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JP4830295B2 - Non-aqueous electrolyte secondary battery - Google Patents

Non-aqueous electrolyte secondary battery Download PDF

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JP4830295B2
JP4830295B2 JP2004372812A JP2004372812A JP4830295B2 JP 4830295 B2 JP4830295 B2 JP 4830295B2 JP 2004372812 A JP2004372812 A JP 2004372812A JP 2004372812 A JP2004372812 A JP 2004372812A JP 4830295 B2 JP4830295 B2 JP 4830295B2
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electrode plate
positive electrode
current collector
secondary battery
plate
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JP2006179370A (en
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洋介 喜多
博史 西山
剛史 八尾
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Panasonic Corp
Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Description

本発明は、非水電解液二次電池に関し、特に外部から圧力がかかった場合の安全性、信頼性に優れた非水電解液二次電池に関する。   The present invention relates to a non-aqueous electrolyte secondary battery, and more particularly to a non-aqueous electrolyte secondary battery excellent in safety and reliability when pressure is applied from the outside.

近年、移動体通信機器や携帯電子機器の電源として、より小型で軽量な電池が要望されており、リチウムイオン二次電池に代表される非水電解液二次電池が主流となっている。   In recent years, smaller and lighter batteries have been demanded as power sources for mobile communication devices and portable electronic devices, and non-aqueous electrolyte secondary batteries represented by lithium ion secondary batteries have become mainstream.

この電池は、金属製の箔上に活物質と導電材および結着剤からなる電極合剤層を形成した正極と負極とを用いており、これらの正極板と負極板とをポリオレフィン樹脂製微多孔膜のセパレータを介して絶縁した状態で巻回した極板群と、リチウム塩を電解質として用いた非水電解液とを電池ケース内に収容して構成されている。   This battery uses a positive electrode and a negative electrode in which an electrode mixture layer composed of an active material, a conductive material, and a binder is formed on a metal foil. The positive electrode plate and the negative electrode plate are made of polyolefin resin fine particles. The electrode plate group wound in an insulated state through a porous membrane separator and a non-aqueous electrolyte using a lithium salt as an electrolyte are housed in a battery case.

現在においても、電池のさらなる高容量化の要望に応えるために、ニッケル酸リチウム等の正極活物質や窒化物や合金に代表される負極材料の開発が行われており、実用化に向けた取組みがなされている。   At present, in order to meet the demand for higher capacity of batteries, positive electrode active materials such as lithium nickelate, and negative electrode materials represented by nitrides and alloys are being developed. Has been made.

一方で、電池容量に寄与しない集電体やリード端子、電池ケースの板厚、セパレータなどの薄型化や電極の充填密度を高くして、限られた電池ケース内の実質的な活物質の量を多くする技術開発がなされており、集電体が薄くなると切れ味が悪くなり、切断バリが発生したり、セパレータの厚みが薄くなると、正極板と負極板との極間距離が短くなり、内部短絡しやすくなるので、安全性を確保する提案がなされている(例えば、特許文献1、2参照)。   On the other hand, current collectors and lead terminals that do not contribute to battery capacity, plate thickness of battery cases, thinning of separators, etc. and increased packing density of electrodes, the amount of substantial active material in limited battery cases As the current collector becomes thinner, the sharpness deteriorates, and when the cutting burr occurs or the separator becomes thinner, the distance between the positive electrode and the negative electrode becomes shorter. Since it becomes easy to short-circuit, the proposal which ensures safety | security is made (for example, refer patent document 1, 2).

しかしながら、セパレータの厚みが薄くなると、従来問題にならなかった電極合剤層のない集電体から構成される極板の終端部のバリによって、セパレータを介して対向している極板、または電池ケースとの内部短絡が発生する場合があった。
特開2001−035537号公報 特開2004−259625号公報
However, when the thickness of the separator is reduced, the electrode plate or battery facing the separator through the burr at the end of the electrode plate made of a current collector without an electrode mixture layer, which has not been a problem in the past, or the battery An internal short circuit with the case may occur.
JP 2001-035537 A JP 2004-259625 A

本発明は、前述の課題を解決し、正極板と負極板とをセパレータを介して、長円形状に巻回してなる極板群を備えた高容量の非水電解液二次電池において、前記電池に外部から圧力がかかった場合でも電極集電体と電極合剤層とが微小短絡や内部短絡を起こさないようにすることにより、安全性に優れ、信頼性の高い非水電解液二次電池を提供することを目的とする。   The present invention provides a high-capacity non-aqueous electrolyte secondary battery that includes the electrode plate group in which the above-described problems are solved and a positive electrode plate and a negative electrode plate are wound in an oval shape via a separator. Even when external pressure is applied to the battery, the electrode current collector and electrode mixture layer do not cause a short circuit or internal short circuit. An object is to provide a battery.

上記の課題を解決するために、本発明の非水電解液二次電池は、それぞれの電極合剤およびそれを支持する集電体からなる正極板および負極板とをセパレータを介して、長円形状に巻回してなる極板群を備え、前記極板群は負極板の最外周電極合剤終端部と、正極板の最外周電極合剤層のない集電体とが対向している領域を有し、かつ、正極板の最外周電極層のない集電体が、負極板の最外周電極層のない集電体の終端部よりも長い極板群を有する電池において、前記電極合剤層のない正極板の集電体が、絶縁部材にて被覆され、前記絶縁部材が、セパレータを介して負極板の電極合剤層及び集電体終端部と対向していることを特徴とし、この絶縁部材が基材と糊剤からなる絶縁テープであり、この基材の厚みが10μm以上でかつ正極板の電極合剤層の厚み以下であることが好ましく、基材の寸法は正極板の幅よりも長く、かつ、セパレータの幅よりも短いことが好ましい。 In order to solve the above problems, the non-aqueous electrolyte secondary battery of the present invention comprises an ellipse with each electrode mixture and a positive electrode plate and a negative electrode plate made of a current collector supporting the electrode mixture interposed between separators. An electrode plate group wound in a shape, wherein the electrode plate group is a region where the outermost electrode mixture terminal portion of the negative electrode plate and the current collector without the outermost electrode mixture layer of the positive electrode plate face each other And the current collector without the outermost peripheral electrode layer of the positive electrode plate has an electrode plate group longer than the terminal portion of the current collector without the outermost peripheral electrode layer of the negative electrode plate. collector with no layer positive electrode plate is coated with an insulating member, said insulating member, characterized in that is opposed to the electrode mixture layer and the current collector end portion of the negative electrode plate via a separator, The insulating member is an insulating tape made of a base material and a paste, and the thickness of the base material is 10 μm or more and the positive electrode plate Is preferably smaller than the thickness of the electrode mixture layer, the size of the substrate is longer than the width of the positive electrode plate, and is preferably shorter than the width of the separator.

また、絶縁テープの基材の材質としてポリプロピレン樹脂、ポリフェニレンサルファイト樹脂、ポリイミド樹脂から選ばれた1種を用いることが好ましく、絶縁テープの正極板の幅よりも長い部分には糊剤が貼られておらず、正極板の幅と対向する部分の一部或いは全てにおいて糊剤が貼られたテープを用いることが好ましい。   In addition, it is preferable to use one kind selected from polypropylene resin, polyphenylene sulfite resin, and polyimide resin as the material of the base material of the insulating tape, and a paste is applied to a portion longer than the width of the positive electrode plate of the insulating tape. However, it is preferable to use a tape on which a paste is applied to a part or all of the portion facing the width of the positive electrode plate.

本発明のリチウム二次電池は、正極板と負極板とをセパレータを介して、長円形状に巻回してなる極板群を備えた高容量の非水電解液二次電池において、前記電池に外部から圧力がかかった場合でも安全性に優れ、信頼性の高い非水電解液二次電池を提供することができる。   The lithium secondary battery of the present invention is a high-capacity non-aqueous electrolyte secondary battery having an electrode plate group in which a positive electrode plate and a negative electrode plate are wound in an oval shape with a separator interposed therebetween. Even when pressure is applied from the outside, it is possible to provide a non-aqueous electrolyte secondary battery that is highly safe and highly reliable.

以下、本発明の好ましい実施の形態について、図面を用いて説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

図1に角型の非水電解液二次電池の縦断面図、図2に極板群の最外周部詳細図を示す。   FIG. 1 is a longitudinal sectional view of a rectangular nonaqueous electrolyte secondary battery, and FIG. 2 is a detailed view of the outermost peripheral portion of the electrode plate group.

正極板11と負極板13とがセパレータ15を介して絶縁されている極板群を上部が開口している有底の電池ケース18内に収容されている。   An electrode plate group in which the positive electrode plate 11 and the negative electrode plate 13 are insulated via a separator 15 is accommodated in a bottomed battery case 18 having an open top.

負極板13から連接する負極リード14が上部絶縁板16を介して、安全弁24を有する封口板19の内部端子20に電気的に接続し、負極外部接続端子を兼ねたリベット25は、封口板19との間に上部絶縁ガスケット21、下部絶縁ガスケット22を配し、前記内部端子20と共にかしめることにより、導通を得ると共に密閉を行っている。正極板11から連接する正極リード12が上部絶縁板16を介して、封口板19と電気的に接続されている。   The negative electrode lead 14 connected to the negative electrode plate 13 is electrically connected to the internal terminal 20 of the sealing plate 19 having the safety valve 24 via the upper insulating plate 16, and the rivet 25 also serving as the negative electrode external connection terminal is connected to the sealing plate 19. An upper insulating gasket 21 and a lower insulating gasket 22 are arranged between them, and are caulked together with the internal terminal 20 to obtain electrical conduction and sealing. A positive electrode lead 12 connected to the positive electrode plate 11 is electrically connected to a sealing plate 19 via an upper insulating plate 16.

前記電極群の下端部と電池ケース18とは、下部絶縁板17で絶縁され、上部絶縁板16は、負極リード14と電池ケース18および電極群と電流遮断機構を有する封口板19とを絶縁している。封口板19は、電池ケース18に嵌合し、レーザ溶接にて前記嵌合部を封止密閉している。その後、封口板の注液孔より、電解液を所定量注入し、封栓23にて前記封口板19にレーザ溶接することによって注液孔を封止密閉する封口構造である。   The lower end portion of the electrode group and the battery case 18 are insulated by the lower insulating plate 17, and the upper insulating plate 16 insulates the negative electrode lead 14, the battery case 18, the electrode group, and the sealing plate 19 having a current blocking mechanism. ing. The sealing plate 19 is fitted to the battery case 18, and the fitting portion is hermetically sealed by laser welding. Then, a sealing structure in which a predetermined amount of electrolyte is injected from the liquid injection hole of the sealing plate and the liquid injection hole is sealed and sealed by laser welding to the sealing plate 19 with the plug 23.

前記正極板11は、例えば、アルミニウムやアルミニウム合金製の箔やラス加工もしくはエッチング処理された厚み10μm〜60μmの正極集電体の片面または両面に、正極ペーストを塗着し、乾燥し、圧延して正極活物質層を形成することにより作製される。正極ペーストは、正極活物質と、結着剤と、導電剤と、必要に応じて増粘剤とを、分散媒に分散させて調製される。   The positive electrode plate 11 is formed by, for example, applying a positive electrode paste to one or both sides of a positive electrode current collector having a thickness of 10 μm to 60 μm that has been processed or etched with aluminum or an aluminum alloy foil, dried, and rolled. Then, a positive electrode active material layer is formed. The positive electrode paste is prepared by dispersing a positive electrode active material, a binder, a conductive agent, and, if necessary, a thickener in a dispersion medium.

正極活物質としては、特に限定されるものではないが、例えば、リチウムイオンをゲストとして受け入れ得るリチウム含有遷移金属化合物が使用される。例えば、コバルト、マンガン、ニッケル、クロム、鉄およびバナジウムから選ばれる少なくとも1種の遷移金属と、リチウムとの複合金属酸化物が使用される。なかでもLixCoO2、LixMnO2、LixNiO2、LiCrO2、αLiFeO2、LiVO2、LixCoyNi1-y2、LixCoy1-yz、LixNi1-yyz、LixMn24、LixMn2-yy4(ここで、
M=Na、Mg、Sc、Y、Mn、Fe、Co、Ni、Cu、Zn、Al、Cr、Pb、SbおよびBよりなる群から選ばれる少なくとも1種、x=0〜1.2、y=0〜0.9、z=2.0〜2.3)、遷移金属カルコゲン化物、バナジウム酸化物のリチウム化物、ニオブ酸化物のリチウム化物等が好ましい。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。なお、上記のx値は充放電により増減する。正極活物質の平均粒径は、1μm〜30μmであることが好ましい。
Although it does not specifically limit as a positive electrode active material, For example, the lithium containing transition metal compound which can accept a lithium ion as a guest is used. For example, a composite metal oxide of at least one transition metal selected from cobalt, manganese, nickel, chromium, iron and vanadium and lithium is used. Among these, Li x CoO 2 , Li x MnO 2 , Li x NiO 2 , LiCrO 2 , αLiFeO 2 , LiVO 2 , Li x Co y Ni 1-y O 2 , Li x Co y M 1-y O z , Li x Ni 1-y M y O z , Li x Mn 2 O 4, Li x Mn 2-y M y O 4 ( here,
M = Na, Mg, Sc, Y, Mn, Fe, Co, Ni, Cu, Zn, Al, Cr, Pb, Sb and B, at least one selected from x = 0 to 1.2, y = 0.9 to 0.9, z = 2.0 to 2.3), transition metal chalcogenides, lithiated vanadium oxides, lithiated niobium oxides, and the like. These may be used alone or in combination of two or more. In addition, said x value increases / decreases by charging / discharging. The average particle diameter of the positive electrode active material is preferably 1 μm to 30 μm.

正極ペーストに用いる結着剤、導電剤、必要に応じて添加できる増粘剤は、従来と同様のものを用いることができる。   The binder, conductive agent, and thickener that can be added as necessary can be the same as those used in the past.

結着剤としては、ペーストの分散媒に溶解または分散できるものであれば特に限定されるものではないが、例えば、フッ素系結着剤、アクリルゴム、変性アクリルゴム、スチレン−ブタジエンゴム(SBR)、アクリル系重合体、ビニル系重合体等を用いることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。なお、フッ素系結着剤としては、例えば、ポリフッ化ビニリデン、フッ化ビニリデンと六フッ化プロピレンの共重合体、ポリテトラフルオロエチレン等が好ましく、これらはディスパージョンとして用いることができる。   The binder is not particularly limited as long as it can be dissolved or dispersed in a paste dispersion medium. For example, a fluorine-based binder, acrylic rubber, modified acrylic rubber, styrene-butadiene rubber (SBR). An acrylic polymer, a vinyl polymer, or the like can be used. These may be used alone or in combination of two or more. As the fluorine-based binder, for example, polyvinylidene fluoride, a copolymer of vinylidene fluoride and propylene hexafluoride, polytetrafluoroethylene, and the like are preferable, and these can be used as a dispersion.

導電剤としては、アセチレンブラック、グラファイト、炭素繊維等を用いることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。   As the conductive agent, acetylene black, graphite, carbon fiber, or the like can be used. These may be used alone or in combination of two or more.

増粘剤としては、エチレン−ビニルアルコール共重合体、カルボキシメチルセルロース、メチルセルロースなどが好ましい。   As the thickener, ethylene-vinyl alcohol copolymer, carboxymethyl cellulose, methyl cellulose and the like are preferable.

分散媒としては、結着剤が溶解可能なものが適切である。有機系結着剤を用いる場合は、N−メチル−2−ピロリドン、N,N−ジメチルホルムアミド、テトラヒドロフラン、ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルスルホルアミド、テトラメチル尿素、アセトン、メチルエチルケトン等を単独または混合して用いることが好ましい。また、水系結着剤を用いる場合は、水や温水が好ましい。   A suitable dispersion medium is one in which the binder can be dissolved. When using an organic binder, N-methyl-2-pyrrolidone, N, N-dimethylformamide, tetrahydrofuran, dimethylacetamide, dimethyl sulfoxide, hexamethylsulfuramide, tetramethylurea, acetone, methyl ethyl ketone, etc. alone or It is preferable to use a mixture. Moreover, when using a water-system binder, water and warm water are preferable.

正極活物質、結着剤、導電剤および必要に応じて加える増粘剤を分散媒に分散させて正極ペーストを作製する方法は、特に限定されるものではないが、例えば、プラネタリーミキサー、ホモミキサー、ピンミキサー、ニーダー、ホモジナイザー等を用いることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、正極ペーストの混練分散時に、各種分散剤、界面活性剤、安定剤等を必要に応じて添加することも可能である。   A method for producing a positive electrode paste by dispersing a positive electrode active material, a binder, a conductive agent, and a thickener added as necessary in a dispersion medium is not particularly limited. A mixer, a pin mixer, a kneader, a homogenizer, or the like can be used. These may be used alone or in combination of two or more. In addition, various dispersants, surfactants, stabilizers, and the like can be added as necessary when the positive electrode paste is kneaded and dispersed.

正極ペーストは、例えば、スリットダイコーター、リバースロールコーター、リップコーター、ブレードコーター、ナイフコーター、グラビアコーター、ディップコーター等を用いて、正極集電体へ容易に塗着することができる。正極集電体に塗着された正極ペーストは、自然乾燥に近い乾燥を行うことが好ましいが、生産性を考慮すると、70℃〜200℃の温度で10分間〜5時間乾燥させるのが好ましい。   The positive electrode paste can be easily applied to the positive electrode current collector using, for example, a slit die coater, reverse roll coater, lip coater, blade coater, knife coater, gravure coater, dip coater, or the like. The positive electrode paste applied to the positive electrode current collector is preferably dried close to natural drying, but considering productivity, it is preferably dried at a temperature of 70 ° C. to 200 ° C. for 10 minutes to 5 hours.

圧延は、ロールプレス機によって正極板が130μm〜200μmの所定の厚みになるまで、線圧1000〜2000kg/cmで数回を行うか、線圧を変えて圧延するのが好ましい。   Rolling is preferably performed several times at a linear pressure of 1000 to 2000 kg / cm or by changing the linear pressure until the positive electrode plate has a predetermined thickness of 130 μm to 200 μm by a roll press.

負極板13は、例えば、普通の銅箔やラス加工もしくはエッチング処理された銅箔からなる厚み10μm〜50μmの負極集電体の片面または両面に、負極ペーストを塗着し、乾燥し、圧延して負極活物質層を形成することにより作製される。負極ペーストは、負極活物質と、結着剤と、必要に応じて導電剤と、増粘剤とを、分散媒に分散させて調製される。負極には活物質層を有さない無地部を設け、ここに負極リード14が溶接される。   The negative electrode plate 13 is formed by applying a negative electrode paste to one or both sides of a negative electrode current collector having a thickness of 10 μm to 50 μm made of, for example, ordinary copper foil or lath-processed or etched copper foil, dried, and rolled. It is produced by forming a negative electrode active material layer. The negative electrode paste is prepared by dispersing a negative electrode active material, a binder, and optionally a conductive agent and a thickener in a dispersion medium. The negative electrode is provided with a plain portion having no active material layer, and the negative electrode lead 14 is welded thereto.

負極活物質としては、特に限定されるものではないが、充電・放電によりリチウムイオンを放出・吸蔵できる炭素材料を用いることが好ましい。例えば、有機高分子化合物(フェノール樹脂、ポリアクリロニトリル、セルロース等)を焼成することにより得られる炭素材料、コークスやピッチを焼成することにより得られる炭素材料、人造黒鉛、天然黒鉛、ピッチ系炭素繊維、PAN系炭素繊維等が好ましく、その形状としては、繊維状、球状、鱗片状、塊状のものを用いることができる。   Although it does not specifically limit as a negative electrode active material, It is preferable to use the carbon material which can discharge | release and occlude lithium ion by charge / discharge. For example, carbon materials obtained by firing organic polymer compounds (phenolic resin, polyacrylonitrile, cellulose, etc.), carbon materials obtained by firing coke and pitch, artificial graphite, natural graphite, pitch-based carbon fibers, A PAN-based carbon fiber or the like is preferable, and the shape thereof can be a fibrous shape, a spherical shape, a scale shape, or a lump shape.

結着剤、必要に応じて用いられる導電剤、増粘剤には、従来と同様のものを用いることができる。例えば、正極板と同様の結着剤、導電剤、増粘剤を用いることができる。   As the binder, the conductive agent used as necessary, and the thickener, the same ones as in the past can be used. For example, the same binder, conductive agent, and thickener as those for the positive electrode plate can be used.

セパレータ15の材質としては、耐熱性が高く耐有機溶剤性と疎水性の観点とシャットダウン機能を持つ点から、ポリエチレン、ポリプロピレン、ポリフッ化ビニリデン、ポリ塩化ビニリデン、ポリアクリロニトリル、ポリアクリルアミド、ポリテトラフルオロエチレン、ポリスルホン、ポリエーテルスルホン、ポリカーボネート、ポリアミド、ポリイミド、ポリエーテル(ポリエチレンオキシドやポリプロピレンオキシド)、セルロース(カルボキシメチルセルロースやヒドロキシプロピルセルロース)、ポリ(メタ)アクリル酸、ポリ(メタ)アクリル酸エステル等の高分子からなる微多孔フィルムが好ましく用いられる。また、これらの微多孔フィルムを重ね合わせた多層フィルムも用いられる。なかでもポリエチレン、ポリプロピレン、ポリフッ化ビニリデン等からなる微多孔フィルムが好適であり、厚みは15μm〜30μmが好ましい。   The material of the separator 15 is polyethylene, polypropylene, polyvinylidene fluoride, polyvinylidene chloride, polyacrylonitrile, polyacrylamide, polytetrafluoroethylene from the viewpoints of heat resistance, organic solvent resistance and hydrophobicity, and a shutdown function. , Polysulfone, polyethersulfone, polycarbonate, polyamide, polyimide, polyether (polyethylene oxide or polypropylene oxide), cellulose (carboxymethylcellulose or hydroxypropylcellulose), poly (meth) acrylic acid, poly (meth) acrylic acid ester, etc. A microporous film made of molecules is preferably used. A multilayer film in which these microporous films are superposed is also used. Among these, a microporous film made of polyethylene, polypropylene, polyvinylidene fluoride, or the like is suitable, and the thickness is preferably 15 μm to 30 μm.

このようにして得られた正極板11と負極板13とがセパレータ15を介して扁平状に巻回されている電極群を長辺面からのプレス加工により長円状の極板群を作製する。   An electrode group in which the positive electrode plate 11 and the negative electrode plate 13 thus obtained are wound in a flat shape via the separator 15 is used to produce an oval electrode plate group by pressing from the long side surface. .

この極板群の最外周部において、負極板13の最外周電極合剤終端部13bと、正極板11の最外周電極合剤層のない集電体11aとが対向している領域を有し、かつ、正極板11の最外周電極層のない集電体11aが、負極板13の最外周電極層のない集電体の終端部13aよりも長い構成とし、前記電極合剤層のない正極板の集電体11aが、絶縁部材31にて被覆され、セパレータ15を介して負極板13の電極合剤層終端部13b及び集電体終端部13aと対向させる。   In the outermost peripheral part of the electrode plate group, there is a region where the outermost peripheral electrode mixture terminal portion 13b of the negative electrode plate 13 and the current collector 11a without the outermost peripheral electrode mixture layer of the positive electrode plate 11 face each other. In addition, the positive electrode plate 11 is configured such that the current collector 11a without the outermost peripheral electrode layer of the positive electrode plate 11 is longer than the terminal portion 13a of the current collector without the outermost peripheral electrode layer of the negative electrode plate 13, and without the electrode mixture layer. A plate current collector 11 a is covered with an insulating member 31, and is opposed to the electrode mixture layer terminal portion 13 b and the current collector terminal portion 13 a of the negative electrode plate 13 with a separator 15 interposed therebetween.

このような構成にすることにより、電極合剤層終端部13b及び集電体終端部13aのバリによる正極板11との内部短絡を防止することができる。   With such a configuration, it is possible to prevent an internal short circuit with the positive electrode plate 11 due to burrs of the electrode mixture layer terminal portion 13b and the current collector terminal portion 13a.

本発明で用いられる絶縁部材としては、基材と糊剤からなる絶縁テープであり、耐熱性が高く非水電解液に溶解や膨潤しないことが必要であり、その材質としてポリプロピレン樹脂、ポリフェニレンサルファイト樹脂、ポリイミド樹脂から選ばれた1種を用いることが好ましい。糊剤としては、天然ゴム、イソブチルゴム、スチレンブタジエンゴム、シリコンゴム、ウレタンゴム、アクリル樹脂などが挙げられる。これらを単独や積層したものや、変性したものを用いることができる。   The insulating member used in the present invention is an insulating tape composed of a base material and a paste, and is required to have high heat resistance and not to be dissolved or swelled in a non-aqueous electrolyte, and as a material thereof, polypropylene resin, polyphenylene sulfite It is preferable to use one selected from a resin and a polyimide resin. Examples of the paste include natural rubber, isobutyl rubber, styrene butadiene rubber, silicon rubber, urethane rubber, and acrylic resin. These can be used alone, laminated or modified.

絶縁テープの基材の厚みは、正極板の集電体切断バリより厚いことが必要であり、10μm以上が好ましい。また、絶縁性テープの基材の厚みが厚すぎると、テープを貼付した
部分において、極板とセパレータとの間に隙間が生じて極板群がうねりやすくなるため、絶縁テープの基材の厚みは50μm以下であることが好ましい。
The thickness of the base material of the insulating tape needs to be thicker than the current collector burrs of the positive electrode plate, and is preferably 10 μm or more. In addition, if the thickness of the base material of the insulating tape is too thick, a gap is generated between the electrode plate and the separator at the portion where the tape is applied, and the electrode plate group is likely to swell. Is preferably 50 μm or less.

絶縁テープの正極板の幅よりも長い部分には糊剤が貼られておらず、正極板の幅と対向する部分の一部或いは全てにおいて糊剤が貼られたテープを用いることにより、正極板との接着性を有し、かつ、テープを貼着した正極板が巻回時までに通過するローラーなどに付着することがないので、電極合剤層を集電体から剥がずことがなく、より耐内部短絡性に優れた電池が得られる。   By using a tape on which a part of the insulating tape is longer than the width of the positive electrode plate and no adhesive is applied, and a part of or all of the part facing the width of the positive electrode plate is attached with the adhesive, And the positive electrode plate to which the tape is attached does not adhere to a roller or the like that passes by the time of winding, so that the electrode mixture layer does not peel from the current collector, A battery having better internal short circuit resistance can be obtained.

電池ケース18の材質としては、銅、ニッケル、ステンレス鋼、ニッケルメッキ鋼などを用い、これらの材料に絞り加工、DI加工等を施して電池ケース18の形状にすることができるが、アルミニウムまたはアルミニウム合金からなる電池ケースを用いることにより、軽量でエネルギー密度の高い角型の密閉型二次電池を容易に作製することができる。   As the material of the battery case 18, copper, nickel, stainless steel, nickel-plated steel or the like can be used, and these materials can be subjected to drawing processing, DI processing, etc. to form the shape of the battery case 18, but aluminum or aluminum By using a battery case made of an alloy, a square sealed secondary battery having a light weight and a high energy density can be easily manufactured.

非水電解液としては、非水溶媒と溶質からなり、非水溶媒としては、主成分として環状カーボネートおよび鎖状カーボネートが含有される。前記環状カーボネートとしては、エチレンカーボネート(EC)、プロピレンカーボネート(PC)、γ−ブチルラクトン(γBL)およびブチレンカーボネート(BC)から選ばれる少なくとも一種であることが好ましい。また、前記鎖状カーボネートとしては、ジメチルカーボネート(DMC)、ジエチルカーボネート(DEC)、およびエチルメチルカーボネート(EMC)等から選ばれる少なくとも一種であることが好ましい。   The non-aqueous electrolyte is composed of a non-aqueous solvent and a solute, and the non-aqueous solvent contains a cyclic carbonate and a chain carbonate as main components. The cyclic carbonate is preferably at least one selected from ethylene carbonate (EC), propylene carbonate (PC), γ-butyllactone (γBL) and butylene carbonate (BC). The chain carbonate is preferably at least one selected from dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), and the like.

溶質としては、例えば、電子吸引性の強いリチウム塩を使用し、例えば、LiPF6
LiBF4、LiClO4、LiAsF6、LiCF3SO3、LiN(SO2CF32、LiN(SO2252、LiC(SO2CF33等が挙げられる。これらの電解質は、一種
類で使用しても良く、二種類以上組み合わせて使用しても良い。これらの溶質は、前記非水溶媒に対して0.5〜1.5Mの濃度で溶解させることが好ましい。
As the solute, for example, a lithium salt having a strong electron withdrawing property is used, for example, LiPF 6 ,
Examples include LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 , LiN (SO 2 CF 3 ) 2 , LiN (SO 2 C 2 F 5 ) 2 , LiC (SO 2 CF 3 ) 3 and the like. These electrolytes may be used alone or in combination of two or more. These solutes are preferably dissolved at a concentration of 0.5 to 1.5 M in the non-aqueous solvent.

以下、実施例および比較例を用いて詳細に説明するが、これらは、本発明を何ら限定するものではない。   Hereinafter, although it demonstrates in detail using an Example and a comparative example, these do not limit this invention at all.

(実施例1)
正極板11は、正極活物質であるLiCoO2に導電剤としてカ−ボンブラックを、結
着剤としてポリ四フッ化エチレン水性ディスパ−ジョンを固形分の質量比で100:3:10の割合で混錬分散させたペーストを、厚さ30μmのアルミニウム箔からなる集電体上にドクターブレード方式で厚さ約230μmに両面塗布して乾燥後、厚さ180μmに圧延し、所定寸法に切断して作製し、アルミニウム製の正極リ−ド12を溶接した。
Example 1
In the positive electrode plate 11, carbon black as a conductive agent is added to LiCoO 2 which is a positive electrode active material, and polytetrafluoroethylene aqueous dispersion is used as a binder in a mass ratio of 100: 3: 10 in a solid content ratio. The kneaded and dispersed paste is coated on a current collector made of aluminum foil with a thickness of 30 μm on both sides by a doctor blade method to a thickness of about 230 μm, dried, rolled to a thickness of 180 μm, and cut to a predetermined size. The positive electrode lead 12 made from aluminum was welded.

なお、負極板13の最外周電極合剤終端部13bと、正極板11の最外周電極合剤層11bのない集電体11aとが対向している領域を有し、かつ、正極板11の最外周電極層11bのない集電体11aが、負極板13の最外周電極層13bのない集電体13aの終端部よりも長くなるように構成し、前記正極板の集電体11aが、ポリプロピレン樹脂製フィルムで厚さが20μmの基材で、正極板11の幅と同一寸法の絶縁テープからなる絶縁部材31にて被覆し、セパレータ15を介して負極板13の電極合剤層13b及び集電体終端部13aと対向するように配設した。   The outermost peripheral electrode mixture terminal portion 13b of the negative electrode plate 13 and the current collector 11a without the outermost peripheral electrode mixture layer 11b of the positive electrode plate 11 are opposed to each other, and the positive electrode plate 11 The current collector 11a without the outermost peripheral electrode layer 11b is configured to be longer than the terminal portion of the current collector 13a without the outermost peripheral electrode layer 13b of the negative electrode plate 13, and the current collector 11a of the positive electrode plate is A base material having a thickness of 20 μm made of a polypropylene resin film, covered with an insulating member 31 made of an insulating tape having the same dimensions as the width of the positive electrode plate 11, and the electrode mixture layer 13 b of the negative electrode plate 13 through the separator 15 and It arrange | positioned so that the electrical power collector termination | terminus part 13a might be opposed.

負極板13は、炭素質材料を主材料とし、これにスチレンブタジエンゴム系結着剤とを質量比で100:5の割合で混錬分散させたペーストを、厚さ20μmの銅箔からなる集電体上にドクターブレード方式で厚さ約230μmに両面塗布して乾燥後、厚さ180μmに圧延し、所定寸法に切断して作製し、これにニッケル製の負極リ−ド14を溶接したが、切断時に30μmのバリがあるものを用いた。   The negative electrode plate 13 is a collection of copper foil having a thickness of 20 μm made of a carbonaceous material as a main material and a paste obtained by kneading and dispersing a styrene butadiene rubber binder in a mass ratio of 100: 5. A double-sided coating is applied to a thickness of about 230 μm on an electric body by a doctor blade method, dried, rolled to a thickness of 180 μm, cut to a predetermined size, and a nickel-made negative electrode lead 14 is welded thereto. The one having a 30 μm burr at the time of cutting was used.

このようにして作製した正極板11と負極板13とを、厚さ10μmのポリエチレン樹脂製の微多孔性セパレータの両側に厚さ5μmのポリプロピレン樹脂製の微多孔性セパレータを配した3層セパレータ15を介して、扁平状に巻回した電極群を長辺面からのプレス加工により長円状の極板群を作製し、アルミニウム合金製で、上部が開口している有底の角型電池ケース18内に収納した。   The three-layer separator 15 in which the positive electrode plate 11 and the negative electrode plate 13 thus produced are arranged with a microporous separator made of polypropylene resin having a thickness of 5 μm on both sides of a microporous separator made of polyethylene resin having a thickness of 10 μm. A rectangular battery case with a bottom that is made of an aluminum alloy and has an open top made by pressing a flat wound electrode group from the long side surface to produce an elliptical electrode plate group 18 was stored.

負極板13から連接するニッケル製の負極リード14が上部絶縁板16を介して、安全弁24を有するアルミニウム合金製で、厚みが1mmの封口板19の内部端子20に電気的に接続し、負極外部接続端子を兼ねたリベット25は、封口板19との間に厚み0.500mmの上部絶縁ガスケット21、厚さ0.185mmの下部絶縁ガスケット22を配し、圧縮率が20%になるように前記内部端子20と共にかしめることにより、導通を得ると共に密閉を行っている。正極板11から連接するアルミニウム製の正極リード12が上部絶縁板16を介して、封口板19と電気的に接続した。   A nickel negative electrode lead 14 connected to the negative electrode plate 13 is made of an aluminum alloy having a safety valve 24 via an upper insulating plate 16 and is electrically connected to an internal terminal 20 of a sealing plate 19 having a thickness of 1 mm. The rivet 25 that also serves as a connection terminal is provided with an upper insulating gasket 21 having a thickness of 0.500 mm and a lower insulating gasket 22 having a thickness of 0.185 mm between the sealing plate 19 and the compression ratio of 20%. By caulking together with the internal terminal 20, electrical connection is obtained and sealing is performed. The aluminum positive electrode lead 12 connected to the positive electrode plate 11 was electrically connected to the sealing plate 19 via the upper insulating plate 16.

前記電極群の下端部と電池ケース18とは、下部絶縁板17で絶縁され、上部絶縁板16は、負極リード14と電池ケース18および電極群と電流遮断機構を有する封口板19とを絶縁している。封口板19は、電池ケース18に嵌合し、レーザ溶接にて前記嵌合部を封止密閉している。その後、封口板の注液孔より、所定量の非水電解液を注入した。非水非水液としては、エチレンカーボネートとエチルメチルカーボネートとの体積比1:3の混合溶媒に1.0mol/lの濃度でLiPF6を溶解したものを用いた。なお、非水
溶媒100質量部あたり、耐過充電用の添加剤として1質量部のシクロヘキシルベンゼンを添加したものを用いた。
The lower end portion of the electrode group and the battery case 18 are insulated by the lower insulating plate 17, and the upper insulating plate 16 insulates the negative electrode lead 14, the battery case 18, the electrode group, and the sealing plate 19 having a current blocking mechanism. ing. The sealing plate 19 is fitted to the battery case 18, and the fitting portion is hermetically sealed by laser welding. Thereafter, a predetermined amount of non-aqueous electrolyte was injected from the injection hole of the sealing plate. As the non-aqueous non-aqueous liquid, a solution obtained by dissolving LiPF 6 at a concentration of 1.0 mol / l in a mixed solvent of ethylene carbonate and ethyl methyl carbonate in a volume ratio of 1: 3 was used. In addition, what added 1 mass part cyclohexylbenzene as an additive for overcharge resistance was used per 100 mass parts of nonaqueous solvents.

最後に、封栓23にて前記封口板19にレーザ溶接することによって注液孔を封止密閉し、厚み、幅、高さの外寸がそれぞれ5.3mm、30mm、48mmで、電池容量が800mAhの角型密閉型リチウムイオン二次電池を作製し、実施例1の電池とした。   Finally, the liquid injection hole is sealed and sealed by laser welding to the sealing plate 19 with the sealing plug 23, and the outer dimensions of the thickness, width and height are 5.3 mm, 30 mm and 48 mm, respectively, and the battery capacity is An 800 mAh square sealed lithium ion secondary battery was fabricated and used as the battery of Example 1.

(実施例2〜3)
正極板11の最外周電極合剤層11bのない集電体11aを被覆する絶縁部材31の基材として、厚さが20μmのポリフェ二レンサルファイト樹脂、ポリイミド樹脂製のフィルムを用いた以外は、実施例1と同様にして角型密閉型リチウムイオン二次電池を作製し、それぞれ実施例2、実施例3の電池とした。
(Examples 2-3)
As the base material of the insulating member 31 that covers the current collector 11a without the outermost peripheral electrode mixture layer 11b of the positive electrode plate 11, except that a 20 μm thick polyphenylene sulfite resin or a polyimide resin film was used, A square sealed lithium ion secondary battery was produced in the same manner as in Example 1, and the batteries of Example 2 and Example 3 were obtained, respectively.

(比較例1)
正極板11の最外周電極合剤層11bのない集電体11aを被覆しなかった以外は、実施例1と同様にして角型密閉型リチウムイオン二次電池を作製し、比較例1の電池とした。
(Comparative Example 1)
A square sealed lithium ion secondary battery was produced in the same manner as in Example 1 except that the current collector 11a without the outermost peripheral electrode mixture layer 11b of the positive electrode plate 11 was not coated. It was.

このようにして得られた実施例1〜3、比較例1の電池各5個を用いて、内部短絡試験1を行い、その結果を表1に示す。   Using each of the five batteries of Examples 1 to 3 and Comparative Example 1 thus obtained, an internal short circuit test 1 was conducted, and the results are shown in Table 1.

なお、内部短絡試験1は、角型密閉型リチウムイオン二次電池の長辺面から、5.0Vの印加電圧をかけながらプレス圧を8000Nまで上げ、内部短絡の有無と内部短絡した場合にはその時のプレス圧を調べた。   The internal short circuit test 1 is performed when the press pressure is increased to 8000 N while applying an applied voltage of 5.0 V from the long side surface of the square sealed lithium ion secondary battery, and the internal short circuit and the internal short circuit are detected. The press pressure at that time was examined.

Figure 0004830295
Figure 0004830295

表1から、負極板13の電極合剤層13b及び切断時のバリがある集電体終端部13aであっても、対向する正極板11の最外周電極合剤層11bのない集電体11aを、絶縁部材31にて被覆することにより、プレス圧を8000Nまで上げても内部短絡は生じないことが明らかになった。   From Table 1, even if it is the electrode mixture layer 13b of the negative electrode plate 13 and the current collector terminal portion 13a having burrs at the time of cutting, the current collector 11a without the outermost peripheral electrode mixture layer 11b of the opposing positive electrode plate 11 It was clarified that the internal short circuit does not occur even when the press pressure is increased to 8000 N by covering the film with the insulating member 31.

(実施例4〜実施例9)
負極板切断時にバリがあるものに代えて、負極板13の集電体終端部13a上に金属異物としてステンレス(SUS)針状またはアルミニウム芯材研磨粉を10粒付着させた負極板を用い、絶縁部材31の基材として、厚さが20μmのポリプロピレン樹脂のフィルムを用いた以外は、実施例1と同様にして角型密閉型リチウムイオン二次電池を作製し、それぞれ実施例4、実施例5の電池とした。
(Example 4 to Example 9)
Instead of having a burr at the time of cutting the negative electrode plate, a negative electrode plate in which 10 particles of stainless steel (SUS) needle-like or aluminum core material abrasive powder as metal foreign matter are attached on the current collector terminal portion 13a of the negative electrode plate 13, A square sealed lithium ion secondary battery was produced in the same manner as in Example 1 except that a polypropylene resin film having a thickness of 20 μm was used as the base material of the insulating member 31, and Example 4 and Example respectively. 5 batteries were obtained.

同様にして、絶縁部材31の基材として、ポリフェ二レンサルファイト樹脂、ポリイミド樹脂製のフィルムを用いた以外は、実施例4、実施例5と同様にして角型密閉型リチウムイオン二次電池を作製し、それぞれ実施例6〜実施例9の電池とした。   Similarly, a square sealed lithium ion secondary battery was prepared in the same manner as in Examples 4 and 5 except that a film made of polyphenylene sulfite resin or polyimide resin was used as the base material of the insulating member 31. The batteries of Examples 6 to 9 were produced.

(比較例2〜比較例3)
正極板11の最外周電極合剤層11bのない集電体11aを被覆しなかった以外は、実施例4、実施例5と同様にして角型密閉型リチウムイオン二次電池を作製し、比較例2、比較例3の電池とした。
(Comparative Example 2 to Comparative Example 3)
A square sealed lithium ion secondary battery was fabricated and compared in the same manner as in Examples 4 and 5 except that the current collector 11a without the outermost peripheral electrode mixture layer 11b of the positive electrode plate 11 was not coated. The batteries of Example 2 and Comparative Example 3 were obtained.

このようにして得られた実施例4〜9、比較例2、比較例3の電池各5個を用いて、内部短絡試験2を行い、その結果を表2に示す。   The internal short-circuit test 2 was performed using each of the five batteries of Examples 4 to 9, Comparative Example 2, and Comparative Example 3 obtained in this manner, and the results are shown in Table 2.

なお、内部短絡試験2は、角型密閉型リチウムイオン二次電池の長辺面から、5.0Vの電圧をかけながらプレス圧を8000Nまで上げ、内部短絡の有無と内部短絡した場合にはその時のプレス圧を調べ、内部短絡が生じなかった場合には、プレス圧を8000Nの状態で、印加電圧を1KVまで上げ、内部短絡の有無と内部短絡した場合にはその時の印加電圧を調べた。   The internal short circuit test 2 is performed when the press pressure is increased to 8000 N while applying a voltage of 5.0 V from the long side surface of the square sealed lithium ion secondary battery, and when there is an internal short circuit and when the internal short circuit occurs. When an internal short circuit did not occur, the applied voltage was increased to 1 KV with the press pressure at 8000 N, and the presence or absence of an internal short circuit and the applied voltage at that time were examined.

Figure 0004830295
Figure 0004830295

表2から、負極板13の電極合剤層13b及び金属異物を付着させた集電体終端部13aであっても、対向する正極板11の最外周電極合剤層11bのない集電体11aを、絶縁部材31にて被覆することにより、比較例2、比較例3の場合、プレス圧が216Nから7750Nの範囲ですべて内部短絡したのに対して、プレス圧を8000Nまで上げても内部短絡は生じないことが明らかになったが、印加電圧を1KVまで上げると基材の種類に関係なく、5個中1個内部短絡が発生した。   From Table 2, even if it is the electrode mixture layer 13b of the negative electrode plate 13 and the current collector terminal portion 13a to which the metal foreign matter is adhered, the current collector 11a without the outermost electrode mixture layer 11b of the opposing positive electrode plate 11 is present. In the case of Comparative Example 2 and Comparative Example 3, all of the press pressures were internally short-circuited in the range of 216N to 7750N, but even if the press pressure was increased to 8000N, internal short-circuiting was performed. However, when the applied voltage was increased to 1 KV, one of five internal short circuits occurred regardless of the type of substrate.

これは、正極板11の幅と同一寸法の絶縁テープからなる絶縁部材31を用いた為に、貼着時のハラツキによる隙間や上下端面において内部短絡が発生したと考えられる。   This is presumably because an internal short circuit occurred in the gap and the upper and lower end surfaces due to harassment during sticking because the insulating member 31 made of an insulating tape having the same dimensions as the width of the positive electrode plate 11 was used.

(実施例10〜実施例13)
絶縁部材31の基材として、厚さが20μmのポリプロピレン樹脂のフィルムを用い、正極幅よりも長く、セパレータの幅よりも短い長さとし、その長さの幅全面にアクリル樹脂系の糊剤を貼着させたものを用いた以外は、実施例4と同様にして角型密閉型リチウムイオン二次電池を作製し、実施例10の電池とした。
(Example 10 to Example 13)
A polypropylene resin film with a thickness of 20 μm is used as the base material of the insulating member 31 and is longer than the positive electrode width and shorter than the separator width, and an acrylic resin paste is pasted over the entire width. A rectangular sealed lithium ion secondary battery was produced in the same manner as in Example 4 except that the worn one was used, and a battery of Example 10 was obtained.

また、正極幅よりも長く、セパレータの幅よりも短い長さとし、正極幅の長さでその幅全面のみにアクリル樹脂系の糊剤を貼着させたものを用いた以外は、実施例10と同様にして角型密閉型リチウムイオン二次電池を作製し、実施例11の電池とした。   Further, Example 10 was used except that the width was longer than the positive electrode width and shorter than the width of the separator, and the positive electrode width was used and an acrylic resin-based paste was attached only to the entire width. Similarly, a square sealed lithium ion secondary battery was produced and used as the battery of Example 11.

そして、正極幅よりも長く、セパレータの幅よりも短い長さとし、正極幅の長さでその幅の中央部から1/2の幅のみにアクリル樹脂系の糊剤を貼着させたものを用いた以外は、実施例10と同様にして角型密閉型リチウムイオン二次電池を作製し、実施例12の電池とした。   The length of the positive electrode is longer than the width of the separator and shorter than the width of the separator. A rectangular sealed lithium ion secondary battery was produced in the same manner as in Example 10 except that the battery of Example 12 was obtained.

さらに、正極幅よりも長く、セパレータの幅よりも長い長さとし、その長さの幅全面にアクリル樹脂系の糊剤を貼着させたものを用いた以外は、実施例10と同様にして角型密閉型リチウムイオン二次電池を作製し、実施例13の電池とした。   Furthermore, the corners were the same as in Example 10 except that the length was longer than the width of the positive electrode and longer than the width of the separator, and an acrylic resin paste was applied to the entire width. Type sealed lithium ion secondary battery was fabricated and used as the battery of Example 13.

このようにして得られた実施例10〜実施例13の電池各5個を用いて、前記内部短絡試験2を行い、その結果を表3に示す。   Using the five batteries of Examples 10 to 13 obtained in this way, the internal short circuit test 2 was performed, and the results are shown in Table 3.

Figure 0004830295
Figure 0004830295

表3から、負極板13の電極合剤層13b及び金属異物を付着させた集電体終端部13aであっても、対向する正極板11の最外周電極合剤層11bのない集電体11aを被覆する絶縁部材31の基材として、正極幅よりも長く、セパレータの幅よりも短い長さとし、正極幅の長さでその幅全面のみにアクリル樹脂系の糊剤を貼着させたものや、正極幅の長さでその幅の一部分のみにアクリル樹脂系の糊剤を貼着させた実施例11、実施例12の場合、印加電圧を1KVまで上げても内部短絡が発生しなかったが、正極幅の長さよりも長い部分にまで糊剤を貼着させた実施例10、実施例13の場合、前記糊剤が巻回時までに通過するローラーなどに付着し、電極合剤層が集電体から剥がれ、印加電圧を1KVまで上げると内部短絡が発生するものがあった。   From Table 3, even if it is the electrode mixture layer 13b of the negative electrode plate 13, and the collector termination | terminus part 13a to which the metal foreign material was made to adhere, the collector 11a without the outermost peripheral electrode mixture layer 11b of the opposing positive electrode plate 11 As the base material of the insulating member 31 covering the surface, the length of the positive electrode is longer than the width of the separator and shorter than the width of the separator. In the case of Example 11 and Example 12 in which the acrylic resin paste was applied to only a part of the width of the positive electrode, no internal short circuit occurred even when the applied voltage was increased to 1 KV. In the case of Example 10 and Example 13 in which the paste was applied to a portion longer than the length of the positive electrode width, the paste was attached to a roller or the like that passed by the time of winding, and the electrode mixture layer was When it is peeled off from the current collector and the applied voltage is increased to 1 KV, an internal short circuit occurs. There was a thing.

(実施例14〜実施例19)
絶縁部材31の基材として、ポリプロピレン樹脂のフィルムを用い、その厚さが5μm、10μm、30μm、40μm、50μm、60μmのものを用いた以外は、実施例11と同様にして角型密閉型リチウムイオン二次電池を作製し、それぞれ実施例14、実施例15、実施例16、実施例17、実施例18、実施例19の電池とした。
(Examples 14 to 19)
Square sealed lithium as in Example 11 except that a polypropylene resin film was used as the base material of the insulating member 31 and the thickness was 5 μm, 10 μm, 30 μm, 40 μm, 50 μm, or 60 μm. Ion secondary batteries were produced and used as batteries of Example 14, Example 15, Example 16, Example 17, Example 18, and Example 19, respectively.

このようにして得られた実施例10、実施例14〜実施例19、比較例2の電池各5個を用いて、平板プレス限界試験を行い、その結果を表4に示す。   A flat plate press limit test was performed using each of the five batteries of Example 10, Example 14 to Example 19, and Comparative Example 2 obtained as described above, and the results are shown in Table 4.

なお、平板プレス限界試験は、20℃の環境下で3.0Vの終止電圧まで定電流で残存放電後、電池電圧が4.2Vに達するまでの定電流充電を行った満充電状態の電池を、29.5kNの圧力で平板プレスを行い、発火の有無を調べた。   In the flat plate press limit test, a fully charged battery was charged under a constant current until the battery voltage reached 4.2 V after remaining discharge at a constant current up to a final voltage of 3.0 V in an environment of 20 ° C. A flat plate press was performed at a pressure of 29.5 kN, and the presence or absence of ignition was examined.

Figure 0004830295
Figure 0004830295

表4から、負極板13の電極合剤層13b及び金属異物を付着させた集電体終端部13aであっても、対向する正極板11の最外周電極合剤層11bのない集電体11aを被覆する絶縁部材31の基材の厚さとして10μm以上のものを用いると、電池は発火に至らないことがわかった。   From Table 4, even if it is the electrode mixture layer 13b of the negative electrode plate 13 and the current collector terminal portion 13a to which the metal foreign matter is adhered, the current collector 11a without the outermost peripheral electrode mixture layer 11b of the opposing positive electrode plate 11 is used. It was found that the battery did not ignite when a thickness of 10 μm or more was used as the thickness of the base material of the insulating member 31 covering the metal.

これは、絶縁部材31の基材の厚さとして10μm以上のものを用いることにより異物が絶縁部材を突き破らず、内部短絡することを防止できるので、信頼性に優れた電池が得られることがわかった。   This is because, by using a material having a thickness of 10 μm or more as the base material of the insulating member 31, it is possible to prevent foreign matters from breaking through the insulating member and causing an internal short circuit, and thus a battery having excellent reliability can be obtained. all right.

本発明の非水電解液二次電池によれば、外部から圧力がかかった場合でも安全性に優れ、信頼性の高い非水電解液二次電池を提供することができ、移動体通信機器や携帯電子機器の駆動用電源として有用である。   According to the nonaqueous electrolyte secondary battery of the present invention, it is possible to provide a highly reliable and highly reliable nonaqueous electrolyte secondary battery even when pressure is applied from the outside. It is useful as a power source for driving portable electronic devices.

本発明の一実施形態に係る角型非水電解液二次電池の縦断面図1 is a longitudinal sectional view of a prismatic nonaqueous electrolyte secondary battery according to an embodiment of the present invention. 本発明の一実施形態に係る極板群の最外周部詳細図Detailed drawing of the outermost peripheral portion of the electrode plate group according to one embodiment of the present invention

11 正極板
11a 正極板最外周の集電体
11b 正極板最外周の電極合剤終端部
12 正極リード
13 負極板
13a 負極板最外周の集電体終端部
13b 負極板最外周の電極合剤終端部
14 負極リード
15 セパレータ
16 上部絶縁板
17 下部絶縁板
18 電池ケース
19 封口板
20 内部端子
21 上部絶縁ガスケット
22 下部絶縁ガスケット
23 封栓
24 安全弁
25 リベット
31 絶縁部材
DESCRIPTION OF SYMBOLS 11 Positive electrode plate 11a Current collector of positive electrode plate outermost periphery 11b Electrode mixture termination | terminus part of positive electrode plate outermost periphery 12 Positive electrode lead 13 Negative electrode plate 13a Current collector termination | terminus part of negative electrode plate outermost periphery 13b Electrode mixture termination | terminus of negative electrode plate outermost periphery Part 14 Negative electrode lead 15 Separator 16 Upper insulating plate 17 Lower insulating plate 18 Battery case 19 Sealing plate 20 Internal terminal 21 Upper insulating gasket 22 Lower insulating gasket 23 Seal 24 Safety valve 25 Rivet 31 Insulating member

Claims (5)

それぞれの電極合剤およびそれを支持する集電体からなる正極板および負極板とをセパレータを介して、長円形状に巻回してなる極板群を備え、前記極板群は負極板の最外周電極合剤終端部と、正極板の最外周電極合剤層のない集電体とが対向している領域を有し、かつ、正極板の最外周電極層のない集電体が、負極板の最外周電極層のない集電体の終端部よりも長い極板群を有する電池において、
前記電極合剤層のない正極板の集電体が、絶縁部材にて被覆され、前記絶縁部材が、セパレータを介して負極板の電極合剤層及び集電体終端部と対向していることを特徴とする非水電解液二次電池。
Each of the electrode mixtures and a positive electrode plate and a negative electrode plate made of a current collector that support the electrode mixture are provided with an electrode plate group that is wound in an oval shape with a separator interposed between the electrode plate group and the electrode plate group. The current collector without the outermost peripheral electrode layer of the positive electrode plate has a region in which the end portion of the outer peripheral electrode mixture and the current collector without the outermost peripheral electrode mixture layer of the positive electrode plate face each other. In a battery having an electrode plate group longer than the terminal end of the current collector without the outermost peripheral electrode layer of the plate,
The current collector of the positive electrode plate without the electrode mixture layer is covered with an insulating member, and the insulating member is opposed to the electrode mixture layer of the negative electrode plate and the current collector terminal portion via a separator. A non-aqueous electrolyte secondary battery.
前記絶縁部材が基材と糊剤からなる絶縁テープであり、この基材の厚みが10μm以上で、かつ、正極板の電極合剤層の厚み以下であることを特徴とする請求項1に記載の非水電解液二次電池。 The insulating member is an insulating tape composed of a base material and a paste, and the thickness of the base material is 10 μm or more and not more than the thickness of the electrode mixture layer of the positive electrode plate. Non-aqueous electrolyte secondary battery. 前記絶縁テープの基材の材質としてポリプロピレン樹脂、ポリフェニレンサルファイト樹脂、ポリイミド樹脂から選ばれた1種を用いることを特徴とする請求項1または2のいずれかに記載の非水電解液二次電池。 3. The nonaqueous electrolyte secondary battery according to claim 1, wherein the base material of the insulating tape is one selected from polypropylene resin, polyphenylene sulfite resin, and polyimide resin. 4. . 前記絶縁テープの基材の寸法が正極板の幅よりも長く、かつ、セパレータの幅よりも短いことを特徴とする請求項1〜3のいずれかに記載の非水電解液二次電池。 The nonaqueous electrolyte secondary battery according to any one of claims 1 to 3, wherein a dimension of the base material of the insulating tape is longer than a width of the positive electrode plate and shorter than a width of the separator. 前記絶縁テープの正極板の幅よりも長い部分には糊剤が貼られておらず、正極板の幅と対向する部分の一部或いは全てにおいて糊剤が貼られたテープを用いることを特徴とする請求項1〜4のいずれかに記載の非水電解液二次電池。 The adhesive tape is not pasted on a portion longer than the width of the positive electrode plate of the insulating tape, and a tape on which a paste is pasted on a part or all of the portion facing the width of the positive electrode plate is used. The nonaqueous electrolyte secondary battery according to any one of claims 1 to 4.
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