JP4635968B2 - Thermoplastic norbornene resin-based optical film - Google Patents
Thermoplastic norbornene resin-based optical film Download PDFInfo
- Publication number
- JP4635968B2 JP4635968B2 JP2006172532A JP2006172532A JP4635968B2 JP 4635968 B2 JP4635968 B2 JP 4635968B2 JP 2006172532 A JP2006172532 A JP 2006172532A JP 2006172532 A JP2006172532 A JP 2006172532A JP 4635968 B2 JP4635968 B2 JP 4635968B2
- Authority
- JP
- Japan
- Prior art keywords
- group
- hept
- ene
- bicyclo
- dodecene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005989 resin Polymers 0.000 title claims description 91
- 239000011347 resin Substances 0.000 title claims description 91
- 239000012788 optical film Substances 0.000 title claims description 74
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 title claims description 22
- 229920001169 thermoplastic Polymers 0.000 title claims description 21
- 239000004416 thermosoftening plastic Substances 0.000 title claims description 21
- 239000010408 film Substances 0.000 claims description 152
- 239000000178 monomer Substances 0.000 claims description 98
- -1 1-naphthylcarbonyloxyethyl Chemical group 0.000 claims description 44
- 229920000642 polymer Polymers 0.000 claims description 38
- 230000003287 optical effect Effects 0.000 claims description 31
- 125000004432 carbon atom Chemical group C* 0.000 claims description 21
- 150000002430 hydrocarbons Chemical group 0.000 claims description 21
- 125000003118 aryl group Chemical group 0.000 claims description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 18
- 125000005843 halogen group Chemical group 0.000 claims description 16
- 238000009792 diffusion process Methods 0.000 claims description 15
- 229910052710 silicon Inorganic materials 0.000 claims description 13
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000010703 silicon Substances 0.000 claims description 12
- 125000000623 heterocyclic group Chemical group 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 125000005647 linker group Chemical group 0.000 claims description 10
- 239000001301 oxygen Substances 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 10
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 239000011593 sulfur Substances 0.000 claims description 9
- 229910052717 sulfur Inorganic materials 0.000 claims description 9
- OTTZHAVKAVGASB-UHFFFAOYSA-N hept-2-ene Chemical compound CCCCC=CC OTTZHAVKAVGASB-UHFFFAOYSA-N 0.000 claims description 8
- 125000002837 carbocyclic group Chemical group 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- XUFPYLQWLKKGDQ-UHFFFAOYSA-N 4,4a,9,9a-tetrahydro-1,4-methano-1h-fluorene Chemical compound C12CC3=CC=CC=C3C1C1C=CC2C1 XUFPYLQWLKKGDQ-UHFFFAOYSA-N 0.000 claims description 4
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 claims description 4
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 claims description 4
- 125000001624 naphthyl group Chemical group 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- 125000002950 monocyclic group Chemical group 0.000 claims description 3
- 125000006574 non-aromatic ring group Chemical group 0.000 claims description 3
- 125000003367 polycyclic group Chemical group 0.000 claims description 3
- MZOXOXLJNVJGCS-UHFFFAOYSA-N (2,4-dimethyl-2-bicyclo[2.2.1]hept-5-enyl)methyl naphthalene-2-carboxylate Chemical compound C1=CC=CC2=CC(C(=O)OCC3(C4CC(C=C4)(C3)C)C)=CC=C21 MZOXOXLJNVJGCS-UHFFFAOYSA-N 0.000 claims description 2
- JACPXMPZWMCRLK-UHFFFAOYSA-N (5-methyl-5-bicyclo[2.2.1]hept-2-enyl)methyl 2-phenylbenzoate Chemical compound C1C(C=C2)CC2C1(C)COC(=O)C1=CC=CC=C1C1=CC=CC=C1 JACPXMPZWMCRLK-UHFFFAOYSA-N 0.000 claims description 2
- RLRBWMMWBOCWKH-UHFFFAOYSA-N (5-methyl-5-bicyclo[2.2.1]hept-2-enyl)methyl 4-phenylbenzoate Chemical compound C1C(C=C2)CC2C1(C)COC(=O)C(C=C1)=CC=C1C1=CC=CC=C1 RLRBWMMWBOCWKH-UHFFFAOYSA-N 0.000 claims description 2
- AQQHGOXXZWPBFI-UHFFFAOYSA-N (5-methyl-5-bicyclo[2.2.1]hept-2-enyl)methyl anthracene-9-carboxylate Chemical compound C1=CC=C2C(C(=O)OCC3(C)C4CC(C=C4)C3)=C(C=CC=C3)C3=CC2=C1 AQQHGOXXZWPBFI-UHFFFAOYSA-N 0.000 claims description 2
- YKIIEQMARNFCLM-UHFFFAOYSA-N (5-methyl-5-bicyclo[2.2.1]hept-2-enyl)methyl naphthalene-1-carboxylate Chemical compound C1=CC=C2C(C(=O)OCC3(C)C4CC(C=C4)C3)=CC=CC2=C1 YKIIEQMARNFCLM-UHFFFAOYSA-N 0.000 claims description 2
- FDGWIZCBFUKDMW-UHFFFAOYSA-N 2-(5-bicyclo[2.2.1]hept-2-enyl)ethyl 2-phenylbenzoate Chemical compound C1C(C=C2)CC2C1CCOC(=O)C1=CC=CC=C1C1=CC=CC=C1 FDGWIZCBFUKDMW-UHFFFAOYSA-N 0.000 claims description 2
- FKENNTQYYKFZLY-UHFFFAOYSA-N 2-(5-bicyclo[2.2.1]hept-2-enyl)ethyl 3-phenylbenzoate Chemical compound C1C(C=C2)CC2C1CCOC(=O)C(C=1)=CC=CC=1C1=CC=CC=C1 FKENNTQYYKFZLY-UHFFFAOYSA-N 0.000 claims description 2
- YNALYUFKLWNCBR-UHFFFAOYSA-N 2-(5-bicyclo[2.2.1]hept-2-enyl)ethyl 4-phenylbenzoate Chemical compound C1C(C=C2)CC2C1CCOC(=O)C(C=C1)=CC=C1C1=CC=CC=C1 YNALYUFKLWNCBR-UHFFFAOYSA-N 0.000 claims description 2
- VZGXLXSQLLHCHD-UHFFFAOYSA-N 2-(5-bicyclo[2.2.1]hept-2-enyl)ethyl naphthalene-2-carboxylate Chemical compound C1=CC=CC2=CC(C(OCCC3C4CC(C=C4)C3)=O)=CC=C21 VZGXLXSQLLHCHD-UHFFFAOYSA-N 0.000 claims description 2
- OQQHFSGVHFUHIJ-UHFFFAOYSA-N 3-(5-bicyclo[2.2.1]hept-2-enyl)propyl 4-phenylbenzoate Chemical compound C1C(C=C2)CC2C1CCCOC(=O)C(C=C1)=CC=C1C1=CC=CC=C1 OQQHFSGVHFUHIJ-UHFFFAOYSA-N 0.000 claims description 2
- KLTIBNKRDQOLKD-UHFFFAOYSA-N 5-bicyclo[2.2.1]hept-2-enylmethyl 2-phenylbenzoate Chemical compound C1C(C=C2)CC2C1COC(=O)C1=CC=CC=C1C1=CC=CC=C1 KLTIBNKRDQOLKD-UHFFFAOYSA-N 0.000 claims description 2
- IFKCBMKGVYDGQY-UHFFFAOYSA-N 5-bicyclo[2.2.1]hept-2-enylmethyl 3-phenylbenzoate Chemical compound C1C(C=C2)CC2C1COC(=O)C(C=1)=CC=CC=1C1=CC=CC=C1 IFKCBMKGVYDGQY-UHFFFAOYSA-N 0.000 claims description 2
- PDVFZIUUECEMQX-UHFFFAOYSA-N 5-bicyclo[2.2.1]hept-2-enylmethyl 4-phenylbenzoate Chemical compound C1C(C=C2)CC2C1COC(=O)C(C=C1)=CC=C1C1=CC=CC=C1 PDVFZIUUECEMQX-UHFFFAOYSA-N 0.000 claims description 2
- ANQMPUXIHFMKFM-UHFFFAOYSA-N 5-bicyclo[2.2.1]hept-2-enylmethyl anthracene-9-carboxylate Chemical compound C1=CC=C2C(C(OCC3C4CC(C=C4)C3)=O)=C(C=CC=C3)C3=CC2=C1 ANQMPUXIHFMKFM-UHFFFAOYSA-N 0.000 claims description 2
- FHCCREUNIRWJSP-UHFFFAOYSA-N 5-bicyclo[2.2.1]hept-2-enylmethyl naphthalene-1-carboxylate Chemical compound C1=CC=C2C(C(OCC3C4CC(C=C4)C3)=O)=CC=CC2=C1 FHCCREUNIRWJSP-UHFFFAOYSA-N 0.000 claims description 2
- BFUMDIPQQUVVQB-UHFFFAOYSA-N 5-bicyclo[2.2.1]hept-2-enylmethyl naphthalene-2-carboxylate Chemical compound C1=CC=CC2=CC(C(OCC3C4CC(C=C4)C3)=O)=CC=C21 BFUMDIPQQUVVQB-UHFFFAOYSA-N 0.000 claims description 2
- NSJHCECELHSBTG-UHFFFAOYSA-N 9-azatetracyclo[9.2.1.02,10.03,8]tetradeca-3,5,7,12-tetraene Chemical compound C12NC3=CC=CC=C3C1C1C=CC2C1 NSJHCECELHSBTG-UHFFFAOYSA-N 0.000 claims description 2
- LNNZITRDBYGFKM-UHFFFAOYSA-N C12CCC3=CC=CC=C3C1C1C=CC2C1 Chemical compound C12CCC3=CC=CC=C3C1C1C=CC2C1 LNNZITRDBYGFKM-UHFFFAOYSA-N 0.000 claims description 2
- 238000005698 Diels-Alder reaction Methods 0.000 claims description 2
- 125000002723 alicyclic group Chemical group 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- FPRWVAMPWKGTNV-UHFFFAOYSA-N 1,2,3,4,5,6-hexahydroanthracene Chemical compound C1=CCCC2=C1C=C1CCCCC1=C2 FPRWVAMPWKGTNV-UHFFFAOYSA-N 0.000 claims 1
- 239000012071 phase Substances 0.000 description 47
- 238000000034 method Methods 0.000 description 46
- 239000002904 solvent Substances 0.000 description 38
- 239000010410 layer Substances 0.000 description 36
- 239000000243 solution Substances 0.000 description 28
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- 230000035882 stress Effects 0.000 description 25
- 238000010521 absorption reaction Methods 0.000 description 22
- 238000005984 hydrogenation reaction Methods 0.000 description 21
- 125000004122 cyclic group Chemical group 0.000 description 17
- 239000000463 material Substances 0.000 description 17
- 238000002834 transmittance Methods 0.000 description 15
- 239000003054 catalyst Substances 0.000 description 14
- 229920005672 polyolefin resin Polymers 0.000 description 14
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 12
- 230000008859 change Effects 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- 239000004973 liquid crystal related substance Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 230000009477 glass transition Effects 0.000 description 10
- 239000013557 residual solvent Substances 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 9
- 238000007142 ring opening reaction Methods 0.000 description 9
- 229920006395 saturated elastomer Polymers 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
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- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 239000003963 antioxidant agent Substances 0.000 description 6
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- 229920000178 Acrylic resin Polymers 0.000 description 5
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
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- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
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- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
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- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000005708 carbonyloxy group Chemical group [*:2]OC([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- CFBGXYDUODCMNS-UHFFFAOYSA-N cyclobutene Chemical compound C1CC=C1 CFBGXYDUODCMNS-UHFFFAOYSA-N 0.000 description 1
- ZXIJMRYMVAMXQP-UHFFFAOYSA-N cycloheptene Chemical compound C1CCC=CCC1 ZXIJMRYMVAMXQP-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- WJTCGQSWYFHTAC-UHFFFAOYSA-N cyclooctane Chemical compound C1CCCCCCC1 WJTCGQSWYFHTAC-UHFFFAOYSA-N 0.000 description 1
- 239000004914 cyclooctane Substances 0.000 description 1
- URYYVOIYTNXXBN-UPHRSURJSA-N cyclooctene Chemical compound C1CCC\C=C/CC1 URYYVOIYTNXXBN-UPHRSURJSA-N 0.000 description 1
- 239000004913 cyclooctene Substances 0.000 description 1
- MKNXBRLZBFVUPV-UHFFFAOYSA-L cyclopenta-1,3-diene;dichlorotitanium Chemical compound Cl[Ti]Cl.C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 MKNXBRLZBFVUPV-UHFFFAOYSA-L 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- DIOQZVSQGTUSAI-NJFSPNSNSA-N decane Chemical compound CCCCCCCCC[14CH3] DIOQZVSQGTUSAI-NJFSPNSNSA-N 0.000 description 1
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- WIWBLJMBLGWSIN-UHFFFAOYSA-L dichlorotris(triphenylphosphine)ruthenium(ii) Chemical compound [Cl-].[Cl-].[Ru+2].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 WIWBLJMBLGWSIN-UHFFFAOYSA-L 0.000 description 1
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- FGBJXOREULPLGL-UHFFFAOYSA-N ethyl cyanoacrylate Chemical compound CCOC(=O)C(=C)C#N FGBJXOREULPLGL-UHFFFAOYSA-N 0.000 description 1
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- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000001160 methoxycarbonyl group Chemical group [H]C([H])([H])OC(*)=O 0.000 description 1
- AEBDJCUTXUYLDC-UHFFFAOYSA-N methyl 5-methylbicyclo[2.2.1]hept-2-ene-5-carboxylate Chemical compound C1C2C(C(=O)OC)(C)CC1C=C2 AEBDJCUTXUYLDC-UHFFFAOYSA-N 0.000 description 1
- RMAZRAQKPTXZNL-UHFFFAOYSA-N methyl bicyclo[2.2.1]hept-2-ene-5-carboxylate Chemical compound C1C2C(C(=O)OC)CC1C=C2 RMAZRAQKPTXZNL-UHFFFAOYSA-N 0.000 description 1
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- 229940017219 methyl propionate Drugs 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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- 229910052759 nickel Inorganic materials 0.000 description 1
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- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical compound C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 125000005740 oxycarbonyl group Chemical group [*:1]OC([*:2])=O 0.000 description 1
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- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
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- 125000006678 phenoxycarbonyl group Chemical group 0.000 description 1
- UAKXMUQGRAINJV-UHFFFAOYSA-N phenyl 5-methylbicyclo[2.2.1]hept-2-ene-5-carboxylate Chemical compound C1C(C=C2)CC2C1(C)C(=O)OC1=CC=CC=C1 UAKXMUQGRAINJV-UHFFFAOYSA-N 0.000 description 1
- WLVPQQDEYVVXJF-UHFFFAOYSA-N phenyl bicyclo[2.2.1]hept-2-ene-5-carboxylate Chemical compound C1C(C=C2)CC2C1C(=O)OC1=CC=CC=C1 WLVPQQDEYVVXJF-UHFFFAOYSA-N 0.000 description 1
- 125000003170 phenylsulfonyl group Chemical group C1(=CC=CC=C1)S(=O)(=O)* 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
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- 230000010287 polarization Effects 0.000 description 1
- 229920000636 poly(norbornene) polymer Polymers 0.000 description 1
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- 230000000379 polymerizing effect Effects 0.000 description 1
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
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- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- SVOOVMQUISJERI-UHFFFAOYSA-K rhodium(3+);triacetate Chemical compound [Rh+3].CC([O-])=O.CC([O-])=O.CC([O-])=O SVOOVMQUISJERI-UHFFFAOYSA-K 0.000 description 1
- QBERHIJABFXGRZ-UHFFFAOYSA-M rhodium;triphenylphosphane;chloride Chemical compound [Cl-].[Rh].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 QBERHIJABFXGRZ-UHFFFAOYSA-M 0.000 description 1
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- 239000004332 silver Substances 0.000 description 1
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- 238000000935 solvent evaporation Methods 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- CXYBQEZMDAZSET-UHFFFAOYSA-N spiro[5.5]undecane-2,4,8,10-tetrone Chemical compound C1C(=O)CC(=O)CC21CC(=O)CC(=O)C2 CXYBQEZMDAZSET-UHFFFAOYSA-N 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
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- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
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- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 229920006352 transparent thermoplastic Polymers 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- KPGXUAIFQMJJFB-UHFFFAOYSA-H tungsten hexachloride Chemical class Cl[W](Cl)(Cl)(Cl)(Cl)Cl KPGXUAIFQMJJFB-UHFFFAOYSA-H 0.000 description 1
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- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
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Images
Landscapes
- Polarising Elements (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Description
本発明は、特定の熱可塑性ノルボルネン系樹脂を主成分とした光学用フィルムに関するものである。さらに詳しくは、本発明は、透過光に位相差を与える機能を、延伸加工することで容易に得られ、かつ、得られた透過光に位相差を与える機能の耐久安定性に優れているばかりでなく、他材料との密着性や接着性が良好で、高透明であり、耐熱性にも優れた光学用フィルムに関する。また、本発明は、位相差、光拡散機能、透明導電性、反射防止機能等の機能を有する光学用フィルムに関する。 The present invention relates to an optical film mainly composed of a specific thermoplastic norbornene resin. More specifically, the present invention is easily obtained by stretching the function of giving a phase difference to transmitted light, and is excellent in durability stability of the function of giving a phase difference to the obtained transmitted light. In addition, the present invention relates to an optical film having good adhesion and adhesion to other materials, high transparency, and excellent heat resistance. The present invention also relates to an optical film having functions such as retardation, light diffusion function, transparent conductivity, and antireflection function.
従来から光学用フィルムとして使用されているポリカーボネートあるいはポリエステルのフィルムは、透過光に位相差を与える機能を付与しようとする場合、延伸により容易にその機能を得ることができ、また、透過光に位相差を与える機能が用途によっては不十分ということも殆どないが、屈折率の異方性が大きすぎるため、すなわち、光弾性係数(CP)や応力光学係数(CR)の値が大きすぎるため、微小な応力変化により透過光に位相差を与える機能が大きく変化してしまうため、係る機能の信頼性や耐久安定性に問題がある。また、トリアセチルアセテートのフィルムの場合は、屈折率の異方性は小さいものの、耐熱性や吸水変形等の問題がある。 A polycarbonate or polyester film that has been conventionally used as an optical film can be easily obtained by stretching when imparting a function of imparting a phase difference to transmitted light. The function of giving a phase difference is rarely insufficient depending on the application, but the anisotropy of the refractive index is too large, that is, the values of the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) are too large. For this reason, the function of giving a phase difference to transmitted light greatly changes due to a slight change in stress, and there is a problem in the reliability and durability stability of the function. In the case of a triacetyl acetate film, although the refractive index anisotropy is small, there are problems such as heat resistance and water absorption deformation.
環状ポリオレフィン系樹脂は、主鎖構造の剛直性に起因してガラス転移温度が高く、主鎖構造に嵩高い基が存在するために非晶性で光線透過率が高く、しかも屈折率の異方性が小さいことによる低複屈折性を示すなどの特長を有しており、耐熱性、透明性、光学特性に優れた透明熱可塑性樹脂として注目されている。このような環状ポリオレフィン系樹脂としては、例えば特開平1−132625号公報、特開平1−132626号公報、特開昭63−218726号公報、特開平2−133413号公報、特開昭61−120816号公報、特開昭61−115912号公報等に記載されている。 Cyclic polyolefin resins have a high glass transition temperature due to the rigidity of the main chain structure, and are amorphous and have high light transmittance due to the presence of bulky groups in the main chain structure, and an anisotropic refractive index. It has features such as low birefringence due to its low properties, and has attracted attention as a transparent thermoplastic resin excellent in heat resistance, transparency and optical properties. Examples of such cyclic polyolefin-based resins include JP-A-1-132625, JP-A-1-132626, JP-A-62-221826, JP-A-2-133413, JP-A-612020816. No. 1, JP-A 61-115912, and the like.
そして、近年、上記の特徴を利用して、例えば光学用フィルム、光ディスク、光学レンズ、光ファイバーなどの光学材料、光半導体封止などの封止材料などの分野において、環状ポリオレフィン系樹脂を応用することが検討されている。
すなわち、上記従来の光学用フィルムの問題点を改善すべく、環状ポリオレフィン系樹脂からなるフィルムが光学用の各種フィルムとして提案されている。例えば、特開平4−245202号公報、特開平4−36120号公報、特開平5−2108号公報、及び特開平5−64865号公報には、環状ポリオレフィン系樹脂のフィルムからなる位相差板が記載されている。また、特開平5−212828号公報、特開平6−51117号公報や特開平7−77608号公報には、環状ポリオレフィン系樹脂のフィルムを偏光板の保護フィルムに使用することが記載されている。さらに、特開平5−61026号公報には、環状ポリオレフィン系樹脂のフィルムからなる液晶表示素子用基板が記載されている。
And in recent years, utilizing the above-mentioned characteristics, for example, in the fields of optical films, optical discs, optical lenses, optical materials such as optical fibers, sealing materials such as optical semiconductor sealing, etc., cyclic polyolefin-based resins can be applied. Is being considered.
That is, in order to improve the problems of the conventional optical film, films made of cyclic polyolefin resins have been proposed as various optical films. For example, JP-A-4-245202, JP-A-4-36120, JP-A-5-2108, and JP-A-5-64865 describe a retardation plate made of a cyclic polyolefin resin film. Has been. JP-A-5-212828, JP-A-6-511117 and JP-A-7-77608 describe the use of a cyclic polyolefin resin film as a protective film for a polarizing plate. Further, JP-A-5-61026 discloses a liquid crystal display element substrate made of a film of a cyclic polyolefin resin.
これらの公報には、環状ポリオレフィン系樹脂は吸水率が容易に0.05%以下のものが得られこの低吸水性が特徴であり必要と記載されている。しかしながら、このような低吸水性の環状ポリオレフィン系樹脂のフィルムを、例えば、位相差板や液晶表示素子用基板として用いる場合、ハードコート、反射防止膜や透明導電層の密着性、あるいは、偏光板やガラスとの接着性に問題が生じることがある。また、偏光板の保護フィルムとして用いる場合、上記の問題に加えて、偏光子との貼合に通常使用される水系接着剤の水が乾燥し難いという問題も生じる。 In these publications, it is described that a cyclic polyolefin resin having a water absorption rate of 0.05% or less can be easily obtained and is characterized by this low water absorption. However, when such a low water-absorbing cyclic polyolefin resin film is used as, for example, a retardation plate or a substrate for a liquid crystal display element, adhesion of a hard coat, an antireflection film or a transparent conductive layer, or a polarizing plate There may be problems with adhesion to glass and glass. Moreover, when using as a protective film of a polarizing plate, in addition to said problem, the problem that the water of the water-system adhesive agent normally used for bonding with a polarizer is hard to dry also arises.
一方、環状ポリオレフィン系樹脂は広い範囲の構成からなり、すべてが吸水率0.05%以下になるとは限らない。吸水率を0.05%以下にするためには、環状ポリオレフィン系樹脂は炭素原子と水素原子のみからなるポリオレフィン構造かハロゲンを一部含む構造であることが必要である。
そこで、上記低吸水性に由来する問題を解決するために、極性基を分子内に導入した熱可塑性ノルボルネン系樹脂を含む光学用フィルムが特開平7−287122号公報や特開平7−287123号公報などに記載されている。
これらに記載された光学用フィルムは高透明性、透過光の低位相差、さらに延伸配向させたときに透過光に均一で安定した位相差を与える機能等の光学特性において優れ、耐熱性、他材料との密着性や接着性等が良好で、しかも吸水変形が小さいものである。
On the other hand, cyclic polyolefin-type resin consists of a wide range structure, and not all become a water absorption 0.05% or less. In order to reduce the water absorption rate to 0.05% or less, the cyclic polyolefin-based resin needs to have a polyolefin structure composed of only carbon atoms and hydrogen atoms or a structure partially containing halogen.
Therefore, in order to solve the problem due to the low water absorption, an optical film containing a thermoplastic norbornene resin in which a polar group is introduced into the molecule is disclosed in JP-A-7-287122 and JP-A-7-287123. It is described in.
The optical films described in these are excellent in optical properties such as high transparency, low retardation of transmitted light, and a function of giving uniform and stable retardation to transmitted light when stretched and oriented, heat resistance, other materials Adhesiveness and adhesiveness are good, and water absorption deformation is small.
しかしながら、これら従来の環状ポリオレフィン系樹脂は屈折率の異方性が小さすぎるため、すなわち、光弾性係数(CP)や応力光学係数(CR)の値が小さすぎるため、例えば、係る環状ポリオレフィン系樹脂を含む光学用フィルムに透過光に位相差を与える機能を付与しようとすると、当該フィルムを延伸配向する条件が制限されるとともに、延伸配向により得られる透過光に位相差を与える機能が不十分、すなわち、高位相差の透過光が得られにくいため、用途によっては不十分な場合がある。 However, since these conventional cyclic polyolefin-based resins have too small anisotropy of refractive index, that is, the values of the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) are too small, for example, such cyclic polyolefin resin If an optical film containing a resin is to be provided with a function of imparting a retardation to transmitted light, the conditions for stretching and orientation of the film are limited, and the function of imparting a retardation to transmitted light obtained by stretching and orientation is not satisfactory. Sufficient, i.e., it is difficult to obtain transmitted light having a high phase difference.
そこで、本発明の課題は、従来の環状ポリオレフィン系樹脂からなるフィルムの優れた諸特性、すなわち、高透明であり延伸配向させたときに透過光に均一で安定した位相差を与える機能を示し、また、耐熱性や他材料との密着性・接着性等が良好で、しかも吸水変形が小さいという特性を維持しつつ、適度の屈折率の異方性を有するため、延伸配向が容易でかつ延伸配向により高位相差の透過光が得られる環状ポリオレフィン(熱可塑性ノルボルネン)系樹脂を主成分とする光学用フィルムを提供することにある。 Therefore, the problem of the present invention is to show the excellent characteristics of a film made of a conventional cyclic polyolefin resin, that is, a function of giving a uniform and stable phase difference to transmitted light when it is highly transparent and stretched, In addition, while maintaining the properties of good heat resistance, adhesion to other materials, adhesion, etc., and low water absorption deformation, it has moderate refractive index anisotropy, making stretching orientation easy and stretching An object of the present invention is to provide an optical film mainly composed of a cyclic polyolefin (thermoplastic norbornene) -based resin that can obtain transmitted light having a high retardation by orientation.
本発明は、下記一般式(1): The present invention provides the following general formula (1):
[式中、nは0又は1であり、mは0又は1以上の整数である。Xは独立に式:−CH=CH−で表される基又は式:−CH2CH2−で表される基であり、R1、R2、R3及びR4は各々独立に水素原子;ハロゲン原子;酸素、窒素、イオウ又はケイ素を含む連結基を有していてもよい置換又は非置換の炭素原子数1〜30の炭化水素基;又は極性基を表し、あるいはR1とR2、R3とR4、又はR2とR3とが相互に結合して炭素環又は複素環(これらの炭素環又は複素環は単環構造でもよいし、他の環が縮合して多環構造を形成してもよい。)を形成してもよい。形成される炭素環又は複素環は芳香環でもよいし非芳香環でもよい。]
で表される構造単位aを含む重合体からなり、該重合体に含まれる構造単位aの少なくとも一部において、R1〜R4の少なくとも1つが下記一般式(2)で表される基を有しているか、あるいは、R2とR3とが相互に結合して形成される、下記一般式(3)又は(4)から選ばれた少なくとも一つの基を有しており、光弾性係数(CP)が0〜100(×10−12Pa−1)であり、かつ応力光学係数(CR)が1500〜4000(×10−12Pa−1)である熱可塑性ノルボルネン系樹脂を含むことを特徴とする光学用フィルム:
[Wherein, n is 0 or 1, and m is 0 or an integer of 1 or more. X is independently a group represented by the formula: —CH═CH— or a group represented by the formula: —CH 2 CH 2 —, and R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom. A halogen atom; a substituted or unsubstituted hydrocarbon group having 1 to 30 carbon atoms which may have a linking group containing oxygen, nitrogen, sulfur or silicon; or a polar group, or R 1 and R 2 , R 3 and R 4 , or R 2 and R 3 are bonded to each other to form a carbocyclic or heterocyclic ring (these carbocyclic or heterocyclic rings may have a monocyclic structure, or other rings may be condensed to form a polycyclic ring). A structure may be formed). The formed carbocyclic or heterocyclic ring may be an aromatic ring or a non-aromatic ring. ]
In which at least one of R 1 to R 4 is a group represented by the following general formula (2) in at least a part of the structural unit a included in the polymer. Or at least one group selected from the following general formula (3) or (4), which is formed by bonding R 2 and R 3 to each other, and has a photoelastic coefficient A thermoplastic norbornene-based resin having (C P ) of 0 to 100 (× 10 −12 Pa −1 ) and a stress optical coefficient (C R ) of 1500 to 4000 (× 10 −12 Pa −1 ) is included. Optical film characterized by:
−(CH2)p−O−C(O)−R5 (2)
[式中、pは1〜5の整数でありR5は、ビフェニリル基、ナフチル基(α又はβ)、アントラセニル基若しくはこれらの基の水素原子がハロゲン原子、炭素数1〜10の炭化水素基で置換されている基を表す。]
— (CH 2 ) p —O—C (O) —R 5 (2)
[Wherein p is an integer of 1 to 5 and R 5 is a biphenylyl group, a naphthyl group (α or β), an anthracenyl group or a hydrogen atom of these groups is a halogen atom, a hydrocarbon group having 1 to 10 carbon atoms. Represents a group substituted by. ]
[式中、R1とR4は上記一般式(1)に関して定義したとおりであり、R6〜R11は各々独立に水素原子;ハロゲン原子;酸素、窒素、イオウ若しくはケイ素を含む連結基を有していてもよい置換又は非置換の炭素原子数1〜10の1価炭化水素基;又は1価極性基を表す。]
[Wherein, R 1 and R 4 are as defined in relation to the general formula (1), and R 6 to R 11 each independently represent a hydrogen atom; a halogen atom; a linking group containing oxygen, nitrogen, sulfur or silicon. A substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms which may have; or a monovalent polar group. ]
を提供する。
I will provide a.
本発明は、更に、少なくとも片面に光拡散機能を有することを特徴とする上記光学用フィルムを提供する。
本発明は、更に、少なくとも片面に透明導電性層を有することを特徴とする上記光学用フィルムを提供する。
本発明は、更に、少なくとも片面に反射防止層を有することを特徴とする上記光学用フィルムを提供する。
本発明は、更に、上記光学用フィルムからなることを特徴とする偏光板保護フィルムを提供する。
本発明は、更に、上記光学用フィルムを有することを特徴とする偏光板を提供する。
The present invention further provides the above optical film characterized in that it has a light diffusion function on at least one surface.
The present invention further provides the optical film described above, further comprising a transparent conductive layer on at least one surface.
The present invention further provides the optical film described above, further comprising an antireflection layer on at least one surface.
The present invention further provides a polarizing plate protective film comprising the above optical film.
The present invention further provides a polarizing plate comprising the optical film.
本発明の光学用フィルムは、従来の熱可塑性ノルボルネン系樹脂系フィルムの特長である高透明性、低位相差、そして延伸配向した場合の均一で安定した位相差等光学特性、並びに耐熱性、他材料との密着性や接着性等が良好で吸水変形が小さい上に、従来の熱可塑性ノルボルネン系樹脂系フィルムでは得られなかった高い靱性を有し、製造に際して透過光の位相差を制御することができる。したがって、この光学用フィルムは位相差フィルムとして、また光拡散機能、透明導電性、反射防止機能等の機能を有する光学用フィルムとして有用である。 The optical film of the present invention is characterized by high transparency, low retardation, and uniform and stable retardation when stretched and oriented, and heat resistance, other materials, which are the characteristics of conventional thermoplastic norbornene resin-based films It has good toughness and adhesiveness, small water absorption deformation, high toughness that could not be obtained with conventional thermoplastic norbornene resin film, and can control the phase difference of transmitted light during production it can. Therefore, this optical film is useful as a retardation film and as an optical film having functions such as a light diffusion function, transparent conductivity, and antireflection function.
[光学用フィルム]
<熱可塑性ノルボルネン系樹脂>
本発明の光学用フィルムに用いられる重合体、即ち、熱可塑性ノルボルネン系樹脂(以下、「本発明の樹脂」ということがある。)は、下記一般式(2)〜(4)から選ばれた少なくとも一つの基を有する下記一般式(1)で表わされる構造単位aを必須の構造単位(以下、「必須構造単位」という。)として含むものであるが、さらに必要に応じて他の構造単位を含むことは任意である。
[Optical film]
<Thermoplastic norbornene resin>
The polymer used for the optical film of the present invention, that is, the thermoplastic norbornene resin (hereinafter sometimes referred to as “resin of the present invention”) was selected from the following general formulas (2) to (4). The structural unit a having at least one group represented by the following general formula (1) is included as an essential structural unit (hereinafter referred to as “essential structural unit”), and further includes other structural units as necessary. It is optional.
−(CH2)p−O−C(O)−R5 (2)
[式中、p及びR5は、前記のとおりである。]
— (CH 2 ) p —O—C (O) —R 5 (2)
[Wherein, p and R 5 are as defined above. ]
[式中、R1,R4及びR6〜R11は、前記のとおりである。]
[Wherein, R 1 , R 4 and R 6 to R 11 are as defined above. ]
ここで、一般式(1)〜(4)において、R1〜R4は、水素原子;ハロゲン原子;酸素、窒素、イオウ又はケイ素を含む連結基を有していてもよい置換又は非置換の炭素原子数1〜30の炭化水素基;又は極性基を表すが、これらの原子及び基について説明する。
Here, in the general formulas (1) to (4), R 1 to R 4 each represents a hydrogen atom; a halogen atom; a substituted or unsubstituted which may have a linking group containing oxygen, nitrogen, sulfur or silicon A hydrocarbon group having 1 to 30 carbon atoms; or a polar group, these atoms and groups will be described.
ハロゲン原子としては、フッ素原子、塩素原子及び臭素原子が挙げられる。
炭素原子数1〜30の炭化水素基としては、例えば、メチル基、エチル基、プロピル基等のアルキル基;シクロペンチル基、シクロヘキシル基等のシクロアルキル基;ビニル基、アリル基、プロペニル基等のアルケニル基;フェニル基、ナフチル基、アントラセニル基等の芳香族基等があげられる。これらの炭化水素基は置換されていてもよく、置換基としては例えばフッ素、塩素、臭素等のハロゲン原子、フェニルスルホニル基等があげられる。
Examples of the halogen atom include a fluorine atom, a chlorine atom, and a bromine atom.
Examples of the hydrocarbon group having 1 to 30 carbon atoms include alkyl groups such as methyl group, ethyl group, and propyl group; cycloalkyl groups such as cyclopentyl group and cyclohexyl group; alkenyl groups such as vinyl group, allyl group, and propenyl group. Groups; aromatic groups such as phenyl, naphthyl, and anthracenyl groups; These hydrocarbon groups may be substituted, and examples of the substituent include halogen atoms such as fluorine, chlorine and bromine, phenylsulfonyl group and the like.
また、上記の置換又は非置換の炭化水素基は直接環構造に結合していてもよいし、あるいは連結基(linkage)を介して結合していてもよい。連結基としては、例えば炭素原子数1〜10の2価の炭化水素基(例えば、−(CH2)m−(式中、、mは1〜10の整数)で表されるアルキレン基);酸素、窒素、イオウ又はケイ素を含む連結基(例えば、カルボニル基(−CO−)、カルボニルオキシ基(−COO−)、オキシカルボニル基(−OCO−)、スルホン基(−SO2−)、エーテル結合(−O−)、チオエーテル結合(−S−)、イミノ基(−NH−)、アミド結合(−NHCO−,−CONH−)、シロキサン結合(−OSi(R2)−(式中、Rはメチル、エチル等のアルキル基))等が挙げられ、これらの複数を含む連結基であってもよい。 In addition, the above substituted or unsubstituted hydrocarbon group may be directly bonded to the ring structure, or may be bonded via a linkage. Examples of the linking group include a divalent hydrocarbon group having 1 to 10 carbon atoms (for example, an alkylene group represented by — (CH 2 ) m — (wherein m is an integer of 1 to 10)); Linking groups containing oxygen, nitrogen, sulfur or silicon (for example, carbonyl group (—CO—), carbonyloxy group (—COO—), oxycarbonyl group (—OCO—), sulfone group (—SO 2 —), ether Bond (—O—), thioether bond (—S—), imino group (—NH—), amide bond (—NHCO—, —CONH—), siloxane bond (—OSi (R 2 ) — (where R May be an alkyl group such as methyl and ethyl)), and may be a linking group containing a plurality of these.
極性基としては、例えば、水酸基、炭素原子数1〜10のアルコキシ基、アシルオキシ基、アルコキシカルボニル基、アリーロキシカルボニル基、シアノ基、アミド基、イミド環含有基、トリオルガノシロキシ基、トリオルガノシリル基、アミノ基、アシル基、アルコキシシリル基、スルホニル含有基、及びカルボキシル基などあげられる。さらに具体的には、上記アルコキシ基としては、例えばメトキシ基、エトキシ基等があげられ;アシルオキシ基としては、例えばアセトキシ基、プロピオニルオキシ基等のアルキルカルボニルオキシ基、及びベンゾイルオキシ基等のアリールカルボニルオキシ基があげられ;アルコキシカルボニル基としては、例えばメトキシカルボニル基、エトキシカルボニル基等があげられ;アリーロキシカルボニル基としては、例えばフェノキシカルボニル基、ナフチルオキシカルボニル基、フルオレニルオキシカルボニル基、ビフェニリルオキシカルボニル基等があげられ;トリオルガノシロキシ基としては例えばトリメチルシロキシ基、トリエチルシロキシ基等があげられ;トリオルガノシリル基としてはトリメチルシリル基、トリエチルシリル基等があげられ;アミノ基としては第1級アミノ基があげられ、アルコキシシリル基としては例えばトリメトキシシリル基、トリエトキシシリル基等があげられる。 Examples of the polar group include a hydroxyl group, an alkoxy group having 1 to 10 carbon atoms, an acyloxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, a cyano group, an amide group, an imide ring-containing group, a triorganosiloxy group, and a triorganosilyl group. Group, amino group, acyl group, alkoxysilyl group, sulfonyl-containing group, carboxyl group and the like. More specifically, examples of the alkoxy group include a methoxy group and an ethoxy group; examples of the acyloxy group include an alkylcarbonyloxy group such as an acetoxy group and a propionyloxy group, and an arylcarbonyl such as a benzoyloxy group. Examples of the alkoxycarbonyl group include a methoxycarbonyl group and an ethoxycarbonyl group; examples of the aryloxycarbonyl group include a phenoxycarbonyl group, a naphthyloxycarbonyl group, a fluorenyloxycarbonyl group, and a biphenyl group. Examples of the triorganosiloxy group include trimethylsiloxy group and triethylsiloxy group; examples of the triorganosilyl group include trimethylsilyl group and triethylsilyl group. It can be mentioned; as the amino groups are exemplified primary amino group, alkoxysilyl The silyl groups such a trimethoxysilyl group, triethoxysilyl group, and the like.
該重合体は、下記一般式(5)、(6)及び(7)で表される単量体から選ばれた少なくとも1種以上の単量体(以下、一般式(5)で表される単量体を「特定単量体A」、一般式(6)で表される単量体を「特定単量体B」、一般式(7)で表される単量体を「特定単量体C」という。)を含む単量体混合物を重合して得られる。 The polymer is at least one monomer selected from monomers represented by the following general formulas (5), (6) and (7) (hereinafter represented by the general formula (5)). The monomer is “specific monomer A”, the monomer represented by the general formula (6) is “specific monomer B”, the monomer represented by the general formula (7) is “specific monomer” It is obtained by polymerizing a monomer mixture containing “body C”).
必須構造単位の含有量は、本発明の樹脂中に100〜5重量%、好ましくは100〜10重量%、さらに好ましくは100〜20重量%である。必須構造単位の含有量が5重量%以下の場合、所望の位相差を有する透過光を与える光学用フィルムを得るための延伸配向が困難になることがある。 Content of an essential structural unit is 100 to 5 weight% in the resin of this invention, Preferably it is 100 to 10 weight%, More preferably, it is 100 to 20 weight%. When the content of the essential structural unit is 5% by weight or less, stretching orientation for obtaining an optical film that gives transmitted light having a desired retardation may be difficult.
本発明の樹脂中には、上記必須構造単位以外の構造単位を含むことができる。かかる構造単位としては、例えば、一般式(1)で表される構造単位aであって必須構造単位を除くものが挙げられる。このような構造単位aは、下記一般式(8)で表される単量体(以下、「特定単量体D」という。)を特定単量体A、B及びCから選ばれた少なくとも1種と共重合することで得られる。 The resin of the present invention can contain structural units other than the essential structural units. Examples of such a structural unit include the structural unit a represented by the general formula (1) and excluding the essential structural unit. Such a structural unit a is a monomer represented by the following general formula (8) (hereinafter referred to as “specific monomer D”) at least one selected from the specific monomers A, B, and C. Obtained by copolymerizing with seeds.
本発明の樹脂のより具体的な例としては、下記(1)〜(4)に示す重合体を挙げることができる。
(1) 特定単量体A、B及びCから選ばれた少なくとも1種の単量体の開環重合体。
(2) 特定単量体A、B及びCから選ばれた少なくとも1種の単量体と特定単量体Dとの開環共重合体。
(3) 特定単量体A、B及びCから選ばれた少なくとも1種の単量体と特定単量体Dを除く共重合性単量体との開環共重合体、あるいは、特定単量体A、B及びCから選ばれた少なくとも1種の単量体と特定単量体D及び特定単量体Dを除く共重合性単量体との開環共重合体。
(4) (1)、(2)及び(3)の開環重合体又は開環共重合体の水素添加物。
More specific examples of the resin of the present invention include polymers shown in the following (1) to (4).
(1) A ring-opening polymer of at least one monomer selected from the specific monomers A, B and C.
(2) A ring-opening copolymer of at least one monomer selected from the specific monomers A, B and C and the specific monomer D.
(3) Ring-opening copolymer of at least one monomer selected from specific monomers A, B and C and a copolymerizable monomer excluding specific monomer D, or a specific monomer A ring-opening copolymer of at least one monomer selected from the bodies A, B and C and a specific monomer D and a copolymerizable monomer excluding the specific monomer D.
(4) Hydrogenated product of the ring-opening polymer or ring-opening copolymer of (1), (2) and (3).
特定単量体A、特定単量体B、特定単量体C及び特定単量体Dについてより具体的に説明するが、いずれも、下記のものに限定されるものではない。 The specific monomer A, the specific monomer B, the specific monomer C, and the specific monomer D will be described more specifically, but are not limited to the following.
<特定単量体A>
5−(4−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(4−ビフェニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(4−ビフェニルカルボニルオキシプロピル)ビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−(4−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(2−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(2−ビフェニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−(2−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(3−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(3−ビフェニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(1−ナフチルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(1−ナフチルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−(1−ナフチルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(2−ナフチルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(2−ナフチルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−(2−ナフチルカルボニルオキシメチル)メチルビシクロ[2.2.1]ヘプト−2−エン、
5−(9−アントラセニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−(9−アントラセニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−(9−アントラセニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、
8−(4−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−(4−ビフェニルカルボニルオキシエチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−メチル−8−(4−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−(2−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−メチル−8−(2−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−(3−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−メチル−8−(3−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−(1−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−メチル−8−(1−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−(2−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−メチル−8−(2−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−(9−アントラセニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン、
8−メチル−8−(9−アントラセニルカルボニルオキシメチル)テトラシクロ[4.4.0.12,5.17,10]−3−ドデセン
などを挙げることができる。これらは2種以上を組み合わせて使用してもよい。
<Specific monomer A>
5- (4-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (4-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
5- (4-biphenylcarbonyloxypropyl) bicyclo [2.2.1] hept-2-ene,
5-methyl-5- (4-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (2-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (2-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
5-methyl-5- (2-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (3-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (3-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
5- (1-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (1-naphthylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
5-methyl-5- (1-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (2-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (2-naphthylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
5-methyl-5- (2-naphthylcarbonyloxymethyl) methylbicyclo [2.2.1] hept-2-ene,
5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
5- (9-anthracenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene,
5-methyl-5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene,
8- (4-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (4-biphenylcarbonyloxyethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (4-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (2-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (2-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (3-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (3-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (1-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (1-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (2-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (2-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (9-anthracenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (9-anthracenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 17, 10 ] -3-dodecene and the like. You may use these in combination of 2 or more type.
<特定単量体B>
下記式(a)で表される、1,2−(2H、3H−[1,3]エピシクロペンタ)−1、2−ジヒドロアセナフチレン、
<Specific monomer B>
1,2- (2H, 3H- [1,3] epicyclopenta) -1,2-dihydroacenaphthylene represented by the following formula (a):
<特定単量体C>
1,4−メタノ−1,4,4a,9a−テトラヒドロフルオレン、
1,4−メタノ−1,4,4a,9,9a,10−ヘキサヒドロアントラセン、
1,4−メタノ−1,4,4a,9,10,10a−ヘキサヒドロフェナントレン、
11,12−ベンゾ−ペンタシクロ[6.5.1.13,6.02,7.09,13]−4−ペンタデセン、
11,12−ベンゾ−ペンタシクロ[6.6.1.13,6.02,7.09,14]−4−ヘキサデセン、
1,4−メタノ−1,4,4a,9a−テトラヒドロジベンゾフラン、
1,4−メタノ−1,4,4a,9a−テトラヒドロカルバゾール、
1,4−メタノ−1,4,4a,10a−テトラヒドロアントラキノン、
などが挙げられる。これらは2種以上を組み合わせて使用してもよい。
<Specific monomer C>
1,4-methano-1,4,4a, 9a-tetrahydrofluorene,
1,4-methano-1,4,4a, 9,9a, 10-hexahydroanthracene,
1,4-methano-1,4,4a, 9,10,10a-hexahydrophenanthrene,
11,12-benzo-pentacyclo [6.5.1.1 3,6 . 0 2,7 . 0 9,13 ] -4-pentadecene,
11,12-benzo-pentacyclo [6.6.1.1 3,6 . 0 2,7 . 0 9,14 ] -4-hexadecene,
1,4-methano-1,4,4a, 9a-tetrahydrodibenzofuran,
1,4-methano-1,4,4a, 9a-tetrahydrocarbazole,
1,4-methano-1,4,4a, 10a-tetrahydroanthraquinone,
Etc. You may use these in combination of 2 or more type.
<特定単量体D>
ビシクロ[2.2.1]ヘプト−2−エン、
5−メチルビシクロ[2.2.1]ヘプト−2−エン、
5−エチルビシクロ[2.2.1]ヘプト−2−エン、
5−メトキシカルボニルビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−メトキシカルボニルビシクロ[2.2.1]ヘプト−2−エン、
5−フェノキシカルボニルビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−フェノキシカルボニルビシクロ[2.2.1]ヘプト−2−エン、
5−シアノビシクロ[2.2.1]ヘプト−2−エン、
5−エチリデンビシクロ[2.2.1]ヘプト−2−エン、
8−エチリデンテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
5−フェニルビシクロ[2.2.1]ヘプト−2−エン、
5−(2−ナフチル)ビシクロ[2.2.1]ヘプト−2−エン(α,βの両タイプとも可)、
5−フルオロビシクロ[2.2.1]ヘプト−2−エン、
5−フルオロメチルビシクロ[2.2.1]ヘプト−2−エン、
5−トリフルオロメチルビシクロ[2.2.1]ヘプト−2−エン、
5−ペンタフルオロエチルビシクロ[2.2.1]ヘプト−2−エン、
5,5−ジフルオロビシクロ[2.2.1]ヘプト−2−エン、
5,6−ジフルオロビシクロ[2.2.1]ヘプト−2−エン、
5,5−ビス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,6−ビス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5−メチル−5−トリフルオロメチルビシクロ[2.2.1]ヘプト−2−エン、
5,5,6−トリフルオロビシクロ[2.2.1]ヘプト−2−エン、
5,5,6−トリス(フルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,5,6,6−テトラフルオロビシクロ[2.2.1]ヘプト−2−エン、
5,5,6,6−テトラキス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,5−ジフルオロ−6,6−ビス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,6−ジフルオロ−5,6−ビス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,5,6−トリフルオロ−5−トリフルオロメチルビシクロ[2.2.1]ヘプト−2−エン、
5−フルオロ−5−ペンタフルオロエチル−6,6−ビス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,6−ジフルオロ−5−ヘプタフルオロ−iso−プロピル−6−トリフルオロメチルビシクロ[2.2.1]ヘプト−2−エン、
5−クロロ−5,6,6−トリフルオロビシクロ[2.2.1]ヘプト−2−エン、
5,6−ジクロロ−5,6−ビス(トリフルオロメチル)ビシクロ[2.2.1]ヘプト−2−エン、
5,5,6−トリフルオロ−6−トリフルオロメトキシビシクロ[2.2.1]ヘプト−2−エン、
5,5,6−トリフルオロ−6−ヘプタフルオロプロポキシビシクロ[2.2.1]ヘプト−2−エン、
4−(ビシクロ[2.2.1]ヘプト−5−エン−2−イル)フェニルスルホニルベンゼン
1、2−(2H,3H−[1,3]エピシクロペンタ)−1,2−ジヒドロアセナフチレン
トリシクロ[5.2.1.02,6]−8−デセン、
テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
ペンタシクロ[6.5.1.13,6 .02,7 .09,13]−4−ペンタデセン、
ペンタシクロ[7.4.0.12,5 .19,12.08,13]−3−ペンタデセン、
トリシクロ[4.4.0.12,5 ]−3−ウンデセン、
8−メトキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−エトキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−n−プロポキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−イソプロポキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−n−ブトキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−フェノキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−エトキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−n−プロポキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−イソプロポキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−n−ブトキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−フェノキシカルボニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
ペンタシクロ[8.4.0.12,5 .19,12.08,13]−3−ヘキサデセン、
ヘプタシクロ[8.7.0.13,6 .110,17 .112,15 .02,7 .011,16 ]−4−エイコセン、
ヘプタシクロ[8.8.0.14,7 .111,18 .113,16 .03,8 .012,17 ]−5−ヘンエイコセン、
8−エチリデンテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−フェニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−フェニルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−フルオロテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−フルオロメチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−ジフルオロメチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−トリフルオロメチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−ペンタフルオロエチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8−ジフルオロテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,9−ジフルオロテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8−ビス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,9−ビス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−トリフルオロメチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9−トリフルオロテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9−トリス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9,9−テトラフルオロテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9,9−テトラキス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8−ジフルオロ−9,9−ビス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,9−ジフルオロ−8,9−ビス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9−トリフルオロ−9−トリフルオロメチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9−トリフルオロ−9−トリフルオロメトキシテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,8,9−トリフルオロ−9−ペンタフルオロプロポキシテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−フルオロ−8−ペンタフルオロエチル−9,9−ビス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,9−ジフルオロ−8−ヘプタフルオロiso−プロピル−9−トリフルオロメチルテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−クロロ−8,9,9−トリフルオロテトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8,9−ジクロロ−8,9−ビス(トリフルオロメチル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−(2,2,2−トリフルオロエトキシカルボニル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン、
8−メチル−8−(2,2,2−トリフルオロエトキシカルボニル)テトラシクロ[4.4.0.12,5 .17,10]−3−ドデセン
などを挙げることができる。
<Specific monomer D>
Bicyclo [2.2.1] hept-2-ene,
5-methylbicyclo [2.2.1] hept-2-ene,
5-ethylbicyclo [2.2.1] hept-2-ene,
5-methoxycarbonylbicyclo [2.2.1] hept-2-ene,
5-methyl-5-methoxycarbonylbicyclo [2.2.1] hept-2-ene,
5-phenoxycarbonylbicyclo [2.2.1] hept-2-ene,
5-methyl-5-phenoxycarbonylbicyclo [2.2.1] hept-2-ene,
5-cyanobicyclo [2.2.1] hept-2-ene,
5-ethylidenebicyclo [2.2.1] hept-2-ene,
8-ethylidenetetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
5-phenylbicyclo [2.2.1] hept-2-ene,
5- (2-naphthyl) bicyclo [2.2.1] hept-2-ene (both α and β types are acceptable),
5-fluorobicyclo [2.2.1] hept-2-ene,
5-fluoromethylbicyclo [2.2.1] hept-2-ene,
5-trifluoromethylbicyclo [2.2.1] hept-2-ene,
5-pentafluoroethylbicyclo [2.2.1] hept-2-ene,
5,5-difluorobicyclo [2.2.1] hept-2-ene,
5,6-difluorobicyclo [2.2.1] hept-2-ene,
5,5-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5-methyl-5-trifluoromethylbicyclo [2.2.1] hept-2-ene,
5,5,6-trifluorobicyclo [2.2.1] hept-2-ene,
5,5,6-tris (fluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,5,6,6-tetrafluorobicyclo [2.2.1] hept-2-ene,
5,5,6,6-tetrakis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,5-difluoro-6,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,6-difluoro-5,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,5,6-trifluoro-5-trifluoromethylbicyclo [2.2.1] hept-2-ene,
5-fluoro-5-pentafluoroethyl-6,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,6-difluoro-5-heptafluoro-iso-propyl-6-trifluoromethylbicyclo [2.2.1] hept-2-ene,
5-chloro-5,6,6-trifluorobicyclo [2.2.1] hept-2-ene,
5,6-dichloro-5,6-bis (trifluoromethyl) bicyclo [2.2.1] hept-2-ene,
5,5,6-trifluoro-6-trifluoromethoxybicyclo [2.2.1] hept-2-ene,
5,5,6-trifluoro-6-heptafluoropropoxybicyclo [2.2.1] hept-2-ene,
4- (bicyclo [2.2.1] hept-5-en-2-yl) phenylsulfonylbenzene 1,2- (2H, 3H- [1,3] epicyclopenta) -1,2-dihydroacenaphthy Lentricyclo [5.2.1.0 2,6 ] -8-decene,
Tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
Pentacyclo [6.5.1.1 3,6 . 0 2,7 . 0 9,13 ] -4-pentadecene,
Pentacyclo [7.4.0.1 2,5 . 1 9,12 . 0 8,13 ] -3-pentadecene,
Tricyclo [4.4.0.1 2,5 ] -3-undecene,
8-methoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-ethoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-n-propoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-isopropoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-n-butoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-phenoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-ethoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-n-propoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-isopropoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-n-butoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-phenoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
Pentacyclo [8.4.0.1 2,5 . 1 9,12 . 0 8,13 ] -3-hexadecene,
Heptacyclo [8.7.0.1 3,6 . 1 10,17 . 1 12,15 . 0 2,7 . 0 11,16 ] -4-Eicosen,
Heptacyclo [8.8.0.1 4,7 . 1 11,18 . 1 13,16 . 0 3,8 . 0 12,17 ] -5- Haneikosen ,
8-ethylidenetetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-phenyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-phenyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-fluorotetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-fluoromethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-difluoromethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-trifluoromethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-pentafluoroethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8-difluorotetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,9-difluorotetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8-trifluoromethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9-trifluorotetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9-tris (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9,9-tetrafluorotetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9,9-tetrakis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8-difluoro-9,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,9-difluoro-8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9-trifluoro-9-trifluoromethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9-trifluoro-9-trifluoromethoxytetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,8,9-trifluoro-9-pentafluoropropoxytetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-fluoro-8-pentafluoroethyl-9,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,9-difluoro-8-heptafluoroiso-propyl-9-trifluoromethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-chloro-8,9,9-trifluorotetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8,9-dichloro-8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8- (2,2,2-trifluoroethoxycarbonyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene,
8-methyl-8- (2,2,2-trifluoroethoxycarbonyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene.
これらは、特定単量体A、特定単量体B及び特定単量体Cから選ばれた少なくとも1種の単量体と組み合わせて、1種以上を使用することができる。
これらのうち、一般式(8)において、h=1、i=0である特定単量体Dは、得られる重合体の耐熱性と靱性のバランスの点で好ましい。すなわち、hが2以上若しくはiが1以上の特定単量体Dを用いると、得られる重合体のガラス転移温度(Tg)が高くなり耐熱性が向上する傾向があり、好ましい場合もあるが、靱性が低下する傾向があり、フィルムとした時に加工あるいは使用時に割れたり破断したりしやすくなる問題が生じる場合がある。
また、分子内に少なくとも1つ極性基を有する特定単量体Dを使用することが好ましい。すなわち、上記一般式(8)中、R1〜R4のうち任意の3つが水素原子又は炭素数1〜10の炭化水素基であり、残りの1つが炭化水素基以外の極性基であるものが、他素材との密着性・接着性を高めるので好ましい。
One or more of these may be used in combination with at least one monomer selected from the specific monomer A, the specific monomer B, and the specific monomer C.
Among these, in the general formula (8), the specific monomer D in which h = 1 and i = 0 is preferable from the viewpoint of the balance between heat resistance and toughness of the obtained polymer. That is, when a specific monomer D having h of 2 or more or i of 1 or more is used, the glass transition temperature (Tg) of the resulting polymer tends to increase and heat resistance tends to be improved. There is a tendency that toughness is lowered, and when it is made into a film, there may be a problem that it is easily cracked or broken during processing or use.
Further, it is preferable to use a specific monomer D having at least one polar group in the molecule. That is, in the general formula (8), any one of R 1 to R 4 is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms, and the remaining one is a polar group other than a hydrocarbon group. However, this is preferable because it improves adhesion and adhesion to other materials.
さらに、該極性基が一般式(9):
−(CH2)zCOOR19 (9)
〔ここで、zは通常0〜5であり、好ましくは0〜2であり、より好ましくは0である。R19は一価の有機基である。〕
で表される極性基である特定単量体Dは、得られる重合体のガラス転移温度と吸水性を制御しやすい点で好ましい。一般式(9)においてR19で表される一価の有機基としては、例えば、メチル基、エチル基、プロピル基等のアルキル基;フェニル基、ナフチル基、アントラセニル基、ビフェニリル基等のアリール基;この他にもジフェニルスルホン、テトラヒドロフルオレン等のフルオレン類等の芳香環やフラン環、イミド環等の複素環を有する一価の基等が挙げられる。また、一般式(9)において、zは上述のように通常0〜5であるが、zの値が小さいものほど得られる重合体のガラス転移温度が高くなるので好ましく、特にzが0である特定単量体Dは、その合成が容易である点で好ましい。
Further, the polar group has the general formula (9):
- (CH 2) z COOR 19 (9)
[Wherein z is usually 0 to 5, preferably 0 to 2, and more preferably 0. R 19 is a monovalent organic group. ]
The specific monomer D which is a polar group represented by the formula is preferred in that the glass transition temperature and water absorption of the resulting polymer can be easily controlled. Examples of the monovalent organic group represented by R 19 in the general formula (9) include alkyl groups such as a methyl group, an ethyl group, and a propyl group; and aryl groups such as a phenyl group, a naphthyl group, an anthracenyl group, and a biphenylyl group. Other examples include monovalent groups having an aromatic ring such as fluorenes such as diphenylsulfone and tetrahydrofluorene, and a heterocyclic ring such as a furan ring and an imide ring. Further, in the general formula (9), z is usually 0 to 5 as described above, but the smaller the value of z, the higher the glass transition temperature of the polymer obtained, which is preferable. In particular, z is 0. The specific monomer D is preferable because it can be easily synthesized.
さらに、上記一般式(8)において、一般式(9)で表される極性基が結合した炭素原子にアルキル基が結合していることが、得られる重合体の耐熱性と吸水性のバランスを図る上で好ましい。当該アルキル基の炭素数は1〜5であることが好ましく、更に好ましくは1〜2、特に好ましくは1である。
上記特定単量体Dの具体例の中から挙げるならば、特に、8−メチル−8−メトキシカルボニルテトラシクロ〔4.4.0.12,5 .17,10〕−3−ドデセンが、ガラス転移温度を高め、吸水による変形等の悪影響を殆ど受けずかつ他材料との密着性や接着性が良好となる程度の吸水性を維持できるので好ましい。
Furthermore, in the above general formula (8), the fact that the alkyl group is bonded to the carbon atom bonded to the polar group represented by the general formula (9) balances the heat resistance and water absorption of the resulting polymer. It is preferable to plan. The alkyl group preferably has 1 to 5 carbon atoms, more preferably 1 to 2, and particularly preferably 1.
Specific examples of the specific monomer D mentioned above include 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2,5 . 1, 10 ] -3-dodecene is preferable because it increases the glass transition temperature, hardly receives adverse effects such as deformation due to water absorption, and can maintain water absorption to such an extent that adhesion and adhesion to other materials are good. .
重合体中の極性基の含有量は、所望する機能等により決定されるものであり特に限定はされないが、全構造単位中に極性基を有する構造単位aが、通常1モル%以上、好ましくは5モル%以上、さらに好ましくは10モル%以上含まれる。全ての構造単位が極性基を有していてもよい。
構造単位aへの極性基の導入は、上記極性基を有する特定単量体Dを共重合して行なってもよいし、一般式(5)のR1〜R4の少なくとも1つが極性基である特定単量体A、一般式(6)あるいは一般式(7)のR1若しくはR4の少なくとも1つが極性基である特定単量体Bあるいは特定単量体Cを共重合して行なってもよい。
The content of the polar group in the polymer is determined according to the desired function and the like and is not particularly limited. However, the structural unit a having a polar group in all the structural units is usually 1 mol% or more, preferably 5 mol% or more, more preferably 10 mol% or more is contained. All the structural units may have a polar group.
Introduction of the polar group into the structural unit a may be carried out by copolymerizing the specific monomer D having the polar group, or at least one of R 1 to R 4 in the general formula (5) is a polar group. A specific monomer A, a specific monomer B or a specific monomer C in which at least one of R 1 or R 4 in the general formula (6) or general formula (7) is a polar group are copolymerized. Also good.
<他の共重合性単量体>
特定単量体A、特定単量体B及び特定単量体Cから選ばれた少なくとも1種の単量体と、あるいはさらに必要に応じて使用される特定単量体Dと、共重合させることができる他の共重合性単量体としては、例えば、シクロブテン、シクロペンテン、シクロヘプテン、シクロオクテン、トリシクロ[5.2.1.02,6]−3−デセン、ジシクロペンタジエンなどのシクロオレフィンを挙げることができる。シクロオレフィンの炭素原子数としては、4〜20が好ましく、さらに好ましくは5〜12である。
さらに、ポリブタジエン、ポリイソプレン、スチレン−ブタジエン共重合体、エチレン−非共役ジエン共重合体、ポリノルボルネンなどの主鎖にオレフィン性不飽和結合を有する不飽和炭化水素系ポリマーなどの存在下で、特定単量体A、特定単量体B及び特定単量体Cから選ばれた少なくとも1種の単量体を重合してもよい。また、この際に、必要に応じて特定単量体Dあるいは他の共重合性単量体とを重合させてもよい。そして、この場合に得られる重合体は、耐衝撃性の優れた樹脂の原料として有用である。
<Other copolymerizable monomers>
Copolymerizing with at least one monomer selected from the specific monomer A, the specific monomer B and the specific monomer C, or with the specific monomer D used as necessary. Examples of other copolymerizable monomers that can be used include cycloolefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, tricyclo [5.2.1.0 2,6 ] -3-decene, and dicyclopentadiene. Can be mentioned. The number of carbon atoms in the cycloolefin is preferably 4-20, and more preferably 5-12.
In addition, in the presence of unsaturated hydrocarbon polymers with olefinically unsaturated bonds in the main chain, such as polybutadiene, polyisoprene, styrene-butadiene copolymer, ethylene-nonconjugated diene copolymer, polynorbornene, etc. At least one monomer selected from the monomer A, the specific monomer B, and the specific monomer C may be polymerized. At this time, the specific monomer D or another copolymerizable monomer may be polymerized as necessary. The polymer obtained in this case is useful as a raw material for resins having excellent impact resistance.
<重合条件>
特定単量体A、特定単量体B及び特定単量体Cから選ばれた少なくとも1種の単量体、さらに必要に応じて使用される特定単量体Dあるいはその他の共重合性単量体の開環重合反応のその他の条件を説明する。
・触媒:
該開環重合反応はメタセシス触媒の存在下に行われる。
このメタセシス触媒は、(a)W、Mo及びReの化合物から選ばれた少なくとも1種と、(b)デミングの周期律表IA族元素(例えばLi、Na、Kなど)、IIA族元素(例えばMg、Caなど)、IIB族元素(例えばZn、Cd、Hgなど)、IIIB族元素(例えばB、Alなど)、IVA族元素(例えばTi、Zrなど)あるいはIVB族元素(例えばSi、Sn、Pbなど)の化合物であって、少なくとも1つの当該元素−炭素結合あるいは当該元素−水素結合を有するものから選ばれた少なくとも1種との組合せからなる触媒である。またこの場合に触媒の活性を高めるために、後述の添加剤(c)が添加されたものであってもよい。
<Polymerization conditions>
At least one monomer selected from the specific monomer A, the specific monomer B, and the specific monomer C, and the specific monomer D or other copolymerizable monomer used as necessary Other conditions for the ring-opening polymerization reaction of the body will be described.
·catalyst:
The ring-opening polymerization reaction is performed in the presence of a metathesis catalyst.
This metathesis catalyst comprises (a) at least one selected from W, Mo and Re compounds, (b) Deming periodic table group IA elements (for example, Li, Na, K, etc.), IIA group elements (for example, Mg, Ca, etc.), group IIB elements (eg, Zn, Cd, Hg, etc.), group IIIB elements (eg, B, Al, etc.), group IVA elements (eg, Ti, Zr, etc.) or group IVB elements (eg, Si, Sn, etc.) Pb or the like), and a catalyst comprising a combination with at least one selected from those having at least one element-carbon bond or element-hydrogen bond. In this case, an additive (c) described later may be added to increase the activity of the catalyst.
(a)成分として適当なW、MoあるいはReの化合物の代表例としては、WCl6 、MoCl5 、ReOCl3 など特開平1−240517号公報に記載の化合物を挙げることができる。
(b)成分の具体例としては、n−C4 H9 Li、(C2 H5 )3 Al 、(C2 H5 )2 AlCl、(C2 H5 )1.5 AlCl1.5 、(C2 H5 )AlCl2 、メチルアルモキサン、LiHなど特開平1−240517号公報に記載の化合物を挙げることができる。
(c)成分の代表例としては、アルコール類、アルデヒド類、ケトン類、アミン類などが好適に用いることができるが、更に特開平1−240517号公報に記載の化合物を使用することができる。
Representative examples of W, Mo or Re compounds suitable as the component (a) include compounds described in JP-A-1-240517 such as WCl 6 , MoCl 5 and ReOCl 3 .
(B) Specific examples of the component, n-C 4 H 9 Li , (C 2 H 5) 3 Al, (C 2 H 5) 2 AlCl, (C 2 H 5) 1.5 AlCl 1.5, (C 2 H 5 ) The compounds described in JP-A-1-240517 such as AlCl 2 , methylalumoxane, LiH and the like can be mentioned.
As typical examples of the component (c), alcohols, aldehydes, ketones, amines and the like can be preferably used, and compounds described in JP-A-1-240517 can be further used.
メタセシス触媒の使用量としては、上記(a)成分と特定単量体A〜D(以下、特定単量体A〜Dを総称する場合は、単に「特定単量体」という。)とのモル比で、(a)成分:特定単量体が、通常1:500〜1:50000となる範囲、好ましくは1:1000〜1:10000となる範囲とされる。
(a)成分と(b)成分との割合は、金属原子比で「(a):(b)」が1:1〜1:50、好ましくは1:2〜1:30の範囲とされる。
(a)成分と(c)成分との割合は、モル比で「(c):(a)」が0.005:1〜15:1、好ましくは0.05:1〜7:1の範囲とされる。
The amount of the metathesis catalyst used is a mole of the component (a) and the specific monomers A to D (hereinafter, the specific monomers A to D are simply referred to as “specific monomers”). The ratio of component (a): specific monomer is usually 1: 500 to 1: 50000, preferably 1: 1000 to 1: 10000.
The ratio of the component (a) to the component (b) is such that the metal atomic ratio of “(a) :( b)” is in the range of 1: 1 to 1:50, preferably 1: 2 to 1:30. .
The ratio of the component (a) to the component (c) is such that the molar ratio “(c) :( a)” is 0.005: 1 to 15: 1, preferably 0.05: 1 to 7: 1. It is said.
・分子量調節剤:
重合体の分子量の調節は重合温度、触媒の種類、溶媒の種類によっても行うことができるが、本発明においては、分子量調節剤を反応系に共存させることにより調節することが好ましい。
好適な分子量調節剤としては、例えばエチレン、プロペン、1−ブテン、1−ペンテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−ノネン、1−デセンなどのα−オレフィン類及びスチレンを挙げることができ、これらのうち、1−ブテン、1−ヘキセンが好ましい。
これらの分子量調節剤は、単独であるいは2種以上を混合して用いることができる。
分子量調節剤の使用量としては、重合反応に供される特定単量体1モルに対して0.005〜0.6モル、好ましくは0.02〜0.5モルとされる。
・ Molecular weight regulator:
Although the molecular weight of the polymer can be adjusted depending on the polymerization temperature, the type of catalyst, and the type of solvent, in the present invention, it is preferable to adjust by allowing a molecular weight regulator to coexist in the reaction system.
Suitable molecular weight regulators include, for example, α-olefins such as ethylene, propene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, and styrene. Of these, 1-butene and 1-hexene are preferred.
These molecular weight regulators can be used alone or in admixture of two or more.
The amount of the molecular weight regulator used is 0.005 to 0.6 mol, preferably 0.02 to 0.5 mol, per 1 mol of the specific monomer subjected to the polymerization reaction.
・開環重合反応用溶媒:
重合反応において用いられる溶媒としては、例えばペンタン、ヘキサン、ヘプタン、オクタン、ノナン、デカンなどのアルカン類;シクロヘキサン、シクロヘプタン、シクロオクタン、デカリン、ノルボルナンなどのシクロアルカン類;ベンゼン、トルエン、キシレン、エチルベンゼン、クメンなどの芳香族炭化水素;クロロブタン、ブロムヘキサン、塩化メチレン、ジクロロエタン、ヘキサメチレンジブロミド、クロロベンゼン、クロロホルム、テトラクロロエチレンなどのハロゲン化アルカン;アリールなどの化合物;酢酸エチル、酢酸n−ブチル、酢酸iso−ブチル、プロピオン酸メチル、ジメトキシエタンなどの飽和カルボン酸エステル類;ジブチルエーテル、テトラヒドロフラン、ジメトキシエタンなどのエーテル類を挙げることができ、これらは単独であるいは2種以上を併用して用いることができる。これらの中でも、上記芳香族炭化水素が好ましい。
溶媒の使用量としては、溶媒:特定単量体(重量比)が、通常1:1〜10:1となる量とされ、好ましくは1:1〜5:1となる量とされる。
・ Solvent for ring-opening polymerization reaction:
Examples of the solvent used in the polymerization reaction include alkanes such as pentane, hexane, heptane, octane, nonane, and decane; cycloalkanes such as cyclohexane, cycloheptane, cyclooctane, decalin, and norbornane; benzene, toluene, xylene, and ethylbenzene. , Aromatic hydrocarbons such as cumene; halogenated alkanes such as chlorobutane, bromohexane, methylene chloride, dichloroethane, hexamethylene dibromide, chlorobenzene, chloroform, tetrachloroethylene; compounds such as aryl; ethyl acetate, n-butyl acetate, iso -Saturated carboxylic acid esters such as butyl, methyl propionate and dimethoxyethane; and ethers such as dibutyl ether, tetrahydrofuran and dimethoxyethane. Can be, it may be used in combination either alone or in combination of two or more. Among these, the above aromatic hydrocarbons are preferable.
The amount of the solvent used is such that the solvent: specific monomer (weight ratio) is usually 1: 1 to 10: 1, and preferably 1: 1 to 5: 1.
・重合体の水素添加:
以上のようにして得られる重合体は、そのまま本発明の樹脂として使用することもできるが、残留するオレフィン性不飽和結合を水素添加して使用することが好ましい。
水素添加反応は、通常の方法、すなわち、重合体の溶液に水素添加触媒を添加し、これに常圧〜300気圧、好ましくは3〜200気圧の水素ガスを0〜200℃、好ましくは20〜180℃で作用させることによって行われる。
-Hydrogenation of polymer:
The polymer obtained as described above can be used as the resin of the present invention as it is, but it is preferable to use the residual olefinically unsaturated bond after hydrogenation.
In the hydrogenation reaction, a hydrogenation catalyst is added to the polymer solution in the usual manner, and hydrogen gas at normal pressure to 300 atm, preferably 3 to 200 atm, is added thereto at 0 to 200 ° C., preferably 20 to 20 ° C. It is performed by operating at 180 ° C.
水素添加触媒としては、通常のオレフィン性化合物の水素添加反応に用いられるものを使用することができる。この水素添加触媒としては、不均一系触媒及び均一系触媒が公知である。
不均一系触媒としては、パラジウム、白金、ニッケル、ロジウム、ルテニウムなどの貴金属類を、カーボン、シリカ、アルミナ、チタニアなどの担体に担持させた固体触媒を挙げることができる。また、均一系触媒としては、ナフテン酸ニッケル/トリエチルアルミニウム、ニッケルアセチルアセトナート/トリエチルアルミニウム、オクテン酸コバルト/n−ブチルリチウム、チタノセンジクロリド/ジエチルアルミニウムモノクロリド、酢酸ロジウム、クロロトリス(トリフェニルホスフィン)ロジウム、ジクロロトリス(トリフェニルホスフィン)ルテニウム、クロロヒドロカルボニルトリス(トリフェニルホスフィン)ルテニウム、ジクロロカルボニルトリス(トリフェニルホスフィン)ルテニウムなどを挙げることができる。触媒の形態は粉末でも粒状でもよい。
これらの水素添加触媒は、重合体:水素添加触媒(重量比)が、1:1×10−6〜1:2となる割合で使用される。
As a hydrogenation catalyst, what is used for the hydrogenation reaction of a normal olefinic compound can be used. As this hydrogenation catalyst, a heterogeneous catalyst and a homogeneous catalyst are known.
Examples of the heterogeneous catalyst include solid catalysts in which noble metals such as palladium, platinum, nickel, rhodium, and ruthenium are supported on a carrier such as carbon, silica, alumina, and titania. The homogeneous catalysts include nickel naphthenate / triethylaluminum, nickel acetylacetonate / triethylaluminum, cobalt octenoate / n-butyllithium, titanocene dichloride / diethylaluminum monochloride, rhodium acetate, chlorotris (triphenylphosphine) rhodium. Dichlorotris (triphenylphosphine) ruthenium, chlorohydrocarbonyltris (triphenylphosphine) ruthenium, dichlorocarbonyltris (triphenylphosphine) ruthenium, and the like. The form of the catalyst may be powder or granular.
These hydrogenation catalysts are used in such a ratio that the polymer: hydrogenation catalyst (weight ratio) is 1: 1 × 10 −6 to 1: 2.
水素添加することにより得られる水素添加重合体は優れた熱安定性を有するものとなり、フィルム製膜時及び、延伸加工時や製品としての使用時の加熱によってはその特性が劣化しにくくなる。オレフィン性不飽和結合の水素添加率は、通常50%以上、好ましく70%以上、さらに好ましくは90%以上、特に好ましくは98%以上である。 The hydrogenated polymer obtained by hydrogenation has excellent thermal stability, and its characteristics are not easily deteriorated by heating during film formation, during stretching or during use as a product. The hydrogenation rate of the olefinically unsaturated bond is usually 50% or more, preferably 70% or more, more preferably 90% or more, and particularly preferably 98% or more.
なお、特定単量体A、特定単量体B若しくは特定単量体Cに由来する構造単位a中の芳香環は、上記水素添加反応によっても実質的に水素添加されないことが必要である。こうした水素添加反応は、上記通常のオレフィン性化合物の水素添加反応の条件を用いれば実施可能であるが、水素ガス圧や反応温度を上記範囲の中で低めに設定する、あるいは、水素添加触媒の種類や添加量を調整する等条件調整をする必要がある場合もある。また、特定単量体D若しくはその他の共重合性単量体が芳香環を含む置換基を有し係る単量体に由来する構造単位が芳香環を含む場合も、水素添加によって芳香環の不飽和結合が実質的に水素添加されない条件を選択することが望ましい。 In addition, the aromatic ring in the structural unit a derived from the specific monomer A, the specific monomer B, or the specific monomer C needs to be substantially not hydrogenated even by the hydrogenation reaction. Such a hydrogenation reaction can be carried out by using the above-mentioned conditions for the hydrogenation reaction of the normal olefinic compound, but the hydrogen gas pressure and reaction temperature are set lower in the above ranges, or the hydrogenation catalyst is used. It may be necessary to adjust conditions such as adjusting the type and amount of addition. In addition, when the specific monomer D or other copolymerizable monomer has a substituent containing an aromatic ring and the structural unit derived from the monomer contains an aromatic ring, the aromatic ring may be unaffected by hydrogenation. It is desirable to select conditions under which saturated bonds are not substantially hydrogenated.
<熱可塑性ノルボルネン系樹脂の特性>
本発明の樹脂の30℃のクロロホルム中で測定した固有粘度(ηinh )は、0.2〜5dl/gであることが好ましい。さらに好ましくは0.3〜4dl/g、特に好ましくは0.5〜3dl/gである。5dl/gをこえると、溶液粘度が高くなりすぎ、加工性が悪化し好ましくなく、0.2dl/g未満であるとフィルム強度が低下する。
本発明の樹脂の分子量は、ゲルパーミエーションクロマトグラフィー(GPC)で測定されるポリスチレン換算の数平均分子量(Mn)が、通常は8,000〜1,000,000、好ましくは10,000〜500,000、さらに好ましくは20,000〜100,000、特に好ましくは30,000〜100,000、また、重量平均分子量(Mw)は、通常は20,000〜3,000,000、好ましくは30,000〜1,000,000、さらに好ましくは40,000〜500,000、特に好ましくは40,000〜300,000の範囲である。Mw、Mnが上記範囲より大きい場合、溶液粘度が高くなりすぎて加工性が悪化することがあり、上記範囲より小さい場合、フィルムの強度が低下することがある。
また、分子量分布は、上記のMw/Mnが通常1.5〜10、好ましくは2〜8、さらに好ましくは2.5〜5、特に好ましくは2.5〜4.5である。Mw/Mnが上記範囲より大きい場合、低分子量の成分が多くなりすぎ、フィルムを製造した場合にフィルムの表面に係る低分子量成分がブリードしてべとつきが発生することがある。一方、上記範囲より小さい場合、フィルムの強度、特に靱性が低下することがある。
<Characteristics of thermoplastic norbornene resin>
The intrinsic viscosity (η inh ) of the resin of the present invention measured in chloroform at 30 ° C. is preferably 0.2 to 5 dl / g. More preferably, it is 0.3-4 dl / g, Most preferably, it is 0.5-3 dl / g. If it exceeds 5 dl / g, the solution viscosity becomes too high and the processability deteriorates, which is not preferred, and if it is less than 0.2 dl / g, the film strength decreases.
As for the molecular weight of the resin of the present invention, the polystyrene-equivalent number average molecular weight (Mn) measured by gel permeation chromatography (GPC) is usually 8,000 to 1,000,000, preferably 10,000 to 500. 000, more preferably 20,000 to 100,000, particularly preferably 30,000 to 100,000, and the weight average molecular weight (Mw) is usually 20,000 to 3,000,000, preferably 30 , 1,000 to 1,000,000, more preferably 40,000 to 500,000, particularly preferably 40,000 to 300,000. When Mw and Mn are larger than the above ranges, the solution viscosity becomes too high and processability may be deteriorated. When smaller than the above ranges, the strength of the film may be lowered.
The molecular weight distribution is such that the above Mw / Mn is usually 1.5 to 10, preferably 2 to 8, more preferably 2.5 to 5, particularly preferably 2.5 to 4.5. When Mw / Mn is larger than the above range, the amount of low molecular weight components becomes excessive, and when a film is produced, the low molecular weight components on the surface of the film may bleed and stickiness may occur. On the other hand, when it is smaller than the above range, the strength, particularly toughness, of the film may be lowered.
本発明の樹脂のガラス転移温度(Tg)は、通常は80〜350℃、好ましくは100〜250℃である。Tgが80℃未満の場合、熱変形温度が低くなり、得られるフィルムの耐熱性に問題が生じる場合がある。一方、Tgが350℃以上の場合、得られるフィルムを延伸加工等加熱して加工する場合の加工温度が高くなりすぎて、フィルムが熱劣化する問題が生じる場合がある。 The glass transition temperature (Tg) of the resin of the present invention is usually 80 to 350 ° C., preferably 100 to 250 ° C. When Tg is less than 80 ° C., the heat distortion temperature is lowered, which may cause a problem in the heat resistance of the resulting film. On the other hand, when Tg is 350 ° C. or higher, the processing temperature when processing the obtained film by heating such as stretching may become too high, which may cause a problem that the film is thermally deteriorated.
本発明の樹脂の23℃における飽和吸水率は、通常は0.05〜1重量%、好ましくは0.1〜0.7重量%、さらに好ましくは0.1〜0.5重量%である。飽和吸水率がこの範囲内であると、各種光学特性、例えば透明性、位相差や位相差の均一性あるいは寸防精度が、高温多湿のような条件下でも維持され、他材料との密着性や接着性に優れるため使用途中で剥離などが発生せず、また、酸化防止剤等の添加物との相溶性も良好であるため、添加の自由度が大きくなる。
飽和吸水率が0.05重量%未満であると、他材料との密着性や接着性が乏しくなり使用中に剥離を生じやすくなる。また、酸化防止剤等の添加物の配合に制限が生じる。一方1重量%を超えると、吸水により光学特性の変化や寸法変化を起こしやすくなる。
なお、上記の飽和吸水率はASTMD570に準拠し、23℃水中で1週間浸漬して増加重量を測定することにより求められた値である。
The saturated water absorption at 23 ° C. of the resin of the present invention is usually 0.05 to 1% by weight, preferably 0.1 to 0.7% by weight, and more preferably 0.1 to 0.5% by weight. If the saturated water absorption is within this range, various optical properties such as transparency, retardation and retardation uniformity or dimension accuracy are maintained even under conditions such as high temperature and humidity, and adhesion to other materials. In addition, since it is excellent in adhesiveness, peeling does not occur during use, and since compatibility with additives such as antioxidants is good, the degree of freedom of addition is increased.
When the saturated water absorption is less than 0.05% by weight, adhesion and adhesion to other materials are poor, and peeling tends to occur during use. In addition, there are limitations on the blending of additives such as antioxidants. On the other hand, if it exceeds 1% by weight, the optical characteristics and dimensional changes are likely to occur due to water absorption.
In addition, said saturated water absorption is the value calculated | required by immersing in 23 degreeC water for 1 week, and measuring an increase weight based on ASTMD570.
本発明の樹脂のSP値(溶解度パラメーター)は、好ましくは10〜30(MPa1/2)、さらに好ましくは12〜25(MPa1/2)、特に好ましくは15〜20(MPa1/2)である。SP値を本範囲にすることで、一般的な汎用溶剤に良好に溶解できるとともにフィルム製造時に安定して製造でき、得られるフィルムの特性も均一でさらに良好な接着性や、基板との密着性を得ることもでき、適度な吸水率をコントロールすることが可能となる。 The SP value (solubility parameter) of the resin of the present invention is preferably 10 to 30 (MPa 1/2 ), more preferably 12 to 25 (MPa 1/2 ), and particularly preferably 15 to 20 (MPa 1/2 ). It is. By making the SP value within this range, it can be dissolved well in general general-purpose solvents and can be manufactured stably at the time of film production. Therefore, it is possible to control an appropriate water absorption rate.
<光弾性係数(CP)・応力光学係数(CR)>
本発明の光学用フィルムに用いられる熱可塑性ノルボルネン系樹脂は、光弾性係数(CP)が0〜100(×10−12Pa−1)であり、かつ応力光学係数(CR)が1500〜4000(×10−12Pa−1)である。
<Photoelastic coefficient (C P ) / stress optical coefficient (C R )>
The thermoplastic norbornene-based resin used for the optical film of the present invention has a photoelastic coefficient (C P ) of 0 to 100 (× 10 −12 Pa −1 ) and a stress optical coefficient (C R ) of 1500 to 1500. 4000 (× 10 −12 Pa −1 ).
ここで、光弾性係数(CP)及び応力光学係数(CR)について説明する。これらの係数は、種々の文献(Polymer Journal:Vol.27, No.9, pp 943-950(1995)、「日本レオロジー学会誌」:Vol.19, No.2, pp 93-97(1991) 、「光弾性実験法」:日刊工業新聞社,昭和50年第7版)に記載されているが、その意味するところは、前者がポリマーのガラス状態における応力による透過光への位相差付与の程度を表すのに対し、後者は流動状態における応力による透過光への位相差付与の程度を表すものである。 Here, the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) will be described. These coefficients are based on various documents (Polymer Journal: Vol.27, No.9, pp 943-950 (1995), “Journal of the Japanese Society of Rheology”: Vol.19, No.2, pp 93-97 (1991). , "Photoelastic experiment method": Nikkan Kogyo Shimbun, 7th edition of Showa 50), the meaning of the former is to provide phase difference to transmitted light due to stress in the glassy state of the polymer The latter indicates the degree of phase difference imparted to the transmitted light due to the stress in the flow state.
すなわち、光弾性係数(CP)が大きい場合は、ポリマーをガラス状態下で使用した際に外部応力又は自らの凍結した歪み等に起因する内部応力により、透過光の位相差が敏感に変化することを意味し、例えば、光学用フィルムを偏光板やガラス板に貼り合わせて使用した際の貼り合わせ時の残留歪みや、温度変化や湿度変化等にともなう材料の収縮により発生する微小な応力によって、透過光の位相差が変化しやすいことを意味する。
一方、応力光学係数(CR)が大きい場合は、透過光への位相差付与機能を光学用フィルムに与える際に、少ない延伸倍率で所望の位相差付与機能を与えることが可能になったり、透過光に高位相差を与えるフィルムを得やすくなったり、同じ位相差を所望の場合には応力光学係数(CR)が小さいものと比べてフィルムを薄肉化できる。
That is, when the photoelastic coefficient (C P ) is large, the phase difference of transmitted light changes sensitively due to external stress or internal stress caused by its own freezing strain when the polymer is used in a glass state. This means that, for example, when the optical film is bonded to a polarizing plate or glass plate, residual strain at the time of bonding, or due to minute stress generated by material shrinkage due to temperature change or humidity change, etc. This means that the phase difference of transmitted light is likely to change.
On the other hand, when the stress optical coefficient (C R ) is large, it becomes possible to give a desired retardation imparting function with a small stretch ratio when imparting a retardation imparting function to transmitted light to an optical film, It is easy to obtain a film that gives a high retardation to transmitted light, and when the same retardation is desired, the film can be made thinner than a film having a small stress optical coefficient (C R ).
以上のような見地から、光弾性係数(CP)が0〜100(×10−12Pa−1)、好ましくは0〜80(×10−12Pa−1)、さらに好ましくは0〜50(×10−12Pa−1)、特に好ましくは0〜30(×10−12Pa−1)、最も好ましくは0〜20(×10−12Pa−1)であり、かつ、応力光学係数(CR)が1500〜4000(×10−12Pa−1)、好ましくは1700〜4000(×10−12Pa−1)、さらに好ましくは1900〜4000(×10−12Pa−1)、特に好ましくは2100〜4000(×10−12Pa−1)、最も好ましくは2300〜4000(×10−12Pa−1)である熱可塑性ノルボルネン系樹脂が、本発明の光学用フィルムに含まれている必要がある。 From the above viewpoint, the photoelastic coefficient (C P ) is 0 to 100 (× 10 −12 Pa −1 ), preferably 0 to 80 (× 10 −12 Pa −1 ), and more preferably 0 to 50 ( × 10 −12 Pa −1 ), particularly preferably 0 to 30 (× 10 −12 Pa −1 ), most preferably 0 to 20 (× 10 −12 Pa −1 ), and the stress optical coefficient (C R ) is 1500 to 4000 (× 10 −12 Pa −1 ), preferably 1700 to 4000 (× 10 −12 Pa −1 ), more preferably 1900 to 4000 (× 10 −12 Pa −1 ), particularly preferably. A thermoplastic norbornene-based resin of 2100 to 4000 (× 10 −12 Pa −1 ), most preferably 2300 to 4000 (× 10 −12 Pa −1 ) is included in the optical film of the present invention. It is necessary to
すなわち、光弾性係数が100(×10−12Pa−1)を超えた場合には光学用フィルムを偏光板やガラス等に貼り合わせた後に使用する際、環境変化等によって透過光の位相差が変化し、色ムラ等を発生する場合があり好ましくない。
一方、応力光学係数(CR)が1500(×10−12Pa−1)未満であると、延伸配向により得られる透過光に位相差を与える機能に制限が生じる場合があり、また、4000(×10−12Pa−1)を超えると、延伸配向した光学用フィルムを透過した光の位相差が、面内でムラを発生しやすくなる場合があり好ましくない。
That is, when the photoelastic coefficient exceeds 100 (× 10 −12 Pa −1 ), when the optical film is used after being bonded to a polarizing plate, glass, or the like, the phase difference of transmitted light is changed due to environmental changes or the like. It is not preferable because it may change and cause color unevenness.
On the other hand, when the stress optical coefficient (C R ) is less than 1500 (× 10 −12 Pa −1 ), the function of giving a phase difference to transmitted light obtained by stretching orientation may be limited, and 4000 ( If it exceeds × 10 −12 Pa −1 ), the retardation of the light transmitted through the stretched and oriented optical film tends to cause unevenness in the surface, which is not preferable.
<添加物>
本発明の樹脂には、透明性・耐熱性を損なわない範囲で公知の熱可塑性樹脂、熱可塑性エラストマー、ゴム質重合体、有機微粒子、無機微粒子などを配合しても良い。
また、本発明の樹脂には、酸化防止剤等の添加剤などを添加しても良く、かかる酸化防止剤等の添加剤としては、例えば次の化合物が挙げられる。
・酸化防止剤:
2,6−ジ−t−ブチル−4−メチルフェノール、2,2’−ジオキシ−3,3’−ジ−t−ブチル−5,5’−ジメチルジフェニルメタン、テトラキス[メチレン−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]メタン、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、ステアリル−β−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、2,2’−ジオキシ−3,3’−ジ−t−ブチル−5,5’−ジエチルフェニルメタン、3,9−ビス[1,1−ジメチル−2−(β−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ)エチル]、2,4,8,10−テトラオキスピロ[5.5]ウンデカン、トリス(2,4−ジ−t−ブチルフェニル)ホスファイト、サイクリックネオペンタンテトライルビス(2,4−ジ−t−ブチルフェニル)ホスファイト、サイクリックネオペンタンテトライルビス(2,6−ジ−t−ブチル−4−メチルフェニル)ホスファイト、2,2−メチレンビス(4,6−ジ−t−ブチルフェニル)オクチルホスファイト;
・紫外線吸収剤:
2,4−ジヒドロキシベンゾフェノン、2−ヒドロキシ−4−メトキシベンゾフェノン
これらの酸化防止剤等の添加量は、熱可塑性ノルボルネン系樹脂100重量部に対して、通常、0.01〜3重量部、好ましくは0.05〜2重量部である。
さらに、加工性を向上させる目的で滑剤などの添加剤を添加することもできる。
<Additives>
The resin of the present invention may be blended with known thermoplastic resins, thermoplastic elastomers, rubber polymers, organic fine particles, inorganic fine particles and the like as long as transparency and heat resistance are not impaired.
Moreover, you may add additives, such as antioxidant, to the resin of this invention, As such additives, such as antioxidant, the following compounds are mentioned, for example.
·Antioxidant:
2,6-di-t-butyl-4-methylphenol, 2,2′-dioxy-3,3′-di-t-butyl-5,5′-dimethyldiphenylmethane, tetrakis [methylene-3- (3 5-Di-tert-butyl-4-hydroxyphenyl) propionate] methane, 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl- 2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, stearyl-β- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, 2,2 '-Dioxy-3,3'-di-t-butyl-5,5'-diethylphenylmethane, 3,9-bis [1,1-dimethyl-2- (β- (3-t-butyl-4- Hydroxy-5-methylphenyl) propio Nyloxy) ethyl], 2,4,8,10-tetraoxospiro [5.5] undecane, tris (2,4-di-t-butylphenyl) phosphite, cyclic neopentanetetraylbis (2,4 -Di-t-butylphenyl) phosphite, cyclic neopentanetetraylbis (2,6-di-t-butyl-4-methylphenyl) phosphite, 2,2-methylenebis (4,6-di-t -Butylphenyl) octyl phosphite;
・ UV absorber:
2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone The addition amount of these antioxidants and the like is usually 0.01 to 3 parts by weight, preferably 100 parts by weight of the thermoplastic norbornene resin. 0.05 to 2 parts by weight.
Furthermore, additives such as a lubricant can be added for the purpose of improving processability.
<製膜方法>
本発明の光学用フィルムは、本発明の樹脂を溶融成形法あるいは溶液流延法(溶剤キャスト法)などによりフィルム若しくはシートとすることができる。このうち、膜厚の均一性及び表面平滑性が良好になる点から溶剤キャスト法が好ましい。
溶剤キャスト法としては例えば、本発明の樹脂を溶媒に溶解又は分散させて適度の濃度の液にし、適当なキャリヤー上に注ぐか又は塗布し、これを乾燥した後、キャリヤーから剥離させる方法が挙げられる。
<Film forming method>
The optical film of the present invention can be formed into a film or a sheet of the resin of the present invention by a melt molding method or a solution casting method (solvent casting method). Among these, the solvent casting method is preferable from the viewpoint of good film thickness uniformity and surface smoothness.
Examples of the solvent casting method include a method in which the resin of the present invention is dissolved or dispersed in a solvent to obtain a liquid having an appropriate concentration, poured or applied onto a suitable carrier, dried, and then peeled off from the carrier. It is done.
熱可塑性ノルボルネン系樹脂を溶媒に溶解又は分散させる際には、該樹脂の濃度を、通常は0.1〜90重量%、好ましくは1〜50重量%、さらに好ましくは10〜35重量%にする。該樹脂の濃度を上記未満にすると、フィルムの厚みを確保することが困難になる、また、溶媒蒸発にともなう発泡等によりフィルムの表面平滑性が得にくくなる等の問題が生じる。一方、上記を超えた濃度にすると溶液粘度が高くなりすぎて得られる光学用フィルムの厚みや表面が均一になりにくくなるために好ましくない。
また、室温での上記溶液の粘度は、通常は1〜1,000,000(mPa・s)、好ましくは10〜100,000(mPa・s)、さらに好ましくは100〜50,000(mPa・s)、特に好ましくは1,000〜40,000(mPa・s)である。
When the thermoplastic norbornene resin is dissolved or dispersed in a solvent, the concentration of the resin is usually 0.1 to 90% by weight, preferably 1 to 50% by weight, more preferably 10 to 35% by weight. . When the concentration of the resin is less than the above, it becomes difficult to secure the thickness of the film, and problems such as difficulty in obtaining the surface smoothness of the film due to foaming due to solvent evaporation and the like occur. On the other hand, a concentration exceeding the above is not preferable because the viscosity and the surface of the optical film obtained due to the solution viscosity becoming too high become difficult to be uniform.
The viscosity of the solution at room temperature is usually 1 to 1,000,000 (mPa · s), preferably 10 to 100,000 (mPa · s), more preferably 100 to 50,000 (mPa · s). s), particularly preferably 1,000 to 40,000 (mPa · s).
使用する溶媒としては、ベンゼン、トルエン、キシレンなどの芳香族系溶媒、メチルセロソルブ、エチルセロソルブ、1−メトキシ−2−プロパノール等のセロソルブ系溶媒、ジアセトンアルコール、アセトン、シクロヘキサノン、メチルエチルケトン、4−メチル−2−ペンタノン、シクロヘキサノン、エチルシクロヘキサノン、1,2−ジメチルシクロヘキサン等のケトン系溶媒、乳酸メチル、乳酸エチル等のエステル系溶媒、2,2,3,3−テトラフルオロ−1−プロパノール、塩化メチレン、クロロホルム等のハロゲン含有溶媒、テトラヒドロフラン、ジオキサン等のエーテル系溶媒、1−ペンタノール、1−ブタノール等のアルコール系溶媒を挙げることができる。 Solvents used include aromatic solvents such as benzene, toluene, xylene, cellosolve solvents such as methyl cellosolve, ethyl cellosolve, 1-methoxy-2-propanol, diacetone alcohol, acetone, cyclohexanone, methyl ethyl ketone, 4-methyl. -2-pentanone, cyclohexanone, ethylcyclohexanone, ketone solvents such as 1,2-dimethylcyclohexane, ester solvents such as methyl lactate and ethyl lactate, 2,2,3,3-tetrafluoro-1-propanol, methylene chloride And halogen-containing solvents such as chloroform, ether solvents such as tetrahydrofuran and dioxane, and alcohol solvents such as 1-pentanol and 1-butanol.
また、上記以外でも、SP値(溶解度パラメーター)が通常10〜30(MPa1/2)、好ましくは10〜25(MPa1/2)、さらに好ましくは15〜25(MPa1/2)、特に好ましくは15〜20(MPa1/2)の範囲の溶媒を使用すれば、表面均一性と光学特性の良好な光学用フィルムを得ることができる。
上記溶媒は単独であるいは2種以上併用して使用することができる。溶媒を2種以上併用する場合には、混合物としてのSP値の範囲を上記範囲内とすることが好ましい。このとき、混合物としてのSP値の値は、その重量比から求めることができ、例えば二種の混合物の場合は、各溶媒の重量分率をW1,W2、また、SP値をSP1,SP2とすると混合溶媒のSP値は下記式:
SP値=W1・SP1+W2・SP2
により計算した値として求めることができる。
In addition to the above, the SP value (solubility parameter) is usually 10 to 30 (MPa 1/2 ), preferably 10 to 25 (MPa 1/2 ), more preferably 15 to 25 (MPa 1/2 ), particularly When a solvent in the range of preferably 15 to 20 (MPa 1/2 ) is used, an optical film having good surface uniformity and optical properties can be obtained.
The said solvent can be used individually or in combination of 2 or more types. When using 2 or more types of solvent together, it is preferable to make the range of SP value as a mixture into the said range. At this time, the value of the SP value as a mixture can be determined from the weight ratio. For example, in the case of two kinds of mixtures, the weight fraction of each solvent is W1, W2, and the SP value is SP1, SP2. Then, the SP value of the mixed solvent is expressed by the following formula:
SP value = W1 · SP1 + W2 · SP2
It can obtain | require as a value calculated by.
上記の混合溶媒を使用する際、本発明の樹脂の良溶媒と貧溶媒を組み合わせると、光拡散機能を有する光学用フィルムを得ることができる。具体的には、樹脂、良溶媒及び貧溶媒のSP値をそれぞれ[SP値:樹脂]、[SP値:良溶媒]及び[SP値:貧溶媒]として、[SP値:樹脂]と[SP値:良溶媒]の差が好ましくは7以下、さらに好ましくは5以下、特に好ましくは3以下の範囲であり、かつ、[SP値:樹脂]と[SP値:貧溶媒]の差が好ましくは7以上、さらに好ましくは8以上、特に好ましくは9以上であり、[SP:良溶媒]と[SP:貧溶媒]の差が好ましくは3以上、さらに好ましくは5以上、さらに好ましくは7以上とすることにより、得られる光学用フィルムに光拡散機能を付与することができる。 When the above mixed solvent is used, an optical film having a light diffusion function can be obtained by combining a good solvent and a poor solvent of the resin of the present invention. Specifically, SP values of resin, good solvent and poor solvent are [SP value: resin], [SP value: good solvent] and [SP value: poor solvent], respectively, [SP value: resin] and [SP. Value: good solvent] is preferably 7 or less, more preferably 5 or less, particularly preferably 3 or less, and the difference between [SP value: resin] and [SP value: poor solvent] is preferably 7 or more, more preferably 8 or more, particularly preferably 9 or more, and the difference between [SP: good solvent] and [SP: poor solvent] is preferably 3 or more, more preferably 5 or more, more preferably 7 or more. By doing, a light-diffusion function can be provided to the optical film obtained.
なお、貧溶媒の混合溶媒中にしめる割合は、好ましくは50重量%以下、さらに好ましくは30重量%以下、特に好ましくは15重量%以下、最も好ましくは10重量%以下である。また、貧溶媒の沸点と良溶媒の沸点の差は好ましくは1℃以上、さらに好ましくは5℃以上、特に好ましくは10℃以上、最も好ましくは20℃以上であり、特に貧溶媒の沸点が良溶媒の沸点より高いことが好ましい。
熱可塑性ノルボルネン系樹脂を溶媒で溶解する場合の温度は、室温でも高温でもよい。十分に撹拌することにより均一な溶液が得られる。なお、必要に応じて着色する場合には、溶液に染料、顔料等の着色剤を適宜添加することもできる。
また、光学用フィルムの表面平滑性を向上させるためにレベリング剤を添加してもよい。一般的なレベリング剤であれば何れも使用できるが、例えば、フッ素系ノニオン界面活性剤、特殊アクリル樹脂系レベリング剤、シリコーン系レベリング剤などが使用できる。
The proportion of the poor solvent in the mixed solvent is preferably 50% by weight or less, more preferably 30% by weight or less, particularly preferably 15% by weight or less, and most preferably 10% by weight or less. The difference between the boiling point of the poor solvent and the boiling point of the good solvent is preferably 1 ° C. or higher, more preferably 5 ° C. or higher, particularly preferably 10 ° C. or higher, and most preferably 20 ° C. or higher. It is preferably higher than the boiling point of the solvent.
The temperature for dissolving the thermoplastic norbornene resin with a solvent may be room temperature or high temperature. A uniform solution can be obtained by thorough stirring. In addition, when coloring as needed, coloring agents, such as dye and a pigment, can also be suitably added to a solution.
Further, a leveling agent may be added to improve the surface smoothness of the optical film. Any general leveling agent can be used. For example, a fluorine-based nonionic surfactant, a special acrylic resin leveling agent, a silicone leveling agent, and the like can be used.
本発明の光学用フィルムを溶剤キャスト法により製造する方法としては、上記溶液をダイスやコーターを使用して金属ドラム、スチールベルト、ポリエチレンテレフタレート(PET)やポリエチレンナフタレート(PEN)等のポリエステルフィルム、ポリテトラフルオロエチレン製ベルトなどの基材の上に塗布し、その後溶剤を乾燥・除去して基材よりフィルムを剥離する方法が一般に挙げられる。また、スプレー、ハケ、ロールスピンコート、ディッピングなどの手段を用いて,樹脂溶液を基材に塗布し、その後溶剤を乾燥・除去して基材よりフィルムを剥離することにより製造することもできる。なお、塗布の繰り返しにより厚みや表面平滑性等を制御してもよい。 As a method for producing the optical film of the present invention by a solvent casting method, the solution is a metal film using a die or a coater, a steel belt, a polyester film such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN), In general, a method of coating on a substrate such as a polytetrafluoroethylene belt, and then drying and removing the solvent to peel off the film from the substrate. Alternatively, the resin solution can be applied to the substrate using means such as spraying, brushing, roll spin coating, dipping, etc., and then the solvent is dried and removed to peel the film from the substrate. The thickness and surface smoothness may be controlled by repeating the coating.
また、基材としてポリエステルフィルムを使用する場合には、表面処理されたフィルムを使用してもよい。表面処理の方法としては、一般的に行われている親水化処理方法、例えばアクリル系樹脂やスルホン酸塩基含有樹脂をコーテイングやラミネートにより積層する方法、あるいは、コロナ放電処理等によりフィルム表面の親水性を向上させる方法等が挙げられる。 Moreover, when using a polyester film as a base material, you may use the film by which surface treatment was carried out. As a surface treatment method, a hydrophilic treatment method generally performed, for example, a method of laminating an acrylic resin or a sulfonate group-containing resin by coating or lamination, or a hydrophilic property of the film surface by corona discharge treatment or the like. The method etc. which improve are mentioned.
また、上記溶液を塗布する基材、例えば金属ドラム、スチールベルト、ポリエステルフィルム等の表面にサンドマット処理やエンボス処理を施したものを使用すると、フィルムの表面に上記処理による凹凸が転写して、本発明の光拡散機能を有する光学用フィルムを製造することができる。
上記のようにして光拡散機能を付与する場合は、低波長から高波長までの光の透過率を安定して維持する特性から、一定の大きさで凹凸を形成することが好ましい。この時の凹凸の形状については、凹凸を形成する手法に左右されるために特に制約は無いが、通常は表面粗さ(中心線平均粗さ:Ra)が0.001〜100μm、好ましくは0.005〜10μm、さらに好ましくは0.01〜1μm、特に好ましくは0.05〜1μmである。Raの値が0.001μm未満あるいは100μmを超えると、良好な光拡散機能が期待できにくい。なお、フレネルレンズのようなレンズ機能を付与する場合は、Raの値が100μmを超えることがあってもよい。
さらに、本発明の樹脂の溶液に該樹脂と非相溶の樹脂やフィラーを添加し均一化したものをキャストする方法でも、本発明の光拡散機能を有する光学用フィルムを製造することができる。
In addition, when using a substrate to which the above solution is applied, such as a metal drum, a steel belt, a polyester film, etc., which has been subjected to sand mat treatment or emboss treatment, unevenness due to the treatment is transferred to the surface of the film, The optical film having the light diffusion function of the present invention can be produced.
When the light diffusing function is imparted as described above, it is preferable to form irregularities with a certain size from the viewpoint of stably maintaining the light transmittance from a low wavelength to a high wavelength. The shape of the unevenness at this time is not particularly limited because it depends on the method of forming the unevenness, but usually the surface roughness (centerline average roughness: Ra) is 0.001 to 100 μm, preferably 0. 0.005 to 10 μm, more preferably 0.01 to 1 μm, and particularly preferably 0.05 to 1 μm. When the value of Ra is less than 0.001 μm or exceeds 100 μm, it is difficult to expect a good light diffusion function. In addition, when providing a lens function like a Fresnel lens, the value of Ra may exceed 100 micrometers.
Furthermore, the optical film having the light diffusing function of the present invention can also be produced by a method of casting a uniform solution obtained by adding a resin or filler incompatible with the resin of the present invention.
具体的には、上記非相溶の樹脂を添加する場合には、本発明の樹脂との屈折率差が通常は0.00001以上、好ましくは0.0001以上、さらに好ましくは0.001以上、特に好ましくは0.01以上の樹脂を選択して使用し、また、溶液に混合した後にキャストして乾燥した後に得られるフィルム中の前記相溶性を有しない樹脂の数平均の粒子径範囲が通常は0.01〜1000μm、好ましくは0.05〜500μm、さらに好ましくは0.1〜100μm、特に好ましくは0.5〜50μmの範囲にすることで、低波長から高波長における光拡散効果を発揮することができる。上記屈折率差が0.00001未満であったり、また、上記粒子径が0.01μm未満であると良好な光拡散機能を付与するのが困難であり、一方、上記粒子径が1000μmを超えた場合には光線透過率が著しく低下したり、フィルムの厚み精度や表面性に悪影響を及ぼすことがあるために好ましくない。 Specifically, when the incompatible resin is added, the refractive index difference from the resin of the present invention is usually 0.00001 or more, preferably 0.0001 or more, more preferably 0.001 or more, Particularly preferably, a resin of 0.01 or more is selected and used, and the number average particle size range of the incompatible resin in the film obtained after being mixed with the solution, cast and dried is usually Is 0.01 to 1000 μm, preferably 0.05 to 500 μm, more preferably 0.1 to 100 μm, and particularly preferably 0.5 to 50 μm, thereby exhibiting a light diffusion effect from low to high wavelengths. can do. When the refractive index difference is less than 0.00001 or the particle diameter is less than 0.01 μm, it is difficult to provide a good light diffusion function, while the particle diameter exceeds 1000 μm. In some cases, the light transmittance is remarkably lowered, and the thickness accuracy and surface properties of the film may be adversely affected.
また、上記非相溶の樹脂の添加量は、要求される光拡散の性能により変化するが、本発明の樹脂100重量部に対し、通常は0.001〜100重量部、好ましくは0.01〜70重量部、さらに好ましくは0.1〜50重量部、特に好ましくは1〜25重量部である。添加量が0.001重量部未満であると、良好な光拡散機能が期待できにくい。また、添加量が100重量部以上になると光線透過率が著しく低下するために好ましくない。 The amount of the incompatible resin to be added varies depending on the required light diffusion performance, but is usually 0.001 to 100 parts by weight, preferably 0.01 to 100 parts by weight of the resin of the present invention. It is -70 weight part, More preferably, it is 0.1-50 weight part, Most preferably, it is 1-25 weight part. When the addition amount is less than 0.001 part by weight, it is difficult to expect a good light diffusion function. Moreover, since the light transmittance will fall remarkably when the addition amount will be 100 weight part or more, it is not preferable.
一方、フィラーとしては市販の無機フィラーや熱硬化性樹脂の硬化物を微細化した有機フィラー等を任意に使用することもできる。また、その粒子径及び添加量は、上記非相溶の樹脂を添加する場合と同様である。
上記本発明の樹脂と非相溶の樹脂としては、例えば、ポリメタクリル酸メチル(PMMA)、ポリスチレン、ポリビニルベンゼン、ポリアミドあるいはポリイミドなどを挙げることができる。また、上記フィラーとしては、例えば、金、銀等の金属、SiO2、TiO2、ZnO2、Al2O3等の金属酸化物、ガラス、石英などの粒子を挙げることができる。
On the other hand, as the filler, a commercially available inorganic filler, an organic filler obtained by miniaturizing a cured product of a thermosetting resin, or the like can be arbitrarily used. Moreover, the particle diameter and addition amount are the same as the case where the said incompatible resin is added.
Examples of the resin incompatible with the resin of the present invention include polymethyl methacrylate (PMMA), polystyrene, polyvinylbenzene, polyamide, and polyimide. Further, as the filler, for example, gold, metals such as silver, SiO 2, TiO 2, ZnO 2, Al metal oxides such as 2 O 3, glass, particles such as quartz.
上記溶剤キャスト法の乾燥(溶剤除去)工程については、特に制限はなく一般的に用いられる方法、例えば多数のローラーを介して乾燥炉中を通過させる方法等で実施できるが、乾燥工程において溶媒の蒸発に伴い気泡が発生すると、フィルムの特性を著しく低下させるので、これを避けるために、乾燥工程を2段以上の複数工程とし、各工程での温度あるいは風量を制御することが好ましい。
また、光学用フィルム中の残留溶媒量は、通常は10重量%以下、好ましくは5重量%以下、さらに好ましくは1重量%以下、特に好ましくは0.5重量%以下である。ここで、残留溶媒量が10重量%以上であると、実際に該光学用フィルムを使用したときに経時による寸法変化が大きくなり好ましくない。また、残留溶媒によりTgが低くなり、耐熱性も低下することから好ましくない。
The drying (solvent removal) step of the solvent casting method is not particularly limited and can be carried out by a generally used method, for example, a method of passing through a drying furnace through a large number of rollers. If bubbles are generated as a result of evaporation, the characteristics of the film are remarkably deteriorated. Therefore, in order to avoid this, it is preferable to control the temperature or air volume in each step by making the drying step into a plurality of steps of two or more steps.
The residual solvent amount in the optical film is usually 10% by weight or less, preferably 5% by weight or less, more preferably 1% by weight or less, and particularly preferably 0.5% by weight or less. Here, when the residual solvent amount is 10% by weight or more, the dimensional change with time becomes large when the optical film is actually used, which is not preferable. Further, the residual solvent is not preferable because Tg is lowered and heat resistance is also lowered.
なお、後述する延伸工程を好適に行うためには、上記残留溶媒量を上記範囲内で適宜調節する必要がある場合がある。具体的には、延伸配向時の位相差を安定して均一に発現させるために、残留溶媒量を通常は10〜0.1重量%、好ましくは5〜0.1重量%、さらに好ましくは1〜0.1重量%にすることがある。溶媒を微量残留させることで、延伸加工が容易になる、あるいは位相差の制御が容易になる場合がある。 In addition, in order to perform the extending | stretching process mentioned later suitably, it is necessary to adjust the said residual solvent amount suitably within the said range. Specifically, in order to stably and evenly express the phase difference during stretching orientation, the residual solvent amount is usually 10 to 0.1% by weight, preferably 5 to 0.1% by weight, more preferably 1 May be -0.1 wt%. By leaving a trace amount of the solvent, stretching may be facilitated or phase difference may be easily controlled.
本発明の光学用フィルムの厚さは、通常は0.1〜3,000μm、好ましくは0.1〜1,000μm、さらに好ましくは1〜500μm、最も好ましくは5〜300μmである。0.1μm未満の厚みの場合実質的にハンドリングが困難となる。一方、3,000μm以上の場合、ロール状に巻き取ることが困難になる。
本発明の光学用フィルムの厚み分布は、通常は平均値に対して±20%以内、好ましくは±10%以内、さらに好ましくは±5%以内、特に好ましくは±3%以内である。また、1cmあたりの厚みの変動は、通常は10%以下、好ましくは5%以下、さらに好ましくは1%以下、特に好ましくは0.5%以下であることが望ましい。かかる厚み制御を実施することにより、延伸配向した際の位相差ムラを防ぐことができる。
The thickness of the optical film of the present invention is usually 0.1 to 3,000 μm, preferably 0.1 to 1,000 μm, more preferably 1 to 500 μm, and most preferably 5 to 300 μm. When the thickness is less than 0.1 μm, handling becomes substantially difficult. On the other hand, in the case of 3,000 μm or more, it is difficult to wind in a roll shape.
The thickness distribution of the optical film of the present invention is usually within ± 20% of the average value, preferably within ± 10%, more preferably within ± 5%, and particularly preferably within ± 3%. The thickness variation per cm is usually 10% or less, preferably 5% or less, more preferably 1% or less, and particularly preferably 0.5% or less. By carrying out such thickness control, it is possible to prevent retardation unevenness when stretched and oriented.
<透過光に位相差を与える光学用フィルム>
本発明は透過光に位相差を与える光学用フィルム(以下、「位相差フィルム」という。)を提供する。当該位相差フィルムでは、材料の熱可塑性ノルボルネン系樹脂の高分子鎖が一定の方向に配向しているため、透過光に位相差を与えることができる。当該位相差フィルムは、本発明の光学用フィルムに延伸等の加工を施すことにより高分子鎖を規則的に配向させることで得ることができる。ここで、規則的な配向とは、通常の高分子(ポリマー)を後述する溶融押し出し法やキャスト法等によりフィルム状に成形した場合には、工程中で発生するフィルムの歪みの大小にもよるが分子鎖は特定方向を向かずランダムな状態であるのに対し、本位相差フィルムは全体として分子鎖がフィルム平面の一軸方向、又は二軸方向、さらに厚み方向に規則的に配向していることを意味する。配向の規則性の程度はさまざまである。
<Optical film to give phase difference to transmitted light>
The present invention provides an optical film that gives a retardation to transmitted light (hereinafter referred to as “retardation film”). In the retardation film, since the polymer chains of the thermoplastic norbornene resin as a material are oriented in a certain direction, a retardation can be given to transmitted light. The retardation film can be obtained by regularly orienting the polymer chain by subjecting the optical film of the present invention to processing such as stretching. Here, the regular orientation depends on the magnitude of distortion of the film generated in the process when a normal polymer is formed into a film by a melt extrusion method or a casting method described later. However, the molecular chain is in a random state with no specific direction, whereas in this retardation film as a whole, the molecular chain is regularly oriented in the uniaxial direction or biaxial direction of the film plane and further in the thickness direction. Means. The degree of regularity of orientation varies.
本発明の位相差フィルムを製造するための延伸加工方法として、具体的には、公知の一軸延伸法又は二軸延伸法を挙げることができる。すなわち、テンター法による横一軸延伸法、ロール間圧縮延伸法、円周の異なる二組のロールを利用する縦一軸延伸法等あるいは横一軸と縦一軸を組合わせた二軸延伸法、インフレーション法による延伸法等を用いることができる。
一軸延伸法の場合、延伸速度は通常は1〜5,000%/分であり、好ましくは50〜1,000%/分であり、さらに好ましくは100〜1,000%/分であり、特に好ましくは100〜500%/分である。
二軸延伸法の場合、同時2方向に延伸を行う場合や一軸延伸後に最初の延伸方向と異なる方向に延伸処理する場合がある。この時、延伸後のフィルムの屈折率楕円体の形状を制御するための2つの延伸軸の交わり角度は、所望の特性により決定されるため特に限定はされないが、通常は120〜60度の範囲である。また、延伸速度は各延伸方向で同じであってもよく、異なっていてもよく、通常は1〜5,000%/分であり、好ましくは50〜1,000%/分であり、さらに好ましくは100〜1,000%/分であり、特に好ましくは100〜500%/分である。
Specific examples of the stretching method for producing the retardation film of the present invention include a known uniaxial stretching method or biaxial stretching method. That is, by the horizontal uniaxial stretching method by the tenter method, the compression stretching method between rolls, the longitudinal uniaxial stretching method using two sets of rolls with different circumferences, or the biaxial stretching method combining the horizontal uniaxial and the longitudinal uniaxial, the inflation method A stretching method or the like can be used.
In the case of the uniaxial stretching method, the stretching speed is usually 1 to 5,000% / min, preferably 50 to 1,000% / min, more preferably 100 to 1,000% / min, Preferably, it is 100 to 500% / min.
In the case of the biaxial stretching method, stretching may be performed in two directions at the same time, or the stretching may be performed in a direction different from the first stretching direction after uniaxial stretching. At this time, the intersecting angle of the two stretching axes for controlling the shape of the refractive index ellipsoid of the film after stretching is not particularly limited because it is determined by desired characteristics, but is usually in the range of 120 to 60 degrees. It is. The stretching speed may be the same or different in each stretching direction, and is usually 1 to 5,000% / min, preferably 50 to 1,000% / min, more preferably Is from 100 to 1,000% / min, particularly preferably from 100 to 500% / min.
延伸加工温度は、特に限定されるものではないが、本発明で用いられる樹脂のガラス転移温度Tgを基準として、通常はTg±30℃、好ましくはTg±15℃、さらに好ましくはTg−5℃〜Tg+15℃の範囲である。前記範囲内とすることで、位相差ムラの発生を抑えることが可能となり、また、屈折率楕円体の制御が容易になることから好ましい。 The stretching temperature is not particularly limited, but is usually Tg ± 30 ° C., preferably Tg ± 15 ° C., more preferably Tg−5 ° C., based on the glass transition temperature Tg of the resin used in the present invention. It is the range of -Tg + 15 degreeC. Within the above range, it is possible to suppress the occurrence of phase difference unevenness, and it is preferable because the control of the refractive index ellipsoid becomes easy.
延伸倍率は、所望の特性により決定されるため特に限定はされないが、通常は1.01〜10倍、好ましくは1.03〜5倍、さらに好ましくは1.03〜3倍である。延伸倍率が10倍以上であると、位相差の制御が困難になる場合がある。
延伸したフィルムは、そのまま冷却してもよいが、Tg−20℃〜Tgの温度雰囲気下に少なくとも10秒以上、好ましくは30秒〜60分間、さらに好ましくは1分〜60分間保持してヒートセットすることが好ましい。これにより、透過光の位相差の経時変化が少なく安定した位相差フィルムが得られる。
The draw ratio is not particularly limited because it is determined by desired properties, but is usually 1.01 to 10 times, preferably 1.03 to 5 times, and more preferably 1.03 to 3 times. When the draw ratio is 10 times or more, it may be difficult to control the phase difference.
The stretched film may be cooled as it is, but it is heat set by holding it in a temperature atmosphere of Tg-20 ° C. to Tg for at least 10 seconds, preferably 30 seconds to 60 minutes, more preferably 1 minute to 60 minutes. It is preferable to do. Thereby, a stable retardation film can be obtained with little change over time in the retardation of transmitted light.
延伸加工を施さない場合の本発明の光学用フィルムの加熱による寸法収縮率は、100℃における加熱を500時間行った場合に、通常5%以下、好ましくは3%以下、さらに好ましくは1%以下、特に好ましくは0.5%以下である。
また、本発明の位相差フィルムの加熱による寸法収縮率は、100℃における加熱を500時間行った場合に、通常10%以下、好ましくは5%以下、さらに好ましくは3%以下、特に好ましくは1%以下である。
寸法収縮率を上記範囲内にするためには、本発明で用いられる樹脂の原料である特定単量体の選択やその他の共重合性単量体の選択に加え、キャスト方法や延伸方法の条件を調整することも有力な手段である。
The dimensional shrinkage due to heating of the optical film of the present invention when not subjected to stretching is usually 5% or less, preferably 3% or less, more preferably 1% or less, when heating at 100 ° C. for 500 hours. Especially preferably, it is 0.5% or less.
The dimensional shrinkage ratio of the retardation film of the present invention when heated at 100 ° C. for 500 hours is usually 10% or less, preferably 5% or less, more preferably 3% or less, and particularly preferably 1 % Or less.
In order to make the dimensional shrinkage rate within the above range, in addition to selection of a specific monomer that is a raw material of the resin used in the present invention and selection of other copolymerizable monomers, conditions for a casting method and a stretching method It is also an effective means to adjust.
上記のようにして延伸したフィルムは、延伸により分子が配向し透過光に位相差を与えるようになるが、この位相差は、延伸倍率、延伸温度あるいはフィルムの厚さ等により制御することができる。例えば、延伸前のフィルムの厚さが同じである場合、延伸倍率が大きいフィルムほど透過光の位相差の絶対値が大きくなる傾向があるので、延伸倍率を変更することによって所望の位相差を透過光に与える位相差フィルムを得ることができる。一方、延伸倍率が同じである場合、延伸前のフィルムの厚さが厚いほど透過光の位相差の絶対値が大きくなる傾向があるので、延伸前のフィルムの厚さを変更することによって所望の位相差を透過光に与える位相差フィルムを得ることができる。また、上記延伸加工温度範囲においては、延伸温度が低いほど透過光の位相差の絶対値が大きくなる傾向があるので、延伸温度を変更することによって所望の位相差を透過光に与える位相差フィルムを得ることができる。 In the film stretched as described above, molecules are oriented by stretching and give a retardation to transmitted light. This retardation can be controlled by a stretching ratio, a stretching temperature, a film thickness, or the like. . For example, when the thickness of the film before stretching is the same, the larger the stretching ratio, the larger the absolute value of the retardation of transmitted light tends to increase. Therefore, the desired retardation can be transmitted by changing the stretching ratio. A retardation film applied to light can be obtained. On the other hand, when the stretch ratio is the same, the greater the thickness of the film before stretching, the greater the absolute value of the retardation of transmitted light tends to increase. Therefore, by changing the thickness of the film before stretching, the desired value can be obtained. A retardation film that imparts retardation to transmitted light can be obtained. Further, in the above stretching processing temperature range, the lower the stretching temperature, the larger the absolute value of the retardation of the transmitted light tends to increase. Can be obtained.
上記のように延伸して得た位相差フィルムが透過光に与える位相差の値は、その用途により決定されるものであり特に限定はされないが、液晶表示素子やエレクトロルミネッセンス表示素子あるいはレーザー光学系の波長板に使用する場合は、通常は1〜10,000nm、好ましくは10〜2,000nm、さらに好ましくは15〜1,000nmである。
また、位相差フィルムを透過した光の位相差は均一性が高いことが好ましく、波長550nmにおける位相差のバラツキは通常は平均値に対して±20%以下であり、好ましくは±10%以下、さらに好ましくは±5%以下である。位相差のバラツキが±20%を超えると、液晶表示素子等に用いた場合、色ムラ等が発生してディスプレイとしての性能が悪化することがある。
The retardation value given to the transmitted light by the retardation film obtained by stretching as described above is determined according to its use and is not particularly limited, but a liquid crystal display element, an electroluminescence display element, or a laser optical system. When used for a wavelength plate, the thickness is usually 1 to 10,000 nm, preferably 10 to 2,000 nm, and more preferably 15 to 1,000 nm.
The retardation of light transmitted through the retardation film is preferably highly uniform, and the variation in retardation at a wavelength of 550 nm is usually ± 20% or less, preferably ± 10% or less, More preferably, it is ± 5% or less. When the variation in phase difference exceeds ± 20%, when used in a liquid crystal display element or the like, color unevenness or the like may occur and display performance may deteriorate.
さらに、波長550nmの透過光の位相差Re(550)と波長400nmの透過光の位相差Re(400)との比:Re(400)/Re(550)が1.5〜1.0の範囲にあり、かつ前記位相差Re(550)と波長800nmの透過光の位相差Re(800)の比:Re(800)/Re(550)が1.0〜0.5の範囲にあると、液晶表示素子用の位相差板として使用する際、液晶層を通過した光の位相差を光学的に補償することが可能となり、画像の鮮明さ確保や色調の微調整などに有用である。 Further, the ratio of the phase difference Re (550) of transmitted light having a wavelength of 550 nm to the phase difference Re (400) of transmitted light having a wavelength of 400 nm: Re (400) / Re (550) is in the range of 1.5 to 1.0. And the ratio of the phase difference Re (550) to the phase difference Re (800) of the transmitted light having a wavelength of 800 nm: Re (800) / Re (550) is in the range of 1.0 to 0.5, When used as a phase difference plate for a liquid crystal display element, it is possible to optically compensate for the phase difference of light that has passed through the liquid crystal layer, which is useful for ensuring the clarity of an image and finely adjusting the color tone.
加えて、光学フィルムの面内にある屈折率が最大となる方向をx軸とし、前記面内にありx軸と直交する方向をy軸とし、その面に垂直な厚さの方向をz軸としたときの屈折率楕円体において、それぞれの屈折率をNx,Ny及びNzで表したとき、(Nx+Ny)/2−Nzにより表される屈折率の異方性の程度が、±0.1以内、より好ましくは±0.01以内、さらに好ましくは±0.005以内、特に好ましくは±0.001以内であると、例えば、該光学用フィルムをSTN液晶表示素子の部材として使用する場合は、視野角依存性が小さくなり好ましい。 In addition, the direction in which the refractive index in the plane of the optical film is maximum is the x-axis, the direction in the plane perpendicular to the x-axis is the y-axis, and the thickness direction perpendicular to the plane is the z-axis. In the refractive index ellipsoid, the degree of anisotropy of the refractive index represented by (Nx + Ny) / 2−Nz is ± 0.1 when the respective refractive indexes are represented by Nx, Ny, and Nz. When the optical film is used as a member of an STN liquid crystal display element, for example, within ± 0.001, more preferably within ± 0.01, further preferably within ± 0.005, particularly preferably within ± 0.001. The viewing angle dependency is preferably reduced.
本発明の位相差フィルムは単独で、あるいは2枚以上積層し、又は透明基板等に貼り合わせて位相差板として用いることができる。また、上記位相差板を他のフィルム、シート、基板に積層して使用することができる。積層する場合には、粘着剤や接着剤を用いることができる。これらの粘着剤、接着剤としては、透明性に優れたものが好ましく、具体例としては天然ゴム、合成ゴム、酢酸ビニル/塩化ビニルコポリマー、ポリビニルエーテル、アクリル系、変性ポリオレフィン系樹脂等の粘着剤や、水酸基、アミノ基等の官能基を有する前記樹脂等にイソシアナト基含有化合物などの硬化剤を添加した硬化型粘着剤、ポリウレタン系のドライラミネート用接着剤、合成ゴム系接着剤、エポキシ系接着剤などが挙げられる。
また、上記の位相差フィルム及び位相差板は、他のフィルムシート、基板などとの積層の作業性を向上させるために、あらかじめ、粘着剤層又は、接着剤層を積層することができる。積層する場合には、粘着剤や接着剤としては前述のような粘着剤あるいは接着剤を用いることができる。
The retardation film of the present invention can be used as a retardation plate alone, in a laminate of two or more, or bonded to a transparent substrate or the like. Moreover, the said phase difference plate can be laminated | stacked and used for another film, a sheet | seat, and a board | substrate. When laminating, a pressure-sensitive adhesive or an adhesive can be used. As these pressure-sensitive adhesives and adhesives, those excellent in transparency are preferable, and specific examples include pressure-sensitive adhesives such as natural rubber, synthetic rubber, vinyl acetate / vinyl chloride copolymer, polyvinyl ether, acrylic, and modified polyolefin resin. And curable pressure-sensitive adhesives in which a curing agent such as an isocyanate group-containing compound is added to the resin having a functional group such as a hydroxyl group or an amino group, a polyurethane-based dry laminate adhesive, a synthetic rubber-based adhesive, an epoxy-based adhesive Agents and the like.
Moreover, in order to improve the workability | operativity of lamination | stacking with another film sheet, a board | substrate, etc., said adhesive film or retardation plate can laminate | stack an adhesive layer or an adhesive bond layer previously. When laminating, the above-mentioned pressure-sensitive adhesive or adhesive can be used as the pressure-sensitive adhesive or adhesive.
<透明導電層を有する光学用フィルム>
本発明の光学用フィルムには、その少なくとも片面に透明導電層を積層することができる。透明導電層を形成するための材料としては、Sn、In、Ti、Pb、Au、Pt、Ag等の金属、又はそれらの酸化物が一般的に使用され、金属単体を基板上に形成するか、また、必要に応じてその後酸化してもよい。当初から酸化物層として付着形成させる方法もあるが、最初は金属単体又は低級酸化物の形態で被膜を形成し、しかるのち、加熱酸化、陽極酸化あるいは液相酸化等の酸化処理を施して透明化することもできる。これらの透明導電層は、他の透明導電層を有するシート、フィルムなどを接着したり、プラズマ重合法、スパッタリング法、真空蒸着法、メッキ、イオンプレーティング法、スプレー法、電解析出法などによって本発明の光学用フィルム上に直接形成される。これらの透明導電膜の厚さは、所望する特性により決定され特に限定はされないが、通常は10〜10,000オングストローム、好ましくは50〜5,000オングストロームである。
<Optical film having a transparent conductive layer>
In the optical film of the present invention, a transparent conductive layer can be laminated on at least one surface thereof. As a material for forming the transparent conductive layer, metals such as Sn, In, Ti, Pb, Au, Pt, and Ag, or oxides thereof are generally used. Moreover, you may oxidize after that as needed. There is also a method of forming an oxide layer from the beginning, but first, a film is formed in the form of a simple metal or a lower oxide, and then subjected to an oxidation treatment such as heat oxidation, anodization or liquid phase oxidation to be transparent. It can also be converted. These transparent conductive layers can be bonded to sheets and films having other transparent conductive layers, or by plasma polymerization, sputtering, vacuum deposition, plating, ion plating, spraying, electrolytic deposition, etc. It is directly formed on the optical film of the present invention. The thickness of these transparent conductive films is determined by desired properties and is not particularly limited, but is usually 10 to 10,000 angstroms, preferably 50 to 5,000 angstroms.
本発明の光学用フィルムに直接透明導電層を形成する場合、当該フィルムと透明導電層との間に必要に応じて接着層及びアンカーコート層を形成してもよい。この接着層としては、エポキシ樹脂、ポリイミド、ポリブタジエン、フェノール樹脂、ポリエーテルエーテルケトンなどの耐熱樹脂を例示することができる。またアンカーコート層としては、エポキシジアクリレート、ウレタンジアクリレート、ポリエステルジアクリレート等のいわゆるアクリルプレポリマーなどを成分として含むものが用いられる。硬化の方法は公知の手法を用いることができ、例えばUV硬化や熱硬化などが用いられる。 When the transparent conductive layer is directly formed on the optical film of the present invention, an adhesive layer and an anchor coat layer may be formed between the film and the transparent conductive layer as necessary. Examples of the adhesive layer include heat-resistant resins such as epoxy resin, polyimide, polybutadiene, phenol resin, and polyetheretherketone. Moreover, as an anchor coat layer, what contains what is called acrylic prepolymers, such as epoxy diacrylate, urethane diacrylate, polyester diacrylate, etc. are used. As a curing method, a known method can be used, and for example, UV curing, thermal curing, or the like is used.
本発明の透明導電層を有する光学用フィルムは、偏光フィルムと組み合わせて、積層体とすることができる。本発明の透明導電層を有する光学用フィルムと偏光フィルムの組み合わせ方法は特に限定されず、偏光膜の両面に保護フィルムが積層されてなる偏光フィルムの少なくとも片面に、本発明の透明導電層を有する光学用フィルムを、その透明導電性層形成面と反対側面上に適当な接着剤あるいは粘着剤を介して積層してもよいし、偏光膜の保護フィルムの代わりに、本発明の透明導電層を有する光学用フィルムを使用し、その透明導電性層形成面と反対側面上に適当な接着剤あるいは粘着剤を介して偏光膜に積層してもよい。もちろん、透明導電層を有さない本発明の光学用フィルムを偏光フィルムの保護フィルムとして用いることも可能である。係る場合、本発明の位相差フィルムを保護フィルムとして用いると、保護フィルムが位相差板としての機能を有するため、偏光フィルムにあらためて位相差板を貼合する必要が無くなる利点がある。 The optical film having the transparent conductive layer of the present invention can be combined with a polarizing film to form a laminate. The method for combining the optical film having the transparent conductive layer of the present invention and the polarizing film is not particularly limited, and the transparent conductive layer of the present invention is provided on at least one side of the polarizing film in which a protective film is laminated on both sides of the polarizing film. The optical film may be laminated on the side opposite to the transparent conductive layer forming surface via an appropriate adhesive or pressure-sensitive adhesive, or the transparent conductive layer of the present invention may be used instead of the protective film for the polarizing film. The optical film may be used and laminated on the polarizing film via a suitable adhesive or pressure-sensitive adhesive on the side opposite to the transparent conductive layer forming surface. Of course, the optical film of the present invention having no transparent conductive layer can also be used as a protective film for a polarizing film. In such a case, when the retardation film of the present invention is used as a protective film, the protective film has a function as a retardation plate, and therefore there is an advantage that it is not necessary to bond the retardation plate again to the polarizing film.
また、本発明の透明導電層を有する光学用フィルムには、必要に応じて酸素や水蒸気の透過を小さくする目的のために、ポリビニリデンクロリド、ポリビニルアルコール等のガスバリア性材料を、少なくともフィルムの一方の面に積層することもできる。さらにフィルムの耐傷性及び耐熱性を向上させる目的で、ガスバリア層の上にハードコート層が積層されていてもよい。ハードコート剤としては、有機シリコン系樹脂、メラミン樹脂、エポキシ樹脂、アクリル樹脂などの有機ハードコート材料、又は二酸化ケイ素などの無機系ハードコート材料を用いることができる。このうち、有機シリコン系樹脂、アクリル樹脂などのハードコート材料が好ましい。有機シリコン系樹脂の中には、各種官能基を持ったものが使用されるが、エポキシ基を持ったものが好ましい。 In addition, the optical film having the transparent conductive layer of the present invention may contain a gas barrier material such as polyvinylidene chloride or polyvinyl alcohol for at least one of the films for the purpose of reducing the permeation of oxygen or water vapor as necessary. It can also be laminated on the surface. Further, for the purpose of improving the scratch resistance and heat resistance of the film, a hard coat layer may be laminated on the gas barrier layer. As the hard coat agent, organic hard coat materials such as organic silicon resins, melamine resins, epoxy resins, and acrylic resins, or inorganic hard coat materials such as silicon dioxide can be used. Of these, hard coat materials such as organic silicon resins and acrylic resins are preferred. Among organosilicon resins, those having various functional groups are used, but those having an epoxy group are preferred.
<反射防止層を有する光学用フィルム>
本発明の光学用フィルムには、少なくともその片面に反射防止層を積層することができる。反射防止層の形成方法としては、例えば、一般的に使用される、例えばシリコン、チタン、タンタル、ジルコニウム等の金属酸化物などよりなる無機系、例えばフッ化ビニリデン、ヘキサフルオロプロピレン、テトラフルオロエチレンの(共)重合体や含フッ素(メタ)アクリレート(共)重合体等の含フッ素化合物などよりなる有機系の反射防止膜を0.01〜10μm程度の厚みで、スパッタ、蒸着、コーティング、ディッピングなどの方法によりつけることができる。反射防止層の厚みは、通常は0.01〜50μm、好ましくは0.1〜30μm、さらに好ましくは0.5〜20μmである。0.01μm未満であると反射防止効果が発揮できず、50μmを超えると塗膜の厚みにムラが生じやすくなり外観などが悪化し好ましくない。
<Optical film having an antireflection layer>
In the optical film of the present invention, an antireflection layer can be laminated on at least one surface thereof. As a method for forming the antireflection layer, for example, a commonly used inorganic type made of a metal oxide such as silicon, titanium, tantalum or zirconium, for example, vinylidene fluoride, hexafluoropropylene, tetrafluoroethylene Sputtering, vapor deposition, coating, dipping, etc. with an organic antireflection film made of a fluorine-containing compound such as a (co) polymer or fluorine-containing (meth) acrylate (co) polymer in a thickness of about 0.01 to 10 μm. It can be turned on by the method. The thickness of the antireflection layer is usually 0.01 to 50 μm, preferably 0.1 to 30 μm, and more preferably 0.5 to 20 μm. When the thickness is less than 0.01 μm, the antireflection effect cannot be exhibited.
また、本発明の反射防止層を有する光学用フィルムには、公知のハードコート層や防汚層が積層されていてもよい。また、上記の透明導電層が積層されていてもよい。さらに、透過光に位相差を与える機能有していてもよく、光拡散機能を有していてもよい。
上記のように複数の機能を有することにより、本発明の反射防止層を有する光学用フィルムは、例えば液晶表示素子に用いた場合、反射防止フィルムが位相差板、光拡散フィルム、偏光板保護フィルムあるいは電極基板(透明導電層)の幾つかを兼用することとなり、従来よりもその部品点数を低減することが可能となる。
Further, a known hard coat layer or antifouling layer may be laminated on the optical film having the antireflection layer of the present invention. Moreover, said transparent conductive layer may be laminated | stacked. Further, it may have a function of giving a phase difference to transmitted light, or may have a light diffusion function.
By having a plurality of functions as described above, the optical film having the antireflection layer of the present invention, for example, when used in a liquid crystal display element, the antireflection film is a retardation plate, a light diffusion film, a polarizing plate protective film. Alternatively, some of the electrode substrates (transparent conductive layers) are also used, and the number of parts can be reduced as compared with the conventional case.
<用途>
本発明の光学用フィルムは、例えば、携帯電話、ディジタル情報端末、ポケットベル、ナビゲーション、車載用液晶ディスプレイ、液晶モニター、調光パネル、OA機器用ディスプレイ、AV機器用ディスプレイなどの各種液晶表示素子やエレクトロルミネッセンス表示素子あるいはタッチパネルなどに用いることができる。また、CD、CD−R、MD、MO、DVD等の光ディスクの記録・再生装置に使用される波長板としても有用である。
<Application>
The optical film of the present invention includes various liquid crystal display elements such as mobile phones, digital information terminals, pagers, navigation, in-vehicle liquid crystal displays, liquid crystal monitors, light control panels, displays for OA equipment, and displays for AV equipment, It can be used for an electroluminescence display element or a touch panel. It is also useful as a wave plate used in an optical disk recording / reproducing apparatus such as a CD, CD-R, MD, MO, and DVD.
以下、実施例を挙げ、本発明をさらに具体的に説明するが、本発明は、その要旨を超えない限り、以下の実施例に限定されるものではない。なお、以下において、「部」及び「%」は、特に断りのない限り「重量部」及び「重量%」を意味する。
各種測定方法を以下に示す。
[ガラス転移温度(Tg)]
セイコーインスツルメンツ社製、示差走査熱量計(DSC)を用いて、窒素雰囲気、昇温速度:20℃/分の条件で測定した。
[飽和吸水率]
ASTM D570に準拠し、23℃の水中に1週間サンプルを浸漬し、浸漬前後の重量変化を測定して求めた。
[全光線透過率、ヘイズ]
スガ試験機社製ヘイズメーター:HGM−2DP型を使用して測定した。
[透過光の位相差]
王子計測機器社製KOBRA−21ADH、ならびにKOBRA−CCDを用いて透過光の位相差測定を行った。なお、測定は、1つの試料につき場所を変えて10回実施し、その平均値を該試料の位相差とした。また、下記式により位相差のバラツキを求めた。
Re(m)/Re(A)×100
Re(m):最大値若しくは最小値と平均値の差の絶対値。
絶対値の大きい方をバラツキの計算に使用。
Re(A):平均値
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated more concretely, this invention is not limited to a following example, unless the summary is exceeded. In the following, “parts” and “%” mean “parts by weight” and “% by weight” unless otherwise specified.
Various measurement methods are shown below.
[Glass transition temperature (Tg)]
Using a differential scanning calorimeter (DSC) manufactured by Seiko Instruments Inc., the measurement was performed under conditions of nitrogen atmosphere and heating rate: 20 ° C./min.
[Saturated water absorption]
In accordance with ASTM D570, the sample was immersed in water at 23 ° C. for 1 week, and the change in weight before and after immersion was measured and determined.
[Total light transmittance, haze]
Haze meter manufactured by Suga Test Instruments Co., Ltd .: Measured using HGM-2DP type.
[Phase difference of transmitted light]
The phase difference measurement of the transmitted light was performed using KOBRA-21ADH manufactured by Oji Scientific Instruments and KOBRA-CCD. The measurement was carried out 10 times at different locations for each sample, and the average value was taken as the phase difference of the sample. Further, the dispersion of the phase difference was obtained by the following formula.
Re (m) / Re (A) × 100
Re (m): Absolute value of the difference between the maximum value or the minimum value and the average value.
Use the one with the larger absolute value to calculate the variation.
Re (A): Average value
<合成例1>
8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12.5 ,17.10]−3−ドデセン(特定単量体D)200部と、5−(4−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン(特定単量体A)50部と、1−ヘキセン(分子量調節剤)18部と、トルエン750部とを窒素置換した反応容器に仕込み、この溶液を60℃に加熱した。次いで、反応容器内の溶液に、重合触媒としてトリエチルアルミニウム(1.5モル/l)のトルエン溶液0.62部と、t−ブタノール及びメタノールで変性した六塩化タングステン(t−ブタノール:メタノール:タングステン=0.35モル:0.3モル:1モル)のトルエン溶液(濃度0.05モル/l)3.7部とを添加し、この系を80℃で3時間加熱攪拌することにより開環重合反応させて開環重合体溶液を得た。この重合反応における重合転化率は97%であり、得られた開環重合体について、30℃のクロロホルム中で測定した固有粘度(ηinh )は0.66dl/gであった。
<Synthesis Example 1>
8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2.5, 1 7.10] -3- dodecene and (specific monomer D) 200 parts of 5- (4-biphenyl carbonyl oxymethyl) bicyclo [ 2.2.1] 50 parts of hept-2-ene (specific monomer A), 18 parts of 1-hexene (molecular weight regulator) and 750 parts of toluene were charged into a nitrogen-substituted reaction vessel, and this solution was charged. Heated to 60 ° C. Next, 0.62 parts of a toluene solution of triethylaluminum (1.5 mol / l) as a polymerization catalyst and tungsten hexachloride modified with t-butanol and methanol (t-butanol: methanol: tungsten) were added to the solution in the reaction vessel. = 0.35 mol: 0.3 mol: 1 mol) of a toluene solution (concentration 0.05 mol / l) 3.7 parts was added, and the system was heated and stirred at 80 ° C. for 3 hours to open the ring. Polymerization reaction was performed to obtain a ring-opening polymer solution. The polymerization conversion rate in this polymerization reaction was 97%, and the intrinsic viscosity (η inh ) of the obtained ring-opened polymer measured in chloroform at 30 ° C. was 0.66 dl / g.
このようにして得られた開環重合体溶液4,000部をオートクレーブに仕込み、この開環重合体溶液に、RuHCl(CO)[P(C6 H5 )3 ]3 0.48部を添加し、水素ガス圧100kg/cm2 、反応温度165℃の条件下で、3時間加熱攪拌して水素添加反応を行った。
得られた反応溶液(水素添加重合体溶液)を冷却した後、水素ガスを放圧した。この反応溶液を大量のメタノール中に注いで凝固物を分離回収し、これを乾燥して、水素添加重合体を得た。
The autoclave was charged with 4,000 parts of the ring-opening polymer solution thus obtained, and 0.48 part of RuHCl (CO) [P (C 6 H 5 ) 3 ] 3 was added to the ring-opening polymer solution. Then, the hydrogenation reaction was performed by heating and stirring for 3 hours under the conditions of a hydrogen gas pressure of 100 kg / cm 2 and a reaction temperature of 165 ° C.
After cooling the obtained reaction solution (hydrogenated polymer solution), the hydrogen gas was released. This reaction solution was poured into a large amount of methanol to separate and recover a coagulated product, which was dried to obtain a hydrogenated polymer.
このようにして得られた水素添加重合体(以下、「樹脂(a−1)」という。)について400MHz、1H−NMRを用いてオレフィン性不飽和結合の水素添加率を測定したところ99.9%であり、一方、芳香環は実質的に水素添加されていなかった。また、当該樹脂(a−1)についてDSC法によりガラス転移温度(Tg)を測定したところ160℃であった。また、当該樹脂(a−1)について、GPC法(溶媒:テトラヒドロフラン)により、ポリスチレン換算の数平均分子量(Mn)及び重量平均分子量(Mw)を測定したところ、数平均分子量(Mn)は47,000、重量平均分子量(Mw)は187,000、分子量分布(Mw/Mn)は3.98であった。また、当該樹脂(a−1)について、23℃における飽和吸水率を測定したところ0.3%であった。また、SP値を測定したところ、19(MPa1/2)であった。また、当該樹脂(a−1)について、30℃のクロロホルム中で固有粘度(ηinh )を測定したところ0.68dl/gであった。 The hydrogenated polymer thus obtained (hereinafter referred to as “resin (a-1)”) was measured for the hydrogenation rate of olefinically unsaturated bonds using 400 MHz and 1 H-NMR. 9%, while the aromatic ring was not substantially hydrogenated. Moreover, it was 160 degreeC when the glass transition temperature (Tg) was measured by the DSC method about the said resin (a-1). Moreover, when the number average molecular weight (Mn) and weight average molecular weight (Mw) of polystyrene conversion were measured by the GPC method (solvent: tetrahydrofuran) about the said resin (a-1), the number average molecular weight (Mn) was 47 ,. 000, the weight average molecular weight (Mw) was 187,000, and the molecular weight distribution (Mw / Mn) was 3.98. Moreover, when the saturated water absorption rate at 23 ° C. was measured for the resin (a-1), it was 0.3%. Further, the SP value was measured and found to be 19 (MPa 1/2 ). Further, the intrinsic viscosity (η inh ) of the resin (a-1) measured in chloroform at 30 ° C. was 0.68 dl / g.
<合成例2>
単量体として、8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12.5 ,17.10]−3−ドデセン(特定単量体D)175部と、1,4−メタノ−1,4,4a,9a−テトラヒドロフルオレン(別称:1H,4H,4aH,9aH−1,4−メタノフルオレン)(特定単量体B)75部を用いた以外は合成例1と同様にして水素添加された樹脂(b−1)を得た。400MHz、1H−NMRで測定した樹脂(b−1)のオレフィン性不飽和結合の水素添加率は99.9%であり、芳香環は実質的に水素添加されていなかった。該樹脂のTgは155℃で、GPC法(溶媒:テトラヒドロフラン)により、ポリスチレン換算の数平均分子量(Mn)及び重量平均分子量(Mw)を測定したところ、数平均分子量(Mn)は32,000、重量平均分子量(Mw)は120,000、分子量分布(Mw/Mn)は3.75であった。また、当該樹脂(b−1)について、23℃における飽和吸水率を測定したところ、0.2%であった。また、固有粘度(ηinh)を測定したところ、0.61dl/gであった。
<Synthesis Example 2>
As monomers, 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2.5, 1 7.10] -3- dodecene and (specific monomer D) 175 parts of 1,4-methano -1 , 4,4a, 9a-tetrahydrofluorene (also known as: 1H, 4H, 4aH, 9aH-1,4-methanofluorene) (specific monomer B) Resin (b-1) was obtained. The hydrogenation rate of the olefinically unsaturated bond of the resin (b-1) measured by 400 MHz and 1 H-NMR was 99.9%, and the aromatic ring was not substantially hydrogenated. When the Tg of the resin was 155 ° C. and the polystyrene-equivalent number average molecular weight (Mn) and weight average molecular weight (Mw) were measured by the GPC method (solvent: tetrahydrofuran), the number average molecular weight (Mn) was 32,000, The weight average molecular weight (Mw) was 120,000, and the molecular weight distribution (Mw / Mn) was 3.75. Moreover, it was 0.2% when the saturated water absorption rate in 23 degreeC was measured about the said resin (b-1). Moreover, it was 0.61 dl / g when intrinsic viscosity ((eta) inh) was measured.
<合成例3>
単量体として、8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12.5 ,17.10]−3−ドデセン(特定単量体D)200部と、1,2−(2H,3H−[1,3]エピシクロペンタ)−1,2−ジヒドロアセナフチレン(特定単量体C)50部を用いた以外は合成例1と同様にして水素添加された樹脂(c−1)を得た。400MHz、1H−NMRで測定した樹脂(c−1)のオレフィン性不飽和結合の水素添加率は99.9%であり、芳香環は実質的に水素添加されていなかった。該樹脂のTgは175℃で、GPC法(溶媒:テトラヒドロフラン)により、ポリスチレン換算の数平均分子量(Mn)及び重量平均分子量(Mw)を測定したところ、数平均分子量(Mn)は42,000、重量平均分子量(Mw)は180,000、分子量分布(Mw/Mn)は4.29であった。
<Synthesis Example 3>
As monomers, 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2.5, 1 7.10] and 3- dodecene (specific monomer D) 200 parts, 1,2-(2H, Hydrogenated resin (c-1) in the same manner as in Synthesis Example 1 except that 50 parts of 3H- [1,3] epicyclopenta) -1,2-dihydroacenaphthylene (specific monomer C) was used ) The hydrogenation rate of the olefinically unsaturated bond of the resin (c-1) measured by 400 MHz and 1 H-NMR was 99.9%, and the aromatic ring was not substantially hydrogenated. When the Tg of the resin was 175 ° C. and the polystyrene-equivalent number average molecular weight (Mn) and weight average molecular weight (Mw) were measured by the GPC method (solvent: tetrahydrofuran), the number average molecular weight (Mn) was 42,000. The weight average molecular weight (Mw) was 180,000, and the molecular weight distribution (Mw / Mn) was 4.29.
<比較合成例1>
単量体として、8−メチル−8−メトキシカルボニルテトラシクロ[4.4.0.12.5 ,17.10]−3−ドデセン(特定単量体D)のみ250部を用いた以外は合成例1と同様にして水素添加された樹脂(d−1)を得た。400MHz、1H−NMRで測定した樹脂(d−1)のオレフィン性不飽和結合の水素添加率は99.9%であった。該樹脂のTgは170℃で、GPC法(溶媒:テトラヒドロフラン)により、ポリスチレン換算の数平均分子量(Mn)及び重量平均分子量(Mw)を測定したところ、数平均分子量(Mn)は38,000、重量平均分子量(Mw)は122,000、分子量分布(Mw/Mn)は3.21であった。
<Comparative Synthesis Example 1>
As monomers, 8-methyl-8-methoxycarbonyltetracyclo [4.4.0.1 2.5, 1 7.10] -3- dodecene except for using (specific monomer D) only 250 parts of Synthesis Example 1 In the same manner as above, a hydrogenated resin (d-1) was obtained. The hydrogenation rate of the olefinically unsaturated bond of the resin (d-1) measured by 400 MHz and 1 H-NMR was 99.9%. When the Tg of the resin was 170 ° C. and the polystyrene-equivalent number average molecular weight (Mn) and weight average molecular weight (Mw) were measured by the GPC method (solvent: tetrahydrofuran), the number average molecular weight (Mn) was 38,000, The weight average molecular weight (Mw) was 122,000, and the molecular weight distribution (Mw / Mn) was 3.21.
[実施例1]
上記樹脂(a−1)をトルエンに30%濃度(室温での溶液粘度は、30,000mPa・s)になるように溶解し、井上金属工業製INVEXラボコーターを用い、アクリル酸系で親水化(易接着性化)表面処理した厚さ100μmのPETフィルム(東レ(株)製、ルミラーU94)に、乾燥後のフィルム厚みが100μmになるように塗布し、これを50℃で一次乾燥の後、90℃で二次乾燥を行った。PETフィルムより剥がした樹脂フィルムを(a−2)とした。得られたフィルムの残留溶媒量は、0.5%であった。
[Example 1]
The resin (a-1) is dissolved in toluene so as to have a concentration of 30% (solution viscosity at room temperature is 30,000 mPa · s), and is made hydrophilic with an acrylic acid system using an INVEX laboratory coater manufactured by Inoue Metal Industry ( (Easy adhesion) The surface-treated PET film having a thickness of 100 μm (Lumirror U94, manufactured by Toray Industries, Inc.) was applied so that the film thickness after drying was 100 μm, and this was subjected to primary drying at 50 ° C. Secondary drying was performed at 90 ° C. The resin film peeled off from the PET film was designated as (a-2). The residual solvent amount of the obtained film was 0.5%.
このフィルム(a−2)の光弾性係数(CP)及び応力光学係数(CR)を、公知の方法(Polymer Journal、Vol.27、No.9、P.943〜950(1995))により求めた。すなわち、光弾性係数(CP)は短冊状のフィルムサンプルに室温(25℃)で数種類の一定荷重を加え、発生する位相差とそのときサンプルが受けた応力とから計算した。応力光学係数(CR)については、フィルム状サンプルを用いてTg以上にて数種類の一定荷重をかけて数パーセント伸びた状態でゆっくりと冷やして室温まで戻した後に発生した位相差を測定し、加えた応力とから計算した。結果は、CP=5(×10−12Pa−1),CR=2,900(×10−12Pa−1)であった。 The photoelastic coefficient (C P ) and stress optical coefficient (C R ) of this film (a-2) are measured by a known method (Polymer Journal, Vol. 27, No. 9, P. 943-950 (1995)). Asked. That is, the photoelastic coefficient (C P ) was calculated from a phase difference generated at a room temperature (25 ° C.) and a stress applied to the sample at that time by applying a certain constant load to a strip-shaped film sample at room temperature (25 ° C.). For the stress optical coefficient (C R ), the phase difference generated after slowly cooling to room temperature by extending several percent under several constant loads at Tg or higher using a film-like sample was measured, Calculated from the applied stress. The results were C P = 5 (× 10 −12 Pa −1 ) and C R = 2900 (× 10 −12 Pa −1 ).
このフィルムをテンター内で、Tg+5℃である165℃に加熱し、延伸速度400%/分で1.08倍に延伸した後、140℃の雰囲気下で約2分間この状態を保持しながら冷却し、室温へとさらに冷却して取り出したところ、波長550nmにおいて透過光に140nmの位相差を与える94μm厚みの位相差フィルム(a−3)が得られた。また、延伸倍率を1.28倍にした他は上記同様にして、波長550nmにおいて透過光に280nmの位相差を与える90μm厚みの位相差フィルム(a−4)が得られた。
こうして得た位相差フィルム(a−3)及び(a−4)について、全光線透過率、ヘイズ、透過光の位相差のバラツキを測定した。結果を表1に示した。ま
た、(a−3)と(a−4)それぞれの光軸が62度で交差するように貼り合わせた積層体について、透過光の位相差の波長依存性を図1に示した。
This film was heated in a tenter to 165 ° C., which is Tg + 5 ° C., stretched 1.08 times at a stretching rate of 400% / min, and then cooled while maintaining this state for about 2 minutes in an atmosphere at 140 ° C. When the film was further cooled to room temperature and taken out, a 94 μm-thick retardation film (a-3) was obtained that gave a transmitted light 140 nm retardation at a wavelength of 550 nm. In addition, a 90 μm-thick retardation film (a-4) was obtained in the same manner as described above except that the draw ratio was 1.28 times, and a retardation of 280 nm was given to transmitted light at a wavelength of 550 nm.
The retardation films (a-3) and (a-4) thus obtained were measured for variations in total light transmittance, haze, and retardation of transmitted light. The results are shown in Table 1. Further, FIG. 1 shows the wavelength dependence of the phase difference of transmitted light with respect to the laminated body bonded so that the optical axes of (a-3) and (a-4) intersect each other at 62 degrees.
[実施例2]
樹脂(b−1)をトルエンに30%濃度(室温での溶液粘度は、29,000mPa・s)になるように溶解し、実施例1と同様にして残留溶媒量が0.5%の100μm厚みの樹脂フィルム(b−2)を得た。
このフィルム(b−2)の光弾性係数(CP)及び応力光学係数(CR)を実施例1と同様にして測定したところ、それぞれCP=10(×10−12Pa−1),CR=2,400(×10−12Pa−1)であった。
また、上記フィルム(b−2)を実施例1と同様に、テンター内でTg+5℃である160℃に加熱し、延伸速度400%/分で1.30倍に延伸した後、135℃の雰囲気下で約2分間この状態を保持しながら冷却し、室温へとさらに冷却して取り出したところ、波長550nmにおいて透過光に270nmの位相差を与える90μm厚みの位相差フィルム(b−3)が得られた。
こうして得た位相差フィルム(b−3)について、全光線透過率、ヘイズ、透過光の位相差のバラツキを測定した。結果を表1に示した。
[Example 2]
Resin (b-1) was dissolved in toluene to a concentration of 30% (solution viscosity at room temperature is 29,000 mPa · s), and 100 μm having a residual solvent amount of 0.5% was obtained in the same manner as in Example 1. A resin film (b-2) having a thickness was obtained.
When the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) of this film (b-2) were measured in the same manner as in Example 1, C P = 10 (× 10 −12 Pa −1 ), C R = 2400 (× 10 −12 Pa −1 ).
Further, the film (b-2) was heated to 160 ° C. which is Tg + 5 ° C. in the tenter in the same manner as in Example 1, and stretched 1.30 times at a stretching rate of 400% / min, and then an atmosphere at 135 ° C. Under cooling for about 2 minutes under this condition, the film was cooled to room temperature and taken out. As a result, a 90 μm-thick retardation film (b-3) giving a transmitted light of 270 nm at a wavelength of 550 nm was obtained. It was.
The retardation film (b-3) thus obtained was measured for variations in total light transmittance, haze, and retardation of transmitted light. The results are shown in Table 1.
[実施例3]
樹脂(c−1)をトルエンに30%濃度(室温での溶液粘度は40,000mPa・s)になるように溶解し、実施例1と同様にして残留溶媒量が0.6%の100μm厚みの樹脂フィルム(c−2)を得た。
このフィルム(c−2)の光弾性係数(CP)及び応力光学係数(CR)を実施例1と同様にして測定したところ、それぞれCP=15(×10−12Pa−1),CR=2,500(×10−12Pa−1)であった。
また、上記フィルム(c−2)を実施例1と同様に、テンター内でTg+5℃である180℃に加熱し、延伸速度400%/分で1.31倍に延伸した後、155℃の雰囲気下で約2分間この状態を保持しながら冷却し、室温へとさらに冷却して取り出したところ、波長550nmにおいて透過光に280nmの位相差を与える90μm厚みの位相差フィルム(c−3)が得られた。
こうして得た位相差フィルム(c−3)について、全光線透過率、ヘイズ、透過光の位相差のバラツキを測定した。結果を表1に示した。
[Example 3]
Resin (c-1) was dissolved in toluene so as to have a concentration of 30% (solution viscosity at room temperature is 40,000 mPa · s), and 100 μm thickness with a residual solvent amount of 0.6% was obtained in the same manner as in Example 1. Of resin film (c-2) was obtained.
When the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) of this film (c-2) were measured in the same manner as in Example 1, C P = 15 (× 10 −12 Pa −1 ), C R = 2,500 (× 10 −12 Pa −1 ).
Further, the film (c-2) was heated to 180 ° C., which is Tg + 5 ° C., in the tenter in the same manner as in Example 1, and stretched 1.31 times at a stretching rate of 400% / min, and then the atmosphere at 155 ° C. The film was cooled while maintaining this state for about 2 minutes, and further cooled to room temperature and taken out. As a result, a 90 μm-thick retardation film (c-3) giving a phase difference of 280 nm to transmitted light at a wavelength of 550 nm was obtained. It was.
The retardation film (c-3) thus obtained was measured for variations in total light transmittance, haze, and retardation of transmitted light. The results are shown in Table 1.
[比較例1]
樹脂(d−1)をトルエンに30%濃度(室温での溶液粘度は、31,000mPa・s)になるように溶解し、実施例1と同様にして残留溶媒量が0.5%の100μm厚みの樹脂フィルム(d−2)を得た。
このフィルム(d−2)の光弾性係数(CP)及び応力光学係数(CR)を実施例1と同様にして測定したところ、それぞれCP=4(×10−12Pa−1),CR=1,440(×10−12Pa−1)であった。
上記フィルム(d−2)を実施例1と同様に、テンター内でTg+5℃である175℃に加熱し、延伸速度400%/分で1.30倍に延伸した後、150℃の雰囲気下で約2分間この状態を保持しながら冷却し、室温へとさらに冷却して取り出したところ、波長550nmにおいて透過光に97nmの位相差を与える90μm厚みの位相差フィルム(d−3)が得られた。また、延伸倍率を1.70倍にした他は上記同様にして延伸したところ、波長550nmにおいて透過光に184nmの位相差を与える85μm厚みの位相差フィルム(d−4)が得られた。
こうして得た位相差フィルム(d−3)及び(d−4)について、全光線透過率、ヘイズ、透過光の位相差のバラツキを測定した。結果を表1に示した。
[Comparative Example 1]
Resin (d-1) was dissolved in toluene so as to have a concentration of 30% (solution viscosity at room temperature is 31,000 mPa · s), and 100 μm having a residual solvent amount of 0.5% as in Example 1. A resin film (d-2) having a thickness was obtained.
When the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) of this film (d-2) were measured in the same manner as in Example 1, C P = 4 (× 10 −12 Pa −1 ), C R = 1,440 (× 10 −12 Pa −1 ).
In the same manner as in Example 1, the film (d-2) was heated to 175 ° C., which is Tg + 5 ° C., and stretched 1.30 times at a stretching rate of 400% / min. Cooling while maintaining this state for about 2 minutes, further cooling to room temperature and taking out, a 90 μm-thick retardation film (d-3) giving a transmitted light of 97 nm retardation at a wavelength of 550 nm was obtained. . Moreover, when it extended | stretched similarly to the above except having made the draw ratio 1.70 time, the 85-micrometer-thick retardation film (d-4) which gives a retardation of 184 nm to transmitted light in wavelength 550nm was obtained.
The retardation films (d-3) and (d-4) thus obtained were measured for variations in total light transmittance, haze, and retardation of transmitted light. The results are shown in Table 1.
[比較例2]
市販のビスフェノールA型のポリカーボネート樹脂(帝人株式会社製 品番:C−1400)を用いて実施例1と同様にして残留溶媒量が0.5%の100μm厚みの樹脂フィルム(e−1)を得た。このフィルム(e−1)の光弾性係数(CP)及び応力光学係数(CR)を実施例1と同様にして測定したところ、それぞれCP=150(×10−12Pa−1),CR=4,700(×10−12Pa−1)であった。
上記フィルム(e−1)を実施例1と同様に、テンター内でTg+5℃である150℃に加熱し、延伸速度400%/分で1.30倍に延伸した後、125℃の雰囲気下で約2分間この状態を保持しながら冷却し、室温へとさらに冷却して取り出したところ、波長550nmにおいて透過光に520nmの位相差を与える90μm厚みの位相差フィルム(e−2)が得られた。また、延伸倍率を1.05倍にした他は上記同様にして延伸したところ、波長550nmにおいて透過光に280nmの位相差を与える95μm厚みの位相差フィルム(e−3)が得られた。
こうして得た位相差フィルム(e−2)及び(e−3)について、全光線透過率、ヘイズ、透過光の位相差のバラツキを測定した。結果を表1に示した。
[Comparative Example 2]
Using a commercially available bisphenol A type polycarbonate resin (product number: C-1400 manufactured by Teijin Limited), a resin film (e-1) having a residual solvent amount of 0.5% and a thickness of 100 μm was obtained in the same manner as in Example 1. It was. When the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) of the film (e-1) were measured in the same manner as in Example 1, C P = 150 (× 10 −12 Pa −1 ), C R = 4,700 (× 10 −12 Pa −1 ).
In the same manner as in Example 1, the film (e-1) was heated to 150 ° C., which is Tg + 5 ° C., and stretched 1.30 times at a stretching rate of 400% / min. Cooling while maintaining this state for about 2 minutes, further cooling to room temperature and taking out, a phase difference film (e-2) having a thickness of 90 μm which gives a phase difference of 520 nm to transmitted light at a wavelength of 550 nm was obtained. . Further, when the film was stretched in the same manner as described above except that the stretch ratio was 1.05, a 95 μm-thick retardation film (e-3) was obtained which gave a transmitted light having a phase difference of 280 nm at a wavelength of 550 nm.
The retardation films (e-2) and (e-3) thus obtained were measured for variations in total light transmittance, haze, and retardation of transmitted light. The results are shown in Table 1.
[実施例4、比較例3]
実施例1〜3及び比較例2で得られた位相差フィルム(a−4)、(b−3)、(c−3)及び(e−3)を、10cm角に切り出し、対向する2辺に1cm×10cmのアルミ板を各1枚、シアノアクリレート系接着剤(アロンアルファ「ハイスピードEX」、コニシ(株)製)を使用して貼り付けた(接着面:0.5cm×10cm)試料を製造した。次いで、アルミ板を介して試料を宙吊りにし、また、もう一方のアルミ板を介して100gの荷重を加え、それぞれの位相差フィルムを構成する樹脂のガラス転移温度−50℃の温度雰囲気に24時間静置した。その後、試料を取り出し室温まで冷却し、550nmにおける透過光の位相差を測定した。結果を表2に示した。
[Example 4, Comparative Example 3]
The retardation films (a-4), (b-3), (c-3), and (e-3) obtained in Examples 1 to 3 and Comparative Example 2 are cut into 10 cm squares, and the two opposite sides A 1 cm × 10 cm aluminum plate was attached to each using a cyanoacrylate adhesive (Aron Alpha “High Speed EX”, manufactured by Konishi Co., Ltd.) (adhesive surface: 0.5 cm × 10 cm). Manufactured. Next, the sample was suspended in the air through an aluminum plate, and a load of 100 g was applied through the other aluminum plate, and the glass transition temperature of the resin constituting each retardation film was kept at a temperature atmosphere of −50 ° C. for 24 hours. Left to stand. Thereafter, the sample was taken out and cooled to room temperature, and the phase difference of transmitted light at 550 nm was measured. The results are shown in Table 2.
上記実施例1〜3と比較例1との対比から明らかなように、本発明の必須構造単位を有する熱可塑性ノルボルネン系樹脂を含む光学用フィルムは、必須構造単位を有さない熱可塑性ノルボルネン系樹脂を含む光学用フィルムと比べて、同じ延伸倍率でも透過光に与える位相差が大きく、所望の位相差フィルムを得るための加工が容易である。また、本発明の必須構造単位を有していても位相差のバラツキは非常に小さく、従来から認められている熱可塑性ノルボルネン系樹脂のフィルムの特徴を維持している。 As is clear from the comparison between Examples 1 to 3 and Comparative Example 1, the optical film containing the thermoplastic norbornene-based resin having the essential structural unit of the present invention is a thermoplastic norbornene-based that does not have the essential structural unit. Compared to an optical film containing a resin, the retardation imparted to transmitted light is large even at the same stretch ratio, and processing for obtaining a desired retardation film is easy. Moreover, even if it has the essential structural unit of this invention, the dispersion | variation in a phase difference is very small, and the characteristic of the film of the thermoplastic norbornene-type resin recognized conventionally is maintained.
さらに、上記実施例1〜3と比較例2との対比から明らかなように、光弾性係数(CP)及び応力光学係数(CR)が本発明の範囲から外れているポリカーボネート樹脂からなる位相差フィルムの場合、透過光の位相差の均一性に問題がある。
また、表2から明らかなように、光弾性係数(CP)及び応力光学係数(CR)が本発明の範囲から外れているポリカーボネート樹脂からなる位相差フィルムの場合、透過光に位相差を与える機能が置かれる環境等により変化しやすく、位相差の安定化が図れないとの問題がある。
Furthermore, as is clear from the comparison between Examples 1 to 3 and Comparative Example 2, the photoelastic coefficient (C P ) and the stress optical coefficient (C R ) are made of a polycarbonate resin that is out of the scope of the present invention. In the case of a phase difference film, there is a problem in the uniformity of the phase difference of transmitted light.
Further, as is clear from Table 2, in the case of a retardation film made of a polycarbonate resin whose photoelastic coefficient (C P ) and stress optical coefficient (C R ) are out of the scope of the present invention, the retardation of transmitted light is changed. There is a problem that it is easy to change depending on the environment where the function to be given is placed and the phase difference cannot be stabilized.
[実施例5]
フィルム(a−3)、(b−3)及び(c−3)のそれぞれに、サンドマット処理を行い、ヘイズ55%、全光線透過率93%の光拡散機能を有する光学用フィルム(a−5)、(b−6)及び(c−6)を得た。また、温度80℃、湿度90%の高温高湿室にて500時間放置した後であっても、何れもヘイズや全光線透過率に変化は認められなかった。
[Example 5]
Each of the films (a-3), (b-3), and (c-3) is subjected to sand mat treatment, and has an optical film (a-) having a light diffusion function of 55% haze and 93% total light transmittance. 5), (b-6) and (c-6) were obtained. In addition, no changes were observed in haze or total light transmittance even after leaving in a high temperature and high humidity chamber at a temperature of 80 ° C. and a humidity of 90% for 500 hours.
[実施例6]
フィルム(a−3)、(b−3)及び(c−3)のそれぞれの片面に、酸化インジウム/酸化スズ(重量比95:5)からなるターゲットを用いて透明導電膜をスパッタリング法により形成させ、透明導電フィルム(a−6)、(b−7)及び(c−7)を得た。この透明導電フィルムについてフィルムの透明性及び外観(傷の有無、フィルムのそり具合)を目視でそれぞれ観察した。また、80℃、90%相対湿度の条件下で500時間耐久試験を行い、その外観変化(耐湿性)をそれぞれ目視観察した。結果は、上記透明導電フィルムのいずれもが全光線透過率が85%を超えており透明性が良好であり、また、フィルム外観においても傷やそり、うねりが無く外観が良好であった。
[Example 6]
A transparent conductive film is formed by sputtering on one side of each of the films (a-3), (b-3), and (c-3) using a target made of indium oxide / tin oxide (weight ratio 95: 5). Transparent conductive films (a-6), (b-7) and (c-7) were obtained. With respect to this transparent conductive film, the transparency and appearance of the film (the presence or absence of scratches, the degree of warping of the film) were observed visually. Further, an endurance test was conducted for 500 hours under conditions of 80 ° C. and 90% relative humidity, and the appearance change (humidity resistance) was visually observed. As a result, all of the transparent conductive films had a total light transmittance of more than 85% and good transparency, and the film appearance was good with no scratches, warpage or undulation.
[実施例7]
フィルム(a−3)、(b−3)及び(c−3)のそれぞれの片面にJSR(株)製オプスターJN7212を乾燥膜厚0.1μmになるようにコートし、、反射防止層を形成したフィルム(a−7)、(b−8)及び(c−8)を得た。本フィルムはいずれも反射率が1%以下と良好な反射防止特性を示した。
[Example 7]
Each surface of films (a-3), (b-3), and (c-3) is coated with JSR Co., Ltd. OPSTAR JN7212 so as to have a dry film thickness of 0.1 μm, and an antireflection layer is formed. Films (a-7), (b-8) and (c-8) were obtained. All of the films exhibited a good antireflection property with a reflectance of 1% or less.
[実施例8]
厚さ50μmのポリビニルアルコールフィルムをヨウ素5g、ヨウ化カリウム250g、ほう酸10g、水1000gからなる40℃の浴に浸漬しながら約5分間で4倍まで一軸延伸して得た偏光膜の表面に、n−ブチルアクリレート90重量%、エチルアクリレート7重量%、アクリル酸3重量%からなるアクリル系樹脂100部とトリレンジイソシアナート(3モル)のトリメチロールプロパン(1モル)付加物の75重量%酢酸エチル溶液2部からなる架橋剤を混合して得られた粘着剤を用いて、フィルム(a−2)、(b−2)又は(c−2)を両面に積層して偏光板(a−8)、(b−9)及び(c−9)を得た。該偏光板を80℃、90%相対湿度の条件下で500時間耐久試験を行い、その外観変化を目視で観察したところ、いずれも白化や膨れ等の外観異常は認められず、また、偏光度についても、初期値に対して95%以上の偏光度を保持しており良好な耐久性を有していることが分かった。
[Example 8]
On the surface of the polarizing film obtained by uniaxially stretching the polyvinyl alcohol film having a thickness of 50 μm up to 4 times in about 5 minutes while immersing it in a 40 ° C. bath composed of 5 g of iodine, 250 g of potassium iodide, 10 g of boric acid, and 1000 g of water, 75% by weight acetic acid of adduct of 100 parts of acrylic resin consisting of 90% by weight of n-butyl acrylate, 7% by weight of ethyl acrylate and 3% by weight of acrylic acid and trimethylolpropane (1 mole) adduct of tolylene diisocyanate (3 moles) A film (a-2), (b-2) or (c-2) is laminated on both sides using a pressure-sensitive adhesive obtained by mixing a crosslinking agent comprising 2 parts of an ethyl solution, and a polarizing plate (a- 8), (b-9) and (c-9) were obtained. The polarizing plate was subjected to a durability test for 500 hours under the conditions of 80 ° C. and 90% relative humidity, and when the appearance change was visually observed, no abnormality in the appearance such as whitening or blistering was observed. Also, it was found that the degree of polarization of 95% or more with respect to the initial value was maintained, and it had good durability.
[実施例9]
PETフィルムとして表面凹凸の付いたマット処理済みのPETフィルムを用いた他は、実施例1と同様にして、フィルム(a−9)を得た。該フィルムは、ヘイズが10%、全光線透過率が93%であった。また、温度80℃、湿度90%の高温高湿室にて500時間放置した後であっても、ヘイズや全光線透過率に変化は認められなかった。
[Example 9]
A film (a-9) was obtained in the same manner as in Example 1 except that a matte-treated PET film with surface irregularities was used as the PET film. The film had a haze of 10% and a total light transmittance of 93%. In addition, no change was observed in haze or total light transmittance even after leaving in a high temperature and high humidity chamber at a temperature of 80 ° C. and a humidity of 90% for 500 hours.
Claims (7)
で表される構造単位aからなる重合体からなり、該重合体中の構造単位aの5〜30重量%において、R1〜R4の少なくとも1つが下記一般式(2)で表される基を有しているか、あるいは、R2とR3とが相互に結合して形成される、下記一般式(3)又は(4)から選ばれた少なくとも一つの基を有しており、下記一般式(8)で表される単量体(特定単量体D)に由来する構造単位aを有し、一般式(2)で表される基を有している構造単位aが 5−(4−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(4−ビフェニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(4−ビフェニルカルボニルオキシプロピル)ビシクロ[2.2.1]ヘプト−2−エン、 5−メチル−5−(4−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(2−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(2−ビフェニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−メチル−5−(2−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(3−ビフェニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(3−ビフェニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(1−ナフチルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(1−ナフチルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−メチル−5−(1−ナフチルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(2−ナフチルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(2−ナフチルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−メチル−5−(2−ナフチルカルボニルオキシメチル)メチルビシクロ[2.2.1]ヘプト−2−エン、 5−(9−アントラセニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−(9−アントラセニルカルボニルオキシエチル)ビシクロ[2.2.1]ヘプト−2−エン、 5−メチル−5−(9−アントラセニルカルボニルオキシメチル)ビシクロ[2.2.1]ヘプト−2−エン、 8−(4−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−(4−ビフェニルカルボニルオキシエチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−メチル−8−(4−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−(2−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−メチル−8−(2−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−(3−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−メチル−8−(3−ビフェニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−(1−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−メチル−8−(1−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−(2−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−メチル−8−(2−ナフチルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−(9−アントラセニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセン、 8−メチル−8−(9−アントラセニルカルボニルオキシメチル)テトラシクロ[4.4.0.1 2,5 .1 7,10 ]−3−ドデセンから選ばれる少なくとも1種の特定単量体Aに由来する構造を有しており、一般式(3)で表される基を有している構造単位aが下記式(a)で表される、1,2−(2H、3H−[1,3]エピシクロペンタ)−1、2−ジヒドロアセナフチレン、
−(CH2)p−O−C(O)−R5 (2)
[式中、pは1〜5の整数でありR5は、ビフェニリル基、ナフチル基(α又はβ)、アントラセニル基若しくはこれらの基の水素原子がハロゲン原子、炭素数1〜10の炭化水素基で置換されている基を表す。]
In made of a polymer consisting of structural units a represented, based on the 5 to 30 wt% of structural units a in the polymer, at least one of R 1 to R 4 is represented by the following general formula (2) and either a or R 2 and R 3 are formed by bonding to each other, has at least one group selected from the following general formula (3) or (4), the following general The structural unit a having the structural unit a derived from the monomer (specific monomer D) represented by the formula (8) and having the group represented by the general formula (2) is 5- ( 4-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (4-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene, 5- (4- Biphenylcarbonyloxypropyl) bicyclo [2.2.1] hept-2-ene, 5- Methyl-5- (4-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (2-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (2-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene, 5-methyl-5- (2-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2- Ene, 5- (3-biphenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (3-biphenylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene, 5- (1-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (1-naphthylcarbonyloxyethyl) bicyclo [2. 2.1] hept-2-ene, 5-methyl-5- (1-naphthylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (2-naphthylcarbonyloxymethyl) bicyclo [ 2.2.1] hept-2-ene, 5- (2-naphthylcarbonyloxyethyl) bicyclo [2.2.1] hept-2-ene, 5-methyl-5- (2-naphthylcarbonyloxymethyl) Methylbicyclo [2.2.1] hept-2-ene, 5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, 5- (9-anthracenylcarbonyl) Oxyethyl) bicyclo [2.2.1] hept-2-ene, 5-methyl-5- (9-anthracenylcarbonyloxymethyl) bicyclo [2.2.1] hept-2-ene, - (4-biphenyl carbonyl oxymethyl) tetracyclo [4.4.0.1 2, 5. 1 7,10 ] -3-dodecene, 8- (4-biphenylcarbonyloxyethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8-methyl-8- (4-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8- (2-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8-methyl-8- (2-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8- (3-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8-methyl-8- (3-biphenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8- (1-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8-methyl-8- (1-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8- (2-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8-methyl-8- (2-naphthylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8- (9-anthracenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene, 8-methyl-8- (9-anthracenylcarbonyloxymethyl) tetracyclo [4.4.0.1 2,5 . A structural unit a having a structure derived from at least one specific monomer A selected from 1 7,10 ] -3-dodecene and having a group represented by the general formula (3): 1,2- (2H, 3H- [1,3] epicyclopenta) -1,2-dihydroacenaphthylene represented by the following formula (a):
— (CH 2 ) p —O—C (O) —R 5 (2)
[Wherein, p is an integer of 1 to 5 and R 5 is a biphenylyl group, a naphthyl group (α or β), an anthracenyl group, or a hydrogen atom of these groups is a halogen atom, or a hydrocarbon group having 1 to 10 carbon atoms. Represents a group substituted by. ]
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