JP4386153B2 - Crystallization method of acid dianhydride - Google Patents
Crystallization method of acid dianhydride Download PDFInfo
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- JP4386153B2 JP4386153B2 JP34298398A JP34298398A JP4386153B2 JP 4386153 B2 JP4386153 B2 JP 4386153B2 JP 34298398 A JP34298398 A JP 34298398A JP 34298398 A JP34298398 A JP 34298398A JP 4386153 B2 JP4386153 B2 JP 4386153B2
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- acid dianhydride
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- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 title claims description 33
- 239000002253 acid Substances 0.000 title claims description 31
- 238000002425 crystallisation Methods 0.000 title claims description 6
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 claims description 57
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 39
- 238000006243 chemical reaction Methods 0.000 claims description 23
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 15
- 239000002904 solvent Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 5
- JDGFELYPUWNNGR-UHFFFAOYSA-N 1,2,3,3a,4,5,6,6a-octahydropentalene-1,3,4,6-tetracarboxylic acid Chemical compound OC(=O)C1CC(C(O)=O)C2C(C(=O)O)CC(C(O)=O)C21 JDGFELYPUWNNGR-UHFFFAOYSA-N 0.000 claims description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- UEYGDIASMOPQFG-UHFFFAOYSA-N octane-1,3,5,7-tetracarboxylic acid Chemical compound OC(=O)C(C)CC(C(O)=O)CC(C(O)=O)CCC(O)=O UEYGDIASMOPQFG-UHFFFAOYSA-N 0.000 claims description 3
- 239000008096 xylene Substances 0.000 claims description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 2
- 150000008064 anhydrides Chemical class 0.000 claims 1
- 239000013078 crystal Substances 0.000 description 25
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 9
- 238000001914 filtration Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- 238000010992 reflux Methods 0.000 description 6
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- YQMYTLCSAKKMDB-UHFFFAOYSA-N dodeca-3,8-diene Chemical compound CCCC=CCCCC=CCC YQMYTLCSAKKMDB-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- FVSYEPYJMKLBTP-UHFFFAOYSA-N OC(C(CC1)C(C(CC2C(O)=O)C(O)=O)C12C(O)=O)=O Chemical compound OC(C(CC1)C(C(CC2C(O)=O)C(O)=O)C12C(O)=O)=O FVSYEPYJMKLBTP-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000006159 dianhydride group Chemical group 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000006864 oxidative decomposition reaction Methods 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Heterocyclic Carbon Compounds Containing A Hetero Ring Having Oxygen Or Sulfur (AREA)
Description
【0001】
【産業上の利用分野】
本発明は、酸二無水物の晶析方法に関するものであり、本発明で得られる酸二無水物はポリイミド等のポリマーの原料として利用される有用な化合物である。
【0002】
【従来の技術】
一般式(2)で表される酸二無水物は、例えばJounal of American Chemical Society,81巻、4273ページ、1959年、Jounal of American Chemical Society, 82巻、6342ページ、1960年及び特開平2−306935号公報に報告されている。しかしこれらの文献ではその収率は低いか又は不明であり、また純度としてもポリマー原料として用いるには不満足な点を有する。
【0003】
【発明が解決しようとする課題】
本発明者らはこのような現状に鑑み、本酸二無水物を収率良く又純度良く得るために種々の検討を行い、工業的に可能な方法を見出した。
【0004】
本酸二無水物は無水酢酸には比較的溶解するが、その他の溶媒類には難溶で温度による溶解度差も低いことが認められた。これらの知見より無水酢酸と難溶性の溶媒類とによる混合溶媒での晶析条件を検討し、適当な比率によって、純度、収率良く目的物を得る方法を見出した。
【0005】
【課題を解決するための手段】
即ち、本発明は、式(1)
【0006】
【化3】
【0007】
で表されるビシクロ[3.3.0]オクタン−2,4,6,8−テトラカルボン酸を無水酢酸と反応して式(2)
【0008】
【化4】
【0009】
で表されるビシクロ[3.3.0]オクタン−2,4,6,8−テトラカルボン酸二無水物を製造する際に、反応終了後、無水酢酸及び酢酸を濃縮した溶液に50℃〜沸点までの温度で、本酸二無水物の溶解度の低い溶媒を添加し冷却して本酸二無水物を晶析し、濾過、単離することを特徴とする酸二無水物の晶析方法に関する。
【0010】
【発明の実施の形態】
以下、更に本発明を詳細に説明する。
【0011】
前記式(1)で表されるビシクロ[3.3.0]オクタン−2,4,6,8−テトラカルボン酸(以下BOTCと略す。)は、上記文献に記載されている方法で合成できる。即ち、2,5−ノボルナジエンとジシクロペンタジエンをオートクレーブ中190℃で20時間反応させ、テトラシクロ[6.2.1.1〈3,6〉.0〈2,7〉]ドデカ−4,9−ジエンを合成する。これをメタノール中−30℃以下でオゾン酸化を行った後、蟻酸と酢酸の混合溶媒中、過酸化水素を用いた酸化分解を行うことで得ることができる。また、テトラシクロ[6.2.1.1〈3,6〉.0〈2,7〉]ドデカ−4,9−ジエンを過マンガン酸カリウムによる酸化によっても得ることができる。
【0012】
式(1)で表されるテトラカルボン酸と無水酢酸の反応は、前記テトラカルボン酸を2〜10当量の無水酢酸に溶解し、80〜120℃で2〜5時間反応させて式(2)で表されるビシクロ[3.3.0]オクタン−2,4,6,8−テトラカルボン酸二無水物(以下BODAと略す。)に変換する。この際反応温度が120℃以上では立体異性体(後記の式(4)で表される。)の生成が生じるので、温度コントロールを管理することが必要である。目的物を純度良く得るためには無水酢酸の量は10当量用いるのが望ましい。
【0013】
反応終了後、減圧下50〜120℃で無水酢酸及び生成した酢酸を濃縮する。この際後の晶析を考慮して、基質の1〜5倍重量まで濃縮するのが良い。好ましくは基質の2〜3倍重量まで濃縮する。
【0014】
この溶液に50〜120℃で本化合物が難溶な溶媒を添加していく。溶媒としてはトルエン、キシレン等の沸点50℃以上の炭化水素類、クロロベンゼン等のハロゲン化炭化水素類、酢酸エチル、酢酸ブチル等の沸点50℃以上のエステル類、ジイソプロピルエーテル等の沸点50℃以上のエーテル類又はメチルイソブチルケトン等の沸点50℃以上のケトン類などが用いられる。好ましくはトルエン、キシレン等の炭化水素類または酢酸エチル等のエステル類が望ましい。
【0015】
添加する溶媒量は基質の2〜20倍重量の範囲で任意に選ぶことができる。好ましくは、2〜10倍重量が望ましい。
この溶液を50〜120℃で1時間程撹拌洗浄した後、0〜25℃まで冷却し、析出した結晶を濾取する。少量の難溶溶媒で洗浄した後、減圧下乾燥することで目的物を純度、収率良く得ることができる。
【0016】
本反応、特に後処理工程においては空気中の水分を排除するために不活性ガス(窒素等)雰囲気下で行うのが望ましい。
式(1)で表されるBOTCは、式(3)、式(4)及び式(5)
【0017】
【化5】
【0018】
の立体異性体が存在するが、それらは混合物として用いられるが、式(3)の立体構造を有するものを90%以上、好ましくは95%以上含有するのを主原料として用いるのが望ましい。これらの立体配置は、本発明方法では、そのまま維持されて酸二無水物として合成される。
【0019】
【実施例】
次に実施例を挙げ本発明の内容を具体的に説明するが、本発明はこれらに限定されるものではない。尚、実施例及び比較例で用いた式(1)で表されるBOTCは、式(3)で表される立体異性体を97.0%及び式(5)で表される立体異性体3.0%含有するものを用いた。
【0020】
実施例1
BOTC20g(0.07mol)、無水酢酸140g(1.32mol)を500mL反応容器中、100℃にて4時間撹拌した。次に反応溶液を80〜95Cにて減圧濃縮し(200〜80mmHg)、総重量40gとした。m−キシレンを200g投入し、100℃で一時間撹拌加熱した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、m−キシレン10mLにて2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶17gを得た(収率97.2%)。
G.C.分析結果からこの結晶は純度97.9%の式(3)の酸二無水物(式(5)の酸二無水物2.1%含有)であることが確認できた。
【0021】
実施例2
BOTC5.0g(17.5mmol)、無水酢酸35g(330mmol)を300mL反応容器中、100℃にて4時間撹拌した。次に反応溶液を80〜95℃にて減圧濃縮し(200〜80mmHg)、総重量10gとした。酢酸エチルを60g投入し、1時間加熱還流した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、酢酸エチル10mLにて2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶3.9gを得た(収率89.2%)。
G.C.分析結果からこの結晶は純度98.5%の一般式(3)の酸二無水物(一般式(5)の酸二無水物1.5%含有)であることが確認できた。
【0022】
実施例3
BOTC5.0g(17.5mmol)、無水酢酸35g(330mmol)を300mL反応容器中、100Cにて4時間撹拌した。次に反応溶液を80〜95℃にて減圧濃縮し(200〜80mmHg)、総重量20gとした。酢酸エチルを60g投入し、1時間加熱還流した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、酢酸エチル10mLにて2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶3.8gを得た(収率86.9%)。
G.C.分析結果からこの結晶は純度98.9%の一般式(3)の酸二無水物(一般式(5)の酸二無水物1.1%含有)であることが確認できた。
【0023】
実施例4
BOTC5.0g(17.5mmol)、無水酢酸35g(330mmol)を300mL反応容器中、100℃にて4時間撹拌した。次に反応溶液を80〜95℃にて減圧濃縮し(200〜80mmHg)、総重量10gとした。酢酸エチルを25g投入し、1時間加熱還流した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、酢酸エチル28mLにて2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶4.03gを得た(収率92.2%)。
G.C.分析結果からこの結晶は純度97.2%の一般式(3)の酸二無水物(一般式(5)の酸二無水物2.8%含有)であることが確認できた。
【0024】
実施例5
BOTC5.0g(17.5mmol)、無水酢酸35g(330mmol)を300mL反応容器中、100℃にて4時間撹拌した。次に反応溶液を80〜95℃にて減圧濃縮し(200〜80mmHg)、総重量10gとした。酢酸エチルを100g投入し、1時間加熱還流した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、酢酸エチル110mLにて2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶4.05gを得た(収率92.7%)。
G.C.分析結果からこの結晶は純度98.0%の一般式(3)の酸二無水物(一般式(5)の酸二無水物2.0%含有)であることが確認できた。
【0025】
実施例6
BOTC150g(0.524mol)、無水酢酸1071g(10.5mol)を3L反応容器中、100℃にて4時間撹拌した。2時間ほどで完全溶解した後、反応生成物が析出しはじめた。次に反応溶液を80〜95℃にて減圧濃縮し(200〜80mmHg)、総重量500gとした。酢酸エチル(脱水品:水分15〜30ppm)を1350g投入し、一時間加熱還流した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、酢酸エチル50mLで2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶125.0gを得た(収率95.3%)。
融点205〜206℃
G.C.分析結果からこの結晶は純度98.4%の一般式(3)の酸二無水物(一般式(5)の酸二無水物1.6%含有)であることが確認できた。
【0026】
実施例7
BOTC150g(0.524mol)、無水酢酸1071g(10.5mol)を3L反応容器中、100Cにて4時間撹拌した。2時間ほどで完全溶解した後、反応生成物が析出しはじめた。次に反応溶液を80〜95℃にて減圧濃縮し(200〜80mmHg)、総重量500gとした。トルエン(脱水品)を1350g投入し、100℃で1時間加熱撹拌した。この溶液を15℃まで冷却し、一夜撹拌した。溶液を減圧濾過し、トルエン50mLで2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶125.3gを得た(収率95.6%)。
融点207〜210℃
G.C.分析結果からこの結晶は純度97.4%の一般式(3)の酸二無水物(一般式(5)の酸二無水物2.6%含有)であることが確認できた。
【0027】
比較例1(アセトニトリル再結晶)
BOTC5.0g(17.5mmol)、無水酢酸35g(330mmol)を300mL反応容器中、100℃にて4時間撹拌した。次に反応溶液を80〜95℃にて減圧下(200〜80mmHg)で完全留去した。アセトニトリル(脱水品)を50g投入し、1時間加熱還流した。この溶液を15℃で冷却し、一夜撹拌した。溶液を減圧濾過し、アセトニトリル10mLにて2回洗浄した。濾取した結晶を1時間減圧乾燥(70〜80℃、20mmHg)し、無色結晶2.4g(54.9%)得た。
G.C.分析結果からこの結晶は純度97.0%の一般式(3)の酸二無水物(一般式(5)の酸二無水物2.4%含有)であることが確認できた。
【0028】
【発明の効果】
本発明の晶析方法は式(1)のテトラカルボン酸から式(2)の酸二無水物を純度、収率良く製造できる方法である。この方法により製造コストを低減でき、比較的安価なポリマー原料として供給可能で工業的生産にも適用可能となりうるものである。[0001]
[Industrial application fields]
The present invention relates to a method for crystallizing acid dianhydride, and the acid dianhydride obtained in the present invention is a useful compound used as a raw material for polymers such as polyimide.
[0002]
[Prior art]
The acid dianhydride represented by the general formula (2) is, for example, Journal of American Chemical Society, 81, 4273, 1959, Journal of American Chemical Society, 82, 6342, 1960, and JP-A-2- No. 306935 is reported. However, in these documents, the yield is low or unknown, and the purity is unsatisfactory for use as a polymer raw material.
[0003]
[Problems to be solved by the invention]
In view of the present situation, the present inventors have conducted various studies in order to obtain the acid dianhydride with high yield and high purity, and found an industrially possible method.
[0004]
The acid dianhydride was relatively soluble in acetic anhydride, but was found to be hardly soluble in other solvents and have a low solubility difference due to temperature. Based on these findings, the crystallization conditions in a mixed solvent of acetic anhydride and hardly soluble solvents were studied, and a method for obtaining the desired product with high purity and yield at an appropriate ratio was found.
[0005]
[Means for Solving the Problems]
That is, the present invention provides the formula (1)
[0006]
[Chemical 3]
[0007]
A bicyclo [3.3.0] octane-2,4,6,8-tetracarboxylic acid represented by the formula (2) is reacted with acetic anhydride.
[0008]
[Formula 4]
[0009]
Bicyclo [3 . 3 . 0] When producing octane-2,4,6,8-tetracarboxylic dianhydride, after the completion of the reaction, acetic anhydride and acetic acid were concentrated in a solution at a temperature from 50 ° C. to boiling point. The present invention relates to a method for crystallizing acid dianhydride, characterized by adding a solvent having low solubility of the product and cooling to crystallize the acid dianhydride, and filter and isolate.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be further described in detail.
[0011]
The bicyclo [3.3.0] octane-2,4,6,8-tetracarboxylic acid (hereinafter abbreviated as BOTC) represented by the formula (1) can be synthesized by the method described in the above document. . That is, 2,5-nobornadiene and dicyclopentadiene were reacted in an autoclave at 190 ° C. for 20 hours, and tetracyclo [6.2.1.1 <3,6>. 0 <2,7>] dodeca-4,9-diene is synthesized. This can be obtained by performing ozone oxidation in methanol at −30 ° C. or less and then performing oxidative decomposition using hydrogen peroxide in a mixed solvent of formic acid and acetic acid. In addition, tetracyclo [6.2.1.1 <3,6>. 0 <2,7>] dodeca-4,9-diene can also be obtained by oxidation with potassium permanganate.
[0012]
The reaction between the tetracarboxylic acid represented by formula (1) and acetic anhydride is obtained by dissolving the tetracarboxylic acid in 2 to 10 equivalents of acetic anhydride and reacting at 80 to 120 ° C. for 2 to 5 hours. Bicyclo [3 . 3 . 0] Conversion into octane-2,4,6,8-tetracarboxylic dianhydride (hereinafter abbreviated as BODA). At this time, when the reaction temperature is 120 ° C. or higher, stereoisomers (represented by the following formula (4)) are produced, and therefore it is necessary to control the temperature control. In order to obtain the desired product with high purity, it is desirable to use 10 equivalents of acetic anhydride.
[0013]
After completion of the reaction, acetic anhydride and produced acetic acid are concentrated under reduced pressure at 50 to 120 ° C. At this time, in consideration of the subsequent crystallization, it is preferable to concentrate to 1 to 5 times the weight of the substrate. Preferably, it is concentrated to 2-3 times the weight of the substrate.
[0014]
A solvent in which the present compound is hardly soluble is added to this solution at 50 to 120 ° C. Solvents include hydrocarbons having a boiling point of 50 ° C or higher such as toluene and xylene, halogenated hydrocarbons such as chlorobenzene, esters having a boiling point of 50 ° C or higher such as ethyl acetate and butyl acetate, and boiling points of 50 ° C or higher such as diisopropyl ether. Ketones having a boiling point of 50 ° C. or higher such as ethers or methyl isobutyl ketone are used. Preferably, hydrocarbons such as toluene and xylene or esters such as ethyl acetate are desirable.
[0015]
The amount of the solvent to be added can be arbitrarily selected within the range of 2 to 20 times the weight of the substrate. Preferably, the weight is 2 to 10 times.
The solution is stirred and washed at 50 to 120 ° C. for about 1 hour, then cooled to 0 to 25 ° C., and the precipitated crystals are collected by filtration. After washing with a small amount of a hardly soluble solvent, the desired product can be obtained with good purity and yield by drying under reduced pressure.
[0016]
In this reaction, particularly in the post-treatment step, it is desirable to carry out in an inert gas (nitrogen or the like) atmosphere in order to eliminate moisture in the air.
BOTC represented by Formula (1) is expressed by Formula (3), Formula (4), and Formula (5).
[0017]
[Chemical formula 5]
[0018]
These are used as a mixture, but it is desirable to use 90% or more, preferably 95% or more of the compound having the stereostructure of the formula (3) as a main raw material. These steric configurations are maintained as they are and synthesized as acid dianhydrides in the method of the present invention.
[0019]
【Example】
Next, the content of the present invention will be specifically described with reference to examples, but the present invention is not limited thereto. The BOTC represented by the formula (1) used in Examples and Comparative Examples is 97.0% of the stereoisomer represented by the formula (3) and the stereoisomer 3 represented by the formula (5). The one containing 0.0% was used.
[0020]
Example 1
BOTC 20 g (0.07 mol) and acetic anhydride 140 g (1.32 mol) were stirred in a 500 mL reaction vessel at 100 ° C. for 4 hours. Next, the reaction solution was concentrated under reduced pressure at 80 to 95C (200 to 80 mmHg) to a total weight of 40 g. 200 g of m-xylene was added and stirred and heated at 100 ° C. for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 10 mL of m-xylene. The crystals collected by filtration were dried under reduced pressure for 1 hour (70 to 80 ° C., 20 mmHg) to obtain 17 g of colorless crystals (yield 97.2%).
G. C. From the analysis result, it was confirmed that the crystal was an acid dianhydride of the formula (3) having a purity of 97.9% (containing 2.1% of the acid dianhydride of the formula (5)).
[0021]
Example 2
BOTC 5.0 g (17.5 mmol) and acetic anhydride 35 g (330 mmol) were stirred in a 300 mL reaction vessel at 100 ° C. for 4 hours. Next, the reaction solution was concentrated under reduced pressure at 80 to 95 ° C. (200 to 80 mmHg) to a total weight of 10 g. 60 g of ethyl acetate was added and heated to reflux for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 10 mL of ethyl acetate. The crystals collected by filtration were dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 3.9 g of colorless crystals (yield 89.2%).
G. C. From the analysis results, it was confirmed that the crystal was an acid dianhydride of the general formula (3) having a purity of 98.5% (containing 1.5% of the acid dianhydride of the general formula (5)).
[0022]
Example 3
BOTC 5.0 g (17.5 mmol) and acetic anhydride 35 g (330 mmol) were stirred in a 300 mL reaction vessel at 100 C for 4 hours. Next, the reaction solution was concentrated under reduced pressure at 80 to 95 ° C. (200 to 80 mmHg) to a total weight of 20 g. 60 g of ethyl acetate was added and heated to reflux for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 10 mL of ethyl acetate. The crystals collected by filtration were dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 3.8 g of colorless crystals (yield 86.9%).
G. C. From the analysis results, it was confirmed that the crystal was an acid dianhydride of the general formula (3) (containing 1.1% of the acid dianhydride of the general formula (5)) having a purity of 98.9%.
[0023]
Example 4
BOTC 5.0 g (17.5 mmol) and acetic anhydride 35 g (330 mmol) were stirred in a 300 mL reaction vessel at 100 ° C. for 4 hours. Next, the reaction solution was concentrated under reduced pressure at 80 to 95 ° C. (200 to 80 mmHg) to a total weight of 10 g. 25 g of ethyl acetate was added and heated to reflux for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 28 mL of ethyl acetate. The crystals collected by filtration were dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 4.03 g of colorless crystals (yield 92.2%).
G. C. From the analysis results, it was confirmed that the crystal was an acid dianhydride of the general formula (3) (containing 2.8% of the acid dianhydride of the general formula (5)) having a purity of 97.2%.
[0024]
Example 5
BOTC 5.0 g (17.5 mmol) and acetic anhydride 35 g (330 mmol) were stirred in a 300 mL reaction vessel at 100 ° C. for 4 hours. Next, the reaction solution was concentrated under reduced pressure at 80 to 95 ° C. (200 to 80 mmHg) to a total weight of 10 g. 100 g of ethyl acetate was added and heated to reflux for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 110 mL of ethyl acetate. The crystals collected by filtration were dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 4.05 g of colorless crystals (yield 92.7%).
G. C. From the analysis result, it was confirmed that the crystal was an acid dianhydride of the general formula (3) having a purity of 98.0% (containing 2.0% of the acid dianhydride of the general formula (5)).
[0025]
Example 6
BOTC 150 g (0.524 mol) and acetic anhydride 1071 g (10.5 mol) were stirred in a 3 L reaction vessel at 100 ° C. for 4 hours. After complete dissolution in about 2 hours, the reaction product started to precipitate. Next, the reaction solution was concentrated under reduced pressure at 80 to 95 ° C. (200 to 80 mmHg) to a total weight of 500 g. 1350 g of ethyl acetate (dehydrated product: moisture 15 to 30 ppm) was added and heated to reflux for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 50 mL of ethyl acetate. The crystals collected by filtration were dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 125.0 g of colorless crystals (yield 95.3%).
Mp 205-206 ° C
G. C. From the analysis results, it was confirmed that this crystal was an acid dianhydride of the general formula (3) (containing 1.6% of the acid dianhydride of the general formula (5)) having a purity of 98.4%.
[0026]
Example 7
BOTC 150 g (0.524 mol) and acetic anhydride 1071 g (10.5 mol) were stirred in a 3 L reaction vessel at 100 C for 4 hours. After complete dissolution in about 2 hours, the reaction product started to precipitate. Next, the reaction solution was concentrated under reduced pressure at 80 to 95 ° C. (200 to 80 mmHg) to a total weight of 500 g. 1350 g of toluene (dehydrated product) was added, and the mixture was stirred with heating at 100 ° C. for 1 hour. The solution was cooled to 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 50 mL of toluene. The crystals collected by filtration were dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 125.3 g of colorless crystals (yield 95.6%).
Melting point: 207-210 ° C
G. C. From the analysis results, it was confirmed that the crystal was an acid dianhydride of the general formula (3) (containing 2.6% of the acid dianhydride of the general formula (5)) having a purity of 97.4%.
[0027]
Comparative Example 1 (acetonitrile recrystallization)
BOTC 5.0 g (17.5 mmol) and acetic anhydride 35 g (330 mmol) were stirred in a 300 mL reaction vessel at 100 ° C. for 4 hours. Next, the reaction solution was completely distilled off at 80 to 95 ° C. under reduced pressure (200 to 80 mmHg). 50 g of acetonitrile (dehydrated product) was added and heated to reflux for 1 hour. The solution was cooled at 15 ° C. and stirred overnight. The solution was filtered under reduced pressure and washed twice with 10 mL of acetonitrile. The crystal collected by filtration was dried under reduced pressure (70 to 80 ° C., 20 mmHg) for 1 hour to obtain 2.4 g (54.9%) of colorless crystals.
G. C. From the analysis results, it was confirmed that the crystal was an acid dianhydride of the general formula (3) (containing 2.4% of the acid dianhydride of the general formula (5)) having a purity of 97.0%.
[0028]
【The invention's effect】
The crystallization method of the present invention is a method capable of producing the acid dianhydride of the formula (2) from the tetracarboxylic acid of the formula (1) with good purity and yield. This method can reduce the manufacturing cost, can be supplied as a relatively inexpensive polymer raw material, and can be applied to industrial production.
Claims (4)
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