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JP4736867B2 - Cylindrical cylindrical bearing bush, manufacturing method thereof, and hinge structure using the cylindrical cylindrical bushing - Google Patents

Cylindrical cylindrical bearing bush, manufacturing method thereof, and hinge structure using the cylindrical cylindrical bushing Download PDF

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JP4736867B2
JP4736867B2 JP2006061888A JP2006061888A JP4736867B2 JP 4736867 B2 JP4736867 B2 JP 4736867B2 JP 2006061888 A JP2006061888 A JP 2006061888A JP 2006061888 A JP2006061888 A JP 2006061888A JP 4736867 B2 JP4736867 B2 JP 4736867B2
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cylindrical
bearing bush
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enlarged diameter
sliding layer
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JP2007239838A (en
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澄英 柳瀬
英徳 澤野
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Oiles Corp
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Description

本発明は、鍔付円筒軸受ブッシュ及びその製造方法並びに該鍔付円筒軸受ブッシュを用いた、とくに自動車のドア及びトランクなどのヒンジ構造に関する。   The present invention relates to a flanged cylindrical bearing bush, a method of manufacturing the same, and a hinge structure using the flanged cylindrical bearing bush, such as an automobile door and a trunk.

特公平6−25516号公報Japanese Patent Publication No. 6-25516 特公昭63−37445号公報Japanese Patent Publication No.63-37445

自動車のドア、トランク及びボンネット等のヒンジ機構においては、軸受支持機構とこれと相対回転する軸との間に、金属網状体の網目及び表面に潤滑性を有する合成樹脂を適用して潤滑性被覆層を形成した無給油軸受ブッシュが用いられている(特許文献1所載)。   In hinge mechanisms such as automobile doors, trunks and bonnets, a synthetic resin having lubricity is applied to the mesh and surface of the metal mesh between the bearing support mechanism and the shaft that rotates relative to the bearing support mechanism. An oil-free bearing bush having a layer is used (described in Patent Document 1).

この無給油軸受ブッシュは、潤滑性被覆層が電気的に絶縁性を有しているため軸受の内面と外面との間は電気的に絶縁され、このような軸受を例えば自動車のドアなどのヒンジ構造に適用してドアを含めて所謂ホワイトボデーに対する静電塗装を一時に行おうとすると、ドアと自動車ボデー等のその他の部分とが軸受ブッシュにより電気的に絶縁された状態となる結果、ドア自体の塗装が実施できなくなる場合があり、自動車のボデーと共に同時にドアにも静電塗装を施すためにはドアに対しても高電圧電源からの配線を行わなければならず作業性が極めて悪いという問題がある。   This non-lubricated bearing bush is electrically insulated between the inner surface and the outer surface of the bearing because the lubricity coating layer is electrically insulative. When applying electrostatic coating to the so-called white body including the door by applying it to the structure at one time, the door and the other parts such as the automobile body are electrically insulated by the bearing bush. As a result, the door itself In order to apply electrostatic coating to the door at the same time as the automobile body, wiring from the high-voltage power supply must be performed on the door as well, and workability is extremely poor. There is.

上記問題を解決するべく、鋼板からなる裏金と該裏金の表面に一体に形成された多孔質金属焼結層と該多孔質青銅焼結層の孔隙及び表面に充填被覆された合成樹脂の潤滑樹脂層からなる複層軸受の潤滑樹脂層に切削加工を施し、該焼結金属層と潤滑樹脂層とを同一平面として該複層軸受に導電性を付与させる技術が提案されている(特許文献2参照)。   In order to solve the above-mentioned problem, a backing metal made of a steel plate, a porous metal sintered layer integrally formed on the surface of the backing metal, and pores of the porous bronze sintered layer and a synthetic resin lubricating resin coated on the surface A technique has been proposed in which a lubricating resin layer of a multi-layer bearing made of layers is cut to impart conductivity to the multi-layer bearing with the sintered metal layer and the lubricating resin layer on the same plane (Patent Document 2). reference).

この複層軸受をヒンジ構造に適用することにより、軸と軸受を支持する支持機構とを電気的に確実に接続し得る結果、静電塗装等の作業において配線作業が容易となり、作業性を向上し得るという一応の解決が図られるが、潤滑樹脂層を切削という面倒な機械加工を必要とすることから、製造工程が煩雑となり効率的でないという問題と、導電性を付与できる反面、摺動面に多孔質金属焼結層が露出する割合をコントロールすることが難しく、摺動面への多孔質金属焼結層の露出割合の多寡によって摺動特性に変動を来たすという問題がある。   By applying this multi-layer bearing to the hinge structure, the shaft and the support mechanism that supports the bearing can be electrically and reliably connected. As a result, wiring work becomes easier in operations such as electrostatic coating, and workability is improved. However, it requires troublesome machining of cutting the lubricating resin layer, making the manufacturing process complicated and inefficient. In addition, it is difficult to control the rate at which the porous metal sintered layer is exposed, and there is a problem that the sliding characteristics vary depending on the exposure rate of the porous metal sintered layer to the sliding surface.

本発明は上記諸点に鑑みてなされたものであり、その目的とするところは複層軸受に切削などの機械加工を施すことなく導電性を付与し得、高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができるばかりでなく、摺動特性の変動を極力抑えることができ、ガタ等の不具合を生じることのない鍔付円筒軸受ブッシュ及びその製造方法並びに該鍔付円筒軸受ブッシュを用いたヒンジ構造を提供することにある。   The present invention has been made in view of the above points, and the object of the present invention is to provide conductivity to a multi-layer bearing without machining such as cutting, and without wiring from a high voltage power source. Not only can electrostatic coating be applied to doors, etc., but also fluctuations in sliding characteristics can be suppressed as much as possible, and there are no problems such as rattling, and a cylindrical bearing bush with a flange, its manufacturing method, and the brazing The object is to provide a hinge structure using a cylindrical bearing bush.

本発明の鍔付円筒軸受ブッシュは、金属製の裏金と、該裏金の表面に形成された多孔質青銅焼結層と、該多孔質青銅焼結層の孔隙及び表面に充填被覆された合成樹脂組成物のすべり層とからなり、該すべり層を内側にして円筒状に捲回された円筒部と該円筒部の一方の端部に該端部を径方向外方に拡径して形成された拡径鍔部とを具備しており、該拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合をもって多孔質青銅焼結層の一部が該拡径鍔部のすべり層側の表面において露出していると共に該すべり層と面一となっている。   The flanged cylindrical bearing bush of the present invention includes a metal back metal, a porous bronze sintered layer formed on the surface of the back metal, and a synthetic resin filled and coated on the pores and the surface of the porous bronze sintered layer. A cylindrical portion wound in a cylindrical shape with the sliding layer on the inside, and one end portion of the cylindrical portion with the end portion being radially expanded outwardly. A part of the porous bronze sintered layer having an area ratio of 0.1 to 20% with respect to the surface area of the sliding layer side of the enlarged ridge part. It is exposed on the surface of the sliding layer side of the part and is flush with the sliding layer.

本発明の鍔付円筒軸受ブッシュによれば、円筒部の一方の端部に形成された拡径鍔部のすべり層側には、多孔質青銅焼結層の一部が拡径鍔部の表面積に対して0.1〜20%の面積割合で露出していると共に該すべり層と面一となっているので、該鍔付円筒軸受ブッシュには導電性が付与されるばかりでなく当該拡径鍔部における相手材との摺動においても優れた摩擦摩耗特性を発揮する。   According to the flanged cylindrical bearing bush of the present invention, a part of the porous bronze sintered layer is on the surface area of the enlarged diameter flange part on the sliding layer side of the enlarged diameter flange part formed at one end of the cylindrical part. In addition to being exposed at an area ratio of 0.1 to 20% with respect to the sliding layer and being flush with the sliding layer, the flanged cylindrical bearing bush is not only provided with conductivity, but also has an increased diameter. Exhibits excellent friction and wear characteristics even when sliding against the mating material in the buttocks.

多孔質青銅焼結層の孔隙及び表面に充填被覆される合成樹脂組成物は、充填材を含有した四ふっ化エチレン樹脂(以下「PTFE」という)からなっているとよい。   The synthetic resin composition filled and coated on the pores and the surface of the porous bronze sintered layer may be made of an ethylene tetrafluoride resin (hereinafter referred to as “PTFE”) containing a filler.

PTFEに配合される充填材としては、硫酸バリウム、燐酸塩、ポリイミド樹脂、焼成フェノール樹脂、ポリフェニレンスルホン樹脂及びオキシベンゾイルポリエステル樹脂等の耐熱樹脂、珪酸塩並びに固体潤滑剤のうちの少なくとも一つから選択されるとよい。   The filler compounded in PTFE is selected from at least one of heat-resistant resins such as barium sulfate, phosphate, polyimide resin, calcined phenol resin, polyphenylene sulfone resin and oxybenzoyl polyester resin, silicate, and solid lubricant It is good to be done.

この合成樹脂組成物は、すべり層の耐摩耗性を向上させる充填材として従来から広く使用されている鉛を含有させないでも低摩擦性及び耐摩耗性を発揮するので、環境汚染、公害などの副次的な見地からも有用である。   This synthetic resin composition exhibits low friction and wear resistance without containing lead, which has been widely used as a filler for improving the wear resistance of the sliding layer. It is also useful from the following standpoint.

本発明の鍔付円筒軸受ブッシュの製造方法は、金属製の板材からなる裏金と、該裏金の表面に形成された見掛け密度が2.5〜4.5g/cmの不規則形状を呈する青銅粉末からなる多孔質青銅焼結層と、該多孔質青銅焼結層の孔隙に充填され、かつ該多孔質青銅焼結層の表面に1〜20μmの厚さをもって被覆された合成樹脂組成物のすべり層とを備えた複層摺動板を準備する工程と、該複層摺動板のすべり層を内側にして円筒状に捲回した巻き円筒体を準備する工程と、該巻き円筒体をプレスダイの円孔内に一方の端部を該円孔より突出させて嵌入すると共に該巻き円筒体の軸方向への移動を禁止するように該巻き円筒体の他方の端部の端面を拘束する工程と、該プレスダイの円孔より突出した巻き円筒体の端部に漏斗状の拡径部を形成する工程と、漏斗状の拡径部を押圧して該巻き円筒体の一方の端部に拡径鍔部を形成し、該拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合をもって多孔質青銅焼結層の一部を該拡径鍔部のすべり層側の表面において露出させると共に該すべり層と面一にする工程とを含んでいる。 The manufacturing method of the flanged cylindrical bearing bush of the present invention includes a back metal made of a metal plate material, and a bronze having an irregular shape with an apparent density of 2.5 to 4.5 g / cm 3 formed on the surface of the back metal. A porous bronze sintered layer made of powder, and a synthetic resin composition filled in the pores of the porous bronze sintered layer and coated with a thickness of 1 to 20 μm on the surface of the porous bronze sintered layer A step of preparing a multi-layer sliding plate provided with a sliding layer, a step of preparing a wound cylindrical body wound in a cylindrical shape with the sliding layer of the multi-layer sliding plate inside, and the winding cylindrical body One end portion of the press die is inserted into the circular hole so as to protrude from the circular hole, and the end surface of the other end portion of the winding cylindrical body is constrained so as to inhibit the axial movement of the cylindrical winding body. Forming a funnel-shaped enlarged diameter portion at the end of the winding cylinder projecting from the round hole of the press die And a step of pressing the funnel-shaped enlarged diameter portion to form an enlarged diameter collar at one end of the wound cylindrical body, and 0.1 to the surface area of the sliding diameter side of the enlarged diameter collar. And a step of exposing a part of the porous bronze sintered layer with an area ratio of 20% on the surface on the sliding layer side of the enlarged diameter flange and making it flush with the sliding layer.

本発明の鍔付円筒軸受ブッシュの製造方法によれば、複層摺動板からなる巻き円筒体の一方の端部に漏斗状の拡径部を経て拡径鍔部を形成する結果、該拡径鍔部において多孔質青銅焼結層の表面に1〜20μmの厚さをもって被覆された合成樹脂組成物のすべり層の一部に引張力の作用により亀裂を生じさせてその直下の多孔質青銅焼結層を露出させると共に該すべり層と露出した多孔質青銅焼結層の一部とを押圧により面一にすることができ、而して、該拡径鍔部の表面に導電性を付与することができる。   According to the method of manufacturing the flanged cylindrical bearing bush of the present invention, as a result of forming the enlarged diameter flange portion through the funnel-shaped enlarged diameter portion at one end portion of the wound cylindrical body formed of the multi-layer sliding plate, A part of the sliding layer of the synthetic resin composition coated with a thickness of 1 to 20 μm on the surface of the porous bronze sintered layer at the diameter ridge is cracked by the action of tensile force, and the porous bronze just below the crack The sintered layer can be exposed and the sliding layer and a part of the exposed porous bronze sintered layer can be made flush with each other by pressing, thus providing conductivity to the surface of the enlarged diameter flange portion. can do.

該拡径鍔部のすべり層側の表面に多孔質青銅焼結層の一部が露出する割合は、該拡径鍔部のすべり層側の表面積に対し0.1〜20%の面積割合とすることが好ましく、露出割合が該拡径鍔部のすべり層側の表面積に対し0.1〜20%の面積割合であれば、該鍔付円筒軸受ブッシュを介しての相手材との相対回転を円滑に行わせることができるばかりでなく、該鍔付円筒軸受ブッシュに確実な導電性を付与することができる。   The proportion of the porous bronze sintered layer partly exposed on the surface of the enlarged ridge portion on the sliding layer side is an area ratio of 0.1 to 20% with respect to the surface area of the enlarged ridge portion on the sliding layer side. If the exposure ratio is an area ratio of 0.1 to 20% with respect to the surface area on the sliding layer side of the enlarged diameter flange portion, relative rotation with the counterpart material through the flanged cylindrical bearing bush As well as smoothing, it is possible to impart certain conductivity to the flanged cylindrical bearing bush.

本発明の第一のヒンジ構造は、夫々軸孔を有する一対のヒンジ片が当該軸孔に嵌挿された金属製の連結軸を介して互いに枢着されていると共に一方のヒンジ片の軸孔において該連結軸と一方のヒンジ片との間に上記の鍔付円筒軸受ブッシュの円筒部が配されており、該鍔付円筒軸受ブッシュは、その円筒部で一方のヒンジ片の軸孔において当該一方のヒンジ片に嵌合固定されており、その拡径鍔部のすべり層側の表面で他方のヒンジ片に当接している。   In the first hinge structure of the present invention, a pair of hinge pieces each having a shaft hole are pivoted to each other via a metal connecting shaft fitted in the shaft hole, and the shaft hole of one hinge piece is The cylindrical portion of the flanged cylindrical bearing bush is disposed between the connecting shaft and one hinge piece, and the flanged cylindrical bearing bush is disposed in the shaft hole of one hinge piece at the cylindrical portion. It is fitted and fixed to one hinge piece, and is in contact with the other hinge piece on the surface on the sliding layer side of the enlarged diameter flange portion.

本発明の第一のヒンジ構造によれば、鍔付円筒軸受ブッシュは、その円筒部で一方のヒンジ片の軸孔において当該一方のヒンジ片に嵌合固定されており、その拡径鍔部のすべり層側の表面で該一方のヒンジ片に対面する他方のヒンジ片に当接しており、鍔付円筒軸受ブッシュの拡径鍔部のすべり層側の表面には拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合で多孔質青銅焼結層部が分散して露出した部位が形成されて該鍔付円筒軸受ブッシュには導電性が付与されているので、高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができる。また、拡径鍔部のすべり層側で部分的に露出した多孔質青銅焼結層は、該拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合であるので、該鍔付円筒軸受ブッシュを介しての一対のヒンジ片の相対回転は円滑に行われる。   According to the first hinge structure of the present invention, the flanged cylindrical bearing bush is fitted and fixed to the one hinge piece in the shaft hole of the one hinge piece at the cylindrical portion, and The surface of the sliding layer side is in contact with the other hinge piece facing the one hinge piece, and the surface of the enlarged diameter flange portion of the flanged cylindrical bearing bush is on the sliding layer side of the enlarged diameter flange portion. Since the porous bronze sintered layer portion is dispersed and exposed at an area ratio of 0.1 to 20% with respect to the surface area of the surface, the brazed cylindrical bearing bush is provided with conductivity. Electrostatic coating can be performed on a door or the like without wiring from a high voltage power supply. Moreover, since the porous bronze sintered layer partially exposed on the sliding layer side of the enlarged diameter collar portion has an area ratio of 0.1 to 20% with respect to the surface area on the sliding layer side of the enlarged diameter collar portion. The relative rotation of the pair of hinge pieces through the flanged cylindrical bearing bush is smoothly performed.

本発明の第二のヒンジ構造は、夫々軸孔を有する一対のヒンジ片が当該軸孔に嵌挿された金属製の連結軸を介して互いに枢着されていると共に該連結軸と一対のヒンジ片との間に請求項1から3のいずれか一項に記載の鍔付円筒軸受ブッシュが配されており、該鍔付円筒軸受ブッシュは、その拡径鍔部の裏金側の表面を一方のヒンジ片の一方の板面に当接させ、その円筒部を一方のヒンジ片の軸孔において当該一方のヒンジ片に嵌合させ、一方のヒンジ片の軸孔より突出したその円筒部の他方の端部に当該他方の端部を径方向外方に拡径して他の拡径鍔部を形成して、当該他の拡径鍔部の裏金側の表面を一方のヒンジ片の他方の板面に当接させて、該一方のヒンジ片に固定されており、連結軸は、円柱軸部と該円柱軸部の一方の端部に設けられた環状鍔部とを備えており、その環状鍔部で該鍔付円筒軸受ブッシュの拡径鍔部のすべり層側に当接しており、その円柱軸部を該鍔付円筒軸受ブッシュの円筒部及び一方のヒンジ片と対面すると共に鍔付円筒軸受ブッシュの他の拡径鍔部のすべり層側の表面に当接した他方のヒンジ片の軸孔を夫々貫通させており、その円柱軸部の他方の端部を該他方のヒンジ片にカシメ固定して、配されている。   In the second hinge structure of the present invention, a pair of hinge pieces each having a shaft hole are pivoted to each other via a metal connecting shaft fitted in the shaft hole, and the connecting shaft and the pair of hinges The flanged cylindrical bearing bush according to any one of claims 1 to 3 is disposed between the flange and the flange, and the flanged cylindrical bearing bush has one of the surfaces on the back metal side of the enlarged diameter flange portion. The cylindrical part is brought into contact with one plate surface of the hinge piece, the cylindrical part is fitted to the one hinge piece in the axial hole of the one hinge piece, and the other cylindrical part protruding from the axial hole of the one hinge piece The other end is expanded radially outwardly at the end to form another diameter-enlarged flange part, and the back plate side surface of the other diameter-enlarged flange part is the other plate of one hinge piece. The connecting shaft is fixed to the one hinge piece so that the connecting shaft is provided at the cylindrical shaft portion and one end portion of the cylindrical shaft portion. An annular flange, and the annular flange is in contact with the sliding layer side of the diameter-enlarged flange of the flanged cylindrical bearing bush, and the cylindrical shaft portion is connected to the cylindrical portion of the flanged cylindrical bearing bush. And the shaft hole of the other hinge piece that is in contact with the surface of the sliding layer side of the other enlarged diameter flange portion of the flanged cylindrical bearing bush and faces one hinge piece, respectively, The other end is caulked and fixed to the other hinge piece.

本発明の第二のヒンジ構造においても、鍔付円筒軸受ブッシュの拡径鍔部のすべり層側には、拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合で多孔質青銅焼結層が分散して露出している結果、該鍔付円筒軸受ブッシュには導電性が付与されているので、高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができる。また、拡径鍔部のすべり層側で部分的に露出した多孔質青銅焼結層部は、該拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合であるので、該鍔付円筒軸受ブッシュを介しての一対のヒンジ片の相対回転は円滑に行われる。   Also in the second hinge structure of the present invention, the area ratio of 0.1 to 20% with respect to the surface area of the enlarged diameter flange portion on the sliding layer side of the enlarged diameter flange portion of the flanged cylindrical bearing bush As a result of the porous bronze sintered layer being dispersed and exposed, the flanged cylindrical bearing bush is provided with conductivity, so that it can be electrostatically applied to the door without wiring from a high voltage power source. Can be painted. Moreover, the porous bronze sintered layer part that is partially exposed on the sliding layer side of the enlarged diameter collar part has an area ratio of 0.1 to 20% with respect to the surface area on the sliding layer side of the enlarged diameter collar part. Therefore, the relative rotation of the pair of hinge pieces through the flanged cylindrical bearing bush is smoothly performed.

本発明によれば、切削などの機械加工を施すことなく導電性を付与し得、高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができるばかりでなく、ヒンジ片等の相手材の相対回転を円滑に行わせることができ、摺動特性の変動を極力抑えることができる上に、摩耗に起因するガタ等の不具合を生じることのない鍔付円筒軸受ブッシュ及びその製造方法並びにこの鍔付円筒軸受ブッシュを用いたヒンジ構造を提供することができる。   According to the present invention, conductivity can be imparted without machining such as cutting, and electrostatic coating can be performed on a door or the like without wiring from a high-voltage power source. Relative rotation of the mating material such as the like can be performed smoothly, and fluctuations in the sliding characteristics can be suppressed as much as possible, and a flanged cylindrical bearing bush that does not cause problems such as looseness due to wear and its A manufacturing method and a hinge structure using the flanged cylindrical bearing bush can be provided.

次に、本発明及びその実施の形態を、図に示す好ましい実施例に基づいて更に詳細に説明する。なお、本発明はこれらの実施例に何等限定されないのである。   Next, the present invention and its embodiments will be described in more detail based on preferred embodiments shown in the drawings. In addition, this invention is not limited to these Examples at all.

図1及び図2において、鍔付円筒軸受ブッシュ1は、鋼板などの金属製の裏金2と該裏金2の表面に一体に形成された多孔質青銅焼結層3と該多孔質青銅焼結層3の孔隙及び表面に充填被覆された合成樹脂組成物のすべり層4から成る複層摺動板5から形成されており、該複層摺動板5のすべり層4を内側にして円筒状に捲回された円筒部11と該円筒部11の一方の端部に径方向外方に拡径した拡径鍔部12とを備えている。   1 and 2, a flanged cylindrical bearing bush 1 includes a metal back metal 2 such as a steel plate, a porous bronze sintered layer 3 integrally formed on the surface of the back metal 2, and the porous bronze sintered layer. 3 and a sliding layer 5 composed of a sliding layer 4 of a synthetic resin composition filled and coated on the surface. The sliding layer 4 of the multilayered sliding plate 5 is cylindrical with the sliding layer 4 on the inside. A wound cylindrical portion 11 and a diameter-enlarged flange portion 12 that is expanded radially outward at one end portion of the cylindrical portion 11 are provided.

拡径鍔部12のすべり層4側において、多孔質青銅焼結層3の一部が該拡径鍔部12のすべり層4側の表面積に対して0.1〜20%の面積割合で露出していると共に露出した多孔質青銅焼結層3の一部とすべり層4とは互いに面一となっている。   A portion of the porous bronze sintered layer 3 is exposed at an area ratio of 0.1 to 20% with respect to the surface area of the enlarged diameter collar portion 12 on the sliding layer 4 side. In addition, the exposed porous bronze sintered layer 3 and the sliding layer 4 are flush with each other.

この拡径鍔部12において0.1〜20%の面積割合で多孔質青銅焼結層3の一部が露出していることにより、鍔付円筒軸受ブッシュ1には導電性が付与されている。   Since part of the porous bronze sintered layer 3 is exposed at an area ratio of 0.1 to 20% in this enlarged diameter flange portion 12, conductivity is imparted to the flanged cylindrical bearing bush 1. .

つぎに、図2から図6に基づき、上記複層摺動板5及びこの複層摺動板5を使用して形成される上記鍔付円筒軸受ブッシュ1の製造方法について説明する。   Next, based on FIG. 2 to FIG. 6, a method for manufacturing the multilayer sliding plate 5 and the flanged cylindrical bearing bush 1 formed using the multilayer sliding plate 5 will be described.

鋼板からなる裏金2として、厚さ0.5〜2.0mmの冷間圧延鋼板(SPCC)を準備する。錫(Sn)9.0〜11.0重量%と残部銅(Cu)とからなる青銅粉末として、見掛け密度が2.50g/cm〜4.50 g/cmの不規則形状であって、粒度分布について、+150μmの粒子が10%以下、−150μm〜+106μmの粒子が10〜40%、−106μm〜+75μmの粒子が40から70%及び−75μmの粒子が20%以下を呈する青銅粉末を前記裏金2の表面に一様に散布し、これを中性雰囲気又は還元性雰囲気に調整された加熱炉において、850〜950℃の温度で30〜60分間焼結し、該裏金2の表面に多孔度50〜80体積%の多孔質青銅焼結層3を形成する。ここで、不規則形状の青銅粉末とは、球状ではなく棒状、三角形状等の粉末をいう。 A cold rolled steel plate (SPCC) having a thickness of 0.5 to 2.0 mm is prepared as the backing metal 2 made of a steel plate. As a bronze powder composed of 9.0 to 11.0% by weight of tin (Sn) and the balance copper (Cu), it has an irregular shape with an apparent density of 2.50 g / cm 3 to 4.50 g / cm 3. Bronze powder having a particle size distribution of 10% or less of +150 μm particles, 10 to 40% of particles of −150 μm to +106 μm, 40 to 70% of particles of −106 μm to +75 μm and 20% or less of particles of −75 μm In the heating furnace adjusted to a neutral atmosphere or a reducing atmosphere, it is uniformly sprayed on the surface of the back metal 2 and sintered at a temperature of 850 to 950 ° C. for 30 to 60 minutes. A porous bronze sintered layer 3 having a porosity of 50 to 80% by volume is formed. Here, the irregular-shaped bronze powder refers to a powder having a rod shape, a triangular shape, or the like, not a spherical shape.

合成樹脂組成物は、充填材を含有したPTFEからなる。充填材としては、硫酸バリウム、燐酸塩、ポリイミド樹脂、焼成フェノール樹脂、ポリフェニレンスルホン樹脂及びオキシベンゾイルポリエステル樹脂等の耐熱樹脂、珪酸塩並びに固体潤滑剤のうちの少なくとも一つから選択される。好ましい合成樹脂組成物としては、(1)硫酸バリウム5〜40重量%と燐酸塩1〜30重量%とポリイミド樹脂、焼成フェノール樹脂、ポリフェニレンスルホン樹脂及びオキシベンゾイルポリエステル樹脂から選択される耐熱樹脂1〜10重量%と残部PTFEとからなる合成樹脂組成物、(2)硫酸バリウム5〜30重量%と燐酸塩1〜25重量%と珪酸塩1〜15重量%と残部PTFEとからなる合成樹脂組成物、(3)上記(1)及び(2)の成分組成に更に黒鉛及び二硫化モリブデンから選択される固体潤滑剤を5重量%以下の割合で配合された合成樹脂組成物が挙げられる。   The synthetic resin composition is made of PTFE containing a filler. The filler is selected from at least one of heat-resistant resins such as barium sulfate, phosphate, polyimide resin, calcined phenol resin, polyphenylene sulfone resin and oxybenzoyl polyester resin, silicate, and solid lubricant. Preferred synthetic resin compositions include: (1) heat resistant resin 1 to 5 selected from barium sulfate 5 to 40% by weight, phosphate 1 to 30% by weight, polyimide resin, calcined phenol resin, polyphenylene sulfone resin and oxybenzoyl polyester resin A synthetic resin composition comprising 10% by weight and the remaining PTFE; (2) a synthetic resin composition comprising 5 to 30% by weight of barium sulfate, 1 to 25% by weight of phosphate, 1 to 15% by weight of silicate, and the remaining PTFE. (3) A synthetic resin composition in which a solid lubricant selected from graphite and molybdenum disulfide is further blended in a proportion of 5% by weight or less in the component compositions (1) and (2) above.

PTFEと前述した各充填材とを混合した後、得られた混合物に石油系溶剤を加えて攪拌混合する方法により、湿潤性が付与された合成樹脂組成物が得られる。PTFEと充填材との混合は、PTFEの室温転移点(19℃)以下、好ましくは10〜18℃の温度で行なわれ、また得られた混合物と石油系溶剤との攪拌混合も上記と同様の温度で行なわれる。斯かる温度条件の採用により、PTFEの繊維状化が妨げられ、均一な混合物を得ることができる。   After mixing PTFE and each of the fillers described above, a synthetic resin composition with wettability is obtained by a method of adding a petroleum solvent to the resulting mixture and stirring and mixing. The mixing of PTFE and the filler is performed at a temperature below the room temperature transition point (19 ° C.) of PTFE, preferably 10 to 18 ° C. The stirring and mixing of the obtained mixture and the petroleum solvent is the same as described above. Performed at temperature. By adopting such a temperature condition, fiber formation of PTFE is prevented and a uniform mixture can be obtained.

石油系溶剤としては、ナフサ、トルエン、キシレンのほか、脂肪族系溶剤またはナフテン系溶剤との混合溶剤が使用される。石油系溶剤の使用割合は、PTFE粉末と充填材との混合物100重量部に対し15〜30重量部とされるのがよい。   As the petroleum solvent, naphtha, toluene, xylene, a mixed solvent with an aliphatic solvent or a naphthenic solvent is used. The ratio of the petroleum solvent used is preferably 15 to 30 parts by weight with respect to 100 parts by weight of the mixture of PTFE powder and filler.

上記成分組成からなる合成樹脂組成物に上記石油系溶剤を加えて撹拌し、湿潤性を付した合成樹脂組成物を作製する。この合成樹脂組成物を前記多孔質青銅焼結層3の表面に散布供給し、ローラで圧延して該多孔質青銅焼結層3の孔隙に充填すると共に該多孔質青銅焼結層3の表面に一様な厚さの合成樹脂組成物のすべり層4を形成する。ついで、200〜250℃の温度に加熱された乾燥炉内で数分間保持することにより、石油系溶剤を除去し、その後、乾燥した合成樹脂組成物をローラによって所定厚さになるように300〜600kgf/cmの加圧下で加圧ローラ処理する。 The above petroleum solvent is added to a synthetic resin composition having the above component composition and stirred to prepare a synthetic resin composition having wettability. The synthetic resin composition is sprayed and supplied to the surface of the porous bronze sintered layer 3 and rolled with a roller to fill the pores of the porous bronze sintered layer 3 and the surface of the porous bronze sintered layer 3. The slip layer 4 of the synthetic resin composition having a uniform thickness is formed. Next, the petroleum-based solvent is removed by holding in a drying furnace heated to a temperature of 200 to 250 ° C. for several minutes, and then the dried synthetic resin composition is 300 to 300 mm so as to have a predetermined thickness by a roller. The pressure roller treatment is performed under a pressure of 600 kgf / cm 2 .

加圧ローラ処理が施された多孔質青銅焼結層3及びすべり層4を含む裏金2を加熱炉に導入して360〜380℃の温度で数分間ないし10数分間加熱して焼成を行なったのち、炉から取出し、再度ローラ処理を施すことにより、裏金2と該裏金2の表面に一体に形成された多孔質青銅焼結層3と該多孔質青銅焼結層3の孔隙に充填され、かつ表面に1〜20μmの厚さをもって被覆された合成樹脂組成物のすべり層4とからなる複層摺動板5が作製される。   The backing metal 2 including the porous bronze sintered layer 3 and the sliding layer 4 subjected to the pressure roller treatment was introduced into a heating furnace and heated at a temperature of 360 to 380 ° C. for several minutes to 10 several minutes for firing. After that, by taking out from the furnace and performing the roller treatment again, the back metal 2 and the porous bronze sintered layer 3 integrally formed on the surface of the back metal 2 and the pores of the porous bronze sintered layer 3 are filled, And the multilayer sliding plate 5 which consists of the sliding layer 4 of the synthetic resin composition with which the surface was coat | covered with thickness of 1-20 micrometers is produced.

上記複層摺動材5を用いた鍔付円筒軸受ブッシュ1は、次のようにして作製される。   The flanged cylindrical bearing bush 1 using the multi-layer sliding material 5 is manufactured as follows.

すべり層4を内側にして複層摺動板5を円筒状に捲回して巻き円筒体20を作製する。図3に示すように上面に円筒突出部21を、中央部に円孔22を夫々有したプレスダイ23及びプレスダイ23の円筒突出部21の外周面に嵌合した円孔24と上面に平面部25とを有するプレスダイ26を準備し、プレスダイ26の円孔24に巻き円筒体20を嵌入する。このとき、該巻き円筒体20の一方の端部20aは該プレスダイ26の円孔24より外に突出していると共に巻き円筒体20の軸方向への移動が禁止されるように巻き円筒体20の他方の端部20bの端面20cは、プレスダイ23の円筒突出部21に当接して拘束されている。   The multilayered sliding plate 5 is wound into a cylindrical shape with the sliding layer 4 inside, and a wound cylindrical body 20 is produced. As shown in FIG. 3, a press die 23 having a cylindrical protrusion 21 on the upper surface and a circular hole 22 in the center, a circular hole 24 fitted to the outer peripheral surface of the cylindrical protrusion 21 of the press die 23, and a flat portion 25 on the upper surface. Is prepared, and the wound cylindrical body 20 is inserted into the circular hole 24 of the press die 26. At this time, one end portion 20a of the winding cylinder 20 protrudes outside the circular hole 24 of the press die 26 and the winding cylinder 20 is prohibited from moving in the axial direction. The end face 20 c of the other end 20 b is in contact with and restrained by the cylindrical protrusion 21 of the press die 23.

この嵌入後、図4に示すように円柱部31及び円柱部31に連続する截頭円錐部32を有するポンチ30の円柱部31を巻き円筒体20内に嵌入して円孔24から外部に突出した巻き円筒体20の一方の端部20aをポンチ30の截頭円錐部32により径方向外方に拡開せしめて該端部20aに漏斗状の拡径部20dを形成する。   After this insertion, as shown in FIG. 4, the column portion 31 of the punch 30 having the column portion 31 and the frustoconical portion 32 continuous to the column portion 31 is inserted into the wound cylindrical body 20 and protrudes outside from the circular hole 24. One end portion 20a of the wound cylindrical body 20 is expanded radially outward by the truncated conical portion 32 of the punch 30 to form a funnel-shaped enlarged diameter portion 20d at the end portion 20a.

ついで、図5に示すように小円柱部41及び小円柱部41に環状肩部42を介して連続して一体であって該小円柱部41よりも大径の大円柱部43を具備するポンチ40を更に準備し、ポンチ40とプレスダイ26との間に一方の端部20aに漏斗状の拡径部20dが形成された巻き円筒体20を配置する。そして、ポンチ40の小円柱部41を巻き円筒体20内に嵌入しつつ先に形成された漏斗状の拡径部20dを更に環状肩部42によって拡径し、そしてポンチ40の小円柱部41を巻き円筒体20内に更に嵌入して、最後に図6に示すように平面部25と環状肩部42とで挟圧された拡径鍔部12を形成し、これにより円筒部11と該円筒部11の一方の端部に一体に設けられた拡径鍔部12とを備えた鍔付円筒軸受ブッシュ1を得る。   Next, as shown in FIG. 5, the small cylindrical portion 41 and the small cylindrical portion 41 are continuously integrated with each other through the annular shoulder portion 42 and have a large cylindrical portion 43 having a larger diameter than the small cylindrical portion 41. 40 is further prepared, and the wound cylindrical body 20 in which a funnel-shaped enlarged diameter portion 20d is formed at one end 20a is disposed between the punch 40 and the press die 26. The funnel-shaped enlarged diameter portion 20 d formed earlier is further expanded by the annular shoulder 42 while the small cylindrical portion 41 of the punch 40 is fitted into the wound cylindrical body 20, and the small cylindrical portion 41 of the punch 40 is then expanded. Is further inserted into the cylindrical body 20, and finally, as shown in FIG. 6, the enlarged diameter flange portion 12 sandwiched between the flat surface portion 25 and the annular shoulder portion 42 is formed. A flanged cylindrical bearing bush 1 having a diameter-enlarged flange portion 12 provided integrally with one end portion of the cylindrical portion 11 is obtained.

この巻き円筒体20の一方の端部20aに漏斗状の拡径部20dを経て拡径鍔部12を形成する工程において、拡径鍔部12のすべり層4には引張力が作用し、当該引張力により該多孔質青銅焼結層3の表面に最も薄く被覆されたすべり層4の一部に亀裂を生じ、その直下の多孔質青銅焼結層3の一部が表面に露出し、しかも、該拡径鍔部12の表面がポンチ40の環状肩部42に押圧されることにより、該すべり層4と露出した多孔質青銅焼結層3の一部とが相互に面一にされる結果、多孔質青銅焼結層3の一部が該拡径鍔部12のすべり層4側の表面積に対し0.1〜20%の面積割合で該拡径鍔部12のすべり層4側において露出している鍔付円筒軸受ブッシュ1が形成されることになる。   In the step of forming the enlarged diameter flange portion 12 through one of the end portions 20a of the wound cylindrical body 20 via the funnel-shaped enlarged diameter portion 20d, a tensile force acts on the sliding layer 4 of the enlarged diameter flange portion 12, Tensile force causes a crack in a portion of the sliding layer 4 that is the thinnest coated on the surface of the porous bronze sintered layer 3, and a portion of the porous bronze sintered layer 3 immediately below the surface is exposed to the surface. The surface of the enlarged diameter flange 12 is pressed against the annular shoulder 42 of the punch 40, so that the sliding layer 4 and a part of the exposed porous bronze sintered layer 3 are flush with each other. As a result, a part of the porous bronze sintered layer 3 is 0.1 to 20% of the surface area of the enlarged diameter collar portion 12 on the sliding layer 4 side on the sliding layer 4 side of the enlarged diameter collar portion 12. The exposed flanged cylindrical bearing bush 1 is formed.

拡径鍔部12のすべり層4側において多孔質青銅焼結層3の一部がすべり層4と面一にされて拡径鍔部12のすべり層4側の表面積に対し0.1〜20%の面積割合で露出して形成されることにより、鍔付円筒軸受ブッシュ1には導電性が付与される。また、拡径鍔部12のすべり層4側の表面は、スラスト摺動面としての役割を果たすが、該拡径鍔部12のすべり層4側の表面に露出した多孔質青銅焼結層3の一部は該拡径鍔部12のすべり層4側の表面において分散して形成されており、該すべり層4側の表面積に対して非常に少ない表面積を有しているので、すべり層4側における当該拡径鍔部12と相手材との摺動を円滑に行わせることができる。当該すべり層4側における拡径鍔部12の摩擦摩耗特性に関して、乾燥摩擦条件において拡径鍔部12の摩擦係数は0.06〜0.14と非常に低い値を示し、その拡径鍔部12の摩耗量は16μm以下の値を示した。   A portion of the porous bronze sintered layer 3 is flush with the slip layer 4 on the sliding layer 4 side of the enlarged diameter collar portion 12 to 0.1 to 20 relative to the surface area of the enlarged diameter collar portion 12 on the sliding layer 4 side. The exposed cylindrical bearing bush 1 is provided with conductivity by being exposed at an area ratio of%. In addition, the surface of the enlarged diameter flange 12 on the sliding layer 4 side serves as a thrust sliding surface, but the porous bronze sintered layer 3 exposed on the surface of the enlarged diameter flange 12 on the sliding layer 4 side. Are partly dispersed on the surface on the sliding layer 4 side of the enlarged diameter flange portion 12 and have a very small surface area relative to the surface area on the sliding layer 4 side. It is possible to smoothly slide the enlarged diameter flange 12 on the side and the mating member. Regarding the friction and wear characteristics of the enlarged diameter flange portion 12 on the sliding layer 4 side, the friction coefficient of the enlarged diameter flange portion 12 shows a very low value of 0.06 to 0.14 under dry friction conditions. The amount of wear of 12 showed a value of 16 μm or less.

この鍔付円筒軸受ブッシュ1の導電性について、図7に示す測定装置50により電気抵抗を測定した。測定装置50は、絶縁基台51上に固定された円孔52を有する導電性の円筒体53と、円筒部61及び該円筒部61の一方の端部に設けられた環状鍔部62を有する導電性の押圧体63と、該円筒体53と押圧体63の環状鍔部62とに電気的に接続された電気抵抗測定器Xとから構成されている。そして、鍔付円筒軸受ブッシュ1の円筒部11を円筒体53の円孔52に嵌入すると共に拡径鍔部12の裏金2側の表面を該円筒体53の端面54に当接させて鍔付円筒軸受ブッシュ1を該円筒体53に配置し、押圧体63の円筒部61を鍔付円筒軸受ブッシュ1の円筒部11内に挿入し、環状鍔部62の裏面64を鍔付円筒軸受ブッシュ1の拡径鍔部12のすべり層4に当接させると共に該押圧体63に荷重を負荷して該鍔付円筒軸受ブッシュ1の電気抵抗値を押圧体63の環状鍔部62と円筒体53とに電気的に接続した電気抵抗測定器Xによって測定した。   With respect to the conductivity of the flanged cylindrical bearing bush 1, the electrical resistance was measured with a measuring device 50 shown in FIG. 7. The measuring device 50 includes a conductive cylindrical body 53 having a circular hole 52 fixed on the insulating base 51, a cylindrical portion 61, and an annular flange 62 provided at one end of the cylindrical portion 61. It comprises a conductive pressing body 63 and an electrical resistance measuring instrument X electrically connected to the cylindrical body 53 and the annular flange 62 of the pressing body 63. Then, the cylindrical portion 11 of the flanged cylindrical bearing bush 1 is fitted into the circular hole 52 of the cylindrical body 53 and the surface on the back metal 2 side of the enlarged diameter flange portion 12 is brought into contact with the end surface 54 of the cylindrical body 53 to be brazed. The cylindrical bearing bush 1 is disposed on the cylindrical body 53, the cylindrical portion 61 of the pressing body 63 is inserted into the cylindrical portion 11 of the flanged cylindrical bearing bush 1, and the back surface 64 of the annular flange 62 is connected to the cylindrical bearing bush 1 of the flange. The diameter-enhanced flange portion 12 is brought into contact with the sliding layer 4 and a load is applied to the pressing body 63 so that the electrical resistance value of the flanged cylindrical bearing bush 1 is changed to the annular flange portion 62 and the cylindrical body 53 of the pressing body 63. It was measured by an electrical resistance measuring instrument X electrically connected to.

すべり層4に加えて0.1〜20%の面積割合で多孔質青銅焼結層3の一部が露出した拡径鍔部12の電気抵抗値(Ω)は10Ω以下の値を示し、鍔付円筒軸受ブッシュ1には導電性が付与されていることを確認した。   In addition to the sliding layer 4, the electrical resistance value (Ω) of the enlarged diameter flange portion 12 where a portion of the porous bronze sintered layer 3 is exposed at an area ratio of 0.1 to 20% shows a value of 10Ω or less. It was confirmed that the attached cylindrical bearing bush 1 was provided with conductivity.

次に、上記鍔付円筒軸受ブッシュ1を用いたヒンジ構造について説明する。図8及び図9に示す鍔付円筒軸受ブッシュ1を装着した自動車ドアのヒンジ構造において、自動車の車体ピラー(図示せず)に固着される固定側の導電性のヒンジ片70は、車体ピラーへの固着用のボルトが挿通される複数個の取付孔71が形成された垂直板状の取付部72とこの取付部72の上下の端部から水平方向に相対向して延設された一対の軸支部73とを具備しており、上下の軸支部73の夫々には軸孔74が形成されている。   Next, a hinge structure using the flanged cylindrical bearing bush 1 will be described. In the hinge structure of the automobile door equipped with the flanged cylindrical bearing bush 1 shown in FIGS. 8 and 9, the fixed conductive hinge piece 70 fixed to the automobile body pillar (not shown) is connected to the body pillar. A vertical plate-shaped mounting portion 72 having a plurality of mounting holes 71 through which the fixing bolts are inserted, and a pair of horizontally extending opposite ends from the upper and lower ends of the mounting portion 72 A shaft hole 74 is formed in each of the upper and lower shaft support portions 73.

自動車ドアの前端部に固着される可動側の導電性のヒンジ片80は、垂直部81とこの垂直部81の上下の端部から水平方向に相対向して延設された上下の水平部82とこの水平部82の夫々の端部に垂直方向に延設された取付部83とを具備しており、一対の水平部82の夫々には軸孔84が形成されており、各取付部83には自動車ドアへの固着用のボルトが挿通する取付孔85が形成されている。   The movable conductive hinge piece 80 fixed to the front end portion of the automobile door includes a vertical portion 81 and upper and lower horizontal portions 82 that extend from the upper and lower ends of the vertical portion 81 so as to face each other in the horizontal direction. And a mounting portion 83 extending in the vertical direction at each end of the horizontal portion 82, and a shaft hole 84 is formed in each of the pair of horizontal portions 82. A mounting hole 85 through which a bolt for fixing to the automobile door is inserted is formed.

導電性の連結軸90は、両端部に夫々セレーション軸部91を備えていると共に一方のセレーション軸部91の端部に拡径頭部92を、他方のセレーション軸部91の端部外周面に環状溝93を夫々備えている。   The conductive connecting shaft 90 includes serration shaft portions 91 at both ends, an enlarged head 92 at the end of one serration shaft 91, and an outer peripheral surface at the end of the other serration shaft 91. An annular groove 93 is provided.

可動側のヒンジ片80の一対の水平部82に形成された軸孔84の夫々に、拡径鍔部12を外側にして鍔付円筒軸受ブッシュ1の円筒部11を挿入し、各拡径鍔部12を固定側のヒンジ片70の軸支部73と可動側のヒンジ片80の水平部82とで挟み、各軸支部73の軸孔74と各鍔付円筒軸受ブッシュ1の円筒部11内とに連結軸90を挿入し、連結軸90の拡径頭部92を一方の軸支部73の外面に当接させると共に、各セレーション軸部91を対応の軸孔74において軸支部73に係合させることにより、該連結軸90は鍔付円筒軸受ブッシュ1の円筒部11に回転可能に支承されている。軸支部73の下面より下方に突出した連結軸90の端部外周面に形成された環状溝93において当該連結軸90の端部にはスナップリング94が嵌合されており、これにより該連結軸90は固定側及び可動側のヒンジ片70及び80に対し抜け止めされている。このようにして、固定側及び可動側のヒンジ片70及び80は連結軸90を介して互いに枢着されている。   The cylindrical portion 11 of the flanged cylindrical bearing bush 1 is inserted into each of the shaft holes 84 formed in the pair of horizontal portions 82 of the movable hinge piece 80 with the diameter-expanded flange portion 12 facing outside, and each diameter-expanded flange The portion 12 is sandwiched between the shaft support portion 73 of the fixed hinge piece 70 and the horizontal portion 82 of the movable hinge piece 80, and the shaft hole 74 of each shaft support portion 73 and the inside of the cylindrical portion 11 of each flanged cylindrical bearing bush 1. The connecting shaft 90 is inserted, the diameter enlarged head portion 92 of the connecting shaft 90 is brought into contact with the outer surface of one of the shaft support portions 73, and each serration shaft portion 91 is engaged with the shaft support portion 73 in the corresponding shaft hole 74. Accordingly, the connecting shaft 90 is rotatably supported by the cylindrical portion 11 of the flanged cylindrical bearing bush 1. A snap ring 94 is fitted to the end of the connecting shaft 90 in an annular groove 93 formed on the outer peripheral surface of the end of the connecting shaft 90 projecting downward from the lower surface of the shaft support 73. 90 is secured to the fixed and movable hinge pieces 70 and 80. In this way, the fixed-side and movable-side hinge pieces 70 and 80 are pivoted to each other via the connecting shaft 90.

上記構成により、連結軸90の各セレーション軸部91が軸孔74において軸支部73に圧嵌されているため、連結軸90は、固定側のヒンジ70に対して相対回転することはなく、鍔付円筒軸受ブッシュ1の円筒部11が軸孔84において水平部82に圧入嵌合されているため、鍔付円筒軸受ブッシュ1の円筒部11の内面と連結軸90の外周面との間及び鍔付円筒軸受ブッシュ1の拡径鍔部12のすべり層4側と固定側のヒンジ片70の軸支部73との間のみの相対回転は許容されるようになっており、当該相対回転は円筒部11及び拡径鍔部12のすべり層4により円滑に行われるようになっている。   With the above configuration, each serration shaft portion 91 of the connection shaft 90 is press-fitted to the shaft support portion 73 in the shaft hole 74, so that the connection shaft 90 does not rotate relative to the hinge 70 on the fixed side. Since the cylindrical portion 11 of the cylindrical bearing bush 1 with a flange is press-fitted and fitted to the horizontal portion 82 in the shaft hole 84, there is a gap between the inner surface of the cylindrical portion 11 of the cylindrical bearing bush 1 with a flange and the outer peripheral surface of the connecting shaft 90. Relative rotation is allowed only between the sliding layer 4 side of the enlarged diameter flange portion 12 of the cylindrical bearing bush 1 and the shaft support portion 73 of the hinge piece 70 on the fixed side. 11 and the sliding layer 4 of the enlarged diameter flange portion 12 are smoothly performed.

上記ヒンジ構造においては、鍔付円筒軸受ブッシュ1の拡径鍔部12のすべり層4側には、多孔質青銅焼結層3の一部が拡径鍔部12のすべり層4側の表面積に対し0.1〜20%の面積割合で露出して、拡径鍔部12には導電性が付与されているので、すべり層4の存在に拘わらず該拡径鍔部12と固定側のヒンジ片70の軸支部73とは、多孔質青銅焼結層3の一部と固定側のヒンジ片70の軸支部73との当接部において電気的に相互に導通される結果、別途高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができる。   In the hinge structure, a part of the porous bronze sintered layer 3 has a surface area on the sliding layer 4 side of the enlarged diameter flange portion 12 on the sliding layer 4 side of the enlarged diameter flange portion 12 of the flanged cylindrical bearing bush 1. In contrast, since the expanded diameter flange portion 12 is exposed at an area ratio of 0.1 to 20%, and the conductivity is given to the expanded diameter flange portion 12, the expanded diameter flange portion 12 and the fixed-side hinge regardless of the presence of the sliding layer 4 The shaft support portion 73 of the piece 70 is electrically connected to each other at a contact portion between a part of the porous bronze sintered layer 3 and the shaft support portion 73 of the hinge piece 70 on the fixed side. It is possible to perform electrostatic coating on a door or the like without wiring from the door.

鍔付円筒軸受ブッシュ1を装着したヒンジ構造の他の例としての図10及び図11に示すトランクのヒンジ構造において、自動車の車体ピラーに固着される固定側の導電性のヒンジ片100は、水平部101とこの水平部101の端部に一体的に設けられた取付部102とを具備しており、水平部101には自動車の車体ピラーへの固着用の複数個のボルト103が挿通する挿通孔104が形成されており、取付部102には軸孔105が形成されている。   In the trunk hinge structure shown in FIG. 10 and FIG. 11 as another example of the hinge structure to which the cylindrical bearing bush 1 with the flange is attached, the conductive hinge piece 100 on the fixed side fixed to the vehicle body pillar of the automobile is horizontal. Part 101 and a mounting part 102 provided integrally at the end of the horizontal part 101, and the horizontal part 101 is inserted with a plurality of bolts 103 for fixing to a vehicle body pillar. A hole 104 is formed, and a shaft hole 105 is formed in the attachment portion 102.

自動車のトランク側に固着される可動側の導電性のヒンジ片200は、水平部201とこの水平部201の端部に一体的に設けられた取付部202とを具備しており、水平部201には自動車のトランクへの固着用の複数個のボルト挿通孔203が形成されており、取付部202には軸孔204が形成されている。   The movable conductive hinge piece 200 fixed to the trunk side of the automobile includes a horizontal portion 201 and a mounting portion 202 provided integrally with an end portion of the horizontal portion 201. Are formed with a plurality of bolt insertion holes 203 for fixing to the trunk of the automobile, and a shaft hole 204 is formed in the mounting portion 202.

鍔付円筒軸受ブッシュ1は、拡径鍔部12の裏金2を該固定側のヒンジ片100の取付部102の一方の板面106に当接させ、円筒部11を軸孔105においてヒンジ片100の取付部102に嵌合させ、斯かる嵌合後に該軸孔105より突出した該円筒部11の他方の端部20bを径方向外側に拡径して形成された他の拡径鍔部11aを該ヒンジ片100の取付部102の他方の板面107に当接させて取付部102に固定されている。   In the flanged cylindrical bearing bush 1, the back metal 2 of the enlarged diameter flange portion 12 is brought into contact with one plate surface 106 of the mounting portion 102 of the fixed hinge piece 100, and the cylindrical portion 11 is hinged 100 in the shaft hole 105. The other end portion 20b of the cylindrical portion 11 that protrudes from the shaft hole 105 after the fitting, and is expanded to the outside in the radial direction. Is fixed to the mounting portion 102 by contacting the other plate surface 107 of the mounting portion 102 of the hinge piece 100.

導電性の連結軸300は、円柱軸部301と該円柱軸部301の一方の端部に一体に設けられた環状鍔部302とを備えており、該連結軸300は、円柱軸部301を該鍔付円筒軸受ブッシュ1の円筒部11内に挿通させ、環状鍔部302を該鍔付円筒軸受ブッシュ1のすべり層4側において拡径鍔部12に当接させ、更に、円柱軸部301を該鍔付円筒軸受ブッシュ1の他の拡径鍔部11aのすべり層4に当接して配された可動側のヒンジ片200の取付部202の軸孔204に挿通させて、配されており、円柱軸部301の端部303において可動側のヒンジ片200の取付部202にカシメ固定されている。   The conductive connecting shaft 300 includes a cylindrical shaft portion 301 and an annular flange 302 integrally provided at one end of the cylindrical shaft portion 301, and the connecting shaft 300 includes the cylindrical shaft portion 301. The cylindrical flange 11 is inserted into the cylindrical portion 11 of the flanged cylindrical bearing bush 1, the annular flange 302 is brought into contact with the enlarged diameter flange 12 on the sliding layer 4 side of the flanged cylindrical bearing bush 1, and the columnar shaft portion 301. Is inserted into the shaft hole 204 of the mounting portion 202 of the movable hinge piece 200 disposed in contact with the sliding layer 4 of the other enlarged diameter flange portion 11a of the flanged cylindrical bearing bush 1. The end portion 303 of the cylindrical shaft portion 301 is fixed by caulking to the mounting portion 202 of the movable hinge piece 200.

上記構成により連結軸300は、可動側のヒンジ片200の取付部202に対して相対回転することはなく、鍔付円筒軸受ブッシュ1は、固定側のヒンジ片100の取付部102に軸孔105において嵌合固定されているため、鍔付円筒軸受ブッシュ1の円筒部11の内面と連結軸300の外周面との間、鍔付円筒軸受ブッシュ1の拡径鍔部12のすべり層4と連結軸300の環状鍔部302との間及び可動側のヒンジ片200の取付部202と鍔付円筒軸受ブッシュ1の拡径鍔部11aのすべり層4との間での相対回転は、許容されるようになっており、当該相対回転は円筒部11、拡径鍔部12及び拡径鍔部11aのすべり層4により円滑に行われるようになっている。   With the above configuration, the connecting shaft 300 does not rotate relative to the mounting portion 202 of the movable hinge piece 200, and the flanged cylindrical bearing bush 1 has a shaft hole 105 in the mounting portion 102 of the fixed hinge piece 100. Are connected to the sliding layer 4 of the enlarged diameter flange portion 12 of the flanged cylindrical bearing bush 1 between the inner surface of the cylindrical portion 11 of the flanged cylindrical bearing bush 1 and the outer peripheral surface of the connecting shaft 300. Relative rotation between the annular flange 302 of the shaft 300 and between the mounting portion 202 of the hinge piece 200 on the movable side and the sliding layer 4 of the enlarged diameter flange 11a of the flanged cylindrical bearing bush 1 is allowed. The relative rotation is smoothly performed by the sliding portion 4 of the cylindrical portion 11, the enlarged diameter flange portion 12, and the enlarged diameter flange portion 11a.

上記ヒンジ構造において、鍔付円筒軸受ブッシュ1の拡径鍔部12のすべり層4側には、多孔質青銅焼結層3の一部が拡径鍔部12のすべり層4側の表面積に対し0.1〜20%の面積割合で露出して、拡径鍔部12には導電性が付与されているので、すべり層4の存在に拘わらず拡径鍔部12と連結軸300の環状鍔部302とは、拡径鍔部12の多孔質青銅焼結層3の一部と連結軸300の環状鍔部302との当接部において電気的に相互に導通される結果、別途高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができる。   In the hinge structure, a part of the porous bronze sintered layer 3 is on the side of the sliding layer 4 side of the enlarged diameter flange portion 12 on the sliding layer 4 side of the enlarged diameter flange portion 12 of the flanged cylindrical bearing bush 1. Since the conductive layer is exposed at an area ratio of 0.1 to 20% and the conductivity is imparted to the enlarged diameter flange portion 12, the annular flange between the enlarged diameter flange portion 12 and the connecting shaft 300 is provided regardless of the presence of the sliding layer 4. The portion 302 is electrically connected to each other at a contact portion between the part of the porous bronze sintered layer 3 of the enlarged diameter flange portion 12 and the annular flange portion 302 of the connecting shaft 300. It is possible to perform electrostatic coating on a door or the like without wiring from the door.

以下、実施例により本発明を詳細に説明するが、本発明は、その要旨を超えない限り、以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to a following example, unless the summary is exceeded.

実施例1〜3
鋼板からなる裏金として、厚さ1.0mmの冷間圧延鋼板(SPCC)を準備し、錫9.0重量%と残部銅からなる青銅粉末として、見掛け密度が3.50g/cmの不規則形状であって、粒度分布について、+150μmの粒子が10%、−150μm〜+106μmの粒子が30%、−106μm〜+75μmの粒子が40%及び−75μmの粒子が20%を呈する青銅粉末を前記裏金の表面に一様に散布し、これを中性雰囲気又は還元性雰囲気に調整された加熱炉において、900℃の温度で60分間焼結し、該裏金の表面に厚さ0.25mmの多孔質青銅焼結層を形成した。多孔質青銅焼結層の多孔度は60体積%であった。
Examples 1-3
A cold rolled steel plate (SPCC) having a thickness of 1.0 mm is prepared as a backing metal made of a steel plate, and an irregular density having an apparent density of 3.50 g / cm 3 as a bronze powder consisting of 9.0% by weight of tin and the remaining copper. A bronze powder having a shape and a particle size distribution of 10% of +150 μm particles, 30% of −150 μm to +106 μm particles, 40% of −106 μm to +75 μm particles and 20% of −75 μm particles In a heating furnace adjusted to a neutral atmosphere or a reducing atmosphere, it is sintered at a temperature of 900 ° C. for 60 minutes, and a porous material having a thickness of 0.25 mm is formed on the surface of the back metal. A bronze sintered layer was formed. The porosity of the sintered porous bronze layer was 60% by volume.

主成分をなすPTFEに、硫酸バリウム30重量%と燐酸塩10重量%とポリイミド樹脂10重量%とを配合した混合物100重量部に対し石油系溶剤20重量部を配合し、PTFEの室温転移点以下の温度(15℃)で混合し、湿潤性を有する合成樹脂組成物を得た。   PTFE, the main component, is blended with 100 parts by weight of a mixture of 30% by weight of barium sulfate, 10% by weight of phosphate and 10% by weight of polyimide resin, with 20 parts by weight of a petroleum solvent, and below the room temperature transition point of PTFE. Were mixed at a temperature of 15 ° C. to obtain a synthetic resin composition having wettability.

この合成樹脂組成物を前記多孔質青銅焼結層の表面に散布供給し、ローラで圧延して該多孔質青銅焼結層の孔隙及び表面に充填被複した複層板を得た。得られた複層板を200℃の温度に加熱した熱風乾燥炉中に5分間保持して溶剤を除去した後、乾燥した複層板をローラによる加圧力にて圧延した。ついで、加圧処理した複層板を加熱炉で370℃の温度で10分間加熱焼成した後、再度ローラで加圧処理し、鋼板からなる裏金と裏金の表面に一体に形成された多孔質青銅焼結層と該多孔質青銅焼結層の孔隙及び表面に充填被覆された合成樹脂組成物のすべり層とからなり、該すべり層の厚さが3μm(実施例1)、7μm(実施例2)及び15μm(実施例3)を有する3種類の複層摺動板を得た。   This synthetic resin composition was sprayed and supplied onto the surface of the porous bronze sintered layer, and rolled with a roller to obtain a multilayer plate filled and packed in the pores and surface of the porous bronze sintered layer. The obtained multilayer board was kept in a hot air drying furnace heated to a temperature of 200 ° C. for 5 minutes to remove the solvent, and then the dried multilayer board was rolled with a pressure applied by a roller. Next, the pressure-treated multilayer board was heated and fired at a temperature of 370 ° C. for 10 minutes in a heating furnace, and then again pressure-treated with a roller, and the porous bronze formed integrally on the surface of the back metal and the back metal made of steel plate The sintered layer and the porous bronze sintered layer are composed of a porous layer and a sliding layer of the synthetic resin composition filled and coated on the surface. The thickness of the sliding layer is 3 μm (Example 1) and 7 μm (Example 2). ) And 15 μm (Example 3) were obtained.

上記複層摺動板を夫々所定の寸法に切断した後、複層摺動板のすべり層を内側にして円筒状に捲回し、内径8mm、外径10mm、長さ10mmの巻き円筒体を作製した。この巻き円筒体の一方の端部に前記方法と同様の方法で鍔部加工を施し、内径8mm、外径10mm、拡径鍔部の直径15mm、長さ6.5mmの鍔付円筒軸受ブッシュを作製した。この鍔部加工の過程において、拡径鍔部のすべり層の一部に亀裂を生じ、その直下の多孔質青銅焼結層が表面に露出すると共に該拡径鍔部の表面はポンチの環状肩部に押圧されて該すべり層と露出した多孔質青銅焼結層の一部とが面一となっていることを確認した。これらの鍔付円筒軸受ブッシュの拡径鍔部のすべり層側の表面積に占める多孔質青銅焼結層の一部の露出割合は、夫々5%(実施例1)、3%(実施例2)、0.3%(実施例3)であった。   Each of the multi-layer sliding plates is cut into predetermined dimensions, and then wound into a cylindrical shape with the sliding layer of the multi-layer sliding plate inside, to produce a wound cylindrical body having an inner diameter of 8 mm, an outer diameter of 10 mm, and a length of 10 mm. did. One end of the wound cylindrical body is subjected to a flange processing by the same method as described above, and a cylindrical bearing bush with a flange having an inner diameter of 8 mm, an outer diameter of 10 mm, an enlarged diameter flange of 15 mm, and a length of 6.5 mm is provided. Produced. In the process of this heel part processing, a crack is generated in a part of the sliding layer of the enlarged diameter ridge part, and the porous bronze sintered layer immediately below the crack is exposed on the surface, and the surface of the enlarged diameter ridge part is an annular shoulder of the punch. It was confirmed that the sliding layer and a part of the exposed porous bronze sintered layer were flush with each other when pressed by the portion. The exposure ratios of the porous bronze sintered layers in the surface area of the sliding layer side of the diameter-enlarged flange portion of these flanged cylindrical bearing bushes are 5% (Example 1) and 3% (Example 2), respectively. 0.3% (Example 3).

これら鍔付円筒軸受ブッシュについて、前記測定装置を用いて電気抵抗値を測定し、導電性の有無を試験した。その測定結果を表1に示す。   About these flanged cylindrical bearing bushes, the electrical resistance value was measured using the measuring device, and the presence or absence of conductivity was tested. The measurement results are shown in Table 1.

Figure 0004736867
Figure 0004736867

上記の試験結果から、電気抵抗値が小さい値を示し、いずれの鍔付円筒軸受ブッシュについても導電性が付与されていることを確認した。   From the above test results, it was confirmed that the electrical resistance value was small and conductivity was imparted to any of the flanged cylindrical bearing bushes.

次に、上記導電性を確認した実施例1〜3の鍔付円筒軸受ブッシュについて、拡径鍔部のすべり層側を相手材と接触させて表2に示す試験条件でもって拡径鍔部のすべり層の摩擦摩耗特性を試験した。   Next, for the flanged cylindrical bearing bushes of Examples 1 to 3 in which the above conductivity was confirmed, the sliding layer side of the enlarged diameter flange portion was brought into contact with the mating material, and the expanded diameter flange portion was tested under the test conditions shown in Table 2. The friction and wear properties of the sliding layer were tested.

(表2)
<試験条件>
面圧 29.4N/mm(300kgf/cm
速度 0.05m/sec(3m/min)
試験時間 20時間
相手材 機械構造用炭素鋼
潤滑 無潤滑
(Table 2)
<Test conditions>
Surface pressure 29.4 N / mm 2 (300 kgf / cm 2 )
Speed 0.05m / sec (3m / min)
Test time 20 hours Mating material Carbon steel for machine structure Lubrication No lubrication

上記試験条件による摩擦摩耗特性の試験結果を表3に示す。   Table 3 shows the test results of the friction and wear characteristics under the above test conditions.

Figure 0004736867
上表中、摩耗量は、試験後のすべり層の寸法変化量を示した。
Figure 0004736867
In the above table, the amount of wear indicates the dimensional change of the sliding layer after the test.

上記の試験結果から、拡径鍔部の表面にすべり層に加えて多孔質青銅焼結層の一部が分散して露出した実施例1〜3の鍔付円筒軸受ブッシュは、乾燥潤滑条件(無潤滑)下においても、摩擦係数が0.12以下の低い値を示し、摩耗量も12μmの低い値を示した。   From the above test results, the flanged cylindrical bearing bushes of Examples 1 to 3 in which a part of the porous bronze sintered layer was dispersed and exposed on the surface of the enlarged ridge portion in addition to the sliding layer were measured under dry lubrication conditions ( Even under no lubrication), the friction coefficient showed a low value of 0.12 or less, and the wear amount showed a low value of 12 μm.

以上のように、鍔付円筒軸受ブッシュの拡径鍔部には、すべり層に加えて多孔質青銅焼結層の一部が該拡径鍔部のすべり層側の表面積に対し0.1〜20%の面積割合で露出しているので、当該すべり層に切削などの機械加工を施すことなく鍔付円筒軸受ブッシュに導電性を付与し得、その結果、導電性が付与された鍔付円筒軸受ブッシュを用いたヒンジ構造においては、高電圧電源からの配線を行うことなくドア等への静電塗装を行うことができるばかりでなく、一対のヒンジ片の相対回転を円滑に行うことができる。   As described above, in the enlarged diameter flange portion of the flanged cylindrical bearing bush, in addition to the slide layer, a part of the sintered porous bronze layer is 0.1 to the surface area of the enlarged diameter flange portion on the slide layer side. Since it is exposed at an area ratio of 20%, it is possible to impart conductivity to the brazed cylindrical bearing bush without subjecting the sliding layer to machining such as cutting, and as a result, the brazed cylinder provided with conductivity. In a hinge structure using a bearing bush, it is possible not only to perform electrostatic coating on a door without wiring from a high voltage power supply, but also to smoothly perform relative rotation of a pair of hinge pieces. .

本発明の鍔付円筒軸受ブッシュを示す斜視図である。It is a perspective view which shows the cylindrical bearing bush with a flange of this invention. 複層摺動板を示す断面図である。It is sectional drawing which shows a multilayer sliding board. 鍔付円筒軸受ブッシュの好ましい製造方法の説明図である。It is explanatory drawing of the preferable manufacturing method of a cylindrical bearing bush with a flange. 鍔付円筒軸受ブッシュの好ましい製造方法の説明図である。It is explanatory drawing of the preferable manufacturing method of a cylindrical bearing bush with a flange. 鍔付円筒軸受ブッシュの好ましい製造方法の説明図である。It is explanatory drawing of the preferable manufacturing method of a cylindrical bearing bush with a flange. 鍔付円筒軸受ブッシュの好ましい製造方法の説明図である。It is explanatory drawing of the preferable manufacturing method of a cylindrical bearing bush with a flange. 電気抵抗の測定装置を示す説明図である。It is explanatory drawing which shows the measuring apparatus of electrical resistance. 自動車ドアのヒンジ構造を示す斜視図である。It is a perspective view which shows the hinge structure of a motor vehicle door. 図8に示す自動車ドアのヒンジ構造の縦断面説明図である。It is a longitudinal cross-sectional explanatory drawing of the hinge structure of the motor vehicle door shown in FIG. 自動車の他のヒンジ構造を示す平面図である。It is a top view which shows the other hinge structure of a motor vehicle. 図10に示す他のヒンジ構造の縦断面説明図である。It is a longitudinal cross-sectional explanatory drawing of the other hinge structure shown in FIG.

符号の説明Explanation of symbols

1 鍔付円筒軸受ブッシュ
2 裏金
3 多孔質青銅焼結層
4 すべり層
5 複層摺動板
11 円筒部
12 拡径鍔部
20 巻き円筒体
23、26 プレスダイ
30、40 ポンチ
70、80、100、200 ヒンジ片
DESCRIPTION OF SYMBOLS 1 Cylindrical bearing bush with flange 2 Back metal 3 Sintered porous bronze layer 4 Sliding layer 5 Multi-layer sliding plate 11 Cylindrical portion 12 Expanded flange portion 20 Rolled cylindrical body 23, 26 Press die 30, 40 Punch 70, 80, 100, 200 Hinge piece

Claims (8)

金属製の裏金と、該裏金の表面に形成された多孔質青銅焼結層と、該多孔質青銅焼結層の孔隙及び表面に充填被覆された合成樹脂組成物のすべり層とからなり、該すべり層を内側にして円筒状に捲回された円筒部と該円筒部の一方の端部に該端部を径方向外方に拡径して形成された拡径鍔部とを具備しており、該拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合をもって多孔質青銅焼結層の一部が該拡径鍔部のすべり層側の表面であって当該すべり層の亀裂において露出していると共に該すべり層と面一となっていることを特徴とする鍔付円筒軸受ブッシュ。 A metal back metal, a porous bronze sintered layer formed on the surface of the back metal, a pore of the porous bronze sintered layer and a sliding layer of a synthetic resin composition filled and coated on the surface, A cylindrical portion wound in a cylindrical shape with the slip layer inside, and an enlarged diameter flange portion formed by expanding the end portion radially outward at one end portion of the cylindrical portion. A part of the porous bronze sintered layer is the surface of the enlarged diameter ridge part on the sliding layer side with an area ratio of 0.1 to 20% with respect to the surface area of the enlarged diameter ridge part on the sliding layer side. flanged cylindrical bearing bush, characterized in that has a said sliding layer is flush with exposed in cracking of the sliding layer. 合成樹脂組成物は、充填材を含有した四ふっ化エチレン樹脂からなる請求項1に記載の鍔付円筒軸受ブッシュ。   The flanged cylindrical bearing bush according to claim 1, wherein the synthetic resin composition is made of an ethylene tetrafluoride resin containing a filler. 充填材は、硫酸バリウム、燐酸塩、耐熱樹脂、珪酸塩及び固体潤滑剤のうちの少なくとも一つから選択されたものである請求項2に記載の鍔付円筒軸受ブッシュ。   The flanged cylindrical bearing bush according to claim 2, wherein the filler is selected from at least one of barium sulfate, phosphate, heat-resistant resin, silicate, and solid lubricant. 金属製の板材からなる裏金と、該裏金の表面に形成された見掛け密度が2.5〜4.5g/cmの不規則形状を呈する青銅粉末からなる多孔質青銅焼結層と、該多孔質青銅焼結層の孔隙に充填され、かつ該多孔質青銅焼結層の表面に1〜20μmの厚さをもって被覆された合成樹脂組成物のすべり層とを備えた複層摺動板を準備する工程と、
該複層摺動板のすべり層を内側にして円筒状に捲回した巻き円筒体を準備する工程と、
該巻き円筒体をプレスダイの円孔内に一方の端部を該円孔より突出させて嵌入すると共に該巻き円筒体の軸方向への移動を禁止するように該巻き円筒体の他方の端部の端面を拘束する工程と、
該プレスダイの円孔より突出した巻き円筒体の端部に漏斗状の拡径部を形成する工程と、
漏斗状の拡径部を押圧して該巻き円筒体の一方の端部に拡径鍔部を当該拡径鍔部においてすべり層に亀裂を生じさせるようにして形成し、該拡径鍔部のすべり層側の表面積に対して0.1〜20%の面積割合をもって多孔質青銅焼結層の一部を該拡径鍔部のすべり層側の表面であって当該すべり層の亀裂において露出させると共に該すべり層と面一にする工程と、
を含んでいる鍔付円筒軸受ブッシュの製造方法。
A backing metal made of a metal plate, a porous bronze sintered layer made of bronze powder having an irregular shape with an apparent density of 2.5 to 4.5 g / cm 3 formed on the surface of the backing metal, and the porous Preparation of a multilayer sliding plate comprising a synthetic resin composition sliding layer filled in the pores of a sintered bronze sintered layer and coated on the surface of the sintered porous bronze layer with a thickness of 1 to 20 μm And a process of
A step of preparing a wound cylindrical body wound in a cylindrical shape with the sliding layer of the multilayer sliding plate inside,
The winding cylinder is fitted into the circular hole of the press die with one end projecting from the circular hole, and the other end of the winding cylinder is prohibited so as not to move in the axial direction. The step of restraining the end face of
Forming a funnel-shaped enlarged diameter portion at the end of the wound cylindrical body protruding from the circular hole of the press die;
A funnel-shaped enlarged diameter portion is pressed to form an enlarged diameter flange at one end of the wound cylindrical body so as to cause a crack in the sliding layer at the enlarged diameter flange , A part of the sintered porous bronze layer is exposed at the surface of the sliding layer side of the enlarged diameter flange portion at a crack of the sliding layer with an area ratio of 0.1 to 20% with respect to the surface area on the sliding layer side. And a step of making it flush with the sliding layer,
The manufacturing method of the cylindrical bearing bush with a brazing containing.
合成樹脂組成物は、充填材を含有した四ふっ化エチレン樹脂からなる請求項4に記載の鍔付円筒軸受ブッシュの製造方法。   The method for manufacturing a flanged cylindrical bearing bush according to claim 4, wherein the synthetic resin composition is made of an ethylene tetrafluoride resin containing a filler. 充填材は、硫酸バリウム、燐酸塩、耐熱樹脂、珪酸塩及び固体潤滑剤のうちの少なくとも一つから選択される請求項5に記載の鍔付円筒軸受ブッシュの製造方法。   The method for producing a flanged cylindrical bearing bush according to claim 5, wherein the filler is selected from at least one of barium sulfate, phosphate, heat-resistant resin, silicate, and solid lubricant. 夫々軸孔を有する一対のヒンジ片が当該軸孔に嵌挿された金属製の連結軸を介して互いに枢着されていると共に一方のヒンジ片の軸孔において該連結軸と一方のヒンジ片との間に請求項1から3のいずれか一項に記載の鍔付円筒軸受ブッシュの円筒部が配されており、該鍔付円筒軸受ブッシュは、その円筒部で一方のヒンジ片の軸孔において当該一方のヒンジ片に嵌合固定されており、その拡径鍔部のすべり層側の表面で他方のヒンジ片に当接していることを特徴とするヒンジ構造。   A pair of hinge pieces each having a shaft hole are pivotally attached to each other via a metal connecting shaft fitted into the shaft hole, and the connecting shaft and one hinge piece are connected to each other in the shaft hole of one hinge piece. The cylindrical portion of the flanged cylindrical bearing bush according to any one of claims 1 to 3 is arranged between the cylindrical portions, and the cylindrical portion of the flanged cylindrical bearing bush is formed in the shaft hole of one hinge piece at the cylindrical portion. A hinge structure characterized by being fitted and fixed to the one hinge piece and in contact with the other hinge piece on the surface of the sliding flange side of the enlarged diameter flange portion. 夫々軸孔を有する一対のヒンジ片が当該軸孔に嵌挿された金属製の連結軸を介して互いに枢着されていると共に該連結軸と一対のヒンジ片との間に請求項1から3のいずれか一項に記載の鍔付円筒軸受ブッシュが配されており、該鍔付円筒軸受ブッシュは、その拡径鍔部の裏金側の表面を一方のヒンジ片の一方の板面に当接させ、その円筒部を一方のヒンジ片の軸孔において当該一方のヒンジ片に嵌合させ、一方のヒンジ片の軸孔より突出したその円筒部の他方の端部に当該他方の端部を径方向外方に拡径して他の拡径鍔部を形成して、当該他の拡径鍔部の裏金側の表面を一方のヒンジ片の他方の板面に当接させて、該一方のヒンジ片に固定されており、連結軸は、円柱軸部と該円柱軸部の一方の端部に設けられた環状鍔部とを備えており、その環状鍔部で該鍔付円筒軸受ブッシュの拡径鍔部のすべり層側に当接しており、その円柱軸部を該鍔付円筒軸受ブッシュの円筒部及び一方のヒンジ片と対面すると共に鍔付円筒軸受ブッシュの他の拡径鍔部のすべり層側の表面に当接した他方のヒンジ片の軸孔を夫々貫通させており、その円柱軸部の他方の端部を該他方のヒンジ片にカシメ固定して、配されていることを特徴とするヒンジ構造。   A pair of hinge pieces each having a shaft hole are pivotally attached to each other via a metal connecting shaft fitted in the shaft hole, and between the connecting shaft and the pair of hinge pieces. The cylindrical bearing bush with a flange according to any one of the above is arranged, and the cylindrical bearing bush with a flange abuts the surface on the back metal side of the enlarged diameter flange portion on one plate surface of one hinge piece. The cylindrical portion is fitted into the one hinge piece in the shaft hole of one hinge piece, and the other end portion of the cylindrical portion protruding from the shaft hole of the one hinge piece has a diameter. The other diameter-expanded flange portion is formed by expanding the diameter outward in the direction, and the surface of the back metal side of the other diameter-expanded flange portion is brought into contact with the other plate surface of one hinge piece. It is fixed to the hinge piece, and the connecting shaft includes a cylindrical shaft portion and an annular flange provided at one end of the cylindrical shaft portion, The cylindrical flange of the flanged cylindrical bearing bush is in contact with the sliding layer side of the diameter-enlarged flange of the flanged cylindrical bearing bush. The shaft hole of the other hinge piece that is in contact with the surface on the sliding layer side of the other enlarged diameter flange portion of the cylindrical bearing bush is passed through, and the other end of the cylindrical shaft portion is connected to the other hinge piece. A hinge structure characterized by being fixed with caulking.
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