JP4700624B2 - Refrigeration cycle apparatus and rotary hermetic compressor - Google Patents

Description

  The present invention relates to a refrigeration cycle apparatus having a rotary hermetic compressor and a rotary hermetic seal that allows one of the compression mechanisms to be switched to be operated or stopped depending on the load. It relates to a type compressor.

  A general rotary-type hermetic compressor is configured such that an electric motor part and a rotary-type compression mechanism part connected to the electric motor part are accommodated in a hermetic case, and the gas compressed by the compression mechanism part is once sealed. It is a high pressure type inside the case that discharges into the case.

  In the compression mechanism section, the eccentric roller is accommodated in a cylinder chamber formed in the cylinder, and the tip edge of the vane always abuts elastically on the circumferential surface of the eccentric roller. The cylinder chamber is divided into two chambers by vanes, the suction part is communicated with one chamber side, and the discharge part is communicated with the other chamber side. A suction pipe is connected to the suction part, and the discharge part is opened in the sealed case.

  In recent years, a two-cylinder type rotary hermetic compressor including two sets of the compression mechanism portions above and below is being standardized. In such a compressor, if a compression mechanism unit that always performs a compression operation and a compression mechanism unit that can switch between a compression operation and an operation stop according to the magnitude of the load can be provided, the specifications are expanded and advantageous. It becomes.

  For example, Japanese Patent Laid-Open No. 1-2477786 (Patent Document 1) discloses a compressor having two cylinder chambers, and forcibly holds a vane of one of the cylinder chambers away from a roller as necessary. In addition, a technique is disclosed that includes high pressure introduction means for increasing the pressure of the cylinder chamber to interrupt the compression action.

  Japanese Patent No. 2803456 (Patent Document 2) discloses a compressor provided with a bypass passage as a high-pressure introducing means from the inside of a closed container to a suction pipe, and in which one cylinder chamber does not perform a compression action. A technique is disclosed in which the vane is in contact with the roller by the action of the elastic member even during cylinder operation, and the compression chamber is always partitioned by the vane.

  By the way, although the compressor of patent document 1 mentioned above is functionally excellent, in order to comprise a high pressure introduction means, the high pressure introduction hole which connects one cylinder chamber and the inside of a sealed case is provided, and a refrigeration cycle is provided. A two-stage throttle mechanism is provided, and a bypass refrigerant pipe provided with an electromagnetic on-off valve is provided in the middle portion, branching from an intermediate portion of the throttle mechanism and communicating with one vane chamber.

  That is, it is necessary to make a hole for making a high-pressure introducing means for the compressor, and the expansion device on the refrigeration cycle must be a two-stage expansion mechanism. Furthermore, the configuration is complicated, such as connecting a bypass refrigerant pipe between the two-stage throttle mechanism and the cylinder chamber, which adversely affects the cost.

  Further, in the compressor of Patent Document 2, there is a need for a bypass pipe connecting process for bypassing the discharge side and the suction side in the sealed container, which has an adverse effect on cost, and the vane is always elastic to the roller even during cylinder resting operation. In contact, there is a problem that efficiency is lowered due to the presence of some compression work and sliding loss.

  In any technique, when high pressure is introduced into a predetermined compression mechanism by operating the high pressure introduction means, there is a possibility that the high pressure refrigerant flows backward from the suction pipe connected to the compressor to the accumulator. Even in the patent literature, there is no description of a specific backflow prevention structure.

The present invention has been made on the basis of the above circumstances, and the object of the present invention is to provide a pressure switching means for one compression mechanism part constituting the rotary type hermetic compressor and compress it according to the magnitude of the load. thereby enabling switching the operation and shutdown and, is provided for preventing the backflow of refrigerant to the accumulator, and to prevent thermal adverse effects when mounting the pressure switching means for the reliability attempt to hold.

The present invention in order to satisfy the above object, in a tightly closed casing, a motor unit and made to accommodate a plurality of sets of rotary compression mechanism portion connected with the motor unit, accumulator provided outside the sealed casing Then, the refrigerant is sucked into the compression mechanism parts through the first and second suction pipes, compressed in each compression mechanism part, and then discharged through the space in the sealed case, and one end part thereof through the electromagnetic on-off valve. A branch pipe connected to the high-pressure side of the refrigeration cycle and having the other end connected to a second suction pipe communicating the accumulator and one compression mechanism, and the accumulator of the second suction pipe Auxiliary suction pipe connected to the projecting end and either the auxiliary suction pipe or the second suction pipe are attached to prevent the refrigerant from flowing back into the accumulator. In a method for manufacturing a rotary hermetic compressor having a pressure switching means having a check valve and a guide pipe that attaches and holds the second suction pipe or the auxiliary suction pipe to the accumulator, the first accumulator includes the first suction pipe. A step of connecting the suction pipe and the guide pipe; and after a check valve is accommodated in one of the second suction pipe and the auxiliary suction pipe, the second suction pipe and the auxiliary suction pipe are connected to form a sub-assembly. And a step of inserting the sub-assembly into the guide pipe connected to the accumulator from the auxiliary suction pipe side, and connecting the second suction pipe or the auxiliary suction pipe of the sub-assembly to the guide pipe; It comprises.

FIG. 1 is a longitudinal sectional view of a rotary hermetic compressor according to an embodiment of the present invention and a configuration diagram of a refrigeration cycle. FIG. 2 is an exploded perspective view of the first cylinder and the second cylinder according to the embodiment. FIG. 3A is a front view in which a part of the second suction pipe according to the embodiment is shown in cross section. FIG. 3B is a side view of the second suction pipe. FIG. 4A is a front view showing the second suction pipe, a disassembled check valve and an auxiliary suction pipe with a part cut away. FIG. 4B is a front view illustrating a state in which the second suction pipe, the check valve, and the auxiliary suction pipe according to the embodiment are partially cut away. FIG. 4C is a front view of a part of the branch pipe according to the embodiment. FIG. 5 is a front view of the subassembly according to the embodiment. FIG. 6A is an exploded view of the accumulator according to the embodiment. FIG. 6B is an assembly view of the accumulator according to the embodiment.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  FIG. 1 is a sectional view of a rotary hermetic compressor C constituting the refrigeration cycle apparatus and a configuration diagram of a refrigeration cycle circuit R.

  First, the rotary type hermetic compressor C will be described. Reference numeral 1 denotes a hermetic case. The lower part of the hermetic case 1 is provided with a compression mechanism part 2 and the upper part is provided with an electric motor part 3. The electric motor unit 3 and the compression mechanism unit 2 are connected via a rotating shaft 4.

  For example, a brushless DC synchronous motor (which may be an AC motor or a commercial motor) is used for the electric motor unit 3, and a stator 5 fixed to the inner surface of the sealed case 1 and a predetermined gap exist inside the stator 5. And a rotor 6 in which the rotating shaft 4 is inserted. The electric motor unit 3 is electrically connected to an inverter that varies the operating frequency and a control unit that controls the inverter (both not shown).

  The compression mechanism section 2 includes a first cylinder 8A and a second cylinder 8B which are disposed below the rotary shaft 4 with an intermediate partition plate 7 interposed therebetween. The first and second cylinders 8A and 8B are set to have different outer shape dimensions and the same inner diameter dimension.

  The outer diameter of the first cylinder 8A is slightly larger than the inner diameter of the sealed case 1 and is press-fitted into the inner peripheral surface of the sealed case 1 and then positioned and fixed by welding from the outside of the sealed case 1. The A main bearing 9 is superimposed on the upper surface of the first cylinder 8A, and is fixed to the cylinder 8A via a mounting bolt together with the valve cover a. The auxiliary bearing 11 is superimposed on the lower surface portion of the second cylinder 8B, and is fixed to the first cylinder 8A via the mounting bolt together with the valve cover b.

  The outer diameter of the intermediate partition plate 7 and the auxiliary bearing 11 is somewhat larger than the inner diameter of the second cylinder 8B, and the inner diameter position of the cylinder 8B is deviated from the center of the cylinder. Therefore, a part of the outer periphery of the second cylinder 8B protrudes in the radial direction from the outer diameters of the intermediate partition plate 7 and the auxiliary bearing 11.

  On the other hand, the rotary shaft 4 is pivotally supported by the main bearing 9 and the sub-bearing 11 at a midway portion and a lower end portion. Further, the rotary shaft 4 penetrates through the cylinders 8A and 8B, and integrally includes two eccentric portions 4a and 4b formed with a phase difference of about 180 °. The eccentric portions 4a and 4b have the same diameter as each other, and are assembled so as to be located in the inner diameter portions of the cylinders 8A and 8B. Eccentric rollers 13a and 13b having the same diameter are fitted to the peripheral surfaces of the eccentric parts 4a and 4b.

  The first cylinder 8A and the second cylinder 8B have upper and lower surfaces defined by an intermediate partition plate 7, a main bearing 9 and a sub bearing 11, and a first cylinder chamber 14a and a second cylinder chamber 14b are formed therein. Is done. The cylinder chambers 14a and 14b are formed to have the same diameter and height, and the eccentric rollers 13a and 13b are accommodated so as to be eccentrically rotatable.

  The height of each eccentric roller 13a, 13b is formed to be the same as the height of each cylinder chamber 14a, 14b. Therefore, the eccentric rollers 13a and 13b have a phase difference of 180 ° from each other, but are set to the same excluded volume by rotating eccentrically in the cylinder chambers 14a and 14b.

FIG. 2 is an exploded perspective view showing the first cylinder 8A and the second cylinder 8B.
The cylinders 8A and 8B are provided with vane chambers 22a and 22b communicating with the cylinder chambers 14a and 14b. In each of the vane chambers 22a and 22b, the vanes 15a and 15b are accommodated so as to protrude and retract with respect to the cylinder chambers 14a and 14b. The vane chambers 22a and 22b are integrally connected to vane storage grooves 23a and 23b in which both side surfaces of the vanes 15a and 15b are slidably movable and end portions of the vane storage grooves 23a and 23b. It consists of vertical hole parts 24a and 24b in which the rear end part is accommodated.

  The first cylinder 8A is provided with a lateral hole 25 that communicates the outer peripheral surface with the vane chamber 22a, and the spring member 26 is accommodated therein. The spring member 26 is interposed between the rear end surface of the vane 15a and the inner peripheral surface of the sealing case 1, and applies an elastic force (back pressure) to the vane 15a so that the tip edge contacts the eccentric roller 13a. It is a spring.

  The vane chamber 22b on the second cylinder 8B side contains no members other than the vane 15b. However, as will be described later, the setting environment for the vane chamber 22b and the action of a pressure switching mechanism (means) K described later. Accordingly, the leading edge of the vane 15b is brought into contact with and separated from the eccentric roller 13b. The tip edges of the vanes 15a and 15b are formed in a semicircular shape in plan view, and can make line contact with the circumferential walls of the circular eccentric rollers 13a and 13b in plan view regardless of the rotation angle of the eccentric roller 13a.

When the eccentric rollers 13a and 13b rotate eccentrically along the inner peripheral walls of the cylinder chambers 14a and 14b, the vanes 15a and 15b reciprocate along the vane storage grooves 23a and 23b, and the rear end of the vane is the vertical hole portion 24a. , 24b can be moved forward and backward. As described above, a part of the outer shape of the second cylinder 8B is exposed in the sealed case 1 due to the relationship between the outer dimensions of the second cylinder 8B and the outer diameters of the intermediate partition plate 7 and the auxiliary bearing 11. To do.
The exposed portion of the sealed case 1 is designed to correspond to the vane chamber 22b. Therefore, the vane chamber 22b and the rear end portion of the vane 15b directly receive the pressure in the case. In particular, the second cylinder 8B and the vane chamber 22b are fixed structures so that they do not have any effect even if they are subjected to pressure in the case, but the vane 15b is slidably accommodated in the vane chamber 22b, And since a rear-end part is located in the vertical hole part 24b of the vane chamber 22b, it receives the pressure in a case directly.

  Further, the tip of the vane 15b faces the second cylinder chamber 14b, and the vane tip receives the pressure in the cylinder chamber 14b. Eventually, the vane 15b is configured to move in a direction from a higher pressure to a lower pressure in accordance with the magnitude of the pressure received by the front end and the rear end.

  Each cylinder 8A, 8B is provided with a mounting hole or screw hole through which the mounting bolt is inserted or screwed, and an arc-shaped gas passage hole 27 is provided only in the first cylinder 8A. In particular, the vane 15b is eccentrically placed in the vane chamber 22b on the second cylinder 8B side with a force smaller than the differential pressure between the suction pressure guided to the cylinder chamber 14b and the internal pressure of the sealed case 1 guided to the vane chamber 22b. A holding mechanism 10 is provided that urges the roller 13b away from the roller 13b.

  The holding mechanism 10 may be a permanent magnet, an electromagnet, or an elastic body. In other words, the holding mechanism 10 pulls the vane 15b away from the eccentric roller 13b with a force smaller than the differential pressure between the suction pressure applied to the second cylinder chamber 14b and the pressure inside the sealed case 1 applied to the vane chamber 22b. Keep energized.

  By providing a permanent magnet as the holding mechanism 10, the vane 15b is always magnetically attracted with a predetermined force. Alternatively, an electromagnet may be provided instead of the permanent magnet, and magnetic attraction may be performed as necessary. Alternatively, the holding mechanism 10 is a tension spring that is an elastic body. One end portion of the tension spring may be hooked on the rear end portion of the vane 15b so that the tension spring is always tension-biased with a predetermined elastic force.

  As shown in FIG. 1 again, a refrigerant pipe 18 as a compressed gas discharge part is connected to the upper end part of the hermetic case 1 constituting the rotary hermetic compressor C. The refrigerant pipe 18 is connected to an outdoor heat exchanger 20, an electronic expansion valve 21 as an expansion mechanism via a four-way switching valve 19, and an accumulator 17 via an indoor heat exchanger 22. Is configured.

  A first suction pipe 16 a and a second suction pipe 16 b communicating with the rotary hermetic compressor C are connected to the bottom of the accumulator 17. The first suction pipe 16a passes through the sealed case 1 and the side of the first cylinder 8A, and communicates directly with the first cylinder chamber 14a. The second suction pipe 16b passes through the side of the second cylinder 8B via the sealed case 1 and communicates directly with the second cylinder chamber 14b.

  In the refrigeration cycle circuit R configured as described above, a pressure switching mechanism (means) K for switching the operation of the rotary type hermetic compressor C is provided. Hereinafter, the pressure switching mechanism K will be described in detail.

  The pressure switching mechanism K includes a branch pipe 30 and an electromagnetic opening / closing valve 31 is provided in the middle. The branch pipe 30 has one end connected to a midway portion of the refrigerant pipe 18 communicating with the compressor C and the four-way switching valve 19 and the other end connected to the electromagnetic on-off valve 31; One end is connected to the electromagnetic on-off valve 31, and the other end is composed of a second branch pipe 30B connected to the middle portion of the second suction pipe 16b communicating with the second cylinder chamber 14b and the accumulator 17. A midway portion of the second branch pipe 30 </ b> B is attached to and supported by the accumulator 17 via a support tool 32.

  The electromagnetic on-off valve 31 is controlled to open and close in response to an electrical signal from the control unit. That is, the refrigerant is conducted from the refrigerant pipe 18 to the second suction pipe 16b via the branch pipe 30, or the refrigerant flow is blocked.

  The other end of the second branch pipe 30B is connected to a connection port 33 provided in the middle of the second suction pipe 16b. The second suction pipe 16b itself is inserted into the guide pipe 34 attached to the accumulator 17, and connection processing such as brazing is performed at the lower end c of the guide pipe 34.

  The auxiliary suction pipe 35, the second suction pipe 16b and the guide pipe 34 in the penetrating portion of the accumulator 17 are formed perpendicular to each other, and the auxiliary suction pipe 35 is provided in parallel with the first suction pipe 16a in the accumulator 17. And the upper end positions (heights) of each other are aligned.

  A check valve 36 is inserted and attached in the second suction pipe 16b. As will be described later, the check valve 36 allows the refrigerant to flow from the auxiliary suction pipe 35 to the connection port body 33 portion of the second suction pipe 16b and the branch pipe 30, and conversely, the second suction pipe 36 16 b has a function of blocking the flow of the refrigerant into the accumulator 17 through the auxiliary suction pipe 35.

  In this way, the pressure switching mechanism K includes the second suction pipe 16b, the branch pipe 30, the electromagnetic on-off valve 31, the guide pipe 34, the auxiliary suction pipe 35, and the check valve 36 connected to the second cylinder chamber 14b. Is configured. As will be described later, in accordance with the switching operation of the pressure switching mechanism K, a suction pressure that is a low pressure or a discharge pressure that is a high pressure is guided to the second cylinder chamber 14b provided in the second cylinder 8B. .

  The configuration and assembly of the pressure switching mechanism K, the assembly of the accumulator 17, and the attachment of the pressure switching mechanism K to the accumulator 17 will be described later.

  Next, the operation of the refrigeration cycle apparatus provided with the above rotary hermetic compressor C will be described.

(1) When normal operation (full capacity operation) is selected:
After closing the electromagnetic on-off valve 31 constituting the pressure switching mechanism K, an operation signal is sent to the electric motor unit 3 through the inverter, and the rotary shaft 4 is driven to rotate. In the compression mechanism unit 2, the eccentric rollers 13a and 13b rotate eccentrically in the cylinder chambers 14a and 14b. In the first cylinder 8A, since the vane 15a is always elastically pressed and biased by the spring member 26, the tip edge of the vane 15a is in sliding contact with the peripheral wall of the eccentric roller 13a, and the suction chamber in the first cylinder chamber 14a. And bisect into the compression chamber.

  The space capacity of the cylinder chamber 14a is maximized when the inner roller rolling contact position of the cylinder chamber 14a of the eccentric roller 13a coincides with the vane storage groove 23a and the vane 15a is retracted most. The refrigerant gas is sucked from the accumulator 17 through the first suction pipe 16a into the first cylinder chamber 14d to be filled. As the eccentric roller 13a rotates eccentrically, the rolling contact position of the eccentric roller with respect to the inner peripheral surface of the first cylinder chamber 14a moves, and the volume of the compression chamber partitioned by the cylinder chamber 14a decreases. That is, the gas previously introduced into the first cylinder chamber 14a is gradually compressed.

  The rotary shaft 4 is continuously rotated, the compression chamber capacity of the first cylinder chamber 14a is further reduced, the gas is compressed, and when the pressure rises to a predetermined pressure, a discharge valve (not shown) is opened. The high-pressure gas is discharged into the sealed case 1 through the valve cover a and is filled. And it discharges from the refrigerant | coolant pipe | tube 18 of an airtight case upper part, and is guide | induced to the outdoor heat exchanger 20 through the four-way switching valve 19, for example.

  On the other hand, since the electromagnetic on-off valve 31 in the pressure switching mechanism K is closed, the discharge pressure (high pressure) is not led to the second cylinder chamber 14b. The low-pressure evaporative refrigerant separated from the gas and liquid by the accumulator 17 is guided to the second cylinder chamber 14b through the auxiliary suction pipe 35, the check valve 37, and the second suction pipe 16b.

  Therefore, the second cylinder chamber 14b is in a suction pressure (low pressure) atmosphere, while the vane chamber 22b is exposed in the sealed case 1 and is under a discharge pressure (high pressure). In the vane 15b, the front end portion is under a low pressure condition and the rear end portion is under a high pressure condition, and a differential pressure exists at the front and rear end portions.

  Due to the influence of this differential pressure, the tip of the vane 15b is pressed and urged against the eccentric roller 13b against the holding force of the holding mechanism 10. In other words, exactly the same compression action is performed in the second cylinder chamber 14b as the vane 15a on the first cylinder chamber 14a side is pressed and urged by the spring member 26 to perform the compression action.

  After all, in the rotary type hermetic compressor C, full capacity operation is performed in which the compression action is performed in both the first cylinder chamber 14a and the second cylinder chamber 14b. The high pressure gas discharged from the sealed case 1 through the refrigerant pipe 18 is led to the outdoor heat exchanger 20 to be condensed and liquefied, adiabatically expanded by the electronic expansion valve 21, and evaporated from the heat exchange air by the indoor heat exchanger 23. Takes out latent heat and cools. The evaporated refrigerant is guided to the accumulator 17 and separated into gas and liquid, and is again sucked into the respective cylinder chambers 14a and 14b in the compressor C from the first and second suction pipes 16b and 16b. Circulate.

(2) When special operation (capacity half operation) is selected:
When the special operation (operation that halves the compression capacity) is selected, the electromagnetic on-off valve 31 of the pressure switching mechanism K is opened. When the motor unit 3 is energized and the rotary shaft 4 is driven to rotate, the first cylinder chamber 14a is compressed as described above, and the high-pressure gas discharged into the sealed case 1 is filled. High pressure inside the case.

  A part of the high-pressure gas discharged from the refrigerant pipe 18 is diverted to the branch pipe 30 and directly introduced into the second cylinder chamber 14b through the opened electromagnetic on-off valve 31 and the second suction pipe 16b. . A part of the high-pressure refrigerant tends to flow backward from the second suction pipe 16b toward the accumulator 17, but the check valve 36 prevents the reverse flow into the accumulator 17.

  While the second cylinder chamber 14b is in a discharge pressure (high pressure) atmosphere, the vane chamber 22b remains in the same situation as the high pressure in the case. Therefore, the vane 15b provided in the second cylinder chamber 14b is affected by the high pressure at both the front and rear ends, and there is no differential pressure at the front and rear ends. The vane 15b does not move at a position away from the outer peripheral surface of the roller 13b and maintains a stopped state, and the compression action in the second cylinder chamber 14b is not performed. Eventually, only the compression action in the first cylinder chamber 14a is effective, and an operation with half the capacity is performed.

  Further, since the inside of the second cylinder chamber 14b is at a high pressure, no leakage of compressed gas from the sealed case 1 into the second cylinder chamber 14b occurs, and no loss is caused thereby. Therefore, it is possible to operate with half the capacity without lowering the compression efficiency.

  For example, compared with the case where the rotation speed is adjusted so that the displacement volume of the compression mechanism section 2 is reduced by half, the same high rotation as that in the normal operation is maintained by adopting the above-mentioned half-capacity operation. The compression efficiency can be improved.

  And the minimum capacity | capacitance by the minimum rotation speed determined by the lubricity in the compression mechanism part 2 can be lowered | hung by making the exclusion volume variable by half, and the minimum capacity can be expanded and the refrigeration cycle apparatus which can perform detailed temperature and humidity control Can provide. In the compressor R, the capacity can be varied with a simple structure that simply omits the spring member that biases the vane 15b, which is advantageous in terms of cost, is excellent in manufacturability, and provides high efficiency.

  When the maximum capacity is required, a predetermined capacity can be secured by operating two cylinders, and a wide range of capacity can be secured with a single compressor. That is, the required capacity can be easily obtained by controlling the opening / closing of the electromagnetic opening / closing valve 31 according to the operation mode.

  Next, the configuration and assembly of the pressure switching mechanism K, the assembly of the accumulator 17, and the attachment of the pressure switching mechanism K to the accumulator 17 will be described in detail.

  3 is a partial cross-sectional view and a bottom view of the second suction pipe 16b, FIG. 4 is a diagram for explaining the configuration and assembly of the second suction pipe 16b, the auxiliary suction pipe 35, and the check valve 36, and FIG. FIG. 6 is an assembly explanatory view of the accumulator 17 and a partial cross-sectional view of the assembled accumulator 17. FIG. 6 is an enlarged view of the intake pipe 16 b, the auxiliary suction pipe 35, and the check valve 36.

  First, the second suction pipe 16b will be described with reference to FIG.

  The second suction pipe 16b communicates with a portion connected to the accumulator 17 through the guide pipe 34 and a second cylinder chamber 14b formed in the second cylinder 8B through the sealed case 1. It consists of parts to do. The portion connected to the accumulator 17 is oriented vertically, the portion communicating with the second cylinder chamber 14b is oriented horizontally, and the midway portion is bent approximately 90 °.

  A bent portion 37 is formed at the 90 ° bent portion of the second suction pipe 16b. The bent portion 37 protrudes downward (distance: H) from the extending portion in the horizontal direction and is formed in an R shape, and the connection port body 33 is provided in the bent portion 37. The position of the connection port 33 is set within a range that is distributed 45 degrees up and down around a line L drawn in the horizontal direction from the bending center point O of the bending portion 37.

  That is, as a processing order, the second suction pipe 16b is in a straight state at first, and the connection port body 33 is first formed by, for example, bulging or burring using hydraulic pressure. As shown only in FIG. 3B, the stepped portion 33 d formed at the base end of the connection port body 33 is formed as post-processing after providing the connection port body 33.

  Next, the bent portion 37 is formed by bending the second suction pipe 16b. At this time, if the connection port body 33 is provided at the above-described position, the influence when the bending portion 37 is processed does not reach the connection port body 33, and deformation does not occur.

  Further, the portion extending in the vertical direction of the second suction pipe 16b is formed as a pipe expansion, and the pipe expansion portion 38 is provided at a position separated from the upper end of the connection port body 33 by at least α (2 mm). . The pipe expansion portion 38 can be formed by bulging at the same time as the connection port body 33. If the pipe expansion process is performed in the state of being separated by the α dimension, the influence of the pipe expansion processing does not reach the connection port body 33, and the deformation is prevented. There is no occurrence.

  Such a second suction pipe 16b is provided with the bending portion 37 and is attached to the accumulator 17, whereby the attachment position of the accumulator 17 can be lowered by the protrusion H. That is, the mounting height of the accumulator 17 combined with the compressor C can be reduced to achieve a compact size.

In particular, as shown in FIG. 4A, the check valve 36 includes a valve body 40 of the ball-shaped, a valve holder 41 for accommodating the valve body 40, holding the valve holder 41, the lower end portion of the valve seat portion k It comprises a valve housing 42 that constitutes it. The valve holder 41 is formed by bending a thin plate material, and a valve hole (not shown) is provided at the lower end. The valve body 40 is accommodated in the valve holder 41 so as to be displaceable only in the vertical direction, and the valve hole is opened and closed according to the position.

  The upper end of the valve holder 41 is opened and has a piece f bent inward. This piece f is hooked on a latching portion g provided on the side surface of the valve housing 42, and the valve holder 41 is suspended from the valve housing 42. The check valve 36 configured as described above is set so that the outer diameter dimension can be inserted in a tight state into the expanded portion 38 formed in the second suction pipe 16b.

  At the upper end portion of the valve housing 42, a positioning step portion h into which the lower end m of the auxiliary suction tube 35 that has been expanded is inserted is provided, and a hole portion i is further provided continuously. Accordingly, the valve casing 42 is provided with a hole i extending along the central axis extending from the positioning step h at the upper end to the lower end surface. In FIG. 4A, the horizontal portion of the second suction pipe 16b is illustrated in a straight shape, and the above-described bending portion 37 is omitted.

  As shown in FIG. 4B, the check valve 36 assembled in advance is accommodated in the expanded pipe portion 38 of the second suction pipe 16 b, and the lower end m of the auxiliary suction pipe 35 is connected to the upper end of the expanded pipe section 38. Specifically, the valve body 40 is inserted into the valve holder 41, the valve holder 41 is hooked on the valve housing 42, the check valve 36 is assembled, and the auxiliary suction is inserted into the positioning step h of the valve housing 42. Insert the lower end m of the tube 35 which has been expanded.

  Then, the check valve 36 is inserted from the upper end of the expanded portion 38 of the second suction pipe 16b. As described above, since the outer diameter of the check valve 36 and the inner diameter of the expanded portion 38 are tightly set, the check valve 36 does not fall straight down to the lower end of the expanded portion 38. When the upper end of the check valve 36 and the upper end of the second suction pipe 16b coincide with each other, the insertion of the check valve 36 into the expanded portion 38 is stopped.

  Thereafter, for example, high-frequency brazing is performed on the connecting portion d where the upper end of the expanded portion 38, the upper end of the check valve 36, and the lower end m of the auxiliary suction pipe 35 are located at the same position. Therefore, the upper end of the second suction pipe 16b, the upper end of the check valve 36, and the lower end m of the auxiliary suction pipe 35 are integrally connected.

  In order to prevent thermal deformation due to the brazing process of the valve seat 42 of the valve housing 42 in the check valve 36, brazing while cooling by cooling means such as submerging the lower part of the brazing part (connecting part d). It is desirable to perform processing. As a cooling means, water or an inert gas may be flowed inside, other than being submerged.

  As shown in FIG. 4C, a second branch pipe 30B is prepared. Most of the second branch pipe 30B is in a vertical state, is inclined obliquely at the lower part, and is bent in the horizontal direction at the lower end part. The horizontal end portion is inserted into a connection port body 33 provided in the second suction pipe 16B and then connected by high-frequency brazing.

  At this time, since the step portion 33d is formed in the connection port body 33, the end of the second branch pipe 30B is inserted into the connection port body 33 and abutted against the step portion 33d, whereby the second branch pipe There is no misalignment during positioning and brazing of 30B.

And since the position of the connection port body 33 in the 2nd suction pipe 16b is far away from the valve seat part k of the non-return valve 36 already integrated in the pipe expansion part 38, the 2nd branch pipe 30B and connection port The heat effect during brazing with the body 33 is not affected. In addition, when a thermal influence is considered, it is desirable to perform brazing while flowing an inert gas such as nitrogen gas.
By the above processing and molding, as shown in FIG. 5, the check valve 36 is accommodated in the second suction pipe 16b, and the auxiliary suction pipe 35 and the second branch pipe 30B are connected and integrated as described above. Thus obtained sub-assembly 43 is obtained.

  On the other hand, as shown in FIGS. 6A and 6B, the accumulator 17 is composed of an upper cup 17A and a lower cup 17B that are integrally connected after the filter assembly 45 is fitted in a substantially intermediate portion in the axial direction. The A refrigerant pipe 18 extending from the compressor C via each refrigeration cycle component device such as the outdoor heat exchanger 20 is connected to the upper cup 17A. The first suction pipe 16a and the guide pipe 34 are attached to the lower cup 17B in a state where a part thereof is inserted into the accumulator 17.

  That is, the first suction pipe 16a is bent into a substantially L shape with a vertical portion and a horizontal portion. The straight portion penetrates the lower cup 17 </ b> B, and the upper end extends to the filter assembly 45 in the accumulator 17. A portion protruding downward from the lower cup 17B extends in the horizontal direction toward the compressor C.

  A part of the guide pipe 34 is inserted into the accumulator 17, and the other part projects downward from the accumulator 17. The upper end opening n in the accumulator 17 is bent inward in advance to reduce the opening amount.

  The refrigerant pipe 18, the first suction pipe 16 a, and the guide pipe 34 are all brazed to the accumulator 17 along the peripheral surface of the through portion of the accumulator 17, and the sealed state of the accumulator 17 is not impaired. . Thus, the assembly of the accumulator 17 is completed.

  Then, the sub-assembly 43 including the second suction pipe 16b and the like is opposed to the lower part of the guide pipe 34 in the assembled accumulator 17, and the upper end of the auxiliary suction pipe 35 is directed to the lower end of the guide pipe 34 to assist. The suction pipe 35 is inserted into the guide pipe 34.

  By moving the subassembly 43 as it is, the entire auxiliary suction pipe 35 is inserted into the guide pipe 34, and the auxiliary suction pipe 35, the check valve 36, and the check valve 36 are inserted into the narrowed upper end opening n of the guide pipe 34. The brazing position d of the second suction pipe 16b comes into contact, and further increase is restricted.

  In the accumulator 17, the auxiliary suction pipe 35 stands vertically, in parallel with the first suction pipe 16a, and the upper end positions of the auxiliary suction pipes 35 substantially coincide with each other. Further, the expanded portion 38 of the second suction pipe 16b is fitted into the guide pipe 34, and the lower end of the guide pipe 34 and the lower end position of the expanded portion 38 are substantially aligned.

  Then, the position of the sub-assembly 43 is temporarily held, and brazing is performed along the peripheral surfaces (the portion c in FIG. 1) between the lower end of the guide pipe 34 and the lower end of the expanded portion 38. The second suction pipe 16b (subassembly 43) is attached to the accumulator 17 via the guide pipe 34, and the attachment of the second suction pipe 16b including the check valve 36 to the accumulator 17 is completed. . The brazed position and the valve seat k of the check valve 36 are desirably separated by 10 mm or more, and more preferably separated by 20 mm or more. Further, it is desirable to perform brazing while flowing an inert gas such as nitrogen gas inside to prevent oxidation and to cool.

  Since the check valve 36 is manufactured separately from the accumulator 17, the check valve 36 does not need to be directly affected by heat when the accumulator 17 is assembled. The check valve 36 is connected to the position d of the brazing between the second suction pipe 16b and the auxiliary suction pipe 35 and the connection port 33 provided in the second branch pipe 30B and the second suction pipe 16b. Since it is also separated from the brazing position, the thermal effect is small, and brazing can be performed while cooling by the cooling means. Therefore, the assembly accuracy of the check valve 36 is kept high, and the check valve 36 operates very smoothly.

  In the above embodiment, the expanded portion 38 is formed in the second suction pipe 16b to accommodate the check valve 36. However, the present invention is not limited to this, and the reverse suction pipe 35 is reversed. The structure which accommodates a stop valve may be sufficient. Further, one end of the first branch pipe 30A may be connected to a sealed case.

  Furthermore, the present invention is not limited to the above-described embodiment as it is, and can be embodied by modifying the constituent elements without departing from the scope of the invention in the implementation stage. Various inventions can be formed by appropriately combining a plurality of constituent elements disclosed in the above-described embodiments.

  According to the present invention, it is possible to increase the refrigeration cycle efficiency by switching the operation in accordance with the magnitude of the load to expand the range of use, reliably preventing the reverse flow of the refrigerant to the accumulator, and There are effects such as preventing adverse effects and maintaining reliability.

Claims (3)

In the sealed case, the motor unit and a plurality of sets of rotary compression mechanisms connected to the motor unit are accommodated, and the first and second suction pipes are respectively provided from the accumulator provided outside the sealed case. The refrigerant is sucked into each compression mechanism part through, compressed in each compression mechanism part and then discharged through the space in the sealed case ,
A branch pipe having one end connected to the high pressure side of the refrigeration cycle via an electromagnetic on-off valve and the other end connected to a second suction pipe communicating the accumulator and one compression mechanism;
An auxiliary suction pipe connected to an end of the second suction pipe protruding into the accumulator, and a backflow of the refrigerant into the accumulator is attached to either the auxiliary suction pipe or the second suction pipe. A check valve to prevent
Pressure switching means having a guide pipe for attaching and holding the second suction pipe or the auxiliary suction pipe to the accumulator
In the manufacturing method of the rotary type hermetic compressor comprising:
Connecting the first suction pipe and the guide pipe to the accumulator;
A step of accommodating a check valve in one of the second suction pipe and the auxiliary suction pipe and then connecting the second suction pipe and the auxiliary suction pipe to obtain a subassembly;
Inserting the sub-assembly into the guide pipe connected to the accumulator from the auxiliary suction pipe side, and connecting the second suction pipe or the auxiliary suction pipe of the sub-assembly to the guide pipe;
A method for manufacturing a rotary hermetic compressor, comprising:   The step of obtaining the subassembly further includes the step of connecting the branch pipe to the second suction pipe after connecting the second suction pipe and the auxiliary suction pipe. Item 2. A method for producing a rotary hermetic compressor according to Item 1. A rotary-type hermetic compressor manufactured by the manufacturing method according to claim 1, and a refrigeration cycle component that is passed through the rotary-type hermetic compressor and a refrigerant pipe. A refrigeration cycle apparatus comprising a refrigeration cycle circuit configured.

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