JP4752805B2 - Low density book paper - Google Patents
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- JP4752805B2 JP4752805B2 JP2007109826A JP2007109826A JP4752805B2 JP 4752805 B2 JP4752805 B2 JP 4752805B2 JP 2007109826 A JP2007109826 A JP 2007109826A JP 2007109826 A JP2007109826 A JP 2007109826A JP 4752805 B2 JP4752805 B2 JP 4752805B2
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- 239000002245 particle Substances 0.000 claims description 66
- 235000012239 silicon dioxide Nutrition 0.000 claims description 34
- 229920002472 Starch Polymers 0.000 claims description 33
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 32
- 238000009826 distribution Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 23
- 239000004816 latex Substances 0.000 claims description 20
- 229920000126 latex Polymers 0.000 claims description 20
- 239000008107 starch Substances 0.000 claims description 19
- 235000019698 starch Nutrition 0.000 claims description 19
- 239000012756 surface treatment agent Substances 0.000 claims description 19
- 229920001131 Pulp (paper) Polymers 0.000 claims description 18
- 238000010521 absorption reaction Methods 0.000 claims description 18
- 239000002174 Styrene-butadiene Substances 0.000 claims description 15
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 15
- 239000011115 styrene butadiene Substances 0.000 claims description 15
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 2
- 239000000123 paper Substances 0.000 description 108
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 42
- 239000002253 acid Substances 0.000 description 37
- 229910052500 inorganic mineral Inorganic materials 0.000 description 34
- 239000011707 mineral Substances 0.000 description 34
- 229960004029 silicic acid Drugs 0.000 description 33
- 239000000945 filler Substances 0.000 description 23
- 239000011148 porous material Substances 0.000 description 23
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 20
- 239000000047 product Substances 0.000 description 18
- 238000007639 printing Methods 0.000 description 17
- 239000003921 oil Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 238000003756 stirring Methods 0.000 description 14
- 239000007864 aqueous solution Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 10
- 229910000019 calcium carbonate Inorganic materials 0.000 description 10
- 239000011121 hardwood Substances 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 239000012266 salt solution Substances 0.000 description 10
- 239000002655 kraft paper Substances 0.000 description 9
- 229920006319 cationized starch Polymers 0.000 description 8
- 239000003623 enhancer Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 7
- 239000002585 base Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
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- 239000002002 slurry Substances 0.000 description 6
- 239000011258 core-shell material Substances 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 239000011164 primary particle Substances 0.000 description 5
- 239000011163 secondary particle Substances 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 239000004115 Sodium Silicate Substances 0.000 description 4
- 230000032683 aging Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 230000003472 neutralizing effect Effects 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 238000004513 sizing Methods 0.000 description 4
- 229910052911 sodium silicate Inorganic materials 0.000 description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000010009 beating Methods 0.000 description 3
- 239000011362 coarse particle Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000007645 offset printing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- LRCFXGAMWKDGLA-UHFFFAOYSA-N dioxosilane;hydrate Chemical compound O.O=[Si]=O LRCFXGAMWKDGLA-UHFFFAOYSA-N 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OQVYMXCRDHDTTH-UHFFFAOYSA-N 4-(diethoxyphosphorylmethyl)-2-[4-(diethoxyphosphorylmethyl)pyridin-2-yl]pyridine Chemical compound CCOP(=O)(OCC)CC1=CC=NC(C=2N=CC=C(CP(=O)(OCC)OCC)C=2)=C1 OQVYMXCRDHDTTH-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004067 bulking agent Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- IPJKJLXEVHOKSE-UHFFFAOYSA-L manganese dihydroxide Chemical compound [OH-].[OH-].[Mn+2] IPJKJLXEVHOKSE-UHFFFAOYSA-L 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 1
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 239000013054 paper strength agent Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000013055 pulp slurry Substances 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229960001866 silicon dioxide Drugs 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Paper (AREA)
Description
本発明は、低密度でありながら、優れた不透明度、表面平滑性、表面強度を有し、かつ柔軟な低密度書籍用紙を提供することにある。 An object of the present invention is to provide a flexible low-density book paper that has excellent opacity, surface smoothness, and surface strength while having a low density.
近年、出版物においては、印刷物の低コスト化、紙の軽量化が求められており、書籍においても、紙の低密度化が図られてきている。ただし、低密度化するためには低密度パルプや嵩高剤の使用、またハード面では抄紙機プレスロール、カレンダーロールの低加圧などの方法があるが、紙表面の平滑性やインキ受理性が失われるため、印刷物のインキ着肉性が損なわれる方向になっている。従来の技術はこの改良として、紙表面の平滑性や表面サイズ剤の増量などがあるが、高密度方向にシフトしたり、紙の剛度が上がり、しなやかさが失われるなどの問題があり満足のいく低密度書籍用紙が得られていない。 In recent years, publications have been required to reduce the cost of printed matter and reduce the weight of paper, and in books, the density of paper has been reduced. However, in order to reduce the density, there are methods such as the use of low-density pulp and bulking agent, and on the hard side, such as paper machine press roll and calender roll low pressure, but the paper surface smoothness and ink acceptability are Since the ink is lost, the ink inking property of the printed matter is impaired. The conventional technology has improved the paper surface smoothness and surface sizing agent as an improvement, but there are problems such as shifting in the high-density direction, increasing the stiffness of the paper, and losing flexibility. Not enough low density book paper is available.
紙の主原料であるパルプ原料としては、低密度化には、化学薬品により繊維中の補強材料であるリグニンを抽出した化学パルプより、薬品は使用しないでリファイナーやグラインダーで木材を磨り潰すことにより製造される機械パルプの方が繊維は剛直となり、有利となる。その中でも、グランドパルプ(GP)は低密度化には有利である。通常の製紙用パルプは、叩解処理によって繊維を柔軟にし、フィブリル化するが、叩解処理は低密度化とは相反する処理であり、できるだけ行わないことが低密度化のためには良い手段である。 As a pulp raw material, which is the main raw material of paper, to reduce the density, the chemical pulp is extracted from the lignin, which is a reinforcing material in the fiber with chemicals. The mechanical pulp produced is more advantageous because the fibers are stiffer. Among these, ground pulp (GP) is advantageous for reducing the density. Ordinary paper pulp softens and fibrillates fibers by beating, but beating is a process contrary to the reduction in density, and it is a good means to reduce the density that is not performed as much as possible. .
ただし、GPやサーモメカニカルパルプ(TMP)は機械パルプであり、上質紙への配合は規格上の問題や、経時による褪色、また印刷面のインキ受理性の低下がおこり、印刷面質の悪化となってくる。 However, GP and thermomechanical pulp (TMP) are mechanical pulps, and blending with fine paper has problems with standards, fading over time, and deterioration of ink acceptance on the printing surface, resulting in poor printing surface quality. It becomes.
従って、化学パルプのみの配合となる上質紙の低密度化は、パルプ化樹種により大きく影響を受ける。すなわち、木材繊維自体が粗大な方が低密度化は可能である。上質紙には主に広葉樹材パルプが配合されているが、広葉樹材で比較的低密度化が可能な樹種を選別して使用することも求められてくる。 Therefore, lowering the density of fine paper that contains only chemical pulp is greatly affected by the pulped tree species. That is, if the wood fiber itself is coarse, the density can be reduced. Hardwood pulp is mainly blended with hardwood, but it is also required to select and use tree species that can be made relatively hard with hardwood.
また、近年の環境保護機運の高まりや、資源保護の必要性から古紙パルプの配合増が叫ばれている。古紙パルプは化学パルプと機械パルプの混合物であり、パルプの性質として機械パルプより密度は高くなる傾向がある。一方、紙中に含まれる填料分あるいは塗工紙の顔料分として、一般的に使用される、炭酸カルシウム、タルク、カオリン、クレーはその配合により密度を高くする傾向にある。このように古紙パルプの配合および填料分の配合増は用紙密度を高くする方向になる。 In addition, the increase in the amount of used paper pulp has been screamed because of the recent increase in environmental protection and the need for resource protection. Waste paper pulp is a mixture of chemical pulp and mechanical pulp, and the nature of the pulp tends to be higher than that of mechanical pulp. On the other hand, calcium carbonate, talc, kaolin, and clay, which are generally used as a filler contained in paper or a pigment in coated paper, tend to increase in density due to their blending. As described above, the increase in the density of the paper pulp and the increase in the filler content are directed to increase the paper density.
以上のように、パルプ面のみから十分な用紙の低密度化を達成することは、木材資源の状況、用紙の品質設計を考えた場合に非常に困難である。 As described above, it is very difficult to achieve sufficient paper density reduction only from the pulp surface when considering the situation of wood resources and paper quality design.
紙抄造時における低密度化の検討として、抄造時にはパルプ原料のリファイナー処理をできるだけ低負荷で運転すること、次にプレス工程ではできるだけプレス圧を低くするか、一部のプレスを開放すること、また紙の表面に平滑性を付与するために行われるカレンダー処理も、できるだけ低加圧で実施するか開放すると良い。さらには印刷時の紙の表面強度を付与する目的で行われる澱粉などの水溶性高分子の表面塗工の付着量は多くしないことが望ましい。 As a study on reducing the density during paper making, the refiner treatment of the pulp raw material should be operated at as low a load as possible during paper making, then the press pressure should be as low as possible in the press process, or some of the presses may be released, The calendar process performed for imparting smoothness to the surface of the paper is preferably carried out at as low a pressure as possible or released. Furthermore, it is desirable not to increase the adhesion amount of the surface coating of a water-soluble polymer such as starch, which is performed for the purpose of imparting the surface strength of paper during printing.
このようなパルプ化、抄造時の工夫の他に、近年は内添用の低密度化薬品の開発が進み、紙用の低密化薬品が市販され製紙メーカーで使用されてきている(例えば、特許文献1、2参照)。 In addition to such devices for pulping and papermaking, in recent years, the development of low-density chemicals for internal use has progressed, and low-density chemicals for paper have been marketed and used by paper manufacturers (for example, (See Patent Documents 1 and 2).
嵩比重の低い多孔性填料を用いる方法もいくつか開示されており(特許文献3、4)、紙の嵩高化効果や、それらは印刷時のインキ成分を吸収する能力が他の填料よりも優れているが、炭酸カルシウムやタルクに比べて紙の不透明性を高める能力が低かった。また、粒度分布がブロードであるため、表面強度が乏しく、粗大粒子に起因する印刷時のパイリングや粉落ちといった問題が生じると共に、微細粒子に起因する繊維間結合強度(内部結合強度)の低下といった問題が生じた。 Several methods using porous fillers with low bulk specific gravity have also been disclosed (Patent Documents 3 and 4), and the paper bulking effect and the ability to absorb ink components during printing are superior to other fillers. However, the ability to increase the opacity of the paper was lower than calcium carbonate and talc. In addition, since the particle size distribution is broad, the surface strength is poor, causing problems such as piling and dusting during printing due to coarse particles, and a decrease in fiber-to-fiber bond strength (internal bond strength) due to fine particles. There was a problem.
上記の低密度パルプの使用、抄造時のリファイナー処理の低負荷、プレスやカレンダーの低加圧条件での操業、低密度化薬品の添加などの低密度化対策はいずれも、製造された紙表面の面質が悪化方向にシフトする。 Using the low density pulp mentioned above, low load of refiner processing at the time of papermaking, operation under low pressure conditions of press and calendar, addition of low density chemicals, etc. The surface quality shifts in the direction of deterioration.
また、低密度化にともないシートの強度低下が起こり、印刷時の表面強度が低下し、オフセット印刷時のムケや内部の剥離が懸念される。 Moreover, the strength of the sheet is lowered as the density is lowered, the surface strength during printing is lowered, and there is a concern about smearing and internal peeling during offset printing.
したがって、優れた不透明度、表面平滑性を有しながら、低緊度(嵩高性)な特性を併せ持つような、現状よりもさらに高いレベルの品質を有する低密度印刷用紙とするためには、従来の手法では限界があり、目標とする高いレベルの品質を得ることは困難であった。
本発明は、優れた不透明度、表面平滑性、表面強度を有しながら、柔軟で嵩高である低密度書籍用紙を提供することにある。 An object of the present invention is to provide a low-density book paper that is flexible and bulky while having excellent opacity, surface smoothness, and surface strength.
本発明者らは、低密度でありながら強度、平滑性、不透明度に優れた低密度書籍用紙について検討した結果、特定の填料を内填し、低密度化した原紙に澱粉とスチレン−ブタジエン系ラテックスを特定の範囲で含有する表面処理剤を塗布することにより、優れた不透明度、表面平滑性、表面強度を有しながら柔軟で嵩高である低密度書籍用紙を見出し、本発明に至った、本願は以下の発明を包含する。 As a result of studying low-density book paper that is excellent in strength, smoothness, and opacity while being low in density, the present inventors have incorporated a specific filler, and reduced the density of the base paper to starch and styrene-butadiene. By applying a surface treatment agent containing latex in a specific range, a low-density book paper that is flexible and bulky while having excellent opacity, surface smoothness, and surface strength was found, and the present invention was achieved. This application includes the following inventions.
パルプ原料として化学パルプを主体とし、吸油量が360ml/100g〜500ml/100gで、レーザー法による平均粒子径が15〜30μmで粒子径(μm)を対数で表示したときの粒子径に対する粒子体積の分布の標準偏差が0.3〜0.4である水和珪酸を1.0〜5.0質量%含有し、灰分が18〜27%の原紙上に、澱粉とスチレン−ブタジエン系ラテックスを50/50〜90/10の割合で含有する表面処理剤を片面あたり0.5〜1.5g/m2塗布し、密度が0.60g/cm3以下、不透明度が92%以上である低密度書籍用紙。 Chemical pulp as the main pulp material, oil absorption is 360ml / 100g-500ml / 100g, average particle diameter by laser method is 15-30μm, particle diameter (μm) is the logarithm of particle volume relative to particle diameter 50% of starch and styrene-butadiene latex are contained on a base paper containing 1.0 to 5.0% by mass of hydrated silicic acid having a standard deviation of distribution of 0.3 to 0.4 and an ash content of 18 to 27%. Low density with a surface treatment agent containing 0.5 / 1.5 to 1.5 g / m 2 per side, density of 0.60 g / cm 3 or less, and opacity of 92% or more Book paper.
本発明に係る低密度書籍用紙は、低密度でありながら、優れた不透明度、表面平滑性、表面強度および柔軟性を有する。 The low-density book paper according to the present invention has excellent opacity, surface smoothness, surface strength, and flexibility while having a low density.
本発明では、灰分を18〜26%含有し、化学パルプを主体とする原紙上に澱粉とスチレン−ブタジエン系ラテックスを50/50〜90/10の割合で含有する表面処理剤を片面当り0.5〜1.5g/m2塗布することにより、印刷時のピッキング、パイリング、粉落ちが少なく、優れたオフセット印刷適性を有する低密度書籍用紙の提供が可能となる。 In the present invention, a surface treatment agent containing 18 to 26% of ash and containing starch and styrene-butadiene latex in a ratio of 50/50 to 90/10 on a base paper mainly composed of chemical pulp is 0.1% per side. By applying 5 to 1.5 g / m 2, it is possible to provide a low-density book paper having excellent pickability, piling, and powder falling during printing, and having excellent offset printability.
原料に化学パルプを主体とした場合には原紙の平滑性や強度は高いものとなるが、低密度化薬品を添加した場合には内部結合強度の低下が大きく、嵩比重の小さい多孔性填量を配合して低密度化した場合には、不透明度は保持できるものの、内部結合強度の低下と表面強度の低下、表面平滑性に問題を生じることが考えられる。 When the raw material is mainly chemical pulp, the smoothness and strength of the base paper will be high, but when adding a chemical that lowers the density, the internal bond strength will decrease greatly and the porous filling will have a low bulk specific gravity. In the case where the density is reduced by blending, the opacity can be maintained, but it is considered that the internal bond strength, the surface strength, and the surface smoothness are problematic.
本発明では澱粉とスチレン−ブタジエン系ラテックスを50/50〜90/10の範囲に配合した表面処理剤を片面当り0.5〜1.5g/m2の範囲で塗布する。
表面処理剤中のスチレン−ブタジエン系ラテックス比率が50%を越えると、十分な表面強度は付与できるが、塗工後の乾燥工程、カレンダー工程でラテックス由来の粕が断紙、欠点発生の原因となり生産性を低下させる。スチレン−ブタジエン系ラテックスの比率が10%未満であると、表面強度が不足してパイリング、粉落ちを抑制できず、印刷作業性を著しく低下させる。また耐水性の付与が不十分で、オフセット印刷適性を付与するために表面サイズ剤、内添サイズ剤等の添加が必要となりコスト面で不利である。
表面処理剤の塗工量は1.5g/m2より多いと低密度、柔軟性が損なわれるため、好ましくない。また0.5g/m2より少ないと表面強度、粉落ちが悪化するため好ましくない。
In this invention, the surface treating agent which mix | blended starch and the styrene-butadiene type latex in the range of 50 / 50-90 / 10 is apply | coated in the range of 0.5-1.5 g / m < 2 > per side.
If the ratio of styrene-butadiene latex in the surface treatment agent exceeds 50%, sufficient surface strength can be imparted. However, latex-derived wrinkles can cause paper breaks and defects in the drying process and calendar process after coating. Reduce productivity. When the ratio of the styrene-butadiene latex is less than 10%, the surface strength is insufficient, so that piling and powder falling cannot be suppressed, and the printing workability is remarkably lowered. In addition, water resistance is insufficient, and surface sizing agent, internal sizing agent, etc. need to be added to give offset printing suitability, which is disadvantageous in terms of cost.
If the coating amount of the surface treatment agent is more than 1.5 g / m 2 , the low density and flexibility are impaired, which is not preferable. On the other hand , when the amount is less than 0.5 g / m 2 , the surface strength and powder fall off are not preferable.
澱粉には特に制限はなく、たとえば酸化澱粉、エステル化澱粉、カチオン化澱粉、酵素変性澱粉、アルデヒド化澱粉、ヒドロキシエチル化澱粉等公知の澱粉が用いられる。 There is no restriction | limiting in particular in starch, For example, well-known starch, such as an oxidized starch, esterified starch, cationized starch, enzyme modified starch, aldehyde-ized starch, hydroxyethylated starch, is used.
本発明において、スチレン−ブタジエン系ラテックスは濃度勾配型と呼ばれる粒子の内部から外部への組成が連続的に変化しているラテックスまたはコアシェル型ラテックスが用いられる。ラテックスのTgは表面強度とネッパリのバランスを考慮して、−20〜20℃のものが好ましい。特に濃度勾配型ラテックスでは表層Tgが0℃以上のものが好ましい。 In the present invention, the styrene-butadiene latex is a concentration gradient type latex in which the composition from the inside to the outside of the particle continuously changes or a core-shell type latex. The Tg of the latex is preferably -20 to 20 ° C. in consideration of the balance between the surface strength and Nepari. In particular, the concentration gradient type latex preferably has a surface layer Tg of 0 ° C. or higher.
塗工機には特に制限はなく、たとえば2ロールサイズプレスコーター、ゲートロールコーター、ブレードコーター、ロッドメタリングコーター等公知の塗工機が使用でき、ゲートロールコーター、ロッドメタリングコーターが塗工液の紙層内部への含浸が少なく、塗工量を低減でき、柔軟性への影響が小さく好ましい。 There are no particular restrictions on the coating machine. For example, a known coating machine such as a two-roll size press coater, a gate roll coater, a blade coater, or a rod metering coater can be used. This is preferable because the amount of the ink impregnated into the paper layer is small, the coating amount can be reduced, and the influence on the flexibility is small.
本発明では原紙に吸油量が360ml/100g〜500ml/100gで、レーザー法による平均粒子径が15〜30μmで、粒子径(μm)を対数で表示したときの粒子径に対する粒子体積の分布の標準偏差が0.3〜0.4である水和珪酸を1.0〜5.0質量%含有することが好ましい。 In the present invention, the oil absorption amount of the base paper is 360 ml / 100 g to 500 ml / 100 g, the average particle diameter by laser method is 15 to 30 μm, and the standard of the distribution of the particle volume with respect to the particle diameter when the particle diameter (μm) is expressed logarithmically. It is preferable to contain 1.0-5.0 mass% of hydrated silicic acid whose deviation is 0.3-0.4.
高い不透明度を得るためには吸油量が360〜500ml/100gという高いものが好ましい。両面に印刷される書籍用紙の場合印刷後の不透明度も重要である。吸油量はJIS K 5101の方法で測定する。 In order to obtain high opacity, a high oil absorption of 360 to 500 ml / 100 g is preferable. For book paper printed on both sides, opacity after printing is also important. The oil absorption is measured by the method of JIS K 5101.
また、本発明の水和珪酸の平均粒子径は高速で抄紙される書籍用紙は、ワイヤーパートでの脱水時の吸引での歩留まりを考慮してレーザー法で測定した平均粒子半径が15〜30μmのものが好ましい。歩留まりを高めるために歩留まり向上剤を添加する方法もあるが添加率を高めると地合いを損ねることになるため限度がある。30μmを越えて大きなものは。紙中に存在する粒子個数が減少するため、水和珪酸の持つ光散乱効果が減少し、不透明度が低下するため好ましくない。 Moreover, the average particle diameter of the hydrated silicic acid of the present invention is 15 to 30 μm in average particle diameter measured by a laser method in consideration of the yield in suction during dehydration at the wire part. Those are preferred. There is a method of adding a yield improver in order to increase the yield, but there is a limit because increasing the addition rate impairs the texture. What is bigger than 30μm? Since the number of particles present in the paper decreases, the light scattering effect of hydrated silicic acid decreases and the opacity decreases, which is not preferable.
また、本発明の水和珪酸は嵩比重が0.15g/ml以下であることが好ましく、更に好ましくは0.06〜0.12g/mlである。嵩比重が小さいことで、紙の中でより多くの体積を占め、低密度化、インクの吸収に寄与する。 The hydrated silicic acid of the present invention preferably has a bulk specific gravity of 0.15 g / ml or less, more preferably 0.06 to 0.12 g / ml. The low bulk specific gravity occupies more volume in the paper, contributing to lower density and ink absorption.
更に、粒子径の分布は重要であり、50μmを越えるような大きな粒子は書籍用紙の表面性を低下させるだけでなく、印刷時の粉落ち現象にもつながるため好ましくない。また10μmを下回るような小さな粒子は歩留まりが悪いため好ましくない。本発明で使用する水和珪酸の粒度分布はシャープであることが好ましく、粒子径(μm)を対数で表したときの粒子径に対する粒子体積分布の標準偏差は小さいほど好ましい。しかし、一次粒子の凝集体である水和珪酸は二次粒子の分布がシャープな水和珪酸の一次粒子の分布は同様にシャープであり、その結果として、凝集体の結合力が弱くなり機械的安定性が劣ることが推測され、その機械的安定性を考慮した標準偏差が0.3〜0.4の範囲のものが好ましい。この範囲のものは撹拌によるシェアを受けた場合でも粒子の状態を維持できるため、紙への歩留まり、紙中でのインキ吸収性に優れている。 Furthermore, the particle size distribution is important, and large particles exceeding 50 μm are not preferable because they not only deteriorate the surface properties of book paper but also lead to a powder-off phenomenon during printing. Also, small particles of less than 10 μm are not preferable because the yield is poor. The particle size distribution of the hydrated silicic acid used in the present invention is preferably sharp, and the smaller the standard deviation of the particle volume distribution relative to the particle size when the particle size (μm) is expressed in logarithm, the more preferable. However, hydrated silicic acid, which is an aggregate of primary particles, has a sharp distribution of primary particles of hydrated silica with a sharp distribution of secondary particles. It is estimated that the stability is inferior, and those having a standard deviation in the range of 0.3 to 0.4 considering the mechanical stability are preferred. Those in this range can maintain the particle state even when subjected to a share due to stirring, and thus are excellent in yield on paper and ink absorption in paper.
更に、水和珪酸の一次粒子レベルにおける比表面積が小さいと粒子同士の結合力低下が起こり、比表面積が大きすぎると一次粒子が小さいことからくると思われる二次粒子の圧力により破壊が起こると考えられ好ましくない。
本発明の水和珪酸の比表面積は比表面積が50〜140m2/gであることが好ましい。また、印刷後不透明度向上のためのインキビヒクル吸収のための細孔積算容積は4.0cc/g以上であることが好ましい。本発明では水銀ポロシメーター(形式:ポアサイザ−9320、マイクロメリティクス社製)を用いて細孔直径とそれに対応する細孔容積を測定する。細孔容積は細孔直径が0.01μm〜10μmの積算容量である。
ここで、比表面積は、ポアサイザ9230(マイクロメリティクス社製)を用いて、細孔形状が幾何学的な円筒であると仮定した全細孔の表面積で、測定範囲内における圧力と圧入された水銀量の関係から求めた値である。また細孔径も、ポアサイザ9230(マイクロメリテック社製)を用いて、積分比表面積曲線から得られるメジアン細孔直径のことである。
Furthermore, when the specific surface area at the primary particle level of the hydrated silicic acid is small, the bonding force between the particles decreases, and when the specific surface area is too large, the primary particles are small, and the secondary particle pressure is considered to break down. It is considered and not preferable.
The specific surface area of the hydrated silicic acid of the present invention is preferably 50 to 140 m 2 / g. Further, the pore volume for absorbing the ink vehicle for improving opacity after printing is preferably 4.0 cc / g or more. In the present invention, the pore diameter and the corresponding pore volume are measured using a mercury porosimeter (type: Pore Sizer-9320, manufactured by Micromeritics). The pore volume is an integrated capacity having a pore diameter of 0.01 μm to 10 μm.
Here, the specific surface area is the surface area of all pores assuming that the pore shape is a geometric cylinder using a pore sizer 9230 (manufactured by Micromeritics), and the pressure was indented with the pressure within the measurement range. It is a value obtained from the relationship of mercury content. The pore diameter is also a median pore diameter obtained from an integral specific surface area curve using a pore sizer 9230 (manufactured by Micromeritec).
本発明の多孔性填料は平均粒子径が15〜30μmであり、より好ましくは10〜2030μmである。多孔性填料の平均粒子径が30μmを超える場合には、粒度分布が悪くなり微小粒子および粗大粒子が多くなり内部強度および表面強度が低下することがある。なお、本発明における平均粒子径とは、SALD2000J((株)島津製作所製)を用いて、レーザー回折法により測定し、体積積算で50%となる値のことである。また、多孔性填料の粒度分布としては、標準偏差(σ)が0.350以下であることが好ましく、さらには0.300以下であることが好ましい。このような粒度分布であれば、粗大粒子および微小粒子が共により少なくなり、より優れた内部結合強度および表面強度が得られる。 The porous filler of the present invention has an average particle size of 15 to 30 μm, more preferably 10 to 2030 μm. When the average particle size of the porous filler exceeds 30 μm, the particle size distribution is deteriorated and the number of fine particles and coarse particles increases, and the internal strength and the surface strength may be lowered. In addition, the average particle diameter in the present invention is a value that is measured by a laser diffraction method using SALD2000J (manufactured by Shimadzu Corporation) and is 50% in volume integration. As the particle size distribution of the porous filler, the standard deviation (σ) is preferably 0.350 or less, and more preferably 0.300 or less. With such a particle size distribution, both coarse particles and fine particles are reduced, and better internal bond strength and surface strength can be obtained.
<水和珪酸の製造方法>
つぎに、水和珪酸の製造方法について説明する。本発明で用いられるケイ酸アルカリ水溶液は、特に限定されないが、ケイ酸ナトリウム水溶液又はケイ酸カリウム水溶液が好適である。ケイ酸アルカリ水溶液のモル濃度は、ケイ酸ナトリウムの場合、モル比(SiO2/Na2O)が2.0〜3.4の範囲から選ぶのが好適である。このケイ酸アルカリ水溶液にはアルカリ性難溶の粒子を含むことはなんら差し支えない。具体的には、炭酸カルシウム、水酸化マグネシウム、酸化マグネシウム、炭酸マグネシウム、炭酸ニッケル、炭酸バリウム、水酸化カルシウム、水酸化マンガン、マグネシウム、マンガン、マンガン酸カリウム、鉄、ニッケル、酸化亜鉛、酸化カルシウム、酸化マンガン等が挙げられる。
<Method for producing hydrated silicic acid>
Next, a method for producing hydrated silicic acid will be described. The alkali silicate aqueous solution used in the present invention is not particularly limited, but a sodium silicate aqueous solution or a potassium silicate aqueous solution is preferable. In the case of sodium silicate, the molar concentration of the aqueous alkali silicate solution is preferably selected from the range where the molar ratio (SiO 2 / Na 2 O) is 2.0 to 3.4. This alkaline silicate aqueous solution may contain particles that are hardly soluble in alkali. Specifically, calcium carbonate, magnesium hydroxide, magnesium oxide, magnesium carbonate, nickel carbonate, barium carbonate, calcium hydroxide, manganese hydroxide, magnesium, manganese, potassium manganate, iron, nickel, zinc oxide, calcium oxide, Manganese oxide etc. are mentioned.
これらの水和珪酸は、ケイ酸アルカリ水溶液に鉱酸を添加して中和する操作において、ケイ酸アルカリの中和に必要な鉱酸の量の20〜50%を第一の鉱酸として20〜60℃で最初に添加し、次いで70℃以上に昇温した後必要に応じて熟成時間を設け、中和に必要な残りの鉱酸(第二の鉱酸)を添加することが必要となる。中和用の鉱酸の添加は、十分な時間をかけて行うことが望ましい。それは局部的に大きなpHの変化をきたさないことが目的である。しかし実際の場においては製造効率の概念が重要となるため、300分以内には中和反応を終了できるよう工夫することが望ましい。本発明で水和珪酸を析出させる時に用いられる鉱酸としては公知のものが何等制限なく使用でき、これらを単独、又は二種以上を併用して使用しても良い。具体的には、鉱酸として塩酸、硫酸、硝酸等があげられるが、硫酸が入手容易で、比較的安価であるために好適に用いられる。鉱酸の濃度は、特に制限されないが一般には10〜30重量%の範囲から選べばよい。また、鉱酸をすべて添加した後の生成物を含むスラリーのpHは2〜6.5、好ましくは4〜6の範囲に調整する。 These hydrated silicic acids are prepared by adding 20-50% of the amount of mineral acid required for neutralizing the alkali silicate in the operation of neutralizing the alkali silicate aqueous solution by adding a mineral acid. It is necessary to first add at ˜60 ° C., then raise the temperature to 70 ° C. or higher and then provide aging time if necessary, and add the remaining mineral acid (second mineral acid) necessary for neutralization Become. It is desirable to add the neutralizing mineral acid over a sufficient time. It is intended not to cause a large pH change locally. However, since the concept of production efficiency is important in actual situations, it is desirable to devise so that the neutralization reaction can be completed within 300 minutes. As the mineral acid used when the hydrated silicic acid is precipitated in the present invention, known ones can be used without any limitation, and these may be used alone or in combination of two or more. Specific examples of the mineral acid include hydrochloric acid, sulfuric acid, nitric acid and the like, and sulfuric acid is easily used and is preferably used because it is relatively inexpensive. The concentration of the mineral acid is not particularly limited, but generally may be selected from the range of 10 to 30% by weight. Moreover, the pH of the slurry containing the product after all the mineral acid has been added is adjusted to a range of 2 to 6.5, preferably 4 to 6.
第一の鉱酸の添加開始時から、第二の鉱酸の添加開始時までに水和珪酸1kgあたり150〜300kJの攪拌負荷を付与することにより、上記物性で特徴付けられる水和珪酸を収率良く得ることができる。攪拌に用いる機器としては、通常用いるミキサーに攪拌翼としてプロペラ、タービン、パドル、アンカー、リボンなど各形式のものを単独で、あるいは適宜組み合わせて使用することが可能であり、これは合成の条件により上記攪拌負荷を達成するように選択すればよい。また、ホモミキサーや各種ミルなども組み合わせることが可能である。もちろん撹拌槽内には乱流を起こすために邪魔板を設けたり、また反応液を一部取り出しインラインミキサーのようなもので負荷を加え、槽に還流するといったこともなんら差し支えない。回転速度としても翼径や反応条件によるが、通常翼周速度として100〜600m/minの範囲であることが好ましい。 By applying a stirring load of 150 to 300 kJ per kg of hydrated silicic acid from the start of the addition of the first mineral acid to the start of the addition of the second mineral acid, the hydrated silicic acid characterized by the above physical properties is collected. It can be obtained efficiently. As the equipment used for stirring, it is possible to use a mixer used in the usual manner, such as a propeller, a turbine, a paddle, an anchor, and a ribbon as a stirring blade alone or in appropriate combination, depending on the conditions of synthesis. What is necessary is just to select so that the said stirring load may be achieved. A homomixer or various mills can also be combined. Of course, a baffle plate may be provided in the agitation tank to cause turbulent flow, or a part of the reaction solution may be taken out and applied with a load such as an in-line mixer to return to the tank. Although the rotational speed also depends on the blade diameter and reaction conditions, the blade peripheral speed is preferably in the range of 100 to 600 m / min.
この工程においては、ケイ酸アルカリ水溶液中のケイ酸分が二次粒子として析出する反応がもっとも活発に行われるため、反応系の均一性を高めることが一次粒子及び二次粒子の性状を均一化する結果となる。ケイ酸1kgあたり150kJの攪拌負荷を与えることはその均一性を達成するために必要な操作となる。さらには300kJを超える攪拌負荷を与えてしまうと、形成された二次粒子が破壊されてしまい、最終生成物の粒子径が例えば15μmを下回ってしまうような歩留まりの悪い水和珪酸となってしまう。さらには、粒子径(μm)を対数で表示したときの粒子径に対する粒子体積の分布の標準偏差を0.3〜0.4の範囲に限定するという本発明の効果からも外れてしまうことがあるため、好ましくない。 In this process, the reaction in which the silicic acid content in the aqueous alkali silicate solution precipitates as the secondary particles is the most active, so improving the uniformity of the reaction system makes the properties of the primary and secondary particles uniform. Result. Giving a stirring load of 150 kJ per kg of silicic acid is an operation necessary to achieve the uniformity. Furthermore, if an agitation load exceeding 300 kJ is applied, the formed secondary particles are destroyed, resulting in a hydrated silicic acid having a poor yield such that the particle size of the final product falls below, for example, 15 μm. . Furthermore, it may deviate from the effect of the present invention in which the standard deviation of the particle volume distribution with respect to the particle size when the particle size (μm) is expressed in logarithm is limited to a range of 0.3 to 0.4. This is not preferable.
本発明で用いる鉱酸溶液および/または鉱酸の金属塩溶液において、鉱酸としては、例えば、塩酸、硫酸、硝酸などが挙げられ、鉱酸の金属塩としては、前記鉱酸のナトリウム塩、カリウム塩、カルシウム塩、アルミニウム塩などが挙げられる。これらの中でも、価格、ハンドリングの点で、硫酸、硫酸アルミニウムが好ましく、また、水溶液であることが好ましい。 In the mineral acid solution and / or the metal salt solution of the mineral acid used in the present invention, examples of the mineral acid include hydrochloric acid, sulfuric acid, nitric acid and the like, and the metal salt of the mineral acid includes a sodium salt of the mineral acid, A potassium salt, a calcium salt, an aluminum salt, etc. are mentioned. Among these, sulfuric acid and aluminum sulfate are preferable from the viewpoint of cost and handling, and an aqueous solution is preferable.
鉱酸溶液および/または鉱酸の金属塩溶液の添加量は、理論必要中和量の95〜150%の範囲であり、得られるスラリーのpHを2.5超10以下の範囲に調整する量であることが好ましい。鉱酸溶液および/または鉱酸の金属塩溶液の添加量が理論必要中和量の95%未満あるいは得られるスラリーのpHが10を超える量である場合には、原料であるケイ酸アルカリ水溶液の無駄が多くなる。一方、理論必要中和量の150%超あるいは得られるスラリーのpHが2.5以下になる量である場合には多孔性填料を濃縮する際に発生するろ液pHが低くなり過ぎ、取り扱いにくくなる。 The addition amount of the mineral acid solution and / or the metal salt solution of the mineral acid is in the range of 95 to 150% of the theoretically required neutralization amount, and the amount for adjusting the pH of the resulting slurry to be in the range of more than 2.5 and not more than 10 It is preferable that When the addition amount of the mineral acid solution and / or the metal salt solution of the mineral acid is less than 95% of the theoretically required neutralization amount or the pH of the resulting slurry exceeds 10, the alkaline silicate aqueous solution as the raw material There is a lot of waste. On the other hand, if it exceeds 150% of the theoretically necessary neutralization amount or the pH of the resulting slurry is 2.5 or less, the filtrate pH generated when concentrating the porous filler becomes too low and difficult to handle. Become.
ケイ素含有粒子の析出時には、攪拌装置により、周速として5〜15m/秒で攪拌することが好ましい。ここで、周速は剪断力の指標となり、周速が速ければ剪断力が大きくなる。周速が5m/秒未満である場合は、剪断力が小さすぎて、耐アルカリ性微小粒子を包含させても、適切な平均粒子径および狭い粒度分布を得ることが困難になることがある。
一方、析出時の周速が15m/秒を超える場合には、剪断力が大きくなりすぎて、多孔性填料の粒子径が小さくなり、紙に配合した際に内部結合強度が低くなることがある上に、負荷電力の増加、設備費の高額化を招く。
攪拌装置としては、アジテータ、ホモミキサ、パイプラインミキサなどの装置が好ましい。なお、ボールミルやサンドグラインダ等の粉砕機を用いることも可能ではあるが、微細粒子の増加やスラリーの増粘といった問題が生じる傾向があるため好ましくない。
At the time of precipitation of the silicon-containing particles, it is preferable to stir at a speed of 5 to 15 m / sec with a stirring device. Here, the peripheral speed is an index of the shearing force, and the shearing force increases as the peripheral speed increases. When the peripheral speed is less than 5 m / sec, the shearing force is too small, and even when alkali-resistant fine particles are included, it may be difficult to obtain an appropriate average particle size and narrow particle size distribution.
On the other hand, when the peripheral speed at the time of precipitation exceeds 15 m / sec, the shearing force becomes too large, the particle size of the porous filler becomes small, and the internal bond strength may be lowered when blended in paper. In addition, the load power increases and the equipment costs increase.
As the stirring device, an agitator, a homomixer, a pipeline mixer or the like is preferable. Although it is possible to use a pulverizer such as a ball mill or a sand grinder, it is not preferable because problems such as an increase in fine particles and a thickening of the slurry tend to occur.
鉱酸溶液および/または鉱酸の金属塩溶液は1段で一括してケイ酸アルカリ水溶液中に添加してもよいが、より良好な粒径分布になることから、2段以上に分割して添加することが好ましい。
鉱酸溶液および/または鉱酸の金属塩溶液を2段以上で添加する場合には、特に良好な粒度分布になることから、1段目のケイ酸アルカリ水溶液の温度を20〜70℃にし、2段目以降では70℃以上にすることが好ましい。また、1段目では、鉱酸溶液および/または鉱酸の金属塩溶液の添加量を理論必要中和量の10〜50%の範囲にすることが好ましい。
The mineral acid solution and / or the metal salt solution of the mineral acid may be added to the alkali silicate aqueous solution all at once, but since it has a better particle size distribution, it is divided into two or more stages. It is preferable to add.
When adding the mineral acid solution and / or the metal salt solution of the mineral acid in two or more stages, since the particle size distribution is particularly good, the temperature of the first stage alkali silicate aqueous solution is set to 20 to 70 ° C., In the second and subsequent stages, it is preferable to set the temperature to 70 ° C. or higher. In the first stage, it is preferable that the addition amount of the mineral acid solution and / or the metal salt solution of the mineral acid is in the range of 10 to 50% of the theoretically required neutralization amount.
1段目および2段目以降共に、鉱酸溶液および/または鉱酸の金属塩溶液の添加は、ケイ酸アルカリ水溶液に一括してまたは連続的に添加することができる。
鉱酸溶液および/または鉱酸の金属塩溶液の添加が終了した後には、必要に応じて、添加時の温度を維持したまま攪拌する熟成工程を有してもよい。
In both the first and second stages, the mineral acid solution and / or the metal salt solution of the mineral acid can be added all at once or continuously to the alkali silicate aqueous solution.
After completion of the addition of the mineral acid solution and / or the metal salt solution of the mineral acid, an aging step of stirring while maintaining the temperature at the time of addition may be included as necessary.
鉱酸溶液および/または鉱酸の金属塩溶液を1段で添加する場合には、ケイ酸アルカリ水溶液の温度を60℃〜当該溶液の沸点にすることが好ましく、75℃〜当該溶液の沸点にすることがより好ましい。鉱酸溶液および/または鉱酸の金属塩溶液の添加は、ケイ酸アルカリ水溶液に一括してまたは連続的に添加することができる。 When adding the mineral acid solution and / or the metal salt solution of the mineral acid in one stage, the temperature of the alkali silicate aqueous solution is preferably 60 ° C. to the boiling point of the solution, and 75 ° C. to the boiling point of the solution. More preferably. The mineral acid solution and / or the metal salt solution of the mineral acid can be added to the alkali silicate aqueous solution all at once or continuously.
<水和珪酸のパルプへの添加>
次に、本発明による水和珪酸は、パルプ原料に填料として添加した場合、抄紙して得られる紙に高い不透明度、特に印刷後不透明度を付与する。その理由は、粒子内部の空隙量が増加し吸油量が増加することで、紙に印刷されたインキの浸透を抑制する能力が増したためと考えられる。
<Addition of hydrated silicic acid to pulp>
Next, when the hydrated silicic acid according to the present invention is added as a filler to a pulp raw material, it imparts high opacity, particularly opacity after printing, to paper obtained by papermaking. The reason is considered to be that the ability to suppress the penetration of ink printed on paper is increased by increasing the amount of voids inside the particles and increasing the amount of oil absorption.
本発明による水和珪酸系填料を抄紙の際にパルプ原料に添加して抄紙することによって、得られる紙に高い不透明度、特に印刷後不透明度が付与されるのは、粒子内部の10μm以下の細孔の細孔容量が増加することで吸油量が増加し、紙に印刷されたインキの浸透を抑制する能力が増したためと考えられる By adding the hydrated silicic acid-based filler according to the present invention to the pulp raw material during papermaking, high opacity, in particular, opacity after printing, is imparted to the obtained paper by 10 μm or less inside the particles. It is thought that the oil absorption increased as the pore volume of the pores increased, and the ability to suppress the penetration of ink printed on paper increased.
本発明における原紙の原料パルプについては、化学パルプが主体であり、広葉樹漂白クラフトパルプ(LBKP)が用いられる。パルプのフリーネスは特に限定されるものではないが、本発明の低密度嵩高書籍用紙においては、カナダ標準フリーネス(CSF)が400〜500mlの範囲のものが好ましい。この範囲を外れるフリーネスでは、密度、印刷適性の両立ができないため好ましくない。 The raw paper raw pulp in the present invention is mainly chemical pulp, and hardwood bleached kraft pulp (LBKP) is used. The freeness of the pulp is not particularly limited, but the low density bulky book paper of the present invention preferably has a Canadian standard freeness (CSF) in the range of 400 to 500 ml. Freeness outside this range is not preferable because it is impossible to achieve both density and printability.
抄紙に際しては前述の水和珪酸が1.0〜5.0質量%含有するように添加し、その他の填料を紙中填料率として18.0〜26.0質量%になるように添加すること以外にはなんの制限もない、長網抄紙機、オントップワイヤー抄紙機、ギャップフォーマー等の公知の抄紙機を用いて、酸性、中性、アルカリ性のいずれでも抄紙可能であり、必要に応じて、低密度化薬品、サイズ剤、紙力増強剤、歩留向上剤、湿潤紙力増強剤、染料などの製紙薬品を加えることも可能である。 When making paper, add the above-mentioned hydrated silicic acid in an amount of 1.0 to 5.0% by mass, and add other fillers so that the filler content in the paper is 18.0 to 26.0% by mass. There are no other restrictions, and it is possible to make any of acid, neutral and alkaline paper using a known paper machine such as a long web paper machine, on-top wire paper machine, gap former, etc. It is also possible to add paper-making chemicals such as a density-reducing chemical, a sizing agent, a paper strength enhancer, a yield improver, a wet paper strength enhancer, and a dye.
かくして得られた原紙は、各種公知公用の仕上げ装置、例えばスーパーカレンダ、グロスカレンダ、ソフトカレンダ等に通紙して製品仕上げが施される。本発明の場合、嵩高化発現の目的より、平滑化しやすく、また必要に応じて光沢が発現しやすい加工仕上げを行なう必要があり、硬質樹脂ロール等を備えたカレンダに通紙して仕上げる方法が好ましく、線圧としては50kg/cm以下での処理が好ましい。 The base paper thus obtained is finished by passing the paper through various known and official finishing devices such as a super calender, gloss calender, soft calender and the like. In the case of the present invention, for the purpose of increasing the bulk, it is necessary to carry out a finishing work that is easy to smooth and glossy if necessary, and a method of finishing by passing through a calendar equipped with a hard resin roll or the like. Preferably, the linear pressure is preferably 50 kg / cm or less.
本発明の低密度書籍用紙は、密度が0.6g/cm3以下でありながら、不透明度が92%以上、白色度77.0%以上である。
さらには印刷機での作業適性を損なわない剛性と書籍としてめくりやすい柔軟性を備えている。
The low-density book paper of the present invention has a density of 0.6 g / cm 3 or less and an opacity of 92% or more and a whiteness of 77.0% or more.
Furthermore, it has the rigidity that does not impair the workability of the printing press and the flexibility to easily turn it as a book.
以下に実施例を挙げて、本発明を具体的に説明するが、本発明はこれら実施例のみに限定されるものではない。また、例中の部および%は特に断らない限り、それぞれ質量部および質量%を示す。填料、薬品の添加率は、乾燥パルプ重量に対する固形分重量%を示す。
後述のようにして得た実施例および比較例となる低密度書籍用紙について、下記の物性を測定し、その結果を表1に示した。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to only these examples. Moreover, unless otherwise indicated, the part and% in an example show a mass part and mass%, respectively. The addition rate of a filler and a chemical | medical agent shows solid content weight% with respect to dry pulp weight.
The following physical properties were measured for the low density book papers as Examples and Comparative Examples obtained as described below, and the results are shown in Table 1.
水和珪酸の物性
(吸油量)
JIS K 5101に従って測定。
(平均粒径及び粒度分布の標準偏差)
SALD2000J(島津製作所製)を用いてレーザー回折散乱法により測定し、体積積算で50%となる値をいう。
標準偏差は粒子径を対数で表示したときの粒子径に対する粒子体積の分布の標準偏差。
(細孔径及び細孔容積)
細孔径とはポアサイザ9230(マイクロメリテイクス社製)を用いて積分比表面積曲線から得られるメジアン細孔直径であり、細孔体積もポアサイザ9230を用いて水銀圧入法により測定し、細孔直径0.01μm〜10μmで積算した値。
(比表面積)
ポアサイザ9230(マイクロメリテイクス社製)を用いて細孔形状が幾何学的な円筒であると仮定した全細孔の表面積で測定範囲内における圧力と圧入された水銀量の関係から求める。
Physical properties of hydrated silica (oil absorption)
Measured according to JIS K 5101.
(Standard deviation of average particle size and particle size distribution)
It is a value measured by a laser diffraction scattering method using SALD2000J (manufactured by Shimadzu Corporation) and is 50% in volume integration.
The standard deviation is the standard deviation of the particle volume distribution relative to the particle size when the particle size is expressed in logarithm.
(Pore diameter and pore volume)
The pore diameter is a median pore diameter obtained from an integral specific surface area curve using a pore sizer 9230 (manufactured by Micromeritics), and the pore volume is also measured by a mercury intrusion method using a pore sizer 9230. The value integrated at 0.01 μm to 10 μm.
(Specific surface area)
Using a pore sizer 9230 (manufactured by Micromeritics), the surface area of all pores assumed to be a geometric cylinder is obtained from the relationship between the pressure in the measurement range and the amount of mercury injected.
書籍用紙の物性
(灰分)
JIS P8251に記載の方法で測定した。
(白色度)
本発明における白色度は分光白色度測色計(スガ試験機社製)を使用してISO3688に記載の方法で測定した。
(不透明度)
JIS P8149に準拠した。
(平滑度)
JAPAN TAPPI No.5−B(王研式平滑度)を測定した。
(クラーク剛度)
柔軟性の指標として横目のクラーク剛度(JIS P8143)を測定する。同一紙厚で坪量が高い紙ほど、クラーク剛度が低くなるため、以下の補正式を採用した。
(剛度補正値)=(クラーク剛度測定値)×(実測坪量)×9.81/1002
この数値が低いほど、柔軟な紙となる。
Physical properties of book paper (ash content)
It was measured by the method described in JIS P8251.
(Whiteness)
The whiteness in the present invention was measured by a method described in ISO 3688 using a spectral whiteness colorimeter (manufactured by Suga Test Instruments Co., Ltd.).
(Opacity)
Conforms to JIS P8149.
(Smoothness)
JAPAN TAPPI No. 5-B (Oken type smoothness) was measured.
(Clark stiffness)
As a measure of flexibility, Clark stiffness (JIS P8143) is measured. Since the paper with the same paper thickness and higher basis weight has lower Clark stiffness, the following correction formula was adopted.
(Stiffness correction value) = (Clark stiffness measurement value) × (actual basis weight) × 9.81 / 100 2
The lower this number, the more flexible the paper.
(表面強度、粉落ち)
枚葉オフセット印刷機(型式:ハイデルベルクSM102−6−P−LX、使用インキ:大日本インキ(株)Fusion G Sタイプ墨、藍、紅、黄、印刷スピード:10,000枚/h)にて2000枚連続印刷後の、表面強度評価(印刷物のベッセルピック、パイリングを目視評価)、ブランケット上の粉落ちの状況を目視評価した。[実施例1]を基準(評点3)として、表面強度、粉落ちについては優れるものを評点5、やや優れるものを評点4、やや劣るものを評点2、劣るものを評点1とした。
(Surface strength, powder removal)
With a sheet-fed offset printing press (model: Heidelberg SM102-6-P-LX, ink used: Dainippon Ink, Fusion GS type ink, indigo, red, yellow, printing speed: 10,000 sheets / h) After continuous printing of 2000 sheets, the surface strength was evaluated (visually evaluated for vessel picking and piling of printed matter), and the state of powder falling on the blanket was visually evaluated. Using [Example 1] as a standard (score 3), the surface strength and powder loss were rated 5 for superior, 4 for slightly superior, 2 for inferior, and 1 for inferior.
[実施例1]
広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理し、460mlCSFに調整したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を2%、硫酸バンドを1.5%、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.7%、填料として吸油量が380ml/100g、平均粒子径20μm、粒度分布の標準偏差が0.33の水和珪酸(自製品1)を2.0%、軽質炭酸カルシウム(自製品)を30%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙した。澱粉(P4N、PIRAAB STARCH Co.Ltd製)濃度勾配型スチレン−ブタジエン系ラテックス(PA−5021C、日本A&L株式会社製)を75/25の比率で調整した表面処理剤をゲートロールコーターで片面当たり1.5g/m2を両面に塗布し、ソフトカレンダー処理することで坪量74.8g/m2、密度0.58g/cm3の上質書籍用紙を得た。
[Example 1]
100 parts of hardwood bleached kraft pulp was beaten with a refiner and adjusted to 460 ml CSF, 2% cationized starch (P3Y, made by Piraab Starch Co. Ltd), 1.5% sulfuric acid band, paper strength enhancer (PS1263, manufactured by Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, manufactured by Seiko PMC Co., Ltd.) 0.7%, oil absorption as a filler is 380 ml / 100 g, average particle size 20 μm, particle size distribution Add 2.0% hydrated silicic acid (original product 1) with a standard deviation of 0.33 and 30% light calcium carbonate (original product), adjust the papermaking pH with sulfuric acid, and turn on the resulting paper stock Paper was made with a top wire paper machine. Surface treatment agent prepared by adjusting starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) concentration gradient type styrene-butadiene latex (PA-5021C, manufactured by Nippon A & L Co., Ltd.) at a ratio of 75/25 with a gate roll coater per side .5 g / m 2 was applied on both sides and soft calendered to obtain a high quality book paper with a basis weight of 74.8 g / m 2 and a density of 0.58 g / cm 3 .
水和珪酸の製造例(自製品1)
市販のJIS3号ケイ酸ソーダ水溶液(トクヤマ製、固形分濃度30%)240gを純水にて1000gに希釈し、水和珪酸(二酸化ケイ素)濃度を72g/kgとして2Lのステンレスビーカーに入れ、温度50℃において無水硫酸ナトリウム17.9gを添加した。スリーワンモーターで攪拌しながらケイ酸ソーダを中和するのに必要な全酸所要量の40%に相当する硫酸(濃度20%)72gを16分間かけて連続的に添加した。硫酸の添加が終わったあと、攪拌しながら25分間で温度を90℃まで昇温した。このままの温度でそのまま攪拌を続け、9分間熟成を行い、ここまでの電力量が最終生成物の単位重量あたり200kJ/kgであることを確認した。ついで、全酸所要量の60%に相当する硫酸108gを20分間かけて連続的に添加し、更に20分間熟成を行った。(自製品2〜4は撹拌時間、硫酸の分割添加割合を調整して製造)
Example of hydrated silicic acid production (own product 1)
240 g of commercially available JIS No. 3 sodium silicate aqueous solution (manufactured by Tokuyama, solid concentration 30%) was diluted to 1000 g with pure water, and the hydrated silicic acid (silicon dioxide) concentration was 72 g / kg, and placed in a 2 L stainless steel beaker. At 50 ° C., 17.9 g of anhydrous sodium sulfate was added. While stirring with a three-one motor, 72 g of sulfuric acid (concentration 20%) corresponding to 40% of the total amount of acid required for neutralizing sodium silicate was continuously added over 16 minutes. After the addition of sulfuric acid was completed, the temperature was raised to 90 ° C. over 25 minutes with stirring. Stirring was continued as it was at this temperature, and aging was performed for 9 minutes, and it was confirmed that the amount of electric power so far was 200 kJ / kg per unit weight of the final product. Subsequently, 108 g of sulfuric acid corresponding to 60% of the total acid requirement was continuously added over 20 minutes, followed by aging for another 20 minutes. (Own products 2 to 4 are manufactured by adjusting the stirring time and the split addition ratio of sulfuric acid)
[実施例2]
広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理し、470mlCSFに調整したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を2%、硫酸バンドを1.5%、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.8%、填料として吸油量が380ml/100g、平均粒子径20μm、粒度分布の標準偏差が0.33の水和珪酸(自製品1)を2.0%、軽質炭酸カルシウム(自製品)を32%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙した。澱粉(P4N、PIRAAB STARCH Co.Ltd製)とコアシェル型スチレン−ブタジエン系ラテックス(T−2635(JSR社製)を50/50の比率で調整した表面処理剤を片面当たり0.6g/m2を両面に塗布し、ソフトカレンダー処理することで坪量74.1g/m2、密度0.57g/cm3の上質書籍用紙を得た。
[Example 2]
100 parts of hardwood bleached kraft pulp was beaten with a refiner, adjusted to 470 ml CSF, 2% cationized starch (P3Y, made by PIRAAB STARCH Co. Ltd), 1.5% sulfuric acid band, paper strength enhancer (PS1263, Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, Seiko PMC Co., Ltd.) 0.8%, oil absorption as a filler is 380 ml / 100 g, average particle size 20 μm, particle size distribution Add 2.0% hydrated silicic acid (original product 1) with a standard deviation of 0.33 and 32% light calcium carbonate (original product), adjust the papermaking pH with sulfuric acid, and turn on the resulting paper stock Paper was made with a top wire paper machine. A surface treatment agent prepared by adjusting starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) and core-shell type styrene-butadiene latex (T-2635 (manufactured by JSR)) at a ratio of 50/50 was 0.6 g / m 2 per side. A high-quality book paper having a basis weight of 74.1 g / m 2 and a density of 0.57 g / cm 3 was obtained by applying to both sides and performing a soft calendar process.
[実施例3]
表面処理剤を澱粉(P4N、PIRAAB STARCH Co.Ltd製)と濃度勾配型スチレン−ブタジエン系ラテックス(PA−5021C、日本A&L株式会社製)を90/10の比率に調整し、片面当たり1.0g/m2塗布する以外は、[実施例2]と同様にして、坪量74.9g/m2、密度0.58g/cm3の上質書籍用紙を得た。
[Example 3]
The surface treatment agent was adjusted to a ratio of 90/10 starch (P4N, manufactured by PIRAAB STARC Co. Ltd) and concentration gradient styrene-butadiene latex (PA-5021C, manufactured by Nippon A & L Co., Ltd.) to 1.0 g per side. A high-quality book paper having a basis weight of 74.9 g / m 2 and a density of 0.58 g / cm 3 was obtained in the same manner as in [Example 2] except that / m 2 was applied.
[比較例1]
広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理し、460mlCSFに調整したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を2%、硫酸バンドを1.5%、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.7%、填料として吸油量が380ml/100g、平均粒子径20μm、粒度分布の標準偏差が0.51の水和珪酸(自製品)を2.0%、軽質炭酸カルシウム(自製品2)を30%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙した。澱粉(P4N、PIRAAB STARCH Co.Ltd製)濃度勾配型スチレン−ブタジエン系ラテックス(PA−5021C、日本A&L株式会社製)を75/25の比率で調整した表面処理剤をゲートロールコーターで片面当たり1.0g/m2を両面に塗布し、ソフトカレンダー処理することで坪量74.8g/m2、密度0.60g/cm3の上質書籍用紙を得た。
[Comparative Example 1]
100 parts of hardwood bleached kraft pulp was beaten with a refiner and adjusted to 460 ml CSF, 2% cationized starch (P3Y, made by Piraab Starch Co. Ltd), 1.5% sulfuric acid band, paper strength enhancer (PS1263, manufactured by Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, manufactured by Seiko PMC Co., Ltd.) 0.7%, oil absorption as a filler is 380 ml / 100 g, average particle size 20 μm, particle size distribution Add 2.0% hydrated silicic acid (original product) with a standard deviation of 0.51 and 30% light calcium carbonate (original product 2), adjust the papermaking pH with sulfuric acid, and turn on the resulting paper stock Paper was made with a top wire paper machine. Surface treatment agent prepared by adjusting starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) concentration gradient type styrene-butadiene latex (PA-5021C, manufactured by Nippon A & L Co., Ltd.) at a ratio of 75/25 with a gate roll coater per side 0.0 g / m 2 was applied on both sides, and a soft calendar process was performed to obtain a high-quality book paper with a basis weight of 74.8 g / m 2 and a density of 0.60 g / cm 3 .
[実施例4]
広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理し、470mlCSFに調整したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を2%、硫酸バンドを1.5%、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.8%、填料として吸油量が350ml/100g、平均粒子径20μm、粒度分布の標準偏差0.40の水和珪酸(自製品3)を2.0%、軽質炭酸カルシウム(自製品)を32%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙した。澱粉(P4N、PIRAAB STARCH Co.Ltd製)とコアシェル型スチレン−ブタジエン系ラテックス(T−2635(JSR社製)を75/25の比率で調整した表面処理剤を片面当たり0.4g/m2を両面に塗布し、ソフトカレンダー処理することで坪量74.1g/m2、密度0.59g/cm3の上質書籍用紙を得た。
[Example 4]
100 parts of hardwood bleached kraft pulp was beaten with a refiner, adjusted to 470 ml CSF, 2% cationized starch (P3Y, made by PIRAAB STARCH Co. Ltd), 1.5% sulfuric acid band, paper strength enhancer (PS1263, Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, Seiko PMC Co., Ltd.) 0.8%, oil absorption as a filler is 350ml / 100g, average particle size 20μm, particle size distribution Add 2.0% hydrated silicic acid (original product 3) with a standard deviation of 0.40 and 32% light calcium carbonate (original product), adjust the papermaking pH with sulfuric acid, and turn the resulting paper on top Paper was made with a wire paper machine. A surface treatment agent prepared by adjusting starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) and core-shell type styrene-butadiene latex (T-2635 (manufactured by JSR)) at a ratio of 75/25 was 0.4 g / m 2 per side. A high-quality book paper having a basis weight of 74.1 g / m 2 and a density of 0.59 g / cm 3 was obtained by applying to both sides and carrying out a soft calendar process.
[比較例2]
[実施例1]の表面処理剤を片面当たり0.4g/m2塗布する以外は、[実施例1]と同様にして、坪量74.3g/m2、密度0.58g/cm3の上質書籍用紙を得た。
[Comparative Example 2]
A basis weight of 74.3 g / m 2 and a density of 0.58 g / cm 3 were obtained in the same manner as in [Example 1] except that the surface treatment agent of [Example 1] was applied to 0.4 g / m 2 per side. I got a good quality book paper.
[比較例3]
[実施例1]の表面処理剤を片面当たり1.6g/m2塗布する以外は、[実施例1]と同様にして、坪量79.6g/m2、密度0.61g/cm3の上質書籍用紙を得た。
[Comparative Example 3]
A basis weight of 79.6 g / m 2 and a density of 0.61 g / cm 3 were obtained in the same manner as in [Example 1] except that the surface treatment agent of [Example 1] was applied at 1.6 g / m 2 per side. I got a good quality book paper.
[比較例4]
[実施例2]の表面処理剤を片面当たり0.4g/m2塗布する以外は、[実施例2]と同様にして75.5g/m2、密度0.59g/cm3の上質書籍用紙を得た。
[Comparative Example 4]
High-quality book paper of 75.5 g / m 2 and density of 0.59 g / cm 3 in the same manner as in [Example 2] except that the surface treatment agent of [Example 2] is applied at 0.4 g / m 2 per side. Got.
[比較例5]
填料として吸油量380ml/100g、平均粒子径20μm、粒度分布の標準偏差が0.51の水和珪酸(自製品2)を2.0%にし、[実施例2]の表面処理剤を片面当たり1.7g/m2塗布する以外は、[実施例2]と同様にして80.0g/m2、密度0.62g/cm3の上質書籍用紙を得た。
[Comparative Example 5]
As a filler, the amount of oil absorption 380 ml / 100 g, the average particle size 20 μm, the standard deviation of the particle size distribution is 0.51 hydrated silicic acid (own product 2) 2.0%, and the surface treatment agent of [Example 2] per side A high-quality book paper of 80.0 g / m 2 and density of 0.62 g / cm 3 was obtained in the same manner as in [Example 2] except that 1.7 g / m 2 was applied.
[比較例6]
広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を1.6%、硫酸バンドを1.5%、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.7%、填料として吸油量が380ml/100g、平均粒径20μm、粒度分布の標準偏差が0.42の水和珪酸(自製品4)を2.0%、軽質炭酸カルシウム(自製品)を32%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙し、表面処理剤として澱粉(P4N、PIRAAB STARCH Co.Ltd製)をゲートロールコーターで片面当たり0.6g/m2塗布し、ソフトカレンダー処理することで坪量74.8g/m2、密度0.58g/cm3の上質書籍用紙を得た。
[Comparative Example 6]
To a pulp slurry obtained by beating 100 parts of hardwood bleached kraft pulp with a refiner, 1.6% cationized starch (P3Y, manufactured by PIRAAB STARCH Co. Ltd), 1.5% sulfuric acid band, paper strength enhancer (PS1263, Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, Seiko PMC Co., Ltd.) 0.7%, oil absorption 380ml / 100g as filler, average particle size 20μm, standard deviation of particle size distribution After adding 2.0% hydrated silicic acid (self product 4) and 32% light calcium carbonate (original product) and adjusting the papermaking pH with sulfuric acid, the resulting stock is turned on-top wire papermaking. Paper is made with a machine, and starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) is applied as a surface treatment agent with a gate roll coater at 0.6 g / m 2 per side. A high-quality book paper having a basis weight of 74.8 g / m 2 and a density of 0.58 g / cm 3 was obtained by calendering.
[比較例7]
[比較例6]の表面処理剤を片面当たり、1.2g/m2塗布する以外は、[比較例6]と同様にして坪量75.2g/m2、密度0.58g/cm3の上質書籍用紙を得た。
[Comparative Example 7]
A basis weight of 75.2 g / m 2 and a density of 0.58 g / cm 3 were obtained in the same manner as in [Comparative Example 6] except that the surface treatment agent of [Comparative Example 6] was applied to each surface at 1.2 g / m 2 . I got a good quality book paper.
[比較例8]
広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理し、470mlCSFに調整したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を2%、硫酸バンドを1.5%、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.8%、填料として吸油量が380ml/100g、平均粒径20μm、粒度分布の標準偏差0.33の水和珪酸(自製品1)を2.0%、軽質炭酸カルシウム(自製品)を32%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙した。澱粉(P4N、PIRAAB STARCH Co.Ltd製)とコアシェル型スチレン−ブタジエン系ラテックス(T−2635(JSR社製)を40/60の比率で調整した表面処理剤を片面当たり1.0g/m2を両面に塗布し、ソフトカレンダー処理することで坪量74.1g/m2、密度0.59g/cm3の上質書籍用紙を得た。
[Comparative Example 8]
100 parts of hardwood bleached kraft pulp was beaten with a refiner, adjusted to 470 ml CSF, 2% cationized starch (P3Y, made by PIRAAB STARCH Co. Ltd), 1.5% sulfuric acid band, paper strength enhancer (PS1263, Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, Seiko PMC Co., Ltd.) 0.8%, oil absorption 380ml / 100g as filler, average particle size 20μm, particle size distribution Add 2.0% hydrated silicic acid (original product 1) with a standard deviation of 0.33 and 32% light calcium carbonate (original product) and adjust the papermaking pH with sulfuric acid. Paper was made with a wire paper machine. A surface treatment agent prepared by adjusting starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) and core-shell type styrene-butadiene latex (T-2635 (manufactured by JSR)) at a ratio of 40/60 is 1.0 g / m 2 per side. A high-quality book paper having a basis weight of 74.1 g / m 2 and a density of 0.59 g / cm 3 was obtained by applying to both sides and carrying out a soft calendar process.
[比較例9]
比広葉樹漂白クラフトパルプ100部をレファイナーで叩解処理し、470mlCSFに調整したパルプスラリーに、カチオン化澱粉(P3Y、PIRAAB STARCH Co.Ltd製)を2%、硫酸バンドを1.5 %、紙力増強剤(PS1263、荒川化学株式会社製)を0.15%、紙厚向上剤(PT8104、星光PMC株式会社製)を0.8%、填料として吸油量が380ml/100g、平均粒径20μm、粒度分布の標準偏差が0.33の水和珪酸(自製品1)を2.0%、軽質炭酸カルシウム(自製品)を24%添加し、硫酸で抄紙pHを調整後、得られた紙料をオントップワイヤー抄紙機で抄紙した。澱粉(P4N、PIRAAB STARCH Co.Ltd製)とコアシェル型スチレン−ブタジエン系ラテックス(T−2635(JSR社製)を40/60の比率で調整した表面処理剤を片面当たり1.0g/m2を両面に塗布し、ソフトカレンダー処理することで坪量74.1g/m2、密度0.56g/cm3の上質書籍用紙を得た。
[Comparative Example 9]
100 parts of bleached kraft kraft pulp was beaten with a refiner and adjusted to 470 ml CSF with a slurry of 2% cationized starch (P3Y, made by PIRAAB STARCH Co. Ltd), 1.5% sulfate band, increased paper strength Agent (PS1263, manufactured by Arakawa Chemical Co., Ltd.) 0.15%, paper thickness improver (PT8104, manufactured by Seiko PMC Co., Ltd.) 0.8%, oil absorption as a filler is 380 ml / 100 g, average particle size 20 μm, particle size Add 2.0% hydrated silicic acid (original product 1) with a standard deviation of 0.33 and 24% light calcium carbonate (original product) and adjust the papermaking pH with sulfuric acid. Paper was made with an on-top wire machine. A surface treatment agent prepared by adjusting starch (P4N, manufactured by PIRAAB STARCH Co. Ltd) and core-shell type styrene-butadiene latex (T-2635 (manufactured by JSR)) at a ratio of 40/60 is 1.0 g / m 2 per side. A high-quality book paper having a basis weight of 74.1 g / m 2 and a density of 0.56 g / cm 3 was obtained by applying to both sides and carrying out a soft calendar process.
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