JP4622896B2 - High density recording optical disc surface protective layer composition, cured film and optical disc having surface protective layer - Google Patents
High density recording optical disc surface protective layer composition, cured film and optical disc having surface protective layer Download PDFInfo
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Description
本発明は、高屈折率で、高硬度、透明性に優れた高密度記録光ディスクの表面保護層用組成物に関する。さらには、該組成物を硬化させてなる硬化膜、および該硬化膜からなる表面保護層を有する高密度記録光ディスクに関する。 The present invention relates to a composition for a surface protective layer of a high-density recording optical disk having a high refractive index, high hardness and excellent transparency. Furthermore, the present invention relates to a high density recording optical disc having a cured film obtained by curing the composition and a surface protective layer comprising the cured film.
近年、大容量のデジタルデータを記録するための記録媒体として、CD、DVD等の、レーザー光を用いて記録及び/又は再生を行う光ディスクが広く用いられている。光ディスクに照射されるレーザー光は、光学系により集光され、情報を記録するための層において所定の径のビームスポットを形成する。 In recent years, optical discs that record and / or reproduce using laser light, such as CDs and DVDs, are widely used as recording media for recording large volumes of digital data. Laser light applied to the optical disk is collected by an optical system and forms a beam spot having a predetermined diameter in a layer for recording information.
光ディスクの高密度化を達成するために、使用するレーザー光の波長を短くしたり、レンズの開口数を高めることにより、集光されるビームの照射面積を減らすことが検討されている。 In order to achieve a higher density of the optical disk, it has been studied to reduce the irradiation area of the focused beam by shortening the wavelength of the laser beam used or increasing the numerical aperture of the lens.
最近では、集光スポットを絞るために、集光用レンズの開口数(NA)を0.85程度まで大きくするとともに、用いるレーザー光の波長を405nm程度まで短くすることにより、飛躍的に大記録容量化を図ったBlu−rayディスクが提案、実用化されてきている。このBlu−rayディスクは、基板上に記録層と透明カバー層を積層し、透明カバー層側から青色レーザー光を入射させ、記録層において書き込み及び/又は読み取りを行うものである。 Recently, in order to narrow the condensing spot, the numerical aperture (NA) of the condensing lens is increased to about 0.85, and the wavelength of the laser beam used is shortened to about 405 nm, thereby dramatically increasing the recording capacity. Blu-ray discs with increased capacity have been proposed and put into practical use. In this Blu-ray disc, a recording layer and a transparent cover layer are laminated on a substrate, blue laser light is incident from the transparent cover layer side, and writing and / or reading is performed on the recording layer.
この透明カバー層は、例えば、紫外線硬化性樹脂組成物を記録層上に塗布し、紫外線硬化を行うことにより形成されており、透明性や硬度が要求されるものである(特許文献1)。 The transparent cover layer is formed, for example, by applying an ultraviolet curable resin composition on a recording layer and performing ultraviolet curing, and requires transparency and hardness (Patent Document 1).
デジタル放送が開始され、映像情報を取り巻く環境は大きく変化してきている。より美しい映像と音をデジタルデータとして記録する場合などには、大容量の記録媒体が必要であり、より記録密度の高い光ディスクが求められている。
本発明の目的は、記録密度をより高めることができる高密度記録光ディスクの表面保護層用組成物を提供することにある。 An object of the present invention is to provide a composition for a surface protective layer of a high-density recording optical disk that can further increase the recording density.
本発明者らは、長径が100nm以下のルチル型酸化チタン粒子を特定の割合で含有する組成物により、高屈折率で、高硬度、透明性に優れた被膜が得られ、高密度記録光ディスクの表面保護層に用いれば、記録密度をより高めることができることを見出し、本発明を完成した。 The present inventors have obtained a film having a high refractive index, high hardness, and excellent transparency with a composition containing rutile-type titanium oxide particles having a major axis of 100 nm or less in a specific ratio, and a high-density recording optical disc. It has been found that the recording density can be further increased by using it for the surface protective layer, and the present invention has been completed.
すなわち、本発明は、
(A)長径が10〜60nmのルチル型酸化チタン粒子、
(B)1分子中に2個以上の(メタ)アクリロイル基を有する化合物、および
(C)溶剤
を含有し、溶剤を除いた成分の合計に対し、成分(A)を65〜85質量%、成分(B)を15〜35質量%含有する高密度記録光ディスクの表面保護層用組成物を提供するものである。
That is, the present invention
(A) Rutile-type titanium oxide particles having a major axis of 10 to 60 nm,
(B) 65 to 85% by mass of component (A) with respect to the total of the components containing 2 or more (meth) acryloyl groups in one molecule and (C) solvent, excluding the solvent, A composition for a surface protective layer of a high-density recording optical disk containing 15 to 35% by mass of the component (B) is provided.
また、本発明は、当該組成物を硬化させてなる硬化膜、及びこの硬化膜を有する光ディスクを提供するものである。 The present invention also provides a cured film obtained by curing the composition and an optical disc having the cured film.
本発明の高密度記録光ディスクの表面保護層用組成物は、高屈折率で、高硬度、透明性に優れた硬化被膜が得られ、高記録密度の光ディスクを得ることができる。 The composition for the surface protective layer of the high-density recording optical disk of the present invention provides a cured film having a high refractive index, high hardness and excellent transparency, and an optical disk having a high recording density can be obtained.
本発明で用いる成分(A)のルチル型酸化チタン粒子は、平均粒子径が100nm以下、好ましくは10〜60nmのものであり、得られる被膜の透明性が高いことから好ましい。平均粒子径は、電子顕微鏡を用いて測定することができる。 The rutile-type titanium oxide particles of the component (A) used in the present invention have an average particle size of 100 nm or less, preferably 10 to 60 nm, and are preferable because the resulting coating has high transparency. The average particle diameter can be measured using an electron microscope.
かかる酸化チタン粒子としては、例えば、酸化チタンスラリー884T(テイカ社製)等の市販品を用いることができる。 As such titanium oxide particles, for example, commercially available products such as titanium oxide slurry 884T (manufactured by Teika) can be used.
酸化チタン粒子は、組成物の溶剤を除いた成分の合計に対し、65〜85質量%、好ましくは65〜75質量%含有される。65質量%未満では、高屈折率の被膜を得ることはできず、85質量%を超えると、粒子の充填許容範囲を超え硬化性が低下する可能性がある。 The titanium oxide particles are contained in an amount of 65 to 85% by mass, preferably 65 to 75% by mass, based on the total of components excluding the solvent of the composition. If it is less than 65% by mass, a film having a high refractive index cannot be obtained. If it exceeds 85% by mass, the particle filling tolerance may be exceeded and the curability may be lowered.
なお、本発明において、溶剤とは、組成物を硬化させたときに揮発する成分で、他の成分を溶解又は分散させる成分をいう。具体的には、乳酸エチル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノプロピルエーテル、イソプロピルアルコール、トルエン等が挙げられる。 In the present invention, the solvent refers to a component that volatilizes when the composition is cured and that dissolves or disperses other components. Specific examples include ethyl lactate, propylene glycol monomethyl ether acetate, propylene glycol monopropyl ether, isopropyl alcohol, toluene and the like.
(C)溶剤は、1種又は2種以上を組み合わせて用いることができ、その含有量は特に限定されないが、全組成中に50〜70質量%含有するのが好ましい。 (C) A solvent can be used 1 type or in combination of 2 or more types, Although the content is not specifically limited, It is preferable to contain 50-70 mass% in the whole composition.
本発明で用いる成分(B)は、1分子中に2個以上の(メタ)アクリロイル基を有する化合物であり、重合性で、多官能であることにより、被膜の架橋密度が上がり、硬度の高い被膜を得ることができる。かかる化合物としては、例えば、ポリエチレングリコールジアクリレート、トリシクロデカンジイルジメチレンジ(メタ)アクリレート、エチレンオキサイドを付加させたビスフェノールAのジ(メタ)アクリレート、トリス(2−ヒドロキシエチル)イアオシアヌレートトリ(メタ)アクリレート、ヘキサンジオールジアクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等が挙げられる。これらの市販品としては、例えば、ライトアクリレート9EG−A、4EG−A(以上、共栄社化学社製)、ユピマーUV、SA1002(以上、三菱化学社製)、アロニックスM−215、M−315、M−325(以上、東亞合成社製)、KAYARAD DPHA(日本化薬社製)、VR−90(昭和高分子社製)等が挙げられる。 The component (B) used in the present invention is a compound having two or more (meth) acryloyl groups in one molecule, and is polymerizable and multifunctional, thereby increasing the cross-linking density of the coating and increasing the hardness. A coating can be obtained. Examples of such compounds include polyethylene glycol diacrylate, tricyclodecanediyldimethylene di (meth) acrylate, di (meth) acrylate of bisphenol A to which ethylene oxide is added, tris (2-hydroxyethyl) iaocyanurate tri ( And (meth) acrylate, hexanediol diacrylate, dipentaerythritol hexa (meth) acrylate, and the like. As these commercial products, for example, light acrylate 9EG-A, 4EG-A (above, manufactured by Kyoeisha Chemical Co., Ltd.), Iupimer UV, SA1002 (above, manufactured by Mitsubishi Chemical Corporation), Aronix M-215, M-315, M -325 (manufactured by Toagosei Co., Ltd.), KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.), VR-90 (manufactured by Showa Kogyo Co., Ltd.) and the like.
成分(B)の化合物は、1種又は2種以上を組み合わせて用いることができ、溶剤を除いた成分の合計に対し、15〜35質量%、好ましくは20〜30質量%含有される。この範囲内であれば、塗膜強度を維持することができるので好ましい。 The compound of a component (B) can be used 1 type or in combination of 2 or more types, and 15-35 mass% with respect to the sum total of the component except a solvent, Preferably it contains 20-30 mass%. Within this range, the coating film strength can be maintained, which is preferable.
また、本発明の組成物は、光硬化させるため、光開始剤を含有してもよい。光開始剤としては、例えば、1−ヒドロキシシクロヘキシルフェニルケトン、2,2−ジメトキシ−2−フェニルアセトフェノン、キサントン、フルオレノン、ベンズアルデヒド、フルオレン、アントラキノン、トリフェニルアミン、カルバゾール、3−メチルアセトフェノン、4−クロロベンゾフェノン、4,4′−ジメトキシベンゾフェノン、4,4′−ジアミノベンゾフェノン、ミヒラーケトン、ベンゾインプロピルエーテル、ベンゾインエチルエーテル、ベンジルジメチルケタール、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、チオキサントン、ジエチルチオキサントン、2−イソプロピルチオキサントン、2−クロロチオキサントン、2−メチル−1−〔4−(メチルチオ)フェニル〕−2−モルホリノ−プロパン−1−オン、2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス−(2,6−ジメトキシベンゾイル)−2,4,4−トリメチルペンチルホスフィンオキシド等が挙げられる。 The composition of the present invention may contain a photoinitiator for photocuring. Examples of the photoinitiator include 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-2-phenylacetophenone, xanthone, fluorenone, benzaldehyde, fluorene, anthraquinone, triphenylamine, carbazole, 3-methylacetophenone, 4-chloro. Benzophenone, 4,4'-dimethoxybenzophenone, 4,4'-diaminobenzophenone, Michler's ketone, benzoin propyl ether, benzoin ethyl ether, benzyl dimethyl ketal, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropane- 1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, thioxanthone, diethylthioxanthone, 2-isopropylthioxanthone, 2-chlorothi Xanthone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propan-1-one, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis- (2,6-dimethoxybenzoyl)- 2,4,4-trimethylpentylphosphine oxide and the like.
これらの市販品としては、Irgacure184、369、651、500、907、819、CGI1700、CGI1850、CGI1870、CG2461、ダロキュア1116、1173(以上、チバ・スペシャルティ・ケミカルズ社製)、LUCIRIN TPO(BASF社製)、ユベクリルP36(UCB社製)等が挙げられる。 These commercially available products include Irgacure 184, 369, 651, 500, 907, 819, CGI 1700, CGI 1850, CGI 1870, CG 2461, Darocur 1116, 1173 (above, manufactured by Ciba Specialty Chemicals), LUCIRIN TPO (manufactured by BASF) And Ubekrill P36 (manufactured by UCB).
光開始剤は、1種又は2種以上を組み合わせて用いることができ、溶剤を除いた成分の合計に対し、0.1〜5質量%、特に0.5〜2質量%含有されるのが、効率の良い反応が進行するので好ましい。 The photoinitiator can be used alone or in combination of two or more, and is contained in an amount of 0.1 to 5% by mass, particularly 0.5 to 2% by mass, based on the total of components excluding the solvent. This is preferable because an efficient reaction proceeds.
また、本発明の組成物は、前記成分以外に、粒子分散剤、界面活性剤、表面改質剤等を含有することができる。 Moreover, the composition of this invention can contain a particle | grain dispersing agent, surfactant, a surface modifier, etc. other than the said component.
本発明の組成物は、前記成分を混合することにより製造することができる。 The composition of this invention can be manufactured by mixing the said component.
また、本発明の組成物は、光ディスクの記録層の上に塗布し、乾燥後、光硬化させることにより、硬化被膜が形成される。 The composition of the present invention is applied onto the recording layer of an optical disc, dried and then photocured to form a cured film.
組成物の塗布方法は、特に限定されないが、スピンコート、ロールコート、スリットコート、バーコート等の方法が利用できる。 The method for applying the composition is not particularly limited, and methods such as spin coating, roll coating, slit coating, and bar coating can be used.
塗布、乾燥後に光硬化させる方法は、高圧水銀ランプ、メタルハライドランプなどである。 A method of photocuring after coating and drying is a high-pressure mercury lamp, a metal halide lamp, or the like.
なお、本発明の組成物は、放射線によって硬化されるが、ここで放射線とは、赤外線、可視光線、紫外線、X線、電子線、α線、β線、γ線等をいう。 In addition, although the composition of this invention is hardened | cured with a radiation, a radiation means infrared rays, visible light, an ultraviolet-ray, an X-ray, an electron beam, an alpha ray, a beta ray, a gamma ray etc. here.
本発明で得られる硬化被膜の厚さは、1〜3μm、特に1〜2μmであるのが、表面保護性能の点で好ましい。 The thickness of the cured film obtained in the present invention is preferably 1 to 3 μm, particularly preferably 1 to 2 μm from the viewpoint of surface protection performance.
また、硬化被膜としては、25℃における屈折率が1.80以上、特に1.80〜1.93程度のものが得られ、高屈折率であることから、集光されるビームの照射面積を減らすことができ、光ディスクの記録層での記録密度をより高くすることができる。 Moreover, as the cured film, a film having a refractive index at 25 ° C. of 1.80 or more, particularly about 1.80 to 1.93 is obtained, and since it has a high refractive index, the irradiation area of the focused beam is reduced. The recording density in the recording layer of the optical disc can be increased.
次に、実施例を挙げて本発明を詳細に説明するが、本発明は何らこれら実施例に限定されるものではない。
実施例1
表1に示す組成の高密度記録光ディスクの表面保護層用組成物を製造し、硬化させて得られる被膜の屈折率を測定した。結果を表1に併せて示す。また、耐擦傷性を評価した。
EXAMPLES Next, although an Example is given and this invention is demonstrated in detail, this invention is not limited to these Examples at all.
Example 1
The composition for the surface protective layer of the high-density recording optical disk having the composition shown in Table 1 was produced, and the refractive index of the coating film obtained by curing was measured. The results are also shown in Table 1. In addition, scratch resistance was evaluated.
なお、溶剤以外の成分((1)〜(3)及び(6))中において、ルチル型酸化チタン粒子の割合は、実施例1が68.6質量%であり、比較例1が49.0質量%である。
(製造方法)
原料成分を混合し、固形分量が45±5質量%になる様にIPA、トルエンを蒸発させ濃縮した後、固形分量が35質量%になるよう、乳酸エチルを追添した。
(屈折率の測定方法)
固形分量35質量%の組成物を乳酸エチルで5倍希釈し、スピンコーターを用い、Siウェーハーに、厚さ110〜150nmとなるよう塗布した。80℃で3分乾燥させた後、UVランプを用い、1J/cm2(365nmでのエネルギー量)で硬化させた。
In addition, in the components ((1) to (3) and (6)) other than the solvent, the ratio of the rutile-type titanium oxide particles was 68.6% by mass in Example 1, and 49.0 in Comparative Example 1. % By mass.
(Production method)
After the raw material components were mixed and IPA and toluene were evaporated and concentrated so that the solid content was 45 ± 5 mass%, ethyl lactate was added so that the solid content was 35 mass%.
(Measurement method of refractive index)
A composition having a solid content of 35% by mass was diluted 5-fold with ethyl lactate and applied to a Si wafer with a thickness of 110 to 150 nm using a spin coater. After drying at 80 ° C. for 3 minutes, it was cured at 1 J / cm 2 (energy amount at 365 nm) using a UV lamp.
得られた被膜について、エリプソメータ(大塚電子社製)を用い、25℃にて589nmにおける屈折率を測定した。 About the obtained film, the refractive index in 589 nm was measured at 25 degreeC using the ellipsometer (made by Otsuka Electronics Co., Ltd.).
DVDディスクに上記の組成物を、厚さ1μmとなるように塗布した。80℃のオーブンで3分間乾燥させた後、UVランプを用い、1J/cm2(365nmでのエネルギー量)で硬化させた。このディスクを、イソプロピルアルコールを浸したベンコットS−2(旭化成せんい社製)で軽く塗膜表面を擦り、傷がないことを確認した。
The above composition was applied to a DVD disk so as to have a thickness of 1 μm. After drying in an oven at 80 ° C. for 3 minutes, it was cured at 1 J / cm 2 (energy amount at 365 nm) using a UV lamp. The disc surface was lightly rubbed with Bencot S-2 (Asahi Kasei Fibers Co., Ltd.) soaked in isopropyl alcohol, and it was confirmed that there was no scratch.
Claims (4)
(B)1分子中に2個以上の(メタ)アクリロイル基を有する化合物、および
(C)溶剤
を含有し、溶剤を除いた成分の合計に対し、成分(A)を65〜85質量%、成分(B)を15〜35質量%含有する高密度記録光ディスクの表面保護層用組成物。 (A) Rutile-type titanium oxide particles having a major axis of 10 to 60 nm,
(B) 65 to 85% by mass of component (A) with respect to the total of the components containing 2 or more (meth) acryloyl groups in one molecule and (C) solvent, excluding the solvent, A composition for a surface protective layer of a high-density recording optical disk containing 15 to 35% by mass of the component (B).
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