[go: up one dir, main page]

JP4244287B2 - Barrel plating equipment - Google Patents

Barrel plating equipment Download PDF

Info

Publication number
JP4244287B2
JP4244287B2 JP2002226639A JP2002226639A JP4244287B2 JP 4244287 B2 JP4244287 B2 JP 4244287B2 JP 2002226639 A JP2002226639 A JP 2002226639A JP 2002226639 A JP2002226639 A JP 2002226639A JP 4244287 B2 JP4244287 B2 JP 4244287B2
Authority
JP
Japan
Prior art keywords
barrel
shaft
electrode
state
attached
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002226639A
Other languages
Japanese (ja)
Other versions
JP2004068057A (en
Inventor
一吉 上市
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2002226639A priority Critical patent/JP4244287B2/en
Priority to CNB031525350A priority patent/CN100355947C/en
Publication of JP2004068057A publication Critical patent/JP2004068057A/en
Priority to HK04104863A priority patent/HK1061874A1/en
Application granted granted Critical
Publication of JP4244287B2 publication Critical patent/JP4244287B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Electroplating Methods And Accessories (AREA)

Description

【0001】
【産業上の利用分野】
本発明は、例えば多孔板又は網、若しくは多孔板と網とを重ねた通水材料によって構成されたバレル内に対象物を投入し、このバレルをメッキ槽のメッキ浴中で回転させながら対象物にメッキを施すバレルメッキ装置に関するものである
【0002】
【従来の技術】
実願昭46−95644号(48−50618号)の明細書には、図11のようなバレルメッキ装置のリード線電極(カソード)が記載されている。
同図において、10aは電線(単線又は束線)10bに柔軟なプラスチック製の絶縁層10cを被覆した被覆電線であり、被覆電線10aの先端の裸線部10dには銅等の導電性の良い連結片11aがカシメ止めされている。連結片11aの先端中央にはボルト部11bが一体に形成されており、連結片11aのボルト部11b以外の部分は柔軟なプラスチック製の絶縁層11cにより被覆されている。前記ボルト部11bに、銅等の導電性の良い材料からなる袋ナット状の電極本体12aをねじ締めて電極を構成している。
【0003】
バレルメッキ装置は、所定の間隔を置いて垂直状態で平行する一対の保持板を複数の連結バーで連結したバレル保持枠を備えており、各保持板には、水平な同一軸線上に位置する状態で管状軸がそれぞれ貫通状に取り付けられている。
バレルは、前述のような通水材料で構成された多角形(例えば六角形)の胴部と、胴部の両端を塞ぐ状態に固定された同様な通水材料からなる端板とから構成されており、胴部の一辺面には同様な通水材料からなる開閉自在な蓋が取り付けられている。
このような構成のバレルは、胴部が水平な回転軸線に対して上下方向へ所定角度傾斜した状態で、前記両端の端板の部分が前記管状軸へ回転自在に取り付けられている。各管状軸には、各電極本体12aがバレル内に相対して位置する状態で、電極の被覆電線10aの基端側が貫通状態にかつ水密状にそれぞれ取り付けられる。
各管状軸から外側に突出した被覆電線10aの基端側は、絶縁層10cを剥ぎ取った接続部が形成されており、当該各接続部には外部より電流を導入する通電部材がそれぞれ連結され、接続部と通電部材の連結部はそれぞれ水密に絶縁カバーされている。
前記バレルにメッキを施すべき適量の対象物を封入し、当該バレルを保持した前記保持枠をメッキ槽等のメッキ浴中に沈めた状態で、回転伝達手段を通じて前記バレルを減速回転させることにより、バレル内の対象物に対し電気的にメッキを施す。
なお、各通電部材のメッキ浴中に没する部分は適当な絶縁層により水密状にカバーされている。
【0004】
【発明が解決しようとする課題】
例えば、長さ0.2〜1mmのような小さいセラミックベースの一部に導電片を取り付けた対象物の前記導電片にメッキを施す場合には、メッキを均一にかつ能率的に施すため、通常はバレルに対象物を投入する際多数の鉄球等のダミー片を混合する。
このような場合に前述の従来の電極を使用すると、電極本体12aを支持する被覆電線10aが軟らかく曲がり易いので、バレルの回転に伴ってダミーを含む対象物群が移動するとき、電極本体12aが対象物群の中に沈まないで表面側へ浮上し、かつ、電極本体12aの位置が頻繁に変化する。
前述のように、バレル内において電極本体12aが対象物群から浮上し、あるいは頻繁に移動すると、対象物群に対して均一なメッキを施すことができず、また、製品を均質にしようとすれば長時間を要して製品のコスト高を招く。
【0005】
本発明の目的は、メッキの対象物が細かく大量の導電性のダミー片とともに処理することを要する場合でも、対象物群に対しより均一にかつより短時間内にメッキを施すことができるバレルメッキ装置を提供することにある。
【0006】
【課題を解決するための手段】
本発明に係るバレルメッキ装置は、前述の課題を解決するために以下のように構成したものである。
すなわち、請求項1に記載のバレルメッキ装置は、
所定の間隔を置いて垂直状態で平行する一対の保持板を複数の連結バーで連結したバレル保持枠と、水平な同一軸線上に位置する状態で前記各保持板へそれぞれ貫通状に取り付けられた各管状軸と、前記両管状軸へ回転自在に取り付けられたバレルと、メッキ槽内で前記バレルへ回転力を伝達する回転伝達手段と、前記各管状軸へ取り付けられた一対の電極と、を備え、
前記各電極は、対応する管状軸へ水密に貫通する状態に取り付けられた水平な所定長さの軸部と、当該軸部の一端部に連続して先下がり傾斜する状態に形成された曲げ下げ部とを一体に有する硬い導電バーからなり、前記軸部の他端部には接続部を有するとともに前記曲げ下げ部の先端部には電極本体を有し、前記接続部と電極本体とを除く部分は絶縁層により被覆されており、前記それぞれの電極本体が前記バレル内において軸部よりも下位レベルで相対して位置し、
前記各接続部にはそれぞれ通電部材が連結されるとともに当該接続部と前記通電部材との連結部は水密に絶縁カバーされ、
前記軸部の前記管状軸から外側に突出した部分には、前記接続部に隣接して断面が非円形である非円形部が形成され、当該非円形部には当該非円形部が貫通しかつ電極の軸部と一体回転するように規制板が取り外し可能に取り付けられ、
前記規制板には、前記非円形部の貫通部の中心から所定の角度間隔にねじ孔又はねじ通し孔からなる複数の規制孔が形成され、
前記規制板は、前記規制孔のいずれかを選択することにより前記電極本体をバレルの回転軸線の直下からバレル回転方向へ所定量偏った位置に保つ状態で前記通電部材又は管状軸へねじにより固定されていることを特徴としている。
【0007】
【実施の形態】
以下、本発明に係るバレルメッキ装置の実施形態を説明する
図1は、本発明に係るバレルメッキ装置に使用される電極の一形態を示す部分破断正面図である。
電極1の導電バー10は銅バー等の導電性の良い硬い丸棒であり、後述のバレルメッキ装置への取付状態において水平な所定長さの軸部100と、当該軸部100の一端部(先端部)に連続して先下がり傾斜する曲げ下げ部101とを一体に形成したものである。
軸部100の他端部(基端部)には、断面非円形の非円形部14を介して小径なボルト状部(雄ねじ状部)を有する接続部13が一体に形成され、曲げ下げ部101の先端側には導電性の良い連結片11を介して銅製等の電極本体12が設けられている。導電バー10の接続部13を含む基端側の裸部103と先端側の裸部102を除く部分は、プラスチック等の絶縁層104で被覆されている。
連結片11の基端側には、曲げ下げ部101の裸部102を含む先端部分が埋め込み状に固定(カシメ止め)されており、連結片11の先端中央には小径なボルト部110が形成されている。連結片11のボルト部110を除く部分にはプラスチックなどの絶縁層111が被覆され、ボルト部110には袋ナット状の電極本体12がねじ付けられていて、電極本体12の基端面は連結片11のボルト部110を除く先端面の絶縁層111へ押し付けられている。
【0008】
前述のように、曲げ下げ部101は、水平な軸部100の先端部に連続して先下がり状に曲げ加工されているが、軸部100に対する曲げ下げ部101の曲げ角度(厳密には、導電バー10の軸部100側の曲げ始め部分と電極本体12の中央先端を結ぶ線と、軸部100とが形成する角度)θ1は、後述のバレルにおける胴部の断面積や容積、軸部100の長さ、バレルに投入するメッキ対象物(ダミー片を混合するときはこれを含む)の量その他の条件により異なる。一般的な目安としては、前記曲げ角度θ1は25〜60°程度であるのが好ましい。
この実施形態の電極1は、電極本体12の消耗が激しい場合にこれを取り替えることができるようにするため、導電バー10の先端部へ周囲が絶縁層111で被覆された連結片11を介して電極本体12を取り付けているが、導電バー10の先端部の裸部102を電極本体12とすることもできる。
【0009】
図2は本発明に係るバレルメッキ装置の一実施形態を示す一部省略正面図、図3はバレルを省略した状態の図2の矢印A−Aに沿う拡大断面図、図4は図2のバレルメッキ装置のバレルとバレル保持枠との関係を示す部分拡大断面図、図5は図4の装置におけるバレル,回転伝達手段,左側の電極及び通電部材との組合せ構造を詳細に示す部分拡大断面図、図6は図4の装置におけるバレル,右側の電極,及び通電部材との組合せ構造を詳細に示す部分拡大断面図、図7は通電部材の下端部の正面図、図8は電極の軸部をロックする規制板の正面図、図9は図4の矢印B−Bに沿って見た電極の側面図である。
【0010】
この実施形態のバレルメッキ装置は、バレル保持枠2、バレル保持枠2の下部寄り部分に管状軸4,4を介して回転自在に保持されたバレル3、バレル3に取り付けられる一対の電極1,1、各電極1に直流電流を供給する各通電部材5、図示しない駆動原からバレル3に回転を伝達する回転伝達手段6、及び、バレル3を保持したバレル保持枠2を移動可能に収容するメッキ槽7とから構成されている。
【0011】
バレル保持枠2は、所定の間隔を置いて垂直状態で平行する一対の保持板20,20を上下4本の連結バー22で連結して構成され、各保持板20は上部に固定された上部保持板21をそれぞれ有している。
【0012】
図2及び図4で示すように、バレル3は、多数の小孔を密に形成した硬質合成樹脂製の多孔板(図示しない)を多角形(この実施形態では六角形)に組み合わせた胴部30と、同様な多孔板を材質とし、胴部30の両端に当該両端を塞ぐように固定された端板31,31とから構成されている。
胴部30の一辺面には、同様な材質の多孔板からなる図示しない蓋が開閉できるように取り付けられている。
蓋を含む胴部30の各辺面の内側には、小さなメッシュの図示しない網が定着されている。
【0013】
図4,図5および図6で示すように、保持版20,20の下部寄り位置には、互いの軸線が水平になるように、硬質合成樹脂製の管状軸4,4が当該保持板20を直角に貫通する状態に取り付けられている。
この実施形態において、各管状軸4は軸本体40と当該軸本体40へ外側から一部が埋め込み状に圧入された電極カバー41とによって構成され、各電極カバー41の外側の端部には、円形で深皿状のハウジング部42がそれぞれ形成されている。
各管状軸4は、それぞれの軸本体40の外端部に形成された鍔43を適数のねじビス44で保持板20へねじ付けることにより、それぞれ対応する保持板20に固定されている。
一方の(図4の左側の)管状軸4は、回転伝達手段6の端末歯車60を取り付けるため他方の管状軸4よりも長い寸法になっている。
【0014】
各管状軸4には、端板31に貫通状に固定された軸受け32を介してバレル3が回転自在に取り付けられている。このバレル3の取付の際には、バレル3の胴部30が、図2で示す水平な回転軸線aに対して垂直方向へ所定角度θ4傾き、かつ、水平方向へ所定角度傾く状態に取り付けられる。このように傾かせた状態でバレル3を取り付けることにより、バレル3の回転に伴う内部のメッキ対象物の好ましい移動や攪拌を促進させる。
胴部30の回転軸線aに対する垂直方向の傾きの量及び水平方向への傾きの量は、バレル3の容量,メッキ対象物の大きさやバレル3への投入量その他の具体的な条件に応じて設定されるが、一般的な目安としては、垂直方向の傾き及び水平方向の傾きともに回転軸線aに対して15°以下の範囲で設定するのが好ましい。バレル3の前記の傾きの量が前記角度よりも大きい場合には、バレル3内に投入されたメッキ対象物の移動や攪拌が促進されなくなり、バレルの回転が円滑でなくなるからである。
この実施形態では、バレル3の胴部30を回転軸線aに対して垂直方向及び水平方向ともに12°程度傾かせてある。
【0015】
管状軸4,4に対するバレル3の具体的な取付構造は以下のとおりである。
図4〜図6で示すように、各端板31の適切な位置には、バレル3の前述のような両方の傾きに適合し、かつ、対応する管状軸4の内側の端部外周に適合する状態に、例えば硬質合成樹脂からなる軸受32が貫通状に固定されている。各軸受32の所要部分の外周には、同様な材質のハウジング33が取り付けられている。
前述のように取り付けられた軸受32は、管状軸4の軸本体40にそれぞれ回転自在に取り付けられている。
一方の(図4の左側の)軸受32とハウジング33は、回転伝達手段6の硬質合成樹脂製の末端歯車60の側面と固定され、この末端歯車60も対応する軸本体40へ回転自在に取り付けられている。
【0016】
各管状軸4には、接続部13がそれぞれの電極カバー41のハウジング部42側に突出するように、電極1の軸部100が貫通状に取り付けられている。
各軸部100の裸部103及び絶縁被覆部の外周面とそれに接触する管状軸4の内周面は、両者間に介入された各シールリング45により水密状態に保たれている。
各軸部100の外周と前記軸受け32の内側の端部内周との間には、軸部100側に固定され軸受32とは回転自在な状態に硬質合成樹脂製のブシュ15が装着されている。
【0017】
図5及び図6で示されているように、各電極1の軸部100の裸部103には、前述のように非円形部14がそれぞれ形成されており、各非円形部14には軸部100と一体回転するように規制板46が取り付けられている。
前記規制板46を所望の姿勢に保ち、ねじビス47により規制板46を後述の通電部材5の下端部へ固定することによって、電極1を回転しないように規制している。規制板46は同時に、図4のように電極本体12が回転軸線a(図2)よりも適量だけ下位に位置し、かつ、図9のように、曲げ下げ部101がバレルの回転軸線aから垂下する垂直面に対してバレルの回転方向へ所定角度θ5だけ傾斜するように、電極本体12の位置を規制している。すなわち、前記規制板46は、前記電極本体12をバレルの回転軸線の直下からバレルの回転方向へ所定量偏った位置に保つ状態で後述の通電部材5へねじビス47により固定されている。
このような電極1,1の設置状態において、電極本体12,12は図4のように回転するバレル3の長さ方向のほぼ中央で近接して相対する状態になる。
【0018】
この実施形態において、各規制板46は図8で示されているように扇形に形成されており、その扇形状の中心部には前記非円形部14に対して回転方向に適合する長孔461が形成されている。規制板46の扇形状の中心線dの上部両側にはねじタップ形態の規制孔462,463が一定の間隔でそれぞれ形成されている。
そして、前記非円形部14を規制板46の長孔461へ通す状態に当該非円形部14に規制板46を装着し、いずれかの規制孔462、463を選択して選択した当該規制孔を非円形部14の直上に位置させ、後述する通電部材5の下部寄り部分に形成された案内孔52を通じて、ねじビス47を選択された規制孔462又は463へねじ込むことにより、図9で示す曲げ下げ部101の傾斜角度θ5を設定するように構成している。
【0019】
この実施形態では、規制板46における長孔461の中心(扇形状の回転中心)と前記中心線dの直近の各規制孔462の中心とを結ぶ各線eと、前記中心線dとが形成する角度θ2は30°に設定されている。また、長孔461の中心と他の各規制孔463の中心とを結ぶ各線fとそれらに隣接する前記各線eとが形成する角度θ3は15°に設定されている。
したがって、図9における曲げ下げ部101の傾きの角度θ5は、30°か又は45°に選択して設定することができる。
【0020】
前述のような電極本体12の適切なレベル位置や、軸部100と直交する断面における曲げ下げ部101のバレル回転方向への適切な傾斜各度θ5は、バレル3の胴部30の断面容積や、メッキ対象物の大きさや投入量、バレル3の回転数その他の具体的条件によって異なる。
図9のように、バレル3内に投入されたダミー片を含む小さなメッキ対象物群cの上面は、バレル3の長さ方向の中央部では、バレル3の時計方向の回転にともなってその回転方向へ先上がり傾斜する状態を呈し、対象群はこの状態で同図の矢印のように移動攪拌される。そして、このメッキ対象物群cの移動の際に下り方向に移動する対象物が電極本体12へできるだけ均等に接触するように、電極本体12のレベル及び図9の傾斜角θ5を設定するのが好ましい。
一応の目安としては、電極1の曲げ下げ部101のバレル回転方向への傾斜角度θ5は25〜50°の範囲で設定するのが好ましい。
【0021】
電極1への通電は、図2,図4〜図6で示すように、上方よりバレル保持枠2の側部に沿って垂下するプレート状の通電部材5を通じて行われる。
通電部材5の下端部分は管状軸4のハウジング部42内へ上方より突入しており、この突入部分は電極1の接続部13へ次のように電気的に連結されている。
図7で示すように、ハウジング部42内に突入される通電部材5の下端部には、下端に通じる切り欠き状の案内部50と、当該案内部50の上端部周囲に位置するように座ぐり状の座部51とが形成されている。この案内部50には接続部13のボルト状部を案内して突出させ、前記座部51に案内された真鍮又は銅からなる導電接触板54及びばねワッシャー55を介して前記接続部13にナット53をねじ締めることにより、電気的に接触抵抗を小さくした状態で接続部13へ通電部材5を連結している。
【0022】
ハウジング部42の先端部内周面には雌ねじ部が形成されており、前記ハウジング部42に、雄ねじ部が形成された硬質合成樹脂製のねじキャップ8をシールリング80を介してねじ締めることにより、接続部13と通電部材5との連結部を他の部分から絶縁された水密状態に保っている。
通電部材5のハウジング部42から上方に突出した部分は、プラスチック等の絶縁部材56によりカバーされ、図2のようにバレル保持枠2がメッキ槽7内に設置された状態において、通電部材5がメッキ槽7内のメッキ液(bは液面レベル)に対して水密状に絶縁されるようになっている。
各通電部材5の上端は、バレル保持枠2の上部側部に取り付けられた通電プレート57とT字状を呈するように連結され、この通電プレート57を介して他から電流を受けるように構成されている。
【0023】
図2及び図3で示すように、回転伝達手段6は、上部保持板21,21へそれらを貫通するように回転自在に取り付けられた回転軸64、この回転軸64の一端部に固定された硬質合成樹脂製の歯車65、及び、この歯車65が図示しないモータその他の駆動源より受けた回転をバレル3に伝達する歯車列とにより構成されている。
前記歯車列は、回転軸64に固定された硬質合成樹脂製の歯車63、それぞれ一方の保持板20に取り付けられた同様な材質の各中間歯車62,61、及び、管状軸4へ回転自在に取り付けられた同様な材質の端末歯車60とにより構成されている。
【0024】
図2で示すように、回転軸64には、バレル保持枠2の両側方に位置するように軸受部材64a,64aが回転自在に取り付けられている。各軸受部材64a,64aがメッキ槽7の両側の上縁に設けられた受け具70,70へ案内される状態に、前記回転軸64をメッキ槽7の両側縁上へ差渡し状に載置すると、バレル保持枠2がメッキ槽7内へ適切な姿勢で吊り下げ状に設置され、バレル保持枠2に保持されたバレル3がメッキ槽7内のメッキ液中へ適当量沈んだ状態になるように構成されている。
各上部保持板21,21の対向側には、それぞれ複数の連結バー23を介して取付板24,24が垂直に固定されており、各取付板24には同レベルに平行するように把手バー25,25が水平に取り付けられている。バレル保持枠2を他の場所へ移動させ、又は他の場所から図示のメッキ槽7へ移動させるときは、前記各把手バー25に図示しない搬送装置のフックバーを引っ掛け、バレル保持枠2を持ち上げて移動させるように構成されている。
【0025】
前記実施形態のバレルメッキ装置は、バレル3内へ適量のメッキ対象物を投入して蓋を閉め、図2のように、メッキ液の液面レベルb以下にバレル3が沈むようにバレル保持枠2をメッキ槽7にセットし、回転伝達手段6を介してバレル3を減速回転させながら、電極1へ通電して対象物にメッキを施す。
バレル3の回転により、メッキ対象物はバレル3内を胴部に沿って往復するように移動するとともに良く攪拌される。バレル3の回転に伴なって、対象物が電極本体12へ繰り返し接触し、対象物の攪拌を一層促進させる。
【0026】
電極1は被覆電線ではなく導電性の良い硬い導電バー10を主体とし、水平な軸部100の先端方向に曲げ下げ部101を形成したので、これをバレルメッキ装置に回転しないように取り付けて装置を運転するとき、電極本体12の位置が一定に保たれる。
また、バレルメッキ装置のバレル3内において、電極本体12が、回転軸線aよりも低いレベルに位置するように、また回転軸線aと直交する断面における曲げ下げ部101がバレル回転方向へ先下がり傾斜する状態に位置するように取り付けることができる。
したがって、特にメッキの対象物が細かく大量の導電性のダミー片を混合して処理することを要するバレルメッキ装置において、対象物群に対しより均一にかつより短時間内にメッキを施すことに寄与することができる。
【0027】
前記実施形態のバレルメッキ装置は、前記構成の電極1を、バレル3内においてそれぞれの電極本体12が回転軸線a(軸部100)よりも下位レベルで相対して位置するように取り付けたので、バレル3が減速回転するとき、電極本体12を含む曲げ下げ部の一部にメッキ対象物が繰り返し接触し、メッキ対象物の攪拌が促進され、対象物に対してより均一にかつ短時間にメッキを施すことができる。
バレル3は、回転軸線に対して垂直方向へ所定角度傾いた状態に管状軸4,4に取り付けられているので、メッキ対象物はバレルの胴部30に沿って往復するように移動し、攪拌がさらに促進され、対象物にさらに均一なメッキ処理を施すことができる。
バレル3は、回転軸線に対して水平方向へ所定角度傾いた状態で前記各管状軸に取り付けられているので、メッキ対象物の移動と攪拌が一層促進され、対象物に一層均一なメッキを施すことができる。
電極1の接続部13には先端に小径のボルト状部を形成し、当該接続部13の先端部を前記通電部材5の下端部に貫通させて前記ボルト状部へナット53をねじ締めることにより、当該接続部に通電部材を接続したので、両者の連結部の電気抵抗が小さくなる。
電極本体12を含む曲げ下げ部101は、軸部100と直交する断面においてバレルの回転方向へ所定角度先下がり傾斜した状態に取り付けられているので、対象物の攪拌と電極本体12への均一な接触が促進され、対象物群へメッキをさらに一層均一に施すことがで切る。
【0028】
その他の実施形態
図10は本発明に係るバレルメッキ装置の他の実施形態を示す部分拡大断面図である。
前記実施形態では、規制板46を通電部材5に固定したものであるが、この実施形態では、規制板46に形成する各規制孔462(463)をねじタップ形態とせずにねじ通し孔の形態とし、いずれかの規制孔462(463)に通したねじビス47を管状軸4の電極カバー42に形成したねじタップ孔にねじ締め、規制板46を管状軸4に固定したものである。このような構成でも、前記実施形態の装置と同様な効果を奏する。
【0029】
前記電極1は、曲げ下げ部101が軸部100に対して所定の角度θ1を形成する状態で真っ直ぐに形成されているが、この曲げ下げ部は先下がり方向へ円弧状又は多角状に曲がっていても実施することができる。
【0030】
【発明の効果】
本発明に係るバレルメッキ装置によれば、電極は被覆電線ではなく導電性の良い硬い導電バーを主体とし、バレルメッキ装置への取付状態において水平な軸部の先端部に曲げ下げ部を形成したので、これをバレルメッキ装置に回転しないように取り付けて装置を運転するとき、電極本体の位置が一定に保たれる。
したがって、特にメッキの対象物が細かく大量の導電性のダミー片を混合して処理することを要するバレルメッキ装置において、対象物群に対しより均一にかつより短時間内にメッキを施すことに寄与することができる。
また電極本体は、バレルの回転軸線の直下からバレルの回転方向へ所定量偏った位置に保たれる状態にあるので、対象物の攪拌と電極本体への均一な接触が促進され、対象物群へメッキをより一層均一に施すことができる。
規制板には前記非円形部の貫通部を中心とする所定の角度間隔にねじ孔又はねじ通し孔からなる複数の規制孔が形成され、いずれか規制孔を選択して前記規制板を前記通電部材又は管状軸へねじにより固定するように構成されているので、バレルの回転軸線の直下からのバレルの回転方向への電極本体の偏り量を変えることができる。
【図面の簡単な説明】
【図1】 本発明に係るバレルメッキ装置における電極の一形態を示す部分破断正面図である。
【図2】 本発明に係るバレルメッキ装置の一実施形態を示す一部省略正面図である。
【図3】 バレルを省略した状態の図2の矢印A−Aに沿う拡大断面図である。
【図4】 図2のバレルメッキ装置のバレルとバレル保持枠との関係を示す部分拡大断面図である。
【図5】 図4の装置におけるバレル,回転伝達手段,左側の電極及び通電部材との組合せ構造を詳細に示す部分拡大断面図である。
【図6】 図4の装置におけるバレル,右側の電極,及び通電部材との組合せ構造を詳細に示す部分拡大断面図である。
【図7】 通電部材の下端部の正面図である。
【図8】 電極の軸部をロックする規制板の正面図である。
【図9】 図4の矢印B−Bに沿って見た電極の側面図である。
【図10】 本発明に係るバレルメッキ装置の他の実施形態を示す部分拡大断面図である。
【図11】 従来のバレルメッキ装置用の電極の部分断面図である。
【符号の説明】
10a 被覆電線
10b 電線
10c 絶縁層
10d 裸線部
11a 連結片
11b ボルト部
11c 絶縁層
12a 電極本体
1 電極
10 導電バー100 軸部
101 曲げ下げ部
102,103 裸部
104 絶縁層
11 連結片
110 ボルト部
111 絶縁層
12 電極本体
13 接続部
14 非円形部
2 バレル保持枠
20 保持板
21 上部保持板
22,23 連結バー
24 取付板
25 把手バー
3 バレル
30 胴部
31 端板
32 軸受
33 ハウジング
4 管状軸
40 軸本体
41 電極カバー
42 ハウジング部
43 鍔
44,47 ねじビス
45 シールリング
46 規制板
461 長孔
462,463 規制孔
5 通電部材
50 案内部
51 座部
52 案内孔
53 ナット
54 導電接触板
55 ワッシャー
56 絶縁部材
57 通電プレート
6 回転伝達手段
60 末端歯車
61,62 中間歯車
63,65 歯車
64 回転軸
64a 軸受部材
7 メッキ層
70 受け具
8 ねじキャップ
80 シールリング
[0001]
[Industrial application fields]
  The present invention, for example, puts an object into a barrel made of a water-permeable material in which a perforated plate or a net or a perforated plate and a net are stacked, and the object is rotated while rotating the barrel in a plating bath of a plating tank. PlatingRelates to barrel plating equipment.
[0002]
[Prior art]
  In the specification of Japanese Utility Model Application No. 46-95644 (No. 48-50618), a lead wire electrode (cathode) of a barrel plating apparatus as shown in FIG. 11 is described.
  In the figure, 10a is a covered electric wire in which an electric wire (single wire or bundled wire) 10b is covered with a flexible plastic insulating layer 10c, and the bare wire portion 10d at the end of the covered electric wire 10a has good conductivity such as copper. The connecting piece 11a is crimped. A bolt part 11b is integrally formed at the center of the tip of the connecting piece 11a, and the part other than the bolt part 11b of the connecting piece 11a is covered with a flexible plastic insulating layer 11c. A screw nut-shaped electrode body 12a made of a material having good conductivity such as copper is screwed to the bolt portion 11b to constitute an electrode.
[0003]
  The barrel plating apparatus includes a barrel holding frame in which a pair of holding plates parallel in a vertical state with a predetermined interval are connected by a plurality of connecting bars, and each holding plate is positioned on the same horizontal axis. In the state, the tubular shafts are attached in a penetrating manner.
  The barrel is composed of a polygonal (for example, hexagonal) body portion made of a water-permeable material as described above, and an end plate made of a similar water-permeable material fixed in a state of closing both ends of the body portion. An openable and closable lid made of the same water-permeable material is attached to one side surface of the trunk portion.
  In the barrel having such a configuration, the end plate portions at both ends are rotatably attached to the tubular shaft in a state where the barrel portion is inclined at a predetermined angle with respect to a horizontal rotation axis. In each tubular shaft, the base end side of the covered electric wire 10a of the electrode is attached in a penetrating state and in a watertight manner, with each electrode main body 12a positioned relative to the barrel.
  The base end side of the covered electric wire 10a protruding outward from each tubular shaft is formed with a connecting portion from which the insulating layer 10c has been peeled off, and each of the connecting portions is connected with a current-carrying member for introducing current from the outside. The connecting portion and the connecting portion of the energizing member are each covered with a watertight insulating cover.
  By enclosing an appropriate amount of an object to be plated on the barrel, the barrel holding the barrel is submerged in a plating bath such as a plating tank, and the barrel is decelerated and rotated through a rotation transmission means. The object in the barrel is electrically plated.
  In addition, the part immersed in the plating bath of each energizing member is covered with a suitable insulating layer in a watertight manner.
[0004]
[Problems to be solved by the invention]
  For example, when plating the conductive piece of an object having a conductive piece attached to a part of a small ceramic base having a length of 0.2 to 1 mm, in order to apply the plating uniformly and efficiently, Mixes a number of dummy pieces such as iron balls when the object is put into the barrel.
  In such a case, when the above-described conventional electrode is used, the covered electric wire 10a supporting the electrode body 12a is soft and easy to bend. Therefore, when the object group including the dummy moves as the barrel rotates, the electrode body 12a It floats to the surface side without sinking into the object group, and the position of the electrode body 12a frequently changes.
  As described above, if the electrode body 12a floats up or moves frequently from the object group in the barrel, uniform plating cannot be applied to the object group, and the product is tried to be homogeneous. It takes a long time, resulting in high product costs.
[0005]
  The purpose of the present invention is toTo provide a barrel plating apparatus capable of performing plating on a group of objects more uniformly and within a short time even when an object to be plated needs to be processed with a large amount of conductive dummy pieces. is there.
[0006]
[Means for Solving the Problems]
  The barrel plating apparatus according to the present invention is configured as follows to solve the above-described problems.
  That is, the barrel plating apparatus according to claim 1 is:
  A barrel holding frame in which a pair of holding plates parallel to each other in a vertical state at a predetermined interval are connected by a plurality of connecting bars, and attached to each of the holding plates in a penetrating manner while being positioned on the same horizontal axis. Each tubular shaft, a barrel rotatably attached to both the tubular shafts, and a rotation transmitting means for transmitting a rotational force to the barrel in a plating tank;A pair of electrodes attached to each tubular shaft;With
  Each of the electrodes includes a horizontal shaft portion having a predetermined length that is attached in a state of penetrating water tightly to a corresponding tubular shaft, and a bending down formed in a state where the end portion of the shaft portion is continuously inclined downward. And a connecting portion at the other end of the shaft portion and an electrode main body at the tip of the bent-down portion, excluding the connecting portion and the electrode main body. The portion is covered with an insulating layer, and each of the electrode bodies is located in the barrel at a lower level than the shaft portion,
  A current-carrying member is coupled to each connection part, and a connection part between the connection part and the current-carrying member is covered with a watertight insulating cover
  A non-circular portion having a non-circular cross section is formed adjacent to the connection portion at a portion of the shaft portion that protrudes outward from the tubular shaft, and the non-circular portion penetrates the non-circular portion and The restriction plate is detachably attached so as to rotate integrally with the electrode shaft,
  The restriction plate is formed with a plurality of restriction holes including screw holes or screw-through holes at a predetermined angular interval from the center of the through portion of the non-circular portion.
  The restriction plate is fixed to the energizing member or the tubular shaft with a screw in a state where the electrode body is kept at a position deviated by a predetermined amount in the barrel rotation direction from directly below the barrel rotation axis by selecting one of the restriction holes. Has beenIt is characterized by that.
[0007]
[Embodiment]
  Hereinafter, according to the present inventionAn embodiment of a barrel plating apparatus will be described..
  FIG. 1 relates to the present invention.Shows one form of electrode used in barrel plating equipmentIt is a partially broken front view.
  The conductive bar 10 of the electrode 1 is a hard round bar having good conductivity such as a copper bar,Level when mounted on a barrel plating machine (to be described later)A shaft portion 100 of a predetermined length and the shaft portion 100Inclined continuously downward at one end (tip)The bent-down portion 101 is integrally formed.
  Of shaft 100The other end (base end)A connecting portion 13 having a small-diameter bolt-like portion (male screw-like portion) is integrally formed through a non-circular portion 14 having a non-circular cross section, and a connecting piece having good conductivity is provided at the distal end side of the bent-down portion 101. An electrode body 12 made of copper or the like is provided through 11. A portion excluding the base-side bare portion 103 and the tip-side bare portion 102 including the connection portion 13 of the conductive bar 10 is covered with an insulating layer 104 such as plastic.
  A distal end portion including the bare portion 102 of the bent-down portion 101 is fixed in an embedded state (caulking stop) on the proximal end side of the connecting piece 11, and a small-diameter bolt portion 110 is formed at the center of the distal end of the connecting piece 11. Has been. A portion excluding the bolt portion 110 of the connecting piece 11 is covered with an insulating layer 111 such as plastic, and the bolt portion 110 is screwed with a cap nut-like electrode body 12, and the base end surface of the electrode body 12 is the connecting piece. 11 is pressed against the insulating layer 111 on the tip surface excluding the bolt part 110.
[0008]
  As described above, the bending down portion 101 isThe tip of the horizontal shaft 100 is continuously bent downwardly., The bending angle of the bent-down portion 101 with respect to the shaft portion 100 (strictly speaking, the conductive bar 10Shaft part 100A line connecting the bending start portion on the side and the center tip of the electrode body 12,Shaft part 100Θ1 is the cross-sectional area and volume of the barrel in the barrel, which will be described later, the length of the shaft 100, the amount of the plating object to be put into the barrel (including this when mixing dummy pieces), etc. It depends on the conditions. As a general guideline, the bending angle θ1 is preferably about 25 to 60 °.
  In the electrode 1 of this embodiment, in order to be able to replace the electrode body 12 when the electrode body 12 is heavily consumed, the connection portion 11 whose periphery is covered with the insulating layer 111 is provided on the tip of the conductive bar 10. Although the electrode body 12 is attached, the bare portion 102 at the tip of the conductive bar 10 can be used as the electrode body 12.
[0009]
  2 is a partially omitted front view showing an embodiment of a barrel plating apparatus according to the present invention, FIG. 3 is an enlarged cross-sectional view along arrow AA in FIG. 2 in a state where the barrel is omitted, and FIG. FIG. 5 is a partially enlarged sectional view showing the relationship between the barrel of the barrel plating apparatus and the barrel holding frame, and FIG. 5 is a partially enlarged sectional view showing in detail the combined structure of the barrel, rotation transmission means, left electrode and current-carrying member in the apparatus of FIG. 6 is a partial enlarged cross-sectional view showing in detail the combined structure of the barrel, the right electrode and the current-carrying member in the apparatus of FIG. 4, FIG. 7 is a front view of the lower end of the current-carrying member, and FIG. FIG. 9 is a side view of the electrode viewed along the arrow BB in FIG. 4.
[0010]
  The barrel plating apparatus of this embodiment includes a barrel holding frame 2, a barrel 3 rotatably held via a tubular shaft 4, 4 at a lower portion of the barrel holding frame 2, and a pair of electrodes 1 attached to the barrel 3. 1. Each energizing member 5 for supplying a direct current to each electrode 1, a rotation transmitting means 6 for transmitting rotation from a driving source (not shown) to the barrel 3, and a barrel holding frame 2 holding the barrel 3 are movably accommodated. It comprises a plating tank 7.
[0011]
  The barrel holding frame 2 is configured by connecting a pair of holding plates 20, 20 parallel to each other in a vertical state at a predetermined interval by upper and lower four connecting bars 22, and each holding plate 20 is an upper portion fixed to the upper portion. Each has a holding plate 21.
[0012]
  As shown in FIGS. 2 and 4, the barrel 3 has a body portion in which a porous plate (not shown) made of a hard synthetic resin in which a large number of small holes are densely formed is combined into a polygon (in this embodiment, a hexagon). 30 and end plates 31, 31 made of a similar porous plate and fixed to both ends of the body portion 30 so as to close the both ends.
  A lid (not shown) made of a porous plate made of the same material is attached to one side surface of the body portion 30 so that it can be opened and closed.
  A mesh (not shown) of a small mesh is fixed inside each side surface of the trunk portion 30 including the lid.
[0013]
  As shown in FIG. 4, FIG. 5 and FIG. It is attached to the state which penetrates right angle.
  In this embodiment, each tubular shaft 4 is constituted by a shaft main body 40 and an electrode cover 41 partly press-fitted into the shaft main body 40 from the outside, and at the outer end of each electrode cover 41, A circular and deep dish-shaped housing portion 42 is formed.
  Each tubular shaft 4 is fixed to the corresponding holding plate 20 by screwing a flange 43 formed on the outer end portion of each shaft main body 40 to the holding plate 20 with an appropriate number of screw screws 44.
  One tubular shaft 4 (on the left side in FIG. 4) has a longer dimension than the other tubular shaft 4 in order to attach the terminal gear 60 of the rotation transmitting means 6.
[0014]
  A barrel 3 is rotatably attached to each tubular shaft 4 via a bearing 32 fixed to the end plate 31 in a penetrating manner. When the barrel 3 is attached, the barrel 30 of the barrel 3 is attached in a state in which it is inclined at a predetermined angle θ4 in the vertical direction and at a predetermined angle in the horizontal direction with respect to the horizontal rotation axis a shown in FIG. . By attaching the barrel 3 in such a tilted state, it is possible to promote preferable movement and agitation of the inner plating object accompanying the rotation of the barrel 3.
  The amount of inclination in the vertical direction and the amount of inclination in the horizontal direction with respect to the rotation axis a of the body portion 30 depends on the capacity of the barrel 3, the size of the object to be plated, the input amount to the barrel 3, and other specific conditions. As a general guideline, it is preferable to set both the vertical and horizontal inclinations within a range of 15 ° or less with respect to the rotation axis a. This is because, when the amount of the inclination of the barrel 3 is larger than the angle, the movement and stirring of the plating object put into the barrel 3 are not promoted, and the rotation of the barrel is not smooth.
  In this embodiment, the barrel 30 of the barrel 3 is tilted about 12 ° in both the vertical and horizontal directions with respect to the rotation axis a.
[0015]
  A specific mounting structure of the barrel 3 to the tubular shafts 4 and 4 is as follows.
  As shown in FIGS. 4 to 6, the appropriate position of each end plate 31 is adapted to both inclinations of the barrel 3 as described above and to the outer periphery of the corresponding inner end of the tubular shaft 4. In such a state, for example, a bearing 32 made of hard synthetic resin is fixed in a penetrating manner. A housing 33 of the same material is attached to the outer periphery of the required portion of each bearing 32.
  The bearings 32 attached as described above are rotatably attached to the shaft body 40 of the tubular shaft 4.
  One of the bearings 32 and the housing 33 (on the left side in FIG. 4) is fixed to the side surface of the hard synthetic resin end gear 60 of the rotation transmitting means 6, and this end gear 60 is also rotatably attached to the corresponding shaft body 40. It has been.
[0016]
  The shaft portion 100 of the electrode 1 is attached to each tubular shaft 4 in a penetrating manner so that the connecting portion 13 protrudes toward the housing portion 42 of each electrode cover 41.
  The outer peripheral surfaces of the bare portion 103 and the insulating coating portion of each shaft portion 100 and the inner peripheral surface of the tubular shaft 4 that is in contact therewith are kept in a watertight state by the seal rings 45 interposed therebetween.
  A bushing 15 made of a hard synthetic resin is mounted between the outer periphery of each shaft portion 100 and the inner periphery of the inner end portion of the bearing 32 so as to be fixed to the shaft portion 100 side and rotatable with respect to the bearing 32. .
[0017]
  As shown in FIG. 5 and FIG. 6, the non-circular portion 14 is formed in the bare portion 103 of the shaft portion 100 of each electrode 1 as described above, and each non-circular portion 14 has a shaft. Part 100And integral rotationA restriction plate 46 is attached so as to.
  The restriction plate 46 is maintained in a desired posture, and the restriction plate 46 is fixed to a lower end portion of an energization member 5 to be described later by screw screws 47 to restrict the electrode 1 from rotating. At the same time, the electrode plate 12 is positioned below the rotation axis a (FIG. 2) by an appropriate amount as shown in FIG.Inclined by a predetermined angle θ5 in the barrel rotation direction with respect to a vertical plane depending from the rotation axis a of the barrel.The position of the electrode body 12 is regulated.That is, the regulating plate 46 is fixed to the energizing member 5 (described later) by a screw screw 47 in a state where the electrode body 12 is kept at a position deviated by a predetermined amount in the barrel rotation direction from directly below the barrel rotation axis.
  In such an installation state of the electrodes 1, 1, the electrode bodies 12, 12 are in close proximity to each other at approximately the center in the length direction of the rotating barrel 3 as shown in FIG. 4.
[0018]
  In this embodiment, each restricting plate 46 is formed in a fan shape as shown in FIG. 8, and a long hole 461 that fits in the rotational direction with respect to the non-circular portion 14 at the center of the fan shape. Is formed. Screw tap-shaped restriction holes 462 and 463 are formed at regular intervals on both sides of the upper part of the fan-shaped center line d of the restriction plate 46.
  Then, the restriction plate 46 is attached to the non-circular portion 14 so that the non-circular portion 14 passes through the long hole 461 of the restriction plate 46, and the restriction hole selected by selecting one of the restriction holes 462 and 463 is selected. A screw screw 47 is screwed into a selected restricting hole 462 or 463 through a guide hole 52 that is positioned immediately above the non-circular portion 14 and formed in a lower portion of the energizing member 5 to be described later. The inclination angle θ5 of the lowering part 101 is set.
[0019]
  In this embodiment, the center line d is formed by each line e connecting the center of the long hole 461 in the regulation plate 46 (fan-shaped rotation center) and the center of each regulation hole 462 closest to the center line d. The angle θ2 is set to 30 °. In addition, an angle θ3 formed by each line f connecting the center of the long hole 461 and the center of each other restriction hole 463 and each line e adjacent thereto is set to 15 °.
  Therefore, the inclination angle θ5 of the bent-down portion 101 in FIG. 9 can be selected and set to 30 ° or 45 °.
[0020]
  The appropriate level position of the electrode body 12 as described above, and the appropriate degree of inclination θ5 in the barrel rotation direction of the bent-down portion 101 in the cross section orthogonal to the shaft portion 100 are the cross-sectional volume of the barrel portion 30 of the barrel 3 and the like. It depends on the size and amount of the object to be plated, the rotational speed of the barrel 3 and other specific conditions.
  As shown in FIG. 9, the upper surface of the small plating object group c including the dummy piece placed in the barrel 3 is rotated at the center of the barrel 3 in the longitudinal direction as the barrel 3 rotates in the clockwise direction. In this state, the target group is moved and stirred as indicated by the arrow in FIG. The level of the electrode body 12 and the inclination angle θ5 in FIG. 9 are set so that the object moving in the downward direction contacts the electrode body 12 as evenly as possible when the plating object group c moves. preferable.
  As a temporary measure, it is preferable to set the inclination angle θ5 of the bent-down portion 101 of the electrode 1 in the barrel rotation direction within a range of 25 to 50 °.
[0021]
  As shown in FIGS. 2 and 4 to 6, the electrode 1 is energized through a plate-like energization member 5 that hangs down along the side of the barrel holding frame 2 from above.
  The lower end portion of the energizing member 5 protrudes into the housing portion 42 of the tubular shaft 4 from above, and this protruding portion is electrically connected to the connection portion 13 of the electrode 1 as follows.
  As shown in FIG. 7, at the lower end portion of the energizing member 5 that enters the housing portion 42, a notched guide portion 50 that leads to the lower end and a seat so as to be positioned around the upper end portion of the guide portion 50. A countersunk seat 51 is formed. The guide portion 50 projects and projects a bolt-like portion of the connection portion 13, and a nut is provided to the connection portion 13 through a conductive contact plate 54 and a spring washer 55 made of brass or copper guided by the seat portion 51. The current-carrying member 5 is coupled to the connection portion 13 in a state where the contact resistance is electrically reduced by screwing 53.
[0022]
  A female threaded portion is formed on the inner peripheral surface of the distal end portion of the housing portion 42, and by screwing a hard synthetic resin screw cap 8 formed with a male threaded portion into the housing portion 42 via a seal ring 80, The connection part of the connection part 13 and the electricity supply member 5 is kept in the watertight state insulated from other parts.
  The portion of the energizing member 5 that protrudes upward from the housing portion 42 is covered with an insulating member 56 such as plastic, and in the state where the barrel holding frame 2 is installed in the plating tank 7 as shown in FIG. It is insulated in a watertight manner with respect to the plating solution (b is the liquid level) in the plating tank 7.
  The upper end of each energizing member 5 is connected to an energizing plate 57 attached to the upper side of the barrel holding frame 2 so as to have a T shape, and is configured to receive current from the other through the energizing plate 57. ing.
[0023]
  As shown in FIGS. 2 and 3, the rotation transmitting means 6 is fixed to a rotary shaft 64 that is rotatably attached to the upper holding plates 21 and 21 so as to pass through them, and to one end portion of the rotary shaft 64. A hard synthetic resin gear 65 and a gear train that transmits to the barrel 3 rotation received by a motor or other drive source (not shown).
  The gear train is rotatable to a hard synthetic resin gear 63 fixed to a rotary shaft 64, intermediate gears 62 and 61 of the same material attached to one holding plate 20, and the tubular shaft 4, respectively. It is comprised by the terminal gearwheel 60 of the same material with which it was attached.
[0024]
  As shown in FIG. 2, bearing members 64 a and 64 a are rotatably attached to the rotating shaft 64 so as to be located on both sides of the barrel holding frame 2. The rotary shaft 64 is placed on the both side edges of the plating tank 7 in a state of being passed in a state where the bearing members 64a and 64a are guided to the receivers 70 and 70 provided on the upper edges of both sides of the plating tank 7. Then, the barrel holding frame 2 is installed in a hanging shape in an appropriate posture in the plating tank 7, and the barrel 3 held in the barrel holding frame 2 is in a state where an appropriate amount is submerged in the plating solution in the plating tank 7. It is configured as follows.
  On the opposite side of the upper holding plates 21, 21, mounting plates 24, 24 are fixed vertically via a plurality of connecting bars 23, and the handle bars are parallel to each mounting plate 24 at the same level. 25 and 25 are attached horizontally. When the barrel holding frame 2 is moved to another place or moved from another place to the plating tank 7 shown in the figure, a hook bar of a transfer device (not shown) is hooked on each handle bar 25 and the barrel holding frame 2 is lifted up. It is configured to move.
[0025]
  In the barrel plating apparatus of the above embodiment, an appropriate amount of an object to be plated is put into the barrel 3 and the lid is closed. As shown in FIG. 2, the barrel holding frame 2 so that the barrel 3 sinks below the liquid level b of the plating solution. Is set in the plating tank 7, and the object is plated by energizing the electrode 1 while rotating the barrel 3 at a reduced speed through the rotation transmitting means 6.
  By the rotation of the barrel 3, the object to be plated moves so as to reciprocate along the barrel within the barrel 3 and is well agitated. As the barrel 3 rotates, the object repeatedly comes into contact with the electrode body 12 to further promote stirring of the object.
[0026]
  Electrode 1 isSince the bent bar 101 is formed mainly on the hard conductive bar 10 having good conductivity instead of the covered electric wire and in the direction of the tip of the horizontal shaft 100, the apparatus is operated by attaching it to the barrel plating device so as not to rotate. At this time, the position of the electrode body 12 is kept constant.
  Further, in the barrel 3 of the barrel plating apparatus, the bending portion 101 in the cross section orthogonal to the rotation axis a is inclined downward in the barrel rotation direction so that the electrode body 12 is positioned at a level lower than the rotation axis a. It can be attached so that it is in a state to do.
  Therefore, especially in barrel plating equipment where the object to be plated needs to be mixed and processed with a large amount of conductive dummy pieces, it contributes to plating the object group more uniformly and within a shorter time. can do.
[0027]
  The barrel plating apparatus of the embodiment isThe electrode 1 configured as described aboveSince the respective electrode main bodies 12 are mounted in the barrel 3 so as to be positioned relative to each other at a lower level than the rotation axis a (the shaft portion 100), the bending down including the electrode main body 12 is performed when the barrel 3 rotates at a reduced speed. An object to be plated is repeatedly brought into contact with a part of the portion, stirring of the object to be plated is promoted, and the object can be plated more uniformly and in a short time.
  Since the barrel 3 is attached to the tubular shafts 4 and 4 so as to be inclined at a predetermined angle in a direction perpendicular to the rotation axis, the object to be plated moves so as to reciprocate along the barrel portion 30 of the barrel and is stirred. Is further promoted, and the object can be subjected to a more uniform plating process.
  Since the barrel 3 is attached to each tubular shaft in a state inclined at a predetermined angle in the horizontal direction with respect to the rotation axis, the movement and stirring of the plating object are further promoted, and the object is plated more uniformly. be able to.
  A small diameter bolt-shaped portion is formed at the tip of the connection portion 13 of the electrode 1, and the nut 53 is screwed to the bolt-shaped portion by passing the tip portion of the connection portion 13 through the lower end portion of the current-carrying member 5. And since the electricity supply member was connected to the said connection part, the electrical resistance of both connection parts becomes small.
  Since the bent-down portion 101 including the electrode body 12 is attached in a state inclined downward by a predetermined angle in the rotation direction of the barrel in a cross section orthogonal to the shaft portion 100, the object is stirred and uniformly applied to the electrode body 12. Contact is promoted, and plating can be performed even more uniformly on the object group.
[0028]
  Other embodiments
  FIG. 10 is a partially enlarged sectional view showing another embodiment of the barrel plating apparatus according to the present invention.
  In the above embodiment, the restriction plate 46 is fixed to the energizing member 5, but in this embodiment, each restriction hole 462 (463) formed in the restriction plate 46 is not in the form of a screw tap but in the form of a screw-through hole. The screw screw 47 passed through one of the restricting holes 462 (463) is screwed into the screw tap hole formed in the electrode cover 42 of the tubular shaft 4, and the restricting plate 46 is fixed to the tubular shaft 4. Even with such a configuration, the same effect as the apparatus of the above-described embodiment can be obtained.
[0029]
  The electrode1 is formed straight in a state in which the bent-down portion 101 forms a predetermined angle θ1 with respect to the shaft portion 100, but the bent-down portion may be bent in an arc shape or a polygonal shape in the downward direction. Can be implemented.
[0030]
【The invention's effect】
  Barrel plating apparatus according to the present inventionAccording to the above, the electrode is mainly a hard conductive bar with good conductivity, not a covered electric wire,When mounted on barrel plating equipmentOf horizontal shaftAt the tipSince the bent-down portion is formed, when the apparatus is operated by attaching it to the barrel plating apparatus so as not to rotate, the position of the electrode body is kept constant.
  Therefore, especially in barrel plating equipment where the object to be plated needs to be mixed and processed with a large amount of conductive dummy pieces, it contributes to plating the object group more uniformly and within a shorter time. can do.
  In addition, since the electrode body is in a state where it is maintained at a position deviated by a predetermined amount in the barrel rotation direction from directly below the rotation axis of the barrel, the stirring of the object and the uniform contact with the electrode body are promoted, and the object group Helium plating can be applied more uniformly.
The restriction plate is formed with a plurality of restriction holes including screw holes or screw-through holes at a predetermined angular interval centering on the through portion of the non-circular portion. Since it is configured to be fixed to the member or the tubular shaft with a screw, the amount of deviation of the electrode body in the barrel rotation direction from directly below the barrel rotation axis can be changed.
[Brief description of the drawings]
FIG. 1 relates to the present invention.One form of electrode in barrel plating equipmentFIG.
FIG. 2 is a partially omitted front view showing an embodiment of a barrel plating apparatus according to the present invention.
3 is an enlarged cross-sectional view taken along arrow AA of FIG. 2 in a state where a barrel is omitted.
4 is a partial enlarged cross-sectional view showing a relationship between a barrel and a barrel holding frame of the barrel plating apparatus of FIG. 2;
5 is a partial enlarged cross-sectional view showing in detail a combined structure of a barrel, rotation transmission means, a left electrode and a current-carrying member in the apparatus of FIG.
6 is a partial enlarged cross-sectional view showing in detail a combined structure of a barrel, a right electrode, and a current-carrying member in the apparatus of FIG.
FIG. 7 is a front view of a lower end portion of a current-carrying member.
FIG. 8 is a front view of a regulating plate that locks a shaft portion of an electrode.
FIG. 9 is a side view of the electrode viewed along arrow BB in FIG. 4;
FIG. 10 is a partially enlarged sectional view showing another embodiment of a barrel plating apparatus according to the present invention.
FIG. 11 is a partial cross-sectional view of an electrode for a conventional barrel plating apparatus.
[Explanation of symbols]
10a Covered wire
10b electric wire
10c Insulating layer
10d Bare wire part
11a connecting piece
11b Bolt part
11c Insulating layer
12a electrode body
1 electrode
10 Conductive bar 100 Shaft
101 Bending part
102,103 Bare part
104 Insulating layer
11 Connecting pieces
110 Bolt part
111 Insulating layer
12 Electrode body
13 connections
14 Non-circular part
2 Barrel holding frame
20 Holding plate
21 Upper holding plate
22,23 connecting bar
24 Mounting plate
25 Handle bar
3 barrels
30 torso
31 End plate
32 Bearing
33 Housing
4 Tubular shaft
40 shaft body
41 Electrode cover
42 Housing part
43 鍔
44, 47 Screw screws
45 Seal ring
46 Restriction plate
461 long hole
462, 463 Restriction hole
5 Current-carrying members
50 Guide
51 Seat
52 Guide hole
53 nuts
54 Conductive contact plate
55 washer
56 Insulation material
57 Current carrying plate
6 Rotation transmission means
60 Terminal gear
61, 62 Intermediate gear
63, 65 gears
64 Rotating shaft
64a Bearing member
7 Plating layer
70 receptacle
8 Screw cap
80 Seal ring

Claims (1)

所定の間隔を置いて垂直状態で平行する一対の保持板を複数の連結バーで連結したバレル保持枠と、水平な同一軸線上に位置する状態で前記各保持板へそれぞれ貫通状に取り付けられた各管状軸と、前記両管状軸へ回転自在取り付けられたバレルと、メッキ槽内で前記バレルへ回転力を伝達する回転伝達手段と、前記各管状軸へ取り付けられた一対の電極と、を備え、
前記各電極は、対応する管状軸へ水密に貫通する状態に取り付けられた水平な所定長さの軸部と、当該軸部の一端部に連続して先下がり傾斜する状態に形成された曲げ下げ部とを一体に有する硬い導電バーからなり、前記軸部の他端部には接続部を有するとともに前記曲げ下げ部の先端部には電極本体を有し、前記接続部と電極本体とを除く部分は絶縁層により被覆されており、前記それぞれの電極本体が前記バレル内において軸部よりも下位レベルで相対して位置し、
前記各接続部にはそれぞれ通電部材が連結されるとともに当該接続部と前記通電部材との連結部は水密に絶縁カバーされ、
前記軸部の前記管状軸から外側に突出した部分には、前記接続部に隣接して断面が非円形である非円形部が形成され、当該非円形部には当該非円形部が貫通しかつ電極の軸部と一体回転するように規制板が取り外し可能に取り付けられ、
前記規制板には、前記非円形部の貫通部の中心から所定の角度間隔にねじ孔又はねじ通し孔からなる複数の規制孔が形成され、
前記規制板は、前記規制孔のいずれかを選択することにより前記電極本体をバレルの回転軸線の直下からバレル回転方向へ所定量偏った位置に保つ状態で前記通電部材又は管状軸へねじにより固定されていることを特徴とする、
バレルメッキ装置。
A barrel holding frame in which a pair of holding plates parallel to each other in a vertical state at a predetermined interval are connected by a plurality of connecting bars, and attached to each holding plate in a penetrating manner in a state of being positioned on the same horizontal axis. Each tubular shaft, a barrel rotatably attached to both the tubular shafts, a rotation transmitting means for transmitting a rotational force to the barrel in a plating tank, and a pair of electrodes attached to the tubular shafts ,
Each of the electrodes includes a horizontal shaft portion having a predetermined length that is attached in a state of penetrating water tightly to a corresponding tubular shaft, and a bending down formed in a state where the end portion of the shaft portion is continuously inclined downward. And a connecting portion at the other end of the shaft portion and an electrode main body at the tip of the bent-down portion, excluding the connecting portion and the electrode main body. The portion is covered with an insulating layer, and each of the electrode bodies is located in the barrel at a lower level than the shaft portion,
A current-carrying member is coupled to each connection part, and a connection part between the connection part and the current-carrying member is covered with a watertight insulating cover,
A non-circular portion having a non-circular cross section is formed adjacent to the connection portion at a portion of the shaft portion that protrudes outward from the tubular shaft, and the non-circular portion penetrates the non-circular portion and The restriction plate is detachably attached so as to rotate integrally with the electrode shaft,
The restriction plate is formed with a plurality of restriction holes including screw holes or screw-through holes at a predetermined angular interval from the center of the through portion of the non-circular portion.
The restriction plate is fixed to the energizing member or the tubular shaft with a screw in a state where the electrode body is kept at a position deviated by a predetermined amount in the barrel rotation direction from directly below the barrel rotation axis by selecting one of the restriction holes. It is characterized by being
Barrel plating equipment.
JP2002226639A 2002-08-02 2002-08-02 Barrel plating equipment Expired - Lifetime JP4244287B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2002226639A JP4244287B2 (en) 2002-08-02 2002-08-02 Barrel plating equipment
CNB031525350A CN100355947C (en) 2002-08-02 2003-08-01 Tumble-plating device
HK04104863A HK1061874A1 (en) 2002-08-02 2004-07-06 Barrel plating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002226639A JP4244287B2 (en) 2002-08-02 2002-08-02 Barrel plating equipment

Publications (2)

Publication Number Publication Date
JP2004068057A JP2004068057A (en) 2004-03-04
JP4244287B2 true JP4244287B2 (en) 2009-03-25

Family

ID=32013922

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002226639A Expired - Lifetime JP4244287B2 (en) 2002-08-02 2002-08-02 Barrel plating equipment

Country Status (3)

Country Link
JP (1) JP4244287B2 (en)
CN (1) CN100355947C (en)
HK (1) HK1061874A1 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4664348B2 (en) * 2007-11-29 2011-04-06 株式会社コンドウ Barrel equipment
CN102534736B (en) * 2012-03-23 2016-04-13 河南黄河旋风股份有限公司 A kind of cathode for electroplating diamond and preparation method thereof
CN103498186A (en) * 2013-09-09 2014-01-08 浙江英洛华磁业有限公司 Eccentric roller
JP6133809B2 (en) * 2014-03-26 2017-05-24 孝志 上市 Lead wire support structure for rotating barrel for plating
CN104178799A (en) * 2014-08-06 2014-12-03 苏州奥林五金有限公司 Barrel plating device for hinge plating
CN105483811B (en) * 2016-01-25 2018-01-26 浙江瑞丰机械设备有限公司 Jaw formula roller self-opening closure
CN109183137A (en) * 2018-10-29 2019-01-11 滨中元川金属制品(昆山)有限公司 A kind of full light nickel processing unit (plant)
CN112563787A (en) * 2019-09-06 2021-03-26 李伟 Electroplating roller conductive wire and production process thereof
CN113293426A (en) * 2021-04-29 2021-08-24 浙江英洛华磁业有限公司 Barrel plating device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02166299A (en) * 1988-12-20 1990-06-26 Chuo Seisakusho Ltd Barrel plating device
DE4108761A1 (en) * 1991-03-18 1992-09-24 Tscherwitschke Gmbh Richard Contact cable entry through trunnion of plating barrel rotating about horizontal axis - has hinged, rigid protection tube and sealed contact bulb in barrel interior
JP2001107298A (en) * 1999-10-12 2001-04-17 Shinei Kagaku:Kk Barrel device for plating

Also Published As

Publication number Publication date
CN1483860A (en) 2004-03-24
CN100355947C (en) 2007-12-19
JP2004068057A (en) 2004-03-04
HK1061874A1 (en) 2004-10-08

Similar Documents

Publication Publication Date Title
JP4244287B2 (en) Barrel plating equipment
CN108588806B (en) Rotary electroplating hanger
KR20080021362A (en) Electropolishing apparatus and method inside the pipe
JP4106474B2 (en) Planetary agitation deaerator
JP4188765B2 (en) Electrode lead wire mounting structure in barrel plating equipment
CN220685307U (en) Automobile part electroplating device
CN212247260U (en) Barrel plating device
JP2009084659A (en) Method and apparatus for wet surface treatment
US5348637A (en) Surface treatment apparatus for workpieces
JP3176193B2 (en) Rotating jig for surface treatment
JPH0348280B2 (en)
KR200234015Y1 (en) An electroplating apparatus
JP2002144152A (en) Device and method for electrolytic polishing of round bar specimen
KR200427364Y1 (en) Barrel Plating Equipment
JPH0240753B2 (en)
US3547796A (en) Apparatus for electropolishing spherical surfaces
JP6542168B2 (en) Rotary plating device
US3799858A (en) Current lead-in devices for containers employed in electrolytic treatments
JP3037179B2 (en) Automatic plating equipment
JP2008069461A (en) Barrel plating equipment
CN216663287U (en) Rotary electroplating mechanism with swing head
KR101379121B1 (en) Vertical Drum Rotation Electroforming Device
EP2436805A1 (en) Barrel apparatus for barrel plating
JP2002105694A (en) Method and apparatus for barrel plating
CN212404341U (en) Rotary electroplating device capable of improving thickness uniformity of coating

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20040802

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20051130

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20060127

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20060509

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20060608

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20060814

A912 Re-examination (zenchi) completed and case transferred to appeal board

Free format text: JAPANESE INTERMEDIATE CODE: A912

Effective date: 20060915

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20080929

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20081204

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20081204

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20081205

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20081226

R150 Certificate of patent or registration of utility model

Ref document number: 4244287

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120116

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130116

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term