JP4468251B2 - Method for producing polymer - Google Patents
Method for producing polymer Download PDFInfo
- Publication number
- JP4468251B2 JP4468251B2 JP2005183367A JP2005183367A JP4468251B2 JP 4468251 B2 JP4468251 B2 JP 4468251B2 JP 2005183367 A JP2005183367 A JP 2005183367A JP 2005183367 A JP2005183367 A JP 2005183367A JP 4468251 B2 JP4468251 B2 JP 4468251B2
- Authority
- JP
- Japan
- Prior art keywords
- reaction
- monomer
- polymerization
- polymer
- meth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 229920000642 polymer Polymers 0.000 title description 53
- 238000006243 chemical reaction Methods 0.000 claims description 69
- 239000000178 monomer Substances 0.000 claims description 67
- 238000006116 polymerization reaction Methods 0.000 claims description 59
- 239000003112 inhibitor Substances 0.000 claims description 28
- 239000003505 polymerization initiator Substances 0.000 claims description 26
- 239000002738 chelating agent Substances 0.000 claims description 19
- -1 azo compound Chemical class 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 11
- AZQWKYJCGOJGHM-UHFFFAOYSA-N para-benzoquinone Natural products O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 claims description 9
- 239000007795 chemical reaction product Substances 0.000 claims description 7
- 125000004151 quinonyl group Chemical group 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 25
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 21
- 238000000034 method Methods 0.000 description 18
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
- 230000002209 hydrophobic effect Effects 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 125000000129 anionic group Chemical group 0.000 description 5
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- ABLZXFCXXLZCGV-UHFFFAOYSA-N phosphonic acid group Chemical group P(O)(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 125000001165 hydrophobic group Chemical group 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229950000688 phenothiazine Drugs 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- ODBPOHVSVJZQRX-UHFFFAOYSA-M sodium;[2-[2-[bis(phosphonomethyl)amino]ethyl-(phosphonomethyl)amino]ethyl-(phosphonomethyl)amino]methyl-hydroxyphosphinate Chemical compound [Na+].OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)([O-])=O ODBPOHVSVJZQRX-UHFFFAOYSA-M 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- BJQFWAQRPATHTR-UHFFFAOYSA-N 1,2-dichloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1Cl BJQFWAQRPATHTR-UHFFFAOYSA-N 0.000 description 1
- IZMZREOTRMMCCB-UHFFFAOYSA-N 1,4-dichloro-2-ethenylbenzene Chemical compound ClC1=CC=C(Cl)C(C=C)=C1 IZMZREOTRMMCCB-UHFFFAOYSA-N 0.000 description 1
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 1
- XHAFIUUYXQFJEW-UHFFFAOYSA-N 1-chloroethenylbenzene Chemical compound ClC(=C)C1=CC=CC=C1 XHAFIUUYXQFJEW-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- ISRGONDNXBCDBM-UHFFFAOYSA-N 2-chlorostyrene Chemical compound ClC1=CC=CC=C1C=C ISRGONDNXBCDBM-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- BYDRTKVGBRTTIT-UHFFFAOYSA-N 2-methylprop-2-en-1-ol Chemical compound CC(=C)CO BYDRTKVGBRTTIT-UHFFFAOYSA-N 0.000 description 1
- AUZRCMMVHXRSGT-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid;prop-2-enamide Chemical compound NC(=O)C=C.CC(C)CS(O)(=O)=O AUZRCMMVHXRSGT-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- XHULUQRDNLRXPF-UHFFFAOYSA-N 3-ethenyl-1,3-oxazolidin-2-id-4-one Chemical compound C(=C)N1[CH-]OCC1=O XHULUQRDNLRXPF-UHFFFAOYSA-N 0.000 description 1
- FOFGHOIKFUUAPZ-UHFFFAOYSA-N 3-ethenyl-5-methyl-1,3-oxazolidin-2-id-4-one Chemical compound C(=C)N1[CH-]OC(C1=O)C FOFGHOIKFUUAPZ-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- ORWSCWYBINBBOQ-UHFFFAOYSA-N CCNC(C)(C)C(CCOC(=O)C(=C)C)OS(=O)(=O)O Chemical compound CCNC(C)(C)C(CCOC(=O)C(=C)C)OS(=O)(=O)O ORWSCWYBINBBOQ-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 description 1
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000001361 allenes Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000000975 bioactive effect Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- DUYCTCQXNHFCSJ-UHFFFAOYSA-N dtpmp Chemical compound OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)(O)=O DUYCTCQXNHFCSJ-UHFFFAOYSA-N 0.000 description 1
- NFDRPXJGHKJRLJ-UHFFFAOYSA-N edtmp Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCN(CP(O)(O)=O)CP(O)(O)=O NFDRPXJGHKJRLJ-UHFFFAOYSA-N 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- OSBMVGFXROCQIZ-UHFFFAOYSA-I pentasodium;[bis(phosphonatomethyl)amino]methyl-hydroxyphosphinate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].OP([O-])(=O)CN(CP([O-])([O-])=O)CP([O-])([O-])=O OSBMVGFXROCQIZ-UHFFFAOYSA-I 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 229910021654 trace metal Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、共重合ポリマーの製造方法に関する。 The present invention relates to a method for producing a copolymer.
共重合ポリマーは分散剤、増粘剤のような分野で用いられている。共重合反応により共重合ポリマーの重合を行う際に、各々のモノマーの反応速度はその構造により異なる為、重合時の各々のモノマー濃度を制御する事で目的とする分子量の共重合ポリマーを得ることが出来る。 Copolymers are used in fields such as dispersants and thickeners. When polymerizing a copolymer by a copolymerization reaction, the reaction rate of each monomer varies depending on its structure. Therefore, a copolymer having the desired molecular weight can be obtained by controlling the concentration of each monomer during polymerization. I can do it.
バッチ方式による製造において、同一槽で洗浄を行わずに次バッチを行う場合、前バッチの付着残りに重合開始剤が残存している事があり、重合開始剤を添加する前に重合が始まってしまうことにより目的とする分子量のポリマーが得られないという問題がみられた。 In batch production, when the next batch is performed without washing in the same tank, the polymerization initiator may remain in the residue of the previous batch, and the polymerization starts before the polymerization initiator is added. As a result, there was a problem that a polymer having a target molecular weight could not be obtained.
特許文献1には生体活性セメントの製造において、重合禁止剤を予め添加する事で硬化時の重合速度をコントロールする方法が開示されている。しかし、この重合禁止剤は、重合反応を完全に停止させるためではなく、重合速度を制御するために添加されている。 Patent Document 1 discloses a method of controlling the polymerization rate during curing by adding a polymerization inhibitor in advance in the production of bioactive cement. However, this polymerization inhibitor is added not for completely stopping the polymerization reaction but for controlling the polymerization rate.
特許文献2には、重合開始剤を少量添加し、モノマー等の原料に含まれる重合禁止剤等を無害化し、重合が可能な状態になる重合開始点を重合槽内の温度上昇により確認した後、重合開始剤等を更に添加して、目的の分子量を持つ重合体を製造する方法が開示されている。しかし、この方法は原料に含まれる重合禁止剤等を無害化した後に重合する方法であり、反応系に重合開始剤が存在している場合には重合開始剤添加前より温度上昇が起こってしまい、重合を制御できない場合がある。また重合制御が充分できない場合には、目的とする分子量のポリマーが得られなかったり、重合後のポリマー水溶液に濁りが発生したりする場合もある。
本発明の課題は、同一槽での連続バッチ反応において、洗浄を行わなくても、目的とする分子量の共重合ポリマーを再現性良く効率的に製造できる方法を提供することにある。 An object of the present invention is to provide a method capable of efficiently producing a copolymer having a target molecular weight with good reproducibility without performing washing in a continuous batch reaction in the same tank.
本発明は、重合開始剤を用いてバッチ方式で共重合ポリマーを製造する方法であって、下記条件1を満たす共重合ポリマーの製造方法を提供する。
条件1:反応槽に残留した前バッチの反応物中に含まれる重合開始剤の0.9〜50当量倍の重合禁止剤を加えた後に反応を行う。
また、本発明は更に下記条件2を満たす、上記共重合ポリマーの製造方法を提供する。
条件2:前バッチの反応物を反応槽から抜出した後に、反応槽を洗浄しない。
The present invention provides a method for producing a copolymer in a batch process using a polymerization initiator, and a method for producing a copolymer that satisfies the following condition 1.
Condition 1: The reaction is carried out after adding a polymerization inhibitor in an amount of 0.9 to 50 equivalents of the polymerization initiator contained in the reaction product of the previous batch remaining in the reaction vessel.
The present invention further provides a method for producing the above copolymer, which satisfies the following condition 2.
Condition 2: The reaction vessel is not washed after the reaction product of the previous batch is withdrawn from the reaction vessel.
本発明の方法により、同一槽での連続バッチ反応において、予め重合禁止剤を添加して前バッチの付着残りに存在する重合開始剤を無害化する事で重合開始剤添加前の重合反応を抑制し、且つ、重合開始剤添加後に即座に反応を開始させる事により、バッチ間での洗浄を行うことなく、目的とする分子量の共重合ポリマーを再現性良く効率的に製造する事ができる。 In the continuous batch reaction in the same tank by the method of the present invention, the polymerization reaction before the addition of the polymerization initiator is suppressed by adding a polymerization inhibitor in advance and detoxifying the polymerization initiator existing in the adhesion residue of the previous batch. In addition, by starting the reaction immediately after the addition of the polymerization initiator, it is possible to efficiently produce a copolymer having a target molecular weight with good reproducibility without washing between batches.
本発明の方法により製造される共重合ポリマーの種類は特に限定されるものではなく、使用されるモノマーも特に限定されるものではないが、本発明の方法は、疎水性基及び親水性基の両方を有する両親媒性ポリマーの製造に好適に用いることができる。 The type of copolymer produced by the method of the present invention is not particularly limited, and the monomer used is not particularly limited. However, the method of the present invention is effective for hydrophobic groups and hydrophilic groups. It can use suitably for manufacture of the amphiphilic polymer which has both.
両親媒性ポリマーは、例えば親水性モノマー及び疎水性モノマーを含むモノマー成分を重合する方法、あるいは反応性界面活性剤と親水性モノマーを共重合させる方法等により製造することができる。 The amphiphilic polymer can be produced by, for example, a method of polymerizing a monomer component containing a hydrophilic monomer and a hydrophobic monomer, or a method of copolymerizing a reactive surfactant and a hydrophilic monomer.
親水性モノマー及び疎水性モノマーを含むモノマー成分を重合させる場合に、親水性モノマーとして、イオン性親水性モノマー及び非イオン性親水性モノマーを用いることができる。イオン性親水性モノマーとしては、分子中に陽イオン性または陰イオン性の親水性基を有するモノマーを用いることができる。 When the monomer component including the hydrophilic monomer and the hydrophobic monomer is polymerized, an ionic hydrophilic monomer and a nonionic hydrophilic monomer can be used as the hydrophilic monomer. As the ionic hydrophilic monomer, a monomer having a cationic or anionic hydrophilic group in the molecule can be used.
陽イオン性親水性モノマーとしては、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、アリルアミンまたはこれらの塩酸、硫酸、酢酸、リン酸等の無機酸、有機酸の塩類、もしくはメチルハライド(クロライド、ブロマイド等)、エチルハライド(クロライド、ブロマイド等)、ジアルキル(メチル、エチル等)硫酸、ジアルキル(メチル、エチル等)炭酸等の4級化剤との反応によって得られる4級アンモニウム塩を含有するビニルモノマーを用いることができる。 Cationic hydrophilic monomers include dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, allylamine or inorganic acids such as hydrochloric acid, sulfuric acid, acetic acid, phosphoric acid, salts of organic acids, or methyl halide ( Contains quaternary ammonium salts obtained by reaction with quaternizing agents such as chloride, bromide, etc.), ethyl halide (chloride, bromide, etc.), dialkyl (methyl, ethyl, etc.) sulfuric acid, dialkyl (methyl, ethyl, etc.) carbonate, etc. Vinyl monomers can be used.
陰イオン性親水性モノマーとしては、不飽和カルボン酸や不飽和2重結合を持つ有機スルホン酸及びその中和塩等を用いることができる。不飽和カルボン酸の例としては、(メタ)アクリル酸、クロトン酸、マレイン酸、イタコン酸等が挙げられる。不飽和2重結合を持つ有機スルホン酸としては、ビニルスルホン酸、スチレンスルホン酸、2−(メタ)アクリルアミド−2−メチルプロパンスルホン酸等が挙げられる。 As the anionic hydrophilic monomer, an unsaturated carboxylic acid, an organic sulfonic acid having an unsaturated double bond, a neutralized salt thereof, or the like can be used. Examples of the unsaturated carboxylic acid include (meth) acrylic acid, crotonic acid, maleic acid, itaconic acid and the like. Examples of the organic sulfonic acid having an unsaturated double bond include vinyl sulfonic acid, styrene sulfonic acid, and 2- (meth) acrylamide-2-methylpropane sulfonic acid.
これらの陰イオン性親水性モノマーを中和塩として用いる場合には、中和塩基として水酸化ナトリウム、水酸化カリウム、アンモニア等を用いることができる。 When these anionic hydrophilic monomers are used as neutralized salts, sodium hydroxide, potassium hydroxide, ammonia, or the like can be used as a neutralizing base.
非イオン性親水性モノマーとしては不飽和カルボン酸アミド化合物、その他の親水性ビニル化合物、及び親水性アリル化合物からなる群より選択される1種以上の化合物が使用できる。不飽和カルボン酸アミド化合物の例としては、(メタ)アクリルアミド、ジアセトン(メタ)アクリルアミド、N−メチル(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミド等を挙げることができる。その他の非イオン性の親水性ビニル化合物としては、N−ビニル−2−ピロリドン、N−ビニルオキサゾリドン、N−ビニル−5−メチルオキサゾリドン、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート等が挙げられる。親水性アリル化合物としては、アリルアルコール、メタリルアルコール等が例示される。 As the nonionic hydrophilic monomer, one or more compounds selected from the group consisting of unsaturated carboxylic acid amide compounds, other hydrophilic vinyl compounds, and hydrophilic allyl compounds can be used. Examples of unsaturated carboxylic acid amide compounds include (meth) acrylamide, diacetone (meth) acrylamide, N-methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-methylol (meth) acrylamide and the like. be able to. Other nonionic hydrophilic vinyl compounds include N-vinyl-2-pyrrolidone, N-vinyloxazolidone, N-vinyl-5-methyloxazolidone, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meta ) Acrylate and the like. Examples of the hydrophilic allyl compound include allyl alcohol and methallyl alcohol.
尚、本明細書において、(メタ)アクリレートとは、アクリレート又はメタクリレートを意味し、(メタ)アクリル酸とは、アクリル酸又はメタクリル酸を意味し、(メタ)アクリルアミドとは、アクリルアミド又はメタクリルアミドを意味する。 In the present specification, (meth) acrylate means acrylate or methacrylate, (meth) acrylic acid means acrylic acid or methacrylic acid, and (meth) acrylamide means acrylamide or methacrylamide. means.
両親媒性ポリマーを製造する場合、高分子鎖中の疎水性を強化するために、疎水性のモノマーを同時に用いることができ、芳香族ビニル化合物、シアン化ビニル化合物、ジエン化合物、ビニルカルボン酸エステル化合物、アルキルビニルエーテル化合物、その他のビニル化合物、および疎水性アリル化合物からなる群より選択された1種以上の化合物が挙げられる。 In the production of amphiphilic polymers, hydrophobic monomers can be used at the same time to strengthen the hydrophobicity in the polymer chain, such as aromatic vinyl compounds, vinyl cyanide compounds, diene compounds, vinyl carboxylic acid esters. One or more compounds selected from the group consisting of compounds, alkyl vinyl ether compounds, other vinyl compounds, and hydrophobic allyl compounds can be mentioned.
芳香族ビニル化合物としては、スチレン、α−メチルスチレン、α−クロルスチレン、p−tert−ブチルスチレン、p−メチルスチレン、p−クロルスチレン、o−クロルスチレン、2,5−ジクロルスチレン、3,4−ジクロルスチレン、ジビニルベンゼン等を挙げることができる。シアン化ビニル化合物としては、アクリロニトリル、メタクリロニトリル等を挙げることができる。ジエン化合物としては、アレン、ブタジエン、イソプレン等のジオレフィン化合物、及びクロロプレン等を挙げることができる。ビニルカルボン酸エステル化合物としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ベンジル(メタ)アクリレート、グリシジル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、及びエポキシ(メタ)アクリレート類やウレタン(メタ)アクリレート類、ジビニル化合物等を挙げることができる。 Examples of the aromatic vinyl compound include styrene, α-methylstyrene, α-chlorostyrene, p-tert-butylstyrene, p-methylstyrene, p-chlorostyrene, o-chlorostyrene, 2,5-dichlorostyrene, 3 , 4-dichlorostyrene, divinylbenzene and the like. Examples of the vinyl cyanide compound include acrylonitrile and methacrylonitrile. Examples of the diene compound include diolefin compounds such as allene, butadiene, and isoprene, and chloroprene. Examples of vinyl carboxylic acid ester compounds include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, and benzyl (meth). Acrylate, glycidyl (meth) acrylate, ethylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) ) Acrylate, phenoxypolyethylene glycol (meth) acrylate, and epoxy (meth) acrylates, urethane (meth) acrylates, divinyl compounds, etc. That.
両親媒性ポリマーを、反応性界面活性剤と親水性モノマーを共重合させる方法で合成する際に用いられる反応性界面活性剤とは、分子内に重合性の不飽和2重結合、イオン性の親水性基及び疎水性基を有する物質である。例えば、分子内にビニル基あるいはアリル基と、イオン性の親水性基を1つ以上もつ両親媒性の化合物である、例えばコハク酸ポリオキシエチレンアルキルエステル等の公知の反応性界面活性剤を使用することができる。 The reactive surfactant used when synthesizing the amphiphilic polymer by the method of copolymerizing the reactive surfactant and the hydrophilic monomer is a polymerizable unsaturated double bond or ionic in the molecule. It is a substance having a hydrophilic group and a hydrophobic group. For example, a known reactive surfactant such as succinic acid polyoxyethylene alkyl ester, which is an amphiphilic compound having a vinyl group or an allyl group in the molecule and at least one ionic hydrophilic group, is used. can do.
反応性界面活性剤と共重合させる親水性モノマーとしては、分子内に陽イオン性、陰イオン性、非イオン性のいずれかの親水性基を持った重合性のモノマーを用いることができる。この親水性モノマーは、上記の陽イオン性、陰イオン性又は非イオン性親水性モノマーを使用することができる。 As the hydrophilic monomer to be copolymerized with the reactive surfactant, a polymerizable monomer having any one of cationic, anionic and nonionic hydrophilic groups in the molecule can be used. As the hydrophilic monomer, the above-mentioned cationic, anionic or nonionic hydrophilic monomer can be used.
親水性(メタ)アクリルアミド系モノマー及び疎水性(メタ)アクリレート系モノマーを含むモノマー成分を用いて両親媒性ポリマーを製造する場合には、初期反応時の原料モノマー比率が得られたポリマー溶液の濁度に重要な影響を与える。両親媒ポリマーの濁りを抑制する観点から、下記式(I)で表される初期反応時の原料疎水性(メタ)アクリレート系モノマー濃度は0.5〜10モル%が好ましく、1〜5モル%が更に好ましい。 When an amphiphilic polymer is produced using a monomer component including a hydrophilic (meth) acrylamide monomer and a hydrophobic (meth) acrylate monomer, the turbidity of the polymer solution obtained from the raw material monomer ratio at the initial reaction is obtained. Has an important impact on the degree. From the viewpoint of suppressing turbidity of the amphiphilic polymer, the concentration of the raw material hydrophobic (meth) acrylate monomer at the initial reaction represented by the following formula (I) is preferably 0.5 to 10 mol%, and 1 to 5 mol%. Is more preferable.
W=B/(A+B)×100 (I)
(式中、W:初期反応時の原料疎水性(メタ)アクリレート系モノマー濃度[モル%]、A:初期反応時の非イオン性親水性(メタ)アクリルアミド系モノマー量[モル]、B:初期反応時の疎水性(メタ)アクリレート系モノマー量[モル]を示す。)
W = B / (A + B) × 100 (I)
(Where, W: raw material hydrophobic (meth) acrylate monomer concentration [mol%] at the initial reaction, A: nonionic hydrophilic (meth) acrylamide monomer amount [mol] at the initial reaction, B: initial (The amount of the hydrophobic (meth) acrylate monomer [mol] during the reaction is shown.)
本発明に用いられる重合開始剤としては、過硫酸アンモニウム、過硫酸ナトリウム、過硫酸カリウム等の過硫酸塩、アゾビス-2-メチルプロピオンアミジン塩酸塩、アゾイソブチロニトリル等のアゾ化合物;ベンゾイルパーオキシド、ラウロイルパーオキシド等のパーオキシド等を挙げることができるが、アゾ化合物が好ましい。 Examples of the polymerization initiator used in the present invention include persulfates such as ammonium persulfate, sodium persulfate and potassium persulfate, azo compounds such as azobis-2-methylpropionamidine hydrochloride and azoisobutyronitrile; benzoyl peroxide And peroxides such as lauroyl peroxide, and the like, and azo compounds are preferred.
本発明に用いられる重合禁止剤としては、パラベンゾキノン(PBQ)、メトキノン(MeHQ)、ハイドロキノン(HQ)等のキノン系重合禁止剤、3,5−ジターシャリーブチル−4−ヒドロキシトルエン(BHT)、フェノチアジン(PHEN)等を挙げることができるが、キノン系重合禁止剤が好ましい。 As the polymerization inhibitor used in the present invention, quinone polymerization inhibitors such as parabenzoquinone (PBQ), methoquinone (MeHQ), hydroquinone (HQ), 3,5-ditertiarybutyl-4-hydroxytoluene (BHT), Although phenothiazine (PHEN) can be mentioned, a quinone polymerization inhibitor is preferable.
本発明においては、上記のようなモノマーの1種または2種以上を使用して、バッチ方式で、懸濁重合、溶液重合等により重合させる。 In the present invention, one or more monomers as described above are used and polymerized by suspension polymerization, solution polymerization or the like in a batch system.
本発明において、ポリマーを製造する際に用いられる有機溶剤は特に限定されるものではなく、使用するモノマーあるいは合成されるポリマーの溶解度により選定することができる。例えば、メタノール、エタノール、イソプロピルアルコール等のアルコール類、ベンゼン、トルエン、シクロヘキサン、n-ヘプタン等の炭化水素類、酢酸エチル等のエステル類、アセトン、メチルエチルケトン等のケトン類などがあげられる。これらの有機溶剤は単独でも用いることができるが、モノマー混合物の溶解性を示すようこれらの2種以上を混合したものを用いることができる。 In the present invention, the organic solvent used in producing the polymer is not particularly limited, and can be selected depending on the solubility of the monomer used or the polymer to be synthesized. Examples thereof include alcohols such as methanol, ethanol and isopropyl alcohol, hydrocarbons such as benzene, toluene, cyclohexane and n-heptane, esters such as ethyl acetate, and ketones such as acetone and methyl ethyl ketone. These organic solvents can be used alone, but a mixture of two or more of them can be used to show the solubility of the monomer mixture.
本発明の方法で得られるポリマーの平均分子量としては、重量平均で5000〜1000000が好ましく、10000〜500000が更に好ましく、20000〜200000が特に好ましい。 The average molecular weight of the polymer obtained by the method of the present invention is preferably 5000 to 100,000 in terms of weight average, more preferably 10,000 to 500,000, and particularly preferably 20000 to 200,000.
本発明の方法は、上記条件1、好ましくは条件1及び2を満たすものであるが、本発明の方法を行うには反応槽に残留した前バッチの反応物の重量を把握していることが望ましい。残留重量は物質収支(仕込み量と抜出し量の差)から計算しても良く、テスト的に溶剤洗浄を行う等で一度実測を行っておけば次回からその値を用いることができる。 The method of the present invention satisfies the above-mentioned condition 1, preferably conditions 1 and 2. However, in order to carry out the method of the present invention, it is necessary to grasp the weight of the reactant in the previous batch remaining in the reaction vessel. desirable. The residual weight may be calculated from the material balance (difference between the charged amount and the extracted amount), and once the actual measurement is performed by, for example, solvent cleaning as a test, the value can be used from the next time.
また反応槽に残留した前バッチの反応物中に含まれる重合開始剤の量は計算で求めることができるが、前バッチ反応で一部が失活しているので、活性を一度実測しておけば次回からその値を用いることができる。 The amount of the polymerization initiator contained in the reaction product of the previous batch remaining in the reaction vessel can be calculated. However, since a part of the reaction was deactivated in the previous batch reaction, the activity should be measured once. That value can be used from the next time.
条件1において、反応槽に加える重合禁止剤の量は、重合反応開始前に重合反応が始まってしまうことを抑制する観点から、反応槽に残留している重合開始剤の0.9当量倍以上であり、1.0当量倍以上が好ましい。また経済性及び重合開始後の反応を遅延なく行う観点から、反応槽に残留している重合開始剤の50当量倍以下であり、20当量倍以下がより好ましく、10当量倍以下が更に好ましく、5当量倍以下が特に好ましい。 In condition 1, the amount of the polymerization inhibitor added to the reaction vessel is 0.9 equivalent times or more of the polymerization initiator remaining in the reaction vessel from the viewpoint of suppressing the start of the polymerization reaction before the start of the polymerization reaction. And 1.0 equivalent times or more is preferable. Further, from the viewpoint of economy and the reaction after the start of polymerization without delay, it is 50 equivalent times or less of the polymerization initiator remaining in the reaction tank, more preferably 20 equivalent times or less, still more preferably 10 equivalent times or less, 5 equivalent times or less is particularly preferable.
なお反応開始前に反応槽に仕込む原料モノマー中に重合禁止剤が含まれている場合には、反応槽中に存在する重合禁止剤の合計量として、上記範囲内にすることが好ましい。 In addition, when the polymerization inhibitor is contained in the raw material monomer charged into the reaction vessel before the start of the reaction, the total amount of the polymerization inhibitor present in the reaction vessel is preferably within the above range.
本発明の方法においては、反応槽に重合禁止剤を加えた後に反応槽を撹拌等で混合しておくことが望ましい。外部循環ラインを有する反応槽では外部循環ラインも含めて混合しておくことが望ましい。重合禁止剤の添加は、反応槽に原料モノマーを仕込む前に行うことがモノマーの重合抑制の観点から望ましい。 In the method of the present invention, it is desirable to add the polymerization inhibitor to the reaction vessel and then mix the reaction vessel with stirring or the like. In a reaction tank having an external circulation line, it is desirable to mix it including the external circulation line. The addition of the polymerization inhibitor is preferably performed before charging the raw material monomer into the reaction vessel from the viewpoint of suppressing the polymerization of the monomer.
原料滴下槽、重合反応槽の材質は特に限定されず、ガラス、鉄、ステンレス(SUS304、SUS316、SUS316L等)等を用いることができるが、鉄やステンレスを用いる場合には槽からの微量金属の溶出により、目的とする分子量のポリマーが得られなかったり、重合後のポリマー水溶液に濁りが発生したりする場合がある。従って、このような材質の反応槽を用いる場合には、キレート剤を添加して反応を行うことが好ましい。 The material of the raw material dropping tank and the polymerization reaction tank is not particularly limited, and glass, iron, stainless steel (SUS304, SUS316, SUS316L, etc.) can be used. When iron or stainless steel is used, the trace metal from the tank is used. Due to the elution, a polymer having a target molecular weight may not be obtained, or turbidity may be generated in the polymer aqueous solution after polymerization. Therefore, when using a reaction vessel of such a material, it is preferable to carry out the reaction by adding a chelating agent.
キレート剤としてはホスホン系キレート剤、カルボン酸系キレート剤、グリセリンオキシム系キレート剤等を用いることができ、ホスホン系キレート剤が好ましい。ホスホン系キレート剤としては、下記一般式(1)〜(4)で表されるホスホン酸又はその塩が好ましい。 As the chelating agent, a phosphonic chelating agent, a carboxylic acid chelating agent, a glycerine oxime chelating agent and the like can be used, and a phosphonic chelating agent is preferred. As the phosphonic chelating agent, phosphonic acids represented by the following general formulas (1) to (4) or salts thereof are preferable.
〔式中、nは1〜8の数であり、Xは式(5) [Wherein n is a number from 1 to 8, and X is a formula (5)
で表されるホスホン酸基又はホスホン酸塩基を示す。M及びM’はそれぞれ独立に水素原子、アルカリ金属、アルカリ土類金属、アンモニウム、水酸基が置換していていもよいモノ、ジ又はトリアルキル(炭素数2〜6が好ましい)アンモニウムを示す。〕 The phosphonic acid group or phosphonic acid group represented by these is shown. M and M ′ each independently represent a hydrogen atom, an alkali metal, an alkaline earth metal, ammonium, or a mono, di, or trialkyl (preferably having 2 to 6 carbon atoms) ammonium that may be substituted with a hydroxyl group. ]
これらのホスホン系キレート剤の中でも一般式(1)、(3)又は(4)で表されるものが好ましく、更に一般式(3)又は(4)で表されるものが好ましく、特に一般式(3)及び(4)において、n=2のものが好ましい。また、式(5)で表されるホスホン酸(塩)基中のM、M’(対イオン)は、水素原子、ナトリウム、カリウムが好ましい。これら一般式(1)〜(4)で表される化合物は、例えばソルシア ヨーロッパ社(Solutia Europe S.A./N.V.)の「デイクエスト(DEQUEST)」シリーズ、具体的には、デイクエスト2006〔アミノトリ(メチレンホスホン酸)5Na塩〕、デイクエスト2010(1−ヒドロキシエチリデン−1,1-ジホスホン酸)、デイクエスト2041〔エチレンジアミンテトラ(メチレンホスホン酸)〕、デイクエスト2066〔ジエチレントリアミンペンタ(メチレンホスホン酸)7Na塩〕等として入手可能である。
キレート剤の使用量は、ポリマー溶液の濁りを抑制する観点から、原料モノマー重量に対して100〜3000ppmが好ましく、200〜2000ppmが更に好ましく、300〜1500ppmが特に好ましい。
Among these phosphonic chelating agents, those represented by general formula (1), (3) or (4) are preferred, those represented by general formula (3) or (4) are preferred, and general formulas are particularly preferred. In (3) and (4), n = 2 is preferable. Moreover, as for M and M '(counter ion) in the phosphonic acid (salt) group represented by Formula (5), a hydrogen atom, sodium, and potassium are preferable. These compounds represented by the general formulas (1) to (4) are, for example, the “DEQUEST” series of Solutia Europe SA / NV, specifically, the Dequest 2006 [aminotri (methylene Phosphonic acid) 5Na salt], Dequest 2010 (1-hydroxyethylidene-1,1-diphosphonic acid), Dequest 2041 [ethylenediaminetetra (methylenephosphonic acid)], Dequest 2066 [Diethylenetriaminepenta (methylenephosphonic acid) 7Na salt ] Or the like.
The amount of the chelating agent used is preferably from 100 to 3000 ppm, more preferably from 200 to 2000 ppm, particularly preferably from 300 to 1500 ppm, based on the weight of the raw material monomer, from the viewpoint of suppressing the turbidity of the polymer solution.
以下の例において「%」は、特記しない限り重量基準である。また、ポリマーの重量平均分子量及び濁度は以下に示す方法で測定した。 In the following examples, “%” is based on weight unless otherwise specified. Moreover, the weight average molecular weight and turbidity of the polymer were measured by the method shown below.
<重量平均分子量の測定方法>
カラムとして東ソー(株)製 TSKgel α-Mを2つ直列につないだものを用いる。溶離液として、エタノール:水を容積比30:70に混合したものに、LiBr 50mmol/L、酢酸1%を溶解させたものを1ml/minの流速で流す(カラム温度40℃)。ポリマー濃度を、この溶離液を用いて2μg/mlに調整した後、100μlをカラムに注入して測定を行う。検出器はRIを使用する。また、分子量は同条件で測定したポリエチレングリコールの値に換算したものである。
<Measurement method of weight average molecular weight>
A column in which two TSKgel α-Ms manufactured by Tosoh Corporation are connected in series is used. As an eluent, LiBr 50 mmol / L and acetic acid 1% dissolved in ethanol / water mixed at a volume ratio of 30:70 are allowed to flow at a flow rate of 1 ml / min (column temperature 40 ° C.). The polymer concentration is adjusted to 2 μg / ml using this eluent, and then 100 μl is injected into the column for measurement. The detector uses RI. The molecular weight is converted to the value of polyethylene glycol measured under the same conditions.
<濁度の測定方法及び評価>
濁度は、JIS K 0101 9.4の方法で測定する。
測定した濁度(mg/L)に対して、次の基準で評価を行なった。
○:濁度10未満、目視で透明。
△:濁度10以上〜20未満、目視でわずかに濁りを認める。
×:濁度20以上、目視で濁りを認める。
<Measurement method and evaluation of turbidity>
Turbidity is measured by the method of JIS K 0101 9.4.
The measured turbidity (mg / L) was evaluated according to the following criteria.
○: Less than 10 turbidity and visually transparent.
Δ: Turbidity of 10 to less than 20, with slight turbidity visually observed.
X: Turbidity is 20 or more, and turbidity is observed visually.
合成例1
初期仕込み:2リットルのガラス製反応槽に、水203.1g、イソプロピルアルコール(IPA)135.3g、モノマーA(アクリルアミド)35.3g、モノマーB(ブチルメタクリレート)2.2g、90%モノマーC(メタクリロイルオキシエチレンジメチルエチルアミノエチルサルフェート)水溶液3.6g、及び85%リン酸0.7gを仕込み、窒素雰囲気下62℃まで昇温した。
Synthesis example 1
Initial charge: In a 2 liter glass reaction vessel, 203.1 g of water, 135.3 g of isopropyl alcohol (IPA), 35.3 g of monomer A (acrylamide), 2.2 g of monomer B (butyl methacrylate), 90% monomer C ( An aqueous solution of 3.6 g of methacryloyloxyethylenedimethylethylaminoethyl sulfate) and 0.7 g of 85% phosphoric acid were charged, and the temperature was raised to 62 ° C. in a nitrogen atmosphere.
重合反応:ガラス製滴下容器に水153.4g、IPA153.4g、モノマーA98.5g、モノマーB57.8g、90%モノマーC水溶液83.1g、及び85%リン酸4.1gの混合溶液を仕込み、別のガラス製滴下容器にV−50(和光純薬工業(株)製、重合開始剤、分子量271.2)2%水溶液69.5gを仕込み、これら2つの滴下容器から62℃に維持した反応 槽に同時に5時間で滴下した。次いで62℃で2時間熟成させて、ポリマー溶液を得た。得られたポリマーの重量平均分子量は27700、濁度は2であった。 Polymerization reaction: A mixed solution of 153.4 g of water, 153.4 g of IPA, 98.5 g of monomer A, 57.8 g of monomer B, 83.1 g of 90% monomer C aqueous solution, and 4.1 g of 85% phosphoric acid was charged in a glass dropping container, In a separate glass dropping vessel, 69.5 g of a 2% aqueous solution of V-50 (manufactured by Wako Pure Chemical Industries, Ltd., polymerization initiator, molecular weight 271.2) was charged into a reaction vessel maintained at 62 ° C. from these two dropping vessels. It was dripped at the same time for 5 hours. Subsequently, it was aged at 62 ° C. for 2 hours to obtain a polymer solution. The weight average molecular weight of the obtained polymer was 27700, and the turbidity was 2.
反応槽から重合で得られたポリマー溶液を抜出したが、10.0gが反応槽に付着して残留した。以下の実施例1〜5、比較例1〜2ではこの残留量を次バッチのコンタミネーション量とした。残留物中には物質収支による計算から0.014gの重合開始剤(重合開始剤純分換算)が含まれていたが、重合開始剤としての活性は23%減少しており、新重合開始剤換算で0.011gに相当した。
なお反応に用いたモノマーには重合禁止剤メトキノン(MeHQ、分子量124.1)が98ppm含まれていた。
The polymer solution obtained by polymerization was extracted from the reaction vessel, but 10.0 g remained attached to the reaction vessel. In the following Examples 1 to 5 and Comparative Examples 1 and 2, this residual amount was used as the contamination amount of the next batch. The residue contained 0.014 g of a polymerization initiator (in terms of the pure amount of polymerization initiator) as calculated from the material balance, but its activity as a polymerization initiator was reduced by 23%. It corresponds to 0.011 g in terms of conversion.
The monomer used for the reaction contained 98 ppm of the polymerization inhibitor methoquinone (MeHQ, molecular weight 124.1).
実施例1
初期仕込み:合成例1の反応物が10.0g残留した反応槽をそのまま用い、重合禁止剤メトキノン(MeHQ)0.00813gを仕込んだ他は合成例1と同じく水203.1g、IPA135.3g、モノマーA35.3g、モノマーB2.2g、90%モノマーC水溶液3.6g、85%リン酸0.7gを仕込んだ後、窒素雰囲気下62℃まで昇温した。昇温終了後に槽内液をサンプリングして分析したところ重合は起こっていなかった。
この時の前記式(I)で表される原料疎水性(メタ)アクリレート系モノマー濃度Wは3.0モル%(式(I)中のA:0.5モル、B:0.015モル)である。
Example 1
Initial charge: 203.1 g of water and 135.3 g of IPA were the same as in Synthetic Example 1, except that the reaction vessel in which 10.0 g of the reaction product of Synthesis Example 1 remained was used as it was, and 0.00813 g of the polymerization inhibitor methoquinone (MeHQ) was charged. After charging 35.3 g of monomer A, 2.2 g of monomer B, 3.6 g of 90% monomer C aqueous solution and 0.7 g of 85% phosphoric acid, the temperature was raised to 62 ° C. in a nitrogen atmosphere. After the temperature increase, the solution in the tank was sampled and analyzed, and no polymerization occurred.
At this time, the raw material hydrophobic (meth) acrylate monomer concentration W represented by the formula (I) is 3.0 mol% (A: 0.5 mol, B: 0.015 mol in the formula (I)). It is.
重合反応:以降、合成例1と同じ手順でポリマーを合成した。滴下開始30分後に槽内液をサンプリングして分析したところ重合反応は進行しており、重合反応の遅延は認められなかった。また反応終了後に得られたポリマーは濁り及び分層は確認されなかった。 Polymerization reaction: Thereafter, a polymer was synthesized by the same procedure as in Synthesis Example 1. 30 minutes after the start of dropping, the solution in the tank was sampled and analyzed. As a result, the polymerization reaction proceeded, and no delay in the polymerization reaction was observed. Further, the polymer obtained after the completion of the reaction was not turbid or separated.
実施例2
実施例1の重合禁止剤(メトキノン)の添加量を0.0122gに変更した以外は実施例1と同様の方法で重合反応をおこないポリマーを得た。
Example 2
A polymer was obtained in the same manner as in Example 1 except that the amount of the polymerization inhibitor (methoquinone) added in Example 1 was changed to 0.0122 g to obtain a polymer.
実施例3
実施例1の重合禁止剤(メトキノン)の添加量を0.0163gに変更した以外は実施例1と同様の方法で重合反応をおこないポリマーを得た。
Example 3
A polymer was obtained in the same manner as in Example 1 except that the amount of polymerization inhibitor (methoquinone) added in Example 1 was changed to 0.0163 g to obtain a polymer.
実施例4
実施例1の重合禁止剤(メトキノン)の添加量を0.0203gに変更した以外は実施例1と同様の方法で重合反応をおこないポリマーを得た。
Example 4
A polymer was obtained by carrying out a polymerization reaction in the same manner as in Example 1 except that the amount of polymerization inhibitor (methoquinone) added in Example 1 was changed to 0.0203 g.
実施例5
実施例1の重合禁止剤(メトキノン)の添加量を0.122gに変更した以外は実施例1と同様の方法で重合反応をおこないポリマーを得た。滴下開始後に槽内液を経時的にサンプリングして分析したところ30分間は重合反応が進行していなかった。得られたポリマーの重量平均分子量は33100であり、濁度は3で、分層は確認されなかった。
Example 5
A polymer was obtained in the same manner as in Example 1 except that the amount of the polymerization inhibitor (methoquinone) added in Example 1 was changed to 0.122 g to obtain a polymer. When the solution in the tank was sampled and analyzed over time after the start of dropping, the polymerization reaction did not proceed for 30 minutes. The weight average molecular weight of the obtained polymer was 33100, the turbidity was 3, and no layer separation was confirmed.
比較例1
実施例1において重合禁止剤(メトキノン)を添加しなかった以外は実施例1と同様の方法で重合反応をおこないポリマーを得た。得られたポリマーの重量平均分子量は21300であり、ポリマー溶液は白濁しており濁度は100以上であった。また初期仕込み液をサンプリングし、62℃で2時間加熱したところ、初期仕込みモノマーの57%が重合していた。
Comparative Example 1
A polymer was obtained in the same manner as in Example 1 except that no polymerization inhibitor (methoquinone) was added in Example 1 to obtain a polymer. The weight average molecular weight of the obtained polymer was 21,300, the polymer solution was cloudy and the turbidity was 100 or more. When the initial charge liquid was sampled and heated at 62 ° C. for 2 hours, 57% of the initial charge monomer was polymerized.
比較例2
実施例1においてメトキノンの添加量を0.00407gとした以外は実施例1と同様の方法で重合反応をおこないポリマーを得た。得られたポリマー溶液は白濁していた。また初期仕込み液をサンプリングし、62℃で2時間加熱したところ、初期仕込みモノマーの28%が重合していた。
Comparative Example 2
A polymer was obtained in the same manner as in Example 1 except that the amount of methoquinone added in Example 1 was changed to 0.00407 g. The resulting polymer solution was cloudy. Further, when the initial charge liquid was sampled and heated at 62 ° C. for 2 hours, 28% of the initial charge monomer was polymerized.
以上の実施例1〜5及び比較例1〜2の反応条件及び結果を表1にまとめて示した。 The reaction conditions and results of Examples 1 to 5 and Comparative Examples 1 and 2 are summarized in Table 1.
*1:反応槽中の重合開始剤(V−50)存在量[ppm対反応槽中のモノマー]
*2:反応槽中の原料由来の重合禁止剤(MeHQ)存在量[ppm対反応槽中のモノマー ]
*3:反応槽中の添加した重合禁止剤(MeHQ)存在量[ppm対反応槽中のモノマー]*4:反応槽中の全重合禁止剤(MeHQ)存在量[ppm対反応槽中のモノマー]
*5:初期仕込み、昇温後2時間でのモノマー重合率[重量%対初期仕込みモノマー]
* 1: Abundance of polymerization initiator (V-50) in the reaction vessel [ppm vs. monomer in the reaction vessel]
* 2: Abundance of polymerization inhibitor (MeHQ) derived from raw materials in reaction tank [ppm monomer in reaction tank]
* 3: Amount of added polymerization inhibitor (MeHQ) in reaction tank [ppm monomer in reaction tank] * 4: Total amount of polymerization inhibitor (MeHQ) in reaction tank [ppm monomer in reaction tank ]
* 5: Initial charge, monomer polymerization rate in 2 hours after temperature rise [wt% vs initial charge monomer]
合成例2
合成例1において、初期仕込み時の反応槽を3リットルのSUS304製反応槽に代える以外は合成例1と同様にして反応させた。反応槽から重合で得られたポリマー溶液を抜出したが、10.0gが反応槽に付着して残留した。以下の実施例6〜9ではこの残留量を次バッチのコンタミネーション量とした。残留物中には物質収支による計算から0.014gの重合開始剤(重合開始剤純分換算)が含まれていたが、重合開始剤としての活性は23%減少しており、新重合開始剤換算で0.011gに相当した。
Synthesis example 2
In Synthesis Example 1, the reaction was performed in the same manner as in Synthesis Example 1 except that the reaction tank at the time of initial charging was replaced with a 3 liter SUS304 reaction tank. The polymer solution obtained by polymerization was extracted from the reaction vessel, but 10.0 g remained attached to the reaction vessel. In the following Examples 6 to 9, this residual amount was used as the contamination amount of the next batch. The residue contained 0.014 g of a polymerization initiator (in terms of the pure amount of polymerization initiator) as calculated from the material balance, but its activity as a polymerization initiator was reduced by 23%. It corresponds to 0.011 g in terms of conversion.
実施例6
初期仕込み:合成例2の反応物が10.0g残留した反応槽をそのまま用い、重合禁止剤メトキノン(MeHQ)0.00813g及びキレート剤(ディクエスト2066、ソルシア ヨーロッパ社(Solutia Europe S.A./N.V.)製)0.0242gを仕込んだ他は合成例2と同じく水203.1g、IPA135.3g、モノマーA35.3g、モノマーB2.2g、90%モノマーC水溶液3.6g、85%リン酸0.7gを仕込んだ後、窒素雰囲気下62℃まで昇温した。
Example 6
Initial charge: Using the reaction vessel in which 10.0 g of the reaction product of Synthesis Example 2 remained, the polymerization inhibitor methoquinone (MeHQ) 0.00813 g and a chelating agent (Dequest 2066, manufactured by Solutia Europe SA / NV) ) Except for charging 0.0242 g, 203.1 g of water, 135.3 g of IPA, 35.3 g of monomer A, 2.2 g of monomer B, 3.6 g of 90% monomer C aqueous solution, 0.7 g of 85% phosphoric acid were used. After the preparation, the temperature was raised to 62 ° C. in a nitrogen atmosphere.
重合反応:ガラス製滴下容器1にキレート剤(ディクエスト2066)0.137g、水153.4g、IPA153.4g、モノマーA98.5g、モノマーB57.8g、90%モノマーC水溶液83.1g、及び85%リン酸4.1gの混合溶液を仕込み、別のガラス製滴下容器2にV−50(和光純薬工業(株)製)2%水溶液69.5gを仕込み、これら2つの滴下容器から62℃に維持した反応槽に同時に5時間で滴下した。次いで62℃で2時間熟成させて、ポリマー溶液を得た。反応終了後に得られたポリマーに濁り及び分層は確認されなかった。また得られたポリマーの重量平均分子量は28900、濁度は5であった。 Polymerization reaction: 0.137 g of chelating agent (Diquest 2066), 153.4 g of water, 153.4 g of IPA, 98.5 g of monomer A, 57.8 g of monomer B, 83.1 g of 90% aqueous solution of monomer C, 85 A mixed solution of 4.1 g of% phosphoric acid was charged, and 69.5 g of a 2% aqueous solution of V-50 (manufactured by Wako Pure Chemical Industries, Ltd.) was charged into another glass dripping container 2, and 62 ° C. from these two dripping containers. Was simultaneously added dropwise to the reaction vessel maintained at 5 hours. Subsequently, it was aged at 62 ° C. for 2 hours to obtain a polymer solution. Turbidity and layer separation were not confirmed in the polymer obtained after completion of the reaction. Moreover, the weight average molecular weight of the obtained polymer was 28900, and turbidity was 5.
実施例7
実施例6のキレート剤の添加量を、反応槽0.0403g、滴下容器1 0.228gに変更した以外は実施例6と同様の方法で重合反応をおこないポリマーを得た。反応終了後に得られたポリマーに濁り及び分層は確認されなかった。また得られたポリマーの重量平均分子量は26600、濁度は4であった。
Example 7
A polymer was obtained in the same manner as in Example 6 except that the amount of the chelating agent in Example 6 was changed to 0.0403 g of the reaction vessel and 0.228 g of the dropping container 1. Turbidity and layer separation were not confirmed in the polymer obtained after completion of the reaction. Moreover, the weight average molecular weight of the obtained polymer was 26600, and the turbidity was 4.
実施例8
初期仕込み:実施例6のキレート剤の添加量を反応槽0.0403gに変更した以外は実施例6と同様の方法でおこなった。
Example 8
Initial preparation: The same procedure as in Example 6 was performed except that the amount of the chelating agent added in Example 6 was changed to 0.0403 g in the reaction vessel.
重合反応:実施例6のガラス製滴下容器1をSUS304製の滴下容器に、キレート剤の添加量を0.228gに変更した以外は実施例6と同様の方法で重合反応をおこないポリマーを得た。反応終了後に得られたポリマーに濁り及び分層は確認されなかった。また得られたポリマーの重量平均分子量は26800、濁度は8であった。 Polymerization reaction: A polymer was obtained by carrying out a polymerization reaction in the same manner as in Example 6 except that the glass dropping container 1 of Example 6 was changed to a dropping container made of SUS304 and the addition amount of the chelating agent was changed to 0.228 g. . Turbidity and layer separation were not confirmed in the polymer obtained after completion of the reaction. Moreover, the weight average molecular weight of the obtained polymer was 26800, and the turbidity was 8.
実施例9
実施例6のキレート剤の添加量を、反応槽0.0121g、滴下容器1 0.0685gに変更した以外は実施例6と同様の方法で重合反応をおこないポリマーを得た。得られたポリマーの重量平均分子量は27600であり、ポリマー溶液はわずかに白濁しており濁度は17であった。
Example 9
A polymer was obtained in the same manner as in Example 6 except that the amount of the chelating agent added in Example 6 was changed to 0.0121 g in the reaction vessel and 0.0685 g in the dropping container 1. The weight average molecular weight of the obtained polymer was 27600, the polymer solution was slightly cloudy and the turbidity was 17.
*1〜*5:表1と同じ意味を示す。
*6:反応槽及び滴下槽中の添加したキレート剤存在量[ppm対槽中のモノマー]
* 1 to * 5: Indicates the same meaning as in Table 1.
* 6: Amount of added chelating agent in reaction tank and dripping tank [ppm monomer in tank]
Claims (6)
条件1:反応槽に残留した前バッチの反応物中に含まれる重合開始剤の0.9〜50当量倍の重合禁止剤を加えた後に反応を行う。 A method for producing a copolymer in batch mode using a polymerization initiator, which satisfies the following condition 1.
Condition 1: The reaction is carried out after adding a polymerization inhibitor in an amount of 0.9 to 50 equivalents of the polymerization initiator contained in the reaction product of the previous batch remaining in the reaction vessel.
条件2:前バッチの反応物を反応槽から抜出した後に、反応槽を洗浄しない。 The manufacturing method according to claim 1, further satisfying the following condition 2.
Condition 2: The reaction vessel is not washed after the reaction product of the previous batch is withdrawn from the reaction vessel.
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