JP4525739B2 - Developer transport device and image forming apparatus - Google Patents
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- 230000032258 transport Effects 0.000 description 164
- 239000002699 waste material Substances 0.000 description 43
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- 229920005989 resin Polymers 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000002744 anti-aggregatory effect Effects 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0877—Arrangements for metering and dispensing developer from a developer cartridge into the development unit
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0877—Arrangements for metering and dispensing developer from a developer cartridge into the development unit
- G03G15/0879—Arrangements for metering and dispensing developer from a developer cartridge into the development unit for dispensing developer from a developer cartridge not directly attached to the development unit
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/10—Collecting or recycling waste developer
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/08—Details of powder developing device not concerning the development directly
- G03G2215/0802—Arrangements for agitating or circulating developer material
- G03G2215/0816—Agitator type
- G03G2215/0827—Augers
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Sustainable Development (AREA)
- Cleaning In Electrography (AREA)
- Dry Development In Electrophotography (AREA)
Description
本発明は、現像剤搬送装置及び画像形成装置に関する。 The present invention relates to a developer conveying device and an image forming apparatus.
従来、例えば電子写真方式を適用した複写機やプリンタ等の画像形成装置においては、補給用の現像剤や回収された廃棄現像剤を搬送する現像剤搬送装置が設けられている。
画像形成装置に設けられた現像剤搬送装置に関して、下記の特許文献1、2記載の技術が提案されている。
2. Description of the Related Art Conventionally, in an image forming apparatus such as a copying machine or a printer to which an electrophotographic system is applied, a developer transport device that transports a replenishment developer or a collected waste developer is provided.
With respect to the developer conveying device provided in the image forming apparatus, techniques described in Patent Documents 1 and 2 below have been proposed.
特許文献1としての特開平7−319245号公報には、クリーニング器(14)で回収された現像剤を水平方向に搬送する回収スクリュ(22)と、回収スクリュ(22)で搬送された現像剤が落下する落下路(27)が内部に形成された垂直な管部(26a)と、垂直な管部(26a)の下端に接続された水平な管部(26b)と、水平な管部(26b)内の現像剤を搬送する搬送スクリュ(32)を有する現像剤回収装置(25)が記載されている。特許文献1記載の技術では、落下路(27)の壁面に付着して固まりとなり、固まりが成長して落下路(27)を詰まらせてしまうことを防止するために、落下路(27)の下部に、前記各スクリュ(22、32)とは隙間を開けて配置され且つ回転駆動するアジテータ(29)を配置することで、現像剤の固まりを除去している。 Japanese Patent Application Laid-Open No. 7-319245 as Patent Document 1 discloses a recovery screw (22) that transports a developer recovered by a cleaning device (14) in a horizontal direction, and a developer that is transported by a recovery screw (22). A vertical pipe part (26a) in which a fall path (27) in which the water drops fall is formed, a horizontal pipe part (26b) connected to the lower end of the vertical pipe part (26a), and a horizontal pipe part ( 26b) describes a developer recovery device (25) having a transport screw (32) for transporting the developer. In the technique described in Patent Document 1, in order to prevent the falling path (27) from sticking to the wall surface of the dropping path (27) and growing up and clogging the falling path (27), A developer agglomeration is removed by disposing an agitator (29) which is disposed at a lower portion of the screw (22, 32) and is driven to rotate.
特許文献2としての特開2003−131534号公報には、中間転写体(6)のクリーニング機構(8)で除去された残留トナーを残留トナー回収容器(21)に搬送する残留トナー搬送機構(30)に関する技術が記載されている。特許文献2記載の技術では、現像剤が落下する残留トナー落下路(322、332)と搬送路(310)との合流部分において、搬送路(310)内の残留現像剤を搬送する搬送スクリュ(34)に接触して騒音が発生したり搬送スクリュ(34)が磨耗する球体(37、38)を配置し、搬送スクリュ(34)の回転により、搬送スクリュ(34)の螺旋羽根(343)に接触する球体(37、38)が残留トナー落下路(322、332)で上下動することで、螺旋羽根(343)に付着した現像剤を掻き落としている。 Japanese Patent Laid-Open No. 2003-131534 as Patent Document 2 discloses a residual toner transport mechanism (30) that transports residual toner removed by the cleaning mechanism (8) of the intermediate transfer body (6) to a residual toner collection container (21). ) Is described. In the technique described in Patent Document 2, a conveyance screw (10) that conveys the residual developer in the conveyance path (310) at the junction of the residual toner dropping path (322, 332) and the conveyance path (310) where the developer falls. 34) is arranged so that the spheres (37, 38) that generate noise or wear on the transport screw (34) are placed on the spiral blade (343) of the transport screw (34) by the rotation of the transport screw (34). The contacting spheres (37, 38) move up and down in the residual toner dropping path (322, 332), thereby scraping off the developer adhering to the spiral blade (343).
本発明は、内部に搬送部材がそれぞれ配置され、現像剤の搬送方向が変化する搬送路の接続部において、搬送部材と搬送部材との間に発生する現像剤の詰まりを低減することを技術的課題とする。 The present invention is technically capable of reducing clogging of a developer that occurs between a conveyance member and a conveyance member at a connection portion of a conveyance path in which a conveyance member is disposed inside and the conveyance direction of the developer changes. Let it be an issue.
前記技術的課題を解決するために、請求項1記載の発明の現像剤搬送装置は、
現像剤が搬送される第1搬送路と、
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
前記駆動受取部と接触して前記第3搬送部材に回転を伝達する駆動伝達部を有し、線材が螺旋状に形成されて構成され、螺旋の内部に前記駆動受取部が進入した状態で配置され、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記崩し部から前記第1搬送部材に向けて突出して形成された前記駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする。
In order to solve the technical problem, a developer conveying device according to claim 1 is provided.
A first transport path through which the developer is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
It has a drive transmission part that contacts the drive reception part and transmits the rotation to the third conveying member, and is formed by forming a wire in a spiral shape, and is arranged in a state where the drive reception part enters the spiral. And
The third conveying member is
The breaker portion in which a wire is formed in a spiral shape, and the drive receiving portion formed to protrude from the breaker portion toward the first transport member, and is in contact with the second transport member and According to the rotation of the second transport member, the reciprocating motion is performed in the connecting portion, and the second transport member rotates with the rotation of the first transport member.
前記技術的課題を解決するために、請求項2記載の発明の現像剤搬送装置は、
現像剤が搬送される第1搬送路と、
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
線材が螺旋状に形成された螺旋部と、前記螺旋部から前記第3搬送部材に向けて突出して形成された前記駆動伝達部と、を有し、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記駆動伝達部と接触して前記第1搬送部材の駆動を受け取る駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
を備えたことを特徴とする。
In order to solve the technical problem, a developer conveying device according to claim 2 is provided.
A first transport path through which the developer is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
A spiral portion in which a wire is formed in a spiral shape, and the drive transmission portion formed so as to protrude from the spiral portion toward the third transport member,
The third conveying member is
A breaker portion in which a wire is formed in a spiral shape, and a drive receiving portion that contacts the drive transmission portion and receives the drive of the first transport member, and contacts the second transport member and the first transport member. 2 reciprocating within the connecting portion according to the rotation of the conveying member, and rotating with the rotation of the first conveying member.
請求項3に記載の発明は、請求項1または2に記載の現像剤搬送装置において、
前記駆動受取部により、前記第1搬送部材により現像剤が搬送される方向に沿って移動可能に支持された前記第3搬送部材、
を備えたことを特徴とする。
The invention described in claim 3 is the developer conveying device according to claim 1 or 2 ,
The third conveying member supported by the drive receiving portion so as to be movable along the direction in which the developer is conveyed by the first conveying member;
It is provided with.
請求項4に記載の発明は、請求項1ないし3のいずれかに記載の現像剤搬送装置において、
前記第3搬送部材の前記第2搬送部材側の端部に支持され且つ、前記第2搬送部材と同一の材料により構成された接触部材、
を備えたことを特徴とする。
According to a fourth aspect of the present invention, in the developer conveying device according to any one of the first to third aspects,
A contact member supported by an end of the third transport member on the second transport member side and made of the same material as the second transport member;
It is provided with.
請求項5に記載の発明は、請求項1ないし4のいずれかに記載の現像剤搬送装置において、
前記第1搬送部材の回転周速度とは異なる回転周速度で回転する前記第2搬送部材、
を備えたことを特徴とする。
The invention according to claim 5 is the developer conveying apparatus according to any one of claims 1 to 4,
The second transport member rotating at a rotational peripheral speed different from the rotational peripheral speed of the first transport member;
It is provided with.
前記技術的課題を解決するために、請求項6に記載の発明の画像形成装置は、
媒体表面に可視像を形成する可視像形成装置と、
前記可視像形成装置から排出された排出現像剤が搬送される第1搬送路と、
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
前記駆動受取部と接触して前記第3搬送部材に回転を伝達する駆動伝達部を有し、線材が螺旋状に形成されて構成され、螺旋の内部に前記駆動受取部が進入した状態で配置され、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記崩し部から前記第1搬送部材に向けて突出して形成された前記駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする。
In order to solve the technical problem, an image forming apparatus according to a sixth aspect of the present invention provides:
A visible image forming apparatus for forming a visible image on the medium surface;
A first transport path through which the discharged developer discharged from the visible image forming apparatus is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
It has a drive transmission part that contacts the drive reception part and transmits the rotation to the third conveying member, and is formed by forming a wire in a spiral shape, and is arranged in a state where the drive reception part enters the spiral. And
The third conveying member is
The breaker portion in which a wire is formed in a spiral shape, and the drive receiving portion formed to protrude from the breaker portion toward the first transport member, and is in contact with the second transport member and The reciprocating motion is performed in the connecting portion according to the rotation of the second transport member, and the second transport member rotates with the rotation of the first transport member .
前記技術的課題を解決するために、請求項7に記載の発明の画像形成装置は、
媒体表面に可視像を形成する可視像形成装置と、
前記可視像形成装置から排出された排出現像剤が搬送される第1搬送路と、
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
線材が螺旋状に形成された螺旋部と、前記螺旋部から前記第3搬送部材に向けて突出して形成された前記駆動伝達部と、を有し、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記駆動伝達部と接触して前記第1搬送部材の駆動を受け取る駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする。
In order to solve the technical problem, an image forming apparatus according to claim 7 is provided.
A visible image forming apparatus for forming a visible image on the medium surface;
A first transport path through which the discharged developer discharged from the visible image forming apparatus is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
A spiral portion in which a wire is formed in a spiral shape, and the drive transmission portion formed so as to protrude from the spiral portion toward the third transport member,
The third conveying member is
A breaker portion in which a wire is formed in a spiral shape, and a drive receiving portion that contacts the drive transmission portion and receives the drive of the first transport member, and contacts the second transport member and the first transport member. 2 Reciprocating within the connecting portion according to the rotation of the conveying member, and rotating with the rotation of the first conveying member.
請求項1に記載の発明によれば、本発明を採用しない場合と比較して、内部に搬送部材がそれぞれ配置され、現像剤の搬送方向が変化する搬送路の接続部において、搬送部材と搬送部材との間に発生する現像剤の詰まりの発生を防止することができる。また、第1搬送部材の内部に進入した駆動受取部で第3搬送部材の往復動の案内をすることができ、本発明の構成を有しない場合に比べて、接続部内において第3搬送部材を安定して往復動させることができる。
請求項2に記載の発明によれば、本発明を採用しない場合と比較して、内部に搬送部材がそれぞれ配置され、現像剤の搬送方向が変化する搬送路の接続部において、搬送部材と搬送部材との間に発生する現像剤の詰まりの発生を防止することができる。また、第3搬送部材の内部に進入した駆動伝達部で第3搬送部材の往復動の案内をすることができ、本発明の構成を有しない場合に比べて、接続部内において第3搬送部材を安定して往復動させることができる。
According to the first aspect of the present invention, as compared with the case where the present invention is not adopted, the conveying member and the conveying member are arranged at the connection portion of the conveying path where the conveying member is disposed inside and the conveying direction of the developer is changed. It is possible to prevent clogging of the developer that occurs between the members. Further, the drive receiving portion that has entered the inside of the first transport member can guide the reciprocation of the third transport member, and the third transport member is installed in the connection portion as compared with the case where the configuration of the present invention is not provided. It can be reciprocated stably.
According to the invention described in claim 2, as compared with the case not employing the present invention, respectively disposed conveying member inside, at the connection portion of the transport path is conveying direction of the developer changes, the transport and the transport member It is possible to prevent clogging of the developer that occurs between the members. Further, the drive transmission unit that has entered the inside of the third conveyance member can guide the reciprocation of the third conveyance member, and the third conveyance member can be guided in the connection unit as compared with the case where the configuration of the present invention is not provided. It can be reciprocated stably.
請求項3に記載の発明によれば、本発明の構成を有しない場合に比べて、第3搬送部材を第1搬送部材により現像剤が搬送される方向に沿って確実に往復動させることができる。
請求項4に記載の発明によれば、本発明の構成を有しない場合に比べて、接触部材と第2搬送部材との接触による磨耗を低減することができる。
請求項5に記載の発明によれば、本発明の構成を有しない場合に比べて、第3搬送部材と第2搬送部材の同じ位置が繰り返し接触することを低減でき、特定の位置が磨耗したり、破損したりすることを低減できる。
請求項6、7に記載の発明によれば、内部に搬送部材がそれぞれ配置され、可視像形成装置から排出された現像剤の搬送方向が変化する搬送路の接続部において、現像剤の詰まりの発生を防止することができ、詰まりによる排出不良や、排出不良に伴う画像不良を防止できる。
According to the third aspect of the present invention, the third conveying member can be reliably reciprocated along the direction in which the developer is conveyed by the first conveying member, as compared with the case where the configuration of the present invention is not provided. it can.
According to the fourth aspect of the present invention, it is possible to reduce wear due to contact between the contact member and the second transport member as compared with the case where the configuration of the present invention is not provided.
According to the fifth aspect of the present invention, compared with the case where the configuration of the present invention is not provided, it is possible to reduce the contact between the same positions of the third transport member and the second transport member, and the specific position is worn out. Or damage can be reduced.
According to the invention described in claim 6, 7, inside the conveying member is arranged at a connecting portion of the conveying path conveying direction of the developer discharged from the visible image forming apparatus changes, clogging of the developer Can be prevented, and discharge failure due to clogging and image failure due to discharge failure can be prevented.
次に図面を参照しながら、本発明の実施の形態の具体例である実施例を説明するが、本発明は以下の実施例に限定されるものではない。
なお、以後の説明の理解を容易にするために、図面において、前後方向をX軸方向、左右方向をY軸方向、上下方向をZ軸方向とし、矢印X,−X,Y,−Y,Z,−Zで示す方向または示す側をそれぞれ、前方、後方、右方、左方、上方、下方、または、前側、後側、右側、左側、上側、下側とする。
また、図中、「○」の中に「・」が記載されたものは紙面の裏から表に向かう矢印を意味し、「○」の中に「×」が記載されたものは紙面の表から裏に向かう矢印を意味するものとする。
なお、以下の図面を使用した説明において、理解の容易のために説明に必要な部材以外の図示は適宜省略されている。
Next, examples which are specific examples of embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited to the following examples.
In order to facilitate understanding of the following description, in the drawings, the front-rear direction is the X-axis direction, the left-right direction is the Y-axis direction, the up-down direction is the Z-axis direction, and arrows X, -X, Y, -Y, The direction indicated by Z and -Z or the indicated side is defined as the front side, the rear side, the right side, the left side, the upper side, the lower side, or the front side, the rear side, the right side, the left side, the upper side, and the lower side, respectively.
In the figure, “•” in “○” means an arrow heading from the back of the page to the front, and “×” in “○” is the front of the page. It means an arrow pointing from the back to the back.
In the following description using the drawings, illustrations other than members necessary for the description are omitted as appropriate for easy understanding.
図1は本発明の実施例1の現像剤搬送装置を備えた画像形成装置の説明図である。
図1において、画像形成装置Uは、上面に透明な原稿台PGを有する画像形成装置本体としての複写機U1と、前記原稿台PG上に着脱自在に装着される自動原稿搬送装置U2とを備えている。
前記自動原稿搬送装置U2は、複写しようとする複数の原稿Giに重ねて収容され、複写位置へと給紙する原稿給紙部TG1を有している。前記原稿給紙部TG1に収容された複数の各原稿Giは順次原稿台PG上の複写位置を通過して原稿排紙部TG2に排出されるように構成されている。
FIG. 1 is an explanatory diagram of an image forming apparatus including a developer conveying device according to a first embodiment of the present invention.
In FIG. 1, the image forming apparatus U includes a copying machine U1 as an image forming apparatus main body having a transparent document table PG on the upper surface, and an automatic document feeder U2 which is detachably mounted on the document table PG. ing.
The automatic document feeder U2 has a document feeder TG1 which is accommodated on a plurality of documents Gi to be copied and fed to a copy position. Each of the plurality of documents Gi stored in the document feeder TG1 is sequentially discharged through the copy position on the document table PG to the document delivery unit TG2.
前記複写機U1は、操作者が指示を入力する動作指示入力部U0と、前記原稿台PGの下方に順次配置された画像読取部U1aおよび画像記録部U1bと、前記画像読取部U1aまたは画像記録部U1bに設けられた画像処理部GSとを有している。
複写機U1上面の透明な原稿台PGの下方に配置された原稿読取装置としての画像読取部U1aは、画像読取り位置に配置された読取り位置検出部材の一例としてのプラテンレジセンサSp、および露光光学系Aを有している。
The copying machine U1 includes an operation instruction input unit U0 for inputting an instruction by an operator, an image reading unit U1a and an image recording unit U1b sequentially disposed below the document table PG, and the image reading unit U1a or the image recording unit. And an image processing unit GS provided in the unit U1b.
An image reading unit U1a as a document reading device disposed below the transparent document table PG on the upper surface of the copying machine U1 includes a platen registration sensor Sp as an example of a reading position detection member disposed at the image reading position, and exposure optics. It has system A.
前記露光光学系Aは、その移動および停止が読取り位置検出部材Spの検出信号により制御され、常時は基準位置に停止している。
前記自動原稿搬送装置U2を使用して複写を行う自動原稿搬送作業時には、前記露光光学系Aは基準位置に停止した状態で、原稿台PG上の複写位置F1を順次通過する各原稿Giを露光する。
原稿Giを作業者が手で原稿台PG上に置いて複写を行う原稿台読取り作業時には、露光光学系Aは移動しながら原稿台PG上の原稿を露光走査する。
露光された前記原稿Giからの反射光は、前記露光光学系Aを通って固体撮像素子であるCCD上に収束される。前記CCDは、その撮像面上に収束された原稿反射光を電気信号に変換する。
The movement and stop of the exposure optical system A are controlled by the detection signal of the reading position detection member Sp, and are always stopped at the reference position.
At the time of automatic document conveyance work in which copying is performed using the automatic document conveyance device U2, each document Gi that sequentially passes through the copy position F1 on the document table PG is exposed while the exposure optical system A is stopped at the reference position. To do.
At the time of reading the document table where the operator places the document Gi on the document table PG by hand, the exposure optical system A exposes and scans the document on the document table PG while moving.
The reflected light from the exposed document Gi passes through the exposure optical system A and is converged on the CCD, which is a solid-state image sensor. The CCD converts the reflected document light converged on the imaging surface into an electric signal.
また、画像処理部GSは、前記画像読取部U1aのCCDから入力された読取画像信号をデジタルの画像書込信号に変換して画像形成部U1bのレーザ駆動信号出力装置DLに出力する。
前記レーザ駆動信号出力装置DLは、入力された画像情報に応じたレーザ駆動信号を、画像書込装置の一例としての露光装置ROSに出力する。
The image processing unit GS converts the read image signal input from the CCD of the image reading unit U1a into a digital image writing signal and outputs the digital image writing signal to the laser drive signal output device DL of the image forming unit U1b.
The laser drive signal output device DL outputs a laser drive signal corresponding to the input image information to an exposure device ROS as an example of an image writing device.
前記露光装置の下方に配置された感光体PRは、矢印Ya方向に回転する。前記感光体ドラムPR表面は、帯電領域Q0において帯電器CRにより帯電された後、潜像書込位置Q1において前記露光装置ROSの潜像書込光の一例としてのレーザビームLにより露光走査されての静電潜像が形成される。前記静電潜像が形成された感光体PR表面は回転移動して現像領域Q2、転写領域Q3を順次通過する。 The photoconductor PR disposed below the exposure apparatus rotates in the arrow Ya direction. The surface of the photosensitive drum PR is charged by the charger CR in the charging region Q0, and then exposed and scanned by a laser beam L as an example of latent image writing light of the exposure device ROS at the latent image writing position Q1. Electrostatic latent image is formed. The surface of the photoconductor PR on which the electrostatic latent image is formed rotates and moves sequentially through the development area Q2 and the transfer area Q3.
前記現像領域Q2において前記静電潜像を現像する現像器Gは、トナーおよびキャリアを含む現像剤を現像部材の一例としての現像ロールR0により現像領域Q2に搬送し、前記現像領域Q2を通過する静電潜像を可視像の一例としてのトナー像に現像する。前記感光体PR表面のトナー像は前記転写領域Q3に搬送される。前記感光体PR、帯電器CR、露光装置ROS、現像器G等により、可視像を形成する可視像形成装置U3が構成されている。
前記現像器Gで消費される現像剤を補給するための現像剤補給容器の一例としての現像剤カートリッジKは、カートリッジ装着部材KSに着脱可能に装着される。前記現像剤カートリッジK内の現像剤は現像剤収容容器RTで攪拌されながら搬送され、前記現像剤収容容器RTに配置された現像剤搬送装置GHにより現像器Gに搬送される。なお、実施例1の現像器Gでは、トナーとキャリアとからなる二成分現像剤を使用しており、現像器Gには、現像剤カートリッジKからはトナーとキャリアとを含む現像剤が補給されると共に、劣化した現像剤が少しずつ排出される。なお、このように、新たな現像剤を補給しつつ、劣化した現像剤を少しずつ排出する現像器は、例えば特開2005−208340号公報等に記載されているように従来公知であるため、詳細な説明は省略する。
A developing unit G that develops the electrostatic latent image in the developing area Q2 conveys developer including toner and carrier to the developing area Q2 by a developing roll R0 as an example of a developing member, and passes through the developing area Q2. The electrostatic latent image is developed into a toner image as an example of a visible image. The toner image on the surface of the photoconductor PR is conveyed to the transfer area Q3. The photoreceptor PR, the charger CR, the exposure device ROS, the developing device G, and the like constitute a visible image forming device U3 that forms a visible image.
A developer cartridge K as an example of a developer supply container for supplying the developer consumed in the developing device G is detachably mounted on the cartridge mounting member KS. The developer in the developer cartridge K is transported while being stirred in the developer container RT, and is transported to the developing device G by the developer transport device GH disposed in the developer container RT. Note that the developing device G of Example 1 uses a two-component developer composed of toner and carrier, and the developer G is replenished with a developer containing toner and carrier from the developer cartridge K. In addition, the deteriorated developer is discharged little by little. Note that a developing device that discharges a deteriorated developer little by little while replenishing a new developer as described above is conventionally known as described in, for example, Japanese Patent Application Laid-Open No. 2005-208340. Detailed description is omitted.
前記転写領域Q3において前記感光体PRに対向して配置された転写ユニットTUは、駆動ロールRdおよび従動ロールRfを有するベルト支持部材Rd,Rfにより回転可能に支持された転写搬送部材の一例としての転写ベルトTB、転写器の一例としての転写ロールTRおよび剥離爪SC、現像剤回収器の一例としてのベルトクリーナCLb等を有している。転写ロールTRは、感光体PR表面のトナー像を媒体の一例としてのシートSに転写する部材であり、現像器Gで使用される現像用のトナーの帯電極性と逆極性の転写電圧が電源回路Eから供給される。前記電源回路Eは制御手段の一例としてのコントローラCにより制御される。 The transfer unit TU disposed opposite to the photoconductor PR in the transfer region Q3 is an example of a transfer conveyance member that is rotatably supported by belt support members Rd and Rf having a drive roll Rd and a driven roll Rf. The image forming apparatus includes a transfer belt TB, a transfer roll TR and a peeling claw SC as an example of a transfer device, and a belt cleaner CLb as an example of a developer recovery device. The transfer roll TR is a member that transfers a toner image on the surface of the photoreceptor PR to a sheet S as an example of a medium, and a transfer voltage having a polarity opposite to the charging polarity of the developing toner used in the developing device G is a power supply circuit. Supplied from E. The power supply circuit E is controlled by a controller C as an example of control means.
給紙容器TR1〜TR4に収容されたシートSは、シート供給路SH1により前記転写領域Q3に搬送される。すなわち、前記各給紙容器TR1〜TR4に収容されたシートSは、で媒体取り出し部材の一例としてのピックアップロールRpにより取り出され、捌き部材の一例としてのさばきロールRsで1枚づつ分離されて、複数の搬送部材Raにより転写領域搬送部材の一例としてのレジロールRrに搬送される。
また、前記カートリッジ装着部材KSおよび現像剤収容容器RTの左方には、手差し給紙部材の一例である手差し給紙部TRtが設置されており、手差し給紙部TRtから給紙されたシートSも、所定の転写領域Q3に搬送される。実施例1の画像形成装置Uでは、手差し給紙部TRtは、回転中心TRt0を中心として回転可能に支持されており、図1の実線で示すように手差し給紙部TRtが画像形成装置U内部に収容された状態では、手差し給紙部TRtの回転中心TRt0側の一部TRt1が、カートリッジ装着部材KSの下方且つ現像剤収容容器RTの左方の空間に進入した状態で収容され、画像形成装置U全体が省スペースでコンパクト化された状態で手差し給紙部TRtが収容される。
前記レジロールRrに搬送されたシートSは、前記感光体PR上のトナー像が転写領域Q3に移動するのにタイミングを合わせて、案内部材の一例としての転写前シートガイドSG1から転写ユニットTUの転写ベルトTBに搬送される。転写ベルトTBは搬送されたシートSをシート転写領域Q3に搬送する。
The sheet S accommodated in the paper supply containers TR1 to TR4 is conveyed to the transfer area Q3 through the sheet supply path SH1. That is, the sheets S accommodated in the respective paper supply containers TR1 to TR4 are taken out by a pick-up roll Rp as an example of a medium taking-out member, and separated one by one by a separating roll Rs as an example of a separating member, A plurality of conveying members Ra are conveyed to a registration roll Rr as an example of a transfer area conveying member.
Further, a manual sheet feeding unit TRt, which is an example of a manual sheet feeding member, is installed on the left side of the cartridge mounting member KS and the developer container RT, and the sheet S fed from the manual sheet feeding unit TRt. Is also conveyed to a predetermined transfer area Q3. In the image forming apparatus U according to the first exemplary embodiment, the manual sheet feeding unit TRt is supported to be rotatable about the rotation center TRt0, and the manual sheet feeding unit TRt is disposed inside the image forming apparatus U as indicated by a solid line in FIG. In this state, a part TRt1 on the rotation center TRt0 side of the manual feed portion TRt is accommodated in a state of entering the space below the cartridge mounting member KS and on the left side of the developer accommodating container RT. The manual sheet feeding unit TRt is accommodated in a state where the entire apparatus U is space-saving and compact.
The sheet S transported to the registration roll Rr is transferred from the pre-transfer sheet guide SG1 as an example of a guide member to the transfer unit TU in synchronization with the timing when the toner image on the photoconductor PR moves to the transfer region Q3. It is conveyed to the belt TB. The transfer belt TB conveys the conveyed sheet S to the sheet transfer area Q3.
前記感光体PR表面に現像されたトナー像Tnは、前記転写領域Q3において、転写ロールTRによりシートSに転写される。転写後、感光体PR表面は、現像剤回収器の一例としての感光体クリーナCLpの現像剤除去部材の一例としてのクリーニングブラシCLp1によりクリーニングされて残留トナーが除去される。前記クリーニングブラシCLp1により除去された残留トナーは、現像剤搬送部材の一例としての感光体用トナー搬送部材CLp2により搬送される。表面がクリーニングされた感光体PR表面は、前記帯電器CRにより再帯電される。 The toner image Tn developed on the surface of the photoreceptor PR is transferred to the sheet S by the transfer roll TR in the transfer region Q3. After the transfer, the surface of the photoconductor PR is cleaned by a cleaning brush CLp1 as an example of a developer removing member of a photoconductor cleaner CLp as an example of a developer recovery device, and residual toner is removed. The residual toner removed by the cleaning brush CLp1 is conveyed by a photoreceptor toner conveying member CLp2 as an example of a developer conveying member. The surface of the photoreceptor PR whose surface has been cleaned is recharged by the charger CR.
転写領域Q3において転写ロールTRによりトナー像が転写された前記シートSは、転写領域Q3の下流側の剥離爪SCにより転写ベルトTB表面から剥離される。シートSが剥離された転写ベルトTB表面は、ベルトクリーナCLbの現像剤除去部材の一例としてのクリーニングブレードCLb1によりクリーニングされる。クリーニングブレードCLb1で除去されたトナーや紙粉、放電生成物等は、現像剤搬送部材の一例としてのベルト用トナー搬送部材CLb2により搬送される。
剥離されたシートSは、加熱部材の一例としての加熱ロールFhおよび加圧部材の一例としての加圧ロールFpを有する定着器Fでトナー像が加熱定着されてから弾性シート製の搬送路切換え部材MGを通って排出路SH2の正逆回転可能な搬送部材Rbに搬送される。搬送路切換え部材MGは弾性変形して、定着器Fを通過したシートSを排出路SH2に向かわせる。
The sheet S on which the toner image is transferred by the transfer roll TR in the transfer area Q3 is peeled from the surface of the transfer belt TB by the peeling claw SC on the downstream side of the transfer area Q3. The surface of the transfer belt TB from which the sheet S has been peeled is cleaned by a cleaning blade CLb1 as an example of a developer removing member of the belt cleaner CLb. The toner, paper dust, discharge products, and the like removed by the cleaning blade CLb1 are transported by a belt toner transport member CLb2 as an example of a developer transport member.
The peeled sheet S is an elastic sheet-made conveyance path switching member after the toner image is heated and fixed by a fixing device F having a heating roll Fh as an example of a heating member and a pressure roll Fp as an example of a pressure member. It passes through MG and is transported to a transport member Rb that can rotate forward and backward in the discharge path SH2. The conveyance path switching member MG is elastically deformed and directs the sheet S that has passed through the fixing device F toward the discharge path SH2.
排紙部TRhに排出されるべきシートSは正逆回転可能な搬送部材Rbおよび複数の搬送部材Raが配置された排出路SH2を搬送される。排出路SH2の下流端部には後処理切替部材GT1が配置されている。後処理切替部材GT1は、画像形成装置Uに図示しない後処理装置が接続されている場合には、搬送されてきたシートSを排紙部TRhまたは図示しない後処理装置のいずれかに排出するように切換えられる。なお、後処理装置が装着されていない状態では、後処理切替部材GT1は、排出路SH2の下流端部に搬送されたシートSを、排紙部TRhに排出する。 The sheet S to be discharged to the paper discharge unit TRh is conveyed through a discharge path SH2 in which a conveyance member Rb that can rotate forward and backward and a plurality of conveyance members Ra are arranged. A post-processing switching member GT1 is disposed at the downstream end of the discharge path SH2. When the post-processing device (not shown) is connected to the image forming apparatus U, the post-processing switching member GT1 discharges the conveyed sheet S to either the paper discharge unit TRh or the post-processing device (not shown). Is switched to. In the state where the post-processing apparatus is not mounted, the post-processing switching member GT1 discharges the sheet S conveyed to the downstream end of the discharge path SH2 to the paper discharge unit TRh.
前記正逆回転可能な搬送部材Rbは、両面印刷を行うための片面記録済シートが搬送された場合には、片面記録済シートSの後端が搬送部材Rbを通過する直前に逆回転し、前記片面記録済シートSをそれまでとは逆方向に搬送、いわゆる、スイッチバックさせる。前記搬送路切換え部材MGは、前記搬送部材Rbによりスイッチバックして来たシートSを循環搬送路SH3に向かわせる。循環搬送路SH3に搬送された片面記録済シートSは表裏反転した状態で前記転写領域Q3に再送される。前記転写領域Q3に再送された片面記録済シートSは、2面目にトナー像が転写される。
なお、前記符号SH1〜SH3,Rp,Rs,Rr,Ra,Rb,MG等で示す構成要素から用紙搬送装置SHが構成される。
When the single-side recorded sheet for performing duplex printing is conveyed, the conveyance member Rb capable of rotating forward and reverse is reversely rotated immediately before the trailing edge of the single-side recorded sheet S passes through the conveyance member Rb. The single-sided recorded sheet S is conveyed in the opposite direction, so-called switch back. The conveyance path switching member MG directs the sheet S that has been switched back by the conveyance member Rb to the circulation conveyance path SH3. The single-side recorded sheet S conveyed to the circulation conveyance path SH3 is retransmitted to the transfer area Q3 in a state where the front and back sides are reversed. The toner image is transferred to the second side of the single-side recorded sheet S retransmitted to the transfer area Q3.
Note that a sheet conveying device SH is constituted by the constituent elements indicated by the symbols SH1 to SH3, Rp, Rs, Rr, Ra, Rb, MG and the like.
(廃棄現像剤搬送装置)
図2は本発明の実施例1の現像剤搬送装置の一例としての廃棄現像剤搬送装置の全体説明図である。
図3は図2に示す廃棄現像剤搬送装置の正面図である。
図4は図3に示す廃棄現像剤搬送装置の背面図である。
図5は図2に示す廃棄現像剤搬送装置の要部断面図である。
図6は図5に示す実施例1の廃棄現像剤搬送装置の平面図である。
図2〜図6において、本発明の現像剤搬送装置の一例としての廃棄現像剤搬送装置1は、左上方から右下に向けて延びる中空筒状の第1搬送路形成部材2を有する。前記第1搬送路形成部材2は、図示しない複写機U1本体の後側に設けられた固定部にネジ止めされて固定される被固定部2aを複数有する。前記第1搬送路形成部材2の左上部には、第1落下路接続部2bが形成されており、第1搬送路形成部材2の中央部には、第2落下路接続部2cが形成されている。また、前記第1搬送路形成部材2の内部には、第1搬送路の一例として、第1廃トナー搬送路2dが形成されている。前記第1廃トナー搬送路2dには、第1搬送部材の一例として、線材を螺旋状に巻いて形成されたコイルオーガー4が回転可能に収容されている。なお、実施例1では、前記コイルオーガー4は金属製の線材を螺旋状に巻いて形成されて構成されており、コイルオーガー4の下端部は、第1廃トナー搬送路2dの下端よりも下方に延びている。
(Waste developer transport device)
FIG. 2 is an overall explanatory view of a waste developer conveying device as an example of the developer conveying device according to the first exemplary embodiment of the present invention.
FIG. 3 is a front view of the waste developer conveying apparatus shown in FIG.
4 is a rear view of the waste developer conveying device shown in FIG.
FIG. 5 is a cross-sectional view of a main part of the waste developer conveying device shown in FIG.
FIG. 6 is a plan view of the waste developer conveying device of Embodiment 1 shown in FIG.
2-6, the waste developer conveying apparatus 1 as an example of the developer conveying apparatus of the present invention has a hollow cylindrical first conveying path forming member 2 extending from the upper left to the lower right. The first transport path forming member 2 has a plurality of fixed portions 2a which are fixed by screwing to a fixing portion provided on the rear side of the copying machine U1 main body (not shown). A first drop path connecting portion 2 b is formed at the upper left portion of the first transport path forming member 2, and a second drop path connecting portion 2 c is formed at the center of the first transport path forming member 2. ing. A first waste toner transport path 2d is formed inside the first transport path forming member 2 as an example of the first transport path. In the first waste toner transport path 2d, a coil auger 4 formed by spirally winding a wire is accommodated as an example of a first transport member. In Example 1, the coil auger 4 is formed by spirally winding a metal wire, and the lower end portion of the coil auger 4 is lower than the lower end of the first waste toner conveyance path 2d. It extends to.
前記コイルオーガー4の左上端は、軸受を介して第1搬送路形成部材2に回転可能に支持された搬送部材端部支持部材6により支持されている。前記搬送部材端部支持部材6には被駆動ギア7が固定支持されている。前記第1搬送路形成部材2の左上端部には、駆動装置の一例としての駆動モータ8が固定支持されており、駆動モータ8の駆動軸8aに支持された駆動ギア9が前記被駆動ギア7に噛合っている。したがって、駆動モータ8の駆動により、駆動ギア9、被駆動ギア7を介してコイルオーガー4が回転し、第1廃トナー搬送路2d内の現像剤が左上方から右下方に向けて搬送される。
図5において、前記第1落下路接続部2bには、第1落下路形成部材11が螺子12により固定支持されている。前記第1落下路形成部材11内部には、前記第1廃トナー搬送路2dに接続する落下路の一例としての第1落下路11aが形成されており、第1落下路11aの上端部には、現像剤落下口の一例としての第1現像剤落下口11bが形成されている。前記第1現像剤落下口11bには、現像器Gから少しずつ排出される排出現像剤を搬送する図示しない排出現像剤搬送部材が貫通する。したがって、現像器Gから排出された排出現像剤は、現像剤落下口11bから第1落下路11aに搬送され、第1落下路11aを落下した現像剤は、第1廃トナー搬送路2dに流入する。
The upper left end of the coil auger 4 is supported by a transport member end support member 6 that is rotatably supported by the first transport path forming member 2 via a bearing. A driven gear 7 is fixedly supported on the transport member end support member 6. A driving motor 8 as an example of a driving device is fixedly supported on the upper left end portion of the first transport path forming member 2, and a driving gear 9 supported by a driving shaft 8 a of the driving motor 8 is the driven gear. 7 is engaged. Accordingly, when the drive motor 8 is driven, the coil auger 4 is rotated via the drive gear 9 and the driven gear 7, and the developer in the first waste toner conveyance path 2d is conveyed from the upper left to the lower right. .
In FIG. 5, a first drop path forming member 11 is fixedly supported by a screw 12 on the first drop path connecting portion 2 b. A first drop path 11a as an example of a drop path connected to the first waste toner transport path 2d is formed in the first drop path forming member 11, and an upper end portion of the first drop path 11a is formed at the upper end portion of the first drop path 11a. A first developer dropping port 11b as an example of the developer dropping port is formed. A discharge developer transport member (not shown) that transports the discharged developer discharged little by little from the developing device G passes through the first developer dropping port 11b. Accordingly, the discharged developer discharged from the developing device G is conveyed from the developer dropping port 11b to the first dropping path 11a, and the developer that has dropped through the first dropping path 11a flows into the first waste toner conveying path 2d. To do.
図5において、前記第2落下路接続部2cには、凝集防止部材16が支持されている。図5において、前記凝集防止部材16は、金属板を折り曲げて形成した板ばねにより構成されており、第2落下路接続部2cの左側上面に支持される被固定部17で片持ち状態で支持されている。前記凝集防止部材16の中央部は、コイルオーガー4の両側で第2落下路接続部2cの内壁面に沿って配置されて内壁面に付着した現像剤を擦り落とす擦り落とし部20を有し、右端部には先端接触部21が形成されており、コイルバネ状のコイルオーガー4の螺旋の内側に潜り込むように配置され、コイルオーガー4の回転に伴って、先端接触部21がコイルオーガー4に間欠的に接触して弾かれ、板ばねの弾性力で振動して内壁面に付着した現像剤を擦り落とすように構成されている。 In FIG. 5, an aggregation preventing member 16 is supported on the second drop path connecting portion 2c. In FIG. 5, the agglomeration preventing member 16 is constituted by a leaf spring formed by bending a metal plate, and is supported in a cantilevered state by a fixed portion 17 supported on the upper left side of the second drop path connecting portion 2c. Has been. The central portion of the aggregation preventing member 16 has a scraping portion 20 that is disposed along the inner wall surface of the second drop path connecting portion 2c on both sides of the coil auger 4 and scrapes off the developer attached to the inner wall surface. A tip contact portion 21 is formed at the right end portion and is arranged so as to be embedded inside the spiral of the coil spring-shaped coil auger 4. The tip contact portion 21 intermittently contacts the coil auger 4 as the coil auger 4 rotates. The developer that is repelled by contact and vibrated by the elastic force of the leaf spring is rubbed off to adhere to the inner wall surface.
図5、図6において、前記第2落下路接続部2cには、第2落下路形成部剤26が螺子27により固定支持されている。図5において、前記第2落下路形成部材26の上端部には、現像剤落下口の一例としての第2現像剤落下口26aが形成されており、前記第2現像剤落下口26aには前記感光体用トナー搬送部材CLp2の後端部が貫通する。前記第1現像剤落下口26aの下方には、鉛直下方に延びる落下路鉛直内壁26bと左斜め下方に延び落下路斜め内壁26cとを有し、前記落下路鉛直内壁26bと落下路斜め内壁26c等により囲まれた空間により、落下路の一例としての第2落下路26dが構成されている。したがって、実施例1の第2落下路形成部材26は、下方に行くほど落下路鉛直内壁26bと落下路斜め内壁26cとの間隔が広がっており、第2落下路26dが、いわゆる、末広がりの形状に形成されている。この結果、前記凝集防止部材16は末広がり第2落下路の形状に対応する形状に形成されていると共に、第2現像剤落下口26aの鉛直下方には前記帯状擦り落とし部20bや凝集防止部材先端部21が配置されている。 5 and 6, a second drop path forming agent 26 is fixedly supported by a screw 27 on the second drop path connecting portion 2c. In FIG. 5, a second developer dropping port 26a as an example of a developer dropping port is formed at the upper end portion of the second dropping path forming member 26, and the second developer dropping port 26a has the above-mentioned The rear end portion of the toner transport member CLp2 for the photoreceptor passes therethrough. Below the first developer dropping port 26a, there are a vertical falling path inner wall 26b extending vertically downward and a diagonal falling path inner wall 26c extending diagonally to the left, and the falling path vertical inner wall 26b and the falling path diagonal inner wall 26c. A second fall path 26d as an example of a fall path is configured by a space surrounded by, for example. Therefore, in the second fall path forming member 26 of the first embodiment, the distance between the fall path vertical inner wall 26b and the fall path diagonal inner wall 26c increases as it goes downward, and the second fall path 26d has a so-called divergent shape. Is formed. As a result, the anti-aggregation member 16 is formed in a shape corresponding to the shape of the second drop path spreading toward the end, and the band-shaped scraping portion 20b and the tip of the anti-agglomeration member are vertically below the second developer dropping port 26a. Part 21 is arranged.
前記感光体用トナー搬送部材CLp2により第2現像剤落下口26aに搬送された現像剤は、前記第2落下路26dを落下して、第1廃トナー搬送路2dに搬送される。
図5において、前記第2落下路形成部材26の右部には、第3現像剤落下口26eが形成されており、第3現像剤落下口26eにはベルト用トナー搬送部材CLb2の後端部が貫通している。前記第3現像剤落下口26eの下方には、落下路の一例としての第3落下路26fが形成されており、ベルト用トナー搬送部材CLb2により第3現像剤落下口26eに搬送された現像剤は、第3落下路26fを落下して第1廃トナー搬送路2dに搬送される。
The developer transported to the second developer drop port 26a by the photosensitive member toner transport member CLp2 falls on the second drop path 26d and is transported to the first waste toner transport path 2d.
In FIG. 5, a third developer dropping port 26e is formed on the right side of the second dropping path forming member 26, and the rear end portion of the belt toner conveying member CLb2 is formed in the third developer dropping port 26e. Has penetrated. A third drop path 26f as an example of a drop path is formed below the third developer drop opening 26e, and the developer conveyed to the third developer drop opening 26e by the belt toner conveying member CLb2. Falls on the third drop path 26f and is transported to the first waste toner transport path 2d.
図7は本発明の実施例1の現像剤搬送装置の一例としての廃棄現像剤搬送装置の全体斜視説明図である。
図8は実施例1の廃棄現像剤搬送装置の第1搬送路と第2搬送路の接続部分の要部拡大断面説明図である。
図9は搬送部材の位置関係を説明する説明図である。
図7において、実施例1の廃棄現像剤搬送装置1は、第1搬送路形成部材2の下端部には、第2搬送路形成部材31が接続されおり、第2搬送路形成部材31の前端は、現像剤収容容器の一例としての廃棄現像剤収容容器32が連結されている。図7、図8において、前記第2搬送路形成部材31は、前後方向に水平に延びて前記廃棄現像剤収容容器32まで延びる第2搬送路の一例としての第2廃トナー搬送路33が形成されている。前記第2廃トナー搬送路33の上流端部には、接続部の一例として、上方に延び且つ前記第1廃トナー搬送路2dに接続される接続路34が連結されている。本実施例においては、接続路34は第1廃トナー搬送路2d及び第2廃トナー搬送路33とは別の部材で構成されているが、接続路34と第1廃トナー搬送路2dとを一体の部材で構成する、または、接続路34と第2廃トナー搬送路33とを一体の部材で構成することも可能である。
FIG. 7 is an overall perspective explanatory view of a waste developer conveying device as an example of the developer conveying device of Embodiment 1 of the present invention.
FIG. 8 is an enlarged cross-sectional explanatory view of a main part of a connection portion between the first conveyance path and the second conveyance path of the waste developer conveyance device according to the first embodiment.
FIG. 9 is an explanatory diagram for explaining the positional relationship of the conveying members.
In FIG. 7, in the waste developer conveyance device 1 according to the first exemplary embodiment, the second conveyance path forming member 31 is connected to the lower end portion of the first conveyance path forming member 2, and the front end of the second conveyance path forming member 31. Is connected to a waste developer container 32 as an example of a developer container. 7 and 8, the second conveyance path forming member 31 is formed with a second waste toner conveyance path 33 as an example of a second conveyance path that extends horizontally in the front-rear direction and extends to the waste developer container 32. Has been. The upstream end of the second waste toner transport path 33 is connected to a connection path 34 that extends upward and is connected to the first waste toner transport path 2d as an example of a connection section. In this embodiment, the connection path 34 is formed of a member different from the first waste toner transport path 2d and the second waste toner transport path 33, but the connection path 34 and the first waste toner transport path 2d are connected to each other. It is also possible to configure with an integral member, or to configure the connection path 34 and the second waste toner conveyance path 33 with an integral member.
前記第2廃トナー搬送路33内部には、第2搬送部材の一例としての搬送オーガー36が配置されている。図8、図9において、実施例1の搬送オーガー36は、回転軸36aと、前記回転軸36aの外周に支持された螺旋状の搬送羽根36bと、を有し、いわゆるオーガーにより構成されている。なお、実施例1では、前記搬送オーガー36は、樹脂材料により一体的に形成されている。
図8において、前記回転軸36aの後端部は、軸受37により第2搬送路形成部材31により回転可能に支持されており、後端には最終駆動伝達部材の一例としてのプーリー38が支持されている。図7において、前記プーリー38には、中間駆動伝達部材の一例としての駆動ベルト39が装着されており、定着装置Fの図示しない駆動源からの駆動が駆動ベルト39を介してプーリー38に伝達され、搬送オーガー36が回転する。
A conveyance auger 36 as an example of a second conveyance member is disposed inside the second waste toner conveyance path 33. 8 and 9, the transport auger 36 according to the first embodiment includes a rotation shaft 36a and a spiral transport blade 36b supported on the outer periphery of the rotation shaft 36a, and is configured by a so-called auger. . In the first embodiment, the transfer auger 36 is integrally formed of a resin material.
In FIG. 8, the rear end portion of the rotary shaft 36a is rotatably supported by a second conveyance path forming member 31 by a bearing 37, and a pulley 38 as an example of a final drive transmission member is supported by the rear end. ing. In FIG. 7, a drive belt 39 as an example of an intermediate drive transmission member is attached to the pulley 38, and drive from a drive source (not shown) of the fixing device F is transmitted to the pulley 38 via the drive belt 39. The transport auger 36 rotates.
図10は実施例1の第3搬送部材の斜視説明図であり、図10Aは第3搬送部材の全体斜視図、図10Bは接触部材の斜視図である。
図11は実施例1の駆動伝達部および駆動受取部の拡大説明図である。
図8、図9において、前記接続路34内部には、第3搬送部材の一例としての往復回転搬送部材41が配置されている。
図9、図10において、前記往復回転搬送部材41は、線材が螺旋状に形成され現像剤を崩す崩し部の一例としての螺旋部41aと、駆動受取部の一例として前記螺旋部41からコイルオーガー4側に突出して鉤形状に形成されたフック部41bとを有する。なお、実施例1では、前記螺旋部41aおよびフック部41bは、金属製の線材により構成されている。
前記フック部41bは、上方に延びる上方延伸部41b1を有する。前記上方延伸部41b1の上端には、フック部41bをコイルオーガー4の螺旋の内側に容易に挿入可能とするために逆V字形に折り返されて形成された折返し部41b2が連続して形成されている。前記折返し部41b2に連続して、下方に延びる連結継手の一例としての下方延伸部41b3が形成されている。前記下方延伸部41b3の下端には、螺旋の内側に向かう方向に斜めに折り曲げられた形状で、往復回転搬送部材41が上下方向に移動する際に、コイルオーガー4の巻き隙間に入り込んで絡まないようにするための折り曲げ部41b4が形成されている。
FIG. 10 is a perspective explanatory view of the third transport member of Example 1, FIG. 10A is an overall perspective view of the third transport member, and FIG. 10B is a perspective view of the contact member.
FIG. 11 is an enlarged explanatory diagram of the drive transmission unit and the drive receiving unit of the first embodiment.
8 and 9, a reciprocating rotary conveying member 41 as an example of a third conveying member is disposed inside the connection path 34.
9 and 10, the reciprocating rotary conveying member 41 includes a helical part 41a as an example of a breaking part in which a wire is formed in a spiral shape and destroys the developer, and a coil auger from the helical part 41 as an example of a drive receiving part. 4 and a hook portion 41b formed in a hook shape. In Example 1, the spiral portion 41a and the hook portion 41b are made of a metal wire.
The hook portion 41b has an upward extending portion 41b1 extending upward. At the upper end of the upward extending portion 41b1, a folded portion 41b2 formed by being folded back in an inverted V shape so that the hook portion 41b can be easily inserted inside the spiral of the coil auger 4 is continuously formed. Yes. A downward extending portion 41b3 as an example of a connecting joint extending downward is formed continuously with the folded portion 41b2. At the lower end of the downwardly extending portion 41b3, when the reciprocating rotary conveying member 41 moves up and down in a shape bent obliquely in the direction toward the inside of the spiral, it does not get caught in the winding gap of the coil auger 4 A bent portion 41b4 is formed for this purpose.
前記上方延伸部41b1と下方延伸部41b3との間の間隔は、コイルオーガー4の内径よりも狭く設定されており、前記折返し部41b2を下方からコイルオーガー4の内部に挿入することで、各延伸部41b1,41b3を螺旋状のコイルオーガー4の内部に挿入可能に設定されている。図11において、前記コイルオーガー4の下端には、駆動伝達部の一例として、コイルオーガー4の径方向に延びる折曲部4aが形成されており、折曲部4aにフック部41bの下方延伸部41b3が引っ掛かった状態で支持されている。したがって、実施例1の往復回転搬送部材41では、折曲部4aと下方延伸部41b3との連結により、コイルオーガー4の回転が往復回転搬送部材41に伝達されて回転可能且つ、下方延伸部41b3と折曲部4aとの接触位置が上下に移動自由な状態で支持されている。 The interval between the upper extending portion 41b1 and the lower extending portion 41b3 is set to be narrower than the inner diameter of the coil auger 4, and each of the extending portions 41b2 is inserted into the coil auger 4 from below. The portions 41b1 and 41b3 are set to be insertable into the spiral coil auger 4. In FIG. 11, a bent portion 4a extending in the radial direction of the coil auger 4 is formed at the lower end of the coil auger 4 as an example of a drive transmission portion, and the downward extending portion of the hook portion 41b is formed on the bent portion 4a. 41b3 is supported in a hooked state. Therefore, in the reciprocating rotary conveyance member 41 of the first embodiment, the rotation of the coil auger 4 is transmitted to the reciprocating rotary conveyance member 41 by the connection between the bent portion 4a and the downward extending portion 41b3, and the downward extending portion 41b3 is rotatable. And the bent portion 4a are supported in a state where they can freely move up and down.
図12は搬送路と第3搬送部材との位置関係の説明図である。
図8〜図12において前記往復回転搬送部材41の螺旋部41aの下端には、接触部材の一例としてのカラー42が固定支持されている。実施例1のカラー42は、円環状に形成されており、螺旋部41aの外径とほぼ同形に形成された下端の大径部42aと、大径部42aの上方に形成され且つ大径部42aより小径の小径部42bと、小径部42bの上方に形成され且つ小径部42bよりも大径で螺旋部41aの内径よりも小径の中径部42cとを有する。前記小径部42bには、螺旋部固定部の一例としての螺旋部固定孔42b1が形成されており、螺旋部41aの下端が貫通して固定される。
なお、実施例1では、前記カラー42は、搬送オーガー36との接触による磨耗を低減するために、搬送オーガー36と同様に、樹脂材料により構成されている。前記カラー42の下面は、搬送オーガー36の搬送羽根36bに接触して配置されており、搬送オーガー36の回転に伴って、搬送羽根36bとカラー42の接触位置が変動することにより、カラー42が上下方向に周期的な往復運動をし、これにより往復回転搬送部材41が上下方向、すなわち、コイルオーガー4による現像剤の搬送方向に沿って往復運動する。
FIG. 12 is an explanatory diagram of the positional relationship between the transport path and the third transport member.
8 to 12, a collar 42 as an example of a contact member is fixedly supported at the lower end of the spiral portion 41 a of the reciprocating rotary conveyance member 41. The collar 42 of the first embodiment is formed in an annular shape, and has a large-diameter portion 42a at the lower end formed substantially in the same shape as the outer diameter of the spiral portion 41a, a large-diameter portion formed above the large-diameter portion 42a. A small-diameter portion 42b having a smaller diameter than 42a and a medium-diameter portion 42c formed above the small-diameter portion 42b and having a larger diameter than the small-diameter portion 42b and smaller than the inner diameter of the spiral portion 41a. A spiral portion fixing hole 42b1 as an example of a spiral portion fixing portion is formed in the small diameter portion 42b, and the lower end of the spiral portion 41a is fixed through.
In Example 1, the collar 42 is made of a resin material in the same manner as the transport auger 36 in order to reduce wear due to contact with the transport auger 36. The lower surface of the collar 42 is disposed in contact with the conveying blade 36b of the conveying auger 36. As the conveying auger 36 rotates, the contact position between the conveying blade 36b and the collar 42 changes, so that the collar 42 is changed. Periodic reciprocation in the vertical direction causes the reciprocating rotary conveyance member 41 to reciprocate in the vertical direction, that is, in the developer conveyance direction by the coil auger 4.
なお、図8、図9、図12において、実施例1の往復回転搬送部材41は、上下の往復運動や回転時に傾斜することがあり、例えば、往復回転搬送部材41の折返し部41b2がコイルオーガー4の螺旋の線材の間に進入して、傾斜した状態で固定されてしまう、いわゆるロックされてしまうことを防止するために、前記延伸部41b1,41b3の上下方向の長さは、コイルオーガー4の螺旋に対して螺旋の二巻き、すなわち、2ピッチ以上の長さに設定されている。なお、前記上下方向の長さは、2巻き以上に対応する長さであれば任意の長さに設定できるが、往復回転搬送部材41の上下方向への往復動の範囲や製造、装着を考慮して6巻き以下とすることが望ましい。
また、図12において、前記螺旋部41aの上下方向の高さをaとし、前記接続路34の内面と螺旋部41aの外面との最大隙間をbとした場合に、b/a=tanθ=0.0345以下とすると、往復回転搬送部材41が接続路34内で倒れることなく、上下方向に往復動可能であり、往復回転搬送部材41が接続路34に極端に特定の位置で接触すること、いわゆる、片当りが防止されることが実験により確認されたため、tanθ=0.0345以下に設定することが望ましい。
さらに、実施例1の廃棄現像剤搬送装置1では、前記コイルオーガー4の回転周速度は、前記搬送オーガー42の回転周速度とは異なるように設定されており、コイルオーガー4と搬送オーガー42の回転周速度が同期してカラー42と搬送羽根36bとが同じ位置のみで接触することが低減されている。
8, 9, and 12, the reciprocating rotary conveyance member 41 of the first embodiment may be tilted during vertical reciprocation or rotation. For example, the folded portion 41 b 2 of the reciprocating rotary conveyance member 41 may be a coil auger. In order to prevent so-called locking that enters between the spiral wire rods 4 and is fixed in an inclined state, the length of the extending portions 41b1 and 41b3 in the vertical direction is determined by the coil auger 4 The spiral is set to two turns of the spiral, that is, a length of 2 pitches or more. The length in the up and down direction can be set to any length as long as it corresponds to two or more turns, but the range of reciprocating movement of the reciprocating rotary conveying member 41 in the up and down direction, manufacturing, and mounting are considered. Therefore, it is desirable to make it 6 or less.
In FIG. 12, when the vertical height of the spiral portion 41a is a and the maximum gap between the inner surface of the connection path 34 and the outer surface of the spiral portion 41a is b, b / a = tan θ = 0 .0345 or less, the reciprocating rotary conveying member 41 can be reciprocated in the vertical direction without falling down in the connection path 34, and the reciprocating rotary conveying member 41 is in contact with the connecting path 34 at an extremely specific position. Since it has been confirmed by experiments that so-called one-sided contact is prevented, it is desirable to set tan θ = 0.0345 or less.
Furthermore, in the waste developer conveying apparatus 1 of Example 1, the rotational peripheral speed of the coil auger 4 is set to be different from the rotational peripheral speed of the transport auger 42, and the coil auger 4 and the transport auger 42 It is reduced that the collar 42 and the conveying blade 36b come into contact only at the same position in synchronization with the rotational peripheral speed.
(実施例1の作用)
前記構成を備えた実施例1の画像形成装置Uでは、画像形成装置Uの作動により、廃棄現像剤搬送装置1が作動すると、コイルオーガー4や搬送オーガー36が回転して、現像器Gや感光体クリーナCLp、ベルトクリーナCLbで回収された現像剤や紙粉等が、廃棄現像剤収容容器32に搬送される。前記コイルオーガー4の回転に伴い、折曲部4aと下方延伸部41b3との連結により、コイルオーガー4の回転が往復回転搬送部材41に伝達されて往復回転搬送部材41が回転する。また、前記搬送オーガー36の回転に伴い、螺旋状の搬送羽根36bとカラー42との接触位置が変動することに伴って、カラー42が上下方向に移動し、上下方向に移動可能に支持されると共に、螺旋状に巻かれて形成されて弾性変形可能な往復回転搬送部材41は、上下方向に移動、伸縮する。
(Operation of Example 1)
In the image forming apparatus U according to the first embodiment having the above-described configuration, when the waste developer transport device 1 is operated by the operation of the image forming apparatus U, the coil auger 4 and the transport auger 36 are rotated, and the developing device G and the photosensitive device are rotated. The developer and paper dust collected by the body cleaner CLp and the belt cleaner CLb are conveyed to the waste developer container 32. As the coil auger 4 rotates, the rotation of the coil auger 4 is transmitted to the reciprocating rotary conveying member 41 due to the connection between the bent portion 4a and the downward extending portion 41b3, and the reciprocating rotary conveying member 41 rotates. Further, as the transport auger 36 rotates, the contact position between the spiral transport blade 36b and the collar 42 changes, so that the collar 42 moves in the vertical direction and is supported so as to be movable in the vertical direction. At the same time, the reciprocating rotary conveyance member 41 that is formed by being wound spirally and elastically deformable moves and expands and contracts in the vertical direction.
図13は、実施例1の作用を説明するための従来の構成の説明図であり、図13Aは現像剤が搬送される前の状態の説明図、図13Bは現像剤が搬送路の内壁面上部に庇状に付着した状態の説明図、図13Cは庇状に付着した上部に現像剤が堆積した状態の説明図、図13Dは図13Cの状態からさらに現像剤が堆積した状態の説明図である。
図13において、往復回転搬送部材41が設けられていない従来の構成では、図13Aに示すように、接続部01では、コイルオーガー02と搬送オーガー03との間には隙間が空いた状態で配置されている。図13A、図13Bにおいて、現像剤が搬送されると、接続部01において、搬送オーガー03では、回転軸03aの外周に支持された螺旋状の搬送羽根03bの回転半径の内側の部分の現像剤が搬送され、搬送羽根03bの回転半径の外側上部の搬送されない現像剤06は、接続部01の内壁面に付着し、庇状に張り出す。通常では、現像剤06が庇状に張り出しても、画像形成装置作動時の振動や重力で庇の内側先端部分が垂れ下がり、回転半径内に移動して、搬送オーガー03により搬送される。しかし、庇状の現像剤06が形成された状態で、例えば、画像形成装置の内部の部材の交換や媒体の補充のために給紙容器が引き出されたり、押し込まれたりして、画像形成装置に振動や衝撃が加わると、接続部01の上方の壁面に付着した現像剤が落下して庇状の現像剤06の上方に堆積して、図13Cに示すように、コイルオーガー02と搬送オーガー03との間の隙間に現像剤層07を形成することがある。この状態で、しばらく画像形成装置が使用されずに、例えば、一晩放置されると、現像剤層07の現像剤が冷えて固まり、崩れにくくなる。この状態で、画像形成装置が作動すると、現像剤層07が崩れず、現像剤層07の上方にコイルオーガー02により搬送された現像剤が堆積し、接続部01において現像剤の詰まりが発生し、清掃不良により画像不良が引き起こされる場合がある。
FIG. 13 is an explanatory diagram of a conventional configuration for explaining the operation of the first embodiment, FIG. 13A is an explanatory diagram of a state before the developer is transported, and FIG. 13B is an inner wall surface of the transport path of the developer. FIG. 13C is an explanatory diagram of a state in which developer is deposited on the upper portion of the bowl attached, and FIG. 13D is an explanatory diagram of a state in which developer is further deposited from the state of FIG. 13C. It is.
In FIG. 13, in the conventional configuration in which the reciprocating rotation conveyance member 41 is not provided, as shown in FIG. 13A, the connection portion 01 is arranged with a gap between the coil auger 02 and the conveyance auger 03. Has been. In FIGS. 13A and 13B, when the developer is transported, the developer at the inner portion of the rotational radius of the spiral transport blade 03b supported by the transport auger 03 at the connection portion 01 at the connection auger 03. The developer 06 that is transported and is not transported on the outer upper portion of the rotation radius of the transport blade 03b adheres to the inner wall surface of the connecting portion 01 and projects in a bowl shape. Normally, even if the developer 06 protrudes like a bowl, the inner tip of the bowl hangs down due to vibration or gravity during operation of the image forming apparatus, moves within the rotation radius, and is conveyed by the conveyance auger 03. However, in the state in which the bowl-shaped developer 06 is formed, for example, the sheet feeding container is pulled out or pushed in for replacement of members inside the image forming apparatus or replenishment of the medium. When vibration or impact is applied to the developer, the developer adhering to the upper wall surface of the connecting portion 01 falls and accumulates on the bowl-shaped developer 06, and as shown in FIG. 13C, the coil auger 02 and the transport auger In some cases, the developer layer 07 is formed in the gap between the developer 03 and 03. In this state, when the image forming apparatus is not used for a while, for example, when it is left overnight, the developer in the developer layer 07 is cooled and solidified, and is not easily broken. When the image forming apparatus operates in this state, the developer layer 07 does not collapse, and the developer conveyed by the coil auger 02 is deposited above the developer layer 07, and the developer is clogged at the connection portion 01. An image defect may be caused by poor cleaning.
実施例1では、コイルオーガー02と、搬送オーガー03との間の隙間に、往復回転搬送部材41が配置されており、庇状に付着しようとする現像剤が崩されて下方に搬送され、搬送オーガー36で搬送される。また、画像形成装置停止中の給紙容器TR1〜TR4の挿抜によって、現像剤が落下しても、次の廃棄現像剤搬送装置1の駆動時に、往復回転搬送部材41により堆積した現像剤が崩されて下方に搬送され、搬送オーガー36により搬送される。すなわち、接続路34において、現像剤の詰まりの発生が防止される。 In the first embodiment, a reciprocating rotary conveyance member 41 is disposed in a gap between the coil auger 02 and the conveyance auger 03, and the developer that adheres in a bowl shape is collapsed and conveyed downward to be conveyed. It is conveyed by the auger 36. Further, even if the developer falls due to the insertion and removal of the paper feed containers TR1 to TR4 while the image forming apparatus is stopped, the developer accumulated by the reciprocating rotary conveyance member 41 is destroyed when the next waste developer conveyance apparatus 1 is driven. Then, it is transported downward and transported by the transport auger 36. That is, in the connection path 34, the occurrence of clogging of the developer is prevented.
図14は本発明の実施例2の第3搬送部材の斜視説明図であり、実施例1の図9に対応する図である。
次に本発明の実施例2の第3搬送部材を備えた画像形成装置の説明を行うが、この実施例2の説明において、前記実施例1の構成要素に対応する構成要素には同一の符号を付して、その詳細な説明を省略する。この実施例2は、下記の点で前記実施例1と相違しているが、他の点では前記実施例1と同様に構成されている。
FIG. 14 is an explanatory perspective view of the third conveying member according to the second embodiment of the present invention, and corresponds to FIG. 9 according to the first embodiment.
Next, the image forming apparatus having the third conveying member according to the second embodiment of the present invention will be described. In the description of the second embodiment, the same reference numerals are used for the components corresponding to the components of the first embodiment. The detailed description is omitted. The second embodiment is different from the first embodiment in the following points, but is configured in the same manner as the first embodiment in other points.
図14において、現像剤搬送装置の実施例2としての廃棄現像剤搬送装置1では、実施例1の場合と比較して、第3搬送部材の一例としての往復回転搬送部材41′にはフック部が設けられず、第1搬送部材の一例としてのコイルオーガー4′に、螺旋部4bと、駆動伝達部の一例として螺旋部4bの先端に形成されたフック部4cが形成されている。前記フック部4cは、実施例1のフック部41bの上方延伸部41b1、折返し部41b2、連結継手の一例としての下方延伸部41b3および折り曲げ部41b4が上下対称に配置された下方延伸部4c1、折返し部4c2、連結継手の一例としての上方延伸部4c3および折り曲げ部4c4を有する。
また、これに伴って、実施例1のコイルオーガー4に設けられていた折曲部4aと略同じ形状の折曲部が、実施例2では、往復回転搬送部材41′の上端に駆動受取部の一例としての折曲部41cとして形成されている。
したがって、前記折曲部41cと上方延伸部4c3との連結により、往復回転搬送部材41′は、コイルオーガー4′に対して上下方向に移動可能且つコイルオーガー4′の回転が伝達可能な状態で支持されている。
In FIG. 14, in the waste developer conveying apparatus 1 as the second embodiment of the developer conveying apparatus, compared to the case of the first embodiment, the reciprocating rotary conveying member 41 ′ as an example of the third conveying member has a hook portion. Are provided, and a coil auger 4 'as an example of a first transport member is formed with a spiral portion 4b and a hook portion 4c formed at the tip of the spiral portion 4b as an example of a drive transmission portion. The hook portion 4c includes an upward extending portion 41b1 and a folded portion 41b2 of the hook portion 41b of the first embodiment, a downward extending portion 41b3 as an example of a coupling joint, and a downward extending portion 4c1 in which bent portions 41b4 are arranged symmetrically in the vertical direction. It has the part 4c2, the upward extension part 4c3 as an example of a connection joint, and the bending part 4c4.
Accordingly, a bent portion having substantially the same shape as the bent portion 4a provided in the coil auger 4 of the first embodiment is formed at the upper end of the reciprocating rotary conveying member 41 ′ in the second embodiment. It is formed as a bent portion 41c as an example.
Therefore, by connecting the bent portion 41c and the upward extending portion 4c3, the reciprocating rotary conveying member 41 ′ can move in the vertical direction with respect to the coil auger 4 ′ and can transmit the rotation of the coil auger 4 ′. It is supported.
(実施例2の作用)
前記構成を備えた実施例2の廃棄現像剤搬送装置1では、実施例1の場合と同様に、画像形成装置Uの作動時に、コイルオーガー4′および搬送オーガー36が回転して、往復回転搬送部材41′が接続部34内で、回転及び上下方向の往復動をして、現像剤を崩しつつ下方に搬送する。
(Operation of Example 2)
In the waste developer conveying apparatus 1 according to the second embodiment having the above-described configuration, when the image forming apparatus U is operated, the coil auger 4 ′ and the conveying auger 36 rotate to reciprocate and convey in the same manner as in the first embodiment. The member 41 'rotates and reciprocates in the vertical direction within the connecting portion 34, and conveys the developer downward while breaking the developer.
(変更例)
以上、本発明の実施例を詳述したが、本発明は、前記実施例に限定されるものではなく、特許請求の範囲に記載された本発明の要旨の範囲内で、種々の変更を行うことが可能である。本発明の変更例(H01)〜(H09)を下記に例示する。
(H01)前記実施例において、画像形成装置としての複写機を例示したが、これに限定されず、FAXやプリンタあるいはこれらすべてまたは複数の機能を備えた複合機とすることも可能である。また、モノクロの画像形成装置に限定されず、カラーの画像形成装置により構成することも可能である。
(Example of change)
As mentioned above, although the Example of this invention was explained in full detail, this invention is not limited to the said Example, A various change is performed within the range of the summary of this invention described in the claim. It is possible. Modification examples (H01) to (H09) of the present invention are exemplified below.
(H01) In the above-described embodiment, the copying machine as the image forming apparatus has been illustrated. However, the present invention is not limited to this, and a FAX, a printer, or a multifunction machine having all or a plurality of functions may be used. The image forming apparatus is not limited to a monochrome image forming apparatus, and may be configured by a color image forming apparatus.
(H02)前記実施例において、現像剤搬送装置として、廃棄される現像剤を搬送する廃棄現像剤搬送装置について説明したが、これに限定されず、現像剤が落下して搬送される落下路を有する任意の現像剤搬送装置に適用可能である。すなわち、新規現像剤を現像器Gに補給する補給用の現像剤搬送装置や、クリーナ等で回収した現像剤を現像器Gで再使用する場合の回収した現像剤を搬送する現像剤搬送装置にも適用可能である。
(H03)前記実施例において、第1搬送部材として、コイルバネ状の現像剤搬送部材を例示したがこれに限定されず、回転軸と回転軸に搬送羽根が固定された搬送部材を有する現像剤搬送装置にも適用可能である。逆に、第2搬送部材として回転軸36aと搬送羽根36bとを有する搬送オーガー36を例示したが、コイルバネ状の搬送部材とすることも可能である。
(H02) In the above-described embodiment, the waste developer transport device that transports the developer to be discarded has been described as the developer transport device. However, the developer transport device is not limited to this, and a dropping path through which the developer falls and is transported is described. The present invention can be applied to any developer transport device having the above. That is, to a developer conveying device for replenishing a new developer to the developing device G, or a developer conveying device for conveying the collected developer when the developer collected by a cleaner or the like is reused by the developing device G Is also applicable.
(H03) In the above-described embodiment, a coil spring-shaped developer conveying member is exemplified as the first conveying member. However, the present invention is not limited to this, and the developer conveying includes a rotating shaft and a conveying member having conveying blades fixed to the rotating shaft. It is also applicable to the device. On the contrary, although the conveyance auger 36 having the rotation shaft 36a and the conveyance blade 36b is illustrated as the second conveyance member, it may be a coil spring-shaped conveyance member.
(H04)前記実施例において、凝集防止部材16は設けることが望ましいが、省略可能である。
(H05)前記実施例において、第1搬送部材の一例としてのコイルオーガーを搬送オーガー36に接触するまで延長する、すなわち、第3搬送部材と第1搬送部材とを一体化することも不可能ではないが、コイルオーガーを延長すると、製造上の公差が問題となり、コイルオーガーの長さが短いと、コイルオーガーと搬送オーガー36との間に隙間が発生して、図13に示す現像剤の堆積が発生する可能性があり、コイルオーガーが長いと、コイルオーガーが搬送オーガー36を押す押圧力が発生し、コイルオーガー36が磨耗するため、第1搬送部材に対して上下方向に移動可能な第3搬送部材を設けることが望ましい。
(H06)前記実施例において、実施例中で例示した各数値や材料は、実施例に例示したものに限定されず、設計や仕様の変更に応じて、使用可能な任意の数値や材料に変更可能である。
(H04) In the above embodiment, it is desirable to provide the aggregation preventing member 16, but it can be omitted.
(H05) In the above embodiment, the coil auger as an example of the first conveying member is extended until it contacts the conveying auger 36, that is, it is impossible to integrate the third conveying member and the first conveying member. However, if the coil auger is extended, manufacturing tolerances become a problem, and if the coil auger length is short, a gap is generated between the coil auger and the transfer auger 36, and the developer accumulation shown in FIG. If the coil auger is long, the coil auger presses the transfer auger 36 and wears the coil auger 36, so that the coil auger 36 is worn. It is desirable to provide three conveying members.
(H06) In the above-described embodiments, the numerical values and materials illustrated in the embodiments are not limited to those illustrated in the embodiments, and can be changed to any usable numerical values and materials according to changes in design and specifications. Is possible.
(H07)前記実施例において、コイルオーガーと往復回転搬送部材との連結は、延伸部41b3、4c3と、折曲部4a、41cとの連結により行う場合を例示したが、これに限定されず、例えば、針金どうしを引っ掛けたり、絡ませたり等、接続部で往復動をして現像剤を崩しつつ搬送可能な連結構造であれば、任意の連結構造を採用可能である。また、コイルオーガーおよび往復回転搬送部材とは別体の駆動伝達用の連結部材を用いて連結することも可能であり、連結部材の形状も針金を加工したものに限定されない。
(H08)前記実施例において、第1搬送路2の下流端および接続部34が重力方向に沿って設定され、第2搬送路33が水平方向に設定された場合を例示したが、この構成に限定されず、第1搬送路、第2搬送路、接続部は、斜めに傾斜する等の任意の方向とすることができる。
(H09)前記実施例において、折返し部41b2、4c2の形状は任意に変更可能である。
(H07) In the above embodiment, the connection between the coil auger and the reciprocating rotary conveying member is exemplified by the connection between the extending portions 41b3 and 4c3 and the bent portions 4a and 41c, but is not limited thereto. For example, any connection structure can be adopted as long as the connection structure allows the developer to be transported while being reciprocated at the connection portion, such as hooking or tangling wires. Moreover, it is also possible to connect using a drive transmission connecting member that is separate from the coil auger and the reciprocating rotary conveying member, and the shape of the connecting member is not limited to a wire processed.
(H08) In the above embodiment, the case where the downstream end of the first transport path 2 and the connecting portion 34 are set along the direction of gravity and the second transport path 33 is set in the horizontal direction is exemplified. Without being limited thereto, the first conveyance path, the second conveyance path, and the connection portion may be in any direction such as being inclined obliquely.
(H09) In the embodiment, the shapes of the folded portions 41b2 and 4c2 can be arbitrarily changed.
1…現像剤搬送装置、
2…第1搬送路、
4,4′…第1搬送部材、
4a,41c…駆動受取部、
4b…螺旋部、
33…第2現像剤搬送路、
34…接続部、
36…第2搬送部材、
41,41′…第3搬送部材、
41a…螺旋部、
41b,4c…駆動伝達部、
42…接触部材、
S…媒体、
U…画像形成装置、
U3…可視像形成装置。
1 ... Developer transport device,
2 ... 1st conveyance path,
4, 4 '... 1st conveyance member,
4a, 41c ... drive receiving part,
4b ... spiral part,
33 ... second developer conveyance path,
34 ... connection part,
36 ... second conveying member,
41, 41 '... the third conveying member,
41a ... spiral part,
41b, 4c ... drive transmission part,
42 ... contact member,
S ... medium,
U: Image forming apparatus,
U3: Visible image forming apparatus.
Claims (7)
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
前記駆動受取部と接触して前記第3搬送部材に回転を伝達する駆動伝達部を有し、線材が螺旋状に形成されて構成され、螺旋の内部に前記駆動受取部が進入した状態で配置され、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記崩し部から前記第1搬送部材に向けて突出して形成された前記駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする現像剤搬送装置。 A first transport path through which the developer is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member that is disposed in the second transport path and rotates to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
It has a drive transmission part that contacts the drive reception part and transmits the rotation to the third conveying member, and is formed by forming a wire in a spiral shape, and is arranged in a state where the drive reception part enters the spiral. And
The third conveying member is
The breaker portion in which a wire is formed in a spiral shape, and the drive receiving portion formed to protrude from the breaker portion toward the first transport member, and is in contact with the second transport member and A developer transporting device that reciprocates within the connecting portion in accordance with the rotation of the second transporting member and rotates with the rotation of the first transporting member.
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
線材が螺旋状に形成された螺旋部と、前記螺旋部から前記第3搬送部材に向けて突出して形成された前記駆動伝達部と、を有し、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記駆動伝達部と接触して前記第1搬送部材の駆動を受け取る駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする現像剤搬送装置。 A first transport path through which the developer is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
A spiral portion in which a wire is formed in a spiral shape, and the drive transmission portion formed so as to protrude from the spiral portion toward the third transport member,
The third conveying member is
A breaker portion in which a wire is formed in a spiral shape, and a drive receiving portion that contacts the drive transmission portion and receives the drive of the first transport member, and contacts the second transport member and the first transport member. 2. A developer transport device that reciprocates within the connecting portion according to the rotation of the transport member and rotates with the rotation of the first transport member.
を備えたことを特徴とする請求項1または2に記載の現像剤搬送装置。 The third conveying member supported by the drive receiving portion so as to be movable along the direction in which the developer is conveyed by the first conveying member;
The developer conveying device according to claim 1 , wherein the developer conveying device is provided.
を備えたことを特徴とする請求項1ないし3のいずれかに記載の現像剤搬送装置。 A contact member supported by an end of the third transport member on the second transport member side and made of the same material as the second transport member;
The developer conveying device according to claim 1, further comprising:
を備えたことを特徴とする請求項1ないし4のいずれかに記載の現像剤搬送装置。 The second transport member rotating at a rotational peripheral speed different from the rotational peripheral speed of the first transport member;
The developer conveying device according to claim 1 , wherein the developer conveying device is provided.
前記可視像形成装置から排出された排出現像剤が搬送される第1搬送路と、
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
前記駆動受取部と接触して前記第3搬送部材に回転を伝達する駆動伝達部を有し、線材が螺旋状に形成されて構成され、螺旋の内部に前記駆動受取部が進入した状態で配置され、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記崩し部から前記第1搬送部材に向けて突出して形成された前記駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする画像形成装置。 A visible image forming apparatus for forming a visible image on the medium surface;
A first transport path through which the discharged developer discharged from the visible image forming apparatus is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
It has a drive transmission part that contacts the drive reception part and transmits the rotation to the third conveying member, and is formed by forming a wire in a spiral shape, and is arranged in a state where the drive reception part enters the spiral. And
The third conveying member is
The breaker portion in which a wire is formed in a spiral shape, and the drive receiving portion formed to protrude from the breaker portion toward the first transport member, and is in contact with the second transport member and An image forming apparatus, wherein the image forming apparatus reciprocates within the connecting portion according to rotation of the second transport member and rotates with rotation of the first transport member.
前記可視像形成装置から排出された排出現像剤が搬送される第1搬送路と、
前記第1搬送路内に配置され、回転して前記第1搬送路内の現像剤を搬送する第1搬送部材と、
前記第1搬送路に接続され、前記第1搬送路から流入した現像剤が搬送される第2現像剤搬送路と、
前記第2搬送路内に配置され、回転して前記第2搬送路内の現像剤を前記第1搬送部材の搬送方向とは異なる方向に搬送する第2搬送部材と、
前記第1搬送部材と接触し且つ前記第1搬送部材の回転に応じて回転するための駆動を前記第1搬送部材から受け取る駆動受取部と、前記第1搬送路と前記第2搬送路との接続部且つ、前記第1搬送部材の延長線上に配置された現像剤を崩す崩し部とを有する第3搬送部材と、
を備え、
前記第1搬送部材は、
線材が螺旋状に形成された螺旋部と、前記螺旋部から前記第3搬送部材に向けて突出して形成された前記駆動伝達部と、を有し、
前記第3搬送部材は、
線材が螺旋状に形成された前記崩し部と、前記駆動伝達部と接触して前記第1搬送部材の駆動を受け取る駆動受取部と、を有し、前記第2搬送部材に接触し且つ前記第2搬送部材の回転に応じて前記接続部内で往復運動をすると共に、前記第1搬送部材の回転に伴って回転する
ことを特徴とする画像形成装置。 A visible image forming apparatus for forming a visible image on the medium surface;
A first transport path through which the discharged developer discharged from the visible image forming apparatus is transported;
A first conveying member that is disposed in the first conveying path and rotates to convey the developer in the first conveying path;
A second developer transport path connected to the first transport path and transporting the developer flowing in from the first transport path;
A second transport member disposed in the second transport path and rotated to transport the developer in the second transport path in a direction different from the transport direction of the first transport member;
A drive receiving unit that receives from the first transport member a drive for contacting the first transport member and rotating in response to the rotation of the first transport member; and the first transport path and the second transport path. A third conveying member having a connecting portion and a breaking portion for breaking the developer disposed on an extension line of the first conveying member;
With
The first conveying member is
A spiral portion in which a wire is formed in a spiral shape, and the drive transmission portion formed so as to protrude from the spiral portion toward the third transport member,
The third conveying member is
A breaker portion in which a wire is formed in a spiral shape, and a drive receiving portion that contacts the drive transmission portion and receives the drive of the first transport member, and contacts the second transport member and the first transport member. 2. An image forming apparatus that reciprocates within the connecting portion in accordance with the rotation of the conveying member and rotates with the rotation of the first conveying member.
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JPS5666884A (en) * | 1979-11-05 | 1981-06-05 | Ricoh Co Ltd | Toner collector |
JP2000284594A (en) * | 1999-03-31 | 2000-10-13 | Ricoh Co Ltd | Toner carrying device |
JP2007121828A (en) * | 2005-10-31 | 2007-05-17 | Ricoh Co Ltd | Powder transport device, process cartridge and image forming apparatus |
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JP2009122362A (en) | 2009-06-04 |
KR101061104B1 (en) | 2011-08-31 |
CN101436023A (en) | 2009-05-20 |
KR20090049980A (en) | 2009-05-19 |
CN101436023B (en) | 2012-09-26 |
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