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JP4648794B2 - Gasification gas purification method and apparatus - Google Patents

Gasification gas purification method and apparatus Download PDF

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JP4648794B2
JP4648794B2 JP2005228009A JP2005228009A JP4648794B2 JP 4648794 B2 JP4648794 B2 JP 4648794B2 JP 2005228009 A JP2005228009 A JP 2005228009A JP 2005228009 A JP2005228009 A JP 2005228009A JP 4648794 B2 JP4648794 B2 JP 4648794B2
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pyrolysis
tar
furnace
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JP2007039613A (en
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淳志 小林
智郎 吉武
正治 中村
崇文 木内
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Nippon Steel Engineering Co Ltd
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Description

本発明は、廃タイヤ、廃プラスチック等の可燃性廃棄物を熱分解して得られた熱分解ガスを精製して燃料ガスとする方法及び装置に関する。   The present invention relates to a method and apparatus for purifying a pyrolysis gas obtained by pyrolyzing combustible waste such as waste tires and waste plastics into fuel gas.

廃棄物の処理方法としては、焼却処分あるいは埋め立て処分が一般的であるが、近年、廃棄物の持つエネルギーを有効利用するために、廃棄物を熱分解して可燃性ガス、タール・軽油、飛散チャーを含有する熱分解ガスを得て、この熱分解ガスを精製して燃料ガスとして利用する方法が実施されている。   In general, incineration or landfill disposal methods are generally used for waste treatment. However, in order to effectively use the energy of waste in recent years, the waste is thermally decomposed to combustible gas, tar / light oil, and scattering. A method of obtaining a pyrolysis gas containing char, purifying the pyrolysis gas and using it as a fuel gas has been implemented.

例えば、特許文献1には、シュレッダーダスト等の銅含有有機性廃棄物を乾留処理(熱分解)して得られた乾留ガス(熱分解ガス)とコークス炉ガスを混合し、この混合ガスを精製し、燃料ガスとして利用する方法が開示されている。しかし、この方法を廃プラスチック等の揮発分リッチな廃棄物の処理に適用した場合、ガス中タールがガス冷却時に析出・固化し、ワックス化してコークス炉ガス精製設備等の配管中に付着・閉塞することで長期運転の阻害要因となっていた。   For example, in Patent Document 1, a carbonization gas (pyrolysis gas) obtained by dry distillation (pyrolysis) of copper-containing organic waste such as shredder dust is mixed with a coke oven gas, and the mixed gas is purified. And the method of utilizing as fuel gas is disclosed. However, when this method is applied to the treatment of wastes rich in volatile matter such as waste plastics, tar in the gas precipitates and solidifies during gas cooling and becomes wax to adhere and block in pipes of coke oven gas refining equipment etc. This was an obstacle to long-term driving.

そのため、ガスを水等で洗浄しタールを除去することが一般的に行われているが、特許文献1に記載のように、製鉄所の安水で洗浄し、その排水を製鉄所の安水処理設備(活性汚泥法)で処理する場合、排水中に含まれる重金属分、有害な有機化合物等の影響で活性汚泥の活性が阻害される場合があった。   For this reason, it is common practice to wash the gas with water or the like to remove tar, but as described in Patent Document 1, the gas is washed with the waterworks of the steelworks, and the drainage is discharged to the waterworks of the steelworks. In the case of treatment with a treatment facility (activated sludge method), the activity of activated sludge may be hindered by the influence of heavy metals contained in waste water, harmful organic compounds, and the like.

これに対して、特許文献2に記載されているように有機性廃棄物をガス化後、酸素及び水蒸気と反応させて、改質反応により、ガス中タールや軽油を低減させる方法もある。ただし、改質温度を1100℃程度以上とすると、ガス中のメタン等炭化水素ガスの高カロリー成分も熱分解により、H、COに低分子化し、ガスカロリーが下がる。ガスカロリーが低下すると、ガスとしての用途範囲が狭くなる。一方、改質温度が1000℃程度以下であればガス中にタール・軽油が残り、十分ではない。 On the other hand, as described in Patent Document 2, there is a method in which organic waste is gasified and then reacted with oxygen and water vapor to reduce tar and light oil in the gas by a reforming reaction. However, if the reforming temperature is about 1100 ° C. or higher, the high-calorie component of the hydrocarbon gas such as methane in the gas is also reduced in molecular weight to H 2 and CO by thermal decomposition, and the gas calorie is reduced. When gas calorie falls, the range of use as gas becomes narrower. On the other hand, if the reforming temperature is about 1000 ° C. or less, tar and light oil remain in the gas, which is not sufficient.

また、廃棄物に含まれる塩素分はガス中に塩化水素として揮発するため、コークス炉ガス精製設備や他のガス利用先において腐食のおそれがある。さらに、廃棄物に含まれる塩素分はダイオキシン類等の有害な有機塩素化合物発生の原因となる。   Moreover, since the chlorine content contained in the waste is volatilized as hydrogen chloride in the gas, there is a risk of corrosion in the coke oven gas refining equipment and other gas utilization destinations. Furthermore, the chlorine content in the waste causes generation of harmful organic chlorine compounds such as dioxins.

このように、とくに揮発分リッチな廃棄物を熱分解してガス化する場合、熱分解ガスに十分なガス精製処理を行わずにコークス炉ガスに合流させると、そのガス中に含まれるタール、軽油、ダイオキシン類等有機塩素化合物により種々の問題を生じる。   In this way, particularly when volatile-rich waste is pyrolyzed and gasified, if it is combined with the coke oven gas without performing sufficient gas purification treatment on the pyrolysis gas, tar contained in the gas, Various problems are caused by organic chlorine compounds such as light oil and dioxins.

一方、特許文献3には、有機系廃棄物をガス化し、その残渣を高炉、コークス炉に入れてリサイクルする方法が開示されているが、重金属類や残渣となるタール、灰、チャー類は、重金属類やダイオキシン類の有機塩素化合物を多く含むため、これを他の生産設備の原料として使用することは好ましくない。
特開2003−39056号公報 特開2004−238535号公報 特開2001−221415号公報
On the other hand, Patent Document 3 discloses a method of gasifying organic waste and recycling the residue in a blast furnace and a coke oven, but tar, ash, and chars that become heavy metals and residues are: Since it contains a lot of organic chlorine compounds such as heavy metals and dioxins, it is not preferable to use this as a raw material for other production facilities.
JP 2003-39056 A JP 2004-238535 A JP 2001-221415 A

本発明が解決しようとする課題は、廃タイヤ、廃プラスチック等の高カロリーかつ揮発分リッチな廃棄物をガス化処理し、高カロリーガスを得る場合に、ガスに含まれる、タール、軽油、ダイオキシン等の不純物を適切に除去し、得られたガスを製鉄所に既存のコークス炉ガスラインに合流させて問題なく精製することができるようにすることにある。   The problem to be solved by the present invention is that when high-calorie and volatile-rich waste such as waste tires and waste plastics is gasified to obtain high-calorie gas, tar, light oil, dioxin contained in the gas It is an object of the present invention to appropriately remove such impurities and to join the obtained gas to an existing coke oven gas line at a steel works so that it can be purified without any problems.

他の課題は、熱分解によって発生するチャーやタール等の持つ熱量を有効利用すると共に、チャー、タールに含まれる重金属類やダイオキシン類等の有機ハロゲン化合物による環境汚染を防止することにある。   Another problem is to effectively use the amount of heat of char and tar generated by thermal decomposition and to prevent environmental pollution caused by organic halogen compounds such as heavy metals and dioxins contained in char and tar.

本発明に係るガス化ガスの精製方法は、可燃性廃棄物を熱分解炉でガス化させ、この熱分解ガスを改質炉で酸素及び水蒸気と反応させて改質し、この改質ガスを精製して燃料ガスを得るガス化ガスの精製方法において、改質ガスを第1のガス冷却器に導入し、水噴霧又は液中燃焼によりガス温度を断熱飽和温度以下の90〜70℃に冷却し、得られたガスを、ダイオキシン類濃度を基準値(0.1ng−TEQ/mN(酸素濃度12%換算値))以下とした後に、製鉄所に既存のコークス炉に付随するドライメーンでコークス炉ガスラインに合流させて精製すると共に、第1のガス冷却器の凝縮・捕集物を排出し、その凝縮・捕集物から水分を分離し、得られたチャー、タール、軽油等の可燃物を熱分解炉に戻して再度熱分解してガス化させることを特徴とするものである。 In the gasification gas purification method according to the present invention, combustible waste is gasified in a pyrolysis furnace, the pyrolysis gas is reacted with oxygen and water vapor in a reforming furnace, and the reformed gas is reformed. In the gasification gas purification method to obtain fuel gas by refining, the reformed gas is introduced into the first gas cooler, and the gas temperature is cooled to 90-70 ° C. below the adiabatic saturation temperature by water spray or in-liquid combustion. Then, after the dioxin concentration of the obtained gas was reduced below the standard value (0.1 ng-TEQ / m 3 N (oxygen concentration 12% converted value)), the dry main attached to the existing coke oven at the steel works In the coke oven gas line, and the condensate / collected product of the first gas cooler is discharged and water is separated from the condensed / collected product. The resulting char, tar, light oil, etc. The combustible material is returned to the pyrolysis furnace and pyrolyzed again for gasification. And it is characterized in the Turkey allowed.

また、本発明に係るガス化ガスの精製装置は、可燃性廃棄物を熱分解しガス化させる熱分解炉と、熱分解炉で生成した熱分解ガスを酸素及び水蒸気と反応させて改質する改質炉とを備え、改質炉で生成した改質ガスを精製して燃料ガスを得るガス化ガスの精製装置において、改質ガスを水噴霧又は液中燃焼によりガス温度を断熱飽和温度以下の90〜70℃に冷却する第1のガス冷却器を設け、第1のガス冷却器から出たガスを、ダイオキシン類濃度を基準値(0.1ng−TEQ/mN(酸素濃度12%換算値))以下とした後に、製鉄所に既存のコークス炉に付随するドライメーンでコークス炉ガスラインに合流させて精製すると共に、第1のガス冷却器の凝縮・捕集物を排出する機構と、その凝縮・捕集物からチャー、タール、軽油等の可燃物を分離し熱分解炉に戻す機構を設け、さらに、分離した可燃物を再度熱分解してガス化させる機構を設けたことを特徴とするものである。 Further, the gasification gas purification apparatus according to the present invention reforms a pyrolysis furnace for pyrolyzing and gasifying combustible waste, and reacting the pyrolysis gas generated in the pyrolysis furnace with oxygen and water vapor. In a gasification gas purification apparatus comprising a reforming furnace and purifying the reformed gas generated in the reforming furnace to obtain a fuel gas, the gas temperature is below the adiabatic saturation temperature by spraying the reformed gas with water or in-liquid combustion. The first gas cooler that cools to 90 to 70 ° C. is provided, and the gas emitted from the first gas cooler is dioxin concentration as a reference value (0.1 ng-TEQ / m 3 N (oxygen concentration 12% Conversion value)) After the following, after the refinery by joining the coke oven gas line with the dry main attached to the existing coke oven in the steelworks, the condensed and collected material of the first gas cooler is discharged And char, tar, light Combustibles and a mechanism for returning the separated pyrolysis furnace etc., further, separate combustibles and pyrolyzed again is characterized in the provision of the Ru Organization is gasified.

本発明によれば、可燃性廃棄物の熱分解によって得られた熱分解ガスを事前処理して、チャー、タール、軽油、HS、HCl、HCN、ダイオキシン類等の含有量を低減するので、揮発分リッチな廃棄物をガス化処理する場合であっても、得られたガスを製鉄所に既存のコークス炉ガスラインに合流させて問題なく精製することができる。したがって、製鉄所内の既存設備を有効に利用することができ、ガス精製コストを低減できる。 According to the present invention, the pyrolysis gas obtained by pyrolysis of combustible waste is pretreated to reduce the content of char, tar, light oil, H 2 S, HCl, HCN, dioxins, etc. Even when wastes rich in volatile components are gasified, the obtained gas can be refined without problems by joining the existing coke oven gas line at the steelworks. Therefore, the existing facilities in the steelworks can be used effectively, and the gas purification cost can be reduced.

また、第1のガス冷却器の凝縮・捕集物から水分を分離したチャー、タール、軽油等の可燃物を熱分解炉に戻して再度熱分解してガス化させる、又は、熱分解炉に熱源を供給する燃料として利用することで、熱分解によって発生するチャーやタール等の持つ熱量を有効利用できると共に、チャー、タールに含まれる重金属類、ダイオキシン類等の有機ハロゲン化合物による環境汚染を防止することができる。   In addition, the combustible material such as char, tar, and light oil separated from the condensed / collected product of the first gas cooler is returned to the pyrolysis furnace and again pyrolyzed to gasify, or the pyrolysis furnace By using it as a fuel to supply a heat source, it is possible to effectively use the amount of heat generated by pyrolysis, such as char and tar, and to prevent environmental pollution caused by heavy metals contained in char and tar, and organic halogen compounds such as dioxins. can do.

以下、図面を参照して本発明の実施の形態を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、本発明に係るガス化ガスの精製装置を示す構成図である。   FIG. 1 is a configuration diagram showing a gasification gas purification apparatus according to the present invention.

まず、ガス化プロセスと燃焼排ガス処理プロセスについて説明する。図1に示す装置では、廃タイヤ、廃プラスチック等の揮発分リッチな可燃性廃棄物を対象にガス化する。対象物は、熱分解炉2の滞留時間内で熱分解ガス化が完了するように、破砕機1により事前に一定の大きさ以下まで破砕した後に熱分解炉2に投入する。その際、対象と炉形式の組合せによっては、金属、不燃物等の処理不適物が含まれる場合があり、そのときは磁力選別、風力選別、手選別等により処理不適物を除去する。   First, a gasification process and a combustion exhaust gas treatment process will be described. In the apparatus shown in FIG. 1, combustible waste rich in volatile matter such as waste tires and waste plastics is gasified. The target object is crushed to a certain size or less in advance by the crusher 1 so that the pyrolysis gasification is completed within the residence time of the pyrolysis furnace 2 and then put into the pyrolysis furnace 2. At that time, depending on the combination of the target and the furnace type, unsuitable materials such as metals and incombustible materials may be included. In such cases, unsuitable materials are removed by magnetic sorting, wind sorting, manual sorting, or the like.

熱分解炉2に投入された廃棄物は外部燃料を燃焼して得た熱、若しくは廃棄物を部分燃焼して自身の持つエネルギーを消費して得た熱によって熱分解温度まで加熱し、熱分解ガスを発生させる。炉形式としては、実施例ではロータリーキルンを利用しているが、そのほか、シャフト炉、流動層炉等が利用可能である。即ち、外熱式キルンや2塔流動層炉のように外部間接加熱で熱分解ガス化する方式、あるいは、シャフト炉、流動層炉のように廃棄物を部分燃焼させて熱分解する部分燃焼方式が利用可能である。   The waste put into the pyrolysis furnace 2 is heated to the pyrolysis temperature by the heat obtained by burning external fuel or the heat obtained by partially burning the waste and consuming its own energy. Generate gas. As a furnace type, a rotary kiln is used in the embodiment, but a shaft furnace, a fluidized bed furnace, and the like can also be used. That is, a method of pyrolysis gasification by external indirect heating such as an external heating kiln or two-column fluidized bed furnace, or a partial combustion method of pyrolyzing waste by partial combustion such as a shaft furnace or fluidized bed furnace Is available.

また、必要に応じて廃棄物の事前処理、熱分解ガスの精製工程等で発生する排水を熱分解炉2又は熱分解炉2に熱を供給する燃焼炉16に噴霧して乾燥・焼却処理することもできる。   In addition, if necessary, wastewater generated in the pretreatment of waste, the purification process of pyrolysis gas, and the like is sprayed on the pyrolysis furnace 2 or the combustion furnace 16 that supplies heat to the pyrolysis furnace 2 to be dried and incinerated. You can also.

外部間接加熱にてガス化する場合には、熱分解ガス側に、熱源を得るための燃焼排ガスが混入しないため、熱分解ガスの発熱量、有用成分の濃度を高く維持することができ、ガスとしての価値は高くできるが、熱源を得るための燃焼排ガスが別系統で発生するため、図1に示すとおり別系統の排ガス処理が必要となる。   In the case of gasification by external indirect heating, combustion exhaust gas for obtaining a heat source is not mixed on the pyrolysis gas side, so that the calorific value of the pyrolysis gas and the concentration of useful components can be kept high. However, since combustion exhaust gas for obtaining a heat source is generated in a separate system, a separate exhaust gas treatment is required as shown in FIG.

別系統の排ガスの処理方法としては、必要に応じて2次燃焼炉3を設け、温度と滞留時間を規定値以上に確保してダイオキシン類や他の未燃分を完全分解する。また、この2次燃焼炉3では、廃棄物の事前処理や熱分解ガスの精製工程等で発生する排水を噴霧して、乾燥・焼却処理することもできる。2次燃焼炉3としては、鋼板製若しくは伝熱管によって炉殻を構成し、内面に耐火物を内張りすることが多い。ダイオキシン類の分解を促進するために2次燃焼炉3内の温度は一定レベル(850℃、好ましくは900℃以上)に維持される。2次燃焼炉3内の温度は炉内に設けられた温度計の温度指示値がある目標値になるように燃焼空気量、若しくは希釈空気量を調整することで維持される。   As a method for treating the exhaust gas of another system, a secondary combustion furnace 3 is provided as necessary, and the temperature and residence time are ensured to a specified value or more to completely decompose dioxins and other unburned components. Further, in the secondary combustion furnace 3, wastewater generated in a pretreatment of waste, a purification process of pyrolysis gas, or the like can be sprayed to be dried and incinerated. As the secondary combustion furnace 3, a furnace shell is often made of a steel plate or a heat transfer tube, and a refractory is lined on the inner surface. In order to promote the decomposition of dioxins, the temperature in the secondary combustion furnace 3 is maintained at a constant level (850 ° C., preferably 900 ° C. or more). The temperature in the secondary combustion furnace 3 is maintained by adjusting the amount of combustion air or dilution air so that the temperature indication value of a thermometer provided in the furnace becomes a certain target value.

2次燃焼炉3にて完全燃焼されたガスは熱交換機4に導入し、廃熱を回収する。熱交換機4としてはボイラ、温水発生器、空気予熱器等が該当する。   The gas completely burned in the secondary combustion furnace 3 is introduced into the heat exchanger 4 to recover waste heat. Examples of the heat exchanger 4 include a boiler, a hot water generator, an air preheater, and the like.

ボイラにて廃熱回収した場合、得られた蒸気はタービンを駆動して電力に変換することができ、また、熱分解炉2内の攪拌ガス、後述する改質炉13での改質反応ための水蒸気源として利用することができる。ボイラは自然循環式の水管ボイラでボイラ壁も伝熱面とし熱回収効率の向上を図る。尚、処理対象物が塩素及び硫黄を含有する廃棄物である場合、廃棄物に含まれる塩素分、アルカリ金属類の影響で灰の融点が低くなる傾向がある。そのため、内部の伝熱管にダストが付着して伝熱効率が低下するあるいはボイラが閉塞する可能性がある。そこで、付着を防止するために、蒸気駆動式のスートブロアを設けることが多い。   When the waste heat is recovered by the boiler, the obtained steam can be converted into electric power by driving the turbine, and because of the reforming reaction in the stirring gas in the pyrolysis furnace 2 and the reforming furnace 13 described later. It can be used as a water vapor source. The boiler is a natural circulation water tube boiler, and the boiler wall is also used as a heat transfer surface to improve heat recovery efficiency. When the object to be treated is waste containing chlorine and sulfur, the melting point of ash tends to be lowered due to the influence of chlorine and alkali metals contained in the waste. Therefore, there is a possibility that dust adheres to the internal heat transfer tube and heat transfer efficiency is lowered or the boiler is blocked. Therefore, in order to prevent adhesion, a steam-driven soot blower is often provided.

一方、温水発生器にて廃熱回収した場合には近隣の設備での余熱利用が可能となる。また、空気予熱器にて廃熱回収した場合には加熱された空気は熱分解炉2における熱分解用燃焼空気、燃焼炉16の燃焼空気等に利用することができる。   On the other hand, when waste heat is recovered with a hot water generator, residual heat can be used in nearby facilities. Further, when waste heat is recovered by the air preheater, the heated air can be used as combustion air for pyrolysis in the pyrolysis furnace 2, combustion air in the combustion furnace 16, and the like.

熱回収された排ガスは排ガス減温塔5にて水噴霧され、後流に設置される除塵機6(バグフィルター、電気集塵機等)にて除塵が可能となる温度(200℃以下)までガス温度を低減される。除塵機6にバグフィルターを用いる場合には、ガス中に含まれる塩化水素ガス、ダイオキシンを吸着するために、除塵機6入り側において吹込装置7にて消石灰や活性炭を吹き込むことができる。   The heat-recovered exhaust gas is sprayed with water in the exhaust gas temperature-decreasing tower 5, and the gas temperature reaches a temperature (200 ° C. or less) at which dust can be removed by a dust remover 6 (bag filter, electrostatic precipitator, etc.) installed downstream. Is reduced. When a bag filter is used for the dust remover 6, slaked lime or activated carbon can be blown by the blowing device 7 on the dust remover 6 entry side in order to adsorb the hydrogen chloride gas and dioxin contained in the gas.

排ガスは誘引通風機8によって吸引されているが、誘引通風機8は一般的に、除塵機6出側に設置される。これにより、誘引通風機8のインペラーにダスト付着して重量バランスが崩れる等のダストトラブルを防ぐことができる。   Although the exhaust gas is sucked by the induction fan 8, the induction fan 8 is generally installed on the outlet side of the dust remover 6. Thereby, dust troubles, such as dust adhering to the impeller of the induction fan 8 and weight balance breaking, can be prevented.

誘引通風機8にて昇圧されたガスは、必要に応じて、排ガス再加熱器9(蒸気式間接化熱方式、外部燃料追い焚き方式等)にて180℃〜250℃に加熱されたのち触媒反応層あるいは活性炭充填層10に通ガスされ、ガス中のダイオキシン類、NOxが分解、吸着される。触媒にてNOxを分解する際には触媒の上流側にアンモニアを吹き込むことで高いNOx分解性能が得られる。   The gas whose pressure has been increased by the induction fan 8 is heated to 180 ° C. to 250 ° C. in the exhaust gas reheater 9 (steam indirect heat system, external fuel reheating system, etc.) as necessary, and then the catalyst. The gas is passed through the reaction layer or the activated carbon packed bed 10 and the dioxins and NOx in the gas are decomposed and adsorbed. When NOx is decomposed by the catalyst, high NOx decomposition performance can be obtained by blowing ammonia upstream of the catalyst.

除塵機6、触媒等でガス処理された排ガスは煙突11から大気に放散される。煙突11では排ガス分析計を設置して排ガス中のNOx、SOx、HCl等、大気汚染物質の排出量を監視しており、排出量の増減に応じて消石灰、アンモニア等の薬剤を増減させ、排ガス中の大気汚染物質の排出量を規定値以下に抑えることができる。   The exhaust gas gas-treated by the dust remover 6, the catalyst, etc. is diffused from the chimney 11 to the atmosphere. At the chimney 11, an exhaust gas analyzer is installed to monitor the amount of NOx, SOx, HCl, and other air pollutants in the exhaust gas. Emissions of air pollutants inside can be kept below the specified value.

2次燃焼炉3、熱交換機4、排ガス減温塔5、除塵機6からは廃棄物由来のダストが捕集される。捕集されたダストは集められ、灰処理設備12にて薬剤(キレート)と混合し、重金属等有害物質の溶出を防止する措置をした後に最終処分場に処分する等、廃棄物として処理される。また、飛灰中の鉛、亜鉛等の重金属濃度が高い場合には、重金属類を抽出・濃縮し、リサイクルすることも可能である。   Waste-derived dust is collected from the secondary combustion furnace 3, the heat exchanger 4, the exhaust gas temperature reducing tower 5, and the dust remover 6. The collected dust is collected and mixed with chemicals (chelates) in the ash treatment facility 12 and treated as waste, such as disposal at the final disposal site after taking measures to prevent elution of toxic substances such as heavy metals. . Further, when the concentration of heavy metals such as lead and zinc in the fly ash is high, heavy metals can be extracted, concentrated and recycled.

次に、ガス化プロセスにより生成した熱分解ガスの精製プロセスについて説明する。上述のとおり、図1に示す装置では、廃タイヤ、廃プラスチック等の揮発分リッチな廃棄物を熱分解炉2でガス化する。図1に示す熱分解炉2は間接加熱方式の乾留キルンであって、無酸素状態で熱分解ガス化する。熱分解生成物としては、常温に冷却すると凝縮する液成分と常温でもガス体のガス成分及び熱分解残渣としての固体成分がある。乾留キルンの場合、ガス成分は、可燃性のH,CO,CHを主成分とし、そのほか、可燃性のC2〜C4の炭化水素ガス、不燃性のCO、Nが含まれる。また、液成分は、油成分及び凝縮水がある。油は重質分(タール)から軽質分(軽油)まで分布があり、凝縮水にはHClやHSといった酸性成分及びNHが含まれる。固体成分は、有機物が炭化して固定炭素主体物になったカーボン残渣(チャー)と無機成分主体の不燃残渣がある。 Next, the purification process of the pyrolysis gas produced | generated by the gasification process is demonstrated. As described above, in the apparatus shown in FIG. 1, wastes rich in volatile components such as waste tires and waste plastics are gasified in the pyrolysis furnace 2. A pyrolysis furnace 2 shown in FIG. 1 is an indirect heating type dry distillation kiln and pyrolyzes and gasifies in an oxygen-free state. The pyrolysis products include a liquid component that condenses when cooled to room temperature, a gas component of a gas body even at room temperature, and a solid component as a pyrolysis residue. In the case of a dry distillation kiln, the gas components include combustible H 2 , CO, and CH 4 as main components, and in addition, combustible C 2 to C 4 hydrocarbon gas, non-combustible CO 2 and N 2 are included. The liquid component includes an oil component and condensed water. Oil has distribution from heavy (tar) to light (light oil), and condensed water contains acidic components such as HCl and H 2 S and NH 3 . The solid component includes a carbon residue (char) obtained by carbonizing an organic substance into a fixed carbon main body and an incombustible residue mainly including an inorganic component.

廃プラスチック等の揮発分リッチな可燃性廃棄物は、低温域で熱分解するため、熱分解生成物はタール、軽油といった油成分が多く、ガス成分は多くない。このような場合、油成分をガスに転換してガス収率を上げる目的で改質炉13を設ける。改質炉13では、純酸素をノズルを介して高流速で導入し、可燃成分を部分的に燃焼することによる発生熱で温度上昇させ、油成分を熱分解させることによりガスとチャーに転換させる。また、その際、導入酸素に水蒸気を混合することで、水性ガス化反応によるチャー生成抑制とガス化率向上、炉内攪拌強化、反応温度の均一化を図る。   Since combustible waste rich in volatile content such as waste plastic is thermally decomposed in a low temperature range, the pyrolysis product has many oil components such as tar and light oil, and not many gas components. In such a case, the reforming furnace 13 is provided for the purpose of converting the oil component into gas and increasing the gas yield. In the reforming furnace 13, pure oxygen is introduced at a high flow rate through a nozzle, the temperature is increased by heat generated by partially burning the combustible component, and the oil component is thermally decomposed to be converted into gas and char. . At that time, by mixing water vapor with the introduced oxygen, char generation suppression by water gasification reaction, improvement of gasification rate, strengthening of stirring in the furnace, and uniform reaction temperature are achieved.

改質温度は概ね700〜1000℃の範囲であり、炉出口のガス温度を測定し、その温度が目標値となるように酸素、水蒸気の量を調整する。この改質によりタール、軽油は、CO,CO、H、CH、HO等のガスとチャー(スス)に転換される。改質温度を高く設定すると改質効率が上がり、タール、軽油の含有量を低減でき、さらにはダイオキシン類等の微量の有機ハロゲン化合物も低減できるが、同時にメタン、エタン、プロパン等の炭化水素ガスも分解して、CO、Hとなるため、ガスカロリーは低下しガスボリュームが増加する。 The reforming temperature is generally in the range of 700 to 1000 ° C., the gas temperature at the furnace outlet is measured, and the amounts of oxygen and water vapor are adjusted so that the temperature becomes a target value. By this reforming, tar and light oil are converted into gases such as CO, CO 2 , H 2 , CH 4 , H 2 O and char (soot). Setting a high reforming temperature increases the reforming efficiency, reduces tar and light oil content, and also reduces trace amounts of organic halogen compounds such as dioxins, but at the same time, hydrocarbon gases such as methane, ethane, and propane Is also decomposed into CO and H 2 , so that the gas calorie decreases and the gas volume increases.

また、熱効率の観点から、改質に使用する水蒸気は上述の熱交換機5(ボイラ)での熱回収によって得られた水蒸気であることが望ましく、蒸気の温度は高い方が良い(200℃以上、好ましくは400℃以上)。但し、高すぎる場合には、ボイラ伝熱管にて腐食が発生するため、蒸気温度は400〜450℃程度が適している。尚、蒸気の製造に外部燃料を用いる場合にはこの限りではない。   Further, from the viewpoint of thermal efficiency, the steam used for reforming is desirably steam obtained by heat recovery in the heat exchanger 5 (boiler) described above, and the temperature of the steam is preferably higher (200 ° C. or higher, Preferably 400 ° C. or higher). However, when the temperature is too high, corrosion occurs in the boiler heat transfer tube, so that the steam temperature is preferably about 400 to 450 ° C. However, this is not the case when external fuel is used for the production of steam.

高温の改質ガスは、プレクーラ14(第1のガス冷却器)内で水噴霧することによって急冷する。改質ガスはガス温度が高く、水分不飽和であるため、噴霧された水は瞬時に気化し、水1kg当たり640kcalの蒸発潜熱を奪う。その結果、ガスは急速冷却され、断熱飽和温度を僅かに下回る温度(70〜90℃)まで冷却される。ガス温度低下に伴い、沸点が高いタールは凝縮し、水噴霧により、微細なチャーは水滴に捕捉される。その結果、未蒸発の噴霧水と共に、チャー、タールはプレクーラ14底部に溜まり、タールデカンタ15(分離装置)に流出する。捕集されたタールは、水温によって性状が変化する。即ち、温度が高いとタールが重質になり、低ければ軽質になる。タールは冷えると粘度が上昇・硬化してハンドリングが困難になり、タールと水の比重も温度の影響を受ける。通常、経験的には冷却温度を80〜85℃に調整し、適宜スチームトレース等により保温して温度維持するのが良い。尚、プレクーラ14では水噴霧ではなく液中燃焼によって改質ガスを急冷しても良い。   The hot reformed gas is rapidly cooled by spraying water in the precooler 14 (first gas cooler). Since the reformed gas has a high gas temperature and is unsaturated in water, the sprayed water is instantly vaporized and loses 640 kcal of latent heat of evaporation per kg of water. As a result, the gas is rapidly cooled and cooled to a temperature (70-90 ° C.) slightly below the adiabatic saturation temperature. As the gas temperature decreases, tar having a high boiling point is condensed, and fine char is trapped in water droplets by water spray. As a result, the char and tar are collected at the bottom of the precooler 14 together with the non-evaporated spray water and flow out to the tar decanter 15 (separator). The properties of the collected tar change depending on the water temperature. That is, the tar becomes heavy when the temperature is high, and light when the temperature is low. When tar cools, its viscosity rises and hardens, making handling difficult, and the specific gravity of tar and water is also affected by temperature. Normally, it is experientially adjusted to a cooling temperature of 80 to 85 ° C. and appropriately maintained by steam tracing or the like to maintain the temperature. In the precooler 14, the reformed gas may be rapidly cooled not by water spray but by submerged combustion.

熱分解ガスには、HCl(塩化水素)、HS(硫化水素)、HCN(青酸)等の酸性ガス及びNH(アンモニア)、アルカリ塩ダスト、水溶性有機分が含まれ、これらは水中に溶解し、通常、水は、HClによって酸性を示す。設備の酸腐食を防止するために、プレクーラ14の噴霧水(補給水)にはアルカリを添加してpH調整し、濃縮を避けるために適正にブローして希釈する。アルカリとしては、苛性ソーダ、水酸化マグネシウム、消石灰乳、アンモニア水等が用いられ、アルカリ添加量を適切に調整するために、循環水のpHを測定し、pHが目標値(好ましくは5以上9以下)となるよう管理している。また、設備の近傍にコークス炉がある場合には、噴霧水としてコークス炉で副生する安水を用いることで、運転費用を安価に抑えることができる。また、改質温度が高い場合、タールが減り、チャーが生成するのでタールとチャーの比率がチャーリッチになる。 The pyrolysis gas contains acidic gases such as HCl (hydrogen chloride), H 2 S (hydrogen sulfide), HCN (hydrocyanic acid), NH 3 (ammonia), alkali salt dust, and water-soluble organic components. Normally, water is acidic with HCl. In order to prevent acid corrosion of the equipment, alkali is added to the spray water (makeup water) of the precooler 14 to adjust the pH, and in order to avoid concentration, it is appropriately blown and diluted. As the alkali, caustic soda, magnesium hydroxide, slaked lime milk, ammonia water or the like is used. In order to appropriately adjust the alkali addition amount, the pH of the circulating water is measured, and the pH is a target value (preferably 5 to 9). ). In addition, when there is a coke oven in the vicinity of the facility, the operation cost can be reduced at low cost by using the low temperature water produced as a by-product in the coke oven as the spray water. Further, when the reforming temperature is high, tar is reduced and char is generated, so that the ratio of tar to char becomes char rich.

プレクーラ14にて冷却することで改質ガスに含まれる有害物質(ダイオキシン、重金属等)の大部分は凝集し、液体若しくは固体となり、タール、チャーは水に混濁した状態でプレクーラ14の底部に沈降、堆積する。但し、プレクーラ14を出たガス中にはミスト状態、ガス状態として飛散していくものも存在する。これらの飛散を削減する方法として、噴霧水を高圧で噴霧する、ミストの粒径を小さくする等の対策がある。   By cooling with the precooler 14, most of the harmful substances (dioxins, heavy metals, etc.) contained in the reformed gas aggregate and become liquid or solid, and tar and char settle in the water at the bottom of the precooler 14 in a turbid state. ,accumulate. However, some of the gas exiting the precooler 14 is scattered as a mist state or a gas state. As a method for reducing such scattering, there are measures such as spraying spray water at a high pressure and reducing the particle size of mist.

上述のとおり、プレクーラ14で水中に捕集されたチャー・タールは、水と共にタールデカンタ15に流出させる。通常、タールは比重が水よりも重く、タールデカンタ15の底に沈んだタールを掻上げて分離できる。また、改質温度を上げてチャーリッチになる場合は、チャーはタールを伴って塊状で成長しやすく、また、比重が軽くなるため、連続的に加圧浮上により固液分離して取り出すのが良い。   As described above, the char tar collected in the water by the precooler 14 flows out into the tar decanter 15 together with water. Usually, tar has a specific gravity heavier than water and can be separated by scraping the tar that has settled at the bottom of the tar decanter 15. In addition, when the reforming temperature is raised to become char-rich, char is likely to grow in a lump with tar, and the specific gravity is lightened. good.

タールデカンタ15で水相から分離回収したタール、チャー及び熱分解炉2から排出される熱分解残渣中の固定炭素主体物は可燃性であり、燃料として利用可能である。しかしながら、塩素、アンモニア、ダイオキシン類をはじめ、環境上注意が必要な物質を含むため、生産設備用の燃料としては適さない。   Tar and char separated and recovered from the aqueous phase by the tar decanter 15 and the fixed carbon main body in the pyrolysis residue discharged from the pyrolysis furnace 2 are combustible and can be used as fuel. However, it contains substances that require environmental care, such as chlorine, ammonia, dioxins, and is not suitable as a fuel for production facilities.

したがって、本発明では廃棄物焼却炉として構成される燃焼炉の燃料、即ち、熱分解炉2用の燃料若しくは原料として利用する。具体的には、1)図1に示すように熱分解炉2が間接加熱式であれば、高温熱源である燃焼炉16の燃料若しくは熱分解炉2の原料として利用し、又は、2)部分燃焼方式であれば熱分解炉に再投入して、部分燃焼により熱分解させることができる。これによりタール・チャーは、熱源もしくはガスとして有効に回収することができる。このように、副生物を燃料として利用することで、熱分解炉用の外部燃料、廃棄物の一部を削減することができ、得られるガスの量を増大できる。水相からの分離方法としては、デカンタのほか、加圧浮上、フィルタープレス、遠心分離等の技術が利用できる。   Therefore, in this invention, it utilizes as a fuel of a combustion furnace comprised as a waste incinerator, ie, the fuel or raw material for the pyrolysis furnace 2. Specifically, 1) If the pyrolysis furnace 2 is an indirect heating type as shown in FIG. 1, it is used as a fuel for the combustion furnace 16 that is a high-temperature heat source or as a raw material for the pyrolysis furnace 2, or 2) part If it is a combustion system, it can be recharged into a pyrolysis furnace and thermally decomposed by partial combustion. Thereby, tar char can be effectively recovered as a heat source or gas. Thus, by using by-products as fuel, it is possible to reduce part of the external fuel and waste for the pyrolysis furnace and increase the amount of gas obtained. As a method for separation from the aqueous phase, techniques such as pressure levitation, filter press, and centrifugal separation can be used in addition to a decanter.

チャー・タールを分離した水は循環使用するが、塩類等の濃縮とそれによる装置腐食を防ぐために、適宜抜き出しブローを行う。ブロー水は、固形物(SS)、COD、油分(n−HEX)、ダイオキシン類等を含むので適切に排水処理を行い放流される。   The water from which the char tar has been separated is circulated and used, but in order to prevent the concentration of salts, etc. and the resulting corrosion of the equipment, it is appropriately extracted and blown. Blow water contains solid matter (SS), COD, oil (n-HEX), dioxins, etc., and thus is appropriately discharged and discharged.

プレクーラの水噴霧によるガス冷却及びガス洗浄ではダイオキシン類の除去が不十分となる場合には、後流にプライマリークーラ17(第2のガス冷却器)を設置し、さらに冷却により、40℃以下にガス温度の低下を図る。ガス温度が低下すると、ガス相の水蒸気及び軽油分リッチなタールはさらに凝縮により液化し、ダイオキシン類は油層に溶け込んで、ガス相から分離される。その結果、プライマリークーラ17では、凝縮水とタールが分離回収され、同時にダイオキシン類、チャー等のダスト類もガス相から除去できる。プライマリークーラ17の装置方式としては、間接熱交換方式、水噴霧方式が採用できる。間接熱交換方式では、プライマリークーラ17内に設置された伝熱管の中に15℃〜30℃程度の冷却水を流し、ガスを間接的に冷却する。水噴霧方式では15℃〜30℃程度の冷却水をプライマリークーラ17内にて噴霧し、低温の水とガスとの間で直接熱交換することでガスを冷却する。   When dioxins are not sufficiently removed by gas cooling and gas cleaning by water spraying of the precooler, a primary cooler 17 (second gas cooler) is installed in the downstream and further cooled to 40 ° C. or lower. Reduce gas temperature. When the gas temperature is lowered, the gas phase water vapor and light oil rich tar are further liquefied by condensation, and the dioxins are dissolved in the oil layer and separated from the gas phase. As a result, in the primary cooler 17, condensed water and tar are separated and recovered, and at the same time, dusts such as dioxins and char can be removed from the gas phase. As an apparatus method of the primary cooler 17, an indirect heat exchange method or a water spray method can be adopted. In the indirect heat exchange system, cooling water of about 15 ° C. to 30 ° C. is allowed to flow through a heat transfer tube installed in the primary cooler 17 to indirectly cool the gas. In the water spray method, cooling water of about 15 ° C. to 30 ° C. is sprayed in the primary cooler 17 and the gas is cooled by directly exchanging heat between the low temperature water and the gas.

凝縮水には、ガスに含まれる酸性ガス成分が溶解し、強酸性で腐食性を現すことから、アルカリ薬剤を投入し、pH=5〜9となるように中和する。アルカリには苛性ソーダ、アンモニア水を用いることが好ましい。このためプライマリークーラ17内壁には、アルカリを添加した凝縮水を循環して装置内に噴霧し、凝縮水を洗い流すことで、凝縮水が酸性になることを防止する。また、この水噴霧は同時に凝縮する軽質タール成分の壁、伝熱管への付着成長を防止し、ダスト類,タールミスト類の捕捉除去の効果もある。このプライマリークーラ17で使用するアルカリ性の水(中和剤)としては、コークス炉で副生する安水を用いることで、運転費用を安価に抑えることができる。   In the condensed water, the acidic gas component contained in the gas dissolves and becomes strongly acidic and corrosive. Therefore, an alkali chemical is introduced and neutralized so that the pH is 5-9. It is preferable to use caustic soda and aqueous ammonia as the alkali. For this reason, condensed water added with alkali is circulated on the inner wall of the primary cooler 17 and sprayed into the apparatus, and the condensed water is washed away to prevent the condensed water from becoming acidic. In addition, this water spray prevents the light tar component condensing at the same time from growing on the wall and heat transfer tube, and also has the effect of capturing and removing dust and tar mist. As the alkaline water (neutralizing agent) used in the primary cooler 17, the operation cost can be suppressed at low cost by using the water that is by-produced in the coke oven.

ここで、プレクーラ14出口で、ガスに残留するチャー、タールミストが多い場合には、プレクーラ14とプライマリークーラ17の間に電気集塵機(図示せず)を設置し、チャー等のダスト類、軽油主体のタールミスト、水蒸気ミストを除去することもできる。これにより、ガス中のダイオキシン類濃度はさらに低減し、また後流のプライマリークーラ17へのダスト類、油類の負荷が低減し、内壁での付着、閉塞等のトラブルを防止しやすくなる。   Here, when there is a large amount of char and tar mist remaining in the gas at the outlet of the precooler 14, an electric dust collector (not shown) is installed between the precooler 14 and the primary cooler 17, and dust such as char or light oil mainly It is also possible to remove tar mist and water vapor mist. As a result, the concentration of dioxins in the gas is further reduced, the load of dusts and oils on the downstream primary cooler 17 is reduced, and troubles such as adhesion and blockage on the inner wall can be easily prevented.

実施例では、図1に示すように、プライマリークーラ17の後流側に電気集塵機18を設け、ガス中に含まれる軽油主体のタールミスト等の粒子状物質を捕集することにより、いわゆる粒子状のダイオキシン類も捕捉し、ガス中ダイオキシン類濃度の低減を図るようにしている。   In the embodiment, as shown in FIG. 1, an electrostatic precipitator 18 is provided on the downstream side of the primary cooler 17 to collect particulate matter such as light oil-based tar mist contained in the gas. Dioxins are also captured and the concentration of dioxins in the gas is reduced.

得られたガスはブロア19(ガス排送機)によって、後述するコークス炉ガス精製設備24に送られるが、ブロア19の後流側に活性炭充填層若しくは活性炭移動層21を設け、その中にガスを通すことによってダイオキシンを吸着する。ここで活性炭は、活性コークス、粒状活性炭である。ブロア昇圧による温度上昇のみでは、ガス温度が飽和温度より低く、活性炭充填層若しくは活性炭移動層21内の冷えやすい部分で軽油、水分の凝縮が起こる場合には、ブロア19と活性炭充填層若しくは活性炭移動層21の間に、蒸気間接熱交換式のガス加熱器20を設け、ガス温度を、上記凝縮が防止できる温度まで、上昇させることができる。   The obtained gas is sent to a coke oven gas purification facility 24, which will be described later, by a blower 19 (gas exhauster). An activated carbon packed bed or an activated carbon moving layer 21 is provided on the downstream side of the blower 19, and the gas is contained therein. Dioxin is adsorbed by passing through. Here, activated carbon is activated coke or granular activated carbon. If the gas temperature is lower than the saturation temperature only by the temperature increase due to the pressure increase of the blower, and the condensation of light oil and moisture occurs in the activated carbon packed bed or the activated carbon moving layer 21 where it is easy to cool, the blower 19 and the activated carbon packed bed or activated carbon move. Between the layers 21, a steam indirect heat exchange type gas heater 20 is provided, and the gas temperature can be raised to a temperature at which the condensation can be prevented.

以上の工程により、ガス中のダイオキシン類濃度を基準値(0.1ng−TEQ/mN(酸素濃度12%換算値))以下にする。そして、本発明では、この清浄化されたガスをコークス炉22のコークス炉ガス(COG)精製設備24に混合することで、ガス配送〜ガス利用まで既設のインフラを利用する。設備の設置位置によってはガス洗浄からCOGラインまでの距離が長い場合がある。この場合にはガス移送中に放熱等でガス温度が低下し、ガスダクト中に軽油成分が析出固化し、ダクト閉塞等の問題があった。そのために電気集塵機にて軽油分、凝縮水のミストを除去した後に、再度ガス温度を上昇させ、ガス供給先での温度が軽油成分の凝縮温度以上になるようにコントロールする。 Through the above steps, the dioxin concentration in the gas is set to a reference value (0.1 ng-TEQ / m 3 N (converted value of oxygen concentration 12%)) or less. In the present invention, this cleaned gas is mixed with the coke oven gas (COG) refining equipment 24 of the coke oven 22 to use the existing infrastructure from gas delivery to gas use. Depending on the installation position of the equipment, the distance from the gas cleaning to the COG line may be long. In this case, the gas temperature decreased due to heat dissipation during the gas transfer, and the light oil component precipitated and solidified in the gas duct, causing problems such as duct blockage. For this purpose, after removing light oil and condensed water mist with an electric dust collector, the gas temperature is raised again, and the temperature at the gas supply destination is controlled to be equal to or higher than the condensation temperature of the light oil component.

コークス炉ガス精製設備24に接続する前の段階では硫化水素、軽油等の不純物除去操作が十分ではなく、また、塩化水素等の塩素系ガスも一部残留する。これらの不純物によって、ガス利用先での腐食、温度低下に伴う軽油成分の凝縮・液化、ナフタリン、アントラセン等の析出によるガスラインやバーナでの閉塞等が起こる場合があり、既存ガスラインの利用は難しい。したがって、コークス炉ガス精製設備24における既存の脱硫装置(硫黄分、塩素分除去)、軽油除去装置(軽油スクラバー)を利用することでガス精製の純度を上げ、上記問題を回避することができる。   Prior to connection to the coke oven gas purification facility 24, impurities such as hydrogen sulfide and light oil are not sufficiently removed, and some chlorine-based gas such as hydrogen chloride remains. These impurities may cause corrosion at the gas application site, condensation / liquefaction of light oil components due to temperature decrease, gas line blockage due to precipitation of naphthalene, anthracene, etc., burner clogging, etc. difficult. Therefore, by using the existing desulfurization device (sulfur content and chlorine content removal) and light oil removal device (light oil scrubber) in the coke oven gas refining facility 24, the purity of gas purification can be increased and the above problem can be avoided.

コークス炉ガス精製設備24の利用を狙ってCOGラインへ合流させる場合は、COG精製機能のすべてを利用することが可能で圧力も大気圧に近い、ドライメーン23とすることが好ましい。   When merging into the COG line with the aim of using the coke oven gas refining equipment 24, it is preferable to use the dry main 23 which can use all of the COG refining functions and has a pressure close to atmospheric pressure.

ドライメーン23ではコークス炉22にて発生したガスに安水を噴霧・洗浄し、ガスを冷却することでガスからタール、スラッジを分離している。廃棄物のガス化炉、ガス精製設備にて精製されたガス化ガスはドライメーン23にてCOGと混合される。ドライメーン23では安水と共に、COGに含まれるタール分、スラッジ分が回収され、安水デカンタ25に移される。安水デカンタ25では、安水、タール、スラッジの混合液は比重差により、重力沈降され、タール、安水、スラッジに分離される。分離されたタールは回収され、タール製品として有効利用される。また、回収された安水は循環利用される。   In the dry main 23, the gas generated in the coke oven 22 is sprayed and washed with water and the gas is cooled to separate tar and sludge from the gas. The gasification gas refined in the waste gasification furnace and gas purification equipment is mixed with COG in the dry main 23. In the dry main 23, tar and sludge contained in the COG are collected together with the low water and transferred to the low water decanter 25. In the low water decanter 25, the mixed liquid of the low water, tar and sludge is gravity settled due to the difference in specific gravity and separated into tar, low water and sludge. The separated tar is recovered and effectively used as a tar product. The recovered water is recycled.

上述のプライマリークーラ17及び電気集塵機18の副生物(軽質タール、軽油、チャー、水の混合物)は油水分離槽26にて油分と水分に分けられ、そのうち油分は上述のタールデカンタ15で水相から分離回収したタール、チャー等と同様に熱分解炉2若しくは燃焼炉16にて熱源として利用することが好ましい。また、プライマリークーラ17及び電気集塵機18の副生物は油水分離槽26を介さずに、直接タールデカンタ15に合流させても良い。   By-products (mixture of light tar, light oil, char and water) of the primary cooler 17 and the electrostatic precipitator 18 are separated into oil and water in the oil / water separation tank 26, and the oil is separated from the aqueous phase by the tar decanter 15. It is preferable to use it as a heat source in the pyrolysis furnace 2 or the combustion furnace 16 in the same manner as the separated tar and char. Further, the by-products of the primary cooler 17 and the electric dust collector 18 may be joined directly to the tar decanter 15 without going through the oil / water separation tank 26.

一方、水分は有害物を多く含みそのままでは放流できないため、一旦排水槽27に溜めて、その後水処理を行う必要がある。水処理の方法としては活性汚泥法が最適である。   On the other hand, since water contains a lot of harmful substances and cannot be discharged as it is, it is necessary to temporarily store it in the drain tank 27 and then perform water treatment. The activated sludge method is the most suitable water treatment method.

本実施例では、COG精製過程から出る余剰安水を処理する安水活性汚泥処理設備28において安水と本排水を合流して処理するようにしている。   In the present embodiment, the low water activated sludge treatment facility 28 for treating surplus water from the COG refining process joins the water and main waste water to be treated.

但し、廃棄物を熱分解したガスの洗浄過程で生じた排水には、亜鉛、鉛等の重金属類、種々の有害な有機化合物、特にダイオキシン類等の有機塩素化合物、シアン化合物やベンゾニトリル等が含まれており、活性汚泥が阻害を受けるので活性を高く保つことが難しい。そこで、既設の安水活性汚泥処理設備28に合流し効率的に処理するためには、阻害物質を事前処理により除去することが望ましい。   However, wastewater generated during the cleaning process of the pyrolyzed waste gas contains heavy metals such as zinc and lead, various harmful organic compounds, especially organic chlorine compounds such as dioxins, cyanide compounds and benzonitrile. It is difficult to keep the activity high because the activated sludge is contained. Therefore, in order to join the existing low water activated sludge treatment facility 28 for efficient treatment, it is desirable to remove the inhibitory substance by pretreatment.

事前処理の方法としては、1)SS分離、2)凝集沈殿、3)安水蒸留のいずれか若しくはすべてを適応することが有効である。   As a pretreatment method, it is effective to apply any one or all of 1) SS separation, 2) coagulation sedimentation, and 3) aqueous distillation.

SS分離はタール及びSS(固形物)を含む排水を加圧浮上又は比重差により分離する技術である。凝集沈殿はSS分離により分離された水層を冷却後アルカリの薬剤を加え、pHを9.5〜12.0に調整し、重金属等を凝集沈殿させる技術である。安水蒸留はSS分離により分離された水層のアンモニアストリッピングによって窒素、アンモニアを除去する技術である。これらの処理のいずれか又はすべてを実施することにより、水中のダイオキシン類濃度を10pg−TEQ/L以下とする。   SS separation is a technique for separating wastewater containing tar and SS (solid matter) by pressurized flotation or specific gravity difference. Aggregation precipitation is a technique in which the aqueous layer separated by SS separation is cooled, an alkali chemical is added, the pH is adjusted to 9.5 to 12.0, and heavy metals and the like are aggregated and precipitated. Aqueous distillation is a technique for removing nitrogen and ammonia by ammonia stripping of the aqueous layer separated by SS separation. By carrying out any or all of these treatments, the concentration of dioxins in water is set to 10 pg-TEQ / L or less.

図2は、本発明に係るガス化ガスの精製装置の他の例を示す構成図である。同図に示す例は、図1に示す構成においてブロア19の後流側のガス加熱器20及び活性炭充填層若しくは活性炭移動層21を省略し、ガス化ガスをブロア19から直接COGラインに合流させるようにしたものである。ガス化ガス中のダイオキシン類の濃度が低い場合には、この例によってもダイオキシン類濃度を基準値以下にすることが可能であり、設備も簡略化される。   FIG. 2 is a block diagram showing another example of the gasification gas purifying apparatus according to the present invention. In the example shown in the figure, the gas heater 20 on the downstream side of the blower 19 and the activated carbon packed bed or the activated carbon moving layer 21 are omitted in the configuration shown in FIG. 1, and the gasification gas is directly joined from the blower 19 to the COG line. It is what I did. In the case where the concentration of dioxins in the gasification gas is low, the dioxins concentration can be reduced below the reference value also in this example, and the equipment is simplified.

また、図2の例では図1における油水分離槽26も省略し、プライマリークーラ17及び電気集塵機18の凝縮・捕集物を直接タールデカンタ15に合流させるようにして、設備を簡略化している。即ち、プライマリークーラ17及び電気集塵機18の凝縮・捕集物のうち油分(可燃分)はタールデカンタ15で分離され、プレクーラ14の凝縮・捕集物から分離されたタール、チャー等と同様に熱分解炉2若しくは燃焼炉16にて熱源として利用される。   In the example of FIG. 2, the oil / water separation tank 26 in FIG. 1 is also omitted, and the condensed and collected products of the primary cooler 17 and the electric dust collector 18 are directly joined to the tar decanter 15 to simplify the equipment. That is, the oil (combustible component) of the condensate / collected matter of the primary cooler 17 and the electric dust collector 18 is separated by the tar decanter 15 and is heated similarly to the tar and char separated from the condensate / collected matter of the precooler 14. It is used as a heat source in the cracking furnace 2 or the combustion furnace 16.

本発明に係るガス化ガスの精製装置を示す構成図である。It is a block diagram which shows the purification apparatus of the gasification gas which concerns on this invention. 本発明に係るガス化ガスの精製装置の他の例を示す構成図である。It is a block diagram which shows the other example of the purification apparatus of the gasification gas which concerns on this invention.

符号の説明Explanation of symbols

1 破砕機
2 熱分解炉
3 2次燃焼炉
4 熱交換機
5 排ガス減温塔
6 除塵機
7 吹込装置
8 誘引通風機
9 排ガス再加熱器
10 触媒反応層あるいは活性炭充填層
11 煙突
12 灰処理設備
13 改質炉
14 プレクーラ(第1のガス冷却器)
15 タールデカンタ(分離装置)
16 燃焼炉
17 プライマリークーラ(第2のガス冷却器)
18 電気集塵機
19 ブロア(ガス排送機)
20 ガス加熱器
21 活性炭充填層若しくは活性炭移動層
22 コークス炉
23 ドライメーン
24 コークス炉ガス精製設備
25 安水デカンタ
26 油水分離槽
27 排水槽
28 安水活性汚泥処理設備
DESCRIPTION OF SYMBOLS 1 Crusher 2 Pyrolysis furnace 3 Secondary combustion furnace 4 Heat exchanger 5 Exhaust gas temperature reduction tower 6 Dust remover 7 Blowing device 8 Induction ventilator 9 Exhaust gas reheater 10 Catalytic reaction layer or activated carbon packed bed 11 Chimney 12 Ash processing equipment 13 Reforming furnace 14 Precooler (first gas cooler)
15 Tar decanter (separator)
16 Combustion furnace 17 Primary cooler (second gas cooler)
18 Electric dust collector 19 Blower (Gas exhaust machine)
20 Gas heater 21 Activated carbon packed bed or activated carbon moving bed 22 Coke oven 23 Dry main 24 Coke oven gas purification equipment 25 Aqueous decanter 26 Oil / water separation tank 27 Drainage tank 28 Aqueous activated sludge treatment equipment

Claims (2)

可燃性廃棄物を熱分解炉でガス化させ、この熱分解ガスを改質炉で酸素及び水蒸気と反応させて改質し、この改質ガスを精製して燃料ガスを得るガス化ガスの精製方法において、
改質ガスを第1のガス冷却器に導入し、水噴霧又は液中燃焼によりガス温度を断熱飽和温度以下の90〜70℃に冷却し、得られたガスを、ダイオキシン類濃度を基準値(0.1ng−TEQ/mN(酸素濃度12%換算値))以下とした後に、製鉄所に既存のコークス炉に付随するドライメーンでコークス炉ガスラインに合流させて精製すると共に、
第1のガス冷却器の凝縮・捕集物を排出し、その凝縮・捕集物から水分を分離し、得られたチャー、タール、軽油等の可燃物を熱分解炉に戻して再度熱分解してガス化させることを特徴とするガス化ガスの精製方法。
Gasification of combustible waste in a pyrolysis furnace, reforming this pyrolysis gas by reacting with oxygen and water vapor in a reforming furnace, and purifying the reformed gas to obtain fuel gas In the method
The reformed gas is introduced into the first gas cooler, the gas temperature is cooled to 90 to 70 ° C. below the adiabatic saturation temperature by water spray or in-liquid combustion, and the resulting gas is dioxin concentration as a reference value ( 0.1 ng-TEQ / m 3 N (oxygen concentration 12% conversion value) or less, and then refined by joining the steel plant with the coke oven gas line with the dry main attached to the existing coke oven,
The condensed / collected material of the first gas cooler is discharged, the water is separated from the condensed / collected material, and the obtained combustible material such as char, tar, and light oil is returned to the pyrolysis furnace and pyrolyzed again. method for purifying the gasification gas, wherein the benzalkonium is gasified by.
可燃性廃棄物を熱分解しガス化させる熱分解炉と、熱分解炉で生成した熱分解ガスを酸素及び水蒸気と反応させて改質する改質炉とを備え、改質炉で生成した改質ガスを精製して燃料ガスを得るガス化ガスの精製装置において、
改質ガスを水噴霧又は液中燃焼によりガス温度を断熱飽和温度以下の90〜70℃に冷却する第1のガス冷却器を設け、第1のガス冷却器から出たガスを、ダイオキシン類濃度を基準値(0.1ng−TEQ/mN(酸素濃度12%換算値))以下とした後に、製鉄所に既存のコークス炉に付随するドライメーンでコークス炉ガスラインに合流させて精製すると共に、
第1のガス冷却器の凝縮・捕集物を排出する機構と、その凝縮・捕集物からチャー、タール、軽油等の可燃物を分離し熱分解炉に戻す機構を設け、さらに、分離した可燃物を再度熱分解してガス化させる機構を設けたことを特徴とするガス化ガスの精製装置。
A pyrolysis furnace that pyrolyzes and gasifies combustible waste, and a reforming furnace that reforms the pyrolysis gas generated in the pyrolysis furnace by reacting with oxygen and water vapor, In a gasification gas purifier that purifies a gas and obtains a fuel gas,
A first gas cooler is provided to cool the reformed gas to 90-70 ° C. below the adiabatic saturation temperature by spraying with water or burning in liquid, and the gas emitted from the first gas cooler is dioxin concentration Is made below the standard value (0.1 ng-TEQ / m 3 N (oxygen concentration 12% conversion value)), and then refined by joining the steel plant with the coke oven gas line with the dry main attached to the existing coke oven. With
A mechanism for discharging the condensed / collected material of the first gas cooler and a mechanism for separating combustible materials such as char, tar, and light oil from the condensed / collected material and returning them to the pyrolysis furnace were further separated. combustibles pyrolysis again purified apparatus gasification gas, characterized in that a Ru Organization is gasified.
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