JP4501831B2 - Image forming apparatus - Google Patents

Description

  The present invention relates to a tandem image forming apparatus.

2. Description of the Related Art Conventionally, an image forming apparatus that includes a plurality of photoconductors arranged in a line in one direction and a plurality of transfer rollers that face the photoconductors and forms a color image by superimposing and transferring toner images of respective colors. Are known. In this type of image forming apparatus, there is a problem of so-called color misregistration (transfer misregistration), and various proposals have conventionally been made to solve this problem (Patent Documents 1 and 2).
In this case, the distance between the adjacent photoconductors is set to an integral multiple of the outer peripheral length of the driving roller for driving the transfer belt, so that the cycle of the driving roller and the timing of the transfer timing are matched. This is to suppress the deviation.
JP 59-182139 A JP-A 64-31173

Incidentally, the color misregistration (transfer misregistration) is not limited to the above-described speed fluctuation of the driving roller, but may be due to the speed fluctuation of the photosensitive member. This is because if there is a speed fluctuation in the photosensitive member, the developer image carried on the photosensitive member reaches the transfer position earlier or later. Therefore, in order to suppress color misregistration (transfer misregistration), it is necessary to consider at least these two factors, and there is room for improvement in this respect.
The present invention has been completed based on the above circumstances, and provides an image forming apparatus capable of ensuring good image quality regardless of periodic speed fluctuations of an endless belt and a photoreceptor. Objective.

As a means for achieving the above object, the invention of claim 1 is directed to a plurality of photoconductors arranged in one direction and rotating at a predetermined speed, and a plurality of transfer rollers facing each of the photoconductors. An endless belt that conveys a developer image transferred directly or indirectly via a recording medium at a transfer position where the photosensitive member and the transfer roller face each other, and to circulate and drive the endless belt A drive roller that rotates at a predetermined speed; a sheet feeding unit that feeds the recording medium one by one toward the transfer position or a secondary transfer position that is provided separately from the transfer position; and the behavior of the endless belt First detecting means, second detecting means for detecting the behavior of the photosensitive member, first detection signal output from the first detecting means, and output from the second detecting means. Based on the second detection signal Te, wherein the period in which the phase difference is small endless belt moving speed between the rotational speed of the surface of the photosensitive body, transfer of the developer image for one sheet of the recording medium is performed, the movement of the endless belt In the period in which the phase difference between the speed and the rotational speed of the surface of the photoconductor is large , the start timing of the image forming operation and the target to be transferred are prevented so that the developer image is not transferred to one recording medium. And a timing determining means for determining a recording medium delivery timing.

  According to a second aspect of the present invention, in the first aspect, the first detection means is a first speed sensor that detects a moving speed of the endless belt as the behavior of the endless belt, and the second The detection means is a second speed sensor that detects the rotational speed of the surface of the photoconductor as the behavior of the photoconductor, and the timing determination means includes a detection signal output from the first speed sensor; The start timing of the image forming operation so that the developer image formed on the photosensitive member reaches the transfer position when the phase difference of the detection signal output from the second speed sensor is within a predetermined range. And a timing for sending out the recording medium.

  According to a third aspect of the present invention, in the first aspect, the first detection means detects a position in a circumferential direction of a driving roller that circulates and drives the endless belt as the behavior of the endless belt. A position detection sensor, wherein the second detection means is a second position detection sensor that detects a position of the photosensitive member in a circumferential direction as a behavior of the photosensitive member, and the timing determination unit is configured to detect the both positions. Based on the detection signal output from the sensor, the timing at which the phase of the moving speed of the endless belt and the phase of the rotational speed of the surface of the photosensitive member fall within a predetermined range is detected, and the image is based on the detected timing. It is characterized in that the start timing of the forming operation and the delivery timing of the recording medium are determined.

  According to a fourth aspect of the present invention, there is provided the driving roller or the photosensitive member according to the second or third aspect, wherein a phase difference between the moving speed of the endless belt and the rotational speed of the surface of the photosensitive member is large. It is characterized in that drive control means for stopping the drive of any one of the bodies for a predetermined time is provided.

  A fifth aspect of the present invention is characterized in that, in any one of the second to fourth aspects, the distance between adjacent photosensitive members is an integral multiple of the circumference of the drive roller. .

  The invention of claim 6 is characterized in that, in any one of claims 2 to 4, the distance between adjacent photoconductors is an integral multiple of the circumference of the photoconductor. .

<Invention of Claim 1>
According to the first aspect of the present invention, the behavior of the endless belt and the behavior of the photosensitive member are detected, and based on the detected behavior, the phase difference between the moving speed of the endless belt and the rotational speed of the surface of the photosensitive member becomes small. The developer image is transferred onto one sheet of the recording medium, and during the period when the phase difference between the moving speed of the endless belt and the rotational speed of the surface of the photosensitive member is large, Record
The start timing of the image forming operation and the delivery timing of the recording medium are determined so that the developer image is not transferred to the medium. Accordingly, since it is possible to perform transfer in accordance with the behavior of the belt and the photosensitive member, the developer image is compared with the case where the start timing of the image forming operation is determined regardless of the behavior of the endless belt and the photosensitive member. Transfer deviation can be suppressed.

<Invention of Claim 2>
According to the applicant's knowledge, transfer is performed in a state in which the moving speed of the endless belt that periodically varies and the rotational speed of the surface of the photoconductor that also varies periodically deviate in the same direction from the scheduled speed. Thus, the transfer deviation of the developer image with respect to the endless belt or the recording medium on the endless belt can be reduced. This is the case, for example, when the photosensitive member and the endless belt are both faster than the expected speed and the peaks of the detection signal waveforms of both sensors match (when the phases are almost the same and within a predetermined range). This is because the endless belt or the recording medium on the endless belt is transported quickly, while the photosensitive member is also rotated fast, so that the developer image reaches the transfer position at an early stage, and the two effects cancel each other. is there. Similarly, when both the photosensitive member and the endless belt are slower than the planned speed and the valleys of the waveforms of the detection signals of both sensors coincide with each other, both effects cancel each other.

  Considering the above points, the timing for starting the image forming operation and the timing for feeding the recording medium are determined. Therefore, the timing for starting the image forming operation is determined regardless of the behavior of the endless belt and the behavior of the photosensitive member. Compared to the case, the transfer deviation of the developer image with respect to the endless belt or the recording medium on the endless belt can be suppressed.

  For example, if the transfer is performed in a state where the speed of the endless belt is faster than the planned speed and, conversely, the speed of the photoreceptor is slower than the planned speed, the endless belt or the recording medium on the endless belt is transported faster. In contrast, since the developer image on the photoconductor reaches the transfer position slowly, the deviation caused by the speed error of the recording medium on the endless belt or the endless belt is deviated by the speed error of the photoconductor. As a result, the transfer deviation of the developer image increases.

<Invention of Claim 3>
According to a third aspect of the present invention, the detection means includes a position detection sensor, and the timing determination means determines the phase of the moving speed of the endless belt and the rotation of the surface of the photosensitive member based on signals output from both position detection sensors. A timing at which the phase of the velocity falls within a predetermined range is detected, and an image forming operation start timing and a recording medium feed timing are determined based on the detected timing.

<Invention of Claim 4>
According to the invention of claim 4, the phase of the endless belt and the photosensitive member can be forcibly matched. With such a configuration, it is possible to shorten the waiting time such as waiting for the start of the image forming operation until the phase difference becomes small, and it is possible to increase the number of printed sheets per unit time.

<Invention of Claim 5>
According to the fifth aspect of the present invention, it becomes possible to synchronize the transfer timing of the developer image of each color with the rotation period of the drive roller, and the image quality is further improved.

<Invention of Claim 6>
According to the sixth aspect of the present invention, it becomes possible to synchronize the transfer timing of the developer images of the respective colors with the rotation period of the photoconductor, and the image quality is further improved.

<Embodiment 1>
1. Overall Configuration A first embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a cross-sectional side view showing a schematic structure of a laser printer (corresponding to an image forming apparatus of the present invention) 1. The laser printer 1 is a so-called direct tandem type color laser printer including four photosensitive drums 51B, 51C, 51M, and 51Y corresponding to the respective colors of black, cyan, magenta, and yellow. is there. In the present embodiment, the photosensitive drums 51B, 51C, 51M, and 51Y are arranged at regular intervals so as to be aligned in the depth direction of the apparatus. In the following description, the near side indicates the right side in FIG. 1, and the back side indicates the left side in FIG.

  A laser printer 1 includes a main body casing 2 in which a paper feeding unit (corresponding to a paper feeding unit of the present invention) 4 for feeding paper as a recording medium, a belt unit 5 for feeding paper, and fed paper. An image forming unit 6 for forming an image and a scanner unit 7 as an exposure unit are stacked in order from the bottom.

  The paper conveyance path L of the laser printer 1 is as indicated by a two-dot chain line in FIG. 1 and is inverted by about 180 degrees in a U shape from the front side to the rear side of the laser printer 1 at the upper front portion of the paper feed unit 4. Heading to the rear of the laser printer 1. Then, when reaching the rear end side, a path is formed that is reversed by about 180 degrees in a U-shape toward the front side to reach the paper discharge tray 87 provided on the upper surface wall 2A of the main casing 2.

  As will be described in detail below, the sheet fed from the sheet feeding unit 4 forms a toner image (corresponding to the developer image of the present invention) in the process of being conveyed through the sheet conveying path L, and this is the fixing unit. A desired color image is formed by heat-fixing by 81.

2. Configuration of Each Part (1) Configuration of Paper Feed Unit The paper feed unit 4 includes a paper feed tray 11, a paper feed roller 13, and a transport roller 15. The paper feed roller 13 takes out the sheets stacked on the paper feed tray 11 one by one, and the transport roller 15 transports the fed paper toward the belt unit 5.

  A registration roller 17, which is a pair of rollers, is provided between the conveying roller 15 and the belt unit 5, and the leading edge of the sheet is abutted against the nip of the registration roller 17 in a stopped state or a reverse state. Thus, the skew feeding is corrected, and then the registration roller 17 is driven forward in synchronization with the image forming operation, whereby the developer image is transferred to a predetermined position on the sheet.

The sheet feeding roller 13 is rotated by receiving a driving force from the main motor M1, but as shown in FIG. 2, an electromagnetic clutch mechanism is provided on a path for transmitting power from the main motor M1 to the sheet feeding roller 13. 150 is provided. The electromagnetic clutch mechanism 150 transmits power from the main motor M1 to the paper feed roller 13, or cuts off power transmission. The electromagnetic clutch mechanism 150 according to the present embodiment is always in a state of interrupting transmission of power, but when an operation signal Sr is supplied to the solenoid switch 153 through the ASIC 130 and an excitation current is supplied, the electromagnetic clutch mechanism 150 enters a connected state and becomes the main motor M1. The driving force is transmitted to the paper feed roller 13.
Note that the timing at which the ASIC 130 gives the operation signal Sr to the solenoid switch 153, and the timing at which the registration roller 17 is driven to rotate forward to feed the paper, will be described later.

(2) Basic Configuration of Belt Unit Returning to FIG. The belt unit 5 includes a driving roller 21, a driven roller (tension roller) 23, and four transfer rollers 31B, 31C, 31M, and 31Y. Each of the rollers is an endless sheet transport belt (the endless belt of the present invention, a recording medium transport). (Corresponding to a belt).

  The driving roller 21 is formed by covering a surface of a metal cylinder with a thin rubber material (a non-slip rubber having a high friction and a thickness of about 0.5 mm), and a driving force is transmitted from a motor (not shown). It is configured to be. The driven roller 23 is for applying an appropriate tension to the paper transport belt 25, and is urged rightward in FIG. 1 by a spring (not shown).

  The transfer rollers 31B, 31C, 31M, and 31Y are arranged to face the photosensitive drums 51B, 51C, 51M, and 51Y, and more specifically, the photosensitive drums 51B, 51C, 51M, and the like arranged in the depth direction of the apparatus. Just as with the photosensitive drum 51, the paper conveying belt 25 is sandwiched between them just below 51Y. Each of these transfer rollers 31B, 31C, 31M, 31Y is an elastic roller in which a metal roller shaft is covered with a conductive sponge material (thickness, about 5 mm), and each of the transfer rollers 31B, 31C, 31M, 31Y A constant current source (not shown) is connected to the roller shaft, and a transfer bias (negative voltage) is applied at a predetermined timing.

  In addition, coil springs 32 are attached to both ends of each transfer roller 31B, 31C, 31M, 31Y. These coil springs 32 urge the transfer rollers 31B, 31C, 31M, and 31Y upward in the drawing so as to form an appropriate nip between the transfer roller 31 and the photosensitive drum 51.

  The paper transport belt 25 is made of, for example, a resin material such as polycarbonate, and the width dimension thereof is equal to or larger than the width dimension of the maximum printable paper size (for example, A4 size). When the driving force is transmitted from the motor (not shown) to the driving roller 21, the driving roller 21 starts to rotate. By the rotation of the drive roller 21, the paper transport belt 25 is driven to circulate and transport the paper horizontally from the right side to the left side in FIG.

(3) Configuration of Image Forming Unit and Scanner Unit The image forming unit 6 includes four photosensitive drums 51B, 51C, 51M, and 51Y corresponding to black, cyan, magenta, and yellow colors. These photosensitive drums 51B, 51C, 51M, and 51Y are arranged in a line at equal intervals in the depth direction of the apparatus (in the horizontal direction in FIG. 1) as described above.

  Developing units 55B, 55C, 55M, and 55Y are provided at obliquely upper right positions of the respective photosensitive drums 51B, 51C, 51M, and 51Y, and a charger 61 is provided at an obliquely upper left portion. A scanner unit 7 is disposed above the photosensitive drums 51B, 51C, 51M, and 51Y. The basic configurations of the photosensitive drums 51B, 51C, 51M, and 51Y, the developing units 55B, 55C, 55M, and 55Y, the charger 61, and the scanner unit 7 are the same and do not differ between the colors. The description will be given by taking the right end (black one) in Fig. 4 as an example, and the description of the other components will be omitted.

The developing unit 55B includes a developing roller 57, a supply roller 58, and a layer thickness regulating blade 59 at a lower portion of a casing that stores toner. The developing roller 57 and the supply roller 58 are opposed to each other, and when the toner passes between the two, the supply roller 58 to the development roller 5
7 has a function of supplying toner to the toner 7 and triboelectrically charging the toner positively by friction accompanying rotation. The layer thickness regulating blade 59 makes the layer thickness of toner positively charged and carried on the developing roller 57 constant. The developing roller 57 is disposed so as to face the photosensitive drum 51B.

  The charger 61 is a so-called scorotron charger, and includes a charging wire 63 accommodated in a shield case 62. The charging wire 63 is configured to be applied with a high voltage, thereby causing corona discharge. In discharging, a constant voltage is applied to the grid to uniformly charge the surface of the photosensitive drum 51B to a positive polarity.

  The scanner unit 7 includes a laser light source (not shown), a polygon mirror 71, an fθ lens 73, a reflecting mirror 75, and the like. The polygon mirror 71 rotates by driving the polygon motor 79 and has a function of irradiating the surface of the photosensitive drum 51B with the laser light emitted from the laser light source through the path of the two-dot chain line shown in FIG.

  A fixing unit 81 is provided on the rear side of the belt unit 5. The fixing unit 81 includes a heating roller 83 and a pressing roller 82 that is opposed to the heating roller 83. The heating roller 83 includes a halogen lamp (not shown) for heating, and the color toner images (developer images) transferred onto the paper by the transfer rollers 31B, 31C, 31M, and 31Y are used. The heat fixing is performed while passing between 83 and the pressing roller 82.

  A series of image forming processes performed by the laser printer 1 configured as described above will be briefly described. First, the surfaces of the photosensitive drums 51B, 51C, 51M, and 51Y are made uniform by the charger 61 as they rotate. Is positively charged. Thereafter, when predetermined image data is input from, for example, a host device, control based on the image data is started, and laser light is emitted from each scanner unit 7 toward each photosensitive drum 51B, 51C, 51M, 51Y. Is done. As a result, a predetermined electrostatic latent image corresponding to the image data is formed on the surface of each photosensitive drum 51B, 51C, 51M, 51Y, that is, the positively charged photosensitive drums 51B, 51C, 51M, 51Y. Of the surface, the potential of the portion irradiated with the laser light decreases.

  Next, by the rotation of the developing roller 57, the toner carried on the developing roller 57 and positively charged is supplied to the electrostatic latent images formed on the surfaces of the photosensitive drums 51B, 51C, 51M, and 51Y. . As a result, the electrostatic latent images on the photosensitive drums 51B, 51C, 51M, and 51Y are visualized, and toner images by reversal development are carried on the surfaces of the photosensitive drums 51B, 51C, 51M, and 51Y.

  Further, in parallel with the above-described processing for forming the toner image, processing for transporting the paper is performed. That is, as the paper feed roller 13 rotates, the paper is fed from the paper feed tray 11 to the paper transport path L one by one. The sheet sent to the sheet conveyance path L is conveyed to a transfer position (a point where each photosensitive drum and each transfer roller are in contact) by the conveyance roller 15 and the sheet conveyance belt 25. Then, when passing through this transfer position, the toner images of the respective colors carried on the surfaces of the respective photosensitive drums 51B, 51C, 51M, 51Y by the transfer bias applied to the respective transfer rollers 31B, 31C, 31M, 31Y ( The developer image is sequentially superimposed and transferred onto the surface of the paper. Thus, a color toner image (developer image) is formed on the paper. Thereafter, when the toner passes through the fixing unit 81, the transferred toner image (developer image) is thermally fixed, and the sheet is discharged onto a discharge tray 87.

2. Electrical Configuration Next, the electrical configuration of the laser printer will be described with reference to FIG.
As shown in FIG. 3, the laser printer 1 includes various circuit boards such as a main board 100 and a rear relay board 160. The main board 100 is mounted with a main CPU 120, a RAM 121, and a ROM 122, and a main motor M1, a polygon motor M2, a laser light source, and a solenoid switch 153 are electrically connected to the main board 100. The main CPU 120 controls the entire laser printer 1 to form a desired image on a sheet.

  The main board 100 is provided with an interface 129, and can communicate with a host device (for example, a personal computer, not shown) through the interface 129. The print data transmitted from the host device and the print command are received through the interface 129.

  The rear relay board 160 is disposed at the rear part of the laser printer 1 and is electrically connected to a fixing thermistor, a DX unit sensor, and a paper discharge sensor. The rear relay board 160 is communicably connected to the main board 100 via a signal line, and controls each device connected based on a command from the main board 100.

In addition, the first speed sensor D1 and the second speed sensor D2 are electrically connected to the main board 100, and an ASIC (Application Specific Integrated Circuit) 130 is provided on the main board 100. The first speed sensor D1 is a paper transport belt 2
5 and detects the surface speed of the sheet conveying belt 25 (corresponding to the moving speed of the present invention). The second detection sensor D2 is located at the transfer position P where the photosensitive drum 51 and the transfer roller 31 face each other. It is arranged in the vicinity and detects the surface speed of the photosensitive drum 51 at the transfer position P (corresponding to the rotational speed of the surface of the photosensitive member of the present invention).

  The configuration of the two speed sensors D1 and D2 will be briefly described. The first speed sensor D1 optically or magnetically applies marks provided at a constant pitch over the entire length of the belt on one side of the paper transport belt 25. A linear encoder type speed sensor that reads the pulse signal S1 corresponding to the surface speed of the paper transport belt 25 is output from the sensor D1. On the other hand, the second speed sensor D2 is a rotary encoder type speed sensor that reads marks attached at a constant pitch over the entire circumference of the drum on one side of the photosensitive drum 51B. A pulse signal S2 corresponding to the rotational speed of the surface of the photosensitive drum 51B at the position P is output. Both of these pulse signals S 1 and S 2 are input to the main board 100.

  The ASIC 130 (corresponding to the timing determination means of the present invention) includes a CPU 131 and a memory 132 and is communicably connected to the main CPU 120. The ASIC 130 is configured to start an image forming operation based on the pulse signals S1 and S2 output from the two speed sensors D1 and D2, that is, an operation for forming an electrostatic latent image by irradiating the photosensitive drum 51 with laser light. In addition, the timing for starting the sheet feeding is controlled, the timing at which the solenoid switch 153 is operated in accordance with a series of image forming processes to start feeding, and the timing at which the registration roller 17 is driven forward to feed the sheet. Is to control. Needless to say, the timing at which a series of image forming processes is started may be controlled in accordance with the paper feed timing.

3. Control of Image Forming Operation and Paper Delivery Timing by ASIC 130 FIGS. 4 and 5 are diagrams schematically showing pulse signals S1 and S2 output from the first and second speed sensors D1 and D2. is there. The pulse signals S 1 and S 2 output from both speed sensors D 1 and D 2 are input to the main board 100, transferred to the ASIC 130, and stored in the memory 132. Then, the CPU 131 performs arithmetic processing based on the stored pulse signal, and the surface speed Vb [mm / Sec] of the sheet conveying belt 25 and the surface speed Vd [mm / Sec] of the photosensitive drum 51 at the transfer position P. Are calculated respectively. That is, the pulse widths of the pulse signals S1 and S2 (portion F in FIGS. 4 and 5) change according to the speed of the paper transport belt 25 and the photosensitive drum 51, which are detection objects (if the speed is high, the pulse width is Since the pulse width is short when the speed is low, the pulse width becomes long.) By detecting the pulse width over time, the transition of the surface speed Vb of the paper transport belt 25 and the photosensitive drum 51 at the transfer position P are detected. The transition of the surface velocity Vd can be detected.

  FIG. 6 is a diagram showing the transition of the surface speed Vb of the paper transport belt 25 (curve indicated by the dotted line in the figure) and the transition of the surface speed Vd of the photosensitive drum 51 (curve indicated by the solid line in the figure). As described above, the surface speed Vb of the sheet conveying belt 25 and the surface speed Vd of the photosensitive drum 51 are varied due to the following factors. First, the paper transport belt 25 is circulated and driven by a driving roller 21 that is driven to rotate by receiving a driving force from the main motor M1. Since the rotational speed of the drive roller 21 changes due to eccentricity of the rotation shaft, meshing spots of gears that transmit power, and the like, the surface speed Vb of the sheet conveying belt 25 is affected by this influence to a predetermined speed Vob. On the other hand, the speed becomes higher or lower. Moreover, the fluctuation of the speed is periodic because the driving roller 21 is a rotating body and returns to the original state after one round. For the photosensitive drum 51 as well, the surface speed Vd fluctuates periodically with respect to the scheduled speed Vod for the same reason (such as eccentricity of the drum shaft and meshing spots of gears that transmit power).

  Therefore, in this embodiment, regardless of the periodic speed fluctuation of the photosensitive drum 51 and the periodic speed fluctuation of the paper transport belt 25, the transfer deviation (more specifically, the toner with respect to the target position on the paper). In order to minimize the image transfer deviation), the CPU 131 detects the timing at which the difference between the phase of the surface speed Vb of the paper transport belt 25 and the phase of the surface speed Vd of the photosensitive drum 51 becomes small. The image forming process is started, and the sheet is fed in accordance with this, so that the toner image is transferred onto the sheet with the phase difference between the two speeds Vb and Vd being small.

  Since the laser printer 1 has four colors of toner as described above, and there are four transfer positions P accordingly, the timing for starting the image forming operation and the timing for feeding the paper are determined. Since it is desirable to consider the difference between the phase of the surface speed Vb of the paper transport belt 25 and the phase of the surface speed Vd of the four photosensitive drums 51, in this embodiment, the photosensitive drum 51B at each transfer position P is considered. , 51C, 51M, and 51Y are assembled in phase so that the variations in the surface speed Vd are equal, and the photosensitive drum 51B located most upstream in the paper transport direction is represented, and the photosensitive drum 51B Only the surface speed Vd is detected by the speed sensor D2.

  The specific processing contents by the CPU 131 will be described. The CPU 131 detects the timing at which the phase difference becomes small, based on the pulse signals output from the first and second speed sensors D1 and D2, so as to detect the phase difference. The phase difference between the surface speed Vb and the surface speed Vd of the surface of the photosensitive drum 51B at the transfer position Pb is continuously calculated over time, and the phase difference at each time point is compared with a predetermined threshold value. When the phase difference is greater than the threshold value, it is determined that the phase difference is large. When the phase difference is less than the threshold value, it is determined that the phase difference is small.

When the phase difference becomes smaller (below the threshold value), the CPU 131 starts a series of image forming processes through the main CPU 120, and according to this, gives the operation signal Sr to the solenoid switch 153 to rotate the paper feed roller 13. Then, the sheet is fed and the registration roller 17 is driven to rotate forward to feed the sheet to the transfer position P. FIG. 6 shows the magnitude of the phase difference, the image forming operation start timing, and the subsequent transfer timing of the four color toner images. As described above, when the phase difference falls below the threshold value, a series of image forming operations are started. As a result, for example, when there is a print command from the host apparatus at the to timing, the first sheet at the timing t1. The image forming operation for the sheet is started, and the sheet is fed in accordance with this, and thereafter, transfer is performed for all toner images of four colors during a period in which the phase difference between the surface speed Vb and the surface speed Vd is small. (See the lower part of FIG. 6). Thereafter, the image forming operation for the second sheet is started at the timing t2, and the sheet is fed in accordance with this, and the second sheet also has the surface speed Vb and the surface as in the first sheet. During the period in which the phase difference of the velocity Vd is small, transfer is performed for all toner images of four colors.

  As described above, the CPU 131 determines the timing for starting the image forming operation and the paper feeding timing in the above manner so that the transfer of the four color toner images is completed in a period in which the phase difference between the surface velocities Vb and Vd is small. In the present invention, “the timing determination unit is such that the phase difference between the detection signal output from the first speed sensor and the detection signal output from the second speed sensor is within a predetermined range. Sometimes, the image forming operation start timing and the recording medium delivery timing are determined so that the developer image formed on the photoconductor reaches the transfer position.

  Here, the fact that the phase difference is small means that the surface velocity Vb of the sheet conveying belt 25 and the surface velocity Vd of the photosensitive drum 51 tend to be similar to each other. That is, when the surface speed Vb of the paper transport belt 25 varies in a direction exceeding the planned speed Vob, the surface speed Vd of the photosensitive drum 51 also varies in a direction exceeding the planned speed Vod. However (in other words, the peaks of the waveforms of both speeds Vb and Vd are substantially the same), on the contrary, the surface speed Vb of the paper transport belt 25 fluctuates in a direction lower than the planned speed Vob. In other words, the surface speed Vd of the photosensitive drum 51 also fluctuates in a direction lower than the planned speed Vod (in other words, the troughs of the waveforms of both speeds Vb and Vd coincide).

  As described above, the toner image is transferred onto the paper when the surface velocity Vb of the paper conveyance belt 25 and the surface velocity Vd of the photosensitive drum 51 are similar to each other (where the phase difference is small). In this case, transfer deviation can be reduced.

  This is because, as shown in FIGS. 7 and 8, the sheet is conveyed to the transfer position P by the sheet conveying belt 25, and the toner image carried on the photosensitive drum 51 is transferred there, so that the normal transfer position Lc is reached. In order to transfer the toner image, when the transfer position P is reached, the sheet conveying belt 25 is at the predetermined speed Vob and the photosensitive drum 51 is also rotating at the predetermined speed Vod. Is necessary. In other words, when the transfer is performed, if the surface speeds Vb and Vd fluctuate with respect to the planned speeds Vob and Vod, the toner image moves forward and backward in the paper transport direction with respect to the normal print position Lc. However, according to the applicant's knowledge, for example, when both the photosensitive drum 51 and the paper transport belt 25 are both faster than the planned speed (more specifically, the transfer is performed). (In the case of high speed in the vicinity of the transfer position), the sheet is conveyed to the transfer position faster than the scheduled time, whereas the photosensitive drum 51B is also rotated faster, so the toner image Reaches the transfer position Pb at an early stage.

As a result, both influences cancel each other, and the toner image is transferred to the normal transfer position Lc or the vicinity thereof. Similarly, when both the surface speed Vd of the photosensitive drum 51 and the surface speed Vb of the paper transport belt 25 are slower than the planned speeds Vod and Vob, both influences cancel each other, so that the toner image is in the normal transfer position Lc or , Transferred to the vicinity. The curve indicated by the solid line in the lower part of FIG. 6 shows the relationship between the magnitude of the phase difference and the magnitude of the transfer deviation from the normal transfer position Lc. If transfer is performed during a period in which the phase difference is large, the deviation is shown. It can be seen that if the transfer is performed during a period in which the amount increases and the phase difference is small, the shift amount is small.

  As described above, according to the behavior of the photosensitive drum 51 and the behavior of the paper transport belt 25, the toner image of each color is transferred onto the paper by determining the start timing of the image forming operation and the paper feed timing. Regardless of the behavior of the paper transport belt 25 and the behavior of the photosensitive drum 51, the periodic speeds of the photosensitive drum 51 and the paper transport belt 25 are compared with the case of determining the start timing of the image forming operation and the paper delivery timing. Transfer misalignment (print position error with respect to the paper) due to fluctuations can be suppressed.

<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIGS.
FIG. 9 is a block diagram illustrating an electrical configuration of the laser printer applied to the second embodiment. FIG. 10 is a diagram illustrating the configuration of the position sensor.
In the first embodiment, the phase difference between the surface speed Vd of the photosensitive drum 51 and the surface speed Vb of the paper transport belt 25 is detected using the speed sensors D1 and D2. In the second embodiment, the speed sensors D1 and D2 are detected. Position sensors (corresponding to position detection sensors of the present invention) E1 and E2 are substituted, and based on pulse signals output from the position sensors E1 and E2, the surface speed Vd of the photosensitive drum 51 and the surface speed Vb of the paper transport belt 25 are detected. The timing at which the phase difference becomes smaller is detected.

  A specific configuration will be described. First, an identification portion (for example, black marking) 52A is attached to any position near the outer periphery of the side surface 52 of the photosensitive drum 51. On the other hand, a photoelectric position sensor E2 composed of the light projecting element 210 and the light receiving element 220 is disposed opposite to the side surface 52 of the photosensitive drum 51 to which the identification portion 52A is attached. In this state, when the rotating photosensitive drum 51 is irradiated with detection light from the light projecting element 210, the detection light is reflected by the side surface 52 of the photosensitive drum 51 and received by the light receiving element 220. On the other hand, when the identification unit 52A is at the upper end position shown in FIG. 10 and the detection light is emitted onto the identification unit 52A, a part of the emitted detection light is absorbed by the identification unit 52A. The amount of light received decreases.

  A pulse signal is output from the position sensor E2 with the decrease in the light reception level. Thus, the position sensor E2 outputs a pulse signal each time the photosensitive drum 51 rotates once and the identification unit 52A is positioned at the upper end position.

  On the other hand, an identification portion (for example, black marking) 22A is attached to any of the side surfaces 22 of the drive roller 21 at a position near the outer periphery. Then, a photoelectric position sensor E1 including a light projecting element 230 and a light receiving element 240 is disposed so as to face the side surface 22, and light projection / passive operation is performed by the position sensor E1.

  As a result, the position sensor E1 rotates the drive roller 21 once, and the identifying portion 22A outputs a pulse signal as soon as it is positioned at the lower end position shown in FIG.

  Here, as already described in the first embodiment, the rotational speed Vd of the photosensitive drum 51 undergoes periodic fluctuations synchronized with one rotation of the drum, so that the pulse signal output from the position sensor E2 is detected. The period of the rotational speed Vd of the photosensitive drum 51 can be known.

  On the other hand, since the pulse signal output from the position sensor E2 is also output every rotation of the driving roller 21, if the same pulse signal is detected, the rotation speed cycle of the driving roller 21, and consequently the surface speed Vb of the paper conveying belt 25. You can know the cycle.

  From the above, the timing at which the phase difference between Vd and Vb becomes small can be detected based on the output timing (more specifically, the output timing of the pulse signal) of both position sensors E1, E2. For example, as shown in FIG. 11, the pulse signal output from the position sensor E2 corresponds to a portion where the surface speed Vd of the photosensitive drum 51 is a peak, and the pulse signal output from the position sensor E1 is When it corresponds to the peak portion of the surface velocity Vb, the time difference (ta time in FIG. 11) between the output timing of the pulse signal output from the position sensor E1 and the pulse signal output from the position sensor E2 The magnitude of the phase difference between Vd and Vb can be determined based on the magnitude. In the example of FIG. 11, it can be determined that the phase difference between Vd and V is small at time t5 and time t6 where the time difference is small.

  Therefore, if a series of image forming processes are started at time t5 and time t6 and the paper is fed in accordance with this, the same effect as in the first embodiment can be obtained. Further, with the configuration of the second embodiment, it is possible to detect the timing at which the phase difference becomes smaller by monitoring only the output timing of the pulse signal, so the configuration of the first embodiment (signal is input from the sensor). The data processing by the CPU 131 can be greatly reduced compared to the case of calculating the speed each time.

  In order to specify which part of the amplitude of the surface speed Vd of the photosensitive drum 51 the pulse signal output from the position sensor E2 corresponds to, for example, the eccentricity of the shaft of the photosensitive drum 51 in advance. The surface speed Vd of the photosensitive drum 51 at the transfer position when the pulse signal appears is measured in advance by a speed sensor different from the laser printer, in addition to examining the relationship between the positions to which the section 52A is attached. It can also be identified by comparing with the planned speed. Further, by the same method, it is possible to know which part of the amplitude of the surface speed Vb of the sheet conveying belt 25 corresponds to the pulse signal output from the position sensor E1.

<Embodiment 3>
Next, a third embodiment of the present invention will be described with reference to FIGS.
In the third embodiment, when the phase difference between the surface speed Vb of the paper transport belt 25 and the surface speed Vd of the photosensitive drum 51 is large at the transfer position, the drive roller 21 that circulates and drives the paper transport belt 25 is stopped for a predetermined time. Thus, a forcible adjustment function for reducing the phase difference is added, and other configurations are the same as those of the second embodiment.

  FIG. 12 is a block diagram showing an electrical configuration of the laser printer applied to the third embodiment, and a solenoid switch 155 is added to the configuration of the second embodiment. The solenoid switch 155 is provided in a transmission path for transmitting the power of the main motor M1 to the driving roller 21. During a period when the stop signal is given from the CPU 131, the power transmission is cut off and the driving roller 21 is turned off. Has a function of stopping the rotation of the. The CPU 131 corresponds to the drive control means of the present invention.

  When the time difference between the output timings of the position sensor E1 and the position sensor E2 is large, the CPU 131 gives a stop signal to the solenoid switch 155 when a signal is output from the position sensor E2 (for example, time t3 in FIG. 13). Then, the rotation of the drive roller 21 is temporarily stopped. As a result, the drive roller 21 is stopped at the lower end position shown in FIG.

Thereafter, only the photosensitive drum 51 continues to rotate. Eventually, when the identification unit 52A reaches the upper end position and a pulse signal is output from the position sensor E1, the CPU 131 stops outputting the stop signal to the solenoid switch 155. As a result, the driving roller 21 starts to rotate again at time t4. At this time, the photosensitive drum 51 and the driving roller 21 are in the posture in which the identification units 52A and 22A are positioned at the upper end position and the lower end position, respectively. Thus, as shown in FIG. 13, at the time t4, the surface speed Vb and the surface speed Vd are in phase.

  As described above, the third embodiment has a function of forcibly adjusting the phase. With such a configuration, it is possible to shorten the waiting time such as waiting for the start of the image forming operation until the phase difference becomes small, and the number of printed sheets per unit time can be increased as compared with the configuration of the second embodiment. I can do it.

<Embodiment 4>
Next, Embodiment 4 of the present invention will be described with reference to FIG.
In the fourth embodiment, the distance H between the adjacent photosensitive drums 51 is set to be an integral multiple (here, 1 time) of the peripheral length (diameter × 3.14) of the drive roller 21 with respect to the configuration of the first embodiment. Other configurations are the same as those of the first embodiment. With this configuration, the transfer timing of the four color toner images can be synchronized with the rotation period of the drive roller 21. More specifically, for example, if the surface speed Vb of the paper transport belt 25 is in a state of a peak of amplitude when a black toner image is transferred, other colors (cyan, magenta, The yellow toner image is also transferred when the surface speed Vb of the paper transport belt 25 is in the state of an amplitude peak. From the above, it is possible to avoid a situation in which the tendency of transfer deviation differs for each color, and it is possible to ensure good image quality.

<Embodiment 5>
Next, Embodiment 5 of the present invention will be described with reference to FIG.
In the fifth embodiment, the distance H between adjacent photosensitive drums 51 is an integral multiple (here, 1 time) of the circumferential length (diameter × 3.14) of the photosensitive drums 51 compared to the configuration of the first embodiment. Other configurations are the same as those of the first embodiment. With this configuration, the transfer timing of the four color toner images can be synchronized with the rotation cycle of the photosensitive drum 51. More specifically, for example, if the surface speed Vd of the photosensitive drum 51 is in a state of a peak of amplitude when a black toner image is transferred, other colors (cyan, magenta, yellow) The toner image () is also transferred when the surface speed Vd of the photosensitive drum 51 is in a state of a peak of amplitude. From the above, it is possible to avoid a situation in which the tendency of transfer deviation differs for each color, and it is possible to ensure good image quality.

<Embodiment 6>
Next, Embodiment 6 of the present invention will be described with reference to FIG.
In each of the first to fifth embodiments, a direct tandem type laser printer is illustrated, but in the sixth embodiment, an intermediate transfer tandem type color printer is illustrated. The basic image formation process of a direct tandem type color printer and an intermediate transfer tandem type color printer, that is, the process from exposure to formation of a toner image on a photosensitive drum is the same. The format for transferring the image is different.

Specifically, in the direct tandem type of the first to fifth embodiments, the toner images of the respective colors are sequentially transferred onto the paper, whereas in the intermediate transfer tandem system, first, the intermediate transfer belt of the present invention is used. The toner images of the respective colors are sequentially transferred to 250 (corresponding to an endless belt) in the same manner as in the first embodiment. Then, the color toner image formed on the intermediate transfer belt 250 (the image in which the toner images of the respective colors are superimposed) is transferred to the secondary transfer position where the secondary transfer backup roller 253 and the secondary transfer roller 255 face each other. It is to be transferred to a sheet at once.

Even in the case of the intermediate transfer tandem method, as in the case of the first embodiment, the behavior of the photosensitive drum 51 and the behavior of the intermediate transfer belt 250 are detected by the speed sensor, and accordingly, with respect to the intermediate transfer belt 250 If the toner image of each color is transferred to the intermediate transfer belt 250 by determining the start timing of the image forming operation, the start timing of the image forming operation can be set irrespective of the behavior of the intermediate transfer belt 250 and the behavior of the photosensitive drum 51. Compared to the case of determining, transfer deviation due to periodic speed fluctuations of the photosensitive drum 51 and the intermediate transfer belt 250 can be suppressed.

<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.

  (1) In Embodiment 1, a linear encoder or a rotary encoder is used as the speed sensor. However, other types of detection means may be used as long as the surface speeds of the photosensitive drum and the paper transport belt can be detected.

  (2) In Embodiment 2 and Embodiment 3, the photoelectric sensor is used as the position sensor. However, the sensor is not limited to this, and may be a magnetic proximity sensor, for example. In the second and third embodiments, the photosensitive drum and the driving roller are selected as position detection targets. However, based on the signal output from the position sensor, the period of the rotation of the driving roller and the photosensitive drum are determined. Any device can be used as long as it can identify the period of one rotation. For example, a device that rotates in conjunction with the photosensitive drum and the driving roller (such as a driving roller and a gear for power transmission linked to the photosensitive drum) can be detected. Good.

  (3) In the third exemplary embodiment, the driving roller 21 is temporarily stopped to forcibly adjust the phase of the surface speed Vd of the photosensitive drum 51 and the surface speed Vb of the paper transport belt 25. It is good also as a structure which pauses.

1 is a cross-sectional side view of a center of a laser printer according to a first embodiment. Block diagram showing the electrical configuration of the mechanism that transmits power from the main motor to the paper feed roller Block diagram showing the electrical configuration of the laser printer The figure which shows the waveform of the signal output from the 1st speed sensor The figure which shows the waveform of the signal output from the 2nd speed sensor FIG. 5 is a graph showing the transition of the surface speed Vb of the paper transport belt and the surface speed Vd of the photosensitive drum. The figure which shows the state just before transferring a toner image to paper. The figure which shows the state which the toner image was transferred to the regular transfer position of paper The block diagram which shows the electric constitution of the laser printer based on Embodiment 2. FIG. Diagram showing the configuration of the position sensor The figure which shows the pulse signal which is output from the position sensor The block diagram which shows the electric constitution of the laser printer based on Embodiment 3. FIG. The figure which shows the state which stopped rotation of the drive roller from the time t3 to the time t4, and forcibly matched the phase of Vd with the phase of Vb. The figure which shows the relative positional relationship of an identification part in case a phase difference is large Enlarged view of the vicinity of the paper transport belt in the fourth embodiment and the fifth embodiment The figure which shows another Example

1. Laser printer (image forming device)
25. Paper transport belt (endless belt)
51 ... Photosensitive drum (photoconductor)
130... ASIC (timing determination means)
D1 ... First speed sensor D2 ... Second speed sensor

Claims (6)

A plurality of photoconductors arranged in one direction and rotating at a predetermined speed;
A plurality of transfer rollers facing each of the photoreceptors;
An endless belt that conveys a developer image transferred directly or indirectly via a recording medium at a transfer position where the photoconductor and the transfer roller face each other;
A driving roller that rotates at a predetermined speed to circulate and drive the endless belt;
Paper feeding means for feeding the recording medium one by one toward the transfer position or a secondary transfer position provided separately from the transfer position;
First detecting means for detecting the behavior of the endless belt;
Second detection means for detecting the behavior of the photoreceptor;
Based on the first detection signal output from the first detection means and the second detection signal output from the second detection means, the moving speed of the endless belt and the surface of the photoconductor The image forming operation start timing is such that the developer image is transferred to one recording medium during a period in which the phase difference from the rotational speed is small, and the transfer is not performed during other periods. And an image forming apparatus comprising: a timing determining unit that determines a delivery timing of the recording medium.
The first detection means is a first speed sensor that detects a moving speed of the endless belt as a behavior of the endless belt,
The second detection means is a second speed sensor that detects the rotational speed of the surface of the photoconductor as the behavior of the photoconductor,
The timing determination unit is arranged on the photoconductor when a phase difference between a detection signal output from the first speed sensor and a detection signal output from the second speed sensor is within a predetermined range. The image forming apparatus according to claim 1, wherein an image forming operation start timing and a recording medium feed timing are determined so that the formed developer image reaches the transfer position. The first detection means is a first position detection sensor that detects a position in a circumferential direction of a driving roller that circulates and drives the endless belt as a behavior of the endless belt,
The second detection means is a second position detection sensor that detects a position in the circumferential direction of the photoconductor as the behavior of the photoconductor,
The timing determining means detects a timing at which the phase of the moving speed of the endless belt and the phase of the rotational speed of the surface of the photoreceptor are within a predetermined range based on detection signals output from the both position detection sensors. The image forming apparatus according to claim 1, wherein a start timing of the image forming operation and a delivery timing of the recording medium are determined based on the detected timing. Drive control means for stopping driving of either the drive roller or the photoconductor for a predetermined time when the phase difference between the moving speed of the endless belt and the rotation speed of the surface of the photoconductor is large. The image forming apparatus according to claim 2 or 3. 5. The image forming apparatus according to claim 2, wherein a distance between adjacent photosensitive members is an integral multiple of a circumferential length of the driving roller. 5. The image forming apparatus according to claim 2, wherein a distance between adjacent photoconductors is an integral multiple of a circumferential length of the photoconductors.

Images