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JP4248095B2 - EGR cooler - Google Patents

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Publication number
JP4248095B2
JP4248095B2 JP25154699A JP25154699A JP4248095B2 JP 4248095 B2 JP4248095 B2 JP 4248095B2 JP 25154699 A JP25154699 A JP 25154699A JP 25154699 A JP25154699 A JP 25154699A JP 4248095 B2 JP4248095 B2 JP 4248095B2
Authority
JP
Japan
Prior art keywords
shell
cooling water
exhaust gas
egr cooler
water inlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP25154699A
Other languages
Japanese (ja)
Other versions
JP2001074380A (en
Inventor
誠 辻田
洋二 山下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hino Motors Ltd
Denso Sankyo Co Ltd
Original Assignee
Hino Motors Ltd
Sankyo Radiator Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hino Motors Ltd, Sankyo Radiator Co Ltd filed Critical Hino Motors Ltd
Priority to JP25154699A priority Critical patent/JP4248095B2/en
Priority to KR1020017009059A priority patent/KR20010102981A/en
Priority to PCT/JP2000/000218 priority patent/WO2000043663A1/en
Priority to EP00900811A priority patent/EP1148231A4/en
Publication of JP2001074380A publication Critical patent/JP2001074380A/en
Priority to US10/356,611 priority patent/US6684938B2/en
Priority to US10/356,610 priority patent/US20030111209A1/en
Application granted granted Critical
Publication of JP4248095B2 publication Critical patent/JP4248095B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、エンジンの排気ガスを再循環して窒素酸化物の発生を低減させるEGR装置に付属されて再循環用排気ガスを冷却するEGRクーラに関するものである。
【0002】
【従来の技術】
従来より自動車等のエンジンの排気ガスの一部をエンジンに再循環して窒素酸化物の発生を低減させるEGR装置が知られているが、このようなEGR装置では、エンジンに再循環する排気ガスを冷却すると、該排気ガスの温度が下がり且つその容積が小さくなることによって、エンジンの出力を余り低下させずに燃焼温度を低下して効果的に窒素酸化物の発生を低減させることができる為、エンジンに排気ガスを再循環するラインの途中に、排気ガスを冷却するEGRクーラを装備したものがある。
【0003】
図2及び図3は前述したEGRクーラの一例を示す断面図であって、図中1は円筒状に形成されたシェルを示し、該シェル1の軸心方向両端には、シェル1の端面を閉塞するようプレート2,2が固着されていて、該各プレート2,2には、多数のチューブ3の両端が貫通状態で固着されており、これら多数のチューブ3はシェル1の内部を軸心方向に延びている。
【0004】
そして、シェル1の一方の端部近傍には冷却水入口4が取り付けられ、シェル1の他方の端部近傍には冷却水出口5が取り付けられており、冷却水9が冷却水入口4からシェル1の内部に供給されてチューブ3の外側を流れ、冷却水出口5からシェル1の外部に排出されるようになっている。
【0005】
更に、各プレート2,2の反シェル1側には、椀状に形成されたボンネット6,6が前記各プレート2,2の端面を被包するように固着され、一方のボンネット6の中央にはガス入口7が、他方のボンネット6の中央にはガス出口8が夫々設けられており、エンジンの排気ガス10がガス入口7から一方のボンネット6の内部に入り、多数のチューブ3を通る間に該チューブ3の外側を流れる冷却水9との熱交換により冷却された後に、他方のボンネット6の内部に排出されてガス出口8からエンジンに再循環するようになっている。
【0006】
【発明が解決しようとする課題】
しかしながら、図2及び図3により示した従来のEGRクーラにおいては、冷却水入口4からシェル1の内部に供給された冷却水9が、シェル1の内部断面に対して均等に冷却水出口5に向かって流れないという不具合があり、経路12で示すように、冷却水入口4からシェル1の内部に流入した後、冷却水出口5の方に屈曲して斜めに冷却水出口5に向かう流れが主流となり、シェル1内における冷却水入口4及び冷却水出口5に対峙する側の隅部近傍で冷却水9が澱んで冷却水停滞部13が生じてしまう為、特に高温の排気ガス10が導入されることになる冷却水入口4に対し直径方向に対峙する位置では、冷却水停滞部13付近でチューブ3が局部的に高温になって熱変形を起こす虞れがあり、また、この部分での熱交換効率が悪くなるという問題もあった。
【0007】
本発明は、上述の実情に鑑みて成されたもので、チューブの局所的な高温化を回避して熱変形を防止すると共に、排気ガスと冷却水との熱交換効率を向上することを目的としている。
【0008】
【課題を解決するための手段】
本発明は、円筒状に形成されたシェルと、該シェルの軸心方向両端にシェル端面を閉塞するよう固着されたプレートと、該プレートの反シェル側にプレート端面を被包するよう固着されたボンネットと、前記シェルの内部を軸心方向に延び且つその両端を前記各プレートに貫通固着されたチューブとを備え、シェルの内部に冷却水を給排し且つチューブ内には一方のボンネット側から他方のボンネット側に向け排気ガスを通して該排気ガスと冷却水とを熱交換するようにしたEGRクーラであって、シェルの軸心方向一端側に、該シェル内へ冷却水を導入する為の冷却水入口を設けると共に、シェルの軸心方向他端側には、該シェル内から冷却水を排出する為の冷却水出口を設け、且つシェルの軸心方向一端側における冷却水入口に対し直径方向に対峙する位置には、冷却水入口から導入した冷却水の一部を抜き出す為のバイパス出口を設けたことを特徴とするものである。
【0009】
而して、冷却水を冷却水入口からシェルの内部に導入しながら、その導入した冷却水の一部をバイパス出口から抜き出すようにすると、シェルの軸心方向一端側における冷却水入口に対し直径方向に対峙する位置で冷却水が澱まなくなり、ここに冷却水停滞部が生じてしまうことがなくなるので、シェルの軸心方向一端側でチューブの局所的な高温化が回避されることになり、排気ガスと冷却水との熱交換効率も大幅に向上されることになる。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態を図に基づいて説明する。
【0011】
図1は本発明の実施する形態の一例を示すもので、図2及び図3と同一部分については同一符号を付してある。
【0012】
本形態例のEGRクーラにおいては、先に図2及び図3で説明したEGRクーラと略同様に構成したEGRクーラに関し、シェル1の軸心方向一端側における冷却水入口4に対し直径方向に対峙する位置に、冷却水入口4から導入した冷却水9の一部を抜き出す為のバイパス出口14を設けている。
【0013】
而して、このようにすれば、エンジンの排気ガス10がガス入口7から一方のボンネット6の内部を経て分散して多数のチューブ3を通り、他方のボンネット6の内部に入ってガス出口8からエンジンに再循環する一方、冷却水9が冷却水入口4からシェル1の内部に供給されて冷却水出口5へ向かって流れることになるが、このとき、冷却水9を冷却水入口4からシェル1の内部に導入しながら、その導入した冷却水9の一部をバイパス出口14から抜き出すようにすると、シェル1の軸心方向一端側における冷却水入口4に対し直径方向に対峙する位置で冷却水9が澱まなくなり、ここに冷却水停滞部が生じてしまうことがなくなるので、シェル1の軸心方向一端側でチューブ3の局所的な高温化が回避されることになり、排気ガス10と冷却水9との熱交換効率も大幅に向上されることになる。
【0014】
従って、上記形態例によれば、冷却水入口4から導入したばかりの冷却水9の一部をバイパス出口14から抜き出すことによって、冷却水入口4に対し直径方向に対峙する位置に冷却水停滞部が生じてしまうことを防止できるので、チューブ3の局所的な高温化を回避し得て熱変形を確実に防止することができ、しかも、排気ガス10と冷却水9との熱交換効率を大幅に向上することができる。
【0015】
尚、本発明のEGRクーラは、上述の形態例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0016】
【発明の効果】
上記した本発明のEGRクーラによれば、チューブの局所的な高温化を回避し得て熱変形を確実に防止することができ、しかも、排気ガスと冷却水との熱交換効率を大幅に向上することができるという優れた効果を奏し得る。
【図面の簡単な説明】
【図1】 本発明を実施する形態の一例を示す断面図である。
【図2】 従来のEGRクーラの一例を示す断面図である。
【図3】 図2のIII−III矢視の断面図である。
【符号の説明】
1 シェル
2 プレート
3 チューブ
4 冷却水入口
5 冷却水出口
6 ボンネット
7 ガス入口
9 冷却水
10 排気ガス
14 バイパス出口
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an EGR cooler attached to an EGR device that recirculates engine exhaust gas to reduce generation of nitrogen oxides and cools the recirculation exhaust gas.
[0002]
[Prior art]
Conventionally, an EGR device that reduces the generation of nitrogen oxides by recirculating a part of exhaust gas of an engine such as an automobile to the engine is known. In such an EGR device, the exhaust gas recirculated to the engine is known. When the engine is cooled, the temperature of the exhaust gas is reduced and the volume of the exhaust gas is reduced, so that the combustion temperature can be lowered and the generation of nitrogen oxides can be effectively reduced without significantly reducing the output of the engine. Some engines are equipped with an EGR cooler for cooling the exhaust gas in the middle of the line for recirculating the exhaust gas to the engine.
[0003]
2 and 3 are cross-sectional views showing an example of the EGR cooler described above, in which 1 denotes a shell formed in a cylindrical shape, and end faces of the shell 1 are provided at both axial ends of the shell 1. Plates 2 and 2 are fixed so as to be closed, and both ends of a large number of tubes 3 are fixed to each of the plates 2 and 2 in a penetrating state. Extending in the direction.
[0004]
A cooling water inlet 4 is attached in the vicinity of one end of the shell 1, a cooling water outlet 5 is attached in the vicinity of the other end of the shell 1, and the cooling water 9 passes from the cooling water inlet 4 to the shell. 1 is supplied to the inside of the pipe 1 and flows outside the tube 3, and is discharged from the cooling water outlet 5 to the outside of the shell 1.
[0005]
Further, bonnets 6, 6 formed in a bowl shape are fixed to the opposite shell 1 side of each plate 2, 2 so as to enclose the end faces of the respective plates 2, 2, and in the center of one bonnet 6. The gas inlet 7 is provided in the center of the other bonnet 6, and the gas outlet 8 is provided in the center of the other bonnet 6. The engine exhaust gas 10 enters the inside of one bonnet 6 from the gas inlet 7 and passes through a number of tubes 3. After being cooled by heat exchange with the cooling water 9 flowing outside the tube 3, it is discharged into the other bonnet 6 and recirculated from the gas outlet 8 to the engine.
[0006]
[Problems to be solved by the invention]
However, in the conventional EGR cooler shown in FIGS. 2 and 3, the cooling water 9 supplied from the cooling water inlet 4 to the inside of the shell 1 is evenly supplied to the cooling water outlet 5 with respect to the internal cross section of the shell 1. As shown by the path 12, after flowing into the shell 1 from the cooling water inlet 4, the flow toward the cooling water outlet 5 is bent toward the cooling water outlet 5 and slanted toward the cooling water outlet 5. Since the cooling water 9 stagnates in the vicinity of the corner of the shell 1 facing the cooling water inlet 4 and the cooling water outlet 5 and the cooling water stagnation part 13 is generated in the shell 1, a particularly high temperature exhaust gas 10 is introduced. At a position facing the cooling water inlet 4 in the diametrical direction, the tube 3 may locally become high temperature near the cooling water stagnation portion 13 and may be thermally deformed. The heat exchange efficiency of There was also a problem.
[0007]
The present invention has been made in view of the above circumstances, and it is an object of the present invention to prevent heat deformation by avoiding local high temperature of the tube and to improve heat exchange efficiency between exhaust gas and cooling water. It is said.
[0008]
[Means for Solving the Problems]
In the present invention, the shell formed in a cylindrical shape, the plate fixed so as to close the shell end surface at both axial ends of the shell, and the plate end surface fixed to enclose the plate end surface on the opposite shell side of the plate A bonnet and a tube extending in the axial direction inside the shell and having both ends penetrated and fixed to the plates; cooling water is supplied to and discharged from the shell; An EGR cooler configured to exchange heat between the exhaust gas and the cooling water through the exhaust gas toward the other bonnet side, and cooling for introducing the cooling water into the shell on one end side in the axial direction of the shell A water inlet is provided, and a cooling water outlet for discharging cooling water from the inside of the shell is provided on the other end side in the axial direction of the shell, and a diameter of the cooling water inlet on one end side in the axial direction of the shell is provided. At a position facing the direction is characterized in that a bypass outlet for withdrawing a portion of the cooling water introduced from the cooling water inlet.
[0009]
Thus, when the cooling water is introduced into the shell from the cooling water inlet and a part of the introduced cooling water is extracted from the bypass outlet, the diameter of the cooling water inlet on one end side in the axial direction of the shell is reduced. The cooling water does not stagnate at the position facing the direction, and the cooling water stagnation part is not generated here, so that the local high temperature of the tube is avoided at one end in the axial direction of the shell. In addition, the heat exchange efficiency between the exhaust gas and the cooling water is greatly improved.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0011]
FIG. 1 shows an example of an embodiment of the present invention. The same parts as those in FIGS. 2 and 3 are denoted by the same reference numerals.
[0012]
In the EGR cooler of the present embodiment, the EGR cooler configured in substantially the same manner as the EGR cooler described above with reference to FIGS. 2 and 3 is opposed to the cooling water inlet 4 on one end side in the axial direction of the shell 1 in the diametrical direction. A bypass outlet 14 for extracting a part of the cooling water 9 introduced from the cooling water inlet 4 is provided at a position where the cooling water is introduced.
[0013]
Thus, in this way, the exhaust gas 10 of the engine is dispersed from the gas inlet 7 through the inside of one bonnet 6, passes through many tubes 3, enters the inside of the other bonnet 6, and enters the gas outlet 8. The cooling water 9 is supplied from the cooling water inlet 4 to the inside of the shell 1 and flows toward the cooling water outlet 5. At this time, the cooling water 9 is supplied from the cooling water inlet 4. When a part of the introduced cooling water 9 is extracted from the bypass outlet 14 while being introduced into the inside of the shell 1, the shell 1 is opposed to the cooling water inlet 4 on one end side in the axial direction in the diametrical direction. Since the cooling water 9 does not stagnate and a cooling water stagnation portion does not occur here, local high temperature of the tube 3 at one end side in the axial direction of the shell 1 is avoided, and the exhaust gas 10 Heat exchange efficiency between the cooling water 9 also will be greatly improved.
[0014]
Therefore, according to the above embodiment, the cooling water stagnation portion is located at a position facing the cooling water inlet 4 in the diametrical direction by extracting a part of the cooling water 9 just introduced from the cooling water inlet 4 from the bypass outlet 14. Therefore, it is possible to avoid the local high temperature of the tube 3 and to reliably prevent thermal deformation, and to greatly improve the heat exchange efficiency between the exhaust gas 10 and the cooling water 9. Can be improved.
[0015]
Note that the EGR cooler of the present invention is not limited to the above-described embodiments, and various changes can be made without departing from the scope of the present invention.
[0016]
【The invention's effect】
According to the above-described EGR cooler of the present invention, it is possible to avoid the local high temperature of the tube and to reliably prevent thermal deformation, and to greatly improve the heat exchange efficiency between the exhaust gas and the cooling water. An excellent effect that it can be performed can be achieved.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an example of an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing an example of a conventional EGR cooler.
3 is a cross-sectional view taken along the line III-III in FIG. 2;
[Explanation of symbols]
1 Shell 2 Plate 3 Tube 4 Cooling Water Inlet 5 Cooling Water Outlet 6 Bonnet 7 Gas Inlet 9 Cooling Water 10 Exhaust Gas 14 Bypass Outlet

Claims (1)

円筒状に形成されたシェルと、該シェルの軸心方向両端にシェル端面を閉塞するよう固着されたプレートと、該プレートの反シェル側にプレート端面を被包するよう固着されたボンネットと、前記シェルの内部を軸心方向に延び且つその両端を前記各プレートに貫通固着されたチューブとを備え、シェルの内部に冷却水を給排し且つチューブ内には一方のボンネット側から他方のボンネット側に向け排気ガスを通して該排気ガスと冷却水とを熱交換するようにしたEGRクーラであって、シェルの軸心方向一端側に、該シェル内へ冷却水を導入する為の冷却水入口を設けると共に、シェルの軸心方向他端側には、該シェル内から冷却水を排出する為の冷却水出口を設け、且つシェルの軸心方向一端側における冷却水入口に対し直径方向に対峙する位置には、冷却水入口から導入した冷却水の一部を抜き出す為のバイパス出口を設けたことを特徴とするEGRクーラ。  A shell formed in a cylindrical shape, a plate fixed so as to close the shell end surface at both axial ends of the shell, a bonnet fixed so as to encapsulate the plate end surface on the opposite shell side of the plate, and A tube extending in the axial direction inside the shell and penetrating and fixing both ends of the shell to each of the plates. Cooling water is supplied to and discharged from the inside of the shell. The EGR cooler is configured to exchange heat between the exhaust gas and the coolant through the exhaust gas toward the end of the shell, and is provided with a coolant inlet for introducing the coolant into the shell at one end side in the axial direction of the shell. In addition, a cooling water outlet for discharging cooling water from the inside of the shell is provided at the other axial end side of the shell, and is opposed to the cooling water inlet at one axial end side of the shell in the diametrical direction. That the position, EGR cooler, characterized in that a bypass outlet for withdrawing a portion of the cooling water introduced from the cooling water inlet.
JP25154699A 1999-01-20 1999-09-06 EGR cooler Expired - Fee Related JP4248095B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP25154699A JP4248095B2 (en) 1999-09-06 1999-09-06 EGR cooler
KR1020017009059A KR20010102981A (en) 1999-01-20 2000-01-19 EGR cooler
PCT/JP2000/000218 WO2000043663A1 (en) 1999-01-20 2000-01-19 Egr cooler
EP00900811A EP1148231A4 (en) 1999-01-20 2000-01-19 Egr cooler
US10/356,611 US6684938B2 (en) 1999-01-20 2003-02-03 EGR cooler
US10/356,610 US20030111209A1 (en) 1999-01-20 2003-02-03 EGR cooler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25154699A JP4248095B2 (en) 1999-09-06 1999-09-06 EGR cooler

Publications (2)

Publication Number Publication Date
JP2001074380A JP2001074380A (en) 2001-03-23
JP4248095B2 true JP4248095B2 (en) 2009-04-02

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JP25154699A Expired - Fee Related JP4248095B2 (en) 1999-01-20 1999-09-06 EGR cooler

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001248980A (en) * 2000-03-07 2001-09-14 Maruyasu Industries Co Ltd Multitubular heat exchanger
JP2004077024A (en) * 2002-08-19 2004-03-11 Denso Corp Exhaust heat exchanger device
DE10312788A1 (en) * 2003-03-21 2004-09-30 Behr Gmbh & Co. Kg Exhaust gas heat exchanger and sealing device for exhaust gas heat exchanger
JP2009281162A (en) * 2008-05-20 2009-12-03 Nikki Co Ltd Electric heater for vaporizer
CN102313351A (en) * 2011-04-29 2012-01-11 苏州市吴赣药业有限公司 Waste heat water tank
JP6228365B2 (en) * 2013-02-05 2017-11-08 日野自動車株式会社 EGR cooler
JP6505976B2 (en) * 2014-03-28 2019-04-24 日野自動車株式会社 EGR cooler
JP2018063076A (en) * 2016-10-13 2018-04-19 株式会社ティラド Heat exchanger
JP7229986B2 (en) * 2018-02-22 2023-02-28 株式会社ティラド heat exchanger tank structure
FR3101104B1 (en) * 2019-09-23 2021-09-03 Safran Aircraft Engines Device for cooling by air jets of a turbine housing

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