JP4630968B2 - Aluminum alloy plate for planographic printing plate, method for producing the same and planographic printing plate - Google Patents
Aluminum alloy plate for planographic printing plate, method for producing the same and planographic printing plate Download PDFInfo
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Landscapes
- Printing Plates And Materials Therefor (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
- Materials For Photolithography (AREA)
Description
本発明は、予め感光層が形成され、現像処理した後にそのままあるいは感光層の焼付け処理を施して用いられる平版印刷版用のアルミニウム合金板とその製造方法及び平版印刷版に関し、特に電解エッチングによる粗面の均一性に優れたアルミニウム合金板と平版印刷版に関するものである。 The present invention relates to an aluminum alloy plate for a lithographic printing plate, a method for producing the same and a lithographic printing plate, which is used after a photosensitive layer is formed in advance and subjected to a development process, or after being subjected to a baking process on the photosensitive layer, and in particular, a roughening by electrolytic etching The present invention relates to an aluminum alloy plate and a lithographic printing plate having excellent surface uniformity.
平版印刷は、アルミニウム合金板とジアゾ化合物等を感光物とする感光体とからなるPS版(Presensitized Plate)に、画像露光、現像等の製版処理を行って画像部を形成した版を印刷機の円筒状版胴に巻き付け、非画像部に付着した湿し水の存在のもとにインキを画像部に付着させてこのインキをゴム製ブランケットに転写し、紙面に印刷するものである。
前述のPS版の支持体として、一般には、電解エッチングによる粗面化処理(砂目立て)、陽極酸化処理などの表面処理を施したアルミニウム合金板が用いられている。この種の用途に用いられるアルミニウム合金としては、当初、JIS1050(純度99.5%以上の純Al系)、JIS1100(Al−0.05〜0.20%Cu合金)、JIS3003(Al−0.05〜0.20%Cu−1.5%Mn合金)が主に用いられてきた。
In lithographic printing, a plate in which an image portion is formed by performing plate making processing such as image exposure and development on a PS plate (Presensitized Plate) composed of an aluminum alloy plate and a photoconductor having a diazo compound or the like as a photosensitizer The ink is wound around a cylindrical plate cylinder, ink is attached to the image portion in the presence of dampening water attached to the non-image portion, the ink is transferred to a rubber blanket, and printed on a paper surface.
In general, an aluminum alloy plate subjected to surface treatment such as roughening treatment (graining) or anodizing treatment by electrolytic etching is used as a support for the PS plate. As an aluminum alloy used for this kind of application, initially, JIS1050 (pure Al type having a purity of 99.5% or more), JIS1100 (Al-0.05 to 0.20% Cu alloy), JIS3003 (Al-0. (05-0.20% Cu-1.5% Mn alloy) has been mainly used.
この種の平版印刷版用アルミニウム合金板には、(1)電解エッチングによる粗面が均一であること、(2)感光剤の密着性が良好であること、(3)印刷中に画像部に汚れが生じないこと、等の種々の特性が要求される。しかし、JIS1050、JIS1100、JIS3003の各合金そのものでは上記の各要求を十分に満足させることができないため、合金組成と得られる表面状態について種々の改良が行われてきた。 This type of lithographic printing plate aluminum alloy plate has (1) a rough surface by electrolytic etching, (2) good adhesion of the photosensitive agent, and (3) an image portion during printing. Various characteristics are required such as no contamination. However, JIS 1050, JIS 1100, and JIS 3003 alloys themselves cannot sufficiently satisfy the above requirements, and various improvements have been made to the alloy composition and the obtained surface condition.
例えば、粗面化処理は、アルミニウム合金板表面に保水性を与えると共に、感光層を密着して固定させるために行うものであり、この感光層の密着性は印刷版としての性能に影響する。しかし、従来の粗面化処理では粗面化表面に未エッチング部が生じたり、粗面化により形成されるエッチピットの分布が不均一であったりすることがあり、少なからず印刷版としての性能に悪影響が生じており、この粗面状態を改善することが求められている。
その一方法として、材料に所定量のNiを添加することによりエッチピットの形成を促進させて、エッチング性を向上させる方法が開示されている(例えば、特許文献1参照。)。
また、金属間化合物の大きさ、密度に着目しこれらを制御することによって特殊元素を添加することなくエッチング性を向上させる方法も提案されている(例えば、特許文献2参照。)。
この方法では、該金属間化合物がエッチングの起点となって微細なエッチピットが均一に形成されるものとしている。しかし、この方法によっても十分にエッチング性を向上させることはできず、前記の要望を満足させるには至っていない。
For example, the surface roughening treatment is performed for imparting water retention to the surface of the aluminum alloy plate and fixing the photosensitive layer in close contact, and the adhesion of the photosensitive layer affects the performance as a printing plate. However, in the conventional roughening treatment, unetched portions may occur on the roughened surface, and the distribution of etch pits formed by the roughening may be uneven. Is adversely affected, and it is required to improve this rough surface state.
As one of the methods, there is disclosed a method of improving the etching property by promoting the formation of etch pits by adding a predetermined amount of Ni to the material (see, for example, Patent Document 1).
In addition, a method for improving the etching property without adding a special element has been proposed by paying attention to the size and density of the intermetallic compound and controlling them (see, for example, Patent Document 2).
In this method, the intermetallic compound serves as a starting point for etching, and fine etch pits are uniformly formed. However, this method cannot sufficiently improve the etching property, and does not satisfy the above-mentioned demand.
本発明者らの研究から、前記における金属間化合物の大きさ、密度の制御によって十分なエッチング性を得られないのは、該金属間化合物の化学溶解性が予想以上に大きく、電解液に溶解し、消失してしまうためにエッチングピットの起点として十分に機能していないためであることがわかった。そして、さらに研究を進めた結果、準安定相のAlFe系金属間化合物粒子を適度に分散させるとエッチング性が大幅に向上し、前記した要望にも更に十分に応えられることが判明した。 From the researches of the present inventors, the sufficient etching property cannot be obtained by controlling the size and density of the intermetallic compound described above, and the chemical solubility of the intermetallic compound is larger than expected, so that it can be dissolved in the electrolytic solution. It has been found that it is not sufficiently functioning as the starting point of the etching pit because it disappears. As a result of further research, it has been found that if the metastable phase AlFe-based intermetallic compound particles are appropriately dispersed, the etching property is greatly improved, and the above-described demand can be more fully met.
さらに、本発明者はこの種のPS版の研究を進めた結果、アルミニウム板をロールから送出しつつ電解処理液に浸漬して電解エッチング工程を施した場合、アルミニウム板の通板方向(アルミニウム板を送る方向)と直角方向にエッチングむらに起因する縞模様を生じ易いことを見出した。この縞模様は、特にライン速度を増加させて電解エッチングの処理時間を短くした場合に生じやすく、むらを生じた部分、即ち粗面化が浅い部分では、感光層を設けてPS版の最終製品とした状態であっても縞模様が残り、塗膜外観不良につながったり、感光膜の密着性が低く耐刷性が低下する恐れが高いことが判明した。 Furthermore, as a result of research on this type of PS plate, the present inventor has found that when an aluminum plate is immersed in an electrolytic treatment solution while being fed from a roll and subjected to an electrolytic etching process, the direction of the aluminum plate (aluminum plate) It has been found that a stripe pattern due to etching unevenness tends to occur in a direction perpendicular to the direction in which the film is sent. This striped pattern is likely to occur especially when the line speed is increased and the electrolytic etching processing time is shortened. In the uneven part, that is, in the part where the roughening is shallow, a photosensitive layer is provided to obtain the final product of the PS plate. Even in such a state, it was found that there is a high risk that a striped pattern remains, leading to poor appearance of the coating film, low adhesion of the photosensitive film and low printing durability.
この縞模様の発生防止対策としては、電解槽内の電極配置や周波数を調整する方法が提案されている(例えば、特許文献3参照。)。
しかし、この方法は設備改善に大きな費用を要する上に、縞模様の発生も完全には改善し切れていない。
However, this method requires a large cost for equipment improvement, and the generation of the stripe pattern is not completely improved.
また、この種のPS版の特定の品種においては、更に高い強度が求められてきている。例えば、PS版は印刷ロールにチャッキングする場合に、端部の折り曲げを行ってから印刷胴に巻き付けて固定するが、この折り曲げが圧延方向と直角の方向、即ち先の縞模様と平行な方向に行われるので、折り曲げ時にPS版にクラックを生じる恐れがあるという問題があった。
例えば、前述の縞模様が生じないようにするためには、電解エッチング処理を強度に施すことが考えられるが、この結果、アノード部位はカソード部位よりも一層強いエッチングを受けることになるので、一旦適度に形成されたエッチピットがオーバーエッチングされる傾向にあり、このオーバーエッチング部分が先の折り曲げ部分と重なる場合にクラックが生じ易いことが判明した。PS版にクラックが生じると、このクラックを起点とした版切れを起こす恐れがある。
Furthermore, higher strength has been demanded for specific varieties of this type of PS plate. For example, when a PS plate is chucked on a printing roll, the end portion is bent and then wound around a printing cylinder and fixed, but this bending is a direction perpendicular to the rolling direction, that is, a direction parallel to the previous striped pattern. Therefore, there is a problem that cracks may occur in the PS plate during bending.
For example, in order to prevent the above-described stripe pattern from occurring, it is conceivable that the electrolytic etching treatment is performed with a high strength. As a result, the anode portion is subjected to etching stronger than the cathode portion. It has been found that moderately formed etch pits tend to be over-etched, and cracks are likely to occur when this over-etched portion overlaps the previous bent portion. If cracks occur in the PS plate, there is a risk of plate breakage starting from this crack.
本発明は、未エッチング部分が少なく、均一なエッチピットを有するようにして電解エッチングによる粗面化処理の均一性を向上させ、縞模様を生じないようにした平版印刷版用アルミニウム合金板とその製造方法の提供を第一の目的とする。
また本発明は、さらに強度を向上させ、印刷胴への装着時にクラックが生じ難くすることができ、版切れを起こさないようすると同時に、耐刷性にも優れた平版印刷版用アルミニウム合金板とその製造方法を提供することを第二の目的とする。
さらに本発明は、上記縞模様の発生が少なく、版切れも生ぜずしかも耐刷性にも優れた平版印刷版の提供を第三の目的とする。
The present invention relates to an aluminum alloy plate for a lithographic printing plate that has few unetched portions and has uniform etch pits to improve the uniformity of the roughening treatment by electrolytic etching so as not to cause a striped pattern. The first object is to provide a manufacturing method.
Further, the present invention further improves the strength, makes it difficult for cracks to occur when mounted on a printing cylinder, prevents the plate from being cut, and at the same time has excellent printing durability, and an aluminum alloy plate for a lithographic printing plate, A second object is to provide a manufacturing method thereof.
Furthermore, a third object of the present invention is to provide a lithographic printing plate in which the occurrence of the above-mentioned stripe pattern is small, the plate is not cut, and the printing durability is excellent.
本発明者らの研究により、縞模様の発生機構を検討した結果、縞模様の発生は電解エッチング時に使用する交流電源の周波数に対応していることが判明した。
即ち、アルミニウム合金板表面が縞模様となる理由は以下のように考えられる。電解液に浸漬されているアルミニウム合金板においてアノード側の電流が付与された部位(アノード部位)では、Al→Al3++3e− の反応によりアルミニウムが溶解し、エッチピットが形成されて白色化する。一方、カソード側の電流が付与された部位(カソード部位)では主として2H+ + 2e−→H2 の反応によりガスが発生するのみで、アルミニウムの溶解はほとんど生じない。この結果、交流の周波数に対応した縞模様が形成されることが判明した。
このような発生機構を参考にして、縞模様の発生を抑制するためのアルミニウム合金材料について検討を進めた結果本発明に至った。
As a result of studying the generation mechanism of the stripe pattern, the inventors have found that the generation of the stripe pattern corresponds to the frequency of the AC power source used during electrolytic etching.
That is, the reason why the aluminum alloy plate surface has a striped pattern is considered as follows. In the aluminum alloy plate immersed in the electrolytic solution, in the portion to which the anode-side current is applied (anode portion), aluminum is dissolved by the reaction of Al → Al 3+ + 3e − , and etch pits are formed to be whitened. On the other hand, in the portion to which the current on the cathode side is applied (cathode portion), gas is mainly generated by the reaction of 2H + + 2e − → H 2 , and aluminum is hardly dissolved. As a result, it was found that a striped pattern corresponding to the AC frequency was formed.
As a result of studying an aluminum alloy material for suppressing the occurrence of stripes with reference to such a generation mechanism, the present invention has been achieved.
本発明の平版印刷版用アルミニウム合金板は、Fe:0.2〜0.4重量%、Si:0.02〜0.15重量%、Cu:0.001〜0.01重量%、Zn:0.01〜0.1重量%、Mg:0.005〜0.1重量%、Ti:0.003〜0.05重量%、及びPbとVとGaとNiとCrとMnとSnとInとZrを合計で100〜1000ppm含有し、残部がAl及び不可避的不純物からなり、圧延方向と直角方向の結晶粒径の平均値が60μm以下である平版印刷版用アルミニウム合金板とした。
本発明において、前記Pbを5〜100ppm、前記Vを5〜100ppm、前記Gaを5〜100ppm、前記Niを5〜150ppm、前記Crを5〜150ppm、前記Mnを5〜160ppm、前記Snを5〜60ppm、前記Inを5〜90ppm、前記Zrを5〜200ppm含有しても良い。
The aluminum alloy plate for lithographic printing plates of the present invention comprises Fe: 0.2-0.4 wt%, Si: 0.02-0.15 wt%, Cu: 0.001-0.01 wt%, Zn: 0.01 to 0.1 wt%, Mg: 0.005 to 0.1 wt%, Ti: 0.003 to 0.05 wt%, and Pb, V, Ga, Ni, Cr, Mn, Sn, and In And Zr in a total amount of 100 to 1000 ppm, the balance being made of Al and inevitable impurities, and the average value of the crystal grain size in the direction perpendicular to the rolling direction being 60 μm or less was used as an aluminum alloy plate for a lithographic printing plate.
In the present invention, the Pb is 5 to 100 ppm, the V is 5 to 100 ppm, the Ga is 5 to 100 ppm, the Ni is 5 to 150 ppm, the Cr is 5 to 150 ppm, the Mn is 5 to 160 ppm, and the Sn is 5 -60 ppm, In 90-90 ppm, Zr 5-200 ppm.
縞模様の発生を抑制するには、カソード部位の溶解性を増すことが有効である。すなわち、カソード反応を受けた部位も白色化する方向に溶解性を増すことで、アノード部位とカソード部位との外観差は低減し、縞模様の発生は抑制されることになる。
本発明の平版印刷版用アルミニウム合金板では、上記のような組成及び組織のアルミニウム合金を使用することにより、電解反応の起点となり得る金属間化合物粒子の粒径の揃ったものを均一に分散させることができ、準安定相の金属間化合物を備えていることで電解エッチングした場合にアノード部位とカソード部位の双方をバランス良く反応させることができるので、縞模様の生じていない平版印刷版用のアルミニウム合金板を得ることができる。特に、カソード溶解性を増すPb,V,Ga,Ni,Cr,Mn,Sn,In,Zrの微量元素を含むので、縞模様の発生を抑制するのに一層効果を発揮したものとすることができる。
また、本発明はMgを適量添加して強度を向上させているので、版切れ性と耐刷性に優れているとともに、Mgの添加量とともに合金元素のFeとSiとCuとZnとTiの含有量を適切な範囲にしているので、版切れ性と耐刷性を備えた上で縞模様を生じていないアルミニウム合金板を提供できる。
Increasing the solubility of the cathode region is effective in suppressing the occurrence of striped patterns. In other words, by increasing the solubility of the part that has undergone the cathode reaction in the direction of whitening, the difference in appearance between the anode part and the cathode part is reduced, and the occurrence of the stripe pattern is suppressed.
In the aluminum alloy plate for a lithographic printing plate of the present invention, by using an aluminum alloy having the composition and structure as described above, a uniform particle size of intermetallic compound particles that can be the starting point of an electrolytic reaction is uniformly dispersed. Since it is possible to react both the anode part and the cathode part in a well-balanced manner when electrolytic etching is performed by providing the metastable phase intermetallic compound, it can be used for a lithographic printing plate in which no stripe pattern occurs. An aluminum alloy plate can be obtained. In particular, since it contains trace elements of Pb, V, Ga, Ni, Cr, Mn, Sn, In, and Zr that increase the cathode solubility, it should be more effective in suppressing the occurrence of stripes. it can.
In addition, since the present invention improves the strength by adding an appropriate amount of Mg, it is excellent in plate cutting performance and printing durability, and together with the added amount of Mg, the alloy elements Fe, Si, Cu, Zn, and Ti. Since the content is in an appropriate range, it is possible to provide an aluminum alloy plate that has plate cutting properties and printing durability and has no stripe pattern.
本発明の平版印刷版用アルミニウム合金板は、金属組織中に複数の金属間化合物粒子を有し、前記金属間化合物粒子において円相当径で平均粒径が0.1μm以上1.0μm未満の金属間化合物粒子の重量をA、1.0μm以上の粒子の重量をBとした場合、(A/B)×100の値が0.20以上である平版印刷版用アルミニウム合金板であることが好ましい。 An aluminum alloy plate for a lithographic printing plate according to the present invention has a plurality of intermetallic compound particles in a metal structure, and the intermetallic compound particles have an equivalent circle diameter and an average particle size of 0.1 μm or more and less than 1.0 μm. When the weight of intermetallic particles is A and the weight of particles of 1.0 μm or more is B, it is preferably an aluminum alloy plate for a lithographic printing plate having a value of (A / B) × 100 of 0.20 or more. .
本発明の平版印刷版用アルミニウム合金中には金属間化合物としてAlFe系、AlFeSi系、SiTi系などが含まれているが、これらの金属間化合物が微細に分散しているほどカソード反応性が増し、縞模様の発生を抑制することができる。したがって、微細な金属間化合物を多くしてA/Bの値を0.20以上とすることで、アノード部位とカソード部位の双方を更にバランス良く反応させることができるので、縞模様の生じない、版切れ性と耐刷性についても更に優れた性能を有する平版印刷版用のアルミニウム合金板を得ることができる。 The aluminum alloy for lithographic printing plates of the present invention contains AlFe-based, AlFeSi-based, SiTi-based, etc. as intermetallic compounds, but the cathode reactivity increases as these intermetallic compounds are finely dispersed. The occurrence of striped patterns can be suppressed. Therefore, by increasing the number of fine intermetallic compounds and setting the A / B value to 0.20 or more, both the anode part and the cathode part can be reacted in a more balanced manner, so that no stripe pattern occurs. It is possible to obtain an aluminum alloy plate for a lithographic printing plate having further excellent performance in terms of plate cutting property and printing durability.
さらに、本発明の平版印刷版用アルミニウム合金板は、前記金属間化合物粒子において、組成Fe/Alの重量の割合が0.6以下の準安定相粒子の数をC、粒径0.1μm以上の全金属間化合物粒子の数をDとするとき、C/Dの値が0.05以上である平版印刷版用アルミニウム合金板とすることが好ましい。 Further, in the aluminum alloy plate for a lithographic printing plate of the present invention, in the intermetallic compound particles, the number of metastable phase particles having a composition Fe / Al weight ratio of 0.6 or less is C, and the particle size is 0.1 μm or more. When the number of all intermetallic compound particles is D, it is preferable that the aluminum alloy plate for lithographic printing plates has a C / D value of 0.05 or more.
エッチピット形状にとって好ましい作用をする金属間化合物は、安定相であるAl3 FeよりもAl4 Fe、Al5 Fe、Al6 FeあるいはAlm Fe(4<m<6)などのAl成分の多い準安定相である。準安定相を多くすることにより、縞模様の発生を抑制する効果がより大きくなるからである。
Intermetallic compounds that have a favorable effect on the etch pit shape have more Al components such as Al 4 Fe, Al 5 Fe, Al 6 Fe, or Al m Fe (4 <m < 6) than Al 3 Fe which is a stable phase. Metastable phase. This is because by increasing the metastable phase, the effect of suppressing the generation of the stripe pattern is further increased.
また、本発明の平版印刷版用アルミニウム合金板の製造方法は、Fe:0.2〜0.4重量%、Si:0.02〜0.15重量%、Cu:0.001〜0.01重量%、Zn:0.01〜0.1重量%、Mg:0.005〜0.1重量%、Ti:0.003〜0.05重量%、及びPb,V,Ga,Ni,Cr,Mn,Sn,In,Zrの微量元素を合計で60〜2000ppm含有する合金鋳塊を、550℃以下の温度で均質化処理するか、あるいは、均質化処理を施すことなく熱間圧延する方法を採用した。 Moreover, the manufacturing method of the aluminum alloy plate for planographic printing plates of this invention is Fe: 0.2-0.4 weight%, Si: 0.02-0.15 weight%, Cu: 0.001-0.01. Wt%, Zn: 0.01-0.1 wt%, Mg: 0.005-0.1 wt%, Ti: 0.003-0.05 wt%, and Pb, V, Ga, Ni, Cr, A method of homogenizing an alloy ingot containing a total of 60 to 2000 ppm of trace elements of Mn, Sn, In, and Zr at a temperature of 550 ° C. or lower, or hot rolling without performing a homogenization process. Adopted.
金属間化合物は550℃を超える温度で数時間の均質化処理を行うと、固溶した後に再析出して粗大化する。また、準安定化相は安定化相へと変化する。従って、均質化処理では550℃以下で行い、これ以上の高温で処理する場合には短時間で熱処理することが好ましい。なお、均質化処理はあえて行わなくても良好な結果が得られる。 When the intermetallic compound is subjected to a homogenization treatment at a temperature exceeding 550 ° C. for several hours, it is reprecipitated and coarsened after being dissolved. Further, the metastabilized phase changes to a stabilized phase. Therefore, it is preferable to perform the homogenization at a temperature of 550 ° C. or lower, and to perform the heat treatment in a short time when processing at a higher temperature. Good results can be obtained even if the homogenization treatment is not performed.
本発明の平版印刷版は、前述の平版印刷版用アルミニウム合金板の表面に、少なくとも粗面化および陽極酸化処理が施されており、該平版印刷版用アルミニウム合金板上に感光層が設けられている平版印刷版である。 In the lithographic printing plate of the present invention, at least the surface roughening and anodizing treatment are applied to the surface of the above-described lithographic printing plate aluminum alloy plate, and a photosensitive layer is provided on the lithographic printing plate aluminum alloy plate. Is a lithographic printing plate.
本発明になる平版印刷版用アルミニウム合金板を使用することにより、未エッチング部分が少なく、均一なエッチピットを有し、電解エッチングによる粗面化処理の均一性を向上させ、縞模様の無い平版印刷版としたものである。
さらに本発明の平版印刷版は、同時に強度を向上させ、印刷胴への装着時にクラックが生じ難くなり、版切れを起こさないようにして耐刷性を高めた平版印刷版である。
By using the aluminum alloy plate for a lithographic printing plate according to the present invention, there are few unetched parts, uniform etch pits, and the uniformity of the roughening treatment by electrolytic etching is improved, and there is no stripe pattern. It is a printed version.
Furthermore, the lithographic printing plate of the present invention is a lithographic printing plate having improved printing durability by simultaneously improving the strength, making it difficult for cracks to occur when mounted on a printing cylinder, and preventing plate breakage.
本発明によれば、未エッチング部分が少なく均一なエッチピットを有し、粗面化処理の均一性が向上し、縞模様が発生しない平版印刷版が得られる。
本発明によれば、PbとVとGaとNiとCrとMnとSnとInとZrを合計で100〜1000ppm含有したので、カソード溶解性に優れ、縞模様の発生を抑制できる平版印刷版用アルミニウム合金板を提供できる。
さらに本発明によれば、強度を向上させてあるので印刷胴への装着時にクラックが生じることもなく版切れを起こさず、その上耐刷性にも優れた耐久性に富んだ平版印刷版が得られる。
According to the present invention, a lithographic printing plate having a uniform etch pit with few unetched portions, uniform surface roughening, and no striped pattern is obtained.
According to the present invention, since Pb, V, Ga, Ni, Cr, Mn, Sn, In, and Zr are contained in a total amount of 100 to 1000 ppm, the lithographic printing plate is excellent in cathode solubility and can suppress the occurrence of striped patterns. An aluminum alloy plate can be provided.
Furthermore, according to the present invention, since the strength has been improved, a lithographic printing plate rich in durability having excellent printing durability with no cracks occurring without being cracked when mounted on a printing cylinder. can get.
本発明者はPS版用アルミニウム合金の電解エッチングの均一性について検討したところ、以下のことが判明した。
(1)アルミニウムマトリクス中に晶出又は析出するAl−Fe系の金属間化合物が、電解エッチング中にカソード点として作用し、PS版用アルミニウム合金の溶解性を支配している。
(2)前述の縞模様の発生を抑制するには、カソード部位の材料の溶解性(カソード溶解性)を増すことが有効である。即ち、カソード反応を受けた部位も白色化することにより、アノード部位とカソード部位の外観差が低減し、縞模様は抑制されることになる。
The present inventor examined the uniformity of the electrolytic etching of the aluminum alloy for PS plates, and found the following.
(1) An Al—Fe-based intermetallic compound that crystallizes or precipitates in an aluminum matrix acts as a cathode point during electrolytic etching, and controls the solubility of the aluminum alloy for PS plate.
(2) Increasing the solubility of the material at the cathode portion (cathode solubility) is effective in suppressing the occurrence of the aforementioned stripe pattern. That is, the part subjected to the cathode reaction is also whitened, so that the difference in appearance between the anode part and the cathode part is reduced, and the stripe pattern is suppressed.
このような観点からアルミニウム合金における添加元素の検討を行い、添加元素の作用を調査したところ、Si,Cu,Tiなどの添加成分は、添加量を増すとカソード溶解性を低下させることが判明した。ただし、Cuは添加量が少なすぎるとカソード溶解性を低下させ、0.001〜0.01%の範囲での添加が適していることが明らかになった。一方、Fe,Zn,Mgはカソード溶解性を向上させることが判明した。
さらに、Pb,V,Ga,Ni,Cr,Mn,Sn,In,Zrも微量添加によりカソード溶解性を向上させることが判明した。これらの元素は合計で60〜2000ppm添加することでカソード溶解性を向上させ、縞模様の発生を抑制する効果を発揮する。
From this point of view, we investigated the additive elements in aluminum alloys and investigated the action of the additive elements. It was found that additive components such as Si, Cu and Ti decrease the cathode solubility when the additive amount is increased. . However, it has been clarified that addition of Cu in the range of 0.001 to 0.01% is suitable when the addition amount of Cu is too small to lower the cathode solubility. On the other hand, it has been found that Fe, Zn, and Mg improve cathode solubility.
Further, it has been found that Pb, V, Ga, Ni, Cr, Mn, Sn, In, and Zr also improve the cathode solubility by adding a small amount. When these elements are added in a total amount of 60 to 2000 ppm, the cathode solubility is improved and the effect of suppressing the occurrence of stripes is exhibited.
以上の結果から本発明で使用するアルミニウム合金の組成は、Fe:0.2〜0.4重量%、Si:0.02〜0.15重量%、Cu:0.001〜0.01重量%、Zn:0.01〜0.1重量%、Mg:0.005〜0.1重量%、Ti:0.003〜0.05重量%、及びPb,V,Ga,Ni,Cr,Mn,Sn,In,Zrの微量元素を合計で60〜2000ppm含有し、残部がAl及び不可避的不純物からなる組成に限定した。 From the above results, the composition of the aluminum alloy used in the present invention is as follows: Fe: 0.2 to 0.4 wt%, Si: 0.02 to 0.15 wt%, Cu: 0.001 to 0.01 wt% Zn: 0.01-0.1 wt%, Mg: 0.005-0.1 wt%, Ti: 0.003-0.05 wt%, and Pb, V, Ga, Ni, Cr, Mn, The total amount of Sn, In, and Zr trace elements was 60 to 2000 ppm, and the remainder was limited to a composition composed of Al and inevitable impurities.
次に各成文の限定理由を説明する。
「Fe」:0.2〜0.4重量%
Feは縞模様の発生に大きく影響する元素である。Fe含有量が0.2重量%未満では、カソード反応性が不足し、縞模様が顕著になる。また、Fe含有量が0.4重量%を超えると粗大な金属間化合物を生成し易くなり、また、カソード溶解性も低下して縞模様が強調され易い。好ましいFe含有量の範囲は0.25〜0.35重量%である。
「Si」:0.02〜0.15重量%
Siはアルミニウムマトリクス中に析出して結晶粒の微細化に寄与する元素である。Si含有量が0.02重量%未満とするためには、高純度の地金を使用する必要が生じ、コストが大幅に増大する。また、Siの含有量が0.15重量%を超えると金属間化合物が粗大化して電解エッチング部分に粗大なエッチピットが発生する傾向にある。好ましいSi含有量の範囲は0.05〜0.10重量%である。
Next, the reasons for limiting each sentence will be explained.
“Fe”: 0.2 to 0.4% by weight
Fe is an element that greatly affects the generation of stripe patterns. When the Fe content is less than 0.2% by weight, the cathode reactivity is insufficient and the stripe pattern becomes remarkable. On the other hand, if the Fe content exceeds 0.4% by weight, a coarse intermetallic compound is likely to be produced, and the cathode solubility is also lowered, and the stripe pattern is easily emphasized. A preferable Fe content range is 0.25 to 0.35% by weight.
“Si”: 0.02 to 0.15 wt%
Si is an element that precipitates in the aluminum matrix and contributes to refinement of crystal grains. In order to make the Si content less than 0.02% by weight, it is necessary to use a high-purity metal, and the cost is greatly increased. On the other hand, when the Si content exceeds 0.15% by weight, the intermetallic compound is coarsened and coarse etch pits tend to be generated in the electrolytic etching portion. The range of preferable Si content is 0.05 to 0.10% by weight.
「Zn」:0.01〜0.1重量%
Znは縞模様の発生に大きく影響する元素である。Zn含有量が0.01%未満ではカソード溶解性が不足し、縞模様の発生抑止効果が得られ難い。また、Zn含有量が0.1重量%を超えるとカソード溶解性が増し過ぎて、むしろ縞模様の発生を助長する。好ましいZn含有量の範囲は0.03〜0.07重量%である。
「Ti」:0.003〜0.05重量%
Tiは結晶粒を微細化する元素であるが、Ti含有量が0.003重量%未満では結晶微細化の効果が得られない。また、Ti含有量が0.05重量%を超えると粗大な晶出物が増加してカソード溶解性を低下させ、縞模様の発生を助長する傾向にある。好ましいTi含有量の範囲は0.005〜0.02重量%である。
“Zn”: 0.01 to 0.1 wt%
Zn is an element that greatly affects the generation of stripe patterns. When the Zn content is less than 0.01%, the cathode solubility is insufficient, and it is difficult to obtain the effect of suppressing the occurrence of stripes. On the other hand, when the Zn content exceeds 0.1% by weight, the cathode solubility is excessively increased, and rather, the generation of a stripe pattern is promoted. A preferable Zn content range is 0.03 to 0.07% by weight.
“Ti”: 0.003 to 0.05 wt%
Ti is an element for refining crystal grains, but if the Ti content is less than 0.003% by weight, the effect of crystal refining cannot be obtained. On the other hand, when the Ti content exceeds 0.05% by weight, coarse crystallized substances increase to lower the cathode solubility and promote the generation of stripes. A preferable range of Ti content is 0.005 to 0.02% by weight.
「Cu」:0.001〜0.01重量%
Cuは縞模様の発生に大きく影響する元素である。Cu含有量が0.001重量%未満ではカソード溶解性が不足する。また、Cu含有量が0.01%を超えるとカソード溶解性が低下して縞模様の発生を助長する。好ましいCu含有量の範囲は0.002〜0.005重量%である。
「Mg」:0.005〜0.1重量%
Mgは縞模様の発生に大きく影響する元素である。その含有量が0.005重量%未満ではカソード溶解性が不足し、強度の向上効果も少なく、逆にその含有量が0.1重量%を超えるとカソード溶解性が低下して縞模様の発生を助長してしまう。好ましい範囲は0.02〜0.07重量%である。
“Cu”: 0.001 to 0.01% by weight
Cu is an element that greatly affects the generation of stripe patterns. When the Cu content is less than 0.001% by weight, the cathode solubility is insufficient. On the other hand, if the Cu content exceeds 0.01%, the cathode solubility is lowered and the generation of the stripe pattern is promoted. A preferable Cu content range is 0.002 to 0.005% by weight.
“Mg”: 0.005 to 0.1 wt%
Mg is an element that greatly affects the generation of stripe patterns. If the content is less than 0.005% by weight, the cathode solubility is insufficient, and the effect of improving the strength is small. On the contrary, if the content exceeds 0.1% by weight, the cathode solubility is reduced and stripes are generated. Will be encouraged. A preferred range is 0.02 to 0.07% by weight.
「微量成分」:60〜2000ppm
微量元素としてPb,V,Ga,Ni,Cr,Mn,Sn,In,Zrを添加すると、カソード溶解性を増して縞模様の発生を抑制する効果が発揮される。これらの微量元素はいずれも同じ効果を有するので、微量元素の添加量は合計で60〜2000ppmとするのが適する。60ppm未満では縞模様の発生を抑制する効果が発揮されず、2000ppmを超えるとかえってカソード溶解性が増して縞模様の発生が顕著になる。縞模様が発生すると感光膜の密着性が劣化し、耐刷性も低下してしまう。これら微量元素の適正な添加範囲は、合計で100〜1000ppmとするのがより好ましい。
“Minor components”: 60-2000 ppm
When Pb, V, Ga, Ni, Cr, Mn, Sn, In, or Zr is added as a trace element, the effect of increasing the cathode solubility and suppressing the generation of the stripe pattern is exhibited. Since these trace elements all have the same effect, the total amount of trace elements added is suitably 60 to 2000 ppm. If it is less than 60 ppm, the effect of suppressing the occurrence of striped patterns is not exhibited, and if it exceeds 2000 ppm, the solubility in the cathode increases and the occurrence of striped patterns becomes remarkable. When the stripe pattern is generated, the adhesion of the photosensitive film is deteriorated and the printing durability is also lowered. The proper addition range of these trace elements is more preferably 100 to 1000 ppm in total.
次に金属組織について説明する。
PS版として使用するアルミニウム合金では、結晶粒の大きさがエッチピットの均一性に影響する。結晶粒が微細に分散しているほどカソード反応が促進され、縞模様の発生を抑制することができる。圧延後のアルミニウム合金板では、圧延方向に結晶粒が伸びているので、圧延方向と直角方向の結晶粒径の平均値が60μm以下であれば、縞模様の発生を抑制することが判明した。
結晶粒径の平均値が60μmを超えるとカソード溶解性が低下して、縞模様の発生を助長する。さらに、曲げ加工時にクラックが発生し易くなり、版切れ性が低下する。
Next, the metal structure will be described.
In an aluminum alloy used as a PS plate, the size of crystal grains affects the uniformity of etch pits. The finer the crystal grains are dispersed, the more the cathode reaction is promoted and the occurrence of stripes can be suppressed. In the aluminum alloy sheet after rolling, since the crystal grains extend in the rolling direction, it has been found that if the average value of the crystal grain size in the direction perpendicular to the rolling direction is 60 μm or less, the generation of the stripe pattern is suppressed.
When the average value of the crystal grain size exceeds 60 μm, the cathode solubility is lowered, and the generation of the stripe pattern is promoted. Furthermore, cracks are likely to occur during bending, and the plate cutting property is reduced.
上記のようなアルミニウム合金にはAl3 Fe、Al4 Fe、Al5 Fe、Al6 FeあるいはAlm Fe(4<m<6)などの金属間化合物が含まれている。これらの金属間化合物が微細に分散しているほどカソード反応が促進され、縞模様の発生を抑制することができる。金属間化合物粒子は、エッチピットの起点になることから、金属間化合物粒子の大きさは、その後に成長するエッチピットの性状に影響する。
PS版として使用するアルミニウム合金板についてこれら金属間化合物の影響を調べた結果、エッチピットの形成に有効に作用する金属間化合物の大きさは、0.1以上1.0μm未満の大きさである。金属間化合物の粒子径が小さくて微細過ぎるとエッチピットの起点として十分に作用せず、一方、金属間化合物の粒子径が大き過ぎるとエッチピットの均一性を低下させる。適正な金属間化合物粒子の大きさを粒子の存在する比率で表すと、円相当径で平均粒径が0.1μm以上1.0μm未満の金属間化合物粒子の量をA、1.0μm以上の粒子の量をBとした場合、(A/B)×100の値が0.20以上となる。(A/B)×100の値が0.20未満ではカソード溶解性が低く、縞模様の発生を助長する。好ましくは(A/B)×100の値は0.30以上である。(A/B)×100の上限は300程度であり、これを超えても縞模様の発生抑制効果は少ない。
The aluminum alloy as described above contains an intermetallic compound such as Al 3 Fe, Al 4 Fe, Al 5 Fe, Al 6 Fe, or Al m Fe (4 <m <6). The more finely dispersed these intermetallic compounds are, the more the cathode reaction is promoted and the occurrence of striped patterns can be suppressed. Since the intermetallic compound particles serve as starting points of the etch pits, the size of the intermetallic compound particles affects the properties of the etch pits grown thereafter.
As a result of investigating the influence of these intermetallic compounds on the aluminum alloy plate used as the PS plate, the size of the intermetallic compound that effectively acts on the formation of etch pits is 0.1 or more and less than 1.0 μm. . If the particle size of the intermetallic compound is too small and too fine, it will not sufficiently act as the starting point of the etch pit, while if the particle size of the intermetallic compound is too large, the uniformity of the etch pit will be reduced. When the appropriate size of the intermetallic compound particles is expressed by the ratio of the particles, the amount of the intermetallic compound particles having an equivalent circle diameter and an average particle size of 0.1 μm or more and less than 1.0 μm is A, 1.0 μm or more. When the amount of particles is B, the value of (A / B) × 100 is 0.20 or more. When the value of (A / B) × 100 is less than 0.20, the cathode solubility is low, and the generation of the stripe pattern is promoted. Preferably, the value of (A / B) × 100 is 0.30 or more. The upper limit of (A / B) × 100 is about 300, and even if the upper limit is exceeded, the effect of suppressing the occurrence of striped patterns is small.
従来、平版印刷版用アルミニウム合金板では、AlFe系金属間化合物の中でも主として安定相であるFe3 Al粒子が分散しており、準安定相の分散層は少なかった。本発明では従来のものと異なり、表層部にも準安定相のAlFe系金属間化合物粒子が分散した金属組織を有している。この準安定相は、Al4 Fe、Al5 Fe、Al6 FeあるいはAlm Fe(4<m<6)で示される、安定相よりも量比でAl成分が多い金属間化合物である。これらの金属間化合物は単独または混相として存在する。準安定相の金属間化合物粒子は、安定相の金属間化合物粒子に比較してエッチピットの起点となり易く、エッチピットの分散性を高めて未エッチング部分の発生を効果的に防止する。従って、準安定相が多く析出した金属組織となっているのが好ましい。また、Alm Feのmは6に近い方が効果的である。
このような理由から、本発明の平版印刷版用アルミニウム合金板は、粒径が0.1μm以上の金属間化合物粒子において、成分比Fe/Alの割合が0.6以下の準安定相粒子の数をC、粒径0.1μm以上の全金属間化合物粒子の数をDとするとき、C/Dの値が0.05以上である平版印刷版用アルミニウム合金板とすることが好ましい。この条件を満たすことにより、準安定相粒子の分散による縞模様の発生を抑制する効果が得られる。
Conventionally, in an aluminum alloy plate for a lithographic printing plate, Fe 3 Al particles, which are mainly stable phases, are dispersed among AlFe-based intermetallic compounds, and there are few metastable phase dispersion layers. In the present invention, unlike the conventional one, the surface layer portion has a metal structure in which metastable phase AlFe intermetallic compound particles are dispersed. This metastable phase is an intermetallic compound having a larger amount of Al component than the stable phase, which is represented by Al 4 Fe, Al 5 Fe, Al 6 Fe, or Al m Fe (4 <m <6). These intermetallic compounds exist alone or as a mixed phase. The metastable phase intermetallic compound particles are likely to be the starting point of etch pits compared to the stable phase intermetallic compound particles, and increase the dispersibility of the etch pits and effectively prevent the generation of unetched portions. Therefore, it is preferable that the metal structure has a large amount of metastable phase precipitated. Further, it is more effective that m of Al m Fe is close to 6.
For these reasons, the aluminum alloy plate for a lithographic printing plate of the present invention is an intermetallic compound particle having a particle size of 0.1 μm or more, and a metastable phase particle having a component ratio of Fe / Al of 0.6 or less. When the number is C and the number of all intermetallic compound particles having a particle diameter of 0.1 μm or more is D, an aluminum alloy plate for a lithographic printing plate having a C / D value of 0.05 or more is preferable. By satisfying this condition, an effect of suppressing the generation of a stripe pattern due to the dispersion of metastable phase particles can be obtained.
次に、本発明のアルミニウム合金板の製造方法について説明する。
通常のアルミニウム合金の製造方法では、目的組成の合金を溶製した後成分の偏析等をなくする目的で均質化処理を行っており、この段階で準安定相は殆ど存在しなくなっている。また、熱間圧延前の均熱処理の過程で十分に加熱されるので、僅かに残存している準安定相も消失する。従って、製造工程において適正な熱管理を行うことで、準安定相粒子が十分に分散しほとんど消失した状態のアルミニウム合金板となっている。
これに対して本発明に係るアルミニウム合金板は、例えば、目的の組成比となるように原料を混合して成分調整し、鋳造した合金塊を、準安定相を得るために均質化処理を550℃以下の温度で行うか、あるいは均質化処理を省略する。その後に熱間圧延工程においても550℃以下の温度で圧延し、ついで冷間圧延して目的の板厚のアルミニウム合金板を得る。なお、冷間圧延工程においては適宜焼鈍工程を施しても差し支えない。
このようにして得られたアルミニウム合金板は、圧延方向と直角方向の結晶粒径の平均値が60μm以下となっており、金属組織中の円相当径で平均粒径が0.1μm以上1.0μm未満の金属間化合物粒子の含有量をA、1.0μm以上の粒子の含有量をBとした場合、(A/B)×100の値が0.20以上となっており、しかもFe/Alの割合が0.6以下の準安定相粒子の数をC、粒径0.1μm以上の全金属間化合物粒子の数をDとするとき、C/Dの値が0.05以上の金属組織を有するアルミニウム合金板となっている。
このような金属組織を有するアルミニウム合金板は、エッチング処理を施すに当たってアノード点とカソード点との電解状態のバランスがとれているので、縞模様の発生を抑制することができる。
Next, the manufacturing method of the aluminum alloy plate of this invention is demonstrated.
In an ordinary aluminum alloy manufacturing method, homogenization is performed for the purpose of eliminating segregation of components after melting an alloy having a target composition. At this stage, almost no metastable phase exists. Moreover, since it is sufficiently heated in the process of soaking before hot rolling, the slightly remaining metastable phase also disappears. Therefore, by performing appropriate thermal management in the manufacturing process, the metastable phase particles are sufficiently dispersed and almost disappeared.
On the other hand, the aluminum alloy plate according to the present invention, for example, mixes raw materials so as to obtain a target composition ratio, adjusts the components, and homogenizes the cast alloy ingot to obtain a metastable phase at 550. Perform at a temperature of ℃ or less, or omit homogenization. Thereafter, also in the hot rolling process, rolling is performed at a temperature of 550 ° C. or less, and then cold rolling is performed to obtain an aluminum alloy plate having a target thickness. In the cold rolling process, an annealing process may be appropriately performed.
The aluminum alloy sheet thus obtained has an average value of crystal grain size in the direction perpendicular to the rolling direction of 60 μm or less, and the equivalent grain diameter in the metal structure has an average grain size of 0.1 μm or more and 1. When the content of intermetallic compound particles of less than 0 μm is A and the content of particles of 1.0 μm or more is B, the value of (A / B) × 100 is 0.20 or more, and Fe / A metal having a C / D value of 0.05 or more, where C is the number of metastable phase particles having an Al ratio of 0.6 or less and D is the number of all intermetallic compound particles having a particle size of 0.1 μm or more. It is an aluminum alloy plate having a texture.
Since the aluminum alloy plate having such a metal structure balances the electrolytic state between the anode point and the cathode point in performing the etching process, the occurrence of a stripe pattern can be suppressed.
このようにして得られたアルミニウム合金板は、粗面化処理に先だって苛性ソーダを用いた苛性処理等により表面洗浄がなされる。
表面を洗浄したアルミニウム合金板には、さらに表面を粗面化するための粗面化処理が施される。この粗面化処理は電解エッチングによりなされる。この電解エッチング処理においては、ロールでアルミニウム合金板を送りながら、電極に交流電圧を印加しながら電解処理する。この工程においてロールによる送り速度と交流周波数の関係で、カソード点とアノード点において白化の度合いが大きく異なると搬送電解処理しているアルミニウム合金板にその搬送方向に直交する向き(幅方向に沿う向き)の縞模様が生じ易い。
The aluminum alloy plate thus obtained is subjected to surface cleaning by caustic treatment using caustic soda, etc. prior to the surface roughening treatment.
The aluminum alloy plate whose surface has been cleaned is subjected to a roughening treatment for further roughening the surface. This roughening treatment is performed by electrolytic etching. In this electrolytic etching process, the aluminum alloy plate is fed by a roll, and the electrolytic process is performed while an AC voltage is applied to the electrodes. In this process, if the degree of whitening at the cathode point and the anode point is greatly different due to the relationship between the feed speed by the roll and the alternating current frequency, the aluminum alloy plate that is subjected to the electrolytic treatment is oriented perpendicular to the conveying direction (the direction along the width direction). ) Is likely to occur.
粗面化処理を施したアルミニウム合金板の表面には、感光剤を塗布する。感光剤は、感光性組成物からなる感光液を塗布した後乾燥する。感光液としては、従
来より感光性平版印刷版の製造に用いられてきたものを用いることができる。
このような感光液としては、例えば、(1)o−キノンジアジド化合物を含むポジ型感光性組成物、(2)ジアゾニウム化合物を含むネガ型感光性組成物、(3)付加重合性不飽和基含有化合物と光重合開始剤を含むネガ型感光性組成物、(4)アルカリ可溶性樹脂と光熱変換剤を含むポジ型レーザー感光性組成物、(5)アルカリ可溶性樹脂、酸発生剤、架橋剤および光熱変換剤を含むネガ型レーザ感光性組成物、(6)疎水性熱融着性樹脂微粒子等を含有する感熱性の無処理タイプのレーザー感光性組成物等を有機溶剤に溶解または分散させたものが利用できる。
有機溶剤としては、沸点が40℃〜200℃、特に60℃〜160℃の範囲のものが乾燥の際における有利さから利用される。具体的な有機溶剤としては、例えば、アルコール類、ケトン類、炭化水素類、酢酸エステル類、エーテル類、多価アルコールとその誘導体、ジメチルスルホキシド、N,N−ジメチルホルムアミド、乳酸メチル、乳酸エチル等が挙げられる。
A photosensitizer is applied to the surface of the aluminum alloy plate subjected to the roughening treatment. The photosensitive agent is dried after applying a photosensitive solution comprising a photosensitive composition. As the photosensitive solution, those conventionally used in the production of photosensitive lithographic printing plates can be used.
Examples of such a photosensitive solution include (1) a positive photosensitive composition containing an o-quinonediazide compound, (2) a negative photosensitive composition containing a diazonium compound, and (3) containing an addition polymerizable unsaturated group. Negative photosensitive composition containing compound and photopolymerization initiator, (4) Positive laser photosensitive composition containing alkali-soluble resin and photothermal conversion agent, (5) Alkali-soluble resin, acid generator, crosslinking agent and photothermal A negative type laser-sensitive composition containing a conversion agent, (6) a heat-sensitive unprocessed type laser-sensitive composition containing hydrophobic heat-fusible resin fine particles, etc. dissolved or dispersed in an organic solvent Is available.
As the organic solvent, those having a boiling point in the range of 40 ° C. to 200 ° C., particularly 60 ° C. to 160 ° C. are used from the advantage of drying. Specific examples of the organic solvent include alcohols, ketones, hydrocarbons, acetates, ethers, polyhydric alcohols and derivatives thereof, dimethyl sulfoxide, N, N-dimethylformamide, methyl lactate, ethyl lactate, and the like. Is mentioned.
感光性組成物の塗布方法としては、例えば、ロールコーティング、ディップコーティング、エアナイフコーティング、グラビアコーティング、グラビアオフセットコーティング、ホッパーコーティング、ブレードコーティング、ワイヤードクターコーティング、スプレーコーティング等の方法が利用できる。感光性組成物の塗布量は、10ml/m2〜100ml/m2の範囲が好適である。感光性組成物の乾燥は、通常、加熱された空気によって行う。加熱は30℃〜200℃、特に、40℃〜140℃の範囲が好適である。 Examples of the method for applying the photosensitive composition include roll coating, dip coating, air knife coating, gravure coating, gravure offset coating, hopper coating, blade coating, wire doctor coating, and spray coating. The coating amount of the photosensitive composition in the range of 10ml / m 2 ~100ml / m 2 are preferred. The photosensitive composition is usually dried by heated air. The heating is preferably in the range of 30 ° C to 200 ° C, particularly 40 ° C to 140 ° C.
以下に実施例、比較例を挙げて本発明を説明する。
(1) 「アルミニウム合金板の製作」
表1に示す合金組成になるように原料を調合し、溶解鋳造して得たスラブに対し、500℃〜550の温度で均質化処理を行うかもしくは均質化処理を行うことなく熱間圧延して厚さ6mmのアルミニウム合金板を得た。更にこのアルミニウム合金板を冷間加工により0.3mmの厚さまで圧延してアルミニウム合金板を得た。
(2) 「エッチング処理」
得られたアルミニウム合金板を水酸化ナトリウム水溶液にて脱脂し、これを室温の2%塩酸水溶液に浸漬し、アルミニウム合金板と炭素電極との間に50Hz、120A/dm2 の交流電流を印加し、かつ、このアルミニウム合金板を電極に対して30m/分の速度で一方向に移動させながら電解エッチング処理を行った。処理後のアルミニウム合金板を水洗し、室温の10%硫酸で1分間洗浄して中和し、更に水洗して乾燥した。
Hereinafter, the present invention will be described with reference to examples and comparative examples.
(1) “Production of aluminum alloy sheets”
The raw materials are prepared so as to have the alloy composition shown in Table 1, and the slab obtained by melt casting is subjected to a homogenization treatment at a temperature of 500 ° C. to 550 ° C. or hot rolling without performing the homogenization treatment. Thus, an aluminum alloy plate having a thickness of 6 mm was obtained. Further, this aluminum alloy plate was rolled to a thickness of 0.3 mm by cold working to obtain an aluminum alloy plate.
(2) "Etching process"
The obtained aluminum alloy plate was degreased with an aqueous sodium hydroxide solution, immersed in a 2% aqueous hydrochloric acid solution at room temperature, and an alternating current of 50 Hz, 120 A / dm 2 was applied between the aluminum alloy plate and the carbon electrode. And the electrolytic etching process was performed while moving this aluminum alloy plate in one direction at a speed of 30 m / min with respect to the electrode. The treated aluminum alloy plate was washed with water, neutralized by washing with 10% sulfuric acid at room temperature for 1 minute, further washed with water and dried.
上記のようにして得られたアルミニウム合金板について、結晶粒径と金属間化合物の粒子量の測定を行い、準安定相の金属間化合物の割合を測定し、縞模様の発生状態を調べた。これらの結果を表2に示す。 About the aluminum alloy plate obtained as described above, the crystal grain size and the amount of intermetallic compound were measured, the proportion of the intermetallic compound in the metastable phase was measured, and the occurrence of the stripe pattern was examined. These results are shown in Table 2.
ここで、結晶粒径の測定は、アルミニウム合金板表面の圧延方向に直角な方向の結晶粒の幅を測定した。
また、金属間化合物の粒子量の測定は、約1mgのアルミニウム合金試料を180℃、100gのフェノールに溶解し、ベンジルアルコールを100g追加して180℃に再加熱した後、目開き1.0μmのメンブレンフィルターで濾過して1.0μm以上の大きさの粒子を捕捉し、ベンジルアルコールで洗浄した後、乾燥して重量を測定した。この乾燥粒子の重量を1.0μm以上の粒子量;Bとした。
さらに、濾液を0.1μmのメンブレンフィルターで濾過して、0.1μm以上1.0μm未満の粒子を捕捉して、ベンジルアルコールで洗浄した後、乾燥して重量を測定した。この乾燥粒子の重量を0.1μm以上1.0μm未満の粒子量;Aとした。
このようにして得た“A”、“B”の値から、(A/B)×100の値を算出した。
Here, the crystal grain size was measured by measuring the width of crystal grains in the direction perpendicular to the rolling direction of the aluminum alloy sheet surface.
The amount of intermetallic compound particles was measured by dissolving about 1 mg of an aluminum alloy sample in 180 ° C. and 100 g of phenol, adding 100 g of benzyl alcohol and reheating to 180 ° C. The particles having a size of 1.0 μm or more were captured by filtration through a membrane filter, washed with benzyl alcohol, dried and weighed. The weight of the dry particles was set to 1.0 μm or more;
Further, the filtrate was filtered through a 0.1 μm membrane filter to capture particles of 0.1 μm or more and less than 1.0 μm, washed with benzyl alcohol, dried and weighed. The weight of the dry particles was defined as an amount of particles of 0.1 μm or more and less than 1.0 μm;
A value of (A / B) × 100 was calculated from the values of “A” and “B” thus obtained.
準安定相の金属間化合物の割合の測定は、アルミニウム合金板の表面を走査型電子顕微鏡を使用して3000倍の倍率で観察した。測定は任意の20視野について行い、測定された粒子のうち円相当径が0.1μm以上の粒子の数を数えて全粒子数:Dとした。
さらに、同視野をEPMAで観察してFeとAlの比を測定し、Fe/Alの値が0.6以下の粒子の数を数えて、準安定相の粒子数:Cとした。そしてC/Dの値を準安定相の割合とした。
The ratio of the metastable phase intermetallic compound was measured by observing the surface of the aluminum alloy plate at a magnification of 3000 times using a scanning electron microscope. The measurement was performed for 20 arbitrary visual fields, and the number of particles having an equivalent circle diameter of 0.1 μm or more among the measured particles was counted as the total particle number: D.
Further, the same field of view was observed with EPMA, the ratio of Fe to Al was measured, and the number of particles having an Fe / Al value of 0.6 or less was counted to obtain the number of metastable phase particles: C. And the value of C / D was made into the ratio of the metastable phase.
縞模様の発生の有無は、電解処理後洗浄乾燥したアルミニウム合金板の表面を目視観察して、縞模様が全く認められないものに◎印を、僅かに縞模様の発生が観察されたものに○印を、縞模様がやや強く認められたものに△印を、縞模様がはっきりと認められるものには×印を付して評価した。 The presence or absence of striped patterns was determined by visually observing the surface of the aluminum alloy plate that had been washed and dried after electrolytic treatment. The evaluation was made with a mark “◯”, a mark “△” when the stripe pattern was slightly strongly recognized, and a mark “X” when the stripe pattern was clearly recognized.
版切れ性は、代用試片として前記の電解エッチングした後のアルミニウム合金板を、縞模様のアノード部位に相当する部分を表側として内角が15度になるように折り曲げて、この曲げ部を光学顕微鏡により観察し、クラックが観察されたものに×印を、クラックが観察されなかったものに〇を付して判定した。 The plate cutting property was obtained by bending the aluminum alloy plate after the above-described electrolytic etching as a substitute specimen so that the inner angle was 15 degrees with the portion corresponding to the striped anode portion as the front side, and this bent portion was optical microscope. When the crack was observed, the mark “X” was given, and the case where the crack was not observed was marked with “◯”.
耐刷性は、前記の電解エッチングを施したアルミニウム合金板に20%硫酸浴中で2A/dm2 の硫酸アルマイト処理を施し、厚さ2μmの硫酸アルマイト皮膜を形成した。この陽極酸化されたアルミニウム合金板に親水化処理を施した後、水洗乾燥しアルミニウム支持体とした。
次いで、感光性組成物の塗布液として下記表3の塗布液を、アルミニウム支持体上にロールコーター法で低速塗布し、100℃、3分間乾燥して感光性平版印刷版とした。得られた感光性平版印刷版に画像を形成した。画像形成は、ベタおよび網点ネガ画像のフィルムと、段差0.15ステップウェッジを密着させ、感光性平版印刷版より1m離れた位置に設けた出力2kWのメタルハライドランプを用いて、光感度が4段ベタとなる露光時間で感光性平版印刷版を露光した。その後、大日本スクリーン(株)製自動現像機PD−912、コダックポリクロームグラフィックス(株)製ネガ版用現像液ND−1(希釈率1:3)を用い、露光された感光性平版印刷版を30℃で20秒現像処理し、コダックポリクロームグラフィックス(株)製ガムNF−2を塗布した。
このようにして得られた平版印刷版を印刷胴に取り付けて35万枚の印刷を行った後、画像抜けの発生状況を観察した。画像抜けの認められなかった試料には〇印を、画像抜けの認められた試料には×印を付して評価した。
In terms of printing durability, the aluminum alloy plate subjected to the above-described electrolytic etching was subjected to a 2 A / dm 2 sulfuric acid alumite treatment in a 20% sulfuric acid bath to form a 2 μm-thick sulfuric acid alumite film. The anodized aluminum alloy plate was hydrophilized and then washed with water and dried to obtain an aluminum support.
Subsequently, the coating liquid of the following Table 3 as a coating liquid of a photosensitive composition was apply | coated at low speed by the roll coater method on the aluminum support body, and it dried at 100 degreeC for 3 minutes, and was set as the photosensitive lithographic printing plate. An image was formed on the resulting photosensitive lithographic printing plate. For image formation, a film with a solid and halftone dot negative image and a step wedge of 0.15 steps are in close contact, and a metal halide lamp with an output of 2 kW provided at a position 1 m away from the photosensitive lithographic printing plate is used. The photosensitive lithographic printing plate was exposed with a stepwise exposure time. Thereafter, an exposed photosensitive lithographic printing using an automatic developing machine PD-912 manufactured by Dainippon Screen Co., Ltd. and a negative plate developer ND-1 (dilution ratio 1: 3) manufactured by Kodak Polychrome Graphics Co., Ltd. The plate was developed at 30 ° C. for 20 seconds, and Kodak Polychrome Graphics Co., Ltd. gum NF-2 was applied.
The lithographic printing plate thus obtained was attached to a printing cylinder to print 350,000 sheets, and then the occurrence of image loss was observed. Evaluation was made by giving a mark ◯ to a sample in which no image omission was observed, and an X mark to a sample in which an image omission was recognized.
比較のため、表4に示す組成を有し表4に示す均質化処理を施したアルミニウム合金板を使用して、実施例と同様な処理をして平版印刷板を作製し、実施例と同様な評価をした。結果を表5に示す。 For comparison, a lithographic printing plate was produced in the same manner as in the example using an aluminum alloy plate having the composition shown in Table 4 and subjected to the homogenization treatment shown in Table 4, and the same as in the example. I made a good evaluation. The results are shown in Table 5.
表1から表5の結果を比較すると、本発明の実施例1から実施例19はいずれも縞模様が全く発生しないか発生しても少なくて、版切れを起こさずその上耐刷性にも優れた平版印刷板が得られている。
これに対して比較例1及び比較例2はFe含有量が不適正なため、縞模様が発生し版切れを起こして耐刷性も悪い。
比較例3はSi量含有が多いため、版切れを生じている。
Comparing the results shown in Tables 1 to 5, in Examples 1 to 19 of the present invention, there is little or no striped pattern, no plate breakage and printing durability. Excellent lithographic printing plates are obtained.
On the other hand, in Comparative Examples 1 and 2, since the Fe content is inappropriate, a striped pattern is generated, the plate is cut, and the printing durability is poor.
Since Comparative Example 3 contains a large amount of Si, the plate is broken.
比較例4及び比較例5は実施例5及び実施例6に比較してCu含有量が不適正なため、縞模様が発生し版切れを起こして耐刷性も悪くなっている。
比較例6及び比較例7は実施例7及び実施例8に比較してZn含有量が不適正なため、縞模様が発生し版切れを起こして耐刷性も悪くなっている。
比較例8及び比較例9は実施例9及び実施例10に比較してMg含有量が不適正なため、縞模様が発生し版切れを起こして耐刷性も悪くなっている。
比較例10及び比較例11は実施例12に比較してTi含有量が不適正なため、比較例10では縞模様が発生し版切れを起こして耐刷性も悪くなっており、比較例11で版切れは無いものの、縞模様が発生し耐刷性も悪くなっている。
Since Comparative Example 4 and Comparative Example 5 have an inappropriate Cu content as compared with Example 5 and Example 6, striped patterns occur, plate breakage occurs, and printing durability deteriorates.
Since Comparative Example 6 and Comparative Example 7 have an inappropriate Zn content as compared with Example 7 and Example 8, striped patterns occur, plate breakage occurs, and printing durability deteriorates.
Since Comparative Example 8 and Comparative Example 9 have an inappropriate Mg content as compared with Example 9 and Example 10, striped patterns occur, plate breakage occurs, and printing durability deteriorates.
Since Comparative Example 10 and Comparative Example 11 have an inappropriate Ti content as compared with Example 12, in Comparative Example 10, striped patterns were generated, plate breakage occurred, and printing durability was also deteriorated. Comparative Example 11 Although the plate is not cut, striped patterns occur and the printing durability is poor.
比較例12は実施例14に比較して微量成分含有量が少ないため、縞模様が発生し耐刷性も悪くなっている。
比較例13は実施例19に比較して微量成分含有量が逆に多過ぎるため、縞模様が発生し耐刷性も悪くなっている。
比較例14は実施例15に比較して結晶粒径が大き過ぎるため、縞模様が発生し版切れを起こして耐刷性も悪くなっている。
Since Comparative Example 12 has a small amount of component content compared to Example 14, a striped pattern occurs and printing durability is also deteriorated.
In Comparative Example 13, since the trace component content is excessively large compared to Example 19, striped patterns are generated and the printing durability is also deteriorated.
Since Comparative Example 14 has a crystal grain size that is too large compared to Example 15, striped patterns occur, causing plate breakage and poor printing durability.
本発明によれば、均一で鮮明な印刷画面となるる平板印刷版がが得られ,耐久性にも優れているので極めて有用である。
According to the present invention, a lithographic printing plate having a uniform and clear printing screen can be obtained, which is extremely useful since it has excellent durability.
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