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JP4254292B2 - Aqueous pigment dispersant and method for producing the same - Google Patents

Aqueous pigment dispersant and method for producing the same Download PDF

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Publication number
JP4254292B2
JP4254292B2 JP2003079222A JP2003079222A JP4254292B2 JP 4254292 B2 JP4254292 B2 JP 4254292B2 JP 2003079222 A JP2003079222 A JP 2003079222A JP 2003079222 A JP2003079222 A JP 2003079222A JP 4254292 B2 JP4254292 B2 JP 4254292B2
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Prior art keywords
copolymer
monomer component
pigment dispersant
aqueous
comparative
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JP2004285212A (en
Inventor
国弘 岩泉
敏行 酒井
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Seiko PMC Corp
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Seiko PMC Corp
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  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Polymerisation Methods In General (AREA)
  • Graft Or Block Polymers (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、水性の印刷インキ、塗料、インクジェットインク、およびコート剤などに使用する各種無機粉体および有機・無機顔料等の分散に使用する水性顔料分散剤に関する。
【0002】
【従来の技術】
従来の水性印刷インキ用の顔料分散剤として用いられるスチレン・アクリル樹脂などのポリマーは、一般にランダム共重合した物を使用している。
【0003】
一方、疎水性モノマーと親水性モノマーをブロック的、もしくはグラフト的に重合して構造制御されたポリマーが、ランダム共重合したポリマーよりも、顔料分散性において優れているという報告が非特許文献1などでなされている。しかし、このような構造制御されたポリマーは工業化が難しく、例えば、カチオン重合、アニオン重合を利用したリビング重合方法は、酸モノマーの使用が制限されるほか、反応系が禁水であることが多く、溶媒、モノマー等の充分な脱水が必要であったり、低収率、ハロゲン系化合物の含有、金属触媒の残存による着色等の問題がある。原子移動ラジカル重合(ATRP)法による重合方法は水系でも可能であるが、やはりハロゲン系化合物含有や作業の煩雑性、低収率など、前記と類似の問題がある。
【0004】
また、これらの構造制御されたポリマーを、完全に脱溶媒した後、アルカリ水にてケン化する、いわゆる完全に水性とする場合は、加熱による脱溶媒工程でのゲル化や、アルカリ水でのケン化の際に起こるブロック(グラフト)部分の加水分解などの問題がある。例えば、前者として具体的にはグリシジル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート等をグラフト部位に用いたもの、後者として具体的にはメルカプト酢酸やメルカプトエタノールなどの官能基を持つ連鎖移動剤を用いてグラフトさせたものなどがあり、これらのポリマーは完全に脱溶媒して水系水溶液を得るのが困難である。
【0005】
他に構造制御されたポリマーとして特許文献1〜3に、αメチルスチレンダイマーである2、4−ジフェニル−4−メチル−1−ペンテンを用いたビニルモノマー類からなるグラフトポリマー製造方法、およびメタクリロイル基を有するモノマーを70モル%以上含有するブロックポリマーの製造方法が開示されている。しかし、これらは溶液重合した後、脱溶媒を行わずにそのまま水希釈した後アルカリケン化を行っており、完全水系水溶液ではない。
【0006】
近年、地球環境保護の配慮観点から、揮発性有機化合物含有量(VOC)の低いインキもしくは塗料が要求されており、将来的には全く溶媒を含まない、完全水系、ノンVOCタイプのものが求められていくと考えられる。したがって、溶媒を含まず、顔料分散性に優れた水性顔料分散剤の提案が望まれている。
【特許文献1】
特開平7-2954号公報
【特許文献2】
特開2000-169531号公報
【特許文献3】
特開2002-129093号公報
【非特許文献1】
Schaller C., Dirnberger K., Schauer T., "Eisenbach C D Progress in Organic Coatings", 1999年, 35巻, p63-67
【0007】
【発明が解決しようとする課題】
本発明は、顔料分散性に優れた水性顔料分散剤およびその製造方法を提供するものである。
【0008】
【課題を解決するための手段】
本発明は、アクリル酸を30重量%以上含有する第一モノマー成分を、第一モノマー成分に対し15〜50重量%の2、4−ジフェニル−4−メチル−1−ペンテン(以下『MSD』と称す)の存在下で重合して得られた共重合体(A)の存在下で、疎水性モノマーを80重量%以上含有する第二モノマー成分を重合して得られた共重合体(B)から構成される水性顔料分散剤において、該共重合体(B)を構成する第一モノマー成分と第二モノマー成分との重量比率が、第一モノマー成分:第二モノマー成分=10:90〜50:50であることを特徴とする水性顔料分散剤に関するものである。
【0009】
また本発明は、溶媒およびMSD中で第一モノマー成分を重合して得られた共重合体(A)溶液の存在下に、第二モノマー成分を、溶媒中で重合して共重合体(B)溶液を製造した後、該共重合体(B)溶液を脱溶媒して共重合体(B)固形物を製造し、該共重合体(B)固形物をアルカリ金属の水酸化物やアミン類のアルカリ水に溶解させて水性顔料分散剤を製造することを特徴とする水性顔料分散剤の製造方法を提供するものである。
【0010】
【発明の実施の形態】
本発明に係る水性顔料分散剤は、MSD存在下で第一モノマー成分を重合して得られた共重合体(A)の存在下で、第二モノマー成分を重合して得られた共重合体(B)から構成される。
【0011】
第一モノマー成分は、30重量%以上のアクリル酸を含有する必要がある。アクリル酸の含有量が30重量%に満たない場合は、下記で得られる共重合体(B)のアルカリ水に対する溶解性が著しく低下するので、水溶液で得られないか、または、得られた顔料分散剤の顔料分散性が著しく劣る。本発明の効果を損なわない範囲で、アクリル酸以外の酸モノマー、例えばメタクリル酸、マレイン酸およびマレイン酸半エステル類、フマル酸およびフマル酸半エステル類、イタコン酸などを併用することは差し支えないが、アクリル酸の代わりに使用することはできない。アクリル酸の代わりに、他の酸モノマーを使用した場合には、重合性が低下し共重合体(A)または共重合体(B)が得られないか、もしくは共重合体(B)をアルカリ水に対する溶解性が著しく低下して水溶液で得られないか、得られた顔料分散剤の顔料分散性が著しく劣る。本発明において第一モノマー成分中30重量%以上のアクリル酸が必須となる理由については定かではないが、アクリル酸以外のモノマーでは、MSD存在下においての重合性が低下して、共重合体(A)中に残存モノマーが多量に残ってしまうため、共重合体(B)の製造時や、アルカリ溶解時に悪影響を及ぼすのではないかと推測している。
【0012】
第一モノマー成分を構成するモノマーとして、本発明の効果を損なわない範囲で、前記のモノマー以外のモノマーを使用することができ、例えば、スチレン;αメチルスチレン;アクリル酸エチル、アクリル酸ブチル、アクリル酸2−エチルヘキシル、アクリル酸ベンジル、アクリル酸2−ヒドロキシエチル、アクリル酸エチルカルビトール、アクリル酸メトキシポリエチレングリコール、アクリロイルモルホリンなどのアクリル酸エステル類;メタクリル酸およびメタクリル酸メチル、メタクリル酸ブチル、メタクリル酸ベンジル、メタクリル酸2−ヒドロキシエチル、メタクリル酸メトキシポリエチレングリコールなどのメタクリル酸エステル類;アクリルアミドおよびその誘導体;メタクリルアミドおよびその誘導体;酢酸ビニル;アクリロニトリル;ビニルピリジンなどを使用することができる。
【0013】
本発明では、MSDを、第一モノマー成分に対して、15〜50重量%使用する必要がある。MSDの存在下で第一モノマー成分を重合することによって、末端にMSD由来の反応可能部位を有する共重合体(A)を得ることができる。MSDの含有量が15重量%に満たない場合には、共重合体(A)末端のMSD由来の反応可能部位が少なくなるので、後述のように第二モノマー成分との重合により得られた共重合体(B)が、第一モノマー成分からなるポリマーと第二モノマー成分からなるポリマーとのブレンドポリマーと類似となり好ましくない。また、MSDの含有量が50重量%を超える場合には、共重合体(A)の分子量が小さくなるので、第二モノマー成分との重合により得られた共重合体(B)が、構造的にも物性的にもランダム共重合品と類似となり、好ましくない。
【0014】
共重合体(A)は、溶媒およびMSD中で第一モノマー成分を重合開始剤により重合して得ることができる。用いる溶媒は特に限定されないが、MSDおよび第一モノマー成分が可溶な溶媒が好ましく、沸点が100〜180℃の溶媒であればより好ましい。具体的には例えば、メタノール、エタノール、i−プロパノールなどのアルコール類;アセトン、メチルエチルケトンなどのケトン類;テトラヒドロフラン、ジエチルエーテルなどのエーテル類;エチレングリコールモノアルキルエーテル類またはそのアセテート類;プロピレングリコールモノアルキルエーテル類またはそのアセテート類;ジエチレングリコールモノアルキルエーテル類などの極性有機溶媒や、トルエン、キシレンなどの非極性溶媒などを、単独で、あるいは混合して使用することができ、これらのうち沸点が100〜180℃のグリコールモノアルキルエーテル系の溶媒を、単独、あるいは混合して使用するのがより好ましい。使用する重合開始剤は特に限定されないが、例えば、2,2’−アゾビス(イソブチロニトリル)、2,2’−アゾビス(2−メチルブチロニトリル)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、ジメチル2,2’−アゾビス(イソブチレート)、4,4’−アゾビス(4−シアノ吉草酸)などのアゾ系重合開始剤;ベンゾイルパーオキサイト、ジt−ブチルパーオキサイト、t−ブチルパーオキシ−2−エチルヘキサノエート、t−ブチルパーオキシマレイックアシッド、t−ブチルパーオキシイソプロピルモノカーボネート、t−へキシルパーオキシベンゾエート、t−ブチルパーオキシベンゾエートなどの有機過酸化物系重合開始剤などから選ばれる1種あるいは2種以上の混合物が適宜使用される。
【0015】
共重合体(A)の重量平均分子量は、300〜10000、好ましくは400〜3000である。重量平均分子量が300に満たない場合は下記の共重合体(B)が、構造的にも物性的にもランダム共重合品と類似となり好ましくない。また、10000を超える場合は、第二モノマー成分との反応性が悪くなり、その結果、第一モノマー成分からなるポリマーと第二モノマー成分からなるポリマーとのブレンドポリマーと類似となり好ましくない。
【0016】
第二モノマー成分は、第一モノマー成分とは構成の異なるモノマー混合物であり、疎水性モノマーを80重量%以上含有する必要がある。疎水性モノマーの含有量が80重量%に満たない場合は、第二モノマー成分からなるセグメントが親水性となり、第一モノマー成分からなるセグメントと性質が類似となるため、得られる顔料分散剤の顔料分散性が劣る結果となる。
【0017】
使用する疎水性モノマーの例としては、スチレン;αメチルスチレン;アクリル酸エチル、アクリル酸ブチル、アクリル酸2−エチルヘキシル、アクリル酸ベンジルなどの疎水性アクリル酸エステル類;メタクリル酸メチル、メタクリル酸ブチル、メタクリル酸ベンジルなどの疎水性メタクリル酸エステル類;酢酸ビニル;アクリロニトリルなどが挙げられる。
【0018】
第二モノマー成分として上記以外に、本発明の効果を損なわない範囲で、アクリル酸およびアクリル酸2−ヒドロキシエチル、アクリル酸エチルカルビトール、アクリル酸メトキシポリエチレングリコール、アクリロイルモルホリンなどの親水性アクリル酸エステル類;メタクリル酸およびメタクリル酸2−ヒドロキシエチル、メタクリル酸メトキシポリエチレングリコールなどの親水性メタクリル酸エステル類;マレイン酸およびマレイン酸エステル類;フマル酸およびフマル酸エステル類;アクリルアミドおよびその誘導体;メタクリルアミドおよびその誘導体;ビニルピリジンなどを使用することができる。
【0019】
共重合体(B)は、溶媒中で、共重合体(A)存在下に、第二モノマー成分を重合開始剤により重合して得ることができる。使用する溶媒は特に限定されず、共重合体(A)および第二モノマー成分が可溶なものであれば好ましく、沸点が100〜180℃のものであればより好ましい。具体的には前記の共重合体(A)の製造に使用できる溶媒から選択でき、共重合体(A)の重合に使用した溶媒と同じであっても異なっていても差し支えない。使用する重合開始剤は特に限定されず、前記の共重合体(A)の製造に使用できる重合開始剤から選択でき、共重合体(A)の重合に使用した重合開始剤と同じであっても異なっていても差し支えない。
【0020】
共重合体(B)は、前述のようにして共重合体(B)溶液の形態で得られる。本発明では、有機溶媒を含まない水性顔料分散剤を得るため、共重合体(B)溶液を脱溶媒して共重合体(B)固形物を製造する。脱溶媒方法は、精製、または、加熱、減圧、もしくは減圧下で加熱することにより行う。なお、脱溶媒の際に加熱する場合は、温度や時間によって共重合体(B)の重量平均分子量が変化するので適宜加熱温度や加熱時間を調整する必要がある。分子量の増加は共重合体(B)を構成するモノマーによっても変化するが、一般に、加熱温度が200℃を超えると、分子量の増加が著しくなり好ましくない。
【0021】
共重合体(B)の重量平均分子量は、1000〜60000、好ましくは3000〜20000である。重量平均分子量が1000に満たない場合はアルカリ水に対する溶解性が不足するため好ましくなく、60000を超える場合は、加熱による脱溶媒時や取出し作業時の作業性悪く、アルカリ水に対する溶解性が悪く、未溶解物が残る、または溶解物が高粘度でハンドリング不良となるため好ましくない。
【0022】
共重合体(B)の樹脂酸価は、50〜400mgKOH/gが好ましく、100〜320mgKOH/gであればさらに好ましい。樹脂酸価が50mgKOH/gに満たない場合はアルカリに不溶となり好ましくなく、400mgKOH/gを超える場合には、親水性が強すぎるため、顔料疎水部への吸着不良や凝集を引き起こし、その結果、顔料の分散性が著しく劣る。
【0023】
本発明に係る水性顔料分散剤は、共重合体(B)固形物をアルカリ水に溶解させて得ることができる。使用するアルカリ水は特に限定されず、例えば、水酸化カリウム、水酸化ナトリウムなどのアルカリ金属の水酸化物や、アンモニア、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、ジメチルエタノールアミン、トリエチルアミン、モルホリン、2−アミノ2−メチル1−プロパノ−ルなどのアミン類を使用することができる。
【0024】
また本発明の水性顔料分散剤は、必要に応じて、水と相溶性のあるアルコール類、ケトン類などの水溶性有機溶媒や、消泡剤、防錆剤、防腐剤などを添加することができる。
【0025】
以上に記載の構成よりなる本発明に係る水性顔料分散剤は、無機および有機顔料を安定に分散させることができ、インキまたはコーティング剤などに使用した場合、優れた印刷性および外観を持つ印刷物などを提供できるので、水性の印刷インク、塗料、インクジェットインク、コート剤、接着剤、フィルムなどの分野で好適に使用することができる。
【0026】
【実施例】
以下に実施例および比較例を挙げて本発明を具体的に説明するが、本発明はこれら実施例に限定されるものではない。なお、以下に示す数値は特に断りの無い限り重量基準である。
【0027】
[実施例1]
<共重合体(A)の製造方法>
攪拌機、温度計、窒素導入管、還流冷却管の備わった4つ口フラスコに、エチレングリコールモノメチルエーテル(EM)を100部仕込み、窒素置換しながらオイルバスで加熱して内温120℃以上で還流させ、そこへ第一モノマー成分であるアクリル酸30部と、MSD6部および対アクリル酸比2wt%のジメチル2,2’−アゾビス(イソブチレート)(アゾ系重合開始剤、和光純薬工業(株)製、商品名:V−601)を混合したものを3時間かけて滴下した。滴下終了後3時間保温し、室温まで冷却して固形分26.5%の共重合体(A)溶液、A1を得た。A1の重量平均分子量(Mw)は約870であった。
【0028】
<共重合体(B)の製造方法>
共重合体(A)の製造方法でA1を得た後、A1をいれたままの上記4つ口フラスコにEMを300部追加し、窒素置換しながらオイルバスで加熱して内温120℃以上で還流させ、そこへ第二モノマー成分であるスチレン64部と、対スチレン比7wt%のt−ブチルパーオキシベンゾエート(有機過酸化物系重合開始剤、日本油脂(株)製、商品名:パーブチルZ)を混合したものを3時間かけて滴下した。滴下終了後3時間保温して共重合体(B)溶液を得た後、内温170℃まで昇温しながら常圧蒸留し、内温170℃到達後は1hPaで1時間減圧下で蒸留して脱溶媒し、共重合体(B)固形物であるB1を得た。B1は、Mw=12000、樹脂酸価184.1mgKOH/gであった。
【0029】
<顔料分散剤の製造方法>
B1を樹脂酸価等量のアンモニア水で溶解し、固形分17wt%の水溶液にて、外観乳白色のワニスである顔料分散剤S1を得た。S1は、粘度20mPa・s/25℃、pH=8.8であった。なお、沈殿物・不溶物はなかった。
【0030】
[実施例2]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、共重合体(A)溶液であるA2、共重合体(B)固形物であるB2、および、顔料分散剤であるS2を得た。A2は、Mw=870、B2は、Mw=9800、樹脂酸価186.4mgKOH/g、S2は、粘度18mPa・s/25℃、pH=8.5の外観透明のワニスで、沈殿物・不溶物はなかった。
【0031】
[実施例3]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、共重合体(A)溶液であるA3、共重合体(B)固形物であるB3、および、顔料分散剤であるS3を得た。A3は、Mw=1900、B3は、Mw=5900、樹脂酸価67.5mgKOH/g、S3は、粘度2.5mPa・s/25℃、pH=9.2の外観透明のワニスで、沈殿物・不溶物はなかった。
【0032】
[実施例4]
使用した原料および使用量を表1のように変えた以外は実施例1の共重合体(A)の製造方法と同様の操作を行い、共重合体(A)溶液であるA4を得、さらに実施例1の共重合体(B)の製造方法において、使用原料を表1のように変えて共重合体(B)溶液を得た後、該共重合体(B)溶液にヘキサンを徐々に加えて得られた沈殿物を、濾過、1日常温で自然乾燥し、50℃のドライオーブンにて6時間加熱乾燥して共重合体(B)固形物であるB4を得た。さらに、実施例1の顔料分散剤の製造方法と同様の操作を行って、B4から顔料分散剤であるS4を得た。A4は、Mw=1800、B4は、Mw=10000、樹脂酸価67.5mgKOH/g、S4は、粘度35mPa・s/25℃、pH=8.7、外観半透明のワニスで、沈殿物、不溶物はなかった。
【0033】
[比較例1]
実施例1において、共重合体(A)の非存在下で、表1記載の原料を用いて共重合体(B)を製造した以外は実施例1と同様の操作を行い、比較用共重合体(B)固形物であるRB1および比較用顔料分散剤であるRS1を得た。RB1は、Mw=8200、酸価186.7mgKOH/g、RS1は、粘度7.5mPa・s/25℃、pH=8.6の外観透明なワニスで、沈殿物、不溶物はなかった。
【0034】
[比較例2]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA2、比較共重合体(B)であるRB2を得た。しかし、RB2を樹脂酸価等量のアンモニア水で固形分17%の水溶液にしたところ溶解せず、ほとんどが沈殿した。RA2は、Mw=950、RB2は、Mw=8500、樹脂酸価185.9mgKOH/gであった。
【0035】
[比較例3]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA3、比較共重合体(B)であるRB3、および、比較顔料分散剤であるRS3を得た。RA3は、Mw=680、RB3は、Mw=5100、樹脂酸価163.8mgKOH/g、RS3は、粘度3.0mPa・s/25℃、pH=9.4、外観半透明のワニスで、沈殿物、不溶物はなかった。
【0036】
[比較例4]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA4、比較共重合体(B)であるRB4を得た。しかし、RB4を樹脂酸価等量のアンモニア水で固形分17%の水溶液にしたところ溶解せず、ほとんどが沈殿した。RA4は、Mw=2800、RB4は、Mw=5900、樹脂酸価32.8mgKOH/gであった。
【0037】
[比較例5]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA5、比較共重合体(B)であるRB5を得た。しかし、RB5を樹脂酸価等量のアンモニア水で固形分17%の水溶液にしたところ溶解せず、ほとんどが沈殿した。RA5は、Mw=860、RB2は、Mw=7900、樹脂酸価60.5mgKOH/gであった。
【0038】
[比較例6]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA6、比較共重合体(B)であるRB6、および、比較顔料分散剤であるRS6を得た。RA6は、Mw=850、RB6は、Mw=7500、樹脂酸価293.7mgKOH/g、RS6は、粘度17.5mPa・s/25℃、pH=9.0、外観透明なワニスで、沈殿物、不溶物はなかった。
【0039】
[比較例7]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA7、比較共重合体(B)であるRB7、および、比較顔料分散剤であるRS7を得た。RA7は、Mw=880、RB7は、Mw=9200、樹脂酸価192.4mgKOH/g、RS7は、粘度9.0mPa・s/25℃、pH=9.2、外観透明なワニスで、沈殿物、不溶物はなかった。
【0040】
[比較例8]
使用した原料を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA8、比較共重合体(B)であるRB8、および、比較顔料分散剤であるRS8を得た。RA8は、Mw=4000、RB3は、Mw=4600、樹脂酸価157.7mgKOH/g、RS8は、粘度23.5mPa・s/25℃、pH=9.2、外観乳白色のワニスで、沈殿物、不溶物はなかった。
【0041】
[比較例9]
使用した原料および使用量を表1のように変えた以外は実施例1と同様の操作を行い、比較共重合体(A)であるRA9、比較共重合体(B)であるRB9を得た。しかし、RB9を樹脂酸価等量のアンモニア水で固形分17%の水溶液にしたところ溶解せず、ほとんどが沈殿した。RA9は、Mw=1000、RB3は、Mw=4700、樹脂酸価134.2mgKOH/gであった。
【0042】
【表1】

Figure 0004254292
【0043】
<顔料分散剤の評価方法>
前述のようにして得られた顔料分散剤S1〜S4、および共重合体(B)が溶解できなかった比較例2、4、5、9を除く比較例1、3、6、7、8の比較顔料分散剤RS1、RS3、RS6、RS7、RS8の各顔料分散剤の評価を下記のように行った。
【0044】
1.酸化チタン分散インキによる評価
(1)試験インキの作成
17%固形分濃度の各顔料分散剤を115.2g(固形分19.6g)、レットダウンエマルジョンJ−140A (製品名、星光化学工業(株)製)を65.2g(固形分26.1g)、酸化チタン(石原産業(株)製、商品名:TIPAQUE CR−90)を19.6g(全固形比[wt%]、樹脂ワニス:J−140A:酸化チタン=30:40:30)、ガラスビーズ300g、およびシリコン系消泡剤1gを混合し、ペイントシェーカーにて30分振とう後、上澄みを採取し、試験インキであるI1〜I4および比較用試験インキRI1、RI3、RI6、RI7、RI8を作成した。I1〜I4およびRI1,RI3、RI6、RI7、RI8の固形分および粘度を表2に示す。
【0045】
【表2】
Figure 0004254292
【0046】
(2)試験インキの顔料分散安定性評価
・分散安定性試験:各試験インキを別々のガラス瓶に同量づつとり、分散インキ静置直後からの分離・沈降具合を、下記基準にて目視評価した。その結果を表3に示す。
◎:2ヶ月経過後も分離・沈降なく、非常に安定、
○:2ヶ月経過までには分離・沈降見られるが、1ヶ月以上安定、
△:1ヶ月経過までには分離・沈降見られるが、2週間以上安定、
×:分散直後〜2週間以内に分離・沈降見られる。
【0047】
(3)試験インキのフィルム展色評価
各試験インキをNo.8のバーコーターを用いてPETフィルム上に展色し、光沢、隠蔽性、密着性、外観などについて比較確認した。その結果を表3に示す。
・光沢:グロスメーターにて60°グロスを測定した。
・隠蔽性:フィルム上に形成された印刷面の隠蔽性を下記基準にて目視評価した。
○:下地のフィルム層が全く見られない、
△:フィルム層が若干透けて見える、
×:フィルム層の裏側まで透けて見える、もしくはハジキが見られ、均一に塗布できない。
【0048】
・密着性:セロハンテープによる剥離試験を行ない、密着性を下記基準にて目視評価した。
◎:全く剥離していない、
○:僅かに剥離している、
△:かなり剥離している、
×:ほとんど剥離している。
・外観:フィルム上に形成された印刷面の仕上がり外観を、艶感、発色性、泳ぎなどから総合的に調査し、次の基準で評価した。
○:良好、△:不良、×:著しく不良。
【0049】
【表3】
Figure 0004254292
【0050】
2.マイカ(白雲母)分散による評価
(1)マイカ分散液の作成
17%固形分濃度の各サンプルを固形比16%、マイカ(製品名A−31:山口雲母工業所製)30%、石油樹脂(東邦化学工業(株)製、商品名QME−60)54%、で混合し、トータル組成中固形分43%のマイカ分散液、D1〜D4およびRD1、RD3、RD6、RD7、RD8を作成した。得られたD1〜D4およびRD1、RD3、RD6、RD7、RD8の粘度およびpHを表4に示す。
【0051】
(2)マイカ分散液の分散安定性評価
・分散安定性試験:各マイカ分散液を別々のガラス瓶に同量づつとり、常温にて静置して、分散インキ静置直後からの分離具合や、上下層の粘度差を、下記基準にて分散安定性を目視評価した。その結果を表4に示す。
○:1ヶ月経過後も分離や上下層の粘度差も見られることなく安定、
△:1ヶ月経過までには分離や上下層の粘度差見られるが、2週間以上安定、
×:分散直後〜2週間以内に分離や上下層の粘度差見られる。
【0052】
【表4】
Figure 0004254292
【0053】
上記の結果から明らかなように、本発明に係る顔料分散剤は、本発明で規定する構成により、分散安定性、展色性および顔料分散性において同等または良好な結果が得られ、特に顔料分散安定性、光沢において著しく優れていることがわかった。
【0054】
【発明の効果】
本発明の顔料分散剤は、臭気の問題がなく、製造の煩雑さを伴うことないのに加え、従来の技術では適わなかった完全水系、ノンVOCで、かつ構造制御された共重合体アルカリ水溶液を安定に製造することができる。本発明によって顔料分散安定性、光沢および発色性が著しく向上された顔料分散剤を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an aqueous pigment dispersant used to disperse various inorganic powders and organic / inorganic pigments used in aqueous printing inks, paints, inkjet inks, and coating agents.
[0002]
[Prior art]
Conventional polymers such as styrene / acrylic resins used as pigment dispersants for conventional water-based printing inks are generally randomly copolymerized.
[0003]
On the other hand, it is reported that a polymer whose structure is controlled by polymerizing a hydrophobic monomer and a hydrophilic monomer in a block or graft manner is superior in pigment dispersibility to a polymer obtained by random copolymerization, etc. It is made in. However, such a structure-controlled polymer is difficult to industrialize. For example, in the living polymerization method using cationic polymerization or anionic polymerization, the use of an acid monomer is limited and the reaction system is often water-free. There are problems such as sufficient dehydration of solvents, monomers, etc., low yield, inclusion of halogenated compounds, and coloring due to residual metal catalyst. The polymerization method by the atom transfer radical polymerization (ATRP) method can be carried out in an aqueous system, but there are problems similar to those described above, such as the halogen compound content, work complexity, and low yield.
[0004]
In addition, when these polymers whose structure is controlled are completely desolvated and then saponified with alkaline water, so-called completely aqueous, gelation in the desolvation step by heating, or in alkaline water There are problems such as hydrolysis of the block (graft) portion that occurs during saponification. For example, the former specifically uses glycidyl (meth) acrylate, ethylene glycol di (meth) acrylate or the like as a graft site, and the latter specifically uses a chain transfer agent having a functional group such as mercaptoacetic acid or mercaptoethanol. These polymers are difficult to obtain an aqueous aqueous solution by completely removing the solvent.
[0005]
Patent Documents 1 to 3 as other structurally controlled polymers include a method for producing a graft polymer composed of vinyl monomers using 2,4-diphenyl-4-methyl-1-pentene which is an α-methylstyrene dimer, and a methacryloyl group. A method for producing a block polymer containing 70 mol% or more of a monomer having a diol is disclosed. However, these are solution-polymerized, then diluted with water as they are without solvent removal, and then subjected to alkali saponification, and are not completely aqueous solutions.
[0006]
In recent years, from the viewpoint of protecting the global environment, inks or paints with a low volatile organic compound content (VOC) have been required, and in the future, a completely water-based, non-VOC type that does not contain any solvent will be required. It is thought that it will be done. Therefore, a proposal of an aqueous pigment dispersant that does not contain a solvent and has excellent pigment dispersibility is desired.
[Patent Document 1]
Japanese Unexamined Patent Publication No. 7-2954
[Patent Document 2]
JP 2000-169531 A
[Patent Document 3]
Japanese Patent Laid-Open No. 2002-129093
[Non-Patent Document 1]
Schaller C., Dirnberger K., Schauer T., "Eisenbach CD Progress in Organic Coatings", 1999, 35, p63-67
[0007]
[Problems to be solved by the invention]
The present invention provides an aqueous pigment dispersant excellent in pigment dispersibility and a method for producing the same.
[0008]
[Means for Solving the Problems]
In the present invention, the first monomer component containing 30% by weight or more of acrylic acid is mixed with 15 to 50% by weight of 2,4-diphenyl-4-methyl-1-pentene (hereinafter referred to as “MSD”) with respect to the first monomer component. A copolymer obtained by polymerizing a second monomer component containing 80% by weight or more of a hydrophobic monomer in the presence of a copolymer (A) obtained by polymerization in the presence of In the aqueous pigment dispersant composed of the following, the weight ratio of the first monomer component and the second monomer component constituting the copolymer (B) is such that the first monomer component: second monomer component = 10: 90-50. : 50 relates to an aqueous pigment dispersant characterized by being 50.
[0009]
The present invention also provides a copolymer (B) obtained by polymerizing a second monomer component in a solvent in the presence of a solution of the copolymer (A) obtained by polymerizing the first monomer component in a solvent and MSD. ) After producing the solution, the copolymer (B) solution is desolvated to produce a copolymer (B) solid, and the copolymer (B) solid is Of alkali metal hydroxides and amines It is an object of the present invention to provide a method for producing an aqueous pigment dispersant, which is prepared by dissolving in alkaline water to produce an aqueous pigment dispersant.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The aqueous pigment dispersant according to the present invention is a copolymer obtained by polymerizing the second monomer component in the presence of the copolymer (A) obtained by polymerizing the first monomer component in the presence of MSD. (B).
[0011]
The first monomer component needs to contain 30% by weight or more of acrylic acid. When the content of acrylic acid is less than 30% by weight, the solubility of the copolymer (B) obtained below in alkaline water is remarkably lowered, so that it cannot be obtained in an aqueous solution or the pigment obtained The pigment dispersibility of the dispersant is extremely poor. As long as the effects of the present invention are not impaired, it is possible to use acid monomers other than acrylic acid, for example, methacrylic acid, maleic acid and maleic acid half esters, fumaric acid and fumaric acid half esters, itaconic acid and the like in combination. Can not be used in place of acrylic acid. When other acid monomer is used instead of acrylic acid, the polymerizability is lowered and copolymer (A) or copolymer (B) cannot be obtained, or copolymer (B) is alkalinized. The solubility in water is remarkably lowered and cannot be obtained in an aqueous solution, or the pigment dispersibility of the obtained pigment dispersant is remarkably inferior. In the present invention, it is not clear why 30% by weight or more of acrylic acid is essential in the first monomer component. However, in the case of monomers other than acrylic acid, the polymerizability in the presence of MSD decreases, and a copolymer ( Since a large amount of residual monomer remains in A), it is presumed that it may adversely affect the production of the copolymer (B) or the dissolution of the alkali.
[0012]
As the monomer constituting the first monomer component, monomers other than the above-mentioned monomers can be used as long as the effects of the present invention are not impaired. For example, styrene; α-methylstyrene; ethyl acrylate, butyl acrylate, acrylic Acrylic acid esters such as 2-ethylhexyl acid, benzyl acrylate, 2-hydroxyethyl acrylate, ethyl carbitol acrylate, methoxypolyethylene glycol acrylate, acryloylmorpholine; methacrylic acid and methyl methacrylate, butyl methacrylate, methacrylic acid Methacrylic acid esters such as benzyl, 2-hydroxyethyl methacrylate, methoxypolyethylene glycol methacrylate; acrylamide and derivatives thereof; methacrylamide and derivatives thereof; vinyl acetate; Rironitoriru; vinyl pyridine may be used.
[0013]
In the present invention, it is necessary to use 15 to 50% by weight of MSD with respect to the first monomer component. By polymerizing the first monomer component in the presence of MSD, a copolymer (A) having a reactive site derived from MSD at the terminal can be obtained. When the content of MSD is less than 15% by weight, the number of reactive sites derived from MSD at the end of the copolymer (A) decreases, so that the copolymer obtained by polymerization with the second monomer component as described later. The polymer (B) is not preferable because it is similar to a blend polymer of a polymer composed of the first monomer component and a polymer composed of the second monomer component. Further, when the content of MSD exceeds 50% by weight, the molecular weight of the copolymer (A) becomes small, so that the copolymer (B) obtained by polymerization with the second monomer component is structurally In addition, it is similar to the random copolymer product in terms of physical properties and is not preferable.
[0014]
The copolymer (A) can be obtained by polymerizing the first monomer component with a polymerization initiator in a solvent and MSD. The solvent to be used is not particularly limited, but a solvent in which MSD and the first monomer component are soluble is preferable, and a solvent having a boiling point of 100 to 180 ° C. is more preferable. Specifically, for example, alcohols such as methanol, ethanol and i-propanol; ketones such as acetone and methyl ethyl ketone; ethers such as tetrahydrofuran and diethyl ether; ethylene glycol monoalkyl ethers or acetates thereof; propylene glycol monoalkyl Ethers or acetates thereof; polar organic solvents such as diethylene glycol monoalkyl ethers and nonpolar solvents such as toluene and xylene can be used singly or as a mixture. It is more preferable to use a glycol monoalkyl ether solvent at 180 ° C. alone or in combination. The polymerization initiator used is not particularly limited. For example, 2,2′-azobis (isobutyronitrile), 2,2′-azobis (2-methylbutyronitrile), 2,2′-azobis (4- Methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), dimethyl 2,2′-azobis (isobutyrate), 4,4′-azobis (4-cyanovaleric acid) ) Azo polymerization initiators such as benzoyl peroxide, di-t-butyl peroxide, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxymaleic acid, t-butyl peroxyisopropyl Selected from organic peroxide polymerization initiators such as monocarbonate, t-hexylperoxybenzoate, and t-butylperoxybenzoate Mixtures of more species or two or are used as appropriate.
[0015]
The weight average molecular weight of the copolymer (A) is 300 to 10000, preferably 400 to 3000. When the weight average molecular weight is less than 300, the following copolymer (B) is not preferable because it is similar in structure and physical properties to a random copolymer product. On the other hand, when it exceeds 10,000, the reactivity with the second monomer component is deteriorated, and as a result, it is not preferable because it is similar to a blend polymer of a polymer composed of the first monomer component and a polymer composed of the second monomer component.
[0016]
The second monomer component is a monomer mixture having a configuration different from that of the first monomer component, and needs to contain 80% by weight or more of a hydrophobic monomer. When the content of the hydrophobic monomer is less than 80% by weight, the segment composed of the second monomer component becomes hydrophilic, and the property is similar to that of the segment composed of the first monomer component. This results in poor dispersibility.
[0017]
Examples of hydrophobic monomers used include styrene; α-methylstyrene; hydrophobic acrylates such as ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and benzyl acrylate; methyl methacrylate, butyl methacrylate, Hydrophobic methacrylate esters such as benzyl methacrylate; vinyl acetate; acrylonitrile and the like.
[0018]
Other than the above as the second monomer component, hydrophilic acrylic esters such as acrylic acid and 2-hydroxyethyl acrylate, ethyl carbitol acrylate, methoxypolyethylene glycol acrylate, acryloylmorpholine, etc. Methacrylic acid and hydrophilic methacrylic acid esters such as 2-hydroxyethyl methacrylate and methoxypolyethylene glycol methacrylate; maleic acid and maleic acid esters; fumaric acid and fumaric acid esters; acrylamide and derivatives thereof; methacrylamide and Derivatives thereof such as vinyl pyridine can be used.
[0019]
The copolymer (B) can be obtained by polymerizing the second monomer component with a polymerization initiator in the presence of the copolymer (A) in a solvent. The solvent to be used is not particularly limited, and it is preferable if the copolymer (A) and the second monomer component are soluble, and more preferably if the boiling point is 100 to 180 ° C. Specifically, the solvent can be selected from the solvents that can be used in the production of the copolymer (A), and may be the same as or different from the solvent used in the polymerization of the copolymer (A). The polymerization initiator to be used is not particularly limited and can be selected from the polymerization initiators that can be used for the production of the copolymer (A), and is the same as the polymerization initiator used for the polymerization of the copolymer (A). Can be different.
[0020]
The copolymer (B) is obtained in the form of a copolymer (B) solution as described above. In the present invention, in order to obtain an aqueous pigment dispersant containing no organic solvent, the copolymer (B) solution is removed to produce a copolymer (B) solid. The solvent removal method is carried out by purification, or heating, reduced pressure, or heating under reduced pressure. In addition, when heating at the time of solvent removal, since the weight average molecular weight of a copolymer (B) changes with temperature and time, it is necessary to adjust heating temperature and heating time suitably. Although the increase in molecular weight varies depending on the monomer constituting the copolymer (B), generally, when the heating temperature exceeds 200 ° C., the increase in molecular weight is remarkably unfavorable.
[0021]
The weight average molecular weight of the copolymer (B) is 1000 to 60000, preferably 3000 to 20000. When the weight average molecular weight is less than 1000, the solubility in alkaline water is not preferable because it is insufficient. It is not preferable because undissolved material remains or the dissolved material has high viscosity and poor handling.
[0022]
The resin acid value of the copolymer (B) is preferably 50 to 400 mgKOH / g, more preferably 100 to 320 mgKOH / g. If the resin acid value is less than 50 mg KOH / g, it is insoluble in alkali and is not preferred. If it exceeds 400 mg KOH / g, the hydrophilicity is too strong, causing poor adsorption and aggregation on the pigment hydrophobic part, and as a result, The dispersibility of the pigment is extremely poor.
[0023]
The aqueous pigment dispersant according to the present invention can be obtained by dissolving the copolymer (B) solid in alkaline water. The alkaline water to be used is not particularly limited, and examples thereof include alkali metal hydroxides such as potassium hydroxide and sodium hydroxide, ammonia, monoethanolamine, diethanolamine, triethanolamine, dimethylethanolamine, triethylamine, morpholine, 2 -Amines such as amino 2-methyl 1-propanol can be used.
[0024]
The aqueous pigment dispersant of the present invention may be added with water-soluble organic solvents such as alcohols and ketones compatible with water, antifoaming agents, rust preventives, preservatives, etc., if necessary. it can.
[0025]
The aqueous pigment dispersant according to the present invention having the above-described configuration can stably disperse inorganic and organic pigments, and when used in an ink or a coating agent, a printed matter having excellent printability and appearance. Can be suitably used in the fields of aqueous printing inks, paints, inkjet inks, coating agents, adhesives, films and the like.
[0026]
【Example】
EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited to these examples. In addition, the numerical value shown below is a basis of weight unless there is particular notice.
[0027]
[Example 1]
<Method for producing copolymer (A)>
A four-necked flask equipped with a stirrer, thermometer, nitrogen inlet tube, and reflux condenser was charged with 100 parts of ethylene glycol monomethyl ether (EM), heated in an oil bath with nitrogen replacement, and refluxed at an internal temperature of 120 ° C or higher. 30 parts of acrylic acid as the first monomer component, 6 parts of MSD, and dimethyl 2,2′-azobis (isobutyrate) with an acrylic acid ratio of 2 wt% (azo polymerization initiator, Wako Pure Chemical Industries, Ltd.) The product, product name: V-601) was added dropwise over 3 hours. After completion of dropping, the mixture was kept warm for 3 hours and cooled to room temperature to obtain a copolymer (A) solution having a solid content of 26.5%, A1. The weight average molecular weight (Mw) of A1 was about 870.
[0028]
<Method for producing copolymer (B)>
After obtaining A1 by the production method of copolymer (A), add 300 parts of EM to the above four-necked flask with A1 added, and heat in an oil bath while purging with nitrogen, and the internal temperature is 120 ° C or higher. And then styrene 64 parts of the second monomer component and t-butyl peroxybenzoate having a styrene ratio of 7 wt% (organic peroxide polymerization initiator, manufactured by NOF Corporation, trade name: perbutyl) A mixture of Z) was added dropwise over 3 hours. After completion of the dropwise addition, the solution was kept for 3 hours to obtain a copolymer (B) solution, and then distilled at atmospheric pressure while raising the internal temperature to 170 ° C. The solvent was removed to obtain B1 as a solid of the copolymer (B). B1 had Mw = 12000 and a resin acid value of 184.1 mgKOH / g.
[0029]
<Method for producing pigment dispersant>
B1 was dissolved in an aqueous ammonia having an equivalent resin acid value, and a pigment dispersant S1 that was a milky white varnish was obtained in an aqueous solution having a solid content of 17 wt%. S1 had a viscosity of 20 mPa · s / 25 ° C. and a pH of 8.8. There was no precipitate / insoluble matter.
[0030]
[Example 2]
The same operation as in Example 1 was carried out except that the raw materials used and the amounts used were changed as shown in Table 1, A2 as a copolymer (A) solution, B2 as a copolymer (B) solid, and S2 which is a pigment dispersant was obtained. A2 is Mw = 870, B2 is Mw = 9800, resin acid value is 186.4 mgKOH / g, S2 is a transparent varnish with a viscosity of 18 mPa · s / 25 ° C., pH = 8.5, and precipitate / insoluble There was nothing.
[0031]
[Example 3]
The same operation as in Example 1 was performed except that the raw materials used and the amounts used were changed as shown in Table 1, and A3 as a copolymer (A) solution, B3 as a copolymer (B) solid, and S3 which is a pigment dispersant was obtained. A3 is Mw = 1900, B3 is Mw = 5900, resin acid value is 67.5 mgKOH / g, S3 is a transparent varnish with a viscosity of 2.5 mPa · s / 25 ° C., pH = 9.2, and a precipitate・ There was no insoluble matter.
[0032]
[Example 4]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operation as in the method for producing the copolymer (A) of Example 1 was carried out to obtain A4 as a copolymer (A) solution. In the method for producing the copolymer (B) of Example 1, the raw materials used were changed as shown in Table 1 to obtain a copolymer (B) solution, and then hexane was gradually added to the copolymer (B) solution. The precipitate thus obtained was filtered, air-dried at room temperature for one day, and heat-dried in a dry oven at 50 ° C. for 6 hours to obtain B4 as a copolymer (B) solid. Furthermore, the same operation as in the method for producing the pigment dispersant of Example 1 was performed to obtain S4 as a pigment dispersant from B4. A4 is Mw = 1800, B4 is Mw = 10000, resin acid value is 67.5 mgKOH / g, S4 is viscosity 35 mPa · s / 25 ° C., pH = 8.7, appearance translucent varnish, precipitate, There was no insoluble matter.
[0033]
[Comparative Example 1]
In Example 1, the same operation as in Example 1 was performed except that the copolymer (B) was produced using the raw materials shown in Table 1 in the absence of the copolymer (A). RB1, which is a combined (B) solid, and RS1, which is a comparative pigment dispersant, were obtained. RB1 was Mw = 8200, acid value 186.7 mgKOH / g, RS1 was a transparent varnish with a viscosity of 7.5 mPa · s / 25 ° C. and pH = 8.6, and there was no precipitate or insoluble matter.
[0034]
[Comparative Example 2]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operation as in Example 1 was performed to obtain RA2 as a comparative copolymer (A) and RB2 as a comparative copolymer (B). . However, when RB2 was made into an aqueous solution having a solid content of 17% with ammonia water having an equivalent resin acid value, it did not dissolve and almost all precipitated. RA2 was Mw = 950, RB2 was Mw = 8500, and the resin acid value was 185.9 mgKOH / g.
[0035]
[Comparative Example 3]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operations as in Example 1 were performed, RA3 being a comparative copolymer (A), RB3 being a comparative copolymer (B), and A comparative pigment dispersant RS3 was obtained. RA3 is Mw = 680, RB3 is Mw = 5100, resin acid value 163.8 mgKOH / g, RS3 is a viscosity of 3.0 mPa · s / 25 ° C., pH = 9.4, appearance translucent varnish, precipitated There was no thing, insoluble matter.
[0036]
[Comparative Example 4]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operation as in Example 1 was performed to obtain RA4 as a comparative copolymer (A) and RB4 as a comparative copolymer (B). . However, when RB4 was made into an aqueous solution having a solid content of 17% with ammonia water having an equivalent resin acid value, it did not dissolve and almost all precipitated. RA4 was Mw = 2800, RB4 was Mw = 5900, and the resin acid value was 32.8 mgKOH / g.
[0037]
[Comparative Example 5]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operation as in Example 1 was performed to obtain RA5 as a comparative copolymer (A) and RB5 as a comparative copolymer (B). . However, when RB5 was made into an aqueous solution having a solid content of 17% with ammonia water having an equivalent resin acid value, it did not dissolve and almost all precipitated. RA5 was Mw = 860, RB2 was Mw = 7900, and the resin acid value was 60.5 mgKOH / g.
[0038]
[Comparative Example 6]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operations as in Example 1 were performed, RA6 being a comparative copolymer (A), RB6 being a comparative copolymer (B), and A comparative pigment dispersant RS6 was obtained. RA6 is Mw = 850, RB6 is Mw = 7500, resin acid value is 293.7 mgKOH / g, RS6 is viscosity 17.5 mPa · s / 25 ° C., pH = 9.0, appearance is a transparent varnish, precipitate There was no insoluble matter.
[0039]
[Comparative Example 7]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operation as in Example 1 was performed, and RA7 as the comparative copolymer (A), RB7 as the comparative copolymer (B), and A comparative pigment dispersant RS7 was obtained. RA7 has Mw = 880, RB7 has Mw = 9200, resin acid value 192.4 mgKOH / g, RS7 has a viscosity of 9.0 mPa · s / 25 ° C., pH = 9.2, a transparent appearance varnish, precipitate There was no insoluble matter.
[0040]
[Comparative Example 8]
Except that the raw materials used were changed as shown in Table 1, the same operation as in Example 1 was performed, and RA8 as the comparative copolymer (A), RB8 as the comparative copolymer (B), and comparative pigment dispersion RS8 which is an agent was obtained. RA8 is Mw = 4000, RB3 is Mw = 4600, resin acid value is 157.7 mgKOH / g, RS8 is viscosity 23.5 mPa · s / 25 ° C., pH = 9.2, appearance milky varnish, precipitate There was no insoluble matter.
[0041]
[Comparative Example 9]
Except that the raw materials used and the amounts used were changed as shown in Table 1, the same operation as in Example 1 was performed to obtain RA9 as a comparative copolymer (A) and RB9 as a comparative copolymer (B). . However, when RB9 was made into an aqueous solution having a solid content of 17% with ammonia water having an equivalent resin acid value, it did not dissolve and almost all precipitated. RA9 was Mw = 1000, RB3 was Mw = 4700, and the resin acid value was 134.2 mgKOH / g.
[0042]
[Table 1]
Figure 0004254292
[0043]
<Evaluation method of pigment dispersant>
In Comparative Examples 1, 3, 6, 7, and 8 except for Comparative Examples 2, 4, 5, and 9 in which the pigment dispersants S1 to S4 and the copolymer (B) obtained as described above could not be dissolved. Each pigment dispersant of comparative pigment dispersants RS1, RS3, RS6, RS7, and RS8 was evaluated as follows.
[0044]
1. Evaluation with titanium oxide dispersed ink
(1) Preparation of test ink
Each pigment dispersant having a 17% solid content concentration of 115.2 g (solid content of 19.6 g) and letdown emulsion J-140A (product name, manufactured by Seiko Chemical Industry Co., Ltd.) of 65.2 g (solid content of 26.1 g) ), 19.6 g of titanium oxide (Ishihara Sangyo Co., Ltd., trade name: TIPAQUE CR-90) (total solid ratio [wt%], resin varnish: J-140A: titanium oxide = 30: 40: 30), After mixing 300 g of glass beads and 1 g of a silicone-based antifoaming agent, shaking for 30 minutes with a paint shaker, the supernatant was collected, and test inks I1 to I4 and comparative test inks RI1, RI3, RI6, RI7, RI8 was created. Table 2 shows solid contents and viscosities of I1 to I4 and RI1, RI3, RI6, RI7, and RI8.
[0045]
[Table 2]
Figure 0004254292
[0046]
(2) Evaluation of pigment dispersion stability of test ink
-Dispersion stability test: The same amount of each test ink was taken in separate glass bottles, and the degree of separation / sedimentation immediately after the dispersion ink was allowed to stand was visually evaluated according to the following criteria. The results are shown in Table 3.
A: Very stable without separation / sedimentation after 2 months
○: Separation / sedimentation is observed by 2 months, but stable for 1 month or more,
Δ: Separation / sedimentation is observed by 1 month, but stable for 2 weeks or more,
X: Separation / sedimentation is observed immediately after dispersion within 2 weeks.
[0047]
(3) Film color evaluation of test ink
Each test ink is No. The sample was developed on a PET film using a bar coater No. 8, and the gloss, concealability, adhesion, appearance, etc. were compared and confirmed. The results are shown in Table 3.
Gloss: 60 ° gloss was measured with a gloss meter.
-Concealing property: The concealing property of the printed surface formed on the film was visually evaluated according to the following criteria.
○: No underlying film layer is seen
Δ: The film layer is slightly transparent.
X: It can see through to the back side of a film layer, or a repellency is seen, and it cannot apply | coat uniformly.
[0048]
-Adhesion: A peel test using a cellophane tape was performed, and the adhesion was visually evaluated according to the following criteria.
A: No peeling at all
○: Slightly peeled off
Δ: Peeling considerably,
X: Almost peeled.
Appearance: The finished appearance of the printed surface formed on the film was comprehensively investigated from gloss, color development, swimming, etc., and evaluated according to the following criteria.
○: Good, Δ: Bad, ×: Remarkably bad.
[0049]
[Table 3]
Figure 0004254292
[0050]
2. Evaluation by mica (muscovite) dispersion
(1) Preparation of mica dispersion
Each sample having a solid content concentration of 17% has a solid ratio of 16%, mica (product name A-31: manufactured by Yamaguchi Mica Industry Co., Ltd.) 30%, petroleum resin (product name QME-60, manufactured by Toho Chemical Industry Co., Ltd.) 54% The mica dispersions having a solid content of 43% in the total composition, D1 to D4, and RD1, RD3, RD6, RD7, and RD8 were prepared. Table 4 shows the viscosities and pH values of the obtained D1 to D4 and RD1, RD3, RD6, RD7, and RD8.
[0051]
(2) Evaluation of dispersion stability of mica dispersion
・ Dispersion stability test: Take the same amount of each mica dispersion in separate glass bottles and let stand at room temperature. The dispersion stability was visually evaluated. The results are shown in Table 4.
○: Stable without separation or viscosity difference between upper and lower layers after 1 month
Δ: Separation and viscosity difference between upper and lower layers are observed by 1 month, but stable for 2 weeks or more.
X: Separation and viscosity difference between upper and lower layers are observed immediately after dispersion within 2 weeks.
[0052]
[Table 4]
Figure 0004254292
[0053]
As is apparent from the above results, the pigment dispersant according to the present invention has the same or better results in dispersion stability, color developability, and pigment dispersibility, particularly by the composition defined in the present invention. It was found that stability and gloss were remarkably excellent.
[0054]
【The invention's effect】
The pigment dispersant of the present invention has no problem of odor, is not accompanied by complicated production, and is a completely aqueous, non-VOC, and structure-controlled aqueous solution of a copolymer that is not suitable in the prior art. Can be manufactured stably. According to the present invention, a pigment dispersant having remarkably improved pigment dispersion stability, gloss and color developability can be obtained.

Claims (2)

アクリル酸を30重量%以上含有する第一モノマー成分を、第一モノマー成分に対し15〜50重量%の2、4−ジフェニル−4−メチル−1−ペンテン(以下『MSD』と称す)の存在下で重合して得られた共重合体(A)の存在下で、疎水性モノマーを80重量%以上含有する第二モノマー成分を重合して得られる共重合体(B)から構成される水性顔料分散剤において、該共重合体(B)を構成する第一モノマー成分と第二モノマー成分との重量比率が、第一モノマー成分:第二モノマー成分=10:90〜50:50であることを特徴とする水性顔料分散剤。Presence of 15 to 50% by weight of 2,4-diphenyl-4-methyl-1-pentene (hereinafter referred to as “MSD”) in the first monomer component containing 30% by weight or more of acrylic acid. An aqueous solution comprising a copolymer (B) obtained by polymerizing a second monomer component containing 80% by weight or more of a hydrophobic monomer in the presence of the copolymer (A) obtained by polymerization under In the pigment dispersant, the weight ratio of the first monomer component and the second monomer component constituting the copolymer (B) is first monomer component: second monomer component = 10: 90 to 50:50. An aqueous pigment dispersant characterized by 請求項1の水性顔料分散剤において、溶媒およびMSD中で第一モノマー成分を重合して得られた共重合体(A)溶液の存在下に、第二モノマー成分を、溶媒中で重合して共重合体(B)溶液を製造した後、該共重合体(B)溶液を脱溶媒して共重合体(B)固形物を製造し、該共重合体(B)固形物をアルカリ金属の水酸化物やアミン類のアルカリ水に溶解させて水性顔料分散剤を製造することを特徴とする水性顔料分散剤の製造方法。The aqueous pigment dispersant according to claim 1, wherein the second monomer component is polymerized in a solvent in the presence of a solvent and a copolymer (A) solution obtained by polymerizing the first monomer component in MSD. After producing the copolymer (B) solution, the copolymer (B) solution is desolvated to produce a copolymer (B) solid, and the copolymer (B) solid is converted to an alkali metal. A method for producing an aqueous pigment dispersant, which comprises dissolving an aqueous hydroxide or amine in alkaline water to produce an aqueous pigment dispersant.
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