JP4487733B2 - Connecting structure of flooring - Google Patents
Connecting structure of flooring Download PDFInfo
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- JP4487733B2 JP4487733B2 JP2004325202A JP2004325202A JP4487733B2 JP 4487733 B2 JP4487733 B2 JP 4487733B2 JP 2004325202 A JP2004325202 A JP 2004325202A JP 2004325202 A JP2004325202 A JP 2004325202A JP 4487733 B2 JP4487733 B2 JP 4487733B2
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- 238000009408 flooring Methods 0.000 title claims description 102
- 239000000463 material Substances 0.000 claims description 114
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 230000004888 barrier function Effects 0.000 claims description 6
- 230000004308 accommodation Effects 0.000 claims description 3
- 230000005489 elastic deformation Effects 0.000 claims description 2
- 238000003780 insertion Methods 0.000 description 10
- 230000037431 insertion Effects 0.000 description 10
- 238000010276 construction Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Description
この発明は、床下地上に敷設されるフローリング材等の床材を連結するための床材の連結構造に関する。 The present invention relates to a floor material connection structure for connecting floor materials such as flooring materials laid on a floor base.
床下地の上に複数のフローリング材等の床材を敷き並べる床工法では、図12に示すように、隣接する床材同士(51)(51)を、その一方の床材(51)端面に設けられた雄ザネ(52)と、他方の床材(51)端面に設けられた雌ザネ(53)とを嵌め合わせて連結しながら、壁際から順次床材(51)(51)…を敷設していくことが一般的に行われている。このとき、それぞれの床材(51)は、床下地(54)に対して、接着剤や両面テープ等で貼り付けるとともに、雄ザネ部分において釘(55)を打ち込んで固定する。 In the floor construction method in which a plurality of floor materials such as flooring materials are laid on the floor base, as shown in FIG. 12, adjacent floor materials (51) (51) are placed on the end surface of one floor material (51). Laying the floor material (51) (51) ... in order from the wall while fitting and connecting the provided male spring (52) and the female spring (53) provided on the other floor material (51) end face It is generally done. At this time, each floor material (51) is affixed to the floor base (54) with an adhesive, a double-sided tape, or the like, and a nail (55) is driven in and fixed to the male tongue portion.
このようにして、従来は床下地(54)に床材(51)(51)…が強固に固定されていたため、1枚の床材(51)が破損した場合等において、その床材(51)だけを交換することが困難であった。すなわち、1枚の床材(51)を、床下地(54)から無理矢理剥がそうとすると、その際に床下地(54)が損傷する恐れがあり、その場合は、床下地(54)を交換したり修復させたりしなければならなかった。このため、最悪の場合は、全ての床材(51)(51)…及び床下地(54)を交換しなければならないことがあった。 Thus, since the floor materials (51), (51) are conventionally firmly fixed to the floor base (54), when one floor material (51) is damaged, the floor material (51 ) Was difficult to replace only. That is, if one floor material (51) is forcibly removed from the floor substrate (54), the floor substrate (54) may be damaged at that time. In this case, replace the floor substrate (54). I had to do or repair. For this reason, in the worst case, all the flooring materials (51), (51), and the floor base (54) may have to be replaced.
また、床材(51)を1枚だけ取り外す場合は、その床材(51)の取付けに用いられた全てのサネ部分(52)(52)…を丸鋸等で切り落として取り外す。そして、新たな床材を設置する際は、その床材のサネ部分を切り落とした状態で、床材(51)(51)間の隙間に嵌め込んで設置する。したがって、このとき、新たな床材が、隣接する床材(51)(51)に対してサネを係合させることができず、サネ部分に釘打ちすることもできないため、床下地に固定するためには、有害物質が放散する恐れのある接着剤を用いざるを得なかった。 Further, when only one floor material (51) is to be removed, all the sane portions (52), (52),... Used for attaching the floor material (51) are cut off with a circular saw or the like and removed. And when installing a new flooring, it inserts in the clearance gap between flooring (51) (51) in the state which cut off the sunk part of the flooring, and installs it. Accordingly, at this time, the new flooring cannot be engaged with the adjacent flooring (51) (51) and cannot be nailed to the flooring. In order to do this, it was necessary to use an adhesive that could release harmful substances.
さらに、上記のような理由により床材の交換を諦めて、元の床材の上に新たなフロア材を重ね貼りすることも可能ではあるが、その場合は、重ね貼りしたフロア材の厚み分だけ床に段差が生じてしまうとともに、そのフロア材が建具に干渉する場合は、建具の下端をカットするなどの手間が掛かってしまう欠点があった。 Furthermore, it is possible to give up the replacement of the flooring for the above reasons, and to superimpose a new flooring on the original flooring. However, when the floor material interferes with the joinery, there is a drawback that it takes time and effort to cut the lower end of the joinery.
これに対して、特許文献1の図4乃至図8に示された構造では、床下地に設けた複数のレールにそれぞれ連結具を取り付けておいて、それら連結具間に床材を嵌め込むことで、床下地上に床材が敷設されるようになっている。床材を嵌め込む際は、床材の中央に予め設けられた溝に沿って、床材をくの字状に折り曲げた状態から、その床材を真っ直ぐになるように広げながら、その床材の端部を連結具に係合して嵌め込むようにする。
On the other hand, in the structure shown in FIGS. 4 to 8 of
このように、特許文献1の構造では、各床材が床下地に対して連結具を介して間接的に固定されており、その固定に接着剤等が用いられていないため、床材交換時において、1枚の床材だけを簡単に取り外すことができる。また、新たな床材を取り付ける際は、床材新設時と同様に、中央の溝に沿って折り曲げた床材を、真っ直ぐになるように広げながら嵌め込んで取り付ける。
As described above, in the structure of
しかし、特許文献1に記載された上記の構造では、床材を敷設するために、予め連結具を床下地に取り付けておく必要があり、その連結具を取り付けるためのレールを、床材の寸法に対応するように予め精度良く位置決めした状態で、床下地に埋設しておく必要がある。したがって、雄ザネと雌ザネとを係合させる一般的な床工法に比べて、床材新設時の施工性が悪かった。
However, in the above-described structure described in
また、特許文献1の構造では、床材の中央に予め溝を設けなければならないことに加えて、床板の新設時及び交換時において、中央の溝に沿って折り曲げた床材を、真っ直ぐになるように広げながら連結具に係合させるといった煩雑な作業を強いられる欠点があった。さらに、そのように床材を折り曲げる必要があるため、折曲ができないような硬質の床材には不向きであった。さらにまた、その床材の折曲部分が床下地から浮き上がって不陸が生じたり、床材に溝を設けることにより床鳴りが生じやすくなる恐れがあった。
Moreover, in the structure of
そこで、この発明は、上記のような不具合を解消して、床材交換時及び床材新設時における作業性を向上させることができる床材の連結構造を提供することを目的とする。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a flooring connection structure that can solve the above-described problems and improve workability at the time of flooring replacement and flooring new installation.
上記の課題を解決するため、この発明における床材の連結構造は、互いに隣接する床材の端部同士を連結具を介して連結するものであって、前記連結具は、上方より打ち込み又はねじ込みされる釘等の固定具によって床下地に固定される固定部と、その固定部から側方へ張り出して前記両床材端部の係合凹部に係合する一対の係合凸部とを備え、前記一方の係合凸部を前記一方の床材端部の係合凹部に係合した状態において、前記一方の床材端部より露出した前記固定部を前記固定具によって床下地に固定可能とされ、前記両方の係合凸部を前記両床材端部の係合凹部に係合した連結状態において、前記両床材端部によって前記連結具が覆い隠されるように構成され、前記両方の係合凸部に突起が形成され、前記両床材端部の係合凹部に、前記連結状態において前記突起に当接して前記床材の側方への移動を規制する障壁が形成され、さらに前記両床材端部に、前記連結状態において前記係合凸部の下側に潜り込んで前記床材の上方への抜けや浮き上がりを規制する抜け止め部が形成され、前記床下地に固定した前記連結具に対しての前記床材のスライド移動による前記係合凸部と前記係合凹部との係合、前記床下地に固定した前記連結具に対しての前記床材の上方からの押し込みによる前記係合凸部と前記係合凹部との係合をそれぞれ許容するように、前記連結具の係合凸部が弾性変形可能とされていることを特徴とする。 In order to solve the above problems, the floor material connection structure according to the present invention connects the ends of the floor materials adjacent to each other via a connection tool, and the connection tool is driven or screwed in from above. A fixed portion fixed to the floor base by a fixing tool such as a nail, and a pair of engaging convex portions projecting laterally from the fixed portion and engaging with the engaging concave portions at the ends of both floor materials. In the state where the one engaging convex portion is engaged with the engaging concave portion of the one floor material end portion, the fixing portion exposed from the one floor material end portion can be fixed to the floor base by the fixing tool. In the connected state in which both the engaging convex portions are engaged with the engaging concave portions of the both floor material end portions, the connecting tool is covered by the both floor material end portions. A protrusion is formed on the engaging convex part of A barrier is formed that abuts against the protrusions in the connected state and restricts lateral movement of the flooring material, and further sinks into the ends of both flooring materials below the engaging projections in the connected state. A retaining portion that restricts the floor material from being pulled out and lifted is formed, and the engaging convex portion and the engaging concave portion due to the sliding movement of the floor material with respect to the coupling member fixed to the floor base The coupling protrusions and the engagement recesses by allowing the coupling fixture fixed to the floor base to be pushed from above the flooring material, respectively. The engagement convex part of the tool is elastically deformable .
さらに、前記連結具の係合凸部と固定部との間に、係合凸部の弾性変形を容易にするための切れ込みが形成されている。 Furthermore, the notch for making the elastic deformation of an engagement convex part easy is formed between the engagement convex part and fixing | fixed part of the said coupling tool.
さらにまた、前記連結具の両方の係合凸部に設けられて、下方に向かうに連れて前記固定部から遠ざかる第1傾斜面と、前記両床材端部に設けられて、前記床材の上方からの押し込み時に前記第1傾斜面に当接する第2傾斜面との少なくとも一方からなる床材案内手段を備えている。Furthermore, it is provided on both engaging convex portions of the connector, and is provided at a first inclined surface that moves away from the fixing portion as it goes downward, and at both floor material end portions, Floor material guide means comprising at least one of the second inclined surface that comes into contact with the first inclined surface when pushed from above is provided.
加えて、前記連結具の固定部上面に、前記固定具の頭部を収容するための収容凹部が設けられている。 In addition, an accommodation recess for accommodating the head of the fixture is provided on the upper surface of the fixture of the connector.
この発明における床材の連結構造では、互いに隣接する床材同士を連結するための連結具は、その一方の係合凸部を一方の床材端部の係合凹部に係合した状態において、一方の床材端部より露出した固定部を床下地に固定可能となっている。したがって、床材を床下地上に新設する際は、連結具を、一方の床材端部に係合させた状態で床下地に固定することができるため、従来の連結具を用いた工法のように予め連結具の位置決めを行わなくても済み、連結具の位置決めを行いながら床材を順次敷設することができる。特に連結具を工場等で予め床材に取り付けておいた場合は、従来の雄ザネと雌ザネとを係合させる一般的な床工法と同様に、床材を連結させながら簡単に施工することができる。しかも、連結具は、その両方の係合凸部を両床材端部の係合凹部に係合した連結状態において、両床材端部によって覆い隠され、固定具が露出してしまうのを防ぐことができる。また、連結状態において、係合凸部の突起に係合凹部の障壁が当接して床材の側方への移動を規制するので、隣接する床材間に目隙が生じるのを防ぐことができる。さらに、連結状態において、床材端部の抜け止め部が係合凸部の下側に潜り込んで、床材の上方への抜けや浮き上がりを防ぐことができる。さらにまた、連結具の係合凸部が弾性変形可能とされていて、床材のスライド移動や上方からの押し込みによる係合凸部と係合凹部との係合を、係合凸部を弾性変形させながら容易に行うことができる。特に、連結具の係合凸部と固定部との間に切れ込みを形成することで、係合凸部を容易に弾性変形させることができる。 In the floor material connection structure according to the present invention, the connection tool for connecting the floor materials adjacent to each other is in a state in which one engagement convex portion is engaged with the engagement concave portion of one floor material end, The fixed part exposed from one end of the floor material can be fixed to the floor base. Therefore, when a flooring is newly installed on the floor base, the connecting tool can be fixed to the floor base while being engaged with one end of the flooring. In addition, it is not necessary to position the connecting tool in advance, and floor materials can be laid in order while positioning the connecting tool. In particular, when the connection tool is attached to the flooring in advance at the factory, etc., it is easy to install the flooring while connecting the flooring as in the conventional floor construction method that engages the male and female springs. Can do. In addition, in the connected state in which both of the engaging convex portions are engaged with the engaging concave portions of both floor material end portions, the connecting device is covered and hidden by both floor material end portions, and the fixture is exposed. Can be prevented. Further, in the connected state, the barrier of the engaging concave portion abuts against the protrusion of the engaging convex portion to restrict the movement of the floor material to the side, so that it is possible to prevent a gap between adjacent floor materials from being generated. it can. Further, in the connected state, the retaining portion at the end of the flooring material can sink under the engaging convex portion, and the flooring can be prevented from coming off or rising up. Furthermore, the engagement convex portion of the coupler can be elastically deformed, and the engagement convex portion can be elastically engaged with the engagement convex portion and the engagement concave portion by sliding movement of the flooring material or pushing from above. It can be easily performed while deforming. In particular, by forming a cut between the engaging convex portion and the fixing portion of the connector, the engaging convex portion can be easily elastically deformed.
また、床材案内手段を備えることによって、床材の上方からの押し込み時に床材を下方へスムーズに案内して、床材の交換作業を簡単にすることができる。Further, by providing the floor material guiding means, the floor material can be smoothly guided downward when the floor material is pushed in from above, and the replacement work of the floor material can be simplified.
さらに、連結具の固定部上面に、固定具の頭部を収容するための収容凹部が設けられているため、固定具の頭部が、床材に干渉するのを防止することができる。Furthermore, since the accommodation recessed part for accommodating the head of a fixing tool is provided in the fixing part upper surface of a connection tool, it can prevent that the head of a fixing tool interferes with a flooring.
以下、この発明の実施形態を図面に基づいて詳細に説明する。この発明の一実施形態に係る床材の連結構造は、図1に示すように、互いに隣接する床材(1)(1)同士を、それら床材(1)(1)の端部の係合部に跨って係合する連結具(2)を介して連結するものである。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the flooring connection structure according to the embodiment of the present invention is configured such that adjacent flooring materials (1) and (1) are connected to each other at the ends of the flooring materials (1) and (1). It connects via the connector (2) engaged across a joint part.
連結具(2)は、弾性変形可能とされた合成樹脂製の長尺材である。この連結具(2)は、図2に示すように、例えば釘(15)(15)…によって床下地(20)に固定される固定部(3)と、この固定部(3)を挟むようにして固定部(3)から側方へ張り出した一対の係合凸部(4)(4)とを備えている。 The connector (2) is a long material made of synthetic resin that can be elastically deformed. As shown in FIG. 2, the connector (2) has a fixed portion (3) fixed to the floor base (20) by, for example, nails (15), (15), and the fixed portion (3). A pair of engaging projections (4) and (4) projecting laterally from the fixed portion (3) is provided.
連結具(2)の固定部(3)には、釘(15)(15)…を挿通するための複数の挿通孔(8)(8)…が形成されている。それら挿通孔(8)(8)…は、長手方向に間隔を空けて設けられている。また、挿通孔(8)(8)…は、固定部(3)を上下方向に貫通して形成されている。 A plurality of insertion holes (8), (8), for inserting the nails (15), (15), ... are formed in the fixing part (3) of the connector (2). These insertion holes (8), (8), ... are provided at intervals in the longitudinal direction. Further, the insertion holes (8), (8)... Are formed so as to penetrate the fixing portion (3) in the vertical direction.
さらに、固定部(3)の上面には、挿通孔(8)(8)…に挿通した釘(15)(15)…の頭部を収容するための収容凹部として、凹溝(9)が長手方向に沿って形成されている。ただし、収容凹部としては、必ずしも溝状のものでなくとも良く、それぞれの挿通孔(8)(8)…に対応する座ぐり穴であっても良い。 Further, on the upper surface of the fixing portion (3), there is a concave groove (9) as an accommodating recess for accommodating the heads of the nails (15), (15), which are inserted through the insertion holes (8), (8). It is formed along the longitudinal direction. However, the accommodating recesses are not necessarily groove-shaped, and may be counterbore holes corresponding to the respective insertion holes (8), (8).
係合凸部(4)(4)は、固定部(3)の長手方向に沿った側面の略上半分に突設されている。係合凸部(4)(4)の上面には、突起(10)(10)が長手方向に沿って形成され、係合凸部(4)(4)の側面は、下方に向かうに連れて固定部(3)から遠ざかる傾斜面(11)(11)されている。また、この係合凸部(4)(4)の下面側において、係合凸部(4)(4)と固定部(3)との間に係合凸部(4)(4)の弾性変形を容易にするための略V字状の切れ込み(12)(12)が形成されている。 The engaging projections (4) and (4) are provided so as to project from substantially the upper half of the side surface along the longitudinal direction of the fixed portion (3). Projections (10) and (10) are formed along the longitudinal direction on the upper surface of the engaging projections (4) and (4), and the side surfaces of the engaging projections (4) and (4) are moved downward. And inclined surfaces (11) and (11) away from the fixed portion (3). Further, on the lower surface side of the engaging convex portions (4) and (4), the elasticity of the engaging convex portions (4) and (4) is provided between the engaging convex portions (4) and (4) and the fixing portion (3). A substantially V-shaped notch (12) (12) is formed to facilitate deformation.
一方、床材(1)は、例えば木製であって、図3に示すように、略方形状に形成されている。この床材(1)としては、図4に示すように、例えば、木質の基材(21)の上面に木質の化粧材(22)が貼り付けられたものが用いられるが、その構造及び材質は特に限定されるものではない。 On the other hand, the flooring (1) is made of, for example, wood and is formed in a substantially rectangular shape as shown in FIG. As this flooring (1), as shown in FIG. 4, for example, a wooden base material (21) with a wooden decorative material (22) attached to the upper surface is used. Is not particularly limited.
床材(1)の周端部(25)〜(28)には、それぞれの周端部(25)〜(28)の全長に亘って、連結具(2)(2)…の係合凸部(4)(4)…が係合する係合部としての係合凹部(31)(31)…が形成されている。また、係合凹部(31)(31)…の上側に位置する側方への張り出し部分が、連結具(2)(2)…を上方から覆う被覆部(32)(33)…とされ、係合凹部(31)(31)…の下側に位置する側方への張り出し部分が、連結具(2)(2)…の係合凸部(4)(4)…の下側に潜り込む抜け止め部(34)(34)…とされている。さらに、係合凹部(31)(31)…には、被覆部(32)(33)…の先端を下方へ延出させることによって、係合凹部(31)(31)…に係合した連結具(2)(2)…の係合凸部(4)(4)…における突起(10)(10)…が当接する障壁(37)(37)…が形成されている。 On the peripheral end portions (25) to (28) of the flooring (1), the engaging projections of the connecting tools (2), (2),... Are extended over the entire length of the respective peripheral end portions (25) to (28). .. Are formed as engaging portions with which the portions (4), (4),... Engage. Further, the laterally projecting portion located on the upper side of the engaging recesses (31), (31), is a covering portion (32), (33), which covers the couplers (2), (2), ... from above, The laterally protruding portion located on the lower side of the engaging recesses (31), (31) ... sinks into the lower side of the engaging projections (4), (4), ... of the couplers (2) (2). The retaining portions (34), (34) are provided. Further, the engaging recesses (31), (31) are connected to the engaging recesses (31), (31), by extending the tips of the covering portions (32), (33), downward. Barriers (37), (37), which are in contact with the projections (10), (10), etc. of the engaging projections (4), (4),.
ここで、抜け止め部(34)(34)…の側方への張り出し量は、全周に亘って略等しくなっている。他方、被覆部(32)(33)…については、例えば、床材(1)の長手方向に沿った一端部(25)及び短手方向に沿った一端部(27)に形成された被覆部(32)(32)が、床材(1)の長手方向に沿った他端部(26)及び短手方向に沿った他端部(28)に形成された被覆部(33)(33)よりも、側方への張り出し量が小さくなっている。 Here, the amount of lateral protrusion of the retaining portions (34), (34) is substantially equal over the entire circumference. On the other hand, for the covering portions (32), (33), etc., for example, the covering portions formed at one end portion (25) along the longitudinal direction of the flooring (1) and one end portion (27) along the short direction. (32) (32) is a covering portion (33) (33) formed on the other end portion (26) along the longitudinal direction of the flooring (1) and the other end portion (28) along the short direction. The amount of overhang to the side is smaller.
具体的に説明すると、床材(1)の長手方向に沿った一端部(25)及び短手方向に沿った一端部(27)においては、抜け止め部(34)(34)の側方への張り出し量に比べて、被覆部(32)(32)の側方への張り出し量が、僅かに大きいか又は略等しくなっている。他方、床材(1)の長手方向に沿った他端部(26)及び短手方向に沿った他端部(28)においては、抜け止め部(34)(34)の側方への張り出し量に比べて、被覆部(33)(33)の側方への張り出し量が、著しく大きくなっている。 More specifically, at one end (25) along the longitudinal direction of the flooring (1) and at one end (27) along the short direction, it is to the side of the retaining portions (34) and (34). Compared with the amount of overhang, the amount of overhang of the covering portions (32) and (32) to the side is slightly larger or substantially equal. On the other hand, at the other end portion (26) along the longitudinal direction of the flooring (1) and the other end portion (28) along the short direction, the retaining portions (34) and (34) project laterally. Compared with the amount, the amount of overhanging of the covering portions (33) and (33) to the side is remarkably large.
そして、床材(1)の一端部(25)(27)の被覆部(32)(32)は、その一端部(25)(27)の係合凹部(31)(31)に連結具(2)の一方の係合凸部(4)を係合させた状態において、図1に示すように、その連結具(2)における一方の係合凸部(4)の上面のみを覆い、固定部(3)の挿通孔(8)(8)…上方を覆わないように回避した状態となっている。他方、床材(1)の他端部(26)(28)の被覆部(33)(33)は、その他端部(26)(28)の係合凹部(31)(31)に連結具(2)の他方の係合凸部(4)を係合させた状態において、その連結具(2)の他方の係合凸部(4)上面及び固定部(3)上面を覆い、その固定部(3)の挿通孔(8)(8)…上方を覆い隠すようになっている。 Then, the covering portions (32), (32) of the one end portions (25), (27) of the flooring (1) are connected to the engaging recesses (31), (31) of the one end portions (25), (27). In the state in which one engaging convex part (4) of 2) is engaged, as shown in FIG. 1, only the upper surface of one engaging convex part (4) in the connector (2) is covered and fixed. The insertion holes (8), (8) of the part (3) are in a state where they are avoided so as not to cover the upper part. On the other hand, the covering portions (33) and (33) of the other end portions (26) and (28) of the flooring (1) are connected to the engaging recesses (31) and (31) of the other end portions (26) and (28). In the state in which the other engaging projection (4) of (2) is engaged, the upper surface of the other engaging projection (4) and the fixing portion (3) of the connector (2) are covered and fixed. The insertion holes (8), (8)... Of the portion (3) are covered up.
また、抜け止め部(34)の側面は、下方に向かうに連れて床材(1)中央に近づく傾斜面(39)とされている。この抜け止め部(34)の傾斜面(39)の傾斜角度は、連結具(2)の係合凸部(4)の傾斜面(11)の傾斜角度に比べて、やや緩やかに形成されている。そして、抜け止め部(34)の傾斜面(39)と、連結具(2)の係合凸部(4)の傾斜面(11)とによって、後述の床材案内手段が構成されている。なお、この床材案内手段は、抜け止め部(34)の傾斜面(39)と、連結具(2)の係合凸部(4)の傾斜面(11)とのいずれか一方により構成しても良い。 The side surface of the retaining portion (34) is an inclined surface (39) that approaches the center of the flooring (1) as it goes downward. The inclination angle of the inclined surface (39) of the retaining portion (34) is formed slightly more gently than the inclination angle of the inclined surface (11) of the engaging convex portion (4) of the connector (2). Yes. The sloped surface (39) of the retaining part (34) and the sloped surface (11) of the engaging convex part (4) of the connector (2) constitute a floor material guiding means described later. The floor material guiding means is constituted by one of the inclined surface (39) of the retaining portion (34) and the inclined surface (11) of the engaging convex portion (4) of the connector (2). May be.
次に、上記の連結具(2)(2)…を使用した床材(1)(1)の連結方法について説明する。 Next, a method for connecting the flooring materials (1) and (1) using the above-described connecting tools (2), (2), will be described.
連結具(2)(2)…は、互いに隣接する床材(1)(1)のうち一方の床材(1)へ、予め製造工場等において取り付けておく。連結具(2)の取付けに際しては、床材(1)の長手方向に沿った一端部(25)及び短手方向に沿った一端部(27)の係合凹部(31)(31)に対して、それぞれ例えば複数の連結具(2)(2)…を取り付ける。それぞれの連結具(2)は、その一方の係合凸部(4)を、図3に示すように、係合凹部(31)(31)の長さ方向の一端側からスライド挿入して係合させ、これにより床材(1)の一端部(25)(27)に取り付ける。ただし、このような一方の床材(1)に対する連結具(2)の取付けは、施工現場において行うようにしても良い。 The couplers (2), (2)... Are attached in advance to one of the floor materials (1) (1) adjacent to each other in a manufacturing factory or the like. When attaching the connecting tool (2), the engagement recesses (31), (31) of the one end part (25) along the longitudinal direction of the flooring (1) and the one end part (27) along the short side direction are used. Then, for example, a plurality of connectors (2), (2). As shown in FIG. 3, each connecting tool (2) has one engaging projection (4) slidably inserted from one end side in the length direction of the engaging recess (31) (31). This is attached to one end portions (25) and (27) of the flooring (1). However, you may make it perform attachment of the connection tool (2) with respect to such one flooring material (1) in a construction site.
床材(1)(1)…を床下地(20)に敷設する際は、先ず、隣接する床材(1)(1)のうち一方の床材(1)を、床下地(20)における所定位置に位置決めした状態で設置する。これにより、その床材(1)に取り付けられた連結具(2)が、床下地(20)に対して位置決めされる。このとき、床材(1)の被覆部(32)は、図5に示すように、連結具(2)の固定部(3)の挿通孔(8)(8)…上方を覆っておらず、挿通孔(8)(8)…は、床材(1)の端部より露出した状態となっている。 When laying the flooring (1) (1) on the floor base (20), first, one flooring (1) of the adjacent flooring (1) (1) is placed on the floor base (20). Install in a state of being positioned at a predetermined position. Thereby, the connector (2) attached to the flooring (1) is positioned with respect to the floor base (20). At this time, as shown in FIG. 5, the covering portion (32) of the flooring (1) does not cover the insertion holes (8), (8)... Above the fixing portion (3) of the connector (2). The insertion holes (8), (8), are exposed from the end of the flooring (1).
そして、このように露出した挿通孔(8)(8)…へ上方より挿通した釘(15)(15)…を床下地(20)に打ち込むことによって、連結具(2)を床下地(20)に固定する。なお、連結具(2)の床下地(20)への固定は、必ずしも釘(15)(15)…の打ち込みによって行う必要はなく、ビスその他の固定具のねじ込み又は打ち込みによって固定しても良い。 Then, nails (15), (15), which are inserted from above into the through holes (8), (8), which are exposed in this way, are driven into the floor base (20), thereby connecting the connector (2) to the floor base (20 ). It is not always necessary to fix the connector (2) to the floor base (20) by driving nails (15), (15), but may be fixed by screwing or driving screws or other fixing tools. .
続いて、図6に示すように、上記のように位置決めされた連結具(2)に対して、隣接する他方の床材(1)をスライド移動させて、その床材(1)の他端部(26)(28)を係合させる。すなわち、他方の床材(1)を、連結具(2)の長さ方向に直交する方向に沿って、その床材(1)の他端部(26)(28)が先端側となるようにスライド移動させ、それによって、その他端部(26)(28)の係合凹部(31)を、連結具(2)における他方の係合凸部(4)へ係合させる。 Then, as shown in FIG. 6, the other adjacent flooring (1) is slid with respect to the connector (2) positioned as described above, and the other end of the flooring (1) is moved. The parts (26) and (28) are engaged. That is, the other floor material (1) is placed along the direction perpendicular to the length direction of the connector (2) so that the other end portions (26) and (28) of the floor material (1) are on the tip side. And the engaging recess (31) of the other end (26) (28) is engaged with the other engaging protrusion (4) of the connector (2).
このとき、連結具(2)における他方の係合凸部(4)上端の突起(10)が、他方の床材(1)の被覆部(33)下端に干渉することとなるが、図7に示すように、スライド移動させた床材(1)の被覆部(33)が、係合凸部(4)の突起(10)に当たると、その係合凸部(4)は、突起(10)が被覆部(33)の下側に押さえ込まれるようにして弾性変形するようになっている。そして、他方の床材(1)を、そのスライド方向先端が一方の床材(1)に当接するまでスライドさせると、連結具(2)の他方の係合凸部(4)が弾性復帰して、その係合凸部(4)が、図1に示すように、他方の床材(1)の係合凹部(31)に係合される。 At this time, the projection (10) at the upper end of the other engaging convex portion (4) in the connector (2) interferes with the lower end of the covering portion (33) of the other flooring (1). As shown in FIG. 3, when the covering portion (33) of the floor material (1) slid and hits the protrusion (10) of the engaging convex portion (4), the engaging convex portion (4) becomes the protrusion (10). ) Is pressed down to the lower side of the covering portion (33) to be elastically deformed. Then, when the other floor material (1) is slid until its tip in the sliding direction comes into contact with one floor material (1), the other engaging convex part (4) of the connector (2) is elastically restored. Then, as shown in FIG. 1, the engaging convex part (4) is engaged with the engaging concave part (31) of the other floor material (1).
これにより、連結具(2)を介して、互いに隣接する床材(1)(1)の端部同士が連結され、この連結状態において、連結具(2)は、互いに隣接する両床材(1)(1)の被覆部(32)(33)によって完全に覆い隠されるようになっている。また、このとき、互いに隣接する両床材(1)(1)間の境界は、連結具(2)に挿通させた釘(15)(15)…の位置とずれて配置されるようになっており、その釘(15)(15)…の頭部の上方は、他方の床材(1)の被覆部(33)によって覆い隠されるようになっている。 Thereby, the ends of the floor materials (1) and (1) adjacent to each other are connected to each other via the connection tool (2). In this connected state, the connection tool (2) is connected to both floor materials ( 1) It is completely covered by the covering parts (32) and (33) of (1). At this time, the boundary between the floor materials (1) and (1) adjacent to each other is shifted from the position of the nails (15), (15)... Inserted through the connector (2). The upper portions of the heads of the nails (15), (15) are covered by the covering portion (33) of the other floor material (1).
すなわち、この床材(1)(1)の連結構造では、施工に際して、互いに隣接する一方の床材(1)に係合した状態の連結具(2)に対して、釘(15)(15)…を打ちこんで床下地(20)へ固定することができるとともに、隣接する床材(1)(1)同士を連結した状態においては、その連結に用いる連結具(2)を完全に覆い隠すことができる。 That is, in this connection structure of the flooring materials (1) and (1), the nail (15) (15) is connected to the connection tool (2) engaged with one of the flooring materials (1) adjacent to each other during construction. ) ... and can be fixed to the floor base (20), and when the adjacent flooring materials (1) and (1) are connected to each other, the connecting tool (2) used for the connection is completely covered. be able to.
また、この連結状態においては、連結具(2)の係合凸部(4)(4)における突起(10)(10)が、床材(1)の係合凹部(31)(31)の障壁(37)(37)に当接して、床材(1)(1)の側方への移動が規制されるようになっているため、隣接する床材(1)(1)間に目隙が生じにくいようになっている。さらに、床材(1)(1)の抜け止め部(34)(34)が連結具(2)の係合凸部(4)(4)の下側に潜り込んだ状態となっているため、床材(1)(1)の上方への抜けや浮き上がりが防止されるようになっている。 Further, in this connected state, the protrusions (10), (10) on the engaging projections (4), (4) of the connector (2) are in contact with the engaging recesses (31), (31) of the flooring (1). Since the movement of the flooring (1) (1) to the side is restricted by abutting against the barriers (37) and (37), there is no difference between the adjacent flooring (1) and (1). The gap is less likely to occur. Furthermore, since the retaining portions (34) and (34) of the flooring (1) and (1) are in a state of being under the engagement convex portions (4) and (4) of the coupling tool (2), The floor material (1) (1) is prevented from being pulled out or lifted upward.
このようにして、連結具(2)(2)…を使用して、床材(1)(1)…を床下地(20)上に順次設置することで、従来の連結具を用いた工法のように床下地(20)に予めレールを埋設したり、連結具(2)(2)…を予め精度良く位置決めする必要がなく、従来の雄ザネと雌ザネとを係合させる工法と同様に、床材(1)(1)…の施工を簡単に行うことができる。 In this way, by using the couplers (2), (2), etc., the flooring materials (1), (1), etc. are sequentially installed on the floor base (20), so that the construction method using the conventional couplers is used. It is not necessary to embed a rail in advance in the floor base (20) or to accurately position the couplers (2), (2), etc. in the same way as in the conventional method of engaging the male and female rods. In addition, the flooring (1) (1) can be easily constructed.
なお、上記においては、床材(1)(1)…を、床下地(20)に対して連結具(2)(2)…を介して間接的に固定しているが、そのような連結具(2)(2)…を介した固定に加えて、床材(1)(1)の適所に化粧釘等の固定具を上方から打ち込んで、床下地(20)に対して床材(1)(1)を直接固定するようにしても良く、その場合は、床鳴りを確実に防止することができる。 In the above, the floor materials (1), (1), are indirectly fixed to the floor base (20) through the connecting tools (2), (2), but such connection. In addition to fixing via the tools (2), (2), etc., a fixing tool such as a decorative nail is driven into the floor material (1) (1) from the top, and the floor material (20) 1) (1) may be directly fixed, and in this case, floor noise can be reliably prevented.
以下、上記のように床材(1)(1)…が施工された状態において、それら床材(1)(1)…の一部を交換する方法について説明する。ここでは、床材(1)の1枚が破損したものとし、その破損した1枚だけを新たな床材(1)に交換する場合について具体的に説明する。 Hereinafter, a method for exchanging a part of the flooring materials (1), (1), etc. in a state where the flooring materials (1), (1), etc. are constructed as described above will be described. Here, it is assumed that one piece of the flooring material (1) is damaged, and a case where only one damaged piece is replaced with a new flooring material (1) will be specifically described.
この場合は、先ず、図8に示すように、破損した床材(1)を、丸鋸等で切断して複数のブロック片(41)(41)…に分割して、それらのブロック片(41)(41)…を中央から順に取り外す。そのようにして床材(1)を取り外して生じた空隙部分(45)には、図9に示すように、連結具(2)(2)の片方の係合凸部(4)(4)が張り出した状態となっている。 In this case, first, as shown in FIG. 8, the damaged floor material (1) is cut with a circular saw or the like and divided into a plurality of block pieces (41) (41)... 41) Remove (41)… in order from the center. In the gap portion (45) generated by removing the floor material (1) in this way, as shown in FIG. 9, one of the engaging projections (4), (4) of the couplers (2), (2) is provided. Is overhanging.
そして、この連結具(2)(2)の係合凸部(4)(4)によって囲まれた空隙部分(45)に対して、図10に示すように新たな床材(1)を上方から押し込むと、その床材(1)の抜け止め部(34)(34)の傾斜面(39)(39)が連結具(2)(2)の係合凸部(4)(4)の傾斜面(11)(11)に当接して、それら係合凸部(4)(4)が固定部(3)(3)側へ押し付けられるように弾性変形する。このとき、連結具(2)(2)における固定部(3)(3)と係合凸部(4)(4)との間に切れ込み(12)(12)が形成されているので、係合凸部(4)(4)が容易に弾性変形するようになっている。 Then, as shown in FIG. 10, a new floor material (1) is moved upward with respect to the gap portion (45) surrounded by the engaging projections (4) and (4) of the couplers (2) and (2). The inclined surfaces (39) and (39) of the retaining portions (34) and (34) of the floor material (1) are pushed into the engaging projections (4) and (4) of the coupling tools (2) and (2). Abutting on the inclined surfaces (11) and (11), the engaging projections (4) and (4) are elastically deformed so as to be pressed toward the fixed portions (3) and (3). At this time, since the notches (12) and (12) are formed between the fixing portions (3) and (3) and the engaging convex portions (4) and (4) in the coupling tools (2) and (2), The joint protrusions (4) and (4) are easily elastically deformed.
このように、連結具(2)(2)の係合凸部(4)(4)が弾性変形しながら、係合凸部(4)(4)傾斜面(11)(11)と抜け止め部(34)(34)の傾斜面(39)(39)とからなる床材案内手段によって、床材(1)が下方へスムーズに案内され、図11に示すように、床材(1)が床下地(20)上面に当接すると、連結具(2)(2)の係合凸部(4)(4)が弾性復帰して床材(1)(1)の係合凹部(31)(31)に係合する。これによって、互いに隣接する床材(1)(1)同士は、連結具(2)によって、上記のように新設した場合と同様の状態で連結される。したがって、従来の連結具を用いた工法のように床材を折り曲げたりせずに、床材(1)を上方から押し込むだけで取り付けることができ、床材(1)の交換作業も簡単に済ませることができる。 In this way, the engaging protrusions (4), (4) and the engaging protrusions (4), (4) are elastically deformed, and the engaging protrusions (4), (4), the inclined surfaces (11), (11), and the stopper are prevented from coming off. The floor material (1) is smoothly guided downward by the floor material guiding means composed of the inclined surfaces (39) and (39) of the portions (34) and (34), and the floor material (1) as shown in FIG. Is brought into contact with the upper surface of the floor substrate (20), the engagement projections (4) and (4) of the couplings (2) and (2) are elastically restored, and the engagement recesses (31) of the flooring materials (1) and (1) are recovered. ) Engages with (31). Thereby, the floor materials (1) and (1) adjacent to each other are connected by the connecting tool (2) in the same state as in the case of newly established as described above. Therefore, the flooring (1) can be attached by simply pushing it in from the top without bending the flooring as in the conventional method using a connecting tool, and the replacement work of the flooring (1) can be easily completed. be able to.
なお、図10に示すように新たな床材(1)を嵌め込む際には、連結具(2)(2)における係合凸部(4)(4)の傾斜面(11)(11)と、床材(1)の抜け止め部(34)(34)における傾斜面(39)(39)との間に摩擦が生じるが、それら傾斜面(11)(39)…に予め滑剤を塗布しておくことで、摩擦を軽減するようにしても良い。 In addition, when fitting a new flooring (1) as shown in FIG. 10, the inclined surfaces (11) and (11) of the engaging projections (4) and (4) in the couplers (2) and (2). And the inclined surfaces (39) and (39) of the retaining portions (34) and (34) of the flooring (1), but a lubricant is applied in advance to the inclined surfaces (11), (39). This may reduce friction.
この発明は、上記実施形態に限定されるものではなく、この発明の範囲内で上記実施形態に多くの修正及び変更を加え得ることは勿論である。 The present invention is not limited to the above embodiment, and it is needless to say that many modifications and changes can be made to the above embodiment within the scope of the present invention.
(1) 床材
(2) 連結具
(3) 固定部
(4) 係合凸部
(8) 挿通孔
(9) 凹溝(収容凹部)
(10) 突起
(11) 係合凸部の傾斜面(第1傾斜面)
(12) 切れ込み
(15) 釘
(20) 床下地
(31) 係合凹部
(33) 他方の床材の被覆部
(37) 障壁
(39) 床材の傾斜面(第2傾斜面)
(1) Flooring
(2) Connecting tool
(3) Fixed part
(4) Engaging projection
(8) Insertion hole
(9) Concave groove (receiving recess)
(10) Projection
(11) Inclined surface of engaging projection (first inclined surface)
(12) Notch
(15) Nail
(20) Floor base
(31) Engaging recess
(33) Covering part of the other flooring
(37) Barrier
(39) Floor slope (second slope)
Claims (4)
Priority Applications (1)
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JP2004325202A JP4487733B2 (en) | 2004-11-09 | 2004-11-09 | Connecting structure of flooring |
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Application Number | Priority Date | Filing Date | Title |
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JP2004325202A JP4487733B2 (en) | 2004-11-09 | 2004-11-09 | Connecting structure of flooring |
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JP2006132264A JP2006132264A (en) | 2006-05-25 |
JP4487733B2 true JP4487733B2 (en) | 2010-06-23 |
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