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JP4793916B2 - Ultrasonic flow meter sensor mounting structure - Google Patents

Ultrasonic flow meter sensor mounting structure Download PDF

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JP4793916B2
JP4793916B2 JP2005334629A JP2005334629A JP4793916B2 JP 4793916 B2 JP4793916 B2 JP 4793916B2 JP 2005334629 A JP2005334629 A JP 2005334629A JP 2005334629 A JP2005334629 A JP 2005334629A JP 4793916 B2 JP4793916 B2 JP 4793916B2
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flow path
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誠一 古沢
良浩 関根
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Ricoh Elemex Corp
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Description

本発明は、超音波流量計のセンサ取付構造に関する。   The present invention relates to a sensor mounting structure for an ultrasonic flowmeter.

従来、都市ガス、水などの流体の流量を計測する流量計測装置として、超音波を利用して流速を測定する超音波流量計が知られている。例えば、特許文献1には、流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子(超音波センサ)が取り付けられた超音波流量計が開示されている。   2. Description of the Related Art Conventionally, an ultrasonic flowmeter that measures flow velocity using ultrasonic waves is known as a flow measurement device that measures the flow rate of a fluid such as city gas or water. For example, in Patent Document 1, an ultrasonic wave is oscillated toward the upper or lower side in the fluid flow direction on the wall portion of the flow path for allowing the fluid to pass, and then arrives from the upper or lower side in the flow direction. An ultrasonic flowmeter having a pair of transmission / reception transducers (ultrasonic sensors) that receive ultrasonic waves is disclosed.

特許第3334857号公報Japanese Patent No. 3334857

このような超音波流量計では、図9に示すように、一対の送受信振動子123a,123b(超音波センサ)がそれぞれ流路121の壁部121aに取り付けられ、交互に超音波の送受信を行うことにより遅延時間差を計測して流量を測定するのが一般的である。したがって、例えば、一方の送受信振動子123aが超音波を発振(発信)すると、送受信振動子123aの振動面123c自体の揺れ(振動)が流路121の壁部121aを伝搬する表面弾性波X(直達波ともいう)となって他方の送受信振動子123bの振動面123cを振動させる場合がある。このような表面弾性波Xが本来計測したい超音波の伝搬時間よりも早く送受信振動子123bに伝わると、送受信振動子123bで発生する出力信号との判別が不可能又は困難になり、誤検出や作動不良の原因となる。   In such an ultrasonic flowmeter, as shown in FIG. 9, a pair of transmission / reception transducers 123a and 123b (ultrasonic sensors) are respectively attached to the wall 121a of the flow path 121, and transmit and receive ultrasonic waves alternately. Thus, the flow rate is generally measured by measuring the delay time difference. Therefore, for example, when one transmission / reception vibrator 123 a oscillates (transmits) an ultrasonic wave, the vibration (vibration) of the vibration surface 123 c itself of the transmission / reception vibrator 123 a propagates through the wall 121 a of the flow path 121 (surface acoustic wave X ( In some cases, the vibration surface 123c of the other transmitting / receiving vibrator 123b is vibrated. When such a surface acoustic wave X is transmitted to the transmission / reception vibrator 123b earlier than the propagation time of the ultrasonic wave to be originally measured, it becomes impossible or difficult to distinguish from the output signal generated by the transmission / reception vibrator 123b. It may cause malfunction.

そこで、従来では、ゴム、スポンジ等の緩衝材124を介して送受信振動子123a,123bを収容孔122に挿入することによって、表面弾性波Xが外乱要因として作用しないようにしている。ところが、通常用いられる緩衝材124では、自身の硬度(又はヤング率)や接触状態等によりそのアイソレーション(遮断、絶縁)効果が大きく変動する。例えば、低温になると緩衝材124が硬くなって表面弾性波Xが伝搬しやすくなる。また、取付精度を向上させるために緩衝材124を収容孔122に圧入したり、ねじ等によって強く締め付けたりすると、緩衝材124が硬くなって表面弾性波Xが伝搬しやすくなる。   Therefore, conventionally, the surface acoustic wave X is prevented from acting as a disturbance factor by inserting the transmission / reception vibrators 123a and 123b into the accommodation hole 122 through a buffer material 124 such as rubber or sponge. However, in the normally used buffer material 124, its isolation (blocking, insulation) effect varies greatly depending on its own hardness (or Young's modulus), contact state, and the like. For example, when the temperature becomes low, the cushioning material 124 becomes hard and the surface acoustic wave X easily propagates. Further, when the buffer material 124 is press-fitted into the accommodation hole 122 or tightened with screws or the like in order to improve the mounting accuracy, the buffer material 124 becomes hard and the surface acoustic wave X is easily propagated.

そこで本発明の課題は、測定条件、取付条件等が変化しても、表面弾性波が外乱要因として作用しにくく、安定した測定精度及び取付精度を得ることのできる超音波流量計のセンサ取付構造を提供することにある。   Accordingly, an object of the present invention is to provide a sensor mounting structure for an ultrasonic flowmeter that is less likely to cause surface acoustic waves to act as a disturbance factor even when measurement conditions, mounting conditions, and the like change, and that can obtain stable measurement accuracy and mounting accuracy. Is to provide.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

上記課題を解決する前提として、超音波流量計のセンサ取付構造は、
流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子が取り付けられた超音波流量計のセンサ取付構造において、
各々の前記送受信振動子は、前記流路の壁部に貫通形成された収容孔に直接又は他部材を介して間接的に挿入され、かつ超音波を発振又は受信して振動する振動面が前記流路に対向するように挿入方向前方側に配置されるとともに、
点状、線状、ドット状等の微小な接触領域を有する複数の接触部が周方向に沿って分散して形成される形態で、前記送受信振動子の外周面が前記収容孔又は他部材の内周面に接触・保持される場合がある
As a premise to solve the above problems, the sensor mounting structure of the ultrasonic flowmeter is
A pair of transmission / reception units that receive ultrasonic waves coming from the upper side or lower side in the flow direction after oscillating ultrasonic waves toward the upper or lower side in the fluid flow direction on the wall of the flow path for allowing the fluid to pass In the sensor mounting structure of the ultrasonic flowmeter to which the transducer is mounted,
Each of the transmission / reception vibrators has a vibration surface that is inserted directly into an accommodation hole formed through the wall portion of the flow path or indirectly through another member, and has a vibration surface that vibrates by receiving or oscillating ultrasonic waves. While being arranged on the front side in the insertion direction so as to face the flow path,
In a form in which a plurality of contact portions having minute contact areas such as dot-like, line-like, and dot-like are formed dispersed in the circumferential direction, the outer peripheral surface of the transmission / reception vibrator is formed of the accommodation hole or other member There is a case where the inner peripheral surface is contacted and held.

また、上記課題を解決する前提として、超音波流量計のセンサ取付構造は、具体的には、
流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子が取り付けられた超音波流量計のセンサ取付構造において、
各々の前記送受信振動子は、筒状の収容ホルダに収容され、その収容ホルダを介して前記流路の壁部に貫通形成された収容孔に挿入され、かつ超音波を発振又は受信して振動する振動面が前記流路に対向するように挿入方向前方側に配置されるとともに、
前記送受信振動子の外周面と前記収容ホルダの内周面との間、及びその収容ホルダの外周面と前記収容孔の内周面との間の少なくとも一方において、点状、線状、ドット状等の微小な接触領域を有する複数の接触部が周方向に沿って分散して形成される形態で、前記送受信振動子の外周面が前記収容ホルダの内周面に接触・保持される場合がある
In addition, as a premise for solving the above problems, the sensor mounting structure of the ultrasonic flowmeter is specifically,
A pair of transmission / reception units that receive ultrasonic waves coming from the upper side or lower side in the flow direction after oscillating ultrasonic waves toward the upper or lower side in the fluid flow direction on the wall of the flow path for allowing the fluid to pass In the sensor mounting structure of the ultrasonic flowmeter to which the transducer is mounted,
Each of the transmission / reception transducers is accommodated in a cylindrical accommodation holder, inserted into an accommodation hole formed through the wall of the flow path through the accommodation holder, and oscillates or receives ultrasonic waves to vibrate. Is arranged on the front side in the insertion direction so that the vibrating surface to face the flow path,
In at least one of the space between the outer peripheral surface of the transmission / reception vibrator and the inner peripheral surface of the housing holder and between the outer peripheral surface of the housing holder and the inner peripheral surface of the housing hole, dot-like, linear, dot-like There are cases where the outer peripheral surface of the transmission / reception vibrator is in contact with and held by the inner peripheral surface of the housing holder in a form in which a plurality of contact portions having minute contact regions such as are formed dispersed in the circumferential direction. There is .

これらのセンサ取付構造によれば、点状、線状、ドット(水玉模様)状等の微小な接触領域を有する複数の接触部が周方向に沿って分散して形成される形態で、送受信振動子の外周面が収容孔又は収容ホルダの内周面に接触・保持される。したがって、一対の送受信振動子はそれぞれ収容孔又は収容ホルダに点接触(又はそれに近似した微小接触)状態で保持されるので、送受信振動子の振動が収容孔又は収容ホルダへ伝わりにくくなり、その結果、表面弾性波が他方の送受信振動子に伝搬しにくく(外乱要因として作用しにくく)なる。また、このような取付構造によれば、測定条件や取付条件が変化しても、表面弾性波のアイソレーション効果はさほど大きく変動しないので、安定した測定精度及び取付精度を容易に得ることができる。その結果、表面弾性波のアイソレーション効果が高く、S/N比に優れた超音波流量計を実現することができる。   According to these sensor mounting structures, a plurality of contact portions having minute contact areas such as dots, lines, dots (polka dots), etc. are formed in a distributed manner along the circumferential direction, and are transmitted and received. The outer peripheral surface of the child is brought into contact with and held on the inner peripheral surface of the storage hole or the storage holder. Accordingly, since the pair of transmission / reception vibrators are respectively held in the point contact (or minute contact similar to the state) in the accommodation hole or the accommodation holder, the vibration of the transmission / reception vibrator is not easily transmitted to the accommodation hole or the accommodation holder. The surface acoustic wave hardly propagates to the other transmitting / receiving transducer (it hardly acts as a disturbance factor). In addition, according to such an attachment structure, even if the measurement conditions and the attachment conditions change, the isolation effect of the surface acoustic wave does not vary so much, so that stable measurement accuracy and attachment accuracy can be easily obtained. . As a result, an ultrasonic flowmeter having a high surface acoustic wave isolation effect and an excellent S / N ratio can be realized.

しかも、収容ホルダを介して送受信振動子を収容孔に挿入する場合には、例えば収容ホルダを樹脂により射出一体成形して、接触部が一定の精度で形成しやすくなるので、組み付けの精度向上により個体毎の測定精度のばらつきを抑制することができる。   In addition, when the transmitting / receiving transducer is inserted into the accommodation hole via the accommodation holder, for example, the accommodation holder is injection-molded integrally with resin, and the contact portion is easily formed with a certain accuracy. Variations in measurement accuracy among individuals can be suppressed.

このような収容ホルダを用いて接触部を形成するには、例えば、収容ホルダの内周面には、送受信振動子の外周面に接触する内側突出部を周方向に沿って分散して膨出形成し、その内側突出部が送受信振動子の外周面に接触・保持して接触部を形成する状態で、収容ホルダの外周面を収容孔の内周面に固定することができる。   In order to form a contact portion using such an accommodation holder, for example, the inner protrusion of the accommodation holder that contacts the outer circumferential surface of the transmission / reception vibrator is dispersed and bulged along the circumferential direction on the inner circumferential surface of the accommodation holder. The outer peripheral surface of the receiving holder can be fixed to the inner peripheral surface of the receiving hole in a state where the inner protruding portion is in contact with and held on the outer peripheral surface of the transmitting / receiving transducer to form the contact portion.

また、収容ホルダの外周面には、収容孔の内周面に接触する外側突出部を周方向に沿って分散して膨出形成し、その外側突出部が収容孔の内周面に接触・保持して接触部を形成する状態で、収容ホルダの内周面を送受信振動子の外周面に固定することもできる。   In addition, outer protrusions that come into contact with the inner peripheral surface of the storage hole are formed on the outer peripheral surface of the storage holder so as to disperse and bulge along the circumferential direction, and the outer protrusion contacts the inner peripheral surface of the storage hole. It is also possible to fix the inner peripheral surface of the housing holder to the outer peripheral surface of the transmission / reception vibrator in the state of holding and forming the contact portion.

さらに、収容ホルダの内周面には、送受信振動子の外周面に接触する内側突出部を周方向に沿って分散して膨出形成するとともに、その収容ホルダの外周面には、収容孔の内周面に接触する外側突出部を周方向に沿って分散して膨出形成し、内側突出部が送受信振動子の外周面に接触・保持して接触部を形成する一方、外側突出部が収容孔の内周面に接触・保持して接触部を形成することもできる。   Furthermore, the inner peripheral surface of the storage holder is formed with inner protrusions that come into contact with the outer peripheral surface of the transmission / reception vibrator in a distributed manner and bulge along the circumferential direction. The outer protrusions that contact the inner peripheral surface are dispersed and bulged along the circumferential direction, and the inner protrusions contact and hold the outer peripheral surface of the transmission / reception vibrator to form a contact portion, while the outer protrusions The contact portion can also be formed by contacting and holding the inner peripheral surface of the accommodation hole.

このように、測定条件や取付条件に応じて、爪形状のような内側突出部を膨出形成したり、爪形状のような外側突出部を膨出形成したり、爪形状のような内側突出部及び外側突出部を膨出形成したりできるので、設計の自由度を増すことができる。また、いずれの場合にも、収容ホルダの内周面及び/又は外周面に複数の突出部を膨出形成するだけで、送受信振動子の外周面や収容孔の内周面との間に接触部が形成されるので、安価にかつ精度よく微小接触領域での接触形態を実現できる。   In this way, depending on the measurement conditions and mounting conditions, the inner protruding portion like a claw shape is bulged, the outer protruding portion like a claw shape is bulged, or the inner protrusion like a claw shape is formed. Since the portion and the outer protruding portion can be bulged, the degree of freedom in design can be increased. Further, in any case, it is possible to contact between the outer peripheral surface of the transmitting / receiving vibrator and the inner peripheral surface of the receiving hole only by bulging and forming a plurality of protrusions on the inner peripheral surface and / or outer peripheral surface of the receiving holder. Since the portion is formed, a contact form in the minute contact region can be realized at low cost and with high accuracy.

一方、上記課題を解決するために本発明に係る超音波流量計のセンサ取付構造は、
流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子が取り付けられた超音波流量計のセンサ取付構造において、
各々の前記送受信振動子は、前記流路の壁部に貫通形成された収容孔に直接又は筒状の収容ホルダを介して間接的に挿入され、かつ超音波を発振又は受信して振動する振動面が前記流路に対向するように挿入方向前方側に配置されるとともに、
前記収容孔又は前記収容ホルダには、前記送受信振動子の後端面との間に所定の隙間が形成される状態で、挿入方向後方側から塞ぐ蓋体が固定され、
前記蓋体には、点状、線状、ドット状等の微小な接触領域を有し、前記送受信振動子の後端面に接触する前方突出部が、前記隙間内において周方向に沿って分散して形成され、前記蓋体が前記収容孔又は前記収容ホルダに固定されたとき、前記送受信振動子の後端面が前記蓋体の前方突出部に接触・保持されることを特徴とする。
On the other hand, in order to solve the above problems, the sensor mounting structure of the ultrasonic flowmeter according to the present invention is:
A pair of transmission / reception units that receive ultrasonic waves coming from the upper side or lower side in the flow direction after oscillating ultrasonic waves toward the upper or lower side in the fluid flow direction on the wall of the flow path for allowing the fluid to pass In the sensor mounting structure of the ultrasonic flowmeter to which the transducer is mounted,
Each of the transmission / reception vibrators is directly or indirectly inserted into an accommodation hole formed through the wall of the flow path through a cylindrical accommodation holder , and vibrates by oscillating or receiving ultrasonic waves. While the surface is disposed on the front side in the insertion direction so as to face the flow path,
A lid that closes from the rear side in the insertion direction is fixed to the accommodation hole or the accommodation holder in a state where a predetermined gap is formed between the rear end surface of the transmission / reception vibrator,
The lid has a minute contact area such as a dot shape, a line shape, or a dot shape, and a forward projecting portion that contacts the rear end surface of the transmission / reception vibrator is dispersed along the circumferential direction in the gap. When the lid is fixed to the accommodation hole or the accommodation holder, the rear end surface of the transmission / reception vibrator is brought into contact with and held by the front projecting portion of the lid .

このようなセンサ取付構造によれば、点状、線状、ドット(水玉模様)状等の微小な接触領域を有する複数の接触部が周方向に沿って分散して形成される形態で、送受信振動子の後端面が収容ホルダを挿入方向後方側から塞ぐ蓋体に接触・保持される。したがって、一対の送受信振動子はそれぞれ収容ホルダを挿入方向後方側から塞ぐ蓋体に点接触(又はそれに近似した微小接触)状態で保持されるので、送受信振動子の振動が蓋体へ伝わりにくくなり、その結果、送受信振動子の背面側で発生する表面弾性波が他方の送受信振動子に伝搬しにくくなる。よって、送受信振動子の前端部側で発生する表面弾性波の場合と同様に、表面弾性波が外乱要因として作用しにくくなる。また、このような取付構造によれば、測定条件や取付条件が変化しても、表面弾性波のアイソレーション効果はさほど大きく変動しないので、安定した測定精度及び取付精度を容易に得ることができる。   According to such a sensor mounting structure, a plurality of contact portions having minute contact areas such as dot-like, line-like, and dot (polka dot pattern) shapes are distributed and formed along the circumferential direction. The rear end surface of the vibrator is contacted and held by a lid that closes the housing holder from the rear side in the insertion direction. Therefore, the pair of transmission / reception vibrators are held in a point contact (or close contact with the lid) that closes the housing holder from the rear side in the insertion direction, so that the vibrations of the transmission / reception vibrators are not easily transmitted to the lid. As a result, the surface acoustic wave generated on the back side of the transmission / reception vibrator is less likely to propagate to the other transmission / reception vibrator. Accordingly, as in the case of the surface acoustic wave generated on the front end side of the transmission / reception vibrator, the surface acoustic wave is less likely to act as a disturbance factor. In addition, according to such an attachment structure, even if the measurement conditions and the attachment conditions change, the isolation effect of the surface acoustic wave does not vary so much, so that stable measurement accuracy and attachment accuracy can be easily obtained. .

この場合、蓋体には、送受信振動子の後端面に接触する前方突出部(例えば爪形状)を周方向に沿って分散して形成し、その前方突出部が送受信振動子の後端面に接触・保持して接触部を形成し、かつ蓋体と送受信振動子との間に所定の隙間が形成される状態で、蓋体を収容ホルダに固定することができる。蓋体に複数の前方突出部を形成するだけで、送受信振動子の後端面との間に接触部と隙間とが形成されるので、安価にかつ精度よく微小接触領域での接触形態を実現できる。なお、蓋体と収容ホルダとに同一又は同種の合成樹脂を用いる場合、種々の固定方法を採用できる。例えば、ポリアセタール(POM)樹脂では、スナップイン式やねじ止め式によって固定し、ABS樹脂やASA樹脂では、接着剤を用いて固定したり、アセトン等の溶剤によって固定したりすればよい。   In this case, a front protrusion (for example, a claw shape) that contacts the rear end surface of the transmission / reception vibrator is formed on the lid in a distributed manner along the circumferential direction, and the front protrusion contacts the rear end surface of the transmission / reception vibrator. The lid can be fixed to the housing holder in a state where a contact portion is formed by holding and a predetermined gap is formed between the lid and the transmission / reception vibrator. By simply forming a plurality of front protrusions on the lid, a contact part and a gap are formed between the rear end face of the transmitting and receiving vibrator, so that it is possible to realize a contact form in a minute contact area at low cost and with high accuracy. . In addition, when using the same or the same kind of synthetic resin for the lid and the accommodation holder, various fixing methods can be employed. For example, a polyacetal (POM) resin may be fixed by a snap-in method or a screwing method, and an ABS resin or an ASA resin may be fixed by using an adhesive or a solvent such as acetone.

そして、蓋体の挿入方向後方側には、蓋体及び収容ホルダを挿入して収容孔を閉鎖するために流路の壁部に取付固定される押圧部材と、その押圧部材の前端面と蓋体の後端面との間に配置される弾性部材とを備え、弾性部材が押圧部材の前端面からの押圧作用を受けて弾性変形することにより、蓋体及び収容ホルダを挿入方向前方側に押圧して収容孔に挿入固定することができる。   Then, on the rear side in the insertion direction of the lid body, a pressing member that is attached and fixed to the wall portion of the flow path in order to insert the lid body and the housing holder and close the housing hole, and the front end surface of the pressing member and the lid An elastic member disposed between the rear end surface of the body and the elastic member elastically deforms by receiving a pressing action from the front end surface of the pressing member, thereby pressing the lid body and the storage holder forward in the insertion direction. Thus, it can be inserted and fixed in the accommodation hole.

このように、弾性部材を用いて蓋体及び収容ホルダを挿入方向前方側に押圧し、これらを収容孔に挿入固定することによって、蓋体及び収容ホルダひいては送受信振動子を高い取付精度で固定できるので、流量測定の精度も向上する。   In this way, the lid body and the housing holder, and thus the transmission / reception vibrator can be fixed with high mounting accuracy by pressing the lid body and the housing holder forward using the elastic member and inserting and fixing them in the housing hole. Therefore, the accuracy of flow rate measurement is also improved.

その際、弾性部材の厚みが押圧部材の前端面と蓋体の後端面との設定間隔よりも大きいことが望ましい。これによって、弾性部材の弾性力(弾発力)を蓋体(及び収容ホルダ)に確実に作用させて、送受信振動子をより安定した状態に維持できる。   In that case, it is desirable that the thickness of the elastic member is larger than the set interval between the front end surface of the pressing member and the rear end surface of the lid. Accordingly, the elastic force (elastic force) of the elastic member can be reliably applied to the lid (and the housing holder), and the transmission / reception vibrator can be maintained in a more stable state.

なお、押圧部材の前端面と蓋体の後端面との間に配置される弾性部材を、独立気泡構造を有するように発泡成形された高分子材料により構成する場合には、表面弾性波のアイソレーション効果(伝搬抑制)とクッション効果(蓋体及び収容ホルダの弾発押圧)とにともに優れた取付構造を容易に得ることができる。   When the elastic member disposed between the front end surface of the pressing member and the rear end surface of the lid is made of a polymer material foam-molded so as to have a closed cell structure, the surface acoustic wave isolator is It is possible to easily obtain a mounting structure that is excellent in both the vibration effect (propagation suppression) and the cushion effect (the impact pressure of the lid and the housing holder).

ここで、発泡高分子材料には発泡プラスチックと発泡エラストマーとを含む。一般には、「プラスチック(plastic)」とは、可塑性(外力を加えると歪を生じて破壊することなく変形し、外力を除いてももとに戻らない性質)を示す高分子物質をいい、「プラストマー(plastomer)」ともいう。また、「エラストマー(elastomer)」とは、常温付近でゴム状弾性(外力を加えると変形するが、外力を除くと完全にもとに戻る性質)を示す高分子物質をいう。ただし、発泡ポリウレタンのように、発泡プラスチックには、内在する気泡(空隙)の伸縮により常温で所定範囲の外力に対して弾性を示すものがある。通常、発泡合成樹脂(例えば、独立発泡ポリエチレン(PE系))は発泡プラスチック(プラストマー)に、発泡合成ゴム(例えば、独立発泡アクリロニトリル−ブタジエンゴムスポンジ(NBR系))は発泡エラストマーに分類される。   Here, the foamed polymer material includes foamed plastic and foamed elastomer. In general, "plastic" refers to a polymer substance that exhibits plasticity (a property that causes distortion without applying external force and deforms without breaking and does not return to its original state even when external force is removed) Also referred to as “plastomer”. The term “elastomer” refers to a high molecular weight material that exhibits rubber-like elasticity (deforms when an external force is applied but returns to its original shape when the external force is removed) at around room temperature. However, some foamed plastics, such as polyurethane foam, exhibit elasticity against an external force within a predetermined range at room temperature due to expansion and contraction of the internal bubbles (voids). Usually, a foamed synthetic resin (for example, closed foamed polyethylene (PE type)) is classified as a foamed plastic (plastomer), and a foamed synthetic rubber (for example, a closed foamed acrylonitrile-butadiene rubber sponge (NBR type)) is classified as a foamed elastomer.

また、独立気泡構造を有する高分子材料において、上記アイソレーション効果とクッション効果とを得るために、ヤング率E≦0.07GPaが好ましい。同様に、SRIS0101硬度(Cタイプ)≦50が好ましい。これらの上限値(閾値)を超えると弾性部材が硬くなり弾力性が失われてしまうため、アイソレーション効果及びクッション効果が低下する。なお、SRIS0101は日本ゴム協会標準規格で規定された硬さ測定基準を指す。   Further, in the polymer material having the closed cell structure, Young's modulus E ≦ 0.07 GPa is preferable in order to obtain the isolation effect and the cushion effect. Similarly, SRIS0101 hardness (C type) ≦ 50 is preferable. When these upper limit values (threshold values) are exceeded, the elastic member becomes hard and its elasticity is lost, so that the isolation effect and the cushion effect are reduced. Note that SRIS0101 is a hardness measurement standard defined by the Japan Rubber Association standard.

したがって、上記課題を解決するために本発明に係る超音波流量計のセンサ取付構造は、
流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子が取り付けられた超音波流量計のセンサ取付構造において、
各々の前記送受信振動子は、筒状の収容ホルダに収容され、その収容ホルダを介して前記流路の壁部に貫通形成された収容孔に挿入され、かつ超音波を発振又は受信して振動する振動面が前記流路に対向するように挿入方向前方側に配置されるとともに、
前記収容ホルダには、前記送受信振動子の後端面との間に所定の隙間が形成される状態で、挿入方向後方側から塞ぐ蓋体が固定され、
前記収容ホルダの内周面には、点状、線状、ドット状等の微小な接触領域を有し、前記送受信振動子の外周面に接触する内側突出部が周方向に沿って分散して膨出形成され、前記送受信振動子が前記収容ホルダに収容されたとき、前記送受信振動子の外周面が前記収容ホルダの内側突出部に接触・保持される一方、
前記蓋体には、点状、線状、ドット状等の微小な接触領域を有し、前記送受信振動子の後端面に接触する前方突出部が、前記隙間内において周方向に沿って分散して形成され、前記蓋体が前記収容ホルダに固定されたとき、前記送受信振動子の後端面が前記蓋体の前方突出部に接触・保持されることを特徴とする。
Therefore, in order to solve the above problems, the sensor mounting structure of the ultrasonic flowmeter according to the present invention is:
A pair of transmission / reception units that receive ultrasonic waves coming from the upper side or lower side in the flow direction after oscillating ultrasonic waves toward the upper or lower side in the fluid flow direction on the wall of the flow path for allowing the fluid to pass In the sensor mounting structure of the ultrasonic flowmeter to which the transducer is mounted,
Each of the transmission / reception transducers is accommodated in a cylindrical accommodation holder, inserted into an accommodation hole formed through the wall of the flow path through the accommodation holder, and oscillates or receives ultrasonic waves to vibrate. Is arranged on the front side in the insertion direction so that the vibrating surface to face the flow path,
A lid that is closed from the rear side in the insertion direction is fixed to the housing holder in a state where a predetermined gap is formed between the rear end surface of the transmission / reception vibrator,
The inner peripheral surface of the housing holder has a minute contact area such as a dot shape, a line shape, or a dot shape, and inner protrusions that contact the outer peripheral surface of the transmission / reception vibrator are dispersed along the circumferential direction. When the transmitting and receiving vibrator is housed in the housing holder, the outer peripheral surface of the transmitting and receiving vibrator is contacted and held by the inner projecting portion of the housing holder.
The lid has a minute contact area such as a dot shape, a line shape, or a dot shape, and a forward projecting portion that contacts the rear end surface of the transmission / reception vibrator is dispersed along the circumferential direction in the gap. When the lid is fixed to the housing holder, the rear end surface of the transmission / reception vibrator is contacted / held by the front protrusion of the lid .

このようなセンサ取付構造によれば、点状、線状、ドット(水玉模様)状等の微小な接触領域を有する複数の接触部が周方向に沿って分散して形成される形態で、送受信振動子の外周面が収容ホルダの内周面に接触・保持され、かつ送受信振動子の後端面が収容ホルダを挿入方向後方側から塞ぐ蓋体に接触・保持される。したがって、送受信振動子の外周面側で発生する表面弾性波と送受信振動子の背面側で発生する表面弾性波とをともに低減して、アイソレーション効果を一層高めることができる。   According to such a sensor mounting structure, a plurality of contact portions having minute contact areas such as dot-like, line-like, and dot (polka dot pattern) shapes are distributed and formed along the circumferential direction. The outer peripheral surface of the vibrator is in contact with and held by the inner peripheral surface of the housing holder, and the rear end surface of the transmission / reception vibrator is in contact with and held by a lid that closes the housing holder from the rear side in the insertion direction. Therefore, the surface acoustic wave generated on the outer peripheral surface side of the transmission / reception vibrator and the surface acoustic wave generated on the rear side of the transmission / reception vibrator can be reduced to further enhance the isolation effect.

(実施例)
次に、本発明の実施の形態を図面を用いて説明する。図1は、一般住宅用ガスメータ等として用いられる超音波流量計の一実施例の全体斜視図を示す。この超音波流量計100は、本体ユニット10と中間流路形成ユニット20と遮断弁30とから構成され、本体ユニット10は本体部11と蓋部17とからなる。
(Example)
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows an overall perspective view of an embodiment of an ultrasonic flow meter used as a general residential gas meter or the like. The ultrasonic flowmeter 100 includes a main body unit 10, an intermediate flow path forming unit 20, and a shut-off valve 30, and the main body unit 10 includes a main body portion 11 and a lid portion 17.

図2は超音波流量計100の正面断面図を示し、図2のA−A断面図が図3に表わされている。図2に示すように、本体部11は全体として直方体形状を有し、その上面には、上流側のガス配管に接続される流入口12及び下流側のガス配管に接続される流出口13がそれぞれ開口している。また、その内部には、流入口12と流出口13との間にガス(流体)を通過させるための本体流路14が形成されている。本体部11の下部には、図2の背面側から手前側(嵌合方向)に向けて本体流路切除部15が形成され、この本体流路切除部15は、パッキン17a(シール材)を介し蓋部17によって外部から覆われている。本体部11の嵌合方向前方側(図2の手前側)の外面には、本体流路切除部15と連通する一対の窓孔16,16(図1参照)が開口している。   FIG. 2 is a front sectional view of the ultrasonic flowmeter 100, and the AA sectional view of FIG. 2 is shown in FIG. As shown in FIG. 2, the main body 11 has a rectangular parallelepiped shape as a whole, and an inlet 12 connected to the upstream gas pipe and an outlet 13 connected to the downstream gas pipe are formed on the upper surface thereof. Each is open. In addition, a main body flow path 14 for allowing a gas (fluid) to pass between the inflow port 12 and the outflow port 13 is formed therein. A main body flow path cutting portion 15 is formed in the lower part of the main body portion 11 from the back side in FIG. 2 toward the front side (fitting direction). The main body flow path cutting portion 15 is provided with a packing 17a (seal material). It is covered from the outside by the cover 17. A pair of window holes 16, 16 (see FIG. 1) communicating with the main body flow path cutting portion 15 are opened on the outer surface of the main body portion 11 on the front side in the fitting direction (front side in FIG. 2).

図3に示すように、中間流路形成ユニット20の内部には、本体部11の本体流路切除部15にガスの流れ方向と直交する方向(嵌合方向)から嵌合したときに本体流路14と接続される中間流路21が貫通形成されている。この中間流路21は、本体流路14と滑らかに連続する入口側連結流路21b,出口側連結流路21cと、両端で両連結流路21b,21cと連なるとともに、本体流路14とほぼ直交する形態で本体部11の下面に沿って配設される直線状中間流路21aとから構成されている(図2参照)。また、中間流路形成ユニット20には、本体部11に開口する一対の窓孔16,16に対応して嵌合方向の前方側に一対の突出部22,22がそれぞれ一体形成されている。さらに、中間流路形成ユニット20の一対の突出部22,22には、直線状中間流路21aを通過するガスの流量を測定するために、超音波センサ23の一対の送受信振動子23a,23bがそれぞれ着脱可能に取り付けられている。直線状中間流路21aの軸直交断面積を本体流路14の軸直交断面積よりも小とし(絞り)、直線状中間流路21aを流れるガスの流速を速くして超音波センサ23による流量(流速)の測定精度が高くなるようにしている。なお、流入口12と中間流路21との間の本体流路14には、本体流路14のガスの流れを遮断する遮断弁30が設けられている(図2参照)。   As shown in FIG. 3, when the intermediate flow path forming unit 20 is fitted into the main body flow path cutting section 15 of the main body section 11 from a direction (fitting direction) perpendicular to the gas flow direction, An intermediate flow path 21 connected to the path 14 is formed through. The intermediate channel 21 is connected to the inlet-side connecting channel 21b and the outlet-side connecting channel 21c that are smoothly connected to the main channel 14 and to both the connecting channels 21b and 21c at both ends. It is comprised from the linear intermediate | middle flow path 21a arrange | positioned along the lower surface of the main-body part 11 with the orthogonal form (refer FIG. 2). Further, the intermediate flow path forming unit 20 is integrally formed with a pair of projecting portions 22 and 22 on the front side in the fitting direction corresponding to the pair of window holes 16 and 16 opened in the main body portion 11. Further, the pair of projecting portions 22 and 22 of the intermediate flow path forming unit 20 has a pair of transmission / reception vibrators 23a and 23b of the ultrasonic sensor 23 in order to measure the flow rate of the gas passing through the linear intermediate flow path 21a. Are detachably attached. The axial orthogonal cross-sectional area of the straight intermediate flow path 21a is made smaller (throttle) than the axial orthogonal cross-sectional area of the main body flow path 14, and the flow rate of the ultrasonic sensor 23 is increased by increasing the flow velocity of the gas flowing through the linear intermediate flow path 21a. The measurement accuracy of (flow velocity) is increased. The main body flow path 14 between the inlet 12 and the intermediate flow path 21 is provided with a shut-off valve 30 that blocks the gas flow in the main body flow path 14 (see FIG. 2).

したがって、図3において、中間流路21が本体流路14と連通するように中間流路形成ユニット20を本体部11の本体流路切除部15に嵌合すると、各突出部22,22が本体部11の各窓孔16,16からそれぞれ外部に突出する。そして、各突出部22,22はパッキン16a(シール材)を介し各窓孔16,16をそれぞれ密閉する。さらに、超音波センサ23の各送受信振動子23a,23bは、各突出部22,22の収容孔22a,22bにそれぞれ外部から挿入され、取付ねじ27a,27a(取付部材)と押圧板27(押圧部材)とによって着脱可能に固定されている(図4参照)。なお、超音波センサ23の取付構造については、図4以降で詳述する。   Therefore, in FIG. 3, when the intermediate flow path forming unit 20 is fitted to the main body flow path cutting portion 15 of the main body portion 11 so that the intermediate flow path 21 communicates with the main body flow path 14, the protrusions 22, 22 become the main body. Projecting from the window holes 16 and 16 of the portion 11 to the outside. And each protrusion part 22 and 22 seals each window hole 16 and 16 via packing 16a (sealing material), respectively. Furthermore, the transmission / reception transducers 23a and 23b of the ultrasonic sensor 23 are inserted from the outside into the receiving holes 22a and 22b of the protrusions 22 and 22, respectively, and are attached with mounting screws 27a and 27a (mounting members) and a pressing plate 27 (pressing). (See FIG. 4). The mounting structure of the ultrasonic sensor 23 will be described in detail with reference to FIG.

図3に示すように、直線状中間流路21aは、本体流路切除部15への嵌合方向を長辺L(図3参照)、上下方向を短辺S(図2参照)とする矩形状に形成されている。そして、超音波センサ23は次のような反射型V字配列に構成されている。すなわち、直線状中間流路21aの流れ方向直交断面のうち嵌合方向前方側の短辺を形成する壁面(取付面)21dに一対の送受信振動子23a,23bが流れ方向に所定距離Wを隔てて取り付けられ、嵌合方向後方側の短辺を形成する壁面を反射面21eとする。   As shown in FIG. 3, the linear intermediate flow path 21a is a rectangular with the long side L (see FIG. 3) as the fitting direction to the main body flow path cutting section 15 and the short side S (see FIG. 2) as the vertical direction. It is formed into a shape. The ultrasonic sensor 23 is configured in the following reflective V-shaped arrangement. That is, a pair of transmission / reception vibrators 23a and 23b are separated from each other by a predetermined distance W in the flow direction on a wall surface (attachment surface) 21d that forms a short side on the front side in the fitting direction in the cross section orthogonal to the flow direction of the straight intermediate flow path 21a. The wall surface that is attached and forms the short side on the rear side in the fitting direction is defined as a reflecting surface 21e.

図1に戻り、超音波センサ23の送受信振動子23a,23b(センサ素子)で得られた出力信号は、リード線25,25を介して流量演算処理回路24に送信されてガス流量が算出され、流量表示部(図示せず)等を用いて報知される。これらの送受信振動子23a,23b、流量演算処理回路24、リード線25,25、流量表示部等は流量測定部Mを構成している。リード線25,25は、窓孔16,16から外部に突出して設けられる超音波センサ23(送受信振動子23a,23b)から引き出されるので、その芯線部を通じて測定ガスが外部に漏れ出して、気密性が不十分となったり、測定精度が低下したりすることがない。このように、本体部11・蓋部17・中間流路形成ユニット20の三者の気密性が確保され、リード線25,25が流路外に位置するので、漏れ出したガスに電気部品の火花が引火して火災が発生することもない。なお、26は、入口側連結流路21bと直線状中間流路21aとの間に設けられ、流路内での測定ガス流の乱れを抑え速度分布を均一化するための整流部材である(図2参照)。   Returning to FIG. 1, the output signals obtained by the transmission / reception transducers 23 a and 23 b (sensor elements) of the ultrasonic sensor 23 are transmitted to the flow rate calculation processing circuit 24 via the lead wires 25 and 25 to calculate the gas flow rate. The notification is made using a flow rate display unit (not shown) or the like. The transmission / reception vibrators 23a and 23b, the flow rate calculation processing circuit 24, the lead wires 25 and 25, the flow rate display unit, and the like constitute a flow rate measurement unit M. Since the lead wires 25 and 25 are drawn out from the ultrasonic sensor 23 (transmission / reception transducers 23a and 23b) provided to project outside from the window holes 16 and 16, the measurement gas leaks to the outside through the core wire portion and is airtight. Therefore, there is no insufficiency and measurement accuracy is not lowered. Thus, the airtightness of the three parts of the main body part 11, the lid part 17, and the intermediate flow path forming unit 20 is ensured, and the lead wires 25 and 25 are located outside the flow path. There will be no fire caused by sparks. Reference numeral 26 denotes a rectifying member that is provided between the inlet-side connecting flow path 21b and the linear intermediate flow path 21a, and suppresses the disturbance of the measurement gas flow in the flow path to equalize the velocity distribution ( (See FIG. 2).

次に、図4はセンサ取付構造の主要部を分解斜視図で示し、図5はそれを組立状態で示している。なお、以下の説明は主として送受信振動子23bについて行うが、送受信振動子23aも同様である。また、直線状中間流路21aを単に流路と呼ぶ。   Next, FIG. 4 shows the main part of the sensor mounting structure in an exploded perspective view, and FIG. 5 shows it in an assembled state. The following description is mainly given for the transmission / reception vibrator 23b, but the same applies to the transmission / reception vibrator 23a. The straight intermediate flow path 21a is simply referred to as a flow path.

図4及び図5において、送受信振動子23bは前後方向に開口した円筒状の収容ホルダ31に収容され、収容ホルダ31は流路21aの壁部(突出部22)に貫通形成された収容孔22bに挿入されている。また、送受信振動子23bが超音波を発振又は受信したときに振動する振動面23cが、流路21aに斜めに対向するように挿入方向前方側に配置されている。収容ホルダ31の内周面31aには、複数(例えば4個)の爪状(板状)の内側突出部31bが周方向に一定の間隔(例えば90°間隔)で分散状に膨出形成されている。これらの内側突出部31bは、それぞれ送受信振動子23bの外周面23dに接触(接当)して、例えば線状の微小な接触領域を有する複数の第一接触部(接触部)を形成する。また、収容ホルダ31の外周面31cが収容孔22bの内周面に挿入固定されている。   4 and 5, the transmission / reception vibrator 23b is housed in a cylindrical housing holder 31 that opens in the front-rear direction, and the housing holder 31 is formed in a housing hole 22b that is formed through the wall portion (projecting portion 22) of the channel 21a. Has been inserted. Further, a vibration surface 23c that vibrates when the transmission / reception vibrator 23b oscillates or receives an ultrasonic wave is disposed on the front side in the insertion direction so as to face the flow path 21a obliquely. A plurality of (for example, four) claw-shaped (plate-shaped) inner protrusions 31b are formed on the inner peripheral surface 31a of the housing holder 31 so as to bulge in a distributed manner at regular intervals (for example, 90 ° intervals) in the circumferential direction. ing. Each of these inner protrusions 31b contacts (contacts) the outer peripheral surface 23d of the transmission / reception vibrator 23b to form a plurality of first contact portions (contact portions) having, for example, a linear minute contact region. Further, the outer peripheral surface 31c of the storage holder 31 is inserted and fixed to the inner peripheral surface of the storage hole 22b.

一方、蓋体32には、送受信振動子23bの後端面23fに接触する複数(例えば8個)の爪状(板状)の前方突出部32aが周方向に一定の間隔(例えば45°間隔)で分散状に形成されている。これらの前方突出部32aは、それぞれ送受信振動子23bの後端面23fに接触して第二接触部(接触部)を形成する。また、蓋体32と送受信振動子23bとの間に所定の隙間Kが形成される状態で、蓋体32が収容ホルダ31に接着固定されている。蓋体32は蓋体32と同じ合成樹脂(例えば、ABS樹脂)で構成されている。   On the other hand, a plurality of (for example, eight) claw-shaped (plate-shaped) front protrusions 32a that contact the rear end surface 23f of the transmission / reception vibrator 23b are arranged on the lid 32 at regular intervals (for example, 45 ° intervals). It is formed in a dispersed form. Each of these front protrusions 32a is in contact with the rear end face 23f of the transmitting / receiving vibrator 23b to form a second contact portion (contact portion). Further, the lid body 32 is bonded and fixed to the housing holder 31 in a state where a predetermined gap K is formed between the lid body 32 and the transmission / reception vibrator 23 b. The lid 32 is made of the same synthetic resin as the lid 32 (for example, ABS resin).

さらに蓋体32の挿入方向後方側には、蓋体32及び収容ホルダ31を挿入して収容孔22bを閉鎖するために、押圧板27(押圧部材)が複数(例えば4個)の取付ねじ27a(取付部材)によって流路21aの壁部に取付固定されている。押圧板27の前端面27bと蓋体32の後端面32bとの間に円盤状の弾性板33(弾性部材)が配置されている。この弾性板33は、独立気泡構造を有するように発泡成形された独立発泡アクリロニトリル−ブタジエンゴムスポンジ(NBR系)や独立発泡ポリエチレン(PE系)で構成している。また、弾性板33の厚みを押圧板27の前端面27bと蓋体32の後端面32bとの設定間隔C(図5(b)参照)よりも大きくしてある。したがって、弾性板33は押圧板27の前端面27bからの押圧作用を受けて弾性変形し、蓋体32及び収容ホルダ31が挿入方向前方側に押圧され、収容ホルダ31が収容孔22bの突き当て面22dに当接するまで挿入固定される。   Further, on the rear side in the insertion direction of the lid body 32, a plurality of (for example, four) mounting screws 27a are provided for the pressing plate 27 (pressing member) in order to insert the lid body 32 and the housing holder 31 and close the housing hole 22b. It is attached and fixed to the wall portion of the flow path 21a by (attachment member). A disc-shaped elastic plate 33 (elastic member) is disposed between the front end surface 27 b of the pressing plate 27 and the rear end surface 32 b of the lid 32. The elastic plate 33 is made of closed-foamed acrylonitrile-butadiene rubber sponge (NBR type) or closed-foamed polyethylene (PE type) that is foam-molded to have a closed cell structure. The thickness of the elastic plate 33 is larger than the set interval C (see FIG. 5B) between the front end surface 27b of the pressing plate 27 and the rear end surface 32b of the lid body 32. Accordingly, the elastic plate 33 is elastically deformed by receiving a pressing action from the front end surface 27b of the pressing plate 27, the lid body 32 and the storage holder 31 are pressed forward in the insertion direction, and the storage holder 31 abuts the storage hole 22b. It is inserted and fixed until it comes into contact with the surface 22d.

図4及び図5において、送受信振動子23bの振動面23cを含む前端部23eの周囲を取り囲むように、円筒状(リング状)の吸音リング41(包囲部材)が配置されている。吸音リング41は、送受信振動子23bの振動面23cから発振され収容孔22bの淀み部22c(図5(a)参照)で反射した超音波が外乱要因として再びその振動面23cで受信されないようにしている。   4 and 5, a cylindrical (ring-shaped) sound absorbing ring 41 (enclosure member) is disposed so as to surround the front end 23e including the vibration surface 23c of the transmission / reception vibrator 23b. The sound absorbing ring 41 prevents the ultrasonic wave oscillated from the vibration surface 23c of the transmission / reception vibrator 23b and reflected by the stagnation portion 22c (see FIG. 5A) of the accommodation hole 22b from being received again by the vibration surface 23c as a disturbance factor. ing.

具体的には、吸音リング41は、送受信振動子23bの前端部23eの外周面に接着固定され、流路21aの淀み部22cとなる収容孔22bと流路21aとの接続部分で反射した超音波を吸収又は減衰する。また、吸音リング41の前縁が送受信振動子23bの振動面23cと面一状(面一ないし挿入方向やや後方側)に位置して、送受信振動子23bの前端部23eの外周面を環状に覆っている。この吸音リング41は、独立気泡構造を有するように発泡成形された独立発泡アクリロニトリル−ブタジエンゴムスポンジ(NBR系)や独立発泡ポリエチレン(PE系)で構成している。   Specifically, the sound absorbing ring 41 is bonded and fixed to the outer peripheral surface of the front end portion 23e of the transmission / reception vibrator 23b, and is reflected by the connection portion between the accommodation hole 22b that becomes the stagnation portion 22c of the flow channel 21a and the flow channel 21a. Absorbs or attenuates sound waves. In addition, the front edge of the sound absorbing ring 41 is positioned flush with the vibration surface 23c of the transmission / reception vibrator 23b (on the same plane or in a slightly rearward direction), and the outer peripheral surface of the front end 23e of the transmission / reception vibrator 23b is annular. Covering. The sound absorbing ring 41 is made of closed foamed acrylonitrile-butadiene rubber sponge (NBR type) or closed foamed polyethylene (PE type) which is foam-molded to have a closed cell structure.

一方、蓋体32と送受信振動子23bの後端面23fとの間に形成された隙間Kには、その隙間Kを埋めるように吸音板42(充填部材)が配置されている。吸音板42は、送受信振動子23bの後端面23fから発振され蓋体32で反射した超音波が外乱要因として再びその後端面23fで受信されないようにしている。具体的には、吸音板42は、蓋体32と送受信振動子23bの後端面23fとの間で挟持され、蓋体32で反射した超音波を吸収又は減衰する。この吸音板42は、独立気泡構造を有するように発泡成形された独立発泡アクリロニトリル−ブタジエンゴムスポンジ(NBR系)や独立発泡ポリエチレン(PE系)で構成している。   On the other hand, in the gap K formed between the lid 32 and the rear end face 23f of the transmission / reception vibrator 23b, a sound absorbing plate 42 (filling member) is disposed so as to fill the gap K. The sound absorbing plate 42 prevents the ultrasonic wave oscillated from the rear end face 23f of the transmitting / receiving vibrator 23b and reflected by the lid 32 from being received again by the rear end face 23f as a disturbance factor. Specifically, the sound absorbing plate 42 is sandwiched between the lid 32 and the rear end surface 23f of the transmission / reception vibrator 23b, and absorbs or attenuates the ultrasonic waves reflected by the lid 32. The sound absorbing plate 42 is made of closed foam acrylonitrile-butadiene rubber sponge (NBR type) or closed foam polyethylene (PE type) which is foam-molded to have a closed cell structure.

このように、複数の接触部(内側突出部31b)が周方向に沿って分散して形成される形態で、送受信振動子23bの外周面23dが収容ホルダ31の内周面31aに保持されている。したがって、送受信振動子23bは収容ホルダ31に点接触(又はそれに近似した微小接触)状態で保持されるので、送受信振動子23bの振動が収容ホルダ31へ伝わりにくくなり、その結果、表面弾性波が他方の送受信振動子23aに伝搬しにくく(外乱要因として作用しにくく)なる。また、このような取付構造によれば、測定条件や取付条件が変化しても、表面弾性波のアイソレーション効果はさほど大きく変動しないので、安定した測定精度及び取付精度を容易に得ることができる。その結果、表面弾性波のアイソレーション効果が高く、S/N比に優れた超音波流量計100を実現することができる。   In this manner, the outer peripheral surface 23d of the transmission / reception vibrator 23b is held by the inner peripheral surface 31a of the housing holder 31 in a form in which a plurality of contact portions (inner protrusions 31b) are formed dispersed along the circumferential direction. Yes. Therefore, the transmission / reception vibrator 23b is held in a point contact (or close contact with the accommodation holder 31) in a point contact state (or a minute contact similar thereto), so that the vibration of the transmission / reception vibrator 23b is not easily transmitted to the accommodation holder 31. Propagation to the other transmitting / receiving vibrator 23a is difficult (does not act as a disturbance factor). In addition, according to such an attachment structure, even if the measurement conditions and the attachment conditions change, the isolation effect of the surface acoustic wave does not vary so much, so that stable measurement accuracy and attachment accuracy can be easily obtained. . As a result, it is possible to realize the ultrasonic flowmeter 100 having a high surface acoustic wave isolation effect and an excellent S / N ratio.

同様に、複数の接触部(前方突出部32a)が周方向に沿って分散して形成される形態で、送受信振動子23bの後端面23fが収容ホルダ31を挿入方向後方側から塞ぐ蓋体32に保持される。したがって、送受信振動子23bは収容ホルダ31を挿入方向後方側から塞ぐ蓋体32に点接触(又はそれに近似した微小接触)状態で保持されるので、送受信振動子23bの振動が蓋体32へ伝わりにくくなり、その結果、送受信振動子23bの背面側で発生する表面弾性波が他方の送受信振動子23aに伝搬しにくくなる。よって、送受信振動子23bの前端部側で発生する表面弾性波の場合と同様に、表面弾性波が外乱要因として作用しにくくなる。また、このような取付構造によれば、測定条件や取付条件が変化しても、表面弾性波のアイソレーション効果はさほど大きく変動しないので、安定した測定精度及び取付精度を容易に得ることができる。   Similarly, a lid body 32 in which the rear end face 23f of the transmission / reception vibrator 23b closes the housing holder 31 from the rear side in the insertion direction in a form in which a plurality of contact portions (front protrusions 32a) are formed in a distributed manner along the circumferential direction. Retained. Therefore, since the transmission / reception vibrator 23b is held in a point contact (or a minute contact approximate thereto) state on the lid 32 that closes the receiving holder 31 from the rear side in the insertion direction, the vibration of the transmission / reception vibrator 23b is transmitted to the lid 32. As a result, the surface acoustic wave generated on the back side of the transmitting / receiving transducer 23b is difficult to propagate to the other transmitting / receiving transducer 23a. Therefore, as in the case of the surface acoustic wave generated on the front end side of the transmission / reception vibrator 23b, the surface acoustic wave is less likely to act as a disturbance factor. In addition, according to such an attachment structure, even if the measurement conditions and the attachment conditions change, the isolation effect of the surface acoustic wave does not vary so much, so that stable measurement accuracy and attachment accuracy can be easily obtained. .

また、送受信振動子23bの前端部23eの周囲を取り囲むように吸音リング41が配置されているので、淀み部22cでの異常反射波を吸音リング41によって吸収(減衰)できる。同様に、蓋体32と送受信振動子23bの後端面23fとの間に形成された隙間Kには、その隙間Kを埋めるように吸音板42が配置されているので、蓋体32での異常反射波を吸音板42によって吸収(減衰)できる。   Further, since the sound absorbing ring 41 is disposed so as to surround the front end portion 23e of the transmission / reception vibrator 23b, the abnormally reflected wave at the stagnation portion 22c can be absorbed (attenuated) by the sound absorbing ring 41. Similarly, the sound absorbing plate 42 is disposed in the gap K formed between the lid 32 and the rear end face 23f of the transmission / reception vibrator 23b so as to fill the gap K. The reflected wave can be absorbed (attenuated) by the sound absorbing plate 42.

(変形例)
図6〜図8に収容ホルダ31の変形例を示す。図6は、収容ホルダ31の内周面31aに、送受信振動子23bの外周面23dに接触する内側突出部31b(第一接触部;接触部)を形成する場合を示す。このうち図6(a)では、4個の爪状の内側突出部31bが周方向に90°間隔で分散状に膨出形成されており、各内側突出部31bがL字状に屈曲して、送受信振動子23bの前端部23eを内側突出部31bで受けやすくしてある。図6(b)では、合計6個の爪状の内側突出部31bが周方向に分散状に膨出形成されており、このうち2個(符号31b’)は挿入方向前方側に位置し、残り4個(符号31b”)は挿入方向後方側に位置しているので、周方向へのねじれの発生を抑えることができる。
(Modification)
6 to 8 show modifications of the accommodation holder 31. FIG. FIG. 6 shows a case where an inner protrusion 31b (first contact portion; contact portion) that contacts the outer peripheral surface 23d of the transmitting / receiving vibrator 23b is formed on the inner peripheral surface 31a of the housing holder 31. Among these, in FIG. 6A, four claw-like inner protrusions 31b are bulged and formed at intervals of 90 ° in the circumferential direction, and each inner protrusion 31b is bent into an L shape. The front end 23e of the transmission / reception vibrator 23b is easily received by the inner protrusion 31b. In FIG. 6 (b), a total of six claw-shaped inner protrusions 31b are formed to bulge in the circumferential direction, two of which (reference numeral 31b ′) are located on the front side in the insertion direction, Since the remaining four (reference numeral 31b ″) are located on the rear side in the insertion direction, occurrence of twisting in the circumferential direction can be suppressed.

図6(c)では、4個の爪状の内側突出部31bが周方向に90°間隔で分散状に膨出形成されており、各内側突出部31bが螺旋状に配置されているので、周方向へのねじれの発生を一層抑えることができる。図6(d)では、4個の爪状の内側突出部31bが周方向に90°間隔で分散状に膨出形成されており、各内側突出部31bがS字状に突出しているので、(接触領域を広げることなく)ばね効果により保持力を高めることができる。   In FIG. 6C, the four claw-shaped inner protrusions 31b are bulged and formed at intervals of 90 ° in the circumferential direction, and the inner protrusions 31b are arranged in a spiral shape. Generation of twist in the circumferential direction can be further suppressed. In FIG. 6 (d), the four claw-like inner protrusions 31b are bulged and distributed at 90 ° intervals in the circumferential direction, and each inner protrusion 31b protrudes in an S shape. The holding force can be increased by the spring effect (without increasing the contact area).

図7は、収容ホルダ31の外周面31cに、収容孔22bの内周面に接触する外側突出部31d(第一接触部;接触部)を形成する場合を示す。このうち図7(a)では、4個の爪状の外側突出部31dが周方向に90°間隔で分散状に膨出形成されており、図4及び図5に示す内側突出部31bの変形例に該当する。図7(b)では、4個の爪状の外側突出部31dが周方向に90°間隔で分散状に膨出形成されており、内側突出部31bが螺旋状に配置された図6(c)の変形例に該当する。図7(c)では、4個の爪状の外側突出部31dが周方向に90°間隔で分散状に膨出形成されており、内側突出部31bがS字状に突出する図6(d)の変形例に該当する。   FIG. 7 shows a case where an outer protrusion 31 d (first contact portion; contact portion) that contacts the inner peripheral surface of the accommodation hole 22 b is formed on the outer peripheral surface 31 c of the accommodation holder 31. Of these, in FIG. 7A, four claw-shaped outer protrusions 31d are formed in a bulging form at intervals of 90 ° in the circumferential direction, and the deformation of the inner protrusion 31b shown in FIG. 4 and FIG. It corresponds to an example. 7 (b), four claw-shaped outer protrusions 31d are formed in a bulging manner in the circumferential direction at intervals of 90 °, and the inner protrusions 31b are spirally arranged. ). 7 (c), four claw-shaped outer protrusions 31d are formed to bulge in a distributed manner at 90 ° intervals in the circumferential direction, and the inner protrusion 31b protrudes in an S shape. ).

図8は、収容ホルダ31の内周面31aに、送受信振動子23bの外周面23dに接触する内側突出部31b(第一接触部;接触部)を形成し、かつ収容ホルダ31の外周面31cに、収容孔22bの内周面に接触する外側突出部31d(第一接触部;接触部)を形成する場合を示す。4個の爪状の内側突出部31bが周方向に90°間隔で分散状に膨出形成され、4個の爪状の外側突出部31dが周方向に90°間隔で分散状に膨出形成されている。また、内側突出部31bの配列と外側突出部31dの配列とは45°ずつ位相をずらしてあるので、送受信振動子23bの外周面23d及び収容孔22bの内周面との保持力が向上する。   FIG. 8 shows that an inner protrusion 31 b (first contact portion; contact portion) that contacts the outer peripheral surface 23 d of the transmission / reception vibrator 23 b is formed on the inner peripheral surface 31 a of the storage holder 31 and the outer peripheral surface 31 c of the storage holder 31. The case where the outer side protrusion part 31d (1st contact part; contact part) which contacts the inner peripheral surface of the accommodation hole 22b is formed is shown. Four claw-shaped inner protrusions 31b are bulged and formed at intervals of 90 ° in the circumferential direction, and four claw-shaped outer protrusions 31d are bulged and formed at intervals of 90 ° in the circumferential direction. Has been. Further, since the arrangement of the inner protrusions 31b and the outer protrusions 31d are shifted by 45 degrees, the holding force between the outer peripheral surface 23d of the transmitting / receiving vibrator 23b and the inner peripheral surface of the accommodation hole 22b is improved. .

以上の説明においては、送受信振動子23a,23bは収容ホルダ31に収容されてから収容孔22a,22bに挿入される場合のみについて述べたが、送受信振動子23a,23bを直接収容孔22a,22bに挿入してもよい。また、収容ホルダ31と蓋体32とを射出等によって一体成形してもよい。さらに、吸音リング41は周方向に複数分割したものを配置してもよい。そして、実施例では充填部材としてゴムスポンジ等の吸音板42を隙間Kに挟み込んで用いたが、隙間Kにグラスウール等を詰めてもよい。   In the above description, the transmission / reception vibrators 23a and 23b have been described only when they are inserted into the accommodation holes 22a and 22b after being accommodated in the accommodation holder 31, but the transmission / reception vibrators 23a and 23b are directly accommodated in the accommodation holes 22a and 22b. May be inserted. Further, the housing holder 31 and the lid 32 may be integrally formed by injection or the like. Further, the sound absorbing ring 41 may be divided into a plurality of parts in the circumferential direction. In the embodiment, the sound absorbing plate 42 such as a rubber sponge is sandwiched between the gaps K as the filling member, but the gap K may be filled with glass wool or the like.

なお、本体ユニット10が、本体流路14を内部に有する本体部11と本体部11を外部から覆う蓋部17とから構成される場合についてのみ説明したが、本体ユニット10は次のような構成であってもよい。すなわち、本体ユニットは半割り状の本体流路を各々有する第一本体部と第二本体部とを合掌構成してもよい。ただし、この場合には窓孔は第一本体部と第二本体部とのうち少なくともいずれか一方に設けられ、蓋部は設けても設けなくてもよい。   In addition, although the main body unit 10 was demonstrated only about the case where it comprised from the main body part 11 which has the main body flow path 14 inside, and the cover part 17 which covers the main body part 11 from the outside, the main body unit 10 is as follows. It may be. In other words, the main body unit may be configured such that the first main body portion and the second main body portion each having a half-shaped main body flow path are combined. However, in this case, the window hole is provided in at least one of the first main body and the second main body, and the lid may or may not be provided.

本発明に係る超音波流量計の一実施例の全体斜視図。1 is an overall perspective view of an embodiment of an ultrasonic flowmeter according to the present invention. 図1の正面断面図。FIG. 2 is a front sectional view of FIG. 1. 図2のA−A断面図。AA sectional drawing of FIG. センサ取付構造の主要部を示す分解斜視図。The disassembled perspective view which shows the principal part of a sensor attachment structure. 図4の組立斜視図及び組立断面図。The assembly perspective view and assembly sectional drawing of FIG. 収容ホルダの変形例を示す斜視図。The perspective view which shows the modification of an accommodation holder. 収容ホルダの他の変形例を示す斜視図。The perspective view which shows the other modification of an accommodation holder. 収容ホルダのさらに他の変形例を示す斜視図。The perspective view which shows the further another modification of an accommodation holder. 従来のセンサ取付構造を示す説明図。Explanatory drawing which shows the conventional sensor mounting structure.

符号の説明Explanation of symbols

21a 直線状中間流路(流路)
22 突出部
22a,22b 収容孔
22c 淀み部
22d 突き当て面
23 超音波センサ
23a,23b 送受信振動子(センサ素子)
23c 振動面
23d 外周面
23e 前端部
23f 後端面
27 押圧板(押圧部材)
27b 前端面
31 収容ホルダ
31a 内周面
31b 内側突出部(第一接触部;接触部)
31c 外周面
31d 外側突出部(第一接触部;接触部)
32 蓋体
32a 前方突出部(第二接触部;接触部)
32b 後端面
33 弾性板(弾性部材)
41 吸音リング(包囲部材)
42 吸音板(充填部材)
100 超音波流量計
21a Linear intermediate flow path (flow path)
22 Protruding part 22a, 22b Accommodating hole 22c Rubbing part 22d Abutting surface 23 Ultrasonic sensor 23a, 23b Transmission / reception transducer (sensor element)
23c Vibrating surface 23d Outer peripheral surface 23e Front end portion 23f Rear end surface 27 Pressing plate (pressing member)
27b Front end surface 31 Housing holder 31a Inner peripheral surface 31b Inner protrusion (first contact portion; contact portion)
31c Outer peripheral surface 31d Outer protrusion (first contact portion; contact portion)
32 Lid 32a Front protrusion (second contact part; contact part)
32b Rear end face 33 Elastic plate (elastic member)
41 Sound absorbing ring (enclosure member)
42 Sound absorbing plate (filling member)
100 Ultrasonic flow meter

Claims (5)

流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子が取り付けられた超音波流量計のセンサ取付構造において、
各々の前記送受信振動子は、前記流路の壁部に貫通形成された収容孔に直接又は筒状の収容ホルダを介して間接的に挿入され、かつ超音波を発振又は受信して振動する振動面が前記流路に対向するように挿入方向前方側に配置されるとともに、
前記収容孔又は前記収容ホルダには、前記送受信振動子の後端面との間に所定の隙間が形成される状態で、挿入方向後方側から塞ぐ蓋体が固定され、
前記蓋体には、点状、線状、ドット状等の微小な接触領域を有し、前記送受信振動子の後端面に接触する前方突出部が、前記隙間内において周方向に沿って分散して形成され、前記蓋体が前記収容孔又は前記収容ホルダに固定されたとき、前記送受信振動子の後端面が前記蓋体の前方突出部に接触・保持されることを特徴とする超音波流量計のセンサ取付構造。
A pair of transmission / reception units that receive ultrasonic waves coming from the upper side or lower side in the flow direction after oscillating ultrasonic waves toward the upper or lower side in the fluid flow direction on the wall of the flow path for allowing the fluid to pass In the sensor mounting structure of the ultrasonic flowmeter to which the transducer is mounted,
Each of the transmission / reception vibrators is directly or indirectly inserted into an accommodation hole formed through the wall of the flow path through a cylindrical accommodation holder , and vibrates by oscillating or receiving ultrasonic waves. While the surface is disposed on the front side in the insertion direction so as to face the flow path,
A lid that closes from the rear side in the insertion direction is fixed to the accommodation hole or the accommodation holder in a state where a predetermined gap is formed between the rear end surface of the transmission / reception vibrator,
The lid has a minute contact area such as a dot shape, a line shape, or a dot shape, and a forward projecting portion that contacts the rear end surface of the transmission / reception vibrator is dispersed along the circumferential direction in the gap. The ultrasonic flow rate is characterized in that when the lid is fixed to the accommodation hole or the accommodation holder, the rear end surface of the transmission / reception vibrator is in contact with and held by the front protrusion of the lid. Total sensor mounting structure.
流体を通過させるための流路の壁部に、流体の流れ方向上手側又は下手側に向けて超音波を発振した後、流れ方向上手側又は下手側から到来する超音波を受信する一対の送受信振動子が取り付けられた超音波流量計のセンサ取付構造において、
各々の前記送受信振動子は、筒状の収容ホルダに収容され、その収容ホルダを介して前記流路の壁部に貫通形成された収容孔に挿入され、かつ超音波を発振又は受信して振動する振動面が前記流路に対向するように挿入方向前方側に配置されるとともに、
前記収容ホルダには、前記送受信振動子の後端面との間に所定の隙間が形成される状態で、挿入方向後方側から塞ぐ蓋体が固定され、
前記収容ホルダの内周面には、点状、線状、ドット状等の微小な接触領域を有し、前記送受信振動子の外周面に接触する内側突出部が周方向に沿って分散して膨出形成され、前記送受信振動子が前記収容ホルダに収容されたとき、前記送受信振動子の外周面が前記収容ホルダの内側突出部に接触・保持される一方、
前記蓋体には、点状、線状、ドット状等の微小な接触領域を有し、前記送受信振動子の後端面に接触する前方突出部が、前記隙間内において周方向に沿って分散して形成され、前記蓋体が前記収容ホルダに固定されたとき、前記送受信振動子の後端面が前記蓋体の前方突出部に接触・保持されることを特徴とする超音波流量計のセンサ取付構造。
A pair of transmission / reception units that receive ultrasonic waves coming from the upper side or lower side in the flow direction after oscillating ultrasonic waves toward the upper or lower side in the fluid flow direction on the wall of the flow path for allowing the fluid to pass In the sensor mounting structure of the ultrasonic flowmeter to which the transducer is mounted,
Each of the transmission / reception transducers is accommodated in a cylindrical accommodation holder, inserted into an accommodation hole formed through the wall of the flow path through the accommodation holder, and oscillates or receives ultrasonic waves to vibrate. Is arranged on the front side in the insertion direction so that the vibrating surface to face the flow path,
A lid that is closed from the rear side in the insertion direction is fixed to the housing holder in a state where a predetermined gap is formed between the rear end surface of the transmission / reception vibrator,
The inner peripheral surface of the housing holder has a minute contact area such as a dot shape, a line shape, or a dot shape, and inner protrusions that contact the outer peripheral surface of the transmission / reception vibrator are dispersed along the circumferential direction. When the transmitting and receiving vibrator is housed in the housing holder, the outer peripheral surface of the transmitting and receiving vibrator is contacted and held by the inner projecting portion of the housing holder.
The lid has a minute contact area such as a dot shape, a line shape, or a dot shape, and a forward projecting portion that contacts the rear end surface of the transmission / reception vibrator is dispersed along the circumferential direction in the gap. The ultrasonic flowmeter sensor mounting is characterized in that when the lid is fixed to the housing holder, a rear end surface of the transmission / reception vibrator is in contact with and held by a forward projecting portion of the lid. Construction.
前記収容ホルダの外周面には、点状、線状、ドット状等の微小な接触領域を有し、前記収容孔の内周面に接触する外側突出部が周方向に沿って分散して膨出形成され、前記収容ホルダが前記収容孔に挿入されたとき、前記収容ホルダの外側突出部が前記収容孔の内周面に接触・保持される請求項2に記載の超音波流量計のセンサ取付構造。 The outer peripheral surface of the storage holder has a minute contact area such as a dot shape, a line shape, or a dot shape, and outer protrusions that contact the inner peripheral surface of the storage hole are dispersed and expanded along the circumferential direction. The sensor of the ultrasonic flowmeter according to claim 2 , wherein when the housing holder is inserted and inserted into the housing hole, an outer protruding portion of the housing holder is in contact with and held on an inner peripheral surface of the housing hole. Mounting structure. 前記蓋体の挿入方向後方側には、前記蓋体を挿入して前記収容孔を閉鎖するために前記流路の壁部に取付固定される押圧部材と、その押圧部材の前端面と前記蓋体の後端面との間に配置される弾性部材とを備え、
前記弾性部材が前記押圧部材の前端面からの押圧作用を受けて弾性変形することにより、前記蓋体が挿入方向前方側に押圧されて前記収容孔に挿入固定されている請求項1ないし3のいずれか1項に記載の超音波流量計のセンサ取付構造。
On the rear side in the insertion direction of the lid body, a pressing member that is attached and fixed to the wall portion of the flow path in order to insert the lid body and close the accommodation hole, a front end surface of the pressing member, and the lid An elastic member disposed between the rear end surface of the body,
The said elastic member receives the press action from the front-end surface of the said press member, and is elastically deformed, The said cover body is pressed to the insertion direction front side, and is inserted and fixed to the said accommodation hole . A sensor mounting structure for an ultrasonic flowmeter according to any one of the preceding claims.
前記弾性部材は、独立気泡構造を有するように発泡成形された高分子材料により構成されるとともに、
前記弾性部材の厚みは、前記押圧部材の前端面と前記蓋体の後端面との設定間隔よりも大きく形成されている請求項に記載の超音波流量計のセンサ取付構造。
The elastic member is made of a polymer material foam-molded to have a closed cell structure,
The ultrasonic flowmeter sensor mounting structure according to claim 4 , wherein the elastic member has a thickness larger than a set interval between a front end surface of the pressing member and a rear end surface of the lid .
JP2005334629A 2005-11-18 2005-11-18 Ultrasonic flow meter sensor mounting structure Expired - Fee Related JP4793916B2 (en)

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