JP4407313B2 - Fluorine-containing compound, fluorine-containing polymer and production method thereof - Google Patents
Fluorine-containing compound, fluorine-containing polymer and production method thereof Download PDFInfo
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- JP4407313B2 JP4407313B2 JP2004048428A JP2004048428A JP4407313B2 JP 4407313 B2 JP4407313 B2 JP 4407313B2 JP 2004048428 A JP2004048428 A JP 2004048428A JP 2004048428 A JP2004048428 A JP 2004048428A JP 4407313 B2 JP4407313 B2 JP 4407313B2
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- Prior art keywords
- fluorine
- polymer
- group
- monomer unit
- containing polymer
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- 229910052731 fluorine Inorganic materials 0.000 title claims description 48
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims description 46
- 239000011737 fluorine Substances 0.000 title claims description 46
- 229920000642 polymer Polymers 0.000 title claims description 42
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 150000001875 compounds Chemical class 0.000 title description 17
- 239000000178 monomer Substances 0.000 claims description 41
- 150000001993 dienes Chemical class 0.000 claims description 28
- 125000004122 cyclic group Chemical group 0.000 claims description 12
- 125000001931 aliphatic group Chemical group 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- -1 4-cyclohexylcyclohexyl group Chemical group 0.000 description 25
- 150000002430 hydrocarbons Chemical group 0.000 description 17
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 16
- 239000002253 acid Substances 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 125000000524 functional group Chemical group 0.000 description 15
- 239000000203 mixture Substances 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 229920002313 fluoropolymer Polymers 0.000 description 7
- 239000004811 fluoropolymer Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 229930195734 saturated hydrocarbon Natural products 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 150000003254 radicals Chemical class 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 229920005601 base polymer Polymers 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 3
- 239000007818 Grignard reagent Substances 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 description 3
- 235000019441 ethanol Nutrition 0.000 description 3
- 150000004795 grignard reagents Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920002120 photoresistant polymer Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 229920006125 amorphous polymer Polymers 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 125000003709 fluoroalkyl group Chemical group 0.000 description 2
- 125000001188 haloalkyl group Chemical group 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 125000005842 heteroatom Chemical group 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DLDWUFCUUXXYTB-UHFFFAOYSA-N (2-oxo-1,2-diphenylethyl) 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OC(C=1C=CC=CC=1)C(=O)C1=CC=CC=C1 DLDWUFCUUXXYTB-UHFFFAOYSA-N 0.000 description 1
- YHNYINQIHBMCPJ-UHFFFAOYSA-N (4-hydroxynaphthalen-1-yl)-dimethylsulfanium;4-methylbenzenesulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1.C1=CC=C2C([S+](C)C)=CC=C(O)C2=C1 YHNYINQIHBMCPJ-UHFFFAOYSA-N 0.000 description 1
- SOJNOOFEBGLCBO-UHFFFAOYSA-N (4-hydroxynaphthalen-1-yl)-dimethylsulfanium;naphthalene-1-sulfonate Chemical compound C1=CC=C2C([S+](C)C)=CC=C(O)C2=C1.C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 SOJNOOFEBGLCBO-UHFFFAOYSA-N 0.000 description 1
- FJALTVCJBKZXKY-UHFFFAOYSA-M (7,7-dimethyl-3-oxo-4-bicyclo[2.2.1]heptanyl)methanesulfonate;triphenylsulfanium Chemical compound C1CC2(CS([O-])(=O)=O)C(=O)CC1C2(C)C.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FJALTVCJBKZXKY-UHFFFAOYSA-M 0.000 description 1
- ZKQQRSDYWHNIEW-UHFFFAOYSA-N 1,1,1,6,7,7-hexafluoro-4-prop-2-enyl-2-(trifluoromethyl)hept-6-en-2-ol Chemical compound FC(F)(F)C(C(F)(F)F)(O)CC(CC=C)CC(F)=C(F)F ZKQQRSDYWHNIEW-UHFFFAOYSA-N 0.000 description 1
- SSDIHNAZJDCUQV-UHFFFAOYSA-M 1,1,2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-heptadecafluorooctane-1-sulfonate;triphenylsulfanium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1.[O-]S(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F SSDIHNAZJDCUQV-UHFFFAOYSA-M 0.000 description 1
- SKYXLDSRLNRAPS-UHFFFAOYSA-N 1,2,4-trifluoro-5-methoxybenzene Chemical compound COC1=CC(F)=C(F)C=C1F SKYXLDSRLNRAPS-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- 125000004134 1-norbornyl group Chemical group [H]C1([H])C([H])([H])C2(*)C([H])([H])C([H])([H])C1([H])C2([H])[H] 0.000 description 1
- ILMDJKLKHFJJMZ-UHFFFAOYSA-N 1-phenyl-2-(2,4,6-trimethylphenyl)sulfonylethanone Chemical compound CC1=CC(C)=CC(C)=C1S(=O)(=O)CC(=O)C1=CC=CC=C1 ILMDJKLKHFJJMZ-UHFFFAOYSA-N 0.000 description 1
- JUTIIYKOQPDNEV-UHFFFAOYSA-N 2,2,3,3,4,4,4-heptafluorobutanoyl 2,2,3,3,4,4,4-heptafluorobutaneperoxoate Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(=O)OOC(=O)C(F)(F)C(F)(F)C(F)(F)F JUTIIYKOQPDNEV-UHFFFAOYSA-N 0.000 description 1
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 1
- LRPXBHSHSWJFGR-UHFFFAOYSA-N 2-(2-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine Chemical compound COC1=CC=CC=C1C1=NC(C(Cl)(Cl)Cl)=NC(C(Cl)(Cl)Cl)=N1 LRPXBHSHSWJFGR-UHFFFAOYSA-N 0.000 description 1
- KJXSTIJHXKFZKV-UHFFFAOYSA-N 2-(cyclohexylmethylsulfanyl)cyclohexan-1-one;trifluoromethanesulfonic acid Chemical compound [O-]S(=O)(=O)C(F)(F)F.O=C1CCCCC1[SH+]CC1CCCCC1 KJXSTIJHXKFZKV-UHFFFAOYSA-N 0.000 description 1
- QTUVQQKHBMGYEH-UHFFFAOYSA-N 2-(trichloromethyl)-1,3,5-triazine Chemical compound ClC(Cl)(Cl)C1=NC=NC=N1 QTUVQQKHBMGYEH-UHFFFAOYSA-N 0.000 description 1
- HAZQZUFYRLFOLC-UHFFFAOYSA-N 2-phenyl-4,6-bis(trichloromethyl)-1,3,5-triazine Chemical compound ClC(Cl)(Cl)C1=NC(C(Cl)(Cl)Cl)=NC(C=2C=CC=CC=2)=N1 HAZQZUFYRLFOLC-UHFFFAOYSA-N 0.000 description 1
- COAUHYBSXMIJDK-UHFFFAOYSA-N 3,3-dichloro-1,1,1,2,2-pentafluoropropane Chemical compound FC(F)(F)C(F)(F)C(Cl)Cl COAUHYBSXMIJDK-UHFFFAOYSA-N 0.000 description 1
- YSYRISKCBOPJRG-UHFFFAOYSA-N 4,5-difluoro-2,2-bis(trifluoromethyl)-1,3-dioxole Chemical compound FC1=C(F)OC(C(F)(F)F)(C(F)(F)F)O1 YSYRISKCBOPJRG-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- GRVIMBYDMARKEZ-UHFFFAOYSA-N 8-carbamoylnaphthalene-1-carboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)N)=CC=CC2=C1 GRVIMBYDMARKEZ-UHFFFAOYSA-N 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical class [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- RJBSVMOJSPSLMU-UHFFFAOYSA-N C(C1=CC=CC=C1)S(=O)(=O)[O-].C(C1=CC=CC=C1)C[SH2+] Chemical compound C(C1=CC=CC=C1)S(=O)(=O)[O-].C(C1=CC=CC=C1)C[SH2+] RJBSVMOJSPSLMU-UHFFFAOYSA-N 0.000 description 1
- OYHAWXDQOGLRBP-UHFFFAOYSA-N C(CCCCCCCCCCC)C1=CC=CC=C1.C(C)(C)(C)C1=CC=C(C=C1)[I+]C1=CC=C(C=C1)C(C)(C)C Chemical compound C(CCCCCCCCCCC)C1=CC=CC=C1.C(C)(C)(C)C1=CC=C(C=C1)[I+]C1=CC=C(C=C1)C(C)(C)C OYHAWXDQOGLRBP-UHFFFAOYSA-N 0.000 description 1
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- YVGGHNCTFXOJCH-UHFFFAOYSA-N DDT Chemical compound C1=CC(Cl)=CC=C1C(C(Cl)(Cl)Cl)C1=CC=C(Cl)C=C1 YVGGHNCTFXOJCH-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
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- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
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- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- QCHNSJNRFSOCLJ-UHFFFAOYSA-N benzenesulfonylmethylsulfonylbenzene Chemical compound C=1C=CC=CC=1S(=O)(=O)CS(=O)(=O)C1=CC=CC=C1 QCHNSJNRFSOCLJ-UHFFFAOYSA-N 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
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- 238000009835 boiling Methods 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
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- 229940061627 chloromethyl methyl ether Drugs 0.000 description 1
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- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- CFJZIPUHEJHVPE-UHFFFAOYSA-M nonanoate;triphenylsulfanium Chemical compound CCCCCCCCC([O-])=O.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 CFJZIPUHEJHVPE-UHFFFAOYSA-M 0.000 description 1
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- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Materials For Photolithography (AREA)
Description
本発明は、新規な含フッ素化合物、含フッ素ポリマーならびにその製造方法に関する。 The present invention relates to a novel fluorine-containing compound, a fluorine-containing polymer and a method for producing the same.
官能基を有する含フッ素ポリマーとして、フッ素系イオン交換膜や硬化性フッ素樹脂塗料などに使用されている官能基含有含フッ素ポリマーが知られているが、これらはすべて基本骨格が直鎖状ポリマーであり、テトラフルオロエチレンに代表されるフルオロオレフィンと官能基を有するモノマーとの共重合により得られる。 As the fluorine-containing polymer having a functional group, functional group-containing fluorine-containing polymers used for fluorine-based ion exchange membranes and curable fluorine resin coatings are known, but these are all linear polymers having a basic skeleton. And obtained by copolymerization of a fluoroolefin typified by tetrafluoroethylene and a monomer having a functional group.
また、官能基を含有しかつ主鎖に含フッ素脂肪族環構造を有するポリマーも知られており、主鎖に含フッ素脂肪族環構造を有するポリマーに官能基を導入する方法としては、重合で得られたポリマーの末端基を利用する方法、ポリマーを高温処理してポリマーの側鎖、または末端を酸化分解せしめて官能基を形成する方法、官能基を有するモノマーを共重合させ、必要に応じて加水分解などの処理を加えることによって導入する方法などが知られている(例えば特許文献1,2,3,4参照。)。 Polymers containing a functional group and having a fluorinated alicyclic structure in the main chain are also known. As a method for introducing a functional group into a polymer having a fluorinated alicyclic structure in the main chain, polymerization may be used. A method using terminal groups of the obtained polymer, a method in which a polymer is treated at a high temperature to oxidatively decompose the side chain or terminal of the polymer to form a functional group, a monomer having a functional group is copolymerized, and if necessary For example, a method of introducing a product by adding a treatment such as hydrolysis is known (see, for example, Patent Documents 1, 2, 3, and 4).
主鎖に含フッ素脂肪族環構造を有するポリマーに官能基を導入する方法としては前述した方法があるが、ポリマーの末端基を処理することにより官能基を導入する方法では官能基濃度が低く、充分な官能基の特性が得られないという欠点がある。また官能基を有するモノマーを共重合させて導入する方法では、官能基濃度を高くするとガラス転移温度(Tg)の低下による機械特性の低下などの問題が生じる。 As a method for introducing a functional group into a polymer having a fluorinated aliphatic ring structure in the main chain, there is the method described above, but in the method of introducing a functional group by treating the terminal group of the polymer, the functional group concentration is low, There is a disadvantage that sufficient functional group characteristics cannot be obtained. Further, in the method of introducing a monomer having a functional group by copolymerization, if the functional group concentration is increased, problems such as a decrease in mechanical properties due to a decrease in glass transition temperature (Tg) occur.
本発明が解決しようとする課題は官能基の濃度が高く充分な官能基の特性を得ることができ、幅広い波長領域において高い透明性を有する含フッ素化合物、含フッ素ポリマーおよびその製造方法を提供することである。さらには化学増幅型レジストとして特にKrF,ArFエキシマレーザー等の遠紫外線やF2エキシマレーザー等の真空紫外線に対する透明性、ドライエッチング性に優れ、さらに感度、解像度溶解速度、平坦性、などに優れたレジストパターンを与えるフォトレジスト組成物用ベースポリマーを提供することである。 The problem to be solved by the present invention is to provide a fluorine-containing compound, a fluorine-containing polymer and a method for producing the same, which have a high functional group concentration and can obtain sufficient functional group characteristics and have high transparency in a wide wavelength range. That is. Furthermore, as a chemically amplified resist, in particular, it has excellent transparency to dry ultraviolet rays such as KrF and ArF excimer lasers and vacuum ultraviolet rays such as F 2 excimer lasers, dry etching properties, and also excellent sensitivity, resolution dissolution rate, flatness, etc. It is to provide a base polymer for a photoresist composition that provides a resist pattern.
本発明は前述の課題を解決すべくなされた以下の発明である。 The present invention is the following invention which has been made to solve the above-mentioned problems.
本発明は、下記式(1)で表される含フッ素ジエンを提供する。
CF2=CFCH2CH(C(CF3)2OH)CH2CR1=CHR2 (1) ただし、R1とR2は、それぞれ独立して、水素原子、炭素数10以下のアルキル基、または環状脂肪族炭化水素基を表し、少なくともどちらか一方は環状脂肪族炭化水素基である。
The present invention provides a fluorinated diene represented by the following formula (1).
CF 2 = CFCH 2 CH (C (CF 3 ) 2 OH) CH 2 CR 1 = CHR 2 (1) where R 1 and R 2 are each independently a hydrogen atom, an alkyl group having 10 or less carbon atoms, Or a cyclic aliphatic hydrocarbon group, at least one of which is a cyclic aliphatic hydrocarbon group.
本発明は、上記式(1)で表される含フッ素ジエンが環化重合したモノマー単位を有する含フッ素ポリマー(A)およびその製造方法を提供する。 The present invention provides a fluorine-containing polymer (A) having a monomer unit obtained by cyclopolymerization of the fluorine-containing diene represented by the above formula (1) and a method for producing the same.
本発明によれば、主鎖に脂肪族環構造を有し、側鎖に水酸基を有する含フッ素ポリマーが製造できる。本発明で得られる含フッ素ポリマーは高い化学安定性や耐熱性を備えている。しかも側鎖に水酸基が導入されているため、従来の含フッ素ポリマーでは達成困難であった、Tgの低下をおこさずに、充分な水酸基特性の発現が可能である。特に、環側鎖に酸性度の高い水酸基を有するため、アルカリ水溶液に対する溶解性が向上する。さらに幅広い波長領域において高い透明性を有するものである。 According to the present invention, a fluoropolymer having an aliphatic ring structure in the main chain and a hydroxyl group in the side chain can be produced. The fluorine-containing polymer obtained by the present invention has high chemical stability and heat resistance. In addition, since hydroxyl groups are introduced into the side chains, sufficient hydroxyl characteristics can be expressed without causing a decrease in Tg, which has been difficult to achieve with conventional fluoropolymers. In particular, since the ring side chain has a highly acidic hydroxyl group, the solubility in an alkaline aqueous solution is improved. Furthermore, it has high transparency in a wide wavelength region.
本発明によって、下記一般式(1)で表される含フッ素ジエン(以下、含フッ素ジエン(1)という。)、含フッ素ジエン(1)が環化重合したモノマー単位を有する含フッ素ポリマー(A)およびその製造方法を提供できる。
CF2=CFCH2CH(C(CF3)2OH)CH2CR1=CHR2 (1)
式(1)において、R1とR2は、それぞれ独立して、水素原子、炭素数10以下のアルキル基、または環状脂肪族炭化水素基を表し、少なくともどちらか一方は環状脂肪族炭化水素基を表す。
According to the present invention, a fluorine-containing diene represented by the following general formula (1) (hereinafter referred to as fluorine-containing diene (1)), a fluorine-containing polymer (A And a manufacturing method thereof.
CF 2 = CFCH 2 CH (C (CF 3 ) 2 OH) CH 2 CR 1 = CHR 2 (1)
In the formula (1), R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 10 or less carbon atoms, or a cyclic aliphatic hydrocarbon group, at least one of which is a cyclic aliphatic hydrocarbon group Represents.
前記アルキル基中の炭素原子の一部はヘテロ原子やカルボニル基で置換されていてもよく、またアルキル基中の水素原子の一部はフッ素原子、アルキル基またはフルオロアルキル基で置換されていてもよい。
前記環状脂肪族炭化水素基としては、環状構造を少なくとも1つ有する炭化水素基であることが好ましく、環状構造を少なくとも1つ有する飽和炭化水素基であることがさらに好ましい。さらに、前記環状脂肪族炭化水素基としては、炭素数が4以上の環状脂肪族炭化水素基が好ましく、炭素数が4以上の飽和炭化水素基がより好ましく、炭素数が4〜10の飽和炭化水素基が特に好ましい。具体的には、以下に示すようなシクロブチル基、シクロヘプチル基、シクロヘキシル基等の単環式飽和炭化水素基、4−シクロヘキシルシクロヘキシル基等の複環式飽和炭化水素基、1−デカヒドロナフチル基または2−デカヒドロナフチル基等の多環式飽和炭化水素基、1−ノルボルニル基、1−アダマンチル基等の架橋環式飽和炭化水素基、スピロ[3.4]オクチル基等のスピロ炭化水素基等が挙げられる。
A part of carbon atoms in the alkyl group may be substituted with a hetero atom or a carbonyl group, and a part of hydrogen atoms in the alkyl group may be substituted with a fluorine atom, an alkyl group or a fluoroalkyl group. Good.
The cycloaliphatic hydrocarbon group is preferably a hydrocarbon group having at least one cyclic structure, and more preferably a saturated hydrocarbon group having at least one cyclic structure. Further, the cycloaliphatic hydrocarbon group is preferably a cycloaliphatic hydrocarbon group having 4 or more carbon atoms, more preferably a saturated hydrocarbon group having 4 or more carbon atoms, and a saturated hydrocarbon having 4 to 10 carbon atoms. A hydrogen group is particularly preferred. Specifically, monocyclic saturated hydrocarbon groups such as cyclobutyl group, cycloheptyl group and cyclohexyl group as shown below, bicyclic saturated hydrocarbon groups such as 4-cyclohexylcyclohexyl group, and 1-decahydronaphthyl group Or a polycyclic saturated hydrocarbon group such as 2-decahydronaphthyl group, a bridged cyclic saturated hydrocarbon group such as 1-norbornyl group and 1-adamantyl group, and a spiro hydrocarbon group such as spiro [3.4] octyl group. Etc.
また、上記環状脂肪族炭化水素基の炭素原子の一部が酸素原子、窒素原子、硫黄原子等のヘテロ原子やカルボニル基で置換されていてもよく、環状脂肪族炭化水素基の水素原子の一部がフッ素原子、アルキル基(炭素数1〜6であることが好ましい。)またはフルオロアルキル基(炭素数1〜6であることが好ましい。)で置換されていてもよい。 In addition, a part of the carbon atoms of the cycloaliphatic hydrocarbon group may be substituted with a heteroatom such as an oxygen atom, a nitrogen atom, or a sulfur atom or a carbonyl group, and one of the hydrogen atoms of the cycloaliphatic hydrocarbon group may be substituted. Part may be substituted with a fluorine atom, an alkyl group (preferably having 1 to 6 carbon atoms) or a fluoroalkyl group (preferably having 1 to 6 carbon atoms).
本発明の含フッ素ジエンは、既知の方法で合成することができる。例えば、CH2=CHC(CF3)2OHを出発物質として、ラジカル開始剤存在下、二重結合にCF2ClCFClIを付加させて、CF2ClCFClCH2CHIC(CF3)2OHとした後、CH2=C(Cy)CH2MgCl(グリニャール試薬)を反応させて、CF2ClCFClCH2CH(C(CF3)2OH)CH2C(Cy)=CH2とした後、脱塩素することにより得ることができる。ここで、Cyは環状脂肪族炭化水素基を表わす。上記グリニャール試薬の代わりに種々の構造のグリニャール試薬を用いることにより、下記の通り種々の含フッ素ジエン(1)を得ることができる。 The fluorine-containing diene of the present invention can be synthesized by a known method. For example, using CH 2 ═CHC (CF 3 ) 2 OH as a starting material and adding a CF 2 ClCFClI to a double bond in the presence of a radical initiator to make CF 2 ClCFClCH 2 CHIC (CF 3 ) 2 OH, CH 2 = C (Cy) is reacted with CH 2 MgCl (Grignard reagent), CF 2 ClCFClCH 2 CH ( C (CF 3) 2 OH) was a CH 2 C (Cy) = CH 2, be dechlorinated Can be obtained. Here, Cy represents a cyclic aliphatic hydrocarbon group. By using a Grignard reagent having various structures instead of the Grignard reagent, various fluorine-containing dienes (1) can be obtained as follows.
本発明の含フッ素ジエン(1)の具体例として、上記ジエンを含めて下記のジエンが挙げられるが、これらに限定されるものではない。 Specific examples of the fluorine-containing diene (1) of the present invention include the following dienes including the above-mentioned dienes, but are not limited thereto.
含フッ素ジエン(1)は比較的温和な条件下で環化重合し、重合で生成した環の側鎖に水酸基を有する環化ポリマーが得られる。 The fluorinated diene (1) is cyclized and polymerized under relatively mild conditions to obtain a cyclized polymer having a hydroxyl group in the side chain of the ring produced by the polymerization.
含フッ素ジエン(1)の環化重合により、以下の(a)〜(c)のモノマー単位が生成すると考えられる。分光学的分析の結果等より含フッ素ポリマー(A)は、モノマー単位(a)、モノマー単位(b)、モノマー単位(c)から選ばれる1種類以上のモノマー単位を含む構造を有する重合体と考えられる。 It is considered that the following monomer units (a) to (c) are generated by cyclopolymerization of the fluorinated diene (1). From the results of spectroscopic analysis and the like, the fluoropolymer (A) is a polymer having a structure containing one or more monomer units selected from the monomer unit (a), the monomer unit (b), and the monomer unit (c); Conceivable.
含フッ素ポリマー(A)は、含フッ素ジエン(1)が環化重合したモノマー単位(以下、モノマー単位(1)と記す。)以外にさらにモノマー単位(1)の水酸基がブロック化されたモノマー単位(以下、ブロック化モノマー単位(1)と記す。)を含んでいることが好ましい。ブロック化モノマー単位(1)の割合は、モノマー単位(1)とブロック化モノマー単位(1)の合計に対して、50モル%以下が好ましく、特に15〜40モル%が好ましい。ブロック化とは、水酸基の水素原子をブロック化基により置換することをいう。具体的なブロック化された水酸基の例としてはOCH3、OCF3、O(t−C4H9)、OCH2OCH3、OCH2OC2H5、OCH2OCH2CF3、OCOO(t−C4H9)、OCH(CH3)OC2H5、2−テトラヒドロピラニルオキシ基および下記に示すものが挙げられる。 The fluorine-containing polymer (A) is a monomer unit in which the hydroxyl group of the monomer unit (1) is blocked in addition to the monomer unit obtained by cyclopolymerization of the fluorine-containing diene (1) (hereinafter referred to as the monomer unit (1)). (Hereinafter referred to as a blocked monomer unit (1)). The proportion of the blocked monomer unit (1) is preferably 50 mol% or less, particularly preferably 15 to 40 mol%, based on the total of the monomer unit (1) and the blocked monomer unit (1). Blocking refers to replacing a hydrogen atom of a hydroxyl group with a blocking group. Specific examples of the blocked hydroxyl group include OCH 3 , OCF 3 , O (t—C 4 H 9 ), OCH 2 OCH 3 , OCH 2 OC 2 H 5 , OCH 2 OCH 2 CF 3 , OCOO (t -C 4 H 9), OCH ( CH 3) OC 2 H 5, include those shown in 2-tetrahydropyranyloxy group, and the following.
モノマー単位(1)およびブロック化されたモノマー単位(1)を有する含フッ素ポリマー(A)は、含フッ素ジエン(1)の水酸基をブロック化して得たブロック化含フッ素ジエンと、含フッ素ジエン(1)を共重合させて得ることができる。また、モノマー単位(1)を有する含フッ素ポリマー(A)の、モノマー単位(1)の水酸基の一部をブロック化することにより得ることもできる。 The fluorine-containing polymer (A) having the monomer unit (1) and the blocked monomer unit (1) comprises a blocked fluorine-containing diene obtained by blocking the hydroxyl group of the fluorine-containing diene (1), and a fluorine-containing diene ( It can be obtained by copolymerizing 1). It can also be obtained by blocking part of the hydroxyl group of the monomer unit (1) of the fluoropolymer (A) having the monomer unit (1).
含フッ素ポリマー(A)は、モノマー単位(1)以外に、その特性を損なわない範囲でその他のラジカル重合性モノマー(但し、ブロック化モノマー単位(1)を除く。)に由来するモノマー単位を含んでもよい。以下、その他のラジカル重合性モノマーを他のモノマーと記す。他のモノマーに由来するモノマー単位の割合は50モル%以下が好ましく、特に15モル%以下好ましい。 The fluorine-containing polymer (A) contains, in addition to the monomer unit (1), monomer units derived from other radical polymerizable monomers (excluding the blocked monomer unit (1)) as long as the characteristics thereof are not impaired. But you can. Hereinafter, other radical polymerizable monomers are referred to as other monomers. The proportion of monomer units derived from other monomers is preferably 50 mol% or less, particularly preferably 15 mol% or less.
例示しうる他のモノマーとして、エチレン、プロピレン、イソブチレン等のα−オレフィン類、テトラフルオロエチレン、ヘキサフルオロプロピレン等の含フッ素オレフィン類、パーフルオロ(2,2−ジメチル−1,3−ジオキソールなどの含フッ素環状モノマー類、パーフルオロ(ブテニルビニルエーテル)などの環化重合しうるパーフルオロジエン類や1,1,2,3,3−ペンタフルオロ−4−トリフルオロメチル−4−ヒドロキシ−1,6−ヘプタジエンや1,1,2−トリフルオロ−4−[3,3,3−トリフルオロ−2−ヒドロキシ−2−トリフルオロメチルプロピル] −1,6−ヘプタジエンなどのハイドロフルオロジエン類、アクリル酸メチル、メタクリル酸エチル等のアクリルエステル類、酢酸ビニル、安息香酸ビニル、アダマンチル酸ビニル等のビニルエステル類、エチルビニルエーテル、シクロヘキシルビニルエーテル等のビニルエーテル類、シクロヘキセン、ノルボルネン、ノルボルナジエン等の環状オレフィン類、無水マレイン酸、塩化ビニルなどが挙げられる。 Examples of other monomers that can be exemplified include α-olefins such as ethylene, propylene, and isobutylene, fluorine-containing olefins such as tetrafluoroethylene and hexafluoropropylene, and perfluoro (2,2-dimethyl-1,3-dioxole). Fluorine-containing cyclic monomers, perfluorodienes capable of cyclopolymerization such as perfluoro (butenyl vinyl ether), 1,1,2,3,3-pentafluoro-4-trifluoromethyl-4-hydroxy-1, Hydrofluorodienes such as 6-heptadiene and 1,1,2-trifluoro-4- [3,3,3-trifluoro-2-hydroxy-2-trifluoromethylpropyl] -1,6-heptadiene, acrylic Acrylic esters such as methyl acid and ethyl methacrylate, vinyl acetate, vinyl benzoate, Vinyl esters such as vinyl adamantyl acid, ethyl vinyl ether and cyclohexyl vinyl ether, cyclohexene, norbornene, cyclic olefins such as norbornadiene, maleic anhydride, and vinyl chloride.
本発明の含フッ素ポリマー(A)は、含フッ素ジエン(1)を重合開始源の下で単独重合または共重合可能な他のモノマーと共重合させることにより得られる。重合開始源としては、重合反応をラジカル的に進行させるものであればなんら限定されないが、例えばラジカル発生剤、光、電離放射線などが挙げられる。特にラジカル発生剤が好ましく、ラジカル発生剤としては過酸化物、アゾ化合物、過硫酸塩などが例示される。なかでも以下に示す過酸化物が好ましい。
C6H5−C(O)O−OC(O)−C6H5
C6F5−C(O)O−OC(O)−C6F5
C3F7−C(O)O−OC(O)−C3F7
(CH3)3C−C(O)O−OC(O)−C(CH3)3
(CH3)2CH−C(O)O−OC(O)−CH(CH3)2
(CH3)3C−C6H10−C(O)O−OC(O)−C6H10-C(CH3)3
The fluorine-containing polymer (A) of the present invention can be obtained by copolymerizing the fluorine-containing diene (1) with another monomer that can be homopolymerized or copolymerized under a polymerization initiation source. The polymerization initiation source is not particularly limited as long as the polymerization reaction proceeds radically, and examples thereof include a radical generator, light, and ionizing radiation. In particular, radical generators are preferred, and examples of radical generators include peroxides, azo compounds, and persulfates. Of these, the following peroxides are preferred.
C 6 H 5 -C (O) O-OC (O) -C 6 H 5
C 6 F 5 -C (O) O-OC (O) -C 6 F 5
C 3 F 7 -C (O) O-OC (O) -C 3 F 7
(CH 3) 3 C-C (O) O-OC (O) -C (CH 3) 3
(CH 3) 2 CH-C (O) O-OC (O) -CH (CH 3) 2
(CH 3) 3 C-C 6 H 10 -C (O) O-OC (O) -C 6 H 10 -C (CH 3) 3
重合の方法もまた特に限定されるものではなく、モノマーをそのまま重合に供するいわゆるバルク重合、含フッ素ジエン(1)および他のモノマーを溶解または分散できるフッ化炭化水素、塩化炭化水素、フッ化塩化炭化水素、アルコール、炭化水素、その他の有機溶剤中で行う溶液重合、水性媒体中で適当な有機溶剤存在下あるいは非存在下に行う懸濁重合、水性媒体に乳化剤を添加して行う乳化重合などが例示される。 The polymerization method is not particularly limited, and the so-called bulk polymerization in which the monomer is directly subjected to polymerization, fluorinated hydrocarbon, chlorinated hydrocarbon, fluorinated chloride capable of dissolving or dispersing the fluorinated diene (1) and other monomers. Solution polymerization performed in hydrocarbons, alcohols, hydrocarbons and other organic solvents, suspension polymerization performed in the presence or absence of a suitable organic solvent in an aqueous medium, emulsion polymerization performed by adding an emulsifier to an aqueous medium, etc. Is exemplified.
重合を行う温度や圧力も特に限定されるものではないが、モノマーの沸点、加熱源、重合熱の除去などの諸因子を考慮して適宜設定することが望ましい。例えば、0℃〜200℃の間で好適な温度の設定を行うことができ、室温〜100℃程度ならば実用的にも好適な温度設定を行うことができる。また重合圧力としては減圧下でも加圧下でもよく、実用的には常圧〜100気圧程度、さらには常圧〜10気圧程度でも好適な重合を実施できる。 The temperature and pressure at which the polymerization is carried out are not particularly limited, but are preferably set appropriately in consideration of various factors such as the boiling point of the monomer, the heating source, and the removal of the polymerization heat. For example, a suitable temperature can be set between 0 ° C. and 200 ° C., and a practically suitable temperature can be set if it is about room temperature to 100 ° C. The polymerization pressure may be reduced or increased. Practically, suitable polymerization can be carried out even at atmospheric pressure to about 100 atm, and even at atmospheric pressure to about 10 atm.
本発明の含フッ素ポリマー(A)の分子量は、後述する有機溶媒(C)に均一に溶解し、基材に均一に塗布できる限り特に限定されないが、通常そのポリスチレン換算数平均分子量は1,000〜10万が適当であり、好ましくは2,000〜3万である。数平均分子量が1,000以上とすることにより、得られるレジストパターンが不良になったり、現像後の残膜率が低下したり、パターン熱処理時の形状安定性が低下したりする不具合を生じる可能性が少ない。また数平均分子量が10万以下とすることで後述するレジスト組成物の塗布性を良好に保つことができ、良好な現像性が維持することができる。 The molecular weight of the fluorine-containing polymer (A) of the present invention is not particularly limited as long as it can be uniformly dissolved in the organic solvent (C) described later and can be uniformly applied to the substrate, but the number average molecular weight in terms of polystyrene is usually 1,000. From 100,000 to 100,000 is suitable, and preferably from 2,000 to 30,000. If the number average molecular weight is 1,000 or more, the resulting resist pattern may be defective, the remaining film ratio after development may decrease, or the shape stability during pattern heat treatment may decrease. There is little nature. Moreover, when the number average molecular weight is 100,000 or less, the coating property of the resist composition described later can be kept good, and good developability can be maintained.
本発明の含フッ素ポリマー(A)は、フォトレジスト用ベースポリマーとして使用することができる。含フッ素ポリマー(A)、光照射を受けて酸を発生する酸発生化合物(B)、および有機溶媒(C)を含む組成物とすることによりレジスト組成物として使用することができる。以下、含フッ素ポリマー(A)の好ましい態様である、モノマー単位(1)およびブロック化モノマー単位(1)を有する含フッ素ポリマー(A)を例に取って、含フッ素ポリマー(A)をベースポリマーとするレジスト組成物(以下、レジスト組成物(D)と記す。)について詳細に説明する。 The fluorine-containing polymer (A) of the present invention can be used as a base polymer for photoresist. It can be used as a resist composition by preparing a composition containing a fluorine-containing polymer (A), an acid-generating compound (B) that generates an acid upon irradiation with light, and an organic solvent (C). Hereinafter, taking the fluorine-containing polymer (A) having the monomer unit (1) and the blocked monomer unit (1) as a preferred embodiment of the fluorine-containing polymer (A) as an example, the fluorine-containing polymer (A) is used as the base polymer. The resist composition (hereinafter referred to as resist composition (D)) will be described in detail.
前記、光照射を受けて酸を発生する酸発生化合物(B)は露光により酸を発生する。この酸によって、含フッ素ポリマー(A)中のブロック化モノマー単位のブロック化基の一部または全部が開裂(脱ブロック化)される。その結果、露光部がアルカリ性現像液に易溶性となり、アルカリ性現像液によってポジ型のレジストパターンを形成することができる。このような光照射を受けて酸を発生する酸発生化合物(B)としては、通常の化学増幅型レジスト材に使用されている酸発生化合物が採用可能であり、オニウム塩、ハロゲン含有化合物、ジアゾケトン化合物、スルホン化合物、スルホン酸化合物等を挙げることができる。これらの酸発生化合物(B)の例としては、下記のものを挙げることができる。 The acid generating compound (B) that generates an acid upon irradiation with light generates an acid upon exposure. With this acid, part or all of the blocking groups of the blocked monomer units in the fluoropolymer (A) are cleaved (deblocked). As a result, the exposed portion becomes readily soluble in an alkaline developer, and a positive resist pattern can be formed with the alkaline developer. As the acid generating compound (B) that generates an acid upon receiving such light irradiation, an acid generating compound that is used in a normal chemically amplified resist material can be employed, and an onium salt, a halogen-containing compound, a diazoketone. A compound, a sulfone compound, a sulfonic acid compound, etc. can be mentioned. Examples of these acid generating compounds (B) include the following.
オニウム塩としては、例えば、ヨードニウム塩、スルホニウム塩、ホスホニウム塩、ジアゾニウム塩、ピリジニウム塩等を挙げることができる。好ましいオニウム塩の具体例としては、ジフェニルヨードニウムトリフレート、ジフェニルヨードニウムピレンスルホネート、ジフェニルヨードニウムドデシルベンゼンスルホネート、ビス(4−tert−ブチルフェニル)ヨードニウムトリフレート、ビス(4−tert−ブチルフェニル)ヨードニウムドデシルベンゼンスルホネート、トリフェニルスルホニウムトリフレート、トリフェニルスルホニウムノナネート、トリフェニルスルホニウムパーフルオロオクタンスルホネート、トリフェニルスルホニウムヘキサフルオロアンチモネート、1−(ナフチルアセトメチル)チオラニウムトリフレート、シクロヘキシルメチル(2−オキソシクロヘキシル)スルホニウムトリフレート、ジシクロヘキシル(2−オキソシクロヘキシル)スルホニウムトリフレート、ジメチル(4−ヒドロキシナフチル)スルホニウムトシレート、ジメチル(4−ヒドロキシナフチル)スルホニウムドデシルベンゼンスルホネート、ジメチル(4−ヒドロキシナフチル)スルホニウムナフタレンスルホネート、トリフェニルスルホニウムカンファースルホネート、(4−ヒドロキシフェニル)ベンジルメチルスルホニウムトルエンスルホネート等を挙げられる。 Examples of onium salts include iodonium salts, sulfonium salts, phosphonium salts, diazonium salts, pyridinium salts, and the like. Specific examples of preferred onium salts include diphenyliodonium triflate, diphenyliodonium pyrenesulfonate, diphenyliodonium dodecylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium triflate, bis (4-tert-butylphenyl) iodonium dodecylbenzene. Sulfonate, triphenylsulfonium triflate, triphenylsulfonium nonanate, triphenylsulfonium perfluorooctane sulfonate, triphenylsulfonium hexafluoroantimonate, 1- (naphthylacetomethyl) thiolanium triflate, cyclohexylmethyl (2-oxocyclohexyl) Sulfonium triflate, dicyclohexyl (2-oxocyclohexyl) Honium triflate, dimethyl (4-hydroxynaphthyl) sulfonium tosylate, dimethyl (4-hydroxynaphthyl) sulfonium dodecylbenzenesulfonate, dimethyl (4-hydroxynaphthyl) sulfonium naphthalenesulfonate, triphenylsulfonium camphorsulfonate, (4-hydroxyphenyl) ) Benzylmethylsulfonium toluenesulfonate and the like.
ハロゲン含有化合物としては、例えば、ハロアルキル基含有炭化水素化合物、ハロアルキル基含有複素環式化合物等を挙げることができる。具体例としては、フェニル−ビス(トリクロロメチル)−s−トリアジン、メトキシフェニル−ビス(トリクロロメチル)−s−トリアジン、ナフチル−ビス(トリクロロメチル)−s−トリアジン等の(トリクロロメチル)−s−トリアジン誘導体や、1,1−ビス(4−クロロフェニル)−2,2,2−トリクロロエタン等を挙げられる。 Examples of the halogen-containing compound include a haloalkyl group-containing hydrocarbon compound and a haloalkyl group-containing heterocyclic compound. Specific examples include (trichloromethyl) -s- such as phenyl-bis (trichloromethyl) -s-triazine, methoxyphenyl-bis (trichloromethyl) -s-triazine, and naphthyl-bis (trichloromethyl) -s-triazine. Examples include triazine derivatives and 1,1-bis (4-chlorophenyl) -2,2,2-trichloroethane.
スルホン化合物としては、例えば、β−ケトスルホン、β−スルホニルスルホンや、これらの化合物のα−ジアゾ化合物等を挙げることができる。具体例としては、4−トリスフェナシルスルホン、メシチルフェナシルスルホン、ビス(フェニルスルホニル)メタン等を挙げることができる。スルホン酸化合物としては、例えば、アルキルスルホン酸エステル、アルキルスルホン酸イミド、ハロアルキルスルホン酸エステル、アリールスルホン酸エステル、イミノスルホネート等を挙げることができる。具体例としては、ベンゾイントシレート、1,8−ナフタレンジカルボン酸イミドトリフレート等を挙げることができる。酸発生化合物(B)は、単独でまたは2種以上を混合して使用することができる。 Examples of the sulfone compound include β-ketosulfone, β-sulfonylsulfone, and α-diazo compounds of these compounds. Specific examples include 4-trisphenacylsulfone, mesitylphenacylsulfone, bis (phenylsulfonyl) methane, and the like. Examples of the sulfonic acid compounds include alkyl sulfonic acid esters, alkyl sulfonic acid imides, haloalkyl sulfonic acid esters, aryl sulfonic acid esters, and imino sulfonates. Specific examples include benzoin tosylate and 1,8-naphthalenedicarboxylic imide triflate. The acid generating compound (B) can be used alone or in admixture of two or more.
前記有機溶媒(C)は含フッ素ポリマー(A)および酸発生化合物(B)両成分を溶解するものであれば特に限定されるものではない。メチルアルコール、エチルアルコール等のアルコール類、アセトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類、酢酸エチル、酢酸ブチル等の酢酸エステル類、トルエン、キシレン等の芳香族炭化水素、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル等のグリコールモノアルキルエーテル類、プロピレングリコールモノメチルエーテルアセテート、カルビトールアセテート等のグリコールモノアルキルエーテルエステル類などが挙げられる。 The organic solvent (C) is not particularly limited as long as it dissolves both the fluorine-containing polymer (A) and the acid-generating compound (B). Alcohols such as methyl alcohol and ethyl alcohol, ketones such as acetone, methyl isobutyl ketone and cyclohexanone, acetates such as ethyl acetate and butyl acetate, aromatic hydrocarbons such as toluene and xylene, propylene glycol monomethyl ether, propylene glycol Examples include glycol monoalkyl ethers such as monoethyl ether, and glycol monoalkyl ether esters such as propylene glycol monomethyl ether acetate and carbitol acetate.
レジスト組成物(D)における各成分の割合は、通常含フッ素ポリマー(A)の100質量部に対し酸発生化合物(B)0.1〜20質量部および有機溶媒(C)50〜2000質量部が適当である。好ましくは、含フッ素ポリマー(A)の100質量部に対し酸発生化合物(B)0.1〜10質量部および有機溶媒(C)100〜1000質量部である。 The proportion of each component in the resist composition (D) is usually 0.1 to 20 parts by mass of the acid generating compound (B) and 50 to 2000 parts by mass of the organic solvent (C) with respect to 100 parts by mass of the fluoropolymer (A). Is appropriate. Preferably, they are 0.1-10 mass parts of acid generating compounds (B) and 100-1000 mass parts of organic solvent (C) with respect to 100 mass parts of fluoropolymer (A).
酸発生化合物(B)の使用量を0.1質量部以上とすることで、充分な感度および現像性を与えることができ、また10質量部以下とすることで、放射線に対する透明性が充分に保たれ、より正確なレジストパターンを得ることができる。 By setting the amount of the acid generating compound (B) used to be 0.1 parts by mass or more, sufficient sensitivity and developability can be given, and by setting it to 10 parts by mass or less, the transparency to radiation is sufficient. Thus, a more accurate resist pattern can be obtained.
レジスト組成物(D)にはパターンコントラスト向上のための酸開裂性添加剤、塗布性の改善のために界面活性剤、酸発生パターンの調整のために含窒素塩基性化合物、基材との密着性を向上させるために接着助剤、組成物の保存性を高めるために保存安定剤等を目的に応じ適宜配合できる。また本発明のレジスト組成物は、各成分を均一に混合した後0.1〜2μmのフィルターによってろ過して用いることが好ましい。 The resist composition (D) has an acid-cleavable additive for improving the pattern contrast, a surfactant for improving the coating property, a nitrogen-containing basic compound for adjusting the acid generation pattern, and adhesion to the substrate. In order to improve the property, an adhesion assistant, a storage stabilizer or the like can be appropriately blended depending on the purpose in order to improve the storage stability of the composition. The resist composition of the present invention is preferably used after being uniformly mixed with each component and then filtered through a 0.1 to 2 μm filter.
レジスト組成物(D)をシリコーンウエハなどの基板上に塗布乾燥することによりレジスト膜が形成される。塗布方法には回転塗布、流し塗布、ロール塗布等が採用される。形成されたレジスト膜上にパターンが描かれたマスクを介して光照射が行われ、その後現像処理がなされパターンが形成される。 A resist film is formed by applying and drying the resist composition (D) on a substrate such as a silicone wafer. As the coating method, spin coating, flow coating, roll coating or the like is employed. Light irradiation is performed on the formed resist film through a mask on which a pattern is drawn, and then development processing is performed to form a pattern.
照射される光としては、波長436nmのg線、波長365nmのi線等の紫外線、波長248nmのKrFエキシマレーザー、波長193nmのArFエキシマレーザー、波長157nmのF2エキシマレーザー等の遠紫外線や真空紫外線が挙げられる。レジスト組成物(D)は、波長250nm以下の紫外線、特に波長200nm以下の紫外線(ArFエキシマレーザー光やF2エキシマレーザー光)が光源として使用される用途に有用なレジスト組成物である。 As the irradiated light, far ultraviolet rays such as g-rays with a wavelength of 436 nm, i-rays with a wavelength of 365 nm, KrF excimer laser with a wavelength of 248 nm, ArF excimer laser with a wavelength of 193 nm, F 2 excimer laser with a wavelength of 157 nm, and vacuum ultraviolet rays. Is mentioned. The resist composition (D) is a resist composition useful for applications in which ultraviolet light having a wavelength of 250 nm or less, particularly ultraviolet light having a wavelength of 200 nm or less (ArF excimer laser light or F 2 excimer laser light) is used as a light source.
現像処理液としては、各種アルカリ水溶液が適用される。アルカリとしては、水酸化ナトリウム、水酸化カリウム、水酸化アンモニウム、テトラメチルアンモニウムハイドロオキサイド、トリエチルアミン等が例示可能である。 Various alkaline aqueous solutions are applied as the developing solution. Examples of the alkali include sodium hydroxide, potassium hydroxide, ammonium hydroxide, tetramethylammonium hydroxide, triethylamine and the like.
次に、本発明の実施例について具体的に説明するが、本発明はこれらに限定されない。 Next, although the Example of this invention is described concretely, this invention is not limited to these.
下記例に用いられた略称は以下のとおりである。
THF;テトラヒドロフラン、BPO;ベンゾイルパーオキシド、PFB;パーフルオロブチリルパーオキシド、PSt;ポリスチレン、R225;ジクロロペンタフルオロプロパン(溶媒)。
Abbreviations used in the following examples are as follows.
THF; tetrahydrofuran, BPO; benzoyl peroxide, PFB; perfluorobutyryl peroxide, PSt; polystyrene, R225; dichloropentafluoropropane (solvent).
(実施例1)
[CF2=CFCH2CH(C(CF3)2OH)CH2C(c-Hex)=CH2の合成]
1Lのガラス反応器にCF2ClCFClIの500g、CH2=CHC(CF3)2OHの344gとBPOの32.6gを入れ、95℃で71時間加熱した。反応粗液を減圧蒸留して、544gのCF2ClCFClCH2CHI(C(CF3)2OH)を得た。5Lのガラス反応器に上記で合成したCF2ClCFClCH2CHI(C(CF3)2OH)の344gと脱水THFの1.7Lを入れ、−70℃に冷却した。そこにCH2=C(c-Hex)CH2MgClの2M−THF溶液2Lを4時間かけて滴下した(ここで、c-Hexとはシクロヘキシル基を表わす。)。0℃まで昇温し、16時間撹拌した後、飽和塩化アンモニウム水溶液1.6Lを添加して室温まで昇温した。反応液を分液し、有機層をエバポレーターで濃縮し、次いで減圧蒸留して250gのCF2ClCFClCH2CH(C(CF3) 2OH)CH2C(c-Hex)=CH2を得た。1Lのガラス反応器に亜鉛97gと水300gを入れ、90℃に加熱した。そこに上記で合成したCF2ClCFClCH2CH(C(CF3) 2OH)CH2C(c-Hex)=CH2の250gを滴下し、24時間撹拌した。反応液に塩酸70mLを滴下して2時間撹拌した後、ろ過して分液し、減圧蒸留して100gのCF2=CFCH2CH(C(CF3)2OH)CH2C(c-Hex)=CH2を得た。
Example 1
[CF 2 = CFCH 2 CH ( C (CF 3) 2 OH) Synthesis of CH 2 C (c-Hex) = CH 2]
CF 2 ClCFClI of 500g glass reactor 1L, put CH 2 = CHC (CF 3) 2 OH of 344g and BPO of 32.6 g, was heated for 71 hours at 95 ° C.. The reaction crude liquid was distilled under reduced pressure to obtain 544 g of CF 2 ClCFClCH 2 CHI (C (CF 3 ) 2 OH). 344 g of CF 2 ClCFClCH 2 CHI (C (CF 3 ) 2 OH) synthesized above and 1.7 L of dehydrated THF were placed in a 5 L glass reactor, and cooled to −70 ° C. Thereto, 2 L of a 2M THF solution of CH 2 = C (c-Hex) CH 2 MgCl was added dropwise over 4 hours (here, c-Hex represents a cyclohexyl group). After heating up to 0 degreeC and stirring for 16 hours, 1.6 L of saturated ammonium chloride aqueous solution was added and it heated up to room temperature. The reaction mixture was partitioned, and the organic layer was concentrated by an evaporator and then under reduced pressure to obtain distilled to 250g of CF 2 ClCFClCH 2 CH (C ( CF 3) 2 OH) CH 2 C (c-Hex) = CH 2 . A 1 L glass reactor was charged with 97 g of zinc and 300 g of water and heated to 90 ° C. There CF 2 ClCFClCH 2 CH (C ( CF 3) 2 OH) synthesized above was added dropwise to CH 2 C (c-Hex) = CH 2 of 250 g, and stirred for 24 hours. After stirring for 2 hours by dropwise addition of hydrochloric acid 70mL the reaction solution, it was separated by filtration, vacuum distillation to 100g of CF 2 = CFCH 2 CH (C (CF 3) 2 OH) CH 2 C (c-Hex ) = CH 2 was obtained.
NMRスペクトル
1H−NMR(399.8MHz、溶媒:CDCl3、基準:テトラメチルシラン)
δ(ppm):
1.28(m, 16H), 3.49(m, 1H), 4.66(m, 2H)。
NMR spectrum
1 H-NMR (399.8 MHz, solvent: CDCl 3 , standard: tetramethylsilane)
δ (ppm):
1.28 (m, 16H), 3.49 (m, 1H), 4.66 (m, 2H).
19F−NMR(376.2MHz、溶媒:CDCl3、基準:CFCl3)
δ(ppm):
−73.6(m,6F),−104.1(m,1F),−123.1(m,1F),−175.4(m,1F)。
19 F-NMR (376.2 MHz, solvent: CDCl 3 , standard: CFCl 3 )
δ (ppm):
-73.6 (m, 6F), -104.1 (m, 1F), -123.1 (m, 1F), -175.4 (m, 1F).
(実施例2)
実施例1で得たモノマーの4g、および酢酸エチルの2.2gを内容積30mLのガラス製耐圧反応器に仕込んだ。次に、重合開始剤としてPFBの3wt%R225溶液6.23gを添加した。系内を凍結脱気した後、封管し、恒温振とう槽内(20℃)で41時間重合させた。重合後、反応溶液をヘキサン中に滴下して、ポリマーを再沈させた後、90℃で21時間真空乾燥を実施した。その結果、主鎖に含フッ素環構造を有する非結晶性ポリマー1.33gを得た。THFを溶媒として用いてGPCにより測定したPSt換算分子量は、数平均分子量(Mn)15600、重量平均分子量(Mw)25100であり、Mw/Mn=1.61であった。示差走査熱分析(DSC)により測定したTgは118℃であり、室温で白色粉末状のポリマーであった。得られたポリマーはアセトン、THF、メタノール、R225には可溶であった。
(Example 2)
4 g of the monomer obtained in Example 1 and 2.2 g of ethyl acetate were charged into a glass pressure-resistant reactor having an internal volume of 30 mL. Next, 6.23 g of a 3 wt% R225 solution of PFB was added as a polymerization initiator. After the system was frozen and degassed, it was sealed and polymerized in a constant temperature shaking tank (20 ° C.) for 41 hours. After the polymerization, the reaction solution was dropped into hexane to reprecipitate the polymer, followed by vacuum drying at 90 ° C. for 21 hours. As a result, 1.33 g of an amorphous polymer having a fluorine-containing ring structure in the main chain was obtained. The PSt equivalent molecular weight measured by GPC using THF as a solvent was a number average molecular weight (Mn) 15600, a weight average molecular weight (Mw) 25100, and Mw / Mn = 1.61. Tg measured by differential scanning calorimetry (DSC) was 118 ° C., and the polymer was a white powder at room temperature. The obtained polymer was soluble in acetone, THF, methanol, and R225.
19F−NMRおよび1H−NMRにより以下の(d)、(e)および(f)のモノマー単位を有する環化ポリマーであることを確認した。 It was confirmed by 19 F-NMR and 1 H-NMR that the polymer was a cyclized polymer having the following monomer units (d), (e), and (f).
(実施例3)
200mlのガラス反応器に実施例2で得たポリマーの4g、水酸化ナトリウムの6.6wt%メタノール溶液2.7gおよびメタノールの80gを入れ、室温で20時間撹拌した。反応液をエバポレーターで濃縮した後、脱水THFの120gに溶解した。次いでクロロメチルメチルエーテルの0.38gを添加し室温で90時間撹拌した。反応液をセライトでろ過し、エバポレーターで濃縮した。濃縮物をR225に溶解し、水洗、分液した。R225層をヘキサン中に滴下して、ポリマーを再沈させた後、110℃で16時間真空乾燥を実施した。その結果、主鎖に含フッ素環構造を有する非結晶性ポリマー3.3gを得た。19F−NMR、1H−NMR分析によりこの重合体のメトキシメチル化率は32モル%であった。THFを溶媒として用いてGPCにより測定したPSt換算分子量は、数平均分子量(Mn)15800、重量平均分子量(Mw)25900であり、Mw/Mn=1.64であった。示差走査熱分析(DSC)により測定したTgは120℃であり、室温で白色粉末状のポリマーであった。得られたポリマーはアセトン、THF、メタノール、R225には可溶であった。
(Example 3)
A 200 ml glass reactor was charged with 4 g of the polymer obtained in Example 2, 2.7 g of a 6.6 wt% methanol solution of sodium hydroxide and 80 g of methanol, and stirred at room temperature for 20 hours. The reaction solution was concentrated with an evaporator and then dissolved in 120 g of dehydrated THF. Next, 0.38 g of chloromethyl methyl ether was added and stirred at room temperature for 90 hours. The reaction solution was filtered through celite and concentrated with an evaporator. The concentrate was dissolved in R225, washed with water and separated. The R225 layer was dropped into hexane to reprecipitate the polymer, followed by vacuum drying at 110 ° C. for 16 hours. As a result, 3.3 g of an amorphous polymer having a fluorine-containing ring structure in the main chain was obtained. According to 19 F-NMR and 1 H-NMR analyses, the methoxymethylation rate of this polymer was 32 mol%. The PSt equivalent molecular weight measured by GPC using THF as a solvent was a number average molecular weight (Mn) 15800, a weight average molecular weight (Mw) 25900, and Mw / Mn = 1.64. Tg measured by differential scanning calorimetry (DSC) was 120 ° C., and the polymer was a white powder at room temperature. The obtained polymer was soluble in acetone, THF, methanol, and R225.
本発明の含フッ素ポリマーは、フォトレジスト用ベースポリマーとしての用途の他に、例えばイオン交換樹脂、イオン交換膜、燃料電池、各種電池材料、光ファイバー、電子用部材、透明フィルム材、農ビ用フィルム、接着剤、繊維材、耐候性塗料などに利用可能である。
The fluorine-containing polymer of the present invention can be used as a base polymer for photoresists, for example, ion exchange resins, ion exchange membranes, fuel cells, various battery materials, optical fibers, electronic members, transparent film materials, agricultural film films. It can be used for adhesives, fiber materials, weather-resistant paints, and the like.
Claims (4)
CF2=CFCH2CH(C(CF3)2OH)CH2CR1=CHR2 (1)
ただし、R1とR2は、それぞれ独立して、水素原子、炭素数10以下のアルキル基、または環状脂肪族炭化水素基を表し、少なくともどちらか一方は環状脂肪族炭化水素基である。 Fluorine-containing diene represented by the following formula (1).
CF 2 = CFCH 2 CH (C (CF 3 ) 2 OH) CH 2 CR 1 = CHR 2 (1)
However, R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 10 or less carbon atoms, or a cyclic aliphatic hydrocarbon group, and at least one of them is a cyclic aliphatic hydrocarbon group.
A method for producing a fluorine-containing polymer (A), wherein the fluorine-containing diene according to claim 1 or 2 is cyclopolymerized.
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