JP4601670B2 - Aqueous antioxidants of tin and tin alloys - Google Patents
Aqueous antioxidants of tin and tin alloys Download PDFInfo
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- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
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- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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Description
本発明は、錫及び錫合金に対する水系酸化防止剤、及びそれを用いた表面処理方法に関する。更に、本発明は、その水系酸化防止剤を用いて処理を行った電子部品、はんだボール、はんだ粉末、及び該はんだボールを用いたボールグリッドアレイ、該はんだ粉末を用いたはんだペースト、それらを用いた実装品に関する。 The present invention relates to an aqueous antioxidant for tin and a tin alloy, and a surface treatment method using the same. Furthermore, the present invention relates to an electronic component treated with the water-based antioxidant, a solder ball, solder powder, a ball grid array using the solder ball, a solder paste using the solder powder, and the use thereof. Related to the mounted product.
はんだ付けは、融点が比較的低い物質を用いて物体同士を接合する技術であり、現代産業において、電子機器の接合、組み立て等に幅広く用いられている。一般的に用いられているはんだはSn−Pb合金であり、その共晶組成(63%Sn−残部Pb)の融点が183℃と低いものであることから、そのはんだ付けは220〜230℃で行われるため、電子部品や基板に対しほとんど熱損傷を与えない。しかも、Sn−Pb合金は、はんだ付け性が良好であるとともに、はんだ付け時にすぐに凝固して、はんだ付け部に振動が加わっても割れや剥離を起こし難いという優れた特徴も有している。 Soldering is a technique for joining objects using a material having a relatively low melting point, and is widely used in joining and assembling electronic devices in the modern industry. The commonly used solder is Sn—Pb alloy, and its eutectic composition (63% Sn—remainder Pb) has a melting point as low as 183 ° C., so the soldering is performed at 220 to 230 ° C. As a result, almost no thermal damage is caused to the electronic components and the substrate. In addition, the Sn-Pb alloy has excellent characteristics that it has good solderability and is solidified immediately during soldering, and hardly cracks or peels even if vibration is applied to the soldered portion. .
一般に電子機器は、外枠や基板等の合成樹脂と導体部やフレーム等の金属により形成されており、廃棄処分された場合は、焼却処分されず、ほとんどが地中に埋め立てられる。近年、地上に降る雨は酸性を示す傾向にあり(酸性雨)、地中に埋められた電子機器のはんだを溶出させて、地下水を汚染することが問題化している。このため、特に電子機器業界において、鉛を含まないはんだ(鉛フリーはんだ)への代替の動きが急速に進んでいる。 In general, an electronic device is formed of a synthetic resin such as an outer frame or a substrate and a metal such as a conductor or a frame. When discarded, the electronic device is not incinerated and mostly buried in the ground. In recent years, rain on the ground tends to be acidic (acid rain), and it has become a problem that the solder of electronic devices buried in the ground is eluted to contaminate groundwater. For this reason, particularly in the electronic equipment industry, an alternative movement to lead-free solder (lead-free solder) is rapidly progressing.
電子部品の外部リード端子には、そのはんだ濡れ性と耐食性を向上させるため、主にはんだめっき(90%Sn−残部Pb)が施されており、その鉛フリー化への対応が望まれている。鉛フリーはんだめっきの候補としては、純Sn、Sn−Ag(Cu)系、Sn−Zn系、Sn−Bi系に大別されるが、それぞれ一長一短がありSn−Pb合金を完全に代替するには未だ至っていない。 External lead terminals of electronic components are mainly subjected to solder plating (90% Sn-remainder Pb) in order to improve solder wettability and corrosion resistance, and it is desired to cope with lead-free. . Candidates for lead-free solder plating are broadly divided into pure Sn, Sn-Ag (Cu), Sn-Zn, and Sn-Bi, but each has its merits and demerits to completely replace Sn-Pb alloys. Has not yet reached.
純Snめっきは、コストやめっきの作業性等、総合的にみて鉛フリーめっきとしては最有力と考えられる。しかし、純Snめっきは表面の酸化や内部応力に起因して、ウィスカーが発生し易いことに加え、経時的にはんだ濡れ性が劣化し易いという課題があり、その改善が強く要望されている。 Pure Sn plating is considered to be the most powerful lead-free plating in terms of cost and workability of plating. However, pure Sn plating has a problem that solder wettability is likely to deteriorate with time in addition to the occurrence of whiskers due to surface oxidation and internal stress, and there is a strong demand for improvement.
Sn−Zn系合金は、従来のSn−Pb系合金と融点が近いことから、Sn−Zn系めっきは、現在の設備や工程を変える必要がないという点で有利である。また、めっき被膜の機械的強度に優れ、コスト的にも優れている。しかし、Znは活性な金属種であることから酸化し易く、Sn−Zn系合金のはんだ濡れ性が非常に悪いため、現時点では、実用化される可能性は最も低いと考えられている。 Since Sn—Zn alloy has a melting point close to that of a conventional Sn—Pb alloy, Sn—Zn plating is advantageous in that it does not need to change the current equipment and processes. Moreover, it is excellent in the mechanical strength of a plating film, and is excellent also in cost. However, since Zn is an active metal species, it is easily oxidized and the solder wettability of the Sn—Zn alloy is very poor. Therefore, at present, it is considered that the possibility of being put to practical use is the lowest.
はんだペーストは、電子部品を基板に表面実装するために用いられ、近年その使用量が増大している。はんだペーストは、一般には、はんだ合金粉末を主体とし、粘着剤、活性剤、チクソトロピック剤、界面活性剤、溶剤等を含むフラックスを加えたものである。はんだペーストの鉛フリー化として、Sn−Ag(Cu)系合金、Sn−Zn系合金、Sn−Bi系合金が検討されているが、Sn−Zn系合金は前述した通り、従来のSn−Pb系はんだの共晶温度に近いことから、代替の有力な候補として考えられている。しかし、前述の通りZnの酸化されやすさから、Sn−Zn系合金をはんだ粉末として用いたはんだペーストはフラックスに含まれる活性剤と酸化反応を起こし、はんだ濡れ性、保存安定性が著しく悪く、またリフロー時に不活性ガス雰囲気が必要という欠点がある。 Solder paste is used to surface-mount electronic components on a substrate, and the amount of use has increased in recent years. The solder paste is generally composed of a solder alloy powder as a main component and added with a flux containing an adhesive, an activator, a thixotropic agent, a surfactant, a solvent, and the like. As a lead-free solder paste, Sn—Ag (Cu) alloy, Sn—Zn alloy, and Sn—Bi alloy have been studied. As described above, Sn—Zn alloy is a conventional Sn—Pb alloy. Because it is close to the eutectic temperature of a solder, it is considered as a promising alternative candidate. However, because of the ease of oxidation of Zn as described above, the solder paste using the Sn—Zn alloy as the solder powder causes an oxidation reaction with the activator contained in the flux, and the solder wettability and storage stability are remarkably poor. In addition, there is a disadvantage that an inert gas atmosphere is required during reflow.
従来の技術より、リン酸エステル化合物を用いて表面処理することにより、錫および錫合金の耐湿性および潤滑性が優れることが確認されている(特許文献1、特許文献2、特許文献3参照)。特許文献1では、エチレンオキサイドを含有し、親油基として炭素数8〜30のアルキルフェニル基を含有するリン酸エステル型界面活性剤が例示されている。このような構造の場合、潤滑性には優れるものの、エチレンオキサイドが親水性のため吸湿し、加湿時の酸化防止機能が十分でない。特許文献2では、炭素数10〜26の飽和または不飽和アルキル基を含有するリン酸エステルが好ましいことが記載されている。特許文献3では、フェニル基または炭素数5以下のアルキル基を含有するリン酸エステルが記載されている。この場合、加湿時における酸化防止機能は優れるものの、潤滑性能が十分に得られない。また、これらに3件の特許文献に記載されているリン酸エステル系化合物は、加熱時の変色や酸化防止には効果が低い。 From the prior art, it has been confirmed that surface treatment using a phosphoric ester compound is superior in moisture resistance and lubricity of tin and tin alloy (see Patent Document 1, Patent Document 2, and Patent Document 3). . Patent Document 1 exemplifies a phosphate ester type surfactant that contains ethylene oxide and contains an alkylphenyl group having 8 to 30 carbon atoms as a lipophilic group. In such a structure, although the lubricity is excellent, ethylene oxide absorbs moisture because of hydrophilicity, and the antioxidant function during humidification is not sufficient. Patent Document 2 describes that phosphate esters containing a saturated or unsaturated alkyl group having 10 to 26 carbon atoms are preferable. Patent Document 3 describes a phosphoric ester containing a phenyl group or an alkyl group having 5 or less carbon atoms. In this case, although the antioxidant function at the time of humidification is excellent, the lubricating performance cannot be sufficiently obtained. In addition, the phosphoric acid ester compounds described in these three patent documents are less effective for discoloration and prevention of oxidation during heating.
また、RoHS指令により2006年7月から鉛フリー化が実施されることとなっているが、鉛フリー化に伴ういくつかの問題が未だ解決されていない状況であり、JEITAでは鉛フリーはんだ完遂緊急プロジェクトが発足した(JEITA鉛フリー化完遂緊急提言報告書、2005年3月、社団法人電子情報技術産業協会、実装技術標準化委員会より)。それらの問題の1つがウィスカーである。錫系めっき液の改良や銅の拡散バリヤー層として錫系めっき前にNiめっきを行う等により、被膜の内部応力を低減し、耐ウィスカー性が大幅に改善されることがわかってきているが、FPC(フレキシブル印刷回路)またはFFC(フレキシブルフラットケーブル)とコネクターの嵌合部のように外部応力がかかるところでの耐ウィスカー性が未だ解決できていない状況にある。
本発明は、錫や錫合金を処理することにより、加熱や加湿時の酸化防止性能に優れ、良好なはんだ濡れ性を示す酸化防止剤を提供することを目的とする。更に、外部荷重をかけた際のウィスカー特性および潤滑性にも優れる酸化防止剤を提供することを目的とする。 An object of this invention is to provide the antioxidant which is excellent in the antioxidant performance at the time of a heating and humidification, and shows favorable solder wettability by processing a tin and a tin alloy. Furthermore, it aims at providing the antioxidant which is excellent also in the whisker characteristic at the time of applying external load and lubricity.
本発明者らは、錫及び錫合金表面の酸化抑制に対し、鋭意研究を重ねた結果、既に、一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩の1種もしくは2種以上を合計で0.01g/L以上含む表面処理剤で表面処理することにより、耐酸化性を付与し、はんだ濡れ性を改善し、ウィスカーの発生を抑制することができることを見出した(国際公開第2005/085498 A1号パンフレット参照)。しかし、前記一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物を含有する表面処理剤では、加熱時や加湿時の酸化防止性能、はんだ濡れ性、耐ウィスカー性に優れるものの、外部応力がかかる部分の耐ウィスカー性、潤滑性能が不十分であり、FPCまたはFFCとコネクターの嵌合部分の使用には十分な特性が得られかった。 As a result of intensive studies on the inhibition of oxidation of tin and tin alloy surfaces, the present inventors have already had two or more phosphonic acid groups in one molecule and no ester bond in the molecule, And / or surface treatment with a surface treatment agent containing at least 0.01 g / L or more of one or more of its salts to provide oxidation resistance, improve solder wettability, and generate whiskers. It was found that it can be suppressed (see International Publication No. 2005/085498 A1 pamphlet). However, in the surface treatment agent containing a compound having two or more phosphonic acid groups in one molecule and no ester bond in the molecule, the antioxidant performance during heating and humidification, solder wettability, whisker resistance Although excellent in performance, whisker resistance and lubrication performance of the portion where external stress is applied are insufficient, and sufficient characteristics were not obtained for use of the fitting portion between the FPC or FFC and the connector.
そこで、更に検討した結果、一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩と、炭素数6〜10のアルキル基を有するリン酸エステルとを含む水系酸化防止剤で錫および錫合金を表面処理することにより、加熱時や加湿時の酸化防止性能、はんだ濡れ性、耐ウィスカー性にも優れるとともに、外部応力がかかる部分の耐ウィスカー性、潤滑性能にも優れ、FPCまたはFFCとコネクターとの嵌合部の錫または錫合金めっき表面に使用しても好適であることを見出した。 Therefore, as a result of further investigation, phosphoric acid having two or more phosphonic acid groups in one molecule and no ester bond in the molecule, and / or a salt thereof, and an alkyl group having 6 to 10 carbon atoms. By surface-treating tin and tin alloys with an aqueous antioxidant containing an ester, it has excellent antioxidant performance during heating and humidification, solder wettability, whisker resistance, and whisker resistance in areas where external stress is applied. It has also been found that it is suitable for use on the tin or tin alloy plating surface of the fitting portion between the FPC or FFC and the connector, as well as excellent properties and lubrication performance.
即ち本発明は、以下のとおりである。
(1)一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩と、炭素数6〜10のアルキル基を有するリン酸エステルとを含むことを特徴とする錫および錫合金の水系酸化防止剤。
(2)前記水系酸化防止剤のpHが5以下であることを特徴とする前記(1)記載の錫および錫合金の水系酸化防止剤。
(3)更に界面活性剤を0.01g/L〜10g/L含有することを特徴とする前記(1)または(2)に記載の錫および錫合金の水系酸化防止剤。That is, the present invention is as follows.
(1) A compound having two or more phosphonic acid groups in one molecule and no ester bond in the molecule and / or a salt thereof, and a phosphate ester having an alkyl group having 6 to 10 carbon atoms A water-based antioxidant for tin and tin alloys.
(2) The aqueous antioxidant for tin and tin alloy according to (1), wherein the pH of the aqueous antioxidant is 5 or less.
(3) The tin- and tin-alloy aqueous antioxidant according to (1) or (2) above, further containing 0.01 g / L to 10 g / L of a surfactant.
(4)前記一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩が下記式(I)、(II)又は(III)で表される化合物、及び/又はそのアルカリ金属塩、アンモニウム塩、又はアミン化合物との塩であることを特徴とする前記(1)〜(3)のいずれか一項に記載の錫および錫合金の水系酸化防止剤。
(5)前記(1)〜(4)のいずれか一項に記載の水系酸化防止剤を用いて錫または錫合金の表面を処理することを特徴とする表面処理方法。
(6)電子部品の接続端子部の導体表面に、錫または錫合金めっきを施した後に、前記(1)〜(4)のいずれか一項に記載の水系酸化防止剤を用いて表面処理を行ったことを特徴とする電子部品。
(7)前記(1)〜(4)のいずれか一項に記載の水系酸化防止剤を用いて表面処理を行った錫合金を用いたことを特徴とするはんだボールもしくははんだ粉末。
(8)前記(7)に記載のはんだボールを電気的接続部材として用いたことを特徴とするボールグリッドアレイ。
(9)前記(7)に記載のはんだボールを電子部品に配置し、これを回路基板に接続したことを特徴とする実装品。
(10)前記(7)に記載のはんだ粉末を用いたことを特徴とするはんだペースト。
(11)前記(10)に記載のはんだペーストを用いたことを特徴とする実装品。(5) A surface treatment method characterized by treating the surface of tin or a tin alloy with the aqueous antioxidant according to any one of (1) to (4).
(6) After conducting tin or tin alloy plating on the conductor surface of the connection terminal portion of the electronic component, surface treatment is performed using the aqueous antioxidant according to any one of (1) to (4). Electronic parts characterized by having gone.
(7) A solder ball or solder powder, characterized by using a tin alloy that has been surface-treated with the aqueous antioxidant according to any one of (1) to (4).
(8) A ball grid array using the solder balls described in (7) as an electrical connection member.
(9) A mounted product comprising the solder ball according to (7) arranged on an electronic component and connected to a circuit board.
(10) A solder paste using the solder powder according to (7).
(11) A mounted product using the solder paste according to (10).
一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩と、炭素数6〜10のアルキル基を有するリン酸エステルとを含む本発明の水系酸化防止剤で錫または錫合金を表面処理することにより、加熱や加湿時の酸化防止性能に優れ、良好なはんだ濡れ性示し、外部荷重をかけた際のウィスカー特性および潤滑性にも優れる錫または錫合金となる。したがって、本発明の水系酸化防止剤は、FPCまたはFFCとコネクターとの嵌合部の錫または錫合金めっき部分の酸化防止剤として好適である。 A compound having two or more phosphonic acid groups in one molecule and having no ester bond in the molecule and / or a salt thereof, and a phosphate ester having an alkyl group having 6 to 10 carbon atoms. By tin or tin alloy surface treatment with water-based antioxidants, tin has excellent anti-oxidation performance during heating and humidification, good solder wettability, and excellent whisker characteristics and lubricity when an external load is applied Or it becomes a tin alloy. Therefore, the water-based antioxidant of the present invention is suitable as an antioxidant for the tin or tin alloy plating portion of the fitting portion between the FPC or FFC and the connector.
以下に本発明の酸化防止剤について詳述する。
本発明の錫および錫合金の水系酸化防止剤で処理される錫合金としては、環境汚染等の問題から鉛を含まない錫合金がより好ましい。鉛を含まないSn合金としては、SnにZn、Bi、Cu、In、Ag、Sbのいずれか一つもしくは二つ以上を含むはんだ合金等が挙げられる。Hereinafter, the antioxidant of the present invention will be described in detail.
As a tin alloy treated with the aqueous antioxidant of tin and tin alloy of the present invention, a tin alloy containing no lead is more preferable from the viewpoint of environmental pollution and the like. Examples of the Sn alloy not containing lead include a solder alloy containing one or more of Zn, Bi, Cu, In, Ag, and Sb in Sn.
本発明の酸化防止剤の組成は、特定のアルキル基を有するリン酸エステルと、一分子内に2個以上のホスホン酸基を持ち分子内にエステル結合を含まない化合物とを有効成分とした水系溶液である。一分子内に2個以上のホスホン酸基を持ち分子内にエステル結合を含まない化合物と、アルキル基を有するリン酸エステルとを溶解するのは困難であり、そのため後者のリン酸エステルのエステル部分のアルキル基の炭素数を選択することが必要となる。アルキル基を有するリン酸エステルのアルキル基の炭素数が11以上であると水溶液としての溶解性が低いことが確認された。また、炭素数が5以下のアルキル基では溶解するものの、潤滑性能が十分に得られない。したがって溶解性および潤滑性のバランスとして、炭素数6〜10のアルキル基を有するリン酸エステルが良いことを見出した。また、この特定のリン酸エステルと、一分子内に2個以上のホスホン酸基を持ち分子内にエステル結合を含まない化合物との組み合わせは、外部応力がかけられた際のウィスカー抑制にも効果的であることが見出された。 The composition of the antioxidant of the present invention is an aqueous system comprising a phosphoric acid ester having a specific alkyl group and a compound having two or more phosphonic acid groups in one molecule and no ester bond in the molecule. It is a solution. It is difficult to dissolve a compound having two or more phosphonic acid groups in one molecule and no ester bond in the molecule and a phosphate ester having an alkyl group, and therefore the ester portion of the latter phosphate ester. It is necessary to select the number of carbon atoms of the alkyl group. When the carbon number of the alkyl group of the phosphate ester having an alkyl group is 11 or more, it was confirmed that the solubility as an aqueous solution was low. In addition, although an alkyl group having 5 or less carbon atoms dissolves, sufficient lubrication performance cannot be obtained. Therefore, it discovered that the phosphate ester which has a C6-C10 alkyl group was good as a balance of solubility and lubricity. In addition, the combination of this specific phosphate ester and a compound that has two or more phosphonic acid groups in one molecule and does not contain an ester bond in the molecule is also effective in suppressing whiskers when external stress is applied. Has been found to be.
酸化防止剤中、一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩は、1種もしくは2種以上含有してもよく、合計で0.01g/L以上含有することが好ましい。0.01g/L未満であるとその効果が小さい。また、逆に含有量が多過ぎても特性が劣化することはないため、含有量の上限はないが、コスト的な問題から、含有量は0.01〜500g/Lがより好ましく、さらに好ましくは0.1〜100g/Lである。 In the antioxidant, a compound having two or more phosphonic acid groups in one molecule and no ester bond in the molecule, and / or a salt thereof may be contained alone or in combination of two or more. It is preferable to contain 0.01 g / L or more. The effect is small as it is less than 0.01 g / L. On the contrary, there is no upper limit of the content because the property does not deteriorate even if the content is too much, but from the cost problem, the content is more preferably 0.01 to 500 g / L, and still more preferably. Is 0.1 to 100 g / L.
また、一分子内に2個以上のホスホン酸基を有する化合物の方が、一分子内にホスホン酸基が1個の化合物より、詳細なメカニズムは不明であるが、耐酸化性能が優れることが判明した。一分子内のホスホン酸基の数は、コスト的な問題から2〜6が好ましい。
一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物、及び/又はその塩としては、例えば下記一般式(I)、(II)、(III)で示される化合物、及び/又はそのアルカリ金属塩、アンモニウム塩、アミン化合物との塩が挙げられる。In addition, a compound having two or more phosphonic acid groups in one molecule has a more detailed mechanism than a compound having one phosphonic acid group in one molecule, but is superior in oxidation resistance. found. The number of phosphonic acid groups in one molecule is preferably 2 to 6 in view of cost.
Examples of the compound having two or more phosphonic acid groups in one molecule and not containing an ester bond in the molecule and / or a salt thereof are represented by the following general formulas (I), (II), and (III). Examples thereof include compounds and / or salts thereof with alkali metal salts, ammonium salts, and amine compounds.
上記一般式(I)で表される化合物としては、ニトリロトリスメチレンホスホン酸等が工業的に入手可能なため特に好ましい。
同様に、上記一般式(II)で表される化合物としては、エチレンジアミンテトラキスメチレンホスホン酸、ジエチレントリアミンペンタキスメチレンホスホン酸等が特に好ましく、上記一般式(III)で表される化合物としては、1−ヒドロキシエタン−1,1−ジホスホン酸等が特に好ましい。As the compound represented by the general formula (I), nitrilotrismethylenephosphonic acid and the like are particularly preferable because they are industrially available.
Similarly, as the compound represented by the general formula (II), ethylenediaminetetrakismethylenephosphonic acid, diethylenetriaminepentakismethylenephosphonic acid and the like are particularly preferable. As the compound represented by the general formula (III), 1- Hydroxyethane-1,1-diphosphonic acid and the like are particularly preferable.
上記化合物のアルカリ金属塩としては、ナトリウム塩、カリウム塩等が好ましく、アミン化合物との塩としては、トリエチルアミン塩やトリエタノールアミン塩等が好ましい。 The alkali metal salt of the above compound is preferably a sodium salt or potassium salt, and the salt with an amine compound is preferably a triethylamine salt or a triethanolamine salt.
炭素数6〜10のアルキル基を有するリン酸エステルとしては、モノアルキルエステル、ジアルキルエステルが好ましく、モノアルキルエステルとジアルキルエステルの混合物であってもよい。製造上モノアルキルエステルとジアルキルエステルの混合物で得られる場合は、分離する必要はなく、混合物のまま用いることができ、混合物の場合は、いかなる割合の混合物であってもよい。上記リン酸エステルとしては、例えば、モノヘキシルリン酸エステル、ジヘキシルリン酸エステル、モノ2−エチルヘキシルリン酸エステル、ジ2−エチルヘキシルリン酸エステル、モノオクチルリン酸エステル、ジオクチルリン酸エステル、モノイソデシルリン酸エステル、ジイソデシルリン酸エステル等が好ましい。含有量は、酸化防止剤中0.01〜100g/Lが好ましく、より好ましくは、0.1〜10g/Lである。含有量が0.01g/L未満であると、被膜生成が不十分であり、100g/Lを超えて含有すると、液の安定性が著しく低下する。 The phosphate ester having an alkyl group having 6 to 10 carbon atoms is preferably a monoalkyl ester or a dialkyl ester, and may be a mixture of a monoalkyl ester and a dialkyl ester. When it is obtained as a mixture of a monoalkyl ester and a dialkyl ester for production, it is not necessary to separate them, and the mixture can be used as it is, and in the case of a mixture, the mixture may be in any proportion. Examples of the phosphate ester include monohexyl phosphate ester, dihexyl phosphate ester, mono 2-ethylhexyl phosphate ester, di-2-ethylhexyl phosphate ester, monooctyl phosphate ester, dioctyl phosphate ester, and monoisodecyl ester. Phosphoric acid esters and diisodecyl phosphoric acid esters are preferred. The content is preferably 0.01 to 100 g / L in the antioxidant, and more preferably 0.1 to 10 g / L. When the content is less than 0.01 g / L, film formation is insufficient, and when the content exceeds 100 g / L, the stability of the liquid is significantly lowered.
また、酸化防止剤中の、一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物(A)と、炭素数6〜10のアルキル基を有するリン酸エステル(B)の割合は、重量比で、A:B=1:2〜1:0.01が好ましく、より好ましくは、1:1〜1:0.1である。一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物(A)と、炭素数6〜10のアルキル基を有するリン酸エステル(B)の比(A/B)が1/2未満であると、耐湿酸化防止性能が低下し、100を超えると、耐熱酸化防止性能が低下する。 In addition, in the antioxidant, a compound (A) having two or more phosphonic acid groups in one molecule and no ester bond in the molecule, and a phosphate ester having an alkyl group having 6 to 10 carbon atoms ( The ratio of B) is preferably a weight ratio of A: B = 1: 2 to 1: 0.01, more preferably 1: 1 to 1: 0.1. Ratio (A / B) of compound (A) having two or more phosphonic acid groups in one molecule and no ester bond in the molecule and phosphate ester (B) having an alkyl group having 6 to 10 carbon atoms ) Is less than ½, the anti-humidity anti-oxidation performance decreases, and when it exceeds 100, the heat-resistant anti-oxidation performance decreases.
本発明の酸化防止剤は、一分子内に2個以上のホスホン酸基を持ち分子内にエステル結合を含まない化合物、及び/又はその塩と、炭素数6〜10のアルキル基を有するリン酸エステルを水系溶媒に溶解して用いることができる。水系溶媒としては、溶解度、コストを考慮すると水が好ましいが、水以外にアルコール類、グリコール類、ケトン類等が含有されていても良い。 The antioxidant of the present invention is a compound having two or more phosphonic acid groups in one molecule and no ester bond in the molecule, and / or a salt thereof, and phosphoric acid having an alkyl group having 6 to 10 carbon atoms. The ester can be used by dissolving in an aqueous solvent. As the aqueous solvent, water is preferable in consideration of solubility and cost, but alcohols, glycols, ketones and the like may be contained in addition to water.
また、本発明の水系酸化防止剤は、pHを5以下に調整することにより、被処理表面の耐酸化性が更に向上することを見出した。酸化防止剤のpHは、素材等への影響を鑑み、より好ましくはpH1〜5である。pH調整剤としては、一般的に入手可能な酸、アルカリが使用可能である。 Moreover, the water-system antioxidant of this invention discovered that the oxidation resistance of the to-be-processed surface improved further by adjusting pH to 5 or less. The pH of the antioxidant is more preferably pH 1 to 5 in view of the influence on the material and the like. As the pH adjuster, generally available acids and alkalis can be used.
更に、水系酸化防止剤に界面活性剤を0.01〜10g/L添加することにより、被処理表面の耐酸化性がよりいっそう向上する。界面活性剤の添加量が0.01g/L未満であったり、10g/Lを超えて添加しても耐酸化性の向上効果が得られない。界面活性剤の添加量は、好ましくは0.1〜10g/Lである。
界面活性剤としては、市販のアニオン系、カチオン系、ノニオン系、及び両性界面活性剤の1種もしくは2種以上を適宜選択して使用することができる。
アニオン系界面活性剤としては、硫酸エステル塩型、スルホン酸塩型、リン酸エステル塩型、スルホサクシネート型等が、カチオン系界面活性剤としては、四級アンモニウム塩型、アミン塩型等が、ノニオン系界面活性剤としては、高級アルコールエチレンオキサイド付加物、高級アルコールプロピレンオキサイド付加物、アルキルフェノールエチレンオキサイド付加物、ポリオキシエチレンポリオキシプロピレンブロックポリマー、エチレンジアミンのポリオキシエチレンポリオキシプロピレンブロックポリマー、高級脂肪族アミンのエチレンオキサイド付加物、脂肪族アミドのエチレンオキサイド付加物等が、両性界面活性剤としては、アミノ酸型、ベタイン型等が好ましい。Furthermore, by adding 0.01 to 10 g / L of a surfactant to the water-based antioxidant, the oxidation resistance of the surface to be treated is further improved. Even if the addition amount of the surfactant is less than 0.01 g / L or exceeds 10 g / L, the effect of improving the oxidation resistance cannot be obtained. The addition amount of the surfactant is preferably 0.1 to 10 g / L.
As the surfactant, one or more commercially available anionic, cationic, nonionic, and amphoteric surfactants can be appropriately selected and used.
Anionic surfactants include sulfate ester type, sulfonate salt type, phosphate ester salt type, sulfosuccinate type, and cationic surfactants include quaternary ammonium salt type and amine salt type. Nonionic surfactants include higher alcohol ethylene oxide adducts, higher alcohol propylene oxide adducts, alkylphenol ethylene oxide adducts, polyoxyethylene polyoxypropylene block polymers, ethylenediamine polyoxyethylene polyoxypropylene block polymers, higher Aliphatic amine ethylene oxide adducts, aliphatic amide ethylene oxide adducts and the like, and amphoteric surfactants are preferably amino acid type, betaine type and the like.
pHを5以下の範囲で使用する際は、アニオン系、ノニオン系の1種もしくは2種以上を適宜選択して使用することが好ましい。中でも、ノニオン系界面活性剤では、ポリエチレングリコール型が特に好ましく、高級アルコールエチレンオキサイド付加物、高級アルコールプロピレンオキサイド付加物、アルキルフェノールエチレンオキサイド付加物、ポリオキシエチレンポリオキシプロピレンブロックポリマー等を特に好ましく用いることができる、また、アニオン系界面活性剤では、硫酸エステル塩型、リン酸エステル塩型が特に好ましい。 When using the pH in the range of 5 or less, it is preferable to use one or more of anionic and nonionic types as appropriate. Among these, polyethylene glycol type is particularly preferable for nonionic surfactants, and higher alcohol ethylene oxide adducts, higher alcohol propylene oxide adducts, alkylphenol ethylene oxide adducts, polyoxyethylene polyoxypropylene block polymers, etc. are particularly preferably used. In addition, as the anionic surfactant, a sulfate ester salt type and a phosphate ester salt type are particularly preferable.
また、本発明の酸化防止剤は、所望の性能を付与させる目的で本来の性質を損なわない範囲の量の添加剤を含んでいてもよい。添加剤としては、防腐剤、pH緩衝剤等が挙げられ、これらは従来公知のものを用いることができる。 Further, the antioxidant of the present invention may contain an amount of an additive in a range that does not impair the original properties for the purpose of imparting desired performance. Examples of the additive include preservatives and pH buffering agents, and conventionally known additives can be used.
本発明の酸化防止剤を用いて錫または錫合金を表面処理するには、錫または錫合金の表面に被膜を形成する方法であればよく、例えば、錫または錫合金を単に酸化防止剤に浸漬させる方法、酸化防止剤を、シャワー、又はエアードコータ、ブレードコータ、ロッドコータ、ナイフコータ、グラビアコータ、リバースコータ、キャストコータなどの装置を用いて塗布する方法が挙げられる。
表面処理する際の酸化防止剤の温度は、15〜80℃が好ましく、より好ましくは30〜70℃である。In order to surface-treat tin or a tin alloy using the antioxidant of the present invention, any method can be used as long as it forms a film on the surface of the tin or tin alloy. For example, tin or tin alloy is simply immersed in the antioxidant. And a method of applying the antioxidant using a shower or a device such as an air coater, blade coater, rod coater, knife coater, gravure coater, reverse coater, cast coater.
The temperature of the antioxidant during the surface treatment is preferably 15 to 80 ° C, more preferably 30 to 70 ° C.
本発明の酸化防止剤で表面処理をする錫または錫合金の形状は、線状、板・帯・箔状、粒状、粉末状等いずれの形状であってもよく、本発明の酸化防止剤は、電子部品、はんだボール、はんだ粉末等を処理することができる。
本発明の酸化防止剤を用い、電子部品の接続端子部の導体表面に錫または錫合金めっきを施した後に、表面処理することにより、耐酸化性に優れ、はんだ濡れ性、耐ウィスカー性、潤滑性が良好な電子部品とすることができる。尚、本発明における電子部品としては、基板も含むものである。
本発明の酸化防止剤で処理された錫合金を用いたはんだボールは、耐酸化性に優れ、電気的接続部材であるボールグリッドアレイとして、また、電子部品に配置し、これを回路基板に接続した実装品として良好に用いることができる。The shape of the tin or tin alloy that is surface-treated with the antioxidant of the present invention may be any shape such as linear, plate / strip / foil, granular, powder, etc. Electronic parts, solder balls, solder powder, etc. can be processed.
By using the antioxidant of the present invention, tin or tin alloy plating is performed on the conductor surface of the connection terminal portion of the electronic component, and then surface treatment is performed to provide excellent oxidation resistance, solder wettability, whisker resistance, and lubrication. It can be set as an electronic component with favorable property. The electronic component in the present invention includes a substrate.
Solder balls using a tin alloy treated with the antioxidant of the present invention are excellent in oxidation resistance, and are arranged on electronic components as a ball grid array which is an electrical connection member and connected to a circuit board. It can be used favorably as a mounted product.
また、錫合金粉末を本発明の酸化防止剤を用いて処理し、これに粘着剤、活性剤、チクソトロピック剤、界面活性剤、溶剤等を含むフラックスを加えてはんだペーストとして用いることもできる。このはんだペーストは、耐酸化性、耐ウイスカー性に優れる。上記粘着剤、活性剤、チクソトロピック剤、界面活性剤、溶剤としては従来公知のものを用いることができる。 Further, a tin alloy powder can be treated with the antioxidant of the present invention, and a flux containing an adhesive, an activator, a thixotropic agent, a surfactant, a solvent, etc. can be added to the tin alloy powder to be used as a solder paste. This solder paste is excellent in oxidation resistance and whisker resistance. Conventionally known pressure-sensitive adhesives, activators, thixotropic agents, surfactants and solvents can be used.
次に本発明を実施例によって説明するが、本発明はこれらの実施例によって限定されるものではない。 EXAMPLES Next, although an Example demonstrates this invention, this invention is not limited by these Examples.
実施例1〜8、及び比較例1〜8
表1に示すように、一分子内に2個以上のホスホン酸基を持ち、分子内にエステル結合を含まない化合物又はその塩と、炭素数6〜10のアルキル基を有するリン酸エステルを有効成分とする水溶液を8種類調製した(実施例1〜8)。
また、比較例として、表2に示すように6種類の水溶液を実施例と同様に調整した(比較例1〜6)。比較例7は酸化防止剤未処理とするため酸化防止剤を調製していない。また、比較例8として、実施例2の溶液のヘキシルリン酸エステルをオレイルリン酸エステルと変えたが、茶褐色に懸濁し、有効成分が完全に溶解しなかった。
尚、表1及び表2中の、ヘキシルリン酸エステル、2−エチルヘキシルリン酸エステル、イソデシルリン酸エステル、ブチルリン酸エステルは、すべてモノアルキルリン酸エステルとジアルキルリン酸エステルの混合物である。Examples 1-8 and Comparative Examples 1-8
As shown in Table 1, a compound or salt thereof having two or more phosphonic acid groups in one molecule and no ester bond in the molecule and a phosphate ester having an alkyl group having 6 to 10 carbon atoms are effective. Eight types of aqueous solutions as components were prepared (Examples 1 to 8).
Moreover, as a comparative example, as shown in Table 2, six types of aqueous solutions were prepared similarly to the examples (Comparative Examples 1 to 6). In Comparative Example 7, an antioxidant was not prepared because the antioxidant was not treated. Further, as Comparative Example 8, the hexyl phosphate ester in the solution of Example 2 was changed to oleyl phosphate ester, but it was suspended in brown and the active ingredient was not completely dissolved.
In Tables 1 and 2, hexyl phosphate ester, 2-ethylhexyl phosphate ester, isodecyl phosphate ester and butyl phosphate ester are all mixtures of monoalkyl phosphate ester and dialkyl phosphate ester.
他方、銅材(C1020P、10mm×25mm×0.2tmm)に対し、以下の前処理を行った。
アルカリ電解脱脂(常温、15A/dm2、約30秒程度処理)→水洗→酸浸漬(10%硫酸、常温、5秒)→水洗→化学研磨(CPB−40、常温、1分浸漬)→水洗→酸浸漬(10%硫酸、常温、5秒)→水洗
この基材に対し、膜厚約5μmの錫めっきを行った(めっき浴:ティンコートK(日鉱メタルプレーティング(株)製)、めっき条件:陰極電流密度2A/dm2、温度20℃、液流動及びカソード揺動めっき)。On the other hand, the following pretreatment was performed on the copper material (C1020P, 10 mm × 25 mm × 0.2 t mm).
Alkaline electrolytic degreasing (room temperature, 15 A / dm 2 , treatment for about 30 seconds) → water washing → acid immersion (10% sulfuric acid, room temperature, 5 seconds) → water washing → chemical polishing (CPB-40, room temperature, 1 minute immersion) → water washing → Acid soaking (10% sulfuric acid, room temperature, 5 seconds) → Washing The base material was subjected to tin plating with a film thickness of about 5 μm (plating bath: Tincoat K (manufactured by Nikko Metal Plating Co., Ltd.)), plating Conditions: cathode current density 2 A / dm 2 , temperature 20 ° C., liquid flow and cathode swing plating).
この錫めっきを施した基材(以下Sn基材)を、上記の酸化防止剤に、浴温60℃で10秒間浸漬した後、水洗し、乾燥させたものを試験基板とした。
これらの試験基板に対し、以下の評価を行った。表3および表4に試験結果を示す。The tin-plated base material (hereinafter referred to as Sn base material) was immersed in the above antioxidant for 10 seconds at a bath temperature of 60 ° C., then washed with water and dried to obtain a test substrate.
The following evaluations were performed on these test substrates. Tables 3 and 4 show the test results.
耐熱酸化性
これらの試験基板を、220℃に保持した電気炉において、大気雰囲気で1時間熱処理した後、鉛フリーはんだとのはんだ濡れ性(ゼロクロスタイム)をメニスコグラフ法で以下の測定条件に基づき測定した。
装置;ソルダーチェッカー SAT−2000(レスカ製)
はんだ槽;すず:銀:銅=96.5:3:0.5(浴温245℃)
フラックス;NA−200(タムラ化研製)
浸漬深さ;2mm
浸漬速度;4mm/sec.
浸漬時間;5sec.
評価基準は、以下のとおりである。
◎:ゼロクロスタイム1秒未満
○:ゼロクロスタイム1秒以上3秒未満
△:ゼロクロスタイム3秒以上5秒未満
×:ゼロクロスタイム5秒以上Thermal oxidation resistance These test substrates were heat-treated in an air furnace maintained at 220 ° C. for 1 hour in air, and then solder wettability (zero cross time) with lead-free solder was measured by the meniscograph method based on the following measurement conditions did.
Equipment; Solder Checker SAT-2000 (Resca)
Solder bath; tin: silver: copper = 96.5: 3: 0.5 (bath temperature 245 ° C.)
Flux; NA-200 (manufactured by Tamura Kaken)
Immersion depth: 2mm
Immersion speed: 4 mm / sec.
Immersion time: 5 sec.
The evaluation criteria are as follows.
◎: Zero cross time less than 1 second ○: Zero cross time from 1 second to less than 3 seconds △: Zero cross time from 3 seconds to less than 5 seconds ×: Zero cross time of 5 seconds or more
耐湿酸化性
これらの試験基板に対し、PCT処理(温度105℃、湿度100%の密閉釜内にて16時間放置)を施した後、鉛フリーはんだとのはんだ濡れ性(ゼロクロスタイム)をメニスコグラフ法で耐熱酸化性の項と同様に測定した。
評価基準は、以下のとおりである。
◎:ゼロクロスタイム1秒未満
○:ゼロクロスタイム1秒以上3秒未満
△:ゼロクロスタイム3秒以上5秒未満
×:ゼロクロスタイム5秒以上Moisture oxidation resistance After subjecting these test substrates to PCT treatment (leaving for 16 hours in a sealed kettle with a temperature of 105 ° C and a humidity of 100%), the solder wettability (zero cross time) with lead-free solder was measured by the menisographic method. Measured in the same manner as in the section of heat and oxidation resistance.
The evaluation criteria are as follows.
◎: Zero cross time less than 1 second ○: Zero cross time from 1 second to less than 3 seconds △: Zero cross time from 3 seconds to less than 5 seconds ×: Zero cross time of 5 seconds or more
耐ウィスカー性
基板を、温度85℃、湿度85%の恒温恒湿雰囲気下において、24時間放置した。その後、基板を充分に乾燥した後、走査型電子顕微鏡(SEM)にて表面観察したところ、実施例、比較例ともウィスカーの発生は見られなかった。
また、ボール荷重試験(サンプルに150gのボールの荷重を室温下で7日間かけた後、ウィスカーの発生長さを顕微鏡で観察)も実施した。
評価基準は、以下のとおりである。
○:10μm未満
△:10μm以上〜20μm未満
×:20μm以上Whisker Resistance The substrate was allowed to stand for 24 hours in a constant temperature and humidity atmosphere at a temperature of 85 ° C. and a humidity of 85%. Then, after fully drying the substrate, the surface was observed with a scanning electron microscope (SEM). As a result, no whiskers were observed in both the examples and the comparative examples.
In addition, a ball load test (a sample was subjected to a 150 g ball load at room temperature for 7 days and then the whisker generation length was observed with a microscope) was also performed.
The evaluation criteria are as follows.
○: Less than 10 μm Δ: 10 μm or more to less than 20 μm ×: 20 μm or more
静摩擦係数
試験基板の表面の潤滑性を、静摩擦係数により評価した。
図1に示すようにサンプル上に接触子を置き、徐々に傾けていき、滑り落ちた角度より摩擦係数を測定した(静摩擦係数=tanθ)。Static friction coefficient The lubricity of the surface of the test substrate was evaluated by the static friction coefficient.
As shown in FIG. 1, a contact was placed on the sample, gradually tilted, and the friction coefficient was measured from the sliding angle (static friction coefficient = tan θ).
実施例9〜16、及び比較例9〜15
燐青銅フープ材(18mm×100mm)に対し、以下の前処理を行った。
アルカリ電解脱脂(常温、15A/dm2、約30秒程度処理)→水洗→酸浸漬(10%硫酸、常温、5秒)→水洗→化学研磨(CPB−40、常温、1分浸漬)→水洗→酸浸漬(10%硫酸、常温、5秒)→水洗
この基材に対し、膜厚約5μmのSn−9%Znめっきを行った(めっき浴:日鉱メタルプレーティング(株)製、めっき条件:陰極電流密度3A/dm2、温度35℃、pH4.0、液流動及びカソード揺動めっき)。Examples 9-16 and Comparative Examples 9-15
The following pretreatment was performed on the phosphor bronze hoop material (18 mm × 100 mm).
Alkaline electrolytic degreasing (room temperature, 15 A / dm 2 , treatment for about 30 seconds) → water washing → acid immersion (10% sulfuric acid, room temperature, 5 seconds) → water washing → chemical polishing (CPB-40, room temperature, 1 minute immersion) → water washing → Acid soaking (10% sulfuric acid, room temperature, 5 seconds) → Washing The substrate was plated with Sn-9% Zn with a film thickness of about 5 μm (plating bath: manufactured by Nikko Metal Plating Co., Ltd., plating conditions) : Cathode current density 3 A / dm 2 , temperature 35 ° C., pH 4.0, liquid flow and cathode swing plating).
実施例1〜8及び比較例1〜6で調製した溶液に対し、前記のSn−Znめっきを施した基材(以下Sn−Zn基材)を、40℃で1分間浸漬した後、水洗し、ドライヤーにて乾燥させたものを試験基板とした(実施例9〜16、比較例9〜14)。また未処理の基材を比較例15の試験基板とした。これらの試験基板に対し、実施例1〜8及び比較例1〜7と同様に評価を行った。表5および表6に試験結果を示す。 For the solutions prepared in Examples 1 to 8 and Comparative Examples 1 to 6, the above-described Sn—Zn plated substrate (hereinafter referred to as “Sn—Zn substrate”) was immersed at 40 ° C. for 1 minute, and then washed with water. And what was dried with the dryer was used as the test board (Examples 9-16, Comparative Examples 9-14). The untreated base material was used as a test substrate of Comparative Example 15. These test substrates were evaluated in the same manner as in Examples 1 to 8 and Comparative Examples 1 to 7. Tables 5 and 6 show the test results.
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US20140137988A1 (en) * | 2011-03-02 | 2014-05-22 | Senju Metal Industry Co., Ltd. | Flux |
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JP6029435B2 (en) * | 2012-06-27 | 2016-11-24 | Jx金属株式会社 | METAL MATERIAL FOR ELECTRONIC COMPONENT AND ITS MANUFACTURING METHOD, CONNECTOR TERMINAL USING THE SAME, CONNECTOR AND ELECTRONIC COMPONENT |
JP6050664B2 (en) * | 2012-06-27 | 2016-12-21 | Jx金属株式会社 | METAL MATERIAL FOR ELECTRONIC COMPONENT AND ITS MANUFACTURING METHOD, CONNECTOR TERMINAL USING THE SAME, CONNECTOR AND ELECTRONIC COMPONENT |
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CN114086169A (en) * | 2021-11-09 | 2022-02-25 | 南通群安电子材料有限公司 | Tin surface protective agent |
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