「塗布装置」は、電子写真感光体の製造装置および無端ベルトの製造装置を含む意味で用いることとする。また、以下「塗布方法」は、電子写真感光体の製造方法および無端ベルトの製造方法を含む意味で用いることとする。また、電子写真感光体の製造装置および製造方法において、以下に記載の「円筒体」は「電子写真感光体基体」と読み替えるとともに、無端ベルトの製造方法および製造方法では、以下に記載の「円筒体」は「円筒状の型」と読み替えるとともに、以下に記載の「塗布液」を「ベルト形成用溶液」と読み替えることとする。   Hereinafter, the “coating apparatus” is used to include an electrophotographic photoreceptor manufacturing apparatus and an endless belt manufacturing apparatus. Further, hereinafter, the “coating method” is used in the meaning including a method for producing an electrophotographic photosensitive member and a method for producing an endless belt. In the electrophotographic photosensitive member manufacturing apparatus and manufacturing method, “cylindrical body” described below is read as “electrophotographic photosensitive member substrate”, and in the endless belt manufacturing method and manufacturing method, the “cylindrical body” described below is used. “Body” is read as “cylindrical mold”, and “coating solution” described below is read as “belt forming solution”.

[実施の形態1]
本発明における実施の形態1に関し、塗布装置を例に取り、図1から図3を用いて以下に説明する。
[Embodiment 1]
The first embodiment of the present invention will be described below with reference to FIGS. 1 to 3 by taking a coating apparatus as an example.

図2に示すように、本実施の形態の塗布装置100は、上部開口部17aおよび下部開口部17bを有する塗布液保持具10と、塗布液保持具10を水平移動可能に支持するとともに円筒体を収納可能な円筒体収容容器30とを有し、塗布液保持具10の上部開口部17aと下部開口部17bに円筒体を貫通させ、円筒体を塗布液保持具10に対して鉛直上方向に相対移動させることにより円筒体の外周面に塗布液を塗布する塗布装置である。前記塗布液保持具10には、下部開口部17bより下方に位置する円筒体外周面に塗布液を供給する供給手段を有する。   As shown in FIG. 2, the coating apparatus 100 according to the present embodiment includes a coating liquid holder 10 having an upper opening 17a and a lower opening 17b, a cylindrical body that supports the coating liquid holder 10 so as to be horizontally movable. A cylindrical body container 30, and the cylindrical body is passed through the upper opening 17 a and the lower opening 17 b of the coating liquid holder 10, and the cylindrical body is vertically upward with respect to the coating liquid holder 10. Is a coating apparatus that applies the coating liquid to the outer peripheral surface of the cylindrical body by relative movement. The coating liquid holder 10 has supply means for supplying the coating liquid to the outer peripheral surface of the cylindrical body located below the lower opening 17b.

塗布液保持具10は、上部塗布液保持具12と下部塗布液保持具14とから構成され、上部塗布液保持具12と下部塗布液保持具14とを連結させることによって、塗布液流路20と塗布液吐出スリット18とが形成される。ここで、塗布液吐出スリット18は、後述するように、塗布液保持具10の上部開口部17aおよび下部開口部17bに貫通される円筒体外周面に対して、垂直に塗布液を吐出する。また、塗布液流路20は、図2に示すように、流路の径および流路を屈曲させることにより若干の圧損を生じさせ、これにより、塗布液吐出スリット18からの吐出量を一定に保つ。   The coating liquid holder 10 includes an upper coating liquid holder 12 and a lower coating liquid holder 14. By connecting the upper coating liquid holder 12 and the lower coating liquid holder 14, the coating liquid flow path 20. And a coating liquid discharge slit 18 are formed. Here, as will be described later, the coating liquid discharge slit 18 discharges the coating liquid perpendicularly to the outer peripheral surface of the cylindrical body penetrating the upper opening 17a and the lower opening 17b of the coating liquid holder 10. In addition, as shown in FIG. 2, the coating liquid flow path 20 causes a slight pressure loss by bending the flow path diameter and the flow path, thereby making the discharge amount from the coating liquid discharge slit 18 constant. keep.

さらに詳細に説明すると、下部塗布液保持具14には、円筒体外周面を塗工するための塗布液を供給する塗布液供給口16が少なくとも1つ設けられ、下部塗布液保持具14の上面には、塗布液供給口16から供給される塗布液を流通させる塗布液流路20を構成する一方溝が形成され、さらに、下部塗布液保持具14の下面には、空孔24が設けられている。   More specifically, the lower coating liquid holder 14 is provided with at least one coating liquid supply port 16 for supplying a coating liquid for coating the outer peripheral surface of the cylindrical body. Is formed with one groove that constitutes a coating liquid flow path 20 through which the coating liquid supplied from the coating liquid supply port 16 circulates. Further, a hole 24 is provided in the lower surface of the lower coating liquid holder 14. ing.

また、上部塗布液保持具12の下面には、上記塗布液流路20を構成する他方溝が形成され、さらに、上部塗布液保持具12の内側面には、傾斜面13が形成され、この傾斜面13を有する部分は、塗布液保持具10の上部開口部17aおよび下部開口部17bに円筒体を挿入する際の誘い込み形状となっている。   Further, the other groove constituting the coating liquid flow path 20 is formed on the lower surface of the upper coating liquid holder 12, and further, an inclined surface 13 is formed on the inner side surface of the upper coating liquid holder 12. The portion having the inclined surface 13 has a guiding shape when the cylindrical body is inserted into the upper opening 17a and the lower opening 17b of the coating liquid holder 10.

なお、塗布液保持具10は、一体型で形成されていてもよい。   The coating liquid holder 10 may be formed as an integral type.

一方、円筒体収容容器30は、円筒状容器35の開口部に、上記塗布液保持具10を水平移動可能に載置するための台座40が設けられ、台座40には、ボール34とボール34を回転可能に支持する受け32とからなるボールベアリングが、図1に示すように、例えば3個設けられ、ボールベアリングが互いに横断面の中心から60°の角度で設けられている。なお、ボールベアリングの個数は3個に限るものではなく、必要に応じて適宜個数を選択することが望ましい。また、円筒状容器35の開口部には、さらに、上記下部塗布液保持具14の空孔24内に枢着可能な突状体38と、突状体38を支持する支持台36とが設けられている。上記空孔24と突状体38および支持台36も、図1に示すように、例えば3組設けられ、これらはそれぞれ横断面の中心から60°の角度で設けられている。   On the other hand, the cylindrical body container 30 is provided with a pedestal 40 for mounting the coating solution holder 10 on the opening of the cylindrical container 35 so as to be horizontally movable. The pedestal 40 has a ball 34 and a ball 34. As shown in FIG. 1, for example, three ball bearings including a support 32 that rotatably supports the ball bearings are provided, and the ball bearings are provided at an angle of 60 ° with respect to the center of the cross section. Note that the number of ball bearings is not limited to three, and it is desirable to select the number as appropriate according to need. The opening of the cylindrical container 35 is further provided with a projecting body 38 that can be pivotally mounted in the hole 24 of the lower coating solution holder 14 and a support base 36 that supports the projecting body 38. It has been. As shown in FIG. 1, for example, three sets of the air holes 24, the protrusions 38, and the support bases 36 are provided, and these are provided at an angle of 60 ° from the center of the cross section.

また、図3に示すように、上部塗布液保持具12と下部塗布液保持具14とは、ボルト15により連結されている。例えば、図1に示すように、上部塗布液保持具12と下部塗布液保持具14とは、ボルト15により3個所で連結固定され、ボルト15は互いに横断面の中心から60°の角度で設けられている。また、図3に示すように、台座40と円筒状容器35もボルト33により連結されている。   Further, as shown in FIG. 3, the upper coating solution holder 12 and the lower coating solution holder 14 are connected by a bolt 15. For example, as shown in FIG. 1, the upper coating solution holder 12 and the lower coating solution holder 14 are connected and fixed at three locations by bolts 15, and the bolts 15 are provided at an angle of 60 ° from the center of the cross section. It has been. Further, as shown in FIG. 3, the base 40 and the cylindrical container 35 are also connected by a bolt 33.

また、上述した「誘い込み形状」は、円筒体上部のみ保持して円筒体を下降させる際に、円筒体の中心軸が、円筒体収容容器30の中心軸とずれた場合に、円筒体の中心軸を補正しながら、塗布液保持具10を円滑に貫通させ、円筒体収容容器30内に収納するために、塗布液保持具10に設けられている。さらに詳細に説明すると、円筒体を下降させた際に、誘い込み形状の傾斜面13に円筒体下端が当接することによって、上述した突状体38が空孔24内を移動するとともにボールベアリングも協動し、台座40上で塗布液保持具10は水平方向に微動する。さらに円筒体を下降させ、円筒体の下端が塗布液保持具10の傾斜面13に当接すると、上記同様に、台座40上で塗布液保持具10が水平方向に微動し、さらに上述の動作を繰り返しながら、円筒体の中心軸を補正しながら円筒体収容容器30へ円滑に誘導することができる。   In addition, the above-described “guiding shape” is the center of the cylindrical body when the central axis of the cylindrical body is shifted from the central axis of the cylindrical body container 30 when the cylindrical body is lowered while holding only the upper part of the cylindrical body. The coating liquid holder 10 is provided in the coating liquid holder 10 in order to smoothly penetrate the coating liquid holder 10 and store it in the cylindrical container 30 while correcting the axis. More specifically, when the cylindrical body is lowered, the lower end of the cylindrical body abuts on the inclined surface 13 of the guiding shape, so that the above-mentioned protruding body 38 moves in the hole 24 and the ball bearing also cooperates. The coating liquid holder 10 moves slightly on the base 40 in the horizontal direction. When the cylindrical body is further lowered and the lower end of the cylindrical body comes into contact with the inclined surface 13 of the coating liquid holder 10, the coating liquid holder 10 is finely moved in the horizontal direction on the pedestal 40 as described above, and the above-described operation is performed. By repeating the above, it is possible to smoothly guide to the cylindrical container 30 while correcting the central axis of the cylindrical body.

誘い込み形状の傾斜面の傾斜角度θは、図5に示すように、30°から70°の範囲であって、好ましくは45°から60°の範囲である。   As shown in FIG. 5, the inclination angle θ of the guiding-shaped inclined surface is in the range of 30 ° to 70 °, and preferably in the range of 45 ° to 60 °.

また、上部塗布液保持具12の形成は、図2に示す形状に限られるものではなく、図6に示す上部塗布液保持具19のように、傾斜面13に切り欠き部分を有するものであってもよい。後述するように、円筒体が塗布液保持具10内に貫通し、塗布作業を行っている場合、塗布液保持具10の内側面と円筒体外周面との間には、塗布液が満たされた状態になっている。したがって、上部塗布液保持具19の形成にすることによって、円筒体外周面と塗布液保持具10との間に、より多くの塗布液が存在することになり、そのため、円筒体外周面に付着した塗布液の乾燥防止効果がより向上する。   Further, the formation of the upper coating liquid holder 12 is not limited to the shape shown in FIG. 2, but has a notch portion on the inclined surface 13 as in the upper coating liquid holder 19 shown in FIG. May be. As will be described later, when the cylindrical body penetrates into the coating liquid holder 10 and the coating operation is performed, the coating liquid is filled between the inner surface of the coating liquid holder 10 and the outer peripheral surface of the cylindrical body. It is in the state. Therefore, by forming the upper coating liquid holder 19, more coating liquid exists between the outer peripheral surface of the cylindrical body and the coating liquid holder 10, and therefore adheres to the outer peripheral surface of the cylindrical body. The drying preventing effect of the applied coating solution is further improved.

また、上記上部開口部17aおよび下部開口部17bは、樹脂材料で形成されている、または樹脂材料で被覆されていることが望ましい。これにより、円筒体外周面と開口部との接触傷を防止することができる。   The upper opening 17a and the lower opening 17b are preferably made of a resin material or covered with a resin material. Thereby, the contact damage of a cylindrical body outer peripheral surface and an opening part can be prevented.

次に、本実施の形態の塗布装置の動作および本実施の形態の塗布方法について、図2および図4を用いて以下に説明する。   Next, operation | movement of the coating device of this Embodiment and the coating method of this Embodiment are demonstrated below using FIG. 2 and FIG.

まず、円筒体昇降機(図示せず)によって上部が保持された円筒体500を下降させていく。一方、塗布液保持具10の塗布液流路20には、塗布液60が連続または間欠的に供給され、塗布液吐出スリット18の開口が乾燥しない程度以上に、塗布液吐出スリット18の開口から連続または間欠的に塗布液が吐出され、塗布液保持具10の下部開口部17bより下方に塗布液が流出する(S100)。   First, the cylindrical body 500 whose upper part is held is lowered by a cylindrical body elevator (not shown). On the other hand, the coating liquid flow path 20 of the coating liquid holder 10 is supplied with the coating liquid 60 continuously or intermittently, so that the opening of the coating liquid ejection slit 18 does not dry out from the opening of the coating liquid ejection slit 18. The coating solution is discharged continuously or intermittently, and the coating solution flows out from the lower opening 17b of the coating solution holder 10 (S100).

塗布液保持具10の誘い込み形状により、円筒体500を下降させ、塗布液保持具10の上部開口部17aおよび下部開口部17bに貫通させて、円筒体収容容器30(図4に図示せず)内に収容していく。この円筒体の下降および収容動作中も、塗布液保持具10の塗布液流路20には、塗布液60が連続または間欠的に供給され、塗布液吐出スリット18より連続または間欠的に塗布液が吐出される。これにより、塗布液保持具10の内側面と円筒体500の外周面との間に塗布液が充填されていくとともに、塗布液保持具10の下部開口部17bより下方に塗布液が流出する。そして、円筒体500が最下端に到達した際には、上部開口部17aより下方に塗布液が流出することによって、下部開口部17bより下方に位置する円筒体500の外周面に塗布液が連続または間欠的に供給され、円筒体500の外周面が塗布液で濡れた状態となる(S102)。また、塗布液保持具10の内側面と円筒体500の外周面との間に塗布液が充填されることによって、円筒体500の外周面に付着した塗布液の乾燥を防止することができ、塗膜欠陥の発生を抑制することができる。   Due to the guiding shape of the coating liquid holder 10, the cylindrical body 500 is lowered and penetrated through the upper opening 17 a and the lower opening 17 b of the coating liquid holder 10, and the cylindrical body container 30 (not shown in FIG. 4). It will be housed inside. Even during the lowering and storing operation of the cylindrical body, the coating liquid 60 is continuously or intermittently supplied to the coating liquid flow path 20 of the coating liquid holder 10, and the coating liquid is continuously or intermittently supplied from the coating liquid discharge slit 18. Is discharged. As a result, the coating liquid is filled between the inner surface of the coating liquid holder 10 and the outer peripheral surface of the cylindrical body 500, and the coating liquid flows out from the lower opening 17 b of the coating liquid holder 10. When the cylindrical body 500 reaches the lowermost end, the coating liquid flows out downward from the upper opening 17a, so that the coating liquid continues to the outer peripheral surface of the cylindrical body 500 positioned below the lower opening 17b. Or it supplies intermittently and the outer peripheral surface of the cylindrical body 500 will be in the state wet with the coating liquid (S102). Further, by filling the coating liquid between the inner surface of the coating liquid holder 10 and the outer peripheral surface of the cylindrical body 500, it is possible to prevent drying of the coating liquid attached to the outer peripheral surface of the cylindrical body 500, Generation | occurrence | production of a coating-film defect can be suppressed.

次に、円筒体500が最下端に到達した後、円筒体500を上方に設定した速度で引き上げる。この引き上げ動作時においても、塗布液保持具10の塗布液流路20には、塗布液60が連続または間欠的に供給され、塗布液吐出スリット18より連続または間欠的に塗布液が吐出される。このとき、後述する式に基づき、円筒体500の外周面の塗布量を考慮しながら塗布液供給量を制御し、塗布液保持具10の内側面と円筒体500の外周面との間に塗布液が充満する状態以上、好ましくは塗布液保持具10の内側面と円筒体500の外周面との間の空間容積以上に塗布液が滞留するように塗布液を供給し、塗布液保持具10の上端部よりオーバーフローさせながら、塗布液保持具10の下部開口部17bより下方に塗布液を流出させる(S104)。なお、塗布液をオーバーフローさせることによって、塗布液保持具10の塗布液の液面高さを安定させるとともに、泡や異物の滞留を防止することができ、塗膜欠陥を抑制することができる。   Next, after the cylindrical body 500 reaches the lowermost end, the cylindrical body 500 is pulled up at a speed set upward. Even during this lifting operation, the coating liquid 60 is continuously or intermittently supplied to the coating liquid flow path 20 of the coating liquid holder 10, and the coating liquid is discharged from the coating liquid discharge slit 18 continuously or intermittently. . At this time, the application liquid supply amount is controlled in consideration of the application amount on the outer peripheral surface of the cylindrical body 500 based on the formula described later, and the coating is applied between the inner surface of the coating liquid holder 10 and the outer peripheral surface of the cylindrical body 500. The coating liquid is supplied so that the coating liquid stays in a state where the liquid is full or more, preferably more than the space volume between the inner surface of the coating liquid holder 10 and the outer peripheral surface of the cylindrical body 500, and the coating liquid holder 10 The coating liquid is allowed to flow downward from the lower opening 17b of the coating liquid holder 10 while overflowing from the upper end of the coating liquid (S104). In addition, by overflowing a coating liquid, while being able to stabilize the liquid level height of the coating liquid of the coating liquid holder 10, a bubble and a foreign material can be prevented from staying and a coating-film defect can be suppressed.

(数1)
湿潤膜厚(h)
≒(μU/ρg)1/2(0.94581(Ca)1/6−0.10685(Ca)1/2
(ただし、Ca≡μU/γ
μ:液粘度[Nsec/m
U:引き上げ(塗布)速度[m/sec]
ρ:液密度[kg/m
g:重力加速度[m/sec
γ:表面張力[N/m])
(Equation 1)
Wet film thickness (h)
≒ (μU / ρg) 1/2 (0.94581 (Ca) 1/6 -0.100685 (Ca) 1/2 )
(However, Ca≡μU / γ
μ: Liquid viscosity [Nsec / m 2 ]
U: Lifting (coating) speed [m / sec]
ρ: Liquid density [kg / m 3 ]
g: Gravity acceleration [m / sec 2 ]
γ: surface tension [N / m])

また、円筒体の外径d、長さLの塗布を行う場合の塗布液保持具への液供給条件は、
(数2)
Q[m/sec]>hπdL/U+(開口部より下方への液供給流量)
(ただし、U:引き上げ(塗布)速度[m/sec]
h:湿潤膜厚[m])
In addition, the liquid supply condition to the coating liquid holder when applying the cylindrical body with the outer diameter d and the length L is as follows:
(Equation 2)
Q [m 3 / sec]> hπdL 2 / U + (liquid supply flow rate downward from the opening)
(However, U: Lifting (coating) speed [m / sec]
h: wet film thickness [m])

上記いずれの出典も、J.Engg.Math.,16,209−221(1982),S.D.R.WILSONである。   All of the above sources are described in J. Engg. Math. 16, 209-221 (1982), S.A. D. R. WILSON.

これにより、塗布液保持具10の上部開口部17aより上方に位置する円筒体500の外周面には均一な塗膜62が形成される。   As a result, a uniform coating 62 is formed on the outer peripheral surface of the cylindrical body 500 positioned above the upper opening 17a of the coating liquid holder 10.

[実施の形態2]
本発明における実施の形態2に関し、塗布装置の例に取り、図7から図9を用いて以下に説明する。なお、上記実施の形態1と同じ構成には同じ符号を付しその説明を省略する。
[Embodiment 2]
The second embodiment of the present invention will be described below with reference to FIGS. In addition, the same code | symbol is attached | subjected to the same structure as the said Embodiment 1, and the description is abbreviate | omitted.

図8に示すように、本実施の形態の塗布装置は、上部開口部57aおよび下部開口部57bを有する塗布液保持具50と、塗布液保持具50を水平移動可能に支持するとともに円筒体を収納可能な円筒体収容容器30とを有し、塗布液保持具50の上部開口部57aと下部開口部57bに円筒体を貫通させ、円筒体を塗布液保持具50に対して鉛直上方向に相対移動させることにより円筒体の外周面に塗布液を塗布する塗布装置である。前記塗布液保持具50には、下部開口部57bより下方に位置する円筒体外周面に塗布液を供給する供給手段を有する。   As shown in FIG. 8, the coating apparatus according to the present embodiment includes a coating liquid holder 50 having an upper opening 57a and a lower opening 57b, and supports the coating liquid holder 50 so as to be horizontally movable and a cylindrical body. And a cylindrical body container 30 that can be stored. The cylindrical body is passed through the upper opening 57 a and the lower opening 57 b of the coating liquid holder 50, and the cylindrical body is vertically upward with respect to the coating liquid holder 50. This is a coating apparatus that applies a coating solution to the outer peripheral surface of a cylindrical body by relative movement. The coating liquid holder 50 has supply means for supplying the coating liquid to the outer peripheral surface of the cylindrical body located below the lower opening 57b.

塗布液保持具50は、上部外側塗布液保持具52と上部内側塗布液保持具55と下部塗布液保持具54とから構成され、上部外側塗布液保持具52と上部内側塗布液保持具55と下部塗布液保持具54とを連結させることによって、塗布液流路20と塗布液上部吐出スリット58とが形成される。なお、塗布液流路20は、図8に示すように、流路の径および流路を屈曲させることにより若干の圧損を生じさせ、これにより、塗布液上部吐出スリット58からの吐出量を一定に保つ。   The coating liquid holder 50 includes an upper outer coating liquid holder 52, an upper inner coating liquid holder 55, and a lower coating liquid holder 54. The upper outer coating liquid holder 52, the upper inner coating liquid holder 55, and the like. By connecting the lower coating solution holder 54, the coating solution flow path 20 and the coating solution upper discharge slit 58 are formed. As shown in FIG. 8, the coating liquid flow path 20 causes a slight pressure loss by bending the flow path diameter and the flow path, so that the discharge amount from the coating liquid upper discharge slit 58 is constant. Keep on.

さらに詳細に説明すると、下部塗布液保持具54には、円筒体外周面を塗工するための塗布液を供給する塗布液供給口56が少なくとも1つ設けられ、下部塗布液保持具54の上面には、塗布液供給口56から供給される塗布液を流通させる塗布液流路20を構成する一方溝が形成され、さらに、下部塗布液保持具54の下面には、空孔24が設けられている。   More specifically, the lower coating solution holder 54 is provided with at least one coating solution supply port 56 for supplying a coating solution for coating the outer peripheral surface of the cylindrical body. Is formed with one groove constituting the coating liquid flow path 20 through which the coating liquid supplied from the coating liquid supply port 56 circulates, and further, a hole 24 is provided on the lower surface of the lower coating liquid holder 54. ing.

また、上部外側塗布液保持具52の内側面には、上記塗布液流路20を構成する他方溝が形成され、さらに、上部内側塗布液保持具55の内側面には、傾斜面53が形成され、この傾斜面53を有する部分は、塗布液保持具50の上部開口部57aおよび下部開口部57bに円筒体を挿入する際の誘い込み形状となっている。   Further, the other groove constituting the coating liquid channel 20 is formed on the inner surface of the upper outer coating liquid holder 52, and the inclined surface 53 is formed on the inner surface of the upper inner coating liquid holder 55. The portion having the inclined surface 53 has a guiding shape when the cylindrical body is inserted into the upper opening 57a and the lower opening 57b of the coating liquid holder 50.

なお、塗布液保持具50は、一体型で形成されていてもよい。   The coating liquid holder 50 may be formed as an integral type.

また、図9に示すように、上部外側塗布液保持具52と下部塗布液保持具54とは、ボルト42により連結され、上部内側塗布液保持具55と下部塗布液保持具54とは、ボルト44で連結されている。例えば、図7に示すように、上記ボルト42,44は、それぞれ3個所で連結固定しており、ボルト42,44は互いに横断面の中心から60°の角度で設けられている。   Further, as shown in FIG. 9, the upper outer coating liquid holder 52 and the lower coating liquid holder 54 are connected by a bolt 42, and the upper inner coating liquid holder 55 and the lower coating liquid holder 54 are bolts. 44. For example, as shown in FIG. 7, the bolts 42 and 44 are connected and fixed at three locations, respectively, and the bolts 42 and 44 are provided at an angle of 60 ° from the center of the cross section.

また、塗布液保持具50における「誘い込み形状」は、上記実施の形態1の場合と同様であり、その誘い込み形状の傾斜面の傾斜角度θは、30°から70°の範囲であって、好ましくは45°から60°の範囲である。   Further, the “guiding shape” in the coating liquid holder 50 is the same as in the first embodiment, and the inclination angle θ of the inclined surface of the guiding shape is preferably in the range of 30 ° to 70 °. Is in the range of 45 ° to 60 °.

本実施の形態のように、塗布液上部吐出スリット58を設けることによって、塗布液保持具50の上端エッジに塗布液が供給される。これにより、塗布液保持具50の表面が常に濡れた状態を保つことが可能となり、揮発性の高い塗布液の場合に塗布液の乾燥によって塗布液保持具50表面に固形物が付着することが防止でき、連続塗布において品質を維持することができる。   The application liquid is supplied to the upper edge of the application liquid holder 50 by providing the application liquid upper discharge slit 58 as in the present embodiment. As a result, the surface of the coating liquid holder 50 can be kept wet all the time, and in the case of a highly volatile coating liquid, solids may adhere to the surface of the coating liquid holder 50 by drying the coating liquid. Can be prevented, and quality can be maintained in continuous coating.

また、上記上部開口部57aおよび下部開口部57bは、樹脂材料で形成されている、または樹脂材料で被覆されていることが望ましい。これにより、円筒体外周面と開口部との接触傷を防止することができる。   The upper opening 57a and the lower opening 57b are preferably formed of a resin material or covered with a resin material. Thereby, the contact damage of a cylindrical body outer peripheral surface and an opening part can be prevented.

なお、上記塗布装置の動作および塗布方法は、塗布液保持具10および塗布液吐出スリット18(図4)が塗布液保持具50と塗布液上部吐出スリット58に変更された以外、上述した実施の形態1と同様であるため、その説明を省略する。   The operation of the coating apparatus and the coating method are the same as those described above except that the coating liquid holder 10 and the coating liquid discharge slit 18 (FIG. 4) are changed to the coating liquid holder 50 and the coating liquid upper discharge slit 58. Since it is the same as that of Form 1, the description thereof is omitted.

[実施の形態3]
本発明における実施の形態3に関し、塗布装置の例に取り、図10から図12を用いて以下に説明する。なお、上記実施の形態1および実施の形態2と同じ構成には同じ符号を付しその説明を省略する。
[Embodiment 3]
The third embodiment of the present invention will be described below with reference to FIGS. In addition, the same code | symbol is attached | subjected to the same structure as the said Embodiment 1 and Embodiment 2, and the description is abbreviate | omitted.

図11に示すように、本実施の形態の塗布装置は、上部開口部77aおよび下部開口部77bを有する塗布液保持具70と、塗布液保持具70を水平移動可能に支持するとともに円筒体を収納可能な円筒体収容容器30とを有し、塗布液保持具70の上部開口部77aと下部開口部77bに円筒体を貫通させ、円筒体を塗布液保持具70に対して鉛直上方向に相対移動させることにより円筒体の外周面に塗布液を塗布する塗布装置である。前記塗布液保持具70には、下部開口部77bより下方に位置する円筒体外周面に塗布液を供給する供給手段を有する。   As shown in FIG. 11, the coating apparatus according to the present embodiment has a coating liquid holder 70 having an upper opening 77a and a lower opening 77b, and supports the coating liquid holder 70 so as to be horizontally movable and a cylindrical body. And a cylindrical body container 30 that can be stored. The cylindrical body is passed through the upper opening 77 a and the lower opening 77 b of the coating liquid holder 70, and the cylindrical body is vertically upward with respect to the coating liquid holder 70. This is a coating apparatus that applies a coating solution to the outer peripheral surface of a cylindrical body by relative movement. The coating liquid holder 70 has supply means for supplying the coating liquid to the outer peripheral surface of the cylindrical body located below the lower opening 77b.

塗布液保持具70は、上部外側塗布液保持具72と上部内側塗布液保持具75と下部塗布液保持具74とから構成され、上部外側塗布液保持具72と上部内側塗布液保持具75と下部塗布液保持具74とを連結させることによって、塗布液流路20と塗布液吐出スリット71と塗布液上部吐出スリット78とが形成される。ここで、塗布液吐出スリット71は、後述するように、塗布液保持具70の上部開口部77aおよび下部開口部77bに貫通される円筒体外周面に対して、垂直に塗布液を吐出する。   The coating solution holder 70 includes an upper outer coating solution holder 72, an upper inner coating solution holder 75, and a lower coating solution holder 74. The upper outer coating solution holder 72, the upper inner coating solution holder 75, and the like. By connecting the lower coating solution holder 74, the coating solution channel 20, the coating solution discharge slit 71, and the coating solution upper discharge slit 78 are formed. Here, as will be described later, the coating liquid discharge slit 71 discharges the coating liquid perpendicularly to the outer peripheral surface of the cylindrical body penetrating the upper opening 77a and the lower opening 77b of the coating liquid holder 70.

さらに詳細に説明すると、下部塗布液保持具74には、円筒体外周面を塗工するための塗布液を供給する塗布液供給口76が少なくとも1つ設けられ、下部塗布液保持具74の上面には、塗布液供給口76から供給される塗布液を流通させる塗布液流路20を構成する一方溝が形成され、さらに、下部塗布液保持具74の下面には、空孔24が設けられている。   More specifically, the lower coating liquid holder 74 is provided with at least one coating liquid supply port 76 for supplying a coating liquid for coating the outer peripheral surface of the cylindrical body. Is formed with one groove forming the coating liquid flow path 20 through which the coating liquid supplied from the coating liquid supply port 76 circulates, and further, a hole 24 is provided on the lower surface of the lower coating liquid holder 74. ing.

また、上部外側塗布液保持具72の内側面には、上記塗布液流路20を構成する他方溝が形成され、さらに、上部内側塗布液保持具75の内側面には、傾斜面73が形成され、この傾斜面73を有する部分は、塗布液保持具70の上部開口部77aおよび下部開口部77bに円筒体を挿入する際の誘い込み形状となっている。   Further, the other groove constituting the coating liquid channel 20 is formed on the inner side surface of the upper outer coating liquid holder 72, and the inclined surface 73 is formed on the inner side surface of the upper inner coating liquid holder 75. The portion having the inclined surface 73 has a guiding shape when the cylindrical body is inserted into the upper opening 77 a and the lower opening 77 b of the coating liquid holder 70.

なお、塗布液保持具70は、一体型で形成されていてもよい。   The coating liquid holder 70 may be formed as an integral type.

また、図12に示すように、上部外側塗布液保持具72と下部塗布液保持具74とは、ボルト42により連結され、上部内側塗布液保持具75と下部塗布液保持具74とは、ボルト44で連結されている。例えば、図10示すように、上記ボルト42,44は、それぞれ3個所で連結固定しており、ボルト42,44は互いに横断面の中心から60°の角度で設けられている。   12, the upper outer coating liquid holder 72 and the lower coating liquid holder 74 are connected by a bolt 42, and the upper inner coating liquid holder 75 and the lower coating liquid holder 74 are bolts. 44. For example, as shown in FIG. 10, the bolts 42 and 44 are connected and fixed at three positions, respectively, and the bolts 42 and 44 are provided at an angle of 60 ° from the center of the cross section.

また、塗布液保持具70における「誘い込み形状」は、上記実施の形態1の場合と同様であり、その誘い込み形状の傾斜面の傾斜角度θは、30°から70°の範囲であって、好ましくは45°から60°の範囲である。   Further, the “guiding shape” in the coating liquid holder 70 is the same as that in the first embodiment, and the inclination angle θ of the inclined surface of the guiding shape is preferably in the range of 30 ° to 70 °. Is in the range of 45 ° to 60 °.

本実施の形態のように、塗布液上部吐出スリット78を設けることによって、塗布液保持具70の上端エッジに塗布液が供給される。これにより、塗布液保持具70の表面が常に濡れた状態を保つことが可能となり、揮発性の高い塗布液の場合に塗布液の乾燥によって塗布液保持具70表面に固形物が付着することが防止でき、連続塗布において品質を維持することができる。   By providing the coating liquid upper discharge slit 78 as in the present embodiment, the coating liquid is supplied to the upper edge of the coating liquid holder 70. As a result, the surface of the coating liquid holder 70 can be kept wet all the time, and in the case of a highly volatile coating liquid, solids may adhere to the surface of the coating liquid holder 70 by drying the coating liquid. Can be prevented, and quality can be maintained in continuous coating.

また、上記上部開口部77aおよび下部開口部77bは、樹脂材料で形成されている、または樹脂材料で被覆されていることが望ましい。これにより、円筒体外周面と開口部との接触傷を防止することができる。   The upper opening 77a and the lower opening 77b are preferably made of a resin material or covered with a resin material. Thereby, the contact damage of a cylindrical body outer peripheral surface and an opening part can be prevented.

次に、本実施の形態の塗布装置の動作および本実施の形態の塗布方法について、図10および図13を用いて以下に説明する。   Next, operation | movement of the coating device of this Embodiment and the coating method of this Embodiment are demonstrated below using FIG. 10 and FIG.

まず、円筒体昇降機(図示せず)によって上部が保持された円筒体500を下降させていく。一方、塗布液保持具70の塗布液流路20には、塗布液60が連続または間欠的に供給され、塗布液吐出スリット71および塗布液上部吐出スリット78からその開口が乾燥しない程度以上に、連続または間欠的に塗布液が吐出され、塗布液保持具70の下部開口部77bより下方に塗布液が流出する(S200)。   First, the cylindrical body 500 whose upper part is held is lowered by a cylindrical body elevator (not shown). On the other hand, the coating liquid 60 is continuously or intermittently supplied to the coating liquid flow path 20 of the coating liquid holder 70, and the opening is not dried from the coating liquid discharge slit 71 and the coating liquid upper discharge slit 78. The coating liquid is discharged continuously or intermittently, and the coating liquid flows out from the lower opening 77b of the coating liquid holder 70 (S200).

塗布液保持具70の誘い込み形状により、円筒体500を下降させ、塗布液保持具70の上部開口部77aおよび下部開口部77bに貫通させて、円筒体収容容器30(図13に図示せず)内に収容していく。この円筒体の下降および収容動作中も、塗布液保持具70の塗布液流路20には、塗布液60が連続または間欠的に供給され、塗布液吐出スリット71および塗布液上部吐出スリット78より連続または間欠的に塗布液60が吐出される。これにより、塗布液保持具70の内側面と円筒体500の外周面との間に塗布液が充填されていくとともに、塗布液保持具70の下部開口部77bより下方に塗布液が流出する。そして、円筒体500が最下端に到達した際には、下部開口部77bより下方に塗布液が流出することによって、上部開口部77aより下方に位置する円筒体500の外周面に塗布液が連続または間欠的に供給され、円筒体500の外周面が塗布液で濡れた状態となる(S202)。また、塗布液保持具70の内側面と円筒体500の外周面との間に塗布液が充填されることによって、円筒体500の外周面に付着した塗布液の乾燥を防止することができ、塗膜欠陥の発生を抑制することができる。   Due to the guiding shape of the coating liquid holder 70, the cylindrical body 500 is lowered and penetrated through the upper opening 77a and the lower opening 77b of the coating liquid holder 70, and the cylindrical body container 30 (not shown in FIG. 13). It will be housed inside. Even during the lowering and storing operation of the cylindrical body, the coating liquid 60 is continuously or intermittently supplied to the coating liquid channel 20 of the coating liquid holder 70, and is applied from the coating liquid discharge slit 71 and the coating liquid upper discharge slit 78. The coating liquid 60 is discharged continuously or intermittently. As a result, the coating liquid is filled between the inner surface of the coating liquid holder 70 and the outer peripheral surface of the cylindrical body 500, and the coating liquid flows out from the lower opening 77 b of the coating liquid holder 70. When the cylindrical body 500 reaches the lowermost end, the coating liquid flows out downward from the lower opening 77b, so that the coating liquid continues to the outer peripheral surface of the cylindrical body 500 positioned below the upper opening 77a. Or it supplies intermittently and the outer peripheral surface of the cylindrical body 500 will be in the state wet with the coating liquid (S202). Further, by filling the coating liquid between the inner surface of the coating liquid holder 70 and the outer peripheral surface of the cylindrical body 500, it is possible to prevent the coating liquid attached to the outer peripheral surface of the cylindrical body 500 from being dried, Generation | occurrence | production of a coating-film defect can be suppressed.

次に、円筒体500が最下端に到達した後、円筒体500を上方に設定した速度で引き上げる。この引き上げ動作時においても、塗布液保持具70の塗布液流路20には、塗布液60が連続または間欠的に供給され、塗布液吐出スリット71および塗布液上部吐出スリット78より連続または間欠的に塗布液が吐出される。このとき、上述の[数1]に示す式に基づき、円筒体500の外周面の塗布量を考慮しながら塗布液供給量を制御し、塗布液保持具70の内側面と円筒体500の外周面との間に塗布液が充満する状態以上、好ましくは塗布液保持具70の内側面と円筒体500の外周面との間の空間容積以上に塗布液が滞留するように塗布液を供給し、塗布液保持具70の上端部よりオーバーフローさせながら、塗布液保持具70の下部開口部77bより下方に塗布液を流出させる(S204)。   Next, after the cylindrical body 500 reaches the lowermost end, the cylindrical body 500 is pulled up at a speed set upward. Even during this lifting operation, the coating liquid 60 is continuously or intermittently supplied to the coating liquid flow path 20 of the coating liquid holder 70, and continuously or intermittently from the coating liquid discharge slit 71 and the coating liquid upper discharge slit 78. The coating liquid is discharged. At this time, based on the equation shown in [Equation 1], the application liquid supply amount is controlled in consideration of the application amount on the outer peripheral surface of the cylindrical body 500, and the inner surface of the coating liquid holder 70 and the outer periphery of the cylindrical body 500 are controlled. The coating solution is supplied so that the coating solution stays in a state where the coating solution is filled with the surface or more, preferably over the space volume between the inner surface of the coating solution holder 70 and the outer peripheral surface of the cylindrical body 500. The coating liquid is allowed to flow downward from the lower opening 77b of the coating liquid holder 70 while overflowing from the upper end of the coating liquid holder 70 (S204).

なお、塗布液をオーバーフローさせることによって、塗布液保持具70の塗布液の液面高さを安定させるとともに、泡や異物の滞留を防止することができ、塗膜欠陥を抑制することができる。また、塗布液上部吐出スリット78を設けることによって、塗布液保持具70の上端エッジに塗布液が供給される。これにより、塗布液保持具70の表面が常に濡れた状態を保つことが可能となり、揮発性の高い塗布液の場合に塗布液の乾燥によって塗布液保持具70表面に固形物が付着することが防止でき、連続塗布において品質を維持することができる。   In addition, by overflowing a coating liquid, while being able to stabilize the liquid level height of the coating liquid of the coating liquid holder 70, a bubble and a foreign material can be prevented from staying and a coating film defect can be suppressed. Further, the coating liquid is supplied to the upper edge of the coating liquid holder 70 by providing the coating liquid upper discharge slit 78. As a result, the surface of the coating liquid holder 70 can be kept wet all the time, and in the case of a highly volatile coating liquid, solids may adhere to the surface of the coating liquid holder 70 by drying the coating liquid. Can be prevented, and quality can be maintained in continuous coating.

これにより、塗布液保持具70の上部開口部77aより上方に位置する円筒体500の外周面には均一な塗膜62が形成される。   Thereby, a uniform coating film 62 is formed on the outer peripheral surface of the cylindrical body 500 located above the upper opening 77a of the coating liquid holder 70.

[実施の形態4]
本発明における実施の形態4に関し、塗布装置の例に取り、図14、図15を用いて以下に説明する。なお、上記実施の形態1から実施の形態3と同じ構成には同じ符号を付しその説明を省略する。
[Embodiment 4]
Embodiment 4 in the present invention will be described below with reference to FIGS. 14 and 15 by taking an example of a coating apparatus. In addition, the same code | symbol is attached | subjected to the same structure as the said Embodiment 1 to Embodiment 3, and the description is abbreviate | omitted.

図14に示すように、本実施の形態の塗布装置は、上部開口部87aおよび下部開口部87bを有する塗布液保持具80と、塗布液保持具80を水平移動可能に支持するとともに円筒体を収納可能な円筒体収容容器30とを有し、塗布液保持具80の上部開口部87aと下部開口部87bに円筒体を貫通させ、円筒体を塗布液保持具80に対して鉛直上方向に相対移動させることにより円筒体の外周面に塗布液を塗布する塗布装置である。前記塗布液保持具80には、下部開口部87bより下方に位置する円筒体外周面に塗布液を供給する供給手段を有する。   As shown in FIG. 14, the coating apparatus according to the present embodiment has a coating liquid holder 80 having an upper opening 87a and a lower opening 87b, and supports the coating liquid holder 80 so as to be horizontally movable and a cylindrical body. And a cylindrical body container 30 that can be stored. The cylindrical body passes through the upper opening 87 a and the lower opening 87 b of the coating liquid holder 80, and the cylindrical body is vertically upward with respect to the coating liquid holder 80. This is a coating apparatus that applies a coating solution to the outer peripheral surface of a cylindrical body by relative movement. The coating liquid holder 80 has supply means for supplying the coating liquid to the outer peripheral surface of the cylindrical body located below the lower opening 87b.

塗布液保持具80は、上部塗布液保持具82と下部塗布液保持具84と上部調芯部材92と下部調芯部材94とから構成され、上部塗布液保持具82と下部塗布液保持具84とを連結させ、さらに、上部塗布液保持具82と下部塗布液保持具84の内側面の切り欠き部に上部調芯部材92と下部調芯部材94とを挿入することによって、塗布液流路20と塗布液吐出スリット81a,81b,81cが形成される。ここで、塗布液吐出スリット81a,81b,81cは、塗布液保持具80の上部開口部87aおよび下部開口部87bに貫通される円筒体外周面に対して、垂直に塗布液を吐出する。   The coating liquid holder 80 includes an upper coating liquid holder 82, a lower coating liquid holder 84, an upper alignment member 92, and a lower alignment member 94, and the upper coating liquid holder 82 and the lower coating liquid holder 84. And the upper alignment member 92 and the lower alignment member 94 are inserted into the notches on the inner side surfaces of the upper coating solution holder 82 and the lower coating solution holder 84, thereby providing a coating solution flow path. 20 and coating liquid discharge slits 81a, 81b, 81c are formed. Here, the coating liquid discharge slits 81a, 81b, 81c discharge the coating liquid perpendicularly to the outer peripheral surface of the cylindrical body penetrating the upper opening 87a and the lower opening 87b of the coating liquid holder 80.

さらに詳細に説明すると、下部塗布液保持具84には、円筒体外周面を塗工するための塗布液を供給する塗布液供給口86が少なくとも1つ設けられ、下部塗布液保持具84の上面には、塗布液供給口86から供給される塗布液を流通させる塗布液流路20を構成する一方溝が形成されている。また、下部塗布液保持具84の内側面には、下部調芯部材94を挿入可能な切り欠き部が設けられ、さらに、下部塗布液保持具84の下面には、空孔24が設けられている。   More specifically, the lower coating solution holder 84 is provided with at least one coating solution supply port 86 for supplying a coating solution for coating the outer peripheral surface of the cylindrical body. Is formed with one groove forming the coating liquid flow path 20 through which the coating liquid supplied from the coating liquid supply port 86 flows. The inner surface of the lower coating liquid holder 84 is provided with a notch portion into which the lower alignment member 94 can be inserted, and the lower surface of the lower coating liquid holder 84 is provided with a hole 24. Yes.

また、上部塗布液保持具82の下面には、上記塗布液流路20を構成する他方溝が形成され、さらに、上部塗布液保持具82の上面には、傾斜面83が形成され、この傾斜面83を有する部分は、塗布液保持具80の上部開口部87aおよび下部開口部87bに円筒体を挿入する際の誘い込み形状となっている。さらに、上部塗布液保持具82の内側面には上部調芯部材92を挿入可能な切り欠き部が設けられている。   In addition, the other groove constituting the coating liquid flow path 20 is formed on the lower surface of the upper coating liquid holder 82, and an inclined surface 83 is formed on the upper surface of the upper coating liquid holder 82. The portion having the surface 83 has a guiding shape when the cylindrical body is inserted into the upper opening 87 a and the lower opening 87 b of the coating liquid holder 80. Further, a cutout portion into which the upper alignment member 92 can be inserted is provided on the inner side surface of the upper coating solution holder 82.

また、上部調芯部材92および下部調芯部材94の下面には、少なくとも、図15に示すような突部96が1つ以上設けられている。これにより、図14に示すように、塗布液吐出スリット81a,81b,81cが形成される。なお、上記構成に限るものではなく、上部調芯部材92および下部調芯部材94の上面にも突状部が1つ以上設けられていてもよい。   Further, at least one protrusion 96 as shown in FIG. 15 is provided on the lower surfaces of the upper alignment member 92 and the lower alignment member 94. Thereby, coating liquid discharge slits 81a, 81b, 81c are formed as shown in FIG. The configuration is not limited to the above, and one or more projecting portions may be provided on the upper surfaces of the upper alignment member 92 and the lower alignment member 94.

また、塗布液保持具80における「誘い込み形状」は、上記実施の形態1の場合と同様であり、その誘い込み形状の傾斜面の傾斜角度θは、30°から70°の範囲であって、好ましくは45°から60°の範囲である。   Further, the “guiding shape” in the coating liquid holder 80 is the same as in the first embodiment, and the inclination angle θ of the inclined surface of the guiding shape is preferably in the range of 30 ° to 70 °. Is in the range of 45 ° to 60 °.

本実施の形態において、実施の形態2,3のように、塗布液上部吐出スリットが設けられていてもよい。   In the present embodiment, a coating liquid upper discharge slit may be provided as in the second and third embodiments.

さらに、上記上部開口部87aおよび下部開口部87bは、樹脂材料で形成されている、または樹脂材料で被覆されていることが望ましい。これにより、円筒体外周面と開口部との接触傷を防止することができる。   Furthermore, the upper opening 87a and the lower opening 87b are preferably formed of a resin material or covered with a resin material. Thereby, the contact damage of a cylindrical body outer peripheral surface and an opening part can be prevented.

なお、上記塗布装置の動作および塗布方法は、実施の形態1の塗布液保持具10および塗布液吐出スリット18(図4)が塗布液保持具80と塗布液吐出スリット81a,81b,81cに変更された以外、上述した実施の形態1と同様であるため、その説明を省略する。   The operation of the coating apparatus and the coating method are changed from the coating liquid holder 10 and the coating liquid discharge slit 18 (FIG. 4) of Embodiment 1 to the coating liquid holder 80 and the coating liquid discharge slits 81a, 81b, 81c. Since it is the same as that of Embodiment 1 mentioned above except having been performed, the description is abbreviate | omitted.

なお、上記実施の形態1から実施の形態4に記載のスリットは、複数のノズルから構成されていてもよい。   The slits described in the first to fourth embodiments may be composed of a plurality of nozzles.

[実施の形態5]
本発明における実施の形態5に関し、塗布装置の例に取り、図16から図24を用いて以下に説明する。なお、上記実施の形態1から実施の形態4と同じ構成には同じ符号を付しその説明を省略する。
[Embodiment 5]
With respect to the fifth embodiment of the present invention, an example of a coating apparatus will be described below with reference to FIGS. In addition, the same code | symbol is attached | subjected to the same structure as the said Embodiment 1 to Embodiment 4, and the description is abbreviate | omitted.

図16に示すように、本実施の形態の塗布装置の塗布液保持具10において、上部塗布液保持具12の上部開口部付近の略全周内部には、該上部開口部中心方向に一方極が向くように磁石301が配置されて埋め込まれている。一方、上部開口部より貫通される円筒体500を保持する円筒体保持具600の外周面の少なくとも下端部には、磁石301に対し反力が働く方向に磁石401が配置されている。また、円筒体保持具600の下端は、保持している円筒体500の下端またはそれよりやや上に位置する。   As shown in FIG. 16, in the coating liquid holder 10 of the coating apparatus according to the present embodiment, one pole is provided in the center of the upper opening near the upper opening of the upper coating liquid holder 12 in the central direction of the upper opening. The magnet 301 is arranged and embedded so that the On the other hand, a magnet 401 is arranged in a direction in which a reaction force acts on the magnet 301 at least at the lower end portion of the outer peripheral surface of the cylindrical body holder 600 that holds the cylindrical body 500 penetrating from the upper opening. In addition, the lower end of the cylindrical body holder 600 is positioned at or slightly above the lower end of the cylindrical body 500 that is being held.

さらに詳細に説明すると、上部塗布液保持具12における誘い込み形状の傾斜面の上端から下端までの高さhとすると、円筒体保持具600の下端からhまでには、密に磁石401が配置されていることが好ましい。このように磁石401を配置することによって、円筒体500を降下させ、円筒体保持具600の下端が、上部塗布液保持具12の上部開口部付近に接近した際に、上部塗布液保持具12に内蔵された磁石301の磁力と円筒体保持具600に装着された磁石401の磁力とが反発して、後述するように、塗布液保持具10が水平方向に微動し、円筒体500の下端は、上部塗布液保持具12の誘い込み形状の傾斜面に当接することなく、上部開口部から下部開口部まで調芯されながら貫通して降下させることができる。 More specifically, assuming that the height h 1 from the upper end to the lower end of the inclined surface of the guiding shape in the upper coating solution holder 12 is the magnet 401 densely from the lower end of the cylindrical body holder 600 to h 1. It is preferable that they are arranged. By arranging the magnet 401 in this manner, the cylindrical body 500 is lowered, and when the lower end of the cylindrical body holder 600 approaches the vicinity of the upper opening of the upper coating liquid holder 12, the upper coating liquid holder 12. The magnetic force of the magnet 301 built in the magnet and the magnetic force of the magnet 401 attached to the cylindrical body holder 600 are repelled, and the coating liquid holder 10 slightly moves in the horizontal direction as will be described later, and the lower end of the cylindrical body 500 Can be lowered while penetrating from the upper opening to the lower opening without being brought into contact with the inclined surface of the upper application liquid holder 12.

さらに、円筒体保持具600の上端部から下端手前までの長さhには、上述同様の磁石配置方向で適宜磁石401を装着することが望ましい。例えば、塗布液の粘度が高い場合には、一旦円筒体500の下端部が塗布液保持具10内に貫通してしまった後には、多少の調芯ずれでは塗布液面が揺れないので、図16に示すように、円筒体保持具600の上端部と長手方向の中間部の2箇所に磁石401を装着してもよい。一方、塗布液の粘度が低い場合には、hの範囲に複数の磁石401を略等間隔で配置することが望ましい。例えば、降下速度および引き上げ速度に応じて、1〜5秒毎に磁石同士の反発により調芯を図れるように磁石401を装着することが好ましい。これにより、円筒体500の外周面と上部塗布液保持具12の上部開口部との接触傷を防ぐことができる。 Furthermore, the length h 2 to the lower end front from the upper end of the cylindrical body holder 600, it is desirable to mount the appropriate magnet 401 similar to those described above the magnet orientation. For example, when the viscosity of the coating liquid is high, once the lower end portion of the cylindrical body 500 has penetrated into the coating liquid holder 10, the coating liquid level does not fluctuate due to a slight misalignment. As shown in FIG. 16, magnets 401 may be mounted at two locations, the upper end portion of the cylindrical body holder 600 and the middle portion in the longitudinal direction. On the other hand, when the low viscosity of the coating solution, it is desirable to arrange a plurality of magnets 401 at substantially equal intervals in a range of h 2. For example, it is preferable to mount the magnet 401 so that alignment can be achieved by repulsion between magnets every 1 to 5 seconds according to the descent speed and the pulling speed. Thereby, contact scratches between the outer peripheral surface of the cylindrical body 500 and the upper opening of the upper coating solution holder 12 can be prevented.

また、円筒体保持具600の下端部のhの範囲に装着された磁石401の磁力を、円筒体保持具600の下端部を除く他の領域hに装着された磁石401の磁力より大きくしてもよい。 Further, the magnetic force of the magnet 401 mounted in the range of h 1 on the lower end portion of the cylindrical body holder 600 is larger than the magnetic force of the magnet 401 mounted on the other region h 2 excluding the lower end portion of the cylindrical body holder 600. May be.

次に、円筒体保持具600の外周面に装着される磁石401ならびに塗布液保持具10に内蔵される磁石301について、図17から図20を用いて以下に詳細に説明する。   Next, the magnet 401 mounted on the outer peripheral surface of the cylindrical body holder 600 and the magnet 301 built in the coating liquid holder 10 will be described in detail below with reference to FIGS.

図17には、磁石が装着された部分の円筒体保持具600の断面図が示されており、図17に示すように、円筒体保持具600の外周面に装着される磁石401は、セグメント型磁石401aを略同一平面にドーナッツ状に配置してもよく、このドーナッツ状配置のセグメント型磁石401aが、円筒体600の長手方向に沿って複数個配置されている。一方、図18には、塗布液保持具10の磁石が埋め込まれた部分の上部塗布液保持具12の断面図が示されており、図18に示すように、上部塗布液保持具12の誘い込み形状の傾斜面近傍に、セグメント型磁石301aを略同一平面にドーナッツ状に配置してもよい。また、図17では、円筒体保持具600外周方向にS極が、円筒体保持具600の中心方向にN極が向くように、セグメント型磁石401aを配置し、一方、図18に示すように、上部塗布液保持具12の内側傾斜面方向にS極が、上部塗布液保持具12の外側方向にN極が向くように配置する。円筒体保持具600と上部塗布液保持具12における磁石の磁力方向を、上述のように反発するように配置することによって、調芯を図ることができる。なお、磁石の磁力方向はこれに限るものではなく、図17,図18に示す極をそれぞれ反対の極に代えて、磁石401aと磁石301aとの磁力の反発を図ってもよい。   FIG. 17 shows a cross-sectional view of the cylindrical holder 600 where the magnet is attached. As shown in FIG. 17, the magnet 401 attached to the outer peripheral surface of the cylindrical holder 600 includes a segment. The mold magnets 401 a may be arranged in a donut shape on substantially the same plane, and a plurality of segment type magnets 401 a in this donut shape arrangement are arranged along the longitudinal direction of the cylindrical body 600. On the other hand, FIG. 18 shows a cross-sectional view of the upper coating liquid holder 12 where the magnet of the coating liquid holder 10 is embedded. As shown in FIG. 18, the upper coating liquid holder 12 is guided. The segment type magnet 301a may be arranged in a donut shape on the substantially same plane in the vicinity of the inclined surface of the shape. In FIG. 17, the segment-type magnet 401a is arranged so that the south pole faces the outer periphery of the cylindrical holder 600 and the north pole faces the center of the cylindrical holder 600. On the other hand, as shown in FIG. The S pole is arranged in the direction of the inner inclined surface of the upper coating solution holder 12 and the N pole is oriented in the outer direction of the upper coating solution holder 12. Alignment can be achieved by arranging the magnetic force directions of the magnets in the cylindrical body holder 600 and the upper coating liquid holder 12 so as to repel each other as described above. The direction of the magnetic force of the magnet is not limited to this, and the poles shown in FIGS. 17 and 18 may be replaced with the opposite poles to repel the magnetic force between the magnet 401a and the magnet 301a.

また、円筒体保持具および塗布液保持具に用いる磁石401,301を構成する磁石の構造は、上述のものに限るものではなく、図19,図20に示すように、略矩形状の磁石401b,301bをそれぞれ円筒体保持具600の外周面、上部塗布液保持具12内に放射状に配置してもよい。また、このとき、図17,図18に示す極と反対の極に代えて磁石を配置して磁力の反発を図ってもよい。さらに、磁石401,301の形状はこれらに限るものではなく、断面において磁石が略ドーナッツ状に配置可能であれば、いかなる形状でも配列でもよい。   Further, the structure of the magnets constituting the magnets 401 and 301 used for the cylindrical body holder and the coating liquid holder is not limited to the above-described one, and as shown in FIGS. 19 and 20, a substantially rectangular magnet 401b. , 301b may be arranged radially in the outer peripheral surface of the cylindrical body holder 600 and the upper coating liquid holder 12 respectively. At this time, a magnet may be arranged instead of the pole opposite to the pole shown in FIGS. 17 and 18 to repel the magnetic force. Furthermore, the shapes of the magnets 401 and 301 are not limited to these, and any shape or arrangement may be used as long as the magnets can be arranged in a substantially donut shape in cross section.

また、上記磁石301,401の磁束密度とその形状は、上部塗布液保持具12の形状や重量ならびに円筒体保持具600の外径、塗布液の種類や粘度に応じて適宜選択されればよいが、0.01〜1T程度の範囲が好ましい。磁束密度が上記範囲より小さいと上部塗布液保持具12の微動による調芯作用が発揮されにくく、逆に磁束密度が上記範囲より大きい場合には上下や回転方向に移動力が大きくなり、安定した調芯作用を得ることができない。   The magnetic flux density and the shape of the magnets 301 and 401 may be appropriately selected according to the shape and weight of the upper coating solution holder 12, the outer diameter of the cylindrical body holder 600, the type and viscosity of the coating solution. However, the range of about 0.01-1T is preferable. If the magnetic flux density is smaller than the above range, the centering action due to the fine movement of the upper coating solution holder 12 is difficult to be exhibited. Conversely, if the magnetic flux density is larger than the above range, the moving force becomes large in the vertical and rotational directions and is stable Alignment action cannot be obtained.

次に、上述した各実施の形態の塗布液保持具に内蔵される磁石の配置および動作について以下に説明する。   Next, the arrangement and operation of magnets built in the coating liquid holders of the above-described embodiments will be described below.

図21に示すように、上述した実施の形態1に記載に塗布液保持具10においては、上部塗布液保持具12の誘い込み形状の斜面13近傍に磁石301を配置されている。これにより、円筒体を保持した円筒状保持具の磁石401(図16)と磁石301との磁力の反発により、台座40上でボールベアリング34を介して水平方向に下部塗布液保持具14が微動し、下部塗布液保持具14とボルト15で連結固定されている上部塗布液保持具12が水平方向に微動する。したがって、円筒体外周面と上部開口部17aとは接触せず、円筒体外周面の接触傷をすることができる。   As shown in FIG. 21, in the coating liquid holder 10 described in the first embodiment, the magnet 301 is disposed in the vicinity of the beveled slope 13 of the upper coating liquid holder 12. As a result, the lower coating liquid holder 14 slightly moves in the horizontal direction on the base 40 via the ball bearing 34 due to the repulsion of the magnetic force between the magnet 401 (FIG. 16) of the cylindrical holder holding the cylindrical body and the magnet 301. Then, the lower coating liquid holder 14 and the upper coating liquid holder 12 connected and fixed by the bolts 15 slightly move in the horizontal direction. Therefore, the outer peripheral surface of the cylindrical body and the upper opening 17a are not in contact with each other, and a contact scratch on the outer peripheral surface of the cylindrical body can be made.

図22に示すように、上述した実施の形態2に記載に塗布液保持具50においては、上部内側塗布液保持具55の誘い込み形状の斜面53近傍に磁石303を配置してもよく、また、上部外側塗布液保持具52に磁石304を配置してもよく、また両方に磁石を配置してもよい。但し、両方に磁石を配置する場合には、磁力方向が同じになるように配置する。また、磁石304のみの場合には、磁石303に用いた磁石より磁束密度の大きい磁石を配置することが望ましい。上記構成により、円筒体を保持した円筒状保持具の磁石401(図16)と磁石303,304との磁力の反発により、台座40上でボールベアリング34を介して水平方向に下部塗布液保持具54が微動し、下部塗布液保持具54とボルト42,44で連結固定されている上部外側塗布液保持具52および上部内側塗布液保持具55が水平方向に微動する。したがって、円筒体外周面と上部開口部57aとは接触せず、円筒体外周面の接触傷をすることができる。   As shown in FIG. 22, in the coating liquid holder 50 described in the above-described second embodiment, a magnet 303 may be disposed in the vicinity of the beveled slope 53 of the upper inner coating liquid holder 55, A magnet 304 may be disposed on the upper outer coating solution holder 52, or a magnet may be disposed on both. However, when magnets are arranged on both sides, the magnets are arranged in the same direction. In the case of only the magnet 304, it is desirable to arrange a magnet having a larger magnetic flux density than the magnet used for the magnet 303. With the above configuration, the lower coating solution holder in the horizontal direction on the pedestal 40 via the ball bearing 34 due to the repulsion of the magnetic force between the magnet 401 (FIG. 16) of the cylindrical holder holding the cylindrical body and the magnets 303 and 304. 54 finely moves, and the upper outer coating liquid holder 52 and the upper inner coating liquid holder 55, which are connected and fixed to the lower coating liquid holder 54 with bolts 42 and 44, slightly move in the horizontal direction. Therefore, the outer peripheral surface of the cylindrical body and the upper opening 57a are not in contact with each other, and a contact scratch on the outer peripheral surface of the cylindrical body can be made.

図23に示すように、上述した実施の形態3に記載に塗布液保持具70においては、上部内側塗布液保持具75の誘い込み形状の斜面73近傍に磁石305を配置してもよく、また、上部外側塗布液保持具72に磁石306を配置してもよく、また両方に磁石を配置してもよい。但し、両方に磁石を配置する場合には、磁力方向が同じになるように配置する。また、磁石306のみの場合には、磁石305に用いた磁石より磁束密度の大きい磁石を配置することが望ましい。上記構成により、円筒体を保持した円筒状保持具の磁石401(図16)と磁石305,306との磁力の反発により、台座40上でボールベアリング34を介して水平方向に下部塗布液保持具74が微動し、下部塗布液保持具74とボルト42,44で連結固定されている上部外側塗布液保持具72および上部内側塗布液保持具75が水平方向に微動する。したがって、円筒体外周面と上部開口部77aとは接触せず、円筒体外周面の接触傷をすることができる。   As shown in FIG. 23, in the coating liquid holder 70 described in the above-described third embodiment, a magnet 305 may be disposed in the vicinity of the beveled slope 73 of the upper inner coating liquid holder 75, A magnet 306 may be disposed on the upper outer coating solution holder 72, or a magnet may be disposed on both. However, when magnets are arranged on both sides, the magnets are arranged in the same direction. When only the magnet 306 is used, it is desirable to arrange a magnet having a magnetic flux density larger than that of the magnet used for the magnet 305. With the above-described configuration, the lower coating solution holder in the horizontal direction on the base 40 via the ball bearing 34 due to the repulsion of the magnetic force between the magnet 401 (FIG. 16) of the cylindrical holder holding the cylindrical body and the magnets 305 and 306. 74 finely moves, and the upper outer coating liquid holder 72 and the upper inner coating liquid holder 75, which are connected and fixed to the lower coating liquid holder 74 by the bolts 42 and 44, slightly move in the horizontal direction. Therefore, the cylindrical outer peripheral surface and the upper opening 77a are not in contact with each other, and a contact scratch on the cylindrical outer peripheral surface can be made.

図24に示すように、上述した実施の形態4に記載に塗布液保持具80においては、上部塗布液保持具82の誘い込み形状の斜面83近傍に磁石307が配置されている。上記構成により、円筒体を保持した円筒状保持具の磁石401(図16)と磁石307との磁力の反発により、台座上でボールベアリングを介して水平方向に下部塗布液保持具84が微動し、下部塗布液保持具84とボルトで連結固定されている上部塗布液保持具82が水平方向に微動する。したがって、円筒体外周面と上部開口部87aとは接触せず、円筒体外周面の接触傷をすることができる。   As shown in FIG. 24, in the coating liquid holder 80 described in the fourth embodiment, the magnet 307 is disposed in the vicinity of the beveled slope 83 of the upper coating liquid holder 82. With the above configuration, the lower coating solution holder 84 slightly moves in the horizontal direction on the base via the ball bearing due to the repulsion of the magnetic force between the magnet 401 (FIG. 16) of the cylindrical holder holding the cylindrical body and the magnet 307. The upper coating liquid holder 82 that is connected and fixed to the lower coating liquid holder 84 with bolts slightly moves in the horizontal direction. Therefore, the outer peripheral surface of the cylindrical body and the upper opening 87a are not in contact with each other, and a contact scratch on the outer peripheral surface of the cylindrical body can be made.

なお、上記ボルトのいずれも非磁性体のステンレスからなる。   All the bolts are made of nonmagnetic stainless steel.

[実施の形態6]
本発明における実施の形態5に関し、塗布装置の例に取り、図25を用いて以下に説明する。なお、上記実施の形態1と同じ構成には同じ符号を付しその説明を省略する。
[Embodiment 6]
The fifth embodiment of the present invention will be described below with reference to FIG. In addition, the same code | symbol is attached | subjected to the same structure as the said Embodiment 1, and the description is abbreviate | omitted.

本実施の形態の塗布装置は、上述した実施の形態1の塗布装置100が、複数並列してオーバーフローパン90上に載置されている。   In the coating apparatus according to the present embodiment, a plurality of the above-described coating apparatuses 100 according to the first embodiment are placed on the overflow pan 90 in parallel.

また、塗布液60が貯留されている塗布液貯留槽110と塗布装置100の塗布液供給口16とは供給路116により連結され、供給路116にはポンプ112とフィルタ114が設けられている。一方、上記オーバーフローパン90と塗布液貯留槽110とは排出路118により連結されている。   Further, the coating liquid storage tank 110 in which the coating liquid 60 is stored and the coating liquid supply port 16 of the coating apparatus 100 are connected by a supply path 116, and a pump 112 and a filter 114 are provided in the supply path 116. On the other hand, the overflow pan 90 and the coating liquid storage tank 110 are connected by a discharge path 118.

さらに、塗布装置100の円筒体収容容器30内には、予め少量の塗布液が貯留され、円筒体収容容器30内は飽和蒸気圧に保たれている。円筒体500を昇降装置120を用いて下降させたのちに、上述したように円筒体500を上昇させながら塗工を行う。   Furthermore, a small amount of coating liquid is stored in advance in the cylindrical body container 30 of the coating apparatus 100, and the inside of the cylindrical body container 30 is maintained at a saturated vapor pressure. After the cylindrical body 500 is lowered using the lifting device 120, coating is performed while raising the cylindrical body 500 as described above.

本実施の形態の塗布装置の動作について、図25を用いて説明する。   The operation of the coating apparatus of this embodiment will be described with reference to FIG.

塗布液貯留槽110から塗布液がポンプ112により供給路116を介して塗布装置100の塗布液供給口16に供給される。ここで、塗布液は、一旦フィルタ114を通過し、固形分などが除去されて塗布装置100に送られる。塗布動作中に塗布装置100の外壁を伝ってオーバーフローパン90に溜まったオーバーフロー塗布液は、排出路118を介して塗布液貯留槽110に回収される。また、塗布動作中に円筒体収容容器30内に蓄積されていく塗布液も、上記飽和蒸気圧を保持可能な量を残して、円筒体収容容器30よりオーバーフローパン90に流出し、オーバーフローパン90から排出路118を介して塗布液貯留槽110に回収される。   The coating liquid is supplied from the coating liquid storage tank 110 to the coating liquid supply port 16 of the coating apparatus 100 through the supply path 116 by the pump 112. Here, the coating liquid once passes through the filter 114, the solid content and the like are removed, and sent to the coating apparatus 100. The overflow coating liquid that has accumulated in the overflow pan 90 along the outer wall of the coating apparatus 100 during the coating operation is collected in the coating liquid storage tank 110 via the discharge path 118. Further, the coating liquid accumulated in the cylindrical body container 30 during the coating operation also flows out from the cylindrical body container 30 to the overflow pan 90 leaving an amount capable of maintaining the saturated vapor pressure. To the coating liquid storage tank 110 through the discharge path 118.

なお、本実施の形態は、塗布装置100を用いたが、これに限るものではなく、上述した実施の形態2から実施の形態4のいずれかの塗布装置を複数並列させてオーバーフローパン90上に載置してもよい。   In this embodiment, the coating apparatus 100 is used. However, the present invention is not limited to this. The plurality of coating apparatuses according to any of the second to fourth embodiments described above are arranged in parallel on the overflow pan 90. It may be placed.

[実施の形態7]
本実施の形態の無端ベルトの製造装置は、上述した実施の形態1から実施の形態5のいずれかの塗布装置を用いることができ、上述の「円筒体」を「円筒状の型」として用い、上述の「塗布液」を「ベルト形成用溶液」に変更することによって、実現することができる。さらに、無端ベルトの製造装置は、型の外周面にベルト形成用溶液を塗布することによって形成された塗膜を型から剥離させる手段を有し、これにより円筒状の無端ベルトを製造する。
[Embodiment 7]
The endless belt manufacturing apparatus of the present embodiment can use any of the coating apparatuses of the first to fifth embodiments described above, and uses the above-described “cylindrical body” as a “cylindrical mold”. This can be realized by changing the above-mentioned “coating solution” to a “belt forming solution”. Furthermore, the endless belt manufacturing apparatus has means for peeling the coating film formed by applying a belt forming solution on the outer peripheral surface of the mold from the mold, thereby manufacturing a cylindrical endless belt.

また、本実施の形態の無端ベルトの製造方法は、上述した実施例1および実施例4において説明した塗布方法の各工程に加え、型の外周面にベルト形成用溶液を塗布して塗膜を形成する工程と、形成された塗膜を型から剥離させる工程とを有する。   In addition to the steps of the coating method described in Example 1 and Example 4 described above, the endless belt manufacturing method of the present embodiment is coated with a belt forming solution on the outer peripheral surface of the mold. A step of forming, and a step of peeling the formed coating film from the mold.

上記無端ベルトの製造装置および製造方法を用いることによって、表面が平滑で厚みの均一な無端ベルトを製造することができる。   By using the endless belt manufacturing apparatus and method, an endless belt having a smooth surface and a uniform thickness can be manufactured.

[好ましい態様] [Preferred embodiment]

(1)本願請求項1に記載の塗布装置において、前記供給手段として、前記円筒体外周面上にその先端部から直接塗布液を吐出するように形成されたノズルまたはスリットを有する。   (1) In the coating apparatus according to the first aspect of the present invention, the supply unit includes a nozzle or a slit formed on the outer peripheral surface of the cylindrical body so as to directly discharge the coating liquid from the tip.

(2)上記(1)に記載の塗布装置において、少なくとも前記ノズルまたはスリットのひとつが、前記上部開口部付近に設けられている。   (2) In the coating apparatus according to (1), at least one of the nozzle or the slit is provided in the vicinity of the upper opening.

(3)上記請求項1または上記(1)、(2)のいずれか1つに記載の塗布装置において、前記塗布液保持具または、前記塗布液保持具の構成部材の1つである上部塗布液保持具の一部が水平方向に移動可能な機構を有し、且つ前記上部塗布液保持具の内側面には、傾斜面が形成され、前記傾斜面を有する部分は、塗布液保持具の上部開口部および下部開口部に円筒体を挿入する際の誘い込み形状を有し、前記誘い込み形状は、前記ノズルまたはスリットより上方にしたがって、貫通される円筒体外周面との間隔が大きくなるように形成されている。   (3) The coating apparatus according to any one of (1) and (1) and (2) above, wherein the coating liquid holder or an upper coating that is one of the constituent members of the coating liquid holder A part of the liquid holder has a mechanism capable of moving in the horizontal direction, and an inclined surface is formed on the inner surface of the upper coating liquid holder, and the portion having the inclined surface is formed by the coating liquid holder. It has a guiding shape when inserting a cylindrical body into the upper opening and the lower opening, and the guiding shape increases the distance from the outer peripheral surface of the cylindrical body to be penetrated in the upward direction from the nozzle or the slit. Is formed.

(4)上記(3)に記載の塗布装置において、上記塗布液保持具の上部開口部および下部開口部は、樹脂材料で形成されている、または樹脂材料で被覆されている。   (4) In the coating apparatus according to (3) above, the upper opening and the lower opening of the coating liquid holder are formed of a resin material or covered with a resin material.

(5)本願請求項2に記載の塗布方法において、前記塗布液保持具の上部開口部付近に少なくともノズルまたはスリットのひとつを設け、前記塗布液保持具に供給された塗布液を前記ノズルまたはスリットから円筒体外周面に向かって漏らすことにより、前記下部開口部よりも下方に位置する前記円筒体外周面に塗布液を供給し、且つ漏らす以上の量の塗布液を前記塗布液保持具に供給しながら塗布する。   (5) In the coating method according to claim 2 of the present application, at least one nozzle or slit is provided in the vicinity of the upper opening of the coating liquid holder, and the coating liquid supplied to the coating liquid holder is the nozzle or slit. The coating liquid is supplied to the outer peripheral surface of the cylindrical body located below the lower opening by supplying the coating liquid to the outer peripheral surface of the cylindrical body, and more coating liquid is supplied to the application liquid holder. Apply while.

(6)本願請求項2に記載の塗布方法において、前記円筒体外周面上に、その先端部から直接塗布液を吐出するように形成されたノズルまたはスリットから、塗布液を連続または間欠的に吐出しながら塗布する。   (6) In the coating method according to claim 2, the coating liquid is continuously or intermittently provided from a nozzle or a slit formed on the outer peripheral surface of the cylindrical body so as to directly discharge the coating liquid from the tip portion. Apply while discharging.

(7)本願請求項2または上記(5)、(6)のいずれか1つに記載の塗布方法において、前記塗布液保持具または、前記塗布液保持具の構成部材の1つである上部塗布液保持具の一部が水平方向に移動可能な機構を有し、且つ前記上部塗布液保持具の内側面には、傾斜面が形成され、前記傾斜面を有する部分は、塗布液保持具の上部開口部および下部開口部に円筒体を挿入する際の誘い込み形状を有し、前記誘い込み形状は、前記ノズルまたはスリットより上方にしたがって、貫通される円筒体外周面との間隔が大きくなるように形成され、前記円筒体が前記開口部上方から前記開口部を貫通する際、前記円筒体下端部が前記誘い込み表面に接触することで、前記塗布液保持具または前記上部塗布液保持部が水平方向に移動して調芯を行う。   (7) In the coating method according to claim 2 of the present application or any one of (5) and (6) above, the coating liquid holder or an upper coating that is one of the constituent members of the coating liquid holder A part of the liquid holder has a mechanism capable of moving in the horizontal direction, and an inclined surface is formed on the inner surface of the upper coating liquid holder, and the portion having the inclined surface is formed by the coating liquid holder. It has a guiding shape when inserting a cylindrical body into the upper opening and the lower opening, and the guiding shape increases the distance from the outer peripheral surface of the cylindrical body to be penetrated in the upward direction from the nozzle or the slit. When the cylindrical body passes through the opening from above the opening, the lower end of the cylindrical body comes into contact with the leading surface, so that the coating liquid holder or the upper coating liquid holding part is in the horizontal direction. Move to and align

(8)上記(7)に記載の塗布方法において、上記塗布液保持具の上部開口部および下部開口部は、樹脂材料で形成されている、または樹脂材料で被覆されている。   (8) In the coating method described in (7) above, the upper opening and the lower opening of the coating liquid holder are formed of a resin material or covered with a resin material.

(9)本願請求項2、上記(5)から(8)に記載の塗布方法において、塗布液を前記塗布液保持具に供給し、塗布液を前記塗布液保持具からオーバーフローさせて前記塗布液保持具内の塗布液面を一定に保持する。   (9) In the coating method according to claim 2 of the present application and in the above (5) to (8), the coating liquid is supplied to the coating liquid holder, and the coating liquid is overflowed from the coating liquid holder to thereby apply the coating liquid. The coating liquid level in the holder is kept constant.

(10)本願請求項2、上記(5)から(9)に記載の塗布方法において、塗布待機時においても前記塗布液保持具に塗布液を供給する。   (10) In the coating method according to claim 2 of the present application and (5) to (9), the coating solution is supplied to the coating solution holder even during the coating standby.

(11)上部開口部と下部開口部とを有する塗布液保持具を有し、前記上部開口部および下部開口部に円筒体を貫通させ、前記円筒体を前記塗布液保持具に対して鉛直上方向に相対移動させることにより前記円筒体の外周面に塗布液を塗布する塗布装置において、前記塗布液保持具に、前記塗布液保持具の上端エッジに塗布液を吐出するためのスリットが設けられている塗布装置。   (11) A coating liquid holder having an upper opening and a lower opening is provided, a cylindrical body is passed through the upper opening and the lower opening, and the cylindrical body is vertically above the coating liquid holder. In the coating apparatus that applies the coating liquid to the outer peripheral surface of the cylindrical body by relatively moving in the direction, the coating liquid holder is provided with a slit for discharging the coating liquid to the upper edge of the coating liquid holder. Coating device.

(12)上部開口部と下部開口部とを有する塗布液保持具を有し、前記上部開口部および下部開口部に円筒体を貫通させ、前記円筒体を前記塗布液保持具に対して鉛直上方向に相対移動させることにより前記円筒体の外周面に塗布液を塗布する塗布方法において、前記塗布液保持具の上端エッジに設けたスリットから塗布液を吐出する塗布方法。   (12) A coating liquid holder having an upper opening and a lower opening is provided, a cylindrical body is passed through the upper opening and the lower opening, and the cylindrical body is vertically above the coating liquid holder. In a coating method in which a coating liquid is applied to the outer peripheral surface of the cylindrical body by relatively moving in the direction, the coating liquid is discharged from a slit provided in an upper end edge of the coating liquid holder.

(13)上記(3)に記載の塗布装置において、前記上部開口部より貫通される円筒体を保持する円筒体保持具の外周面の少なくとも下端部には、円筒体の中心方向に一方極が向くように磁石が装着され、前記塗布液保持具の上部開口部付近の略全周内部または前記塗布液保持具の構成部材の1つである上部塗布液保持具の上部開口部付近の略全周内部には、前記円筒体内壁に装着された磁石に対し反力が働く方向に磁石が配置されて埋め込まれている。   (13) In the coating apparatus according to (3) above, at least the lower end portion of the outer peripheral surface of the cylindrical body holder that holds the cylindrical body penetrating from the upper opening has one pole in the center direction of the cylindrical body. A magnet is mounted so as to face, substantially the entire circumference in the vicinity of the upper opening of the coating liquid holder or substantially the entire area in the vicinity of the upper opening of the upper coating liquid holder that is one of the constituent members of the coating liquid holder. Inside the circumference, magnets are arranged and embedded in a direction in which a reaction force acts on the magnets mounted on the cylindrical body wall.

(14)上記(13)に記載の塗布装置において、前記磁石は、それぞれセグメント型の磁石を略同一平面に配置してなる。   (14) In the coating apparatus according to (13), the magnets are formed by arranging segment-type magnets on substantially the same plane.

[実施例1]
<塗布液の作成>
(金属酸化物微粒子Aの調製)
酸化亜鉛:(平均粒子径70μm:テイカ社製試作品)100重量部をトルエン450重量部メタノール50重量部と攪拌混合し、シランカップリング剤(KBM603:信越化学社製)0.25重量部を添加し、サンドグラインダーミルにて1時間分散した。その後トルエンを減圧蒸留にて留去し、150℃で2時間焼き付けを行ったのち室温まで冷却し、解砕して表面処理酸化亜鉛を得た。
[Example 1]
<Creation of coating liquid>
(Preparation of metal oxide fine particles A)
Zinc oxide: (average particle size 70 μm: prototype manufactured by Teika) 100 parts by weight of 450 parts by weight of toluene and 50 parts by weight of methanol were stirred and mixed, and 0.25 parts by weight of a silane coupling agent (KBM603: manufactured by Shin-Etsu Chemical Co., Ltd.) And added for 1 hour in a sand grinder mill. Thereafter, toluene was distilled off under reduced pressure, and after baking at 150 ° C. for 2 hours, the solution was cooled to room temperature and crushed to obtain surface-treated zinc oxide.

(塗布液の作製)
金属酸化物微粒子A33重量部、ブロック化イソシアネート(スミジュール3175、住友バイエルンウレタン社製)6重量部及びメチルエチルケトン25重量部を30分間混合した後、ブチラール樹脂(BM−1、積水化学社製)5重量部、シリコーンボール(トスパール145、東芝シリコーン社製)3重量部及びレベリング剤(シリコーンオイルSH29PA、東レダウコーニングシリコーン社製)0.01重量部を上記の混合液に添加し、サンドミルにて2時間の分散処理を行い、塗布液を得た。
(Preparation of coating solution)
After mixing 33 parts by weight of metal oxide fine particles A, 6 parts by weight of blocked isocyanate (Sumijoule 3175, manufactured by Sumitomo Bayern Urethane) and 25 parts by weight of methyl ethyl ketone for 30 minutes, butyral resin (BM-1, manufactured by Sekisui Chemical Co., Ltd.) 5 Part by weight, 3 parts by weight of a silicone ball (Tospearl 145, manufactured by Toshiba Silicone) and 0.01 part by weight of a leveling agent (silicone oil SH29PA, manufactured by Toray Dow Corning Silicone) were added to the above mixture and 2 in a sand mill. Time dispersion treatment was performed to obtain a coating solution.

上記塗布液の粘度は、粘度計として「RE500H」型粘度計(東機記産業株式会社製)を用いて、標準コーン(1°34′)、25℃、ずり速度100s−1の条件で、100mPa・sであった。 The viscosity of the coating solution is “RE500H” type viscometer (manufactured by Toki Sangyo Co., Ltd.) as a viscometer, under the conditions of standard cone (1 ° 34 ′), 25 ° C., shear rate 100 s −1 , It was 100 mPa · s.

円筒体としてφ30×340mmのアルミパイプを用い、図1から図4に示す装置及び上記の塗布液を用いて塗布を行った。塗布液保持具の誘い込み形状の傾斜面の傾斜角度θは60°である。また、塗布液保持具の上部および下部の開口部の直径は30.5mmであり、塗布液保持具には毎分0.1L、開口部より下方の円筒体へは毎分0.2Lの塗布液を常時循環供給しながら、円筒体内面上部を把持し、鉛直上方より毎分500mmの一定速度で塗布液保持具に設けられた開口部を貫通させた。円筒体が最下点に到達するまでには、塗布液は塗布液保持具を満たしてオーバーフロー状態となった。次いで円筒体を毎分250mmの一定速度で引き上げて円筒体外周面に塗布膜を形成した。円筒体が開口部を上下する間、開口部より下方の円筒体外周面は開口部に設けられたスリット状のノズルより吐出された塗布液によって全周が覆われて、重力によって円筒体外周面より流れ落ちていった。塗布したサンプルは170℃、40分熱風乾燥され、固化した膜の目視観察及び膜厚測定を行った。測定は渦電流膜厚計を使用し、塗布開始位置から軸方向に20mm間隔で300mm、周方向は90°間隔で測定し、平均膜厚と平均膜厚の最大値と最小値の差(レンジ(Max−min))を評価した。結果を表1に示した。なお、レンジ(Max−min)の基準値(μm)は3.0μmである。   Coating was performed using an apparatus shown in FIGS. 1 to 4 and the above coating solution using an aluminum pipe of φ30 × 340 mm as a cylindrical body. The inclination angle θ of the inclined surface of the guiding-in shape of the coating liquid holder is 60 °. Also, the diameter of the upper and lower openings of the coating liquid holder is 30.5 mm, the coating liquid holder is 0.1 L / min, and the cylindrical body below the opening is 0.2 L / min. While the liquid was constantly circulated and supplied, the upper part of the inner surface of the cylindrical body was gripped, and the opening provided in the coating liquid holder was penetrated at a constant speed of 500 mm per minute from vertically above. By the time the cylindrical body reached the lowest point, the coating solution filled the coating solution holder and was in an overflow state. Next, the cylindrical body was pulled up at a constant speed of 250 mm per minute to form a coating film on the outer peripheral surface of the cylindrical body. While the cylindrical body moves up and down the opening, the outer peripheral surface of the cylindrical body below the opening is covered with the coating liquid discharged from the slit-like nozzle provided in the opening, and the outer peripheral surface of the cylindrical body by gravity It flowed down more. The applied sample was dried with hot air at 170 ° C. for 40 minutes, and the solidified film was visually observed and the film thickness was measured. Measurement is performed using an eddy current film thickness meter, measuring 300 mm at intervals of 20 mm in the axial direction from the coating start position and 90 ° in the circumferential direction, and the difference between the average film thickness and the maximum and minimum values of the average film thickness (range (Max-min)) was evaluated. The results are shown in Table 1. The reference value (μm) of the range (Max-min) is 3.0 μm.

[実施例2]
実施例1で、開口部より下方の円筒体へ塗布液を常時循環供給する代わりに、10秒間隔で断続的に毎分0.2Lの塗布液を供給した以外は実施例1同様の操作を行い表2の結果を得た。
[Example 2]
In Example 1, the same operation as in Example 1 was performed except that 0.2 L of coating liquid was intermittently supplied at intervals of 10 seconds instead of constantly supplying the coating liquid to the cylindrical body below the opening. The results in Table 2 were obtained.

[実施例3]
(塗布液の作製)
電荷発生物質としてのCuKα線を用いたX線回折スペクトルのブラッグ角(2θ±0.2°)において、少なくとも7.6°、28.2°の位置に回折ピークを有するヒドロキシガリウムフタロシアニン顔料15重量部、結着樹脂としての塩化ビニル・酢酸ビニル共重合体樹脂(VMCH、日本ユニカー社製)10重量部、n−ブチルアルコール300重量部からなる混合物をサンドミルにて4時間分散し、塗布液を得た。
[Example 3]
(Preparation of coating solution)
15 weight of a hydroxygallium phthalocyanine pigment having diffraction peaks at positions of at least 7.6 ° and 28.2 ° in the Bragg angle (2θ ± 0.2 °) of an X-ray diffraction spectrum using CuKα rays as a charge generation material A mixture of 10 parts by weight of vinyl chloride / vinyl acetate copolymer resin (VMCH, manufactured by Nihon Unicar Co., Ltd.) and 300 parts by weight of n-butyl alcohol as a binder resin was dispersed in a sand mill for 4 hours. Obtained.

上記塗布液の粘度は、粘度計として「RE500H」型粘度計(東機記産業株式会社製)を用いて、標準コーン(1°34′)、25℃、ずり速度40s−1の条件で、1.8mPa・sであった。 Using the “RE500H” type viscometer (manufactured by Toki Sangyo Co., Ltd.) as the viscometer, the viscosity of the coating solution is as follows: standard cone (1 ° 34 ′), 25 ° C., shear rate 40 s −1 It was 1.8 mPa · s.

実施例1で作製した塗膜付円筒体を用い、図1から図4に示す装置において、開口部をテフロン(登録商標)樹脂製とし、上記の塗布液を用いて塗布を行った。塗布液保持具の上部および下部の開口部の直径は30.2mmであり、塗布液を毎分0.1L塗布液保持具に循環供給しながら、引き上げ速度毎分185mmで行った以外は実施例1と同様の塗布を行った。ただし、今回は、開口部より下方の円筒体外周面への塗布液供給は、円筒体外周面と開口部間隙からの液漏れによって達成された。塗布液保持具への塗布液供給量と、開口部からの塗布液漏れ量はほぼ等しくなり、塗布液保持具内の液面はオーバーフローすることなく、一定位置で安定した。塗布したサンプルは150℃、7.5分熱風乾燥され、分光吸収式膜厚計により、塗布開始位置から軸方向に20mm間隔で300mm、周方向は90°間隔で測定し、平均膜厚と平均膜厚の最大値と最小値の差(レンジ(Max−min))を評価した。なお、レンジ(Max−min)の基準値(μm)は0.05μmである。結果を表3に示した。   The cylindrical body with a coating film produced in Example 1 was used, and in the apparatus shown in FIGS. 1 to 4, the opening was made of Teflon (registered trademark) resin, and coating was performed using the above coating liquid. The diameter of the upper and lower openings of the coating solution holder is 30.2 mm, and the example is except that the coating solution is circulated and supplied to the 0.1 L coating solution holder per minute while the pulling rate is 185 mm per minute. 1 was applied. However, this time, the application liquid supply to the outer peripheral surface of the cylindrical body below the opening was achieved by liquid leakage from the outer peripheral surface of the cylindrical body and the opening gap. The amount of application liquid supplied to the application liquid holder and the amount of application liquid leaking from the opening were almost equal, and the liquid level in the application liquid holder did not overflow and was stabilized at a fixed position. The coated sample was dried with hot air at 150 ° C. for 7.5 minutes, and measured with a spectral absorption film thickness meter at an interval of 20 mm in the axial direction from the coating start position at an interval of 300 mm and at an interval of 90 ° in the circumferential direction. The difference (range (Max-min)) between the maximum value and the minimum value of the film thickness was evaluated. The reference value (μm) of the range (Max-min) is 0.05 μm. The results are shown in Table 3.

[実施例4]
(塗布液の作製)
N,N′−ビス(3−メチルフェニル)−N,N′−ジフェニルベンジジン40重量部とビスフェノールZポリカーボネート樹脂(分子量40,000)60重量部とをテトロヒドロフラン280重量部及びトルエン120重量部に十分に溶解混合した後、4フッ化エチレン樹脂粒子10重量部を加え、さらに混合した。このとき、室温を25℃に設定し、混合工程における液温度を25℃に保った。その後、ガラスビーズを用いたサンドグラインダーにて分散し、4フッ化エチレン樹脂粒子分散液を作成した。このとき、サンドクラインダーのベッセルに24℃の水を流し、分散液の温度を50℃に保持し、塗布液を準備した。
[Example 4]
(Preparation of coating solution)
40 parts by weight of N, N'-bis (3-methylphenyl) -N, N'-diphenylbenzidine and 60 parts by weight of bisphenol Z polycarbonate resin (molecular weight 40,000) were added to 280 parts by weight of tetrohydrofuran and 120 parts by weight of toluene. After sufficiently dissolving and mixing, 10 parts by weight of tetrafluoroethylene resin particles were added and further mixed. At this time, the room temperature was set to 25 ° C., and the liquid temperature in the mixing step was kept at 25 ° C. Then, it disperse | distributed with the sand grinder using a glass bead, and the tetrafluoroethylene resin particle dispersion liquid was created. At this time, 24 ° C. water was passed through the vessel of the sand cylinder, and the temperature of the dispersion was kept at 50 ° C. to prepare a coating solution.

上記塗布液の粘度は、粘度計として「RE500H」型粘度計(東機記産業株式会社製)を用いて、標準コーン(1°34′)、25℃、ずり速度40s−1の条件で、400mPa・sであった。 Using the “RE500H” type viscometer (manufactured by Toki Sangyo Co., Ltd.) as the viscometer, the viscosity of the coating solution is as follows: standard cone (1 ° 34 ′), 25 ° C., shear rate 40 s −1 It was 400 mPa · s.

円筒体としてφ30×340mmのアルミパイプを用い、図1から図4に示す装置及び上記の塗布液を用いて塗布を行った。塗布液保持具の上部および下部の開口部の直径は30.4mmであり、塗布液保持具には毎分0.1L、開口部より下方の円筒体へは毎分0.2Lの塗布液を循環供給しながら、円筒体内面上部を把持し、鉛直上方より毎分1000mmの一定速度で塗布液保持具に設けられた開口部を貫通させた。また、円筒体が開口部を通過する際、円筒体下端の一部が開口部の誘い込みに接触しながら塗布液保持具を水平方向に移動させ、自動調芯が行われた。円筒体が最下点に到達するまでには、塗布液は塗布液保持具を満たしてオーバーフロー状態となった。次いで円筒体を毎分150mmの一定速度で引き上げて円筒体外周面に塗布膜を形成した。円筒体が開口部を上下する間、開口部より下方の円筒体外周面は開口部に設けられたスリット状のノズルより吐出された塗布液によって全面が覆われて、重力によって円筒体外周面より流れ落ちていった。10分間隔で同様の塗布作業を連続5本行った。5本塗布する間、塗布液は一定流量で循環しながら、常時前述した一定流量で塗布液保持具及び開口部に設けられたスリット状のノズルに供給された。塗布したサンプルは115℃、40分熱風乾燥され、固化した膜の目視観察及び膜厚測定を行った。測定は渦電流膜厚計を使用し、塗布開始位置から軸方向に20mm間隔で300mm、周方向は90°間隔で測定し、平均膜厚と平均膜厚の最大値と最小値の差(レンジ(Max−min))を評価した。なお、レンジ(Max−min)の基準値(μm)は2.5μmである。結果を表4に示した。   Coating was performed using an apparatus shown in FIGS. 1 to 4 and the above coating solution using an aluminum pipe of φ30 × 340 mm as a cylindrical body. The diameter of the upper and lower openings of the coating solution holder is 30.4 mm. 0.1 L / min is applied to the coating solution holder, and 0.2 L / min is applied to the cylindrical body below the opening. While circulatingly supplying, the upper part of the inner surface of the cylindrical body was gripped, and the opening provided in the coating liquid holder was penetrated at a constant speed of 1000 mm per minute from vertically above. Further, when the cylindrical body passed through the opening, the coating liquid holder was moved in the horizontal direction while a part of the lower end of the cylindrical body was in contact with the invitation of the opening, and automatic alignment was performed. By the time the cylindrical body reached the lowest point, the coating solution filled the coating solution holder and was in an overflow state. Next, the cylindrical body was pulled up at a constant speed of 150 mm / min to form a coating film on the outer peripheral surface of the cylindrical body. While the cylindrical body moves up and down the opening, the entire outer peripheral surface of the cylindrical body below the opening is covered with the coating liquid discharged from the slit-like nozzle provided in the opening, and the cylindrical outer surface is affected by gravity. It flowed down. Five similar coating operations were performed continuously at intervals of 10 minutes. While the five coatings were applied, the coating liquid was constantly supplied at a constant flow rate to the coating liquid holder and the slit-like nozzle provided in the opening while circulating at a constant flow rate. The applied sample was dried with hot air at 115 ° C. for 40 minutes, and the solidified film was visually observed and the film thickness was measured. Measurement is performed using an eddy current film thickness meter, measuring 300 mm at intervals of 20 mm in the axial direction from the coating start position and 90 ° in the circumferential direction, and the difference between the average film thickness and the maximum and minimum values of the average film thickness (range (Max-min)) was evaluated. The reference value (μm) of the range (Max-min) is 2.5 μm. The results are shown in Table 4.

[実施例5]
円筒体としてφ30×340mmのアルミニウムパイプを用い、図23に示す装置、および実施例4で用いた塗液にて塗布を行った。上部塗液保持具は、図18に示した上部塗液保持具円中心方向がS極となるセグメント型の永久磁石301a(表面磁束密度0.48T;ネオジウム磁石 セグメント型(株)西興産業)を円周方向に埋め込んだ上部塗液保持具を使用し、円筒体保持具600のシャフトには、シャフト外周方向がS極となるセグメント型の永久磁石401a(表面磁束密度0.48T;ネオジウム磁石 セグメント型(株)西興産業)を埋め込んだ円筒体保持具600を使用し、円筒体500の上部内面を把持し、鉛直上方より毎分100mmの一定速度で塗布液保持具70に設けられた上部開口部77aを貫通させた。円筒体500の下端部が、上部開口部77aを通過する際、上部内側塗布液保持具75の傾斜面73と円筒体500外周部が接触することなく自動調芯が行われた。円筒体500が最下点に到達するまでには、塗布液は塗布液保持具を満たしてオーバーフロー状態となった。次いで円筒体500を毎分150mmの一定速度で引き上げて円筒体外周面に塗膜を形成した。なお、塗布液保持具70の上部開口部77aおよび下部開口部77bの直径、塗布液の循環量、連続塗布間隔、熱風乾燥条件、膜厚測定条件、評価項目は後述する実施例6に同じである。結果を表5に示す。
[Example 5]
An aluminum pipe with a diameter of 30 × 340 mm was used as the cylindrical body, and coating was performed using the apparatus shown in FIG. The upper coating liquid holder is a segment type permanent magnet 301a whose center direction is the south pole shown in FIG. 18 (surface magnetic flux density 0.48T; neodymium magnet segment type Seiko Sangyo Co., Ltd.) Is used in the circumferential direction, and the shaft of the cylindrical holder 600 has a segment-type permanent magnet 401a (surface magnetic flux density 0.48T; neodymium magnet) whose outer peripheral direction is the S pole. A cylindrical holder 600 embedded with a segment type (Seikou Sangyo Co., Ltd.) was used, the upper inner surface of the cylindrical body 500 was gripped, and the coating liquid holder 70 was provided at a constant speed of 100 mm per minute from vertically above. The upper opening 77a was penetrated. When the lower end portion of the cylindrical body 500 passes through the upper opening 77a, automatic alignment was performed without contact between the inclined surface 73 of the upper inner coating solution holder 75 and the outer peripheral portion of the cylindrical body 500. By the time the cylindrical body 500 reached the lowest point, the coating liquid filled the coating liquid holder and was in an overflow state. Next, the cylindrical body 500 was pulled up at a constant speed of 150 mm per minute to form a coating film on the outer peripheral surface of the cylindrical body. The diameters of the upper opening 77a and the lower opening 77b of the coating liquid holder 70, the circulation amount of the coating liquid, the continuous coating interval, the hot air drying conditions, the film thickness measurement conditions, and the evaluation items are the same as those in Example 6 described later. is there. The results are shown in Table 5.

[実施例6]
<塗布液の作製>
(金属酸化物微粒子Aの調製)
酸化亜鉛:(平均粒子径70μm:テイカ社製試作品)100重量部をトルエン450重量部メタノール50重量部と攪拌混合し、シランカップリング剤(KBM603:信越化学社製)1.25重量部を添加し、サンドグラインダーミルにて1時間分散した。その後トルエンを減圧蒸留にて留去し、150℃で2時間焼き付けを行ったのち室温まで冷却し、解砕して表面処理酸化亜鉛を得た。
[Example 6]
<Preparation of coating solution>
(Preparation of metal oxide fine particles A)
Zinc oxide: (average particle size 70 μm: prototype manufactured by Teika) 100 parts by weight of 450 parts by weight of toluene and 50 parts by weight of methanol were stirred and mixed, and 1.25 parts by weight of a silane coupling agent (KBM603: manufactured by Shin-Etsu Chemical Co., Ltd.) And added for 1 hour in a sand grinder mill. Thereafter, toluene was distilled off under reduced pressure, and after baking at 150 ° C. for 2 hours, the solution was cooled to room temperature and crushed to obtain surface-treated zinc oxide.

(塗布液の作製)
金属酸化物微粒子A33重量部、ブロック化イソシアネート(スミジュール3175、住友バイエルンウレタン社製)6重量部及びメチルエチルケトン25重量部を30分間混合した後、ブチラール樹脂(BM−1、積水化学社製)5重量部、シリコーンボール(トスパール145、東芝シリコーン社製)3重量部及びレベリング剤(シリコーンオイルSH29PA、東レダウコーニングシリコーン社製)0.01重量部を上記の混合液に添加し、サンドミルにて2時間の分散処理を行い、塗布液を得た。
(Preparation of coating solution)
After mixing 33 parts by weight of metal oxide fine particles A, 6 parts by weight of blocked isocyanate (Sumijoule 3175, manufactured by Sumitomo Bayern Urethane) and 25 parts by weight of methyl ethyl ketone for 30 minutes, butyral resin (BM-1, manufactured by Sekisui Chemical Co., Ltd.) 5 Part by weight, 3 parts by weight of a silicone ball (Tospearl 145, manufactured by Toshiba Silicone) and 0.01 part by weight of a leveling agent (silicone oil SH29PA, manufactured by Toray Dow Corning Silicone) were added to the above mixture and 2 in a sand mill. Time dispersion treatment was performed to obtain a coating solution.

上記塗布液の粘度は、粘度計として「RE500H」型粘度計(東機記産業株式会社製)を用いて、標準コーン(1°34′)、25℃、ずり速度40s−1の条件で、400mPa・sであった。 Using the “RE500H” type viscometer (manufactured by Toki Sangyo Co., Ltd.) as the viscometer, the viscosity of the coating solution is as follows: standard cone (1 ° 34 ′), 25 ° C., shear rate 40 s −1 It was 400 mPa · s.

円筒体としてφ30×340mmのアルミパイプを用い、図10から図13に示す装置及び上記の塗布液を用いて塗布を行った。塗布液保持具の誘い込み形状の傾斜面の傾斜角度θは60°である。塗布液保持具の上部および下部の開口部の直径は30.5mmであり、塗布液保持具には毎分0.3Lの塗布液を常時循環供給しながら、円筒体内面上部を把持し、鉛直上方より毎分500mmの一定速度で塗布液保持具に設けられた開口部を貫通させた。また、円筒体が開口部を通過する際、円筒体下端の一部が開口部の誘い込みに接触しながら塗布液保持具を水平方向に移動させ、自動調芯が行われた。円筒体が最下点に到達するまでには、塗布液は塗布液保持具を満たしてオーバーフロー状態となった。次いで円筒体を毎分250mmの一定速度で引き上げて円筒体外周面に塗布膜を形成した。約5分間隔で同様の塗布作業を連続50本行った。50本塗布する間、塗布液は一定流量で循環しながら常時前述した一定流量で塗布液保持具に設けられたスリット状のノズルに供給された。塗布したサンプルは170℃、40分熱風乾燥され、固化した膜の目視観察及び膜厚測定を行った。測定は渦電流膜厚計を使用し、塗布開始位置から軸方向に20mm間隔で300mm、周方向は90°間隔で測定し、平均膜厚と平均膜厚の最大値と最小値の差(レンジ(Max−min))を評価した。なお、レンジ(Max−min)の基準値(μm)は3.0μmである。結果を表6に示した。   Using an aluminum pipe of φ30 × 340 mm as the cylindrical body, coating was performed using the apparatus shown in FIGS. 10 to 13 and the above coating liquid. The inclination angle θ of the inclined surface of the guiding-in shape of the coating liquid holder is 60 °. The diameter of the upper and lower openings of the coating liquid holder is 30.5 mm. While constantly supplying 0.3 L of coating liquid per minute to the coating liquid holder, the upper part of the inner surface of the cylindrical body is gripped and vertically An opening provided in the coating solution holder was passed through from above at a constant speed of 500 mm per minute. Further, when the cylindrical body passed through the opening, the coating liquid holder was moved in the horizontal direction while a part of the lower end of the cylindrical body was in contact with the invitation of the opening, and automatic alignment was performed. By the time the cylindrical body reached the lowest point, the coating solution filled the coating solution holder and was in an overflow state. Next, the cylindrical body was pulled up at a constant speed of 250 mm per minute to form a coating film on the outer peripheral surface of the cylindrical body. 50 similar coating operations were performed continuously at intervals of about 5 minutes. While 50 coatings were applied, the coating solution was constantly supplied at a constant flow rate to the slit-like nozzle provided on the coating solution holder while circulating at a constant flow rate. The applied sample was dried with hot air at 170 ° C. for 40 minutes, and the solidified film was visually observed and the film thickness was measured. Measurement is performed using an eddy current film thickness meter, measuring 300 mm at intervals of 20 mm in the axial direction from the coating start position and 90 ° in the circumferential direction, and the difference between the average film thickness and the maximum and minimum values of the average film thickness (range (Max-min)) was evaluated. The reference value (μm) of the range (Max-min) is 3.0 μm. The results are shown in Table 6.

[比較例1]
従来の塗布装置の一例を以下に示す。図26は、従来の塗工装置全体を示す概略図である。
[Comparative Example 1]
An example of a conventional coating apparatus is shown below. FIG. 26 is a schematic view showing the entire conventional coating apparatus.

図26において、塗工装置は基台201、およびこの基台201上に筒状空間を形成する壁部材202から構成され、塗工液はタンク203からポンプ204により筒状空間Aの上部に配置される塗工桶205に送られる。   In FIG. 26, the coating apparatus includes a base 201 and a wall member 202 that forms a cylindrical space on the base 201, and the coating liquid is disposed on the upper portion of the cylindrical space A by a pump 204 from a tank 203. Sent to the coating basket 205.

筒状空間A内には壁部材202に沿ってボールネジ206が配置されモータ207によって駆動可能になっている。ボールネジ206と反対の側には円筒状基体208を上下で支持する基体支持具209が備えられており、円筒状基体208は上下の基体支持具209の間に挟まれる。   In the cylindrical space A, a ball screw 206 is disposed along the wall member 202 and can be driven by a motor 207. On the side opposite to the ball screw 206, a base body support 209 for supporting the cylindrical base body 208 up and down is provided, and the cylindrical base body 208 is sandwiched between the upper and lower base body support tools 209.

上方の基体支持具209は基体支持具移載機210と連係し、下方の基体支持具209は基台201上の基体支持具載置台211に載っている。基台201と基体支持具載置台211との間には反転機構212が配置されている。   The upper substrate support 209 is linked to the substrate support transfer device 210, and the lower substrate support 209 is mounted on the substrate support mounting table 211 on the base 201. A reversing mechanism 212 is disposed between the base 201 and the substrate support mounting table 211.

タンク203と塗工桶205の間はバルブ213を介して供給配管214と、そして回収配管215で接続されている。さらに、基体支持具209を洗浄するための洗浄機構216が備えられている。   The tank 203 and the coating basket 205 are connected by a supply pipe 214 and a recovery pipe 215 through a valve 213. Further, a cleaning mechanism 216 for cleaning the substrate support 209 is provided.

円筒状基体208は固定されたまま、塗工桶205がモータ207により上下することで塗工され電子写真感光体が形成される。   With the cylindrical base 208 fixed, the coating rod 205 is moved up and down by a motor 207 to form an electrophotographic photosensitive member.

上記塗工桶205内には塗工液が、シール部材と、塗工中は円筒状基体208と、そして待機中は基体支持具209とで密封され、塗工桶205内に常に塗工液を満たしかつ循環できる構造となり塗工液の乾きによる液カスが発生しない。上記シール部材は、円筒状基体を挿入するための円径開口を備える。塗工液は、ポンプ204により塗工桶205内で循環している。   A coating liquid is sealed in the coating basket 205 by a seal member, a cylindrical base 208 during coating, and a base support 209 during standby, and the coating liquid is always stored in the coating basket 205. Therefore, the liquid can be circulated without causing liquid residue due to drying of the coating liquid. The seal member includes a circular opening for inserting the cylindrical base body. The coating liquid is circulated in the coating basket 205 by the pump 204.

比較例の塗工装置は、1本の円筒体を処理するにあたり(1タクト当たり)2分程度余分にかかる。また、被覆処理された電子写真感光体の品質は、比較例の場合、電荷発生材料のような低粘度液の場合、シールからの液漏れが発生し易いため、信頼性(品質安定性)に問題がある。さらに、1本塗布当たり、スペーサも保持液深さ分塗布する必要があるため材料費(塗布液)が余分に必要。更に、スペーサに塗布された液を除去する洗浄経費及び設備費が余分にかかるという問題がある。   The coating device of the comparative example takes an extra 2 minutes (per tact) to process one cylindrical body. In addition, the quality of the coated electrophotographic photosensitive member is reliable (quality stability) because, in the comparative example, in the case of a low-viscosity liquid such as a charge generation material, liquid leakage from the seal is likely to occur. There's a problem. Furthermore, extra material costs (coating solution) are required because it is necessary to apply the spacer to the depth of the retentate per coating. Furthermore, there is a problem that extra cleaning and equipment costs are required to remove the liquid applied to the spacers.

したがって、上記実施例1から実施例6は、従来の塗工装置に比べ、品質および生産性の面でも優れていることがわかる。   Therefore, it can be seen that Examples 1 to 6 are superior in terms of quality and productivity as compared with conventional coating apparatuses.

[実施例7]
外径30mm、長さ400mmのアルミニウム製円筒体表面に球形アルミナ微粒子(不二製作所社製、粒径105〜125μm)によりブラスト処理、Ra1.0μmに粗面化処理した後、表面にシリコーン系離型剤(商品名:KS700,信越化学(株)製)を塗布し、300℃、1時間焼き付け処理することで、円筒状芯体を得た。ポリアミック酸のN,N−ジメチルアセトアミド溶液(Uイミド、(株)ユニチカ製)を用いて、粘度1Pa・s(固形分濃度10wt%)に調整し、図1から図4に示す装置を用いて該円筒状芯体表面に塗布を行った。
[Example 7]
The surface of an aluminum cylinder having an outer diameter of 30 mm and a length of 400 mm is blasted with spherical alumina fine particles (particle size 105 to 125 μm, manufactured by Fuji Seisakusho Co., Ltd.), and roughened to Ra 1.0 μm. A mold agent (trade name: KS700, manufactured by Shin-Etsu Chemical Co., Ltd.) was applied and baked at 300 ° C. for 1 hour to obtain a cylindrical core. Using an N, N-dimethylacetamide solution of polyamic acid (Uimide, manufactured by Unitika Co., Ltd.), the viscosity was adjusted to 1 Pa · s (solid content concentration 10 wt%), and the apparatus shown in FIGS. 1 to 4 was used. Application was performed on the surface of the cylindrical core.

上記塗布液の粘度は、粘度計として「RE500H」型粘度計(東機記産業株式会社製)を用いて、標準コーン(1°34′)、25℃、ずり速度40s−1の条件で、上述したように、1Pa・sであった。 Using the “RE500H” type viscometer (manufactured by Toki Sangyo Co., Ltd.) as the viscometer, the viscosity of the coating solution is as follows: standard cone (1 ° 34 ′), 25 ° C., shear rate 40 s −1 As described above, it was 1 Pa · s.

塗布液保持具の開口部直径は31.0mmであり、塗布液保持具には毎分0.1L、開口部より下方へは毎分0.2Lの塗布液を常時循環供給しながら、円筒体内面上部を把持し、鉛直上方より毎分500mmの一定速度で塗布液保持具に設けられた開口部を貫通させた。円筒体が最下点に到達するまでには、塗布液は塗布液保持具を満たしてオーバーフロー状態となった。次いで円筒体を毎分100mmの一定速度で引き上げて円筒体外周面に塗布膜を形成した。円筒体が開口部を上下する間、開口部より下方の円筒体外周面は開口部に設けられたスリット状のノズルより吐出された塗布液によって全周が覆われて、重力によって円筒体外周面より流れ落ちていった。塗布したサンプルは軸方向を水平にして、20rpmで回転しながら120℃、1時間乾燥させ、次いで該円筒状芯体の軸方向を垂直にして、200℃、30分、380℃で1時間加熱して反応させ、ポリイミド樹脂皮膜とした。室温に冷却したのち、該樹脂皮膜を剥離することにより、ポリイミド樹脂製の無端ベルトを得ることができた。該無端ベルトの目視観察及び膜厚測定を行った。測定は渦電流膜厚計を使用し、塗布開始位置から軸方向に20mm間隔で300mm、周方向は90°間隔で測定し、平均膜厚と平均膜厚の最大値と最小値の差(レンジ(Max−min))を評価した。なお、レンジ(Max−min)の基準値(μm)は2.5μmである。結果を表8に示した。   The diameter of the opening of the coating liquid holder is 31.0 mm, and the coating liquid holder is continuously circulated and supplied at a rate of 0.1 L / min to the coating liquid holder and 0.2 L / min below the opening. The upper part of the surface was gripped, and the opening provided in the coating solution holder was passed through at a constant speed of 500 mm per minute from vertically above. By the time the cylindrical body reached the lowest point, the coating solution filled the coating solution holder and was in an overflow state. Next, the cylindrical body was pulled up at a constant speed of 100 mm per minute to form a coating film on the outer peripheral surface of the cylindrical body. While the cylindrical body moves up and down the opening, the outer peripheral surface of the cylindrical body below the opening is covered with the coating liquid discharged from the slit-like nozzle provided in the opening, and the outer peripheral surface of the cylindrical body by gravity It flowed down more. The coated sample was dried at 120 ° C. for 1 hour while rotating at 20 rpm with the axial direction horizontal, and then heated at 200 ° C. for 30 minutes and 380 ° C. for 1 hour with the axial direction of the cylindrical core body vertical. And reacted to obtain a polyimide resin film. After cooling to room temperature, an endless belt made of polyimide resin could be obtained by peeling off the resin film. Visual observation and film thickness measurement of the endless belt were performed. Measurement is performed using an eddy current film thickness meter, measuring 300 mm at intervals of 20 mm in the axial direction from the coating start position and 90 ° in the circumferential direction, and the difference between the average film thickness and the maximum and minimum values of the average film thickness (range (Max-min)) was evaluated. The reference value (μm) of the range (Max-min) is 2.5 μm. The results are shown in Table 8.

本発明の塗布装置および塗布方法は、円筒体の外周面に皮膜を形成する必要のある用途であれば、いかなる用途にも用いることができる The coating apparatus and the coating method of the present invention can be used for any application as long as the coating needs to be formed on the outer peripheral surface of the cylindrical body .

本発明の実施の形態1に係る塗布装置の塗布液保持具の構成を示す平面図である。It is a top view which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る塗布装置の塗布液保持具の構成を示すA−A´断面図である。It is AA 'sectional drawing which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る塗布装置の塗布液保持具の構成を示すB−B´断面図である。It is BB 'sectional drawing which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る塗布装置の動作を説明する図である。It is a figure explaining operation | movement of the coating device which concerns on Embodiment 1 of this invention. 本発明の実施の形態1における塗布液保持具の誘い込み形状を説明するための断面図である。It is sectional drawing for demonstrating the guidance shape of the coating liquid holder in Embodiment 1 of this invention. 本発明の実施の形態1における塗布液保持具の他の形態を説明する断面図である。It is sectional drawing explaining the other form of the coating liquid holder in Embodiment 1 of this invention. 本発明の実施の形態2に係る塗布装置の塗布液保持具の構成を示す平面図である。It is a top view which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係る塗布装置の塗布液保持具の構成を示すA−A´断面図である。It is AA 'sectional drawing which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係る塗布装置の塗布液保持具の構成を示すB−B´断面図である。It is BB 'sectional drawing which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 2 of this invention. 本発明の実施の形態3に係る塗布装置の塗布液保持具の構成を示す平面図である。It is a top view which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 3 of this invention. 本発明の実施の形態3に係る塗布装置の塗布液保持具の構成を示すA−A´断面図である。It is AA 'sectional drawing which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 3 of this invention. 本発明の実施の形態3に係る塗布装置の塗布液保持具の構成を示すB−B´断面図である。It is BB 'sectional drawing which shows the structure of the coating liquid holder of the coating device which concerns on Embodiment 3 of this invention. 本発明の実施の形態3に係る塗布装置の動作を説明する図である。It is a figure explaining operation | movement of the coating device which concerns on Embodiment 3 of this invention. 本発明の実施の形態4に係る塗布装置の塗布液保持具の構成を説明する断面図である。It is sectional drawing explaining the structure of the coating liquid holder of the coating device which concerns on Embodiment 4 of this invention. 本発明の実施の形態4に係る塗布装置の調芯の構成を説明する斜視図である。It is a perspective view explaining the structure of the alignment of the coating device which concerns on Embodiment 4 of this invention. 本発明の実施の形態5に係る塗布装置の動作を説明する図である。It is a figure explaining operation | movement of the coating device which concerns on Embodiment 5 of this invention. 本発明の実施の形態5に係る塗布装置における磁石が装着された部分の円筒体保持具の断面図である。It is sectional drawing of the cylindrical body holder of the part with which the magnet in the coating device which concerns on Embodiment 5 of this invention was mounted | worn. 本発明の実施の形態5に係る塗布装置において塗布液保持具の磁石が埋め込まれた部分の上部塗布液保持具の断面図である。It is sectional drawing of the upper part coating liquid holder of the part by which the magnet of the coating liquid holder was embedded in the coating device which concerns on Embodiment 5 of this invention. 本発明の実施の形態5に係る塗布装置における磁石が装着された部分の他の円筒体保持具の断面図である。It is sectional drawing of the other cylindrical body holder of the part with which the magnet in the coating device which concerns on Embodiment 5 of this invention was mounted | worn. 本発明の実施の形態5に係る塗布装置において塗布液保持具の磁石が埋め込まれた部分の他の上部塗布液保持具の断面図である。It is sectional drawing of the other upper coating liquid holder of the part by which the magnet of the coating liquid holder was embedded in the coating device which concerns on Embodiment 5 of this invention. 実施の形態1に示す円筒体保持具に磁石が装着された構成を示すB−B´断面図である。It is BB 'sectional drawing which shows the structure by which the magnet was mounted | worn with the cylindrical body holder shown in Embodiment 1. FIG. 実施の形態2に示す円筒体保持具に磁石が装着された構成を示すA−A´断面図である。It is AA 'sectional drawing which shows the structure by which the magnet was mounted | worn with the cylindrical body holder shown in Embodiment 2. FIG. 実施の形態3に示す円筒体保持具に磁石が装着された構成を示すA−A´断面図である。It is AA 'sectional drawing which shows the structure by which the magnet was mounted | worn with the cylindrical body holder shown in Embodiment 3. FIG. 実施の形態4に示す円筒体保持具に磁石が装着された構成を説明する断面図である。6 is a cross-sectional view illustrating a configuration in which a magnet is mounted on a cylindrical holder shown in Embodiment 4. FIG. 本発明の実施の形態6に係る塗布装置の概略構成を示す図である。It is a figure which shows schematic structure of the coating device which concerns on Embodiment 6 of this invention. 従来の円筒体の塗工装置の概略構成を示す図である。It is a figure which shows schematic structure of the conventional cylindrical coating apparatus.

符号の説明Explanation of symbols

10 塗布液保持具、12 上部塗布液保持具、13 傾斜面、14 下部塗布液保持具、15 ボルト、16 塗布液供給口、17a 上部開口部、17b 下部開口部、18 塗布液吐出スリット、19 上部塗布液保持具、20 塗布液流路、24 空孔、30 円筒体収容容器、33 ボルト、34 ボール、35 円筒状容器、36 支持台、38 突状体、40 台座、42,44 ボルト、60 塗布液、62 塗膜、500 円筒体。   DESCRIPTION OF SYMBOLS 10 Coating liquid holder, 12 Upper coating liquid holder, 13 Inclined surface, 14 Lower coating liquid holder, 15 Bolt, 16 Coating liquid supply port, 17a Upper opening part, 17b Lower opening part, 18 Coating liquid discharge slit, 19 Upper coating liquid holder, 20 coating liquid flow path, 24 holes, 30 cylindrical container, 33 bolt, 34 ball, 35 cylindrical container, 36 support base, 38 projecting body, 40 pedestal, 42, 44 bolt, 60 coating liquid, 62 coating film, 500 cylinder.

Claims (7)

上部開口部と下部開口部とを有する塗布液保持具を有し、前記上部開口部および下部開口部に円筒体を貫通させ、前記円筒体を前記塗布液保持具に対して鉛直上方向に相対移動させることにより前記円筒体の外周面に塗布液を塗布する塗布装置において、
前記塗布液保持具は、塗布液を供給する塗布液流路と、塗布液流路に連結した塗布液吐出スリットとを有しており、
前記塗布液吐出スリットは、前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液保持具の内側面と円筒体の外周面との間に塗布液を充填し、かつ、前記下部開口部より下方に位置する前記円筒体外周面に塗布液を供給する供給手段を有することを特徴とする塗布装置。
A coating liquid holder having an upper opening and a lower opening; a cylindrical body is passed through the upper opening and the lower opening; and the cylindrical body is vertically upward relative to the coating liquid holder In a coating apparatus that applies a coating solution to the outer peripheral surface of the cylindrical body by moving the coating body,
The coating liquid holder has a coating liquid flow path for supplying a coating liquid, and a coating liquid discharge slit connected to the coating liquid flow path.
The coating liquid discharge slit fills the coating liquid between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body when the cylindrical body is passed through the upper opening and the lower opening . The coating apparatus further comprises a supply means for supplying a coating liquid to the outer peripheral surface of the cylindrical body positioned below the lower opening.
前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液保持具の内側面と円筒体の外周面との間に塗布液が充填され、かつ、前記塗布液保持具の上端部より塗布液がオーバーフローすることを特徴とする請求項1に記載の塗布装置。When the cylindrical body is passed through the upper opening and the lower opening, the coating liquid is filled between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body, and the coating liquid holder The coating apparatus according to claim 1, wherein the coating liquid overflows from the upper end of the coating. 前記塗布液保持具または、前記塗布液保持具の構成部材の1つである上部塗布液保持具の一部が水平方向に移動可能な機構を有し、且つ前記上部塗布液保持具の内側面には、傾斜面が形成され、前記傾斜面を有する部分は、塗布液保持具の上部開口部および下部開口部に円筒体を挿入する際の誘い込み形状を有し、前記誘い込み形状は、前記ノズルまたはスリットより上方にしたがって、貫通される円筒体外周面との間隔が大きくなるように形成され、前記円筒体が前記開口部上方から前記開口部を貫通する際、前記円筒体下端部が前記誘い込み表面に接触することで、前記塗布液保持具または前記上部塗布液保持部が水平方向に移動して調芯を行うことを特徴とする請求項1に記載の塗布装置。The coating liquid holder or a part of the upper coating liquid holder that is one of the constituent members of the coating liquid holder has a mechanism that can move in the horizontal direction, and the inner surface of the upper coating liquid holder The inclined surface is formed, and the portion having the inclined surface has a guiding shape when the cylindrical body is inserted into the upper opening and the lower opening of the coating liquid holder, and the guiding shape is the nozzle Alternatively, the upper end of the cylindrical body is formed so that the distance from the outer peripheral surface of the cylindrical body to be penetrated increases from above the slit. The coating apparatus according to claim 1, wherein the coating liquid holder or the upper coating liquid holding section moves in a horizontal direction to perform alignment by contacting the surface. 前記上部開口部より貫通される円筒体を保持する円筒体保持具の外周面の少なくとも下端部には、円筒体の中心方向に一方極が向くように磁石が装着され、前記塗布液保持具の上部開口部付近の略全周内部または前記塗布液保持具の構成部材の1つである上部塗布液保持具の上部開口部付近の略全周内部には、前記円筒体内壁に装着された磁石に対し反力が働く方向に磁石が配置されて埋め込まれていることを特徴とする請求項3に記載の塗布装置。A magnet is attached to at least the lower end portion of the outer peripheral surface of the cylindrical body holder that holds the cylindrical body penetrating from the upper opening so that one pole faces in the central direction of the cylindrical body, and the coating liquid holder A magnet mounted on the wall of the cylindrical body substantially inside the entire circumference near the upper opening or inside almost the entire circumference near the upper opening of the upper coating liquid holder which is one of the constituent members of the coating liquid holder The coating device according to claim 3, wherein a magnet is disposed and embedded in a direction in which a reaction force acts on the coating device. 上部開口部と下部開口部とを有し、塗布液を供給する塗布液流路と、塗布液流路に連結した塗布液スリットとを有している塗布液保持具を有し、前記上部開口部および下部開口部に円筒体を貫通させ、前記円筒体を前記塗布液保持具に対して鉛直上方向に相対移動させることにより前記円筒体の外周面に塗布液を塗布する塗布方法において、
前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液スリットを介して前記塗布液保持具の内側面と円筒体の外周面との間に塗布液を充填し、かつ、前記塗布液保持具の下部開口部より下方に位置する前記円筒体外周面に塗布液を連続または間欠的に供給しながら塗布することを特徴とする塗布方法。
Possess an upper opening and a lower opening, comprising: a coating liquid flow path for supplying a coating liquid, a coating liquid retainer and a coating solution slits coupled to the coating liquid flow passage, the upper opening In the coating method of applying the coating liquid to the outer peripheral surface of the cylindrical body by penetrating the cylindrical body through the part and the lower opening, and moving the cylindrical body vertically relative to the coating liquid holder,
When penetrating the cylindrical body through the upper opening and the lower opening , the coating liquid is filled between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body through the coating liquid slit, The coating method is characterized in that the coating solution is applied while continuously or intermittently supplying the coating solution to the outer peripheral surface of the cylindrical body located below the lower opening of the coating solution holder.
前記円筒体を前記上部開口部および下部開口部に貫通させた際に、前記塗布液保持具の内側面と円筒体の外周面との間に塗布液が充填され、かつ、前記塗布液保持具 の上端部より塗布液がオーバーフローすることを特徴とする請求項5に記載の塗布方法。When the cylindrical body is passed through the upper opening and the lower opening, the coating liquid is filled between the inner surface of the coating liquid holder and the outer peripheral surface of the cylindrical body, and the coating liquid holder The coating method according to claim 5, wherein the coating liquid overflows from the upper end of the coating. 前記塗布液保持具または、前記塗布液保持具の構成部材の1つである上部塗布液保持具の一部が水平方向に移動可能な機構を有し、且つ前記上部塗布液保持具の内側面には、傾斜面が形成され、前記傾斜面を有する部分は、塗布液保持具の上部開口部および下部開口部に円筒体を挿入する際の誘い込み形状を有し、前記誘い込み形状は、前記ノズルまたはスリットより上方にしたがって、貫通される円筒体外周面との間隔が大きくなるように形成され、前記円筒体が前記開口部上方から前記開口部を貫通する際、前記円筒体下端部が前記誘い込み表面に接触することで、前記塗布液保持具または前記上部塗布液保持部が水平方向に移動して調芯を行うことを特徴とする請求項5に記載の塗布方法。The coating liquid holder or a part of the upper coating liquid holder that is one of the constituent members of the coating liquid holder has a mechanism that can move in the horizontal direction, and the inner surface of the upper coating liquid holder The inclined surface is formed, and the portion having the inclined surface has a guiding shape when the cylindrical body is inserted into the upper opening and the lower opening of the coating liquid holder, and the guiding shape is the nozzle Alternatively, the upper end of the cylindrical body is formed so that the distance from the outer peripheral surface of the cylindrical body to be penetrated increases from above the slit. The coating method according to claim 5, wherein the coating liquid holder or the upper coating liquid holder moves in a horizontal direction to perform alignment by contacting the surface.
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