JP4189108B2 - Method for producing amino acid ester hydrochloride - Google Patents
Method for producing amino acid ester hydrochloride Download PDFInfo
- Publication number
- JP4189108B2 JP4189108B2 JP34567099A JP34567099A JP4189108B2 JP 4189108 B2 JP4189108 B2 JP 4189108B2 JP 34567099 A JP34567099 A JP 34567099A JP 34567099 A JP34567099 A JP 34567099A JP 4189108 B2 JP4189108 B2 JP 4189108B2
- Authority
- JP
- Japan
- Prior art keywords
- reaction
- amino acid
- gas
- alcohol
- hydrogen chloride
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 title claims description 67
- 150000001413 amino acids Chemical class 0.000 title claims description 49
- 150000002148 esters Chemical class 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 78
- 239000007789 gas Substances 0.000 claims description 52
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 claims description 47
- 229910000041 hydrogen chloride Inorganic materials 0.000 claims description 47
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 19
- 239000007791 liquid phase Substances 0.000 claims description 18
- 239000012071 phase Substances 0.000 claims description 11
- 229940024606 amino acid Drugs 0.000 description 51
- 235000001014 amino acid Nutrition 0.000 description 51
- 235000019441 ethanol Nutrition 0.000 description 32
- 239000007788 liquid Substances 0.000 description 23
- 238000003756 stirring Methods 0.000 description 20
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- -1 amino acid hydrochloride Chemical class 0.000 description 12
- 239000003960 organic solvent Substances 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- 239000006227 byproduct Substances 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 239000012535 impurity Substances 0.000 description 8
- COLNVLDHVKWLRT-QMMMGPOBSA-N L-phenylalanine Chemical compound OC(=O)[C@@H](N)CC1=CC=CC=C1 COLNVLDHVKWLRT-QMMMGPOBSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 238000004128 high performance liquid chromatography Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000005886 esterification reaction Methods 0.000 description 5
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 4
- 238000010907 mechanical stirring Methods 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229960005190 phenylalanine Drugs 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- ZAIZDXVMSSDZFA-QRPNPIFTSA-N (2s)-2-amino-3-phenylpropanoic acid;hydrochloride Chemical compound Cl.OC(=O)[C@@H](N)CC1=CC=CC=C1 ZAIZDXVMSSDZFA-QRPNPIFTSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OUYCCCASQSFEME-QMMMGPOBSA-N L-tyrosine Chemical compound OC(=O)[C@@H](N)CC1=CC=C(O)C=C1 OUYCCCASQSFEME-QMMMGPOBSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000007806 chemical reaction intermediate Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- VJXKYPIBDBDIJL-JTQLQIEISA-N methyl (2s)-2-(methylamino)-3-phenylpropanoate Chemical compound COC(=O)[C@@H](NC)CC1=CC=CC=C1 VJXKYPIBDBDIJL-JTQLQIEISA-N 0.000 description 3
- SWVMLNPDTIFDDY-FVGYRXGTSA-N methyl (2s)-2-amino-3-phenylpropanoate;hydrochloride Chemical compound Cl.COC(=O)[C@@H](N)CC1=CC=CC=C1 SWVMLNPDTIFDDY-FVGYRXGTSA-N 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000005809 transesterification reaction Methods 0.000 description 3
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- FUOOLUPWFVMBKG-UHFFFAOYSA-N 2-Aminoisobutyric acid Chemical compound CC(C)(N)C(O)=O FUOOLUPWFVMBKG-UHFFFAOYSA-N 0.000 description 2
- AVMSWPWPYJVYKY-UHFFFAOYSA-N 2-Methylpropyl formate Chemical compound CC(C)COC=O AVMSWPWPYJVYKY-UHFFFAOYSA-N 0.000 description 2
- OQEBBZSWEGYTPG-UHFFFAOYSA-N 3-aminobutanoic acid Chemical compound CC(N)CC(O)=O OQEBBZSWEGYTPG-UHFFFAOYSA-N 0.000 description 2
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- BMYNFMYTOJXKLE-UHFFFAOYSA-N DL-isoserine Natural products NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XUJNEKJLAYXESH-REOHCLBHSA-N L-Cysteine Chemical compound SC[C@H](N)C(O)=O XUJNEKJLAYXESH-REOHCLBHSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- KSPIYJQBLVDRRI-UHFFFAOYSA-N N-methylisoleucine Chemical compound CCC(C)C(NC)C(O)=O KSPIYJQBLVDRRI-UHFFFAOYSA-N 0.000 description 2
- KAFHLONDOVSENM-HNNXBMFYSA-N O-Benzyl-L-tyrosine Chemical compound C1=CC(C[C@H](N)C(O)=O)=CC=C1OCC1=CC=CC=C1 KAFHLONDOVSENM-HNNXBMFYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- KFNNIILCVOLYIR-UHFFFAOYSA-N Propyl formate Chemical compound CCCOC=O KFNNIILCVOLYIR-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 235000019445 benzyl alcohol Nutrition 0.000 description 2
- UCMIRNVEIXFBKS-UHFFFAOYSA-N beta-alanine Chemical compound NCCC(O)=O UCMIRNVEIXFBKS-UHFFFAOYSA-N 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 2
- 235000018417 cysteine Nutrition 0.000 description 2
- XUJNEKJLAYXESH-UHFFFAOYSA-N cysteine Natural products SCC(N)C(O)=O XUJNEKJLAYXESH-UHFFFAOYSA-N 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000003599 food sweetener Nutrition 0.000 description 2
- WBJINCZRORDGAQ-UHFFFAOYSA-N formic acid ethyl ester Natural products CCOC=O WBJINCZRORDGAQ-UHFFFAOYSA-N 0.000 description 2
- BTCSSZJGUNDROE-UHFFFAOYSA-N gamma-aminobutyric acid Chemical compound NCCCC(O)=O BTCSSZJGUNDROE-UHFFFAOYSA-N 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 238000001226 reprecipitation Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000003765 sweetening agent Substances 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- OUYCCCASQSFEME-UHFFFAOYSA-N tyrosine Natural products OC(=O)C(N)CC1=CC=C(O)C=C1 OUYCCCASQSFEME-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OGNSCSPNOLGXSM-UHFFFAOYSA-N (+/-)-DABA Natural products NCCC(N)C(O)=O OGNSCSPNOLGXSM-UHFFFAOYSA-N 0.000 description 1
- HQDXZMGISBZJCQ-LBPRGKRZSA-N (2S)-2-(benzylamino)hexanoic acid Chemical compound CCCC[C@H](NCc1ccccc1)C(O)=O HQDXZMGISBZJCQ-LBPRGKRZSA-N 0.000 description 1
- INSBYDPTVROSPB-NSHDSACASA-N (2S)-2-(benzylamino)pentanoic acid Chemical compound CCC[C@@H](C(O)=O)NCC1=CC=CC=C1 INSBYDPTVROSPB-NSHDSACASA-N 0.000 description 1
- MTCFGRXMJLQNBG-REOHCLBHSA-N (2S)-2-Amino-3-hydroxypropansäure Chemical compound OC[C@H](N)C(O)=O MTCFGRXMJLQNBG-REOHCLBHSA-N 0.000 description 1
- LXPKKRQVZORHTN-NSHDSACASA-N (2s)-2-(benzylamino)-5-(diaminomethylideneamino)pentanoic acid Chemical compound NC(=N)NCCC[C@@H](C(O)=O)NCC1=CC=CC=C1 LXPKKRQVZORHTN-NSHDSACASA-N 0.000 description 1
- FJBAOZHBRMLMCP-NSHDSACASA-N (2s)-2-(benzylazaniumyl)-3-methylbutanoate Chemical compound CC(C)[C@@H](C(O)=O)NCC1=CC=CC=C1 FJBAOZHBRMLMCP-NSHDSACASA-N 0.000 description 1
- RLIHXKPTGKETCC-QMMMGPOBSA-N (2s)-2-(benzylazaniumyl)propanoate Chemical compound OC(=O)[C@H](C)NCC1=CC=CC=C1 RLIHXKPTGKETCC-QMMMGPOBSA-N 0.000 description 1
- ZHLKFJCNKZEBNG-JTQLQIEISA-N (2s)-2-(ethylamino)-3-phenylpropanoic acid Chemical compound CCN[C@H](C(O)=O)CC1=CC=CC=C1 ZHLKFJCNKZEBNG-JTQLQIEISA-N 0.000 description 1
- OLTRFLJKPXPCCI-ZETCQYMHSA-N (2s)-2-(ethylamino)-4-methylpentanoic acid Chemical compound CCN[C@H](C(O)=O)CC(C)C OLTRFLJKPXPCCI-ZETCQYMHSA-N 0.000 description 1
- IIVUKYTTXBEJRB-ZETCQYMHSA-N (2s)-2-(ethylamino)hexanoic acid Chemical compound CCCC[C@@H](C(O)=O)NCC IIVUKYTTXBEJRB-ZETCQYMHSA-N 0.000 description 1
- DATPFTPVGIHCCM-BYPYZUCNSA-N (2s)-2-(ethylamino)propanoic acid Chemical compound CCN[C@@H](C)C(O)=O DATPFTPVGIHCCM-BYPYZUCNSA-N 0.000 description 1
- QHRMEJWWMGUKAM-LURJTMIESA-N (2s)-2-(ethylazaniumyl)-3-methylbutanoate Chemical compound CCN[C@@H](C(C)C)C(O)=O QHRMEJWWMGUKAM-LURJTMIESA-N 0.000 description 1
- FPDYKABXINADKS-LURJTMIESA-N (2s)-2-(methylazaniumyl)hexanoate Chemical compound CCCC[C@H](NC)C(O)=O FPDYKABXINADKS-LURJTMIESA-N 0.000 description 1
- KFNRNFXZFIRNEO-NSHDSACASA-N (2s)-5-(diaminomethylideneamino)-2-[(4-methylphenyl)sulfonylamino]pentanoic acid Chemical compound CC1=CC=C(S(=O)(=O)N[C@@H](CCCN=C(N)N)C(O)=O)C=C1 KFNRNFXZFIRNEO-NSHDSACASA-N 0.000 description 1
- ONOURAAVVKGJNM-SCZZXKLOSA-N (2s,3r)-2-azaniumyl-3-phenylmethoxybutanoate Chemical compound [O-]C(=O)[C@@H]([NH3+])[C@@H](C)OCC1=CC=CC=C1 ONOURAAVVKGJNM-SCZZXKLOSA-N 0.000 description 1
- GPAVORZIWQTJJQ-JQWIXIFHSA-N (2s,3s)-2-(benzylazaniumyl)-3-methylpentanoate Chemical compound CC[C@H](C)[C@@H](C([O-])=O)[NH2+]CC1=CC=CC=C1 GPAVORZIWQTJJQ-JQWIXIFHSA-N 0.000 description 1
- CPDIYSDSKGPIFR-BQBZGAKWSA-N (2s,3s)-2-(ethylamino)-3-methylpentanoic acid Chemical compound CCN[C@H](C(O)=O)[C@@H](C)CC CPDIYSDSKGPIFR-BQBZGAKWSA-N 0.000 description 1
- UKAUYVFTDYCKQA-UHFFFAOYSA-N -2-Amino-4-hydroxybutanoic acid Natural products OC(=O)C(N)CCO UKAUYVFTDYCKQA-UHFFFAOYSA-N 0.000 description 1
- ZPQOPVIELGIULI-UHFFFAOYSA-N 1,3-dichlorobenzene Chemical compound ClC1=CC=CC(Cl)=C1 ZPQOPVIELGIULI-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- PZHIWRCQKBBTOW-UHFFFAOYSA-N 1-ethoxybutane Chemical compound CCCCOCC PZHIWRCQKBBTOW-UHFFFAOYSA-N 0.000 description 1
- KGSVNOLLROCJQM-UHFFFAOYSA-N 2-(benzylamino)acetic acid Chemical compound OC(=O)CNCC1=CC=CC=C1 KGSVNOLLROCJQM-UHFFFAOYSA-N 0.000 description 1
- PIVJVCRQCUYKNZ-UHFFFAOYSA-N 2-(benzylazaniumyl)-3-phenylpropanoate Chemical compound C=1C=CC=CC=1CNC(C(=O)O)CC1=CC=CC=C1 PIVJVCRQCUYKNZ-UHFFFAOYSA-N 0.000 description 1
- ZJOWTIPPMQBTTA-UHFFFAOYSA-N 2-(benzylazaniumyl)-4-methylpentanoate Chemical compound CC(C)CC(C(O)=O)NCC1=CC=CC=C1 ZJOWTIPPMQBTTA-UHFFFAOYSA-N 0.000 description 1
- HCPKYUNZBPVCHC-UHFFFAOYSA-N 2-(methylazaniumyl)pentanoate Chemical compound CCCC(NC)C(O)=O HCPKYUNZBPVCHC-UHFFFAOYSA-N 0.000 description 1
- KKLMJYDGZSAIQX-UHFFFAOYSA-N 2-(n-hydroxyanilino)acetic acid Chemical compound OC(=O)CN(O)C1=CC=CC=C1 KKLMJYDGZSAIQX-UHFFFAOYSA-N 0.000 description 1
- QWCKQJZIFLGMSD-UHFFFAOYSA-N 2-Aminobutanoic acid Natural products CCC(N)C(O)=O QWCKQJZIFLGMSD-UHFFFAOYSA-N 0.000 description 1
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 1
- QRDUQWYMGXZIKM-UHFFFAOYSA-N 3-(benzylamino)propanoic acid Chemical compound OC(=O)CCNCC1=CC=CC=C1 QRDUQWYMGXZIKM-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Pyrrole Compounds (AREA)
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- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、甘味料あるいは医薬中間体として有用なアミノ酸エステル塩酸塩を高純度で製造する方法に関する。
【0002】
【従来の技術】
アミノ酸エステル塩酸塩は甘味料、HIVプロテアーゼ阻害剤およびその他の生理活性物質の中間体として極めて重要な化合物である。
【0003】
該アミノ酸エステル塩酸塩は、従来、アミノ酸をアルコールに懸濁させた懸濁液中に塩化水素ガスを化学量論量吹き込むことにより製造されていた(特開平7−101928号公報)。
【0004】
【発明が解決しようとする課題】
しかしながら、上記方法では、0.1〜0.3モル%と比較的少ない量ではあるが、不純物となる副生物の生成が避けられないという問題があった。すなわち、アミノ酸エステル塩酸塩の用途によっては原料以外の不純物含有量が0.1モル%以下のものが望まれており、この様な用途に上記従来法で得られたアミノ酸エステル塩酸塩を使用するためには、再結晶法、再沈法、カラムクロマトグラフィー法等による精製を行わなければならなかった。この様な精製工程を組み込むことは、操作が煩雑になったり、製造に要する時間が長くなるばかりでなく、目的物の単離収率が低下するという問題を引き起こすため、副成物の生成量がより少ない製造方法が望まれている。
【0005】
また、上記方法においては、塩化水素ガスを吹き込む際の圧力、或いは吹き込み速度が低下すると反応液が塩化水素ガス供給用の配管内に大量に逆流してしまうという問題があった。そしてこの様な問題の発生を回避するためには、逆流防止弁、逆流防止トラップ等を設置し、反応の様子を常に監視する等、細心の注意を払いながら製造を行う必要があった。
【0006】
本発明は、アミノ酸エステル塩酸塩を製造する方法であって、不純物となる副生成物が生成することなく、精製工程が省略でき、しかも塩化水素ガスが逆流する等のトラブルが発生する危険性のない製造方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明者らは上記課題を解決すべく、まず、不純物の同定及び該不純物が副生する原因について検討を行った。その結果、上記不純物は、原料として使用するアルコールのアルキル基が置換したN−アルキルアミノ酸エステルの塩酸塩であること、及び該不純物が生成するのは、塩化水素ガスの吹き込み管先端部近傍領域の反応温度が局部的に高くなっており、しかも該領域における塩化水素ガス濃度が高いため、塩化水素とアルコールとが反応してアルキルクロライドが生成し、これが原料アミノ酸と反応するのが原因であることをつきとめた。
【0008】
そして、次に、このような知見に基づいて、攪拌条件を厳しくして副反応の反応場となる上記のような局所領域の発生を抑制することを試みたが、所期の効果は得られなかった。
【0009】
そこで、上記のような局所反応を起こさないような他の方法について鋭意検討を行った。その結果、気液反応における一般常識にとらわれず、塩化水素ガスを反応器内の気相部に吹き込んでみたところ、液相部の攪拌を充分に行えば反応速度にほとんど影響を及ぼすことなく目的物が得られ、しかも副反応が抑制されることを見いだし、本発明を完成するに至った。
【0010】
即ち、本発明は、反応器内の液相中でアミノ酸とアルコールとを塩化水素の存在下に反応させてアミノ酸エステル塩酸塩を製造する方法において、塩化水素ガスを反応器内の気相部に導入して反応系に供給することを特徴とするアミノ酸エステル塩酸塩の製造方法である。
【0011】
一般に、気液不均一系の反応は、気体の液相中への吸収効率を高めるため、前記従来法のように気体(ガス)を液相中に吹き込んで行うのが普通であるが、本発明の製造方法における反応系では、気相部にガスを吹き込んでも反応速度が著しく低下することなく目的の反応が進行する。しかも、温度や塩化水素濃度が局所的に高い領域が発生し難いので、前記副生物の生成も抑制される。さらに、塩化水素供給ノズルの先端は反応液と接触しないため、反応液が配管に逆流することもない。そして、その結果として、アミノ酸エステル塩酸塩を高純度でかつ安全に製造することが可能となる。
【0012】
【発明の実施の形態】
本発明の製造方法では、反応器内の液相中でアミノ酸とアルコールとを塩化水素の存在下に反応させてアミノ酸エステル塩酸塩を製造する。該製造方法においては先ずアミノ酸と塩化水素が反応してアミノ酸塩酸塩を形成し、次いで過剰の塩化水素の存在下でアミノ酸塩酸塩とアルコールが反応してアミノ酸エステル塩酸塩が形成されるものと思われる。
【0013】
本発明で使用するアミノ酸としては、分子内にアミノ基、及びカルボキシル基又はカルボキシル基から誘導される基をそれぞれ少なくとも1個有する公知の化合物が何等制限なく使用できる。ここでアミノ基とは1級または2級のアミノ基を意味し、例えばアルキル基、またはアラルキル基などの炭化水素基で置換されたモノ置換アミノ基、ピロリジル基等の窒素原子に少なくとも1個の水素原子が結合している基を意味する。
【0014】
また、カルボキシル基から誘導される基とは、カルボキシル基(−COOH基)のプロトンが他の陽イオンで置換されて塩の形となった基、エステル化したアルコキシカルボニル基等のカルボキシル基から誘導される基であって、エステル化反応又はエステル交換反応が可能な基を意味する。
【0015】
本発明において好適に使用し得るアミノ酸を具体的に例示すれば、グリシン、フェニルグリシン、N−メチルグリシン、N−エチルグリシン、N−ベンジルグリシン、ヒドロキシフェニルグリシン、アラニン、N−メチルアラニン、N−エチルアラニン、N−ベンジルアラニン、β−アラニン、N−メチル−β−アラニン、N−エチル−β−アラニン、N−ベンジル−β−アラニン、セリン、ホモセリン、イソセリン、O−ベンジルセリン、システイン、S−アセトアミドシステイン、シスチン、ホモシスチン、トレオニン、O−ベンジルトレオニン、メチオニン、ホモメチオニン、バリン、N−メチルバリン、N−エチルバリン、N−ベンジルバリン、ノルバリン、N−メチルノルバリン、N−エチルノルバリン、N−ベンジルノルバリン、ロイシン、N−メチルロイシン、N−エチルロイシン、N−ベンジルロイシン、ノルロイシン、N−メチルノルロイシン、N−エチルノルロイシン、N−ベンジルノルロイシン、イソロイシン、N−メチルイソロイシン、N−エチルイソロイシン、N−ベンジルイソロイシン、フェニルアラニン、N−メチルフェニルアラニン、N−エチルフェニルアラニン、N−ベンジルフェニルアラニン、ヒドロキシフェニルアラニン、チロシン、O−ベンジルチロシン、チロシン、O−ベンジルチロシン、プロリン、ヒドロキシプロリン、O−ベンジルヒドロキシプロリン、トリプトファン、アスパラギン酸、アスパラギン、グルタミン酸、ホモグルタミン酸、グルタミン、アルギニン、N−トシルアルギニン、N−ベンジルアルギニン、オルニチン、ヒスチジン、α−アミノ酪酸、β−アミノ酪酸、γ−アミノ酪酸、α−アミノイソ酪酸、リジン等を挙げることができる。
【0016】
これらのアミノ酸は、それぞれ置換基を有していてもよく、また、それらが保護されてもよい。さらに、光学活性体でも、光学異性体を含むラセミ混合物であっても、異種のアミノ酸の混合物であってもよい。
【0017】
本発明においてアミノ酸との反応に使用されるアルコールは特に制限されないが、反応性から好適には、炭素数が1〜10のアルコールが好ましい。本発明で好適に使用できるアルコールを具体的に示せば、メチルアルコール、エチルアルコール、n−プロピルアルコール、イソプロピルアルコール、n−ブチルアルコール、イソブチルアルコール、t−ブチルアルコール、n−アミルアルコール、イソアミルアルコール、t−アミルアルコール、n−ヘキシルアルコール、シクロヘキシルアルコール、アリルアルコール、ベンジルアルコール等を挙げることができる。
【0018】
これらアルコールの中でも、エステルへの転換が容易なメチルアルコール、エチルアルコール、n−プロピルアルコール、イソプロピルアルコール、n−ヘキシルアルコール、シクロヘキシルアルコール、ベンジルアルコール等を使用するのが好ましい。これらのアルコールは、2種類以上組み合わせて使用してもよい。
【0019】
本発明で用いるアルコールの使用量としては、エステル化反応又はエステル交換反応がアミノ酸とアルコールの等量反応であるため、アミノ酸のカルボキシル基に対して1当量以上あれば何等制限はないが、一般に溶媒の役割も持たせるため、過剰量が用いられる。しかし、あまり量が多いと、一バッチ当たりの収量が低下し経済的ではないため、通常アルコール中のアミノ酸の濃度が0.1〜90重量%、好ましくは1〜80重量%になるように用いるのが好適である。
【0020】
本発明の製造方法では、液相中で反応を行うため、溶媒を用いるのが好適である。該溶媒としては、上述のように過剰のアルコールを溶媒として用いてもよいが、他の溶媒を混合して用いても差し支えない。他の溶媒としては、有機溶媒であって反応原料であるアミノ酸やアルコールと反応しないものを用いるのが好適である。
【0021】
本発明で好適に使用できる有機溶媒を具体的に例示すると、ジクロロメタン、クロロホルム、1,2−ジクロロエタン、四塩化炭素、トリクロロエチレン等のハロゲン化脂肪族炭化水素類、酢酸エチル、酢酸n−プロピル、酢酸イソプロピル、酢酸n−ブチル、酢酸イソブチル、酢酸t−ブチル、ギ酸エチル、ギ酸n−プロピル、ギ酸イソブチル、プロピオン酸エチル、プロピオン酸n−ブチル、プロピオン酸t−ブチル等のエステル類、ベンゼン、トルエン、o−キシレン、m−キシレン、p−キシレン等の芳香族炭化水素、クロロベンゼン、o−ジクロロベンゼン、m−ジクロロベンゼン、p−ジクロロベンゼン等のハロゲン化芳香族炭化水素、ジエチルエーテル、テトラヒドロフラン、1,4−ジオキサン、ブチルエチルエーテル、ジイソプロピルエーテル等のエーテル類、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類、ジメチルカーボネート等のカーボネート類、アセトニトリル、プロピオニトリル等のニトリル類、n−ペンタン、n−ヘキサン、n−ヘプタン、トリメチルペンタン等の脂肪族炭化水素類、シクロヘキサン等の環状脂肪族炭化水素類、ジメチルホルムアミド、ジメチルアセトアミド等のアミド類、ジメチルスルホキシド等である。中でも、ジクロロメタン、クロロホルム、1,2−ジクロロエタン等のハロゲン化脂肪族炭化水素類、酢酸エチル、酢酸n−プロピル、酢酸イソプロピル、酢酸n−ブチル、ギ酸エチル、ギ酸n−プロピル、ギ酸イソブチル、プロピオン酸エチル等のエステル類、ベンゼン、トルエン、m−キシレン等の芳香族炭化水素、クロロベンゼン、o−ジクロロベンゼン等のハロゲン化芳香族炭化水素、ジエチルエーテル、テトラヒドロフラン、1,4−ジオキサン等のエーテル類、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類、ジメチルカーボネート等のカーボネート類、アセトニトリル等のニトリル類、n−ペンタン、n−ヘキサン、n−ヘプタン等の脂肪族炭化水素類、シクロヘキサン等の環状脂肪族炭化水素類、ジメチルホルムアミド、ジメチルアセトアミド等のアミド類、ジメチルスルホキシド等が挙げられる。これらの有機溶媒は2種類以上組み合わせて使用しても良い。
【0022】
これらの有機溶媒の使用量としては、アルコールの使用量や有機溶媒の種類によっても異なるため、一概には言えないが、通常アミノ酸の濃度が0.1〜90重量%、好ましくは1〜80重量%となるように、アルコールと有機溶媒との総量を定めるのが一般的である。
【0023】
アミノ酸のエステル化反応は、水によって大きく阻害されるため、本反応に使用されるアルコールおよび有機溶媒中の水の含量は、アミノ酸に対して1重量%以下、好ましくは0.5重量%以下となるように脱水しておくのが好適である。アルコール及び有機溶媒の脱水方法としては、化合物の種類によって大きく異なるため、一概には言えないが、一般的には共沸脱水法、塩化カルシウム、酸化カルシウム、硫酸カルシウム、硫酸マグネシウム、カルシウムハイドライド、ナトリウムハイドライド、ナトリウム、五酸化二リン等の脱水剤を用いる方法が、採用される。
【0024】
本発明の製造方法においては、反応器内の液相中でアミノ酸とアルコールとを塩化水素の共存下で反応させるに際し、塩化水素ガスを反応器内の気相部に導入して、該塩化水素ガスと上記液相を構成する成分の少なくとも1種とを接触させて(以下、この時の接触を単に気液接触とも言う。)塩化水素を反応系に供給する。
【0025】
塩化水素ガスを液相部に直接吹き込んだ場合には、前記したような副生物であるN−アルキルアミノ酸エステル塩酸塩が0.1モル%以上生成するのが避けられず、さらに反応液が塩化水素ガス導入管を通じて逆流する危険性がある。
【0026】
反応器内の気相部に塩化水素ガスを導入する方法は特に限定されず、例えば、その先端が反応器内の液層部につからないような位置に設定されたガス導入管を介して塩化水素ガスボンベから導入することにより好適に行うことが出来る。なお、塩化水素ガスとしては工業的に入手可能なものが特に制限なく使用できる。
【0027】
反応器内の気相部に導入された塩化水素ガスを気液接触させる方法は特に限定されないが、効率の良さ及び要する装置や操作の簡便さの観点から接触させる液相部を攪拌することにより気相を該液相部に巻き込むようにして行うのが好適である。この場合に於いて、液相部を攪拌する方法は、特に限定されず、攪拌翼を用いた機械攪拌、攪拌子を用いた磁気攪拌、様々な形状のミルを用いたミル攪拌、振動による振動攪拌、反応溶液の循環による送液攪拌等の公知の攪拌方法がなんら制限なく採用できる。攪拌条件も特に限定されないが、反応速度の速さ及び反応効率の点から、機械攪拌がもっとも好ましく、攪拌翼もパドル型、後退翼パドル型(ファウドラー型)、平板型(フルゾーン型)、マックスブレンド型、傾斜翼型、プロペラ型、鋸歯型、タービン型、曲がり羽根タービン型、湾曲タービン型、片側円盤タービン型、ブルーマージン型、錨型、ヘリカルリボン型等を用いるのが良い。これらの攪拌翼は2種類以上組み合わせて使用しても良い。
【0028】
攪拌における回転数は攪拌翼の形状にもよるため、一概に規定することは出来ないが、通常は2〜10000rpmの範囲で適宜選択すればよい。
【0029】
また、気液接触させられる液相部は、反応系となる液相を構成する液体成分の少なくとも1種であればよく、アミノ酸とアルコールとを含む懸濁液若しくは必要に応じて使用する溶液であってもよいし、アルコール、溶媒、又はこれらの混合物(いずれもアミノ酸を含まない)であってもよい。前者の場合には、気液接触と同時に塩化水素が反応系に供給されることとなる。また、後者の場合には、気液接触後の液相部を別途アミノ酸及びアルコール(溶媒を気液接触させた場合)と接触させることにより、塩化水素が反応系に供給されることとなる。なお、ここで反応系とは、アミノ酸、アルコール、及び塩化水素が共存する系を意味する。
【0030】
本発明においては、操作が簡便であり、使用する装置の構造も単純で済み、塩化水素ガスの供給を連続的に行うこともできるという観点から、アミノ酸とアルコールとを含む懸濁液若しくは溶液からなる液相部と気液接触させるのが好適である。
【0031】
塩化水素ガスの全導入量は、反応効率の点からアミノ酸に対して等モル以上とするのが好適である。また塩化水素ガスの導入は反応開始前に一度に行ってもよいし、反応中に断続的、又は連続的に行ってもよい。操作の簡便さの点からは所定量の塩化水素ガスを反応前に一度に導入するのが好適である。
【0032】
また、連続的に導入する場合において、その導入速度は、用いるアミノ酸、アルコール、必要に応じて使用する溶媒の量、反応温度、並びに反応圧力に応じて適宜決定すればよいが、塩化水素ガスの有効利用の観点から、アミノ酸1モル当たりに1分間に供給する塩化水素モル数で表して、0.001〜1000mol/(molアミノ酸・分)であるのが好適である。
【0033】
また、塩化水素ガス導入時の塩化水素ガス分圧としては、例えば0.001kgf/cm2〜100kgf/cm2と広範な加圧の中から選択することが可能だが、装置上の制約等の観点から、0.01kgf/cm2〜90kgf/cm2、特に0.1kgf/cm2〜80kgf/cm2であるのが好適である。
【0034】
塩化水素を反応系に供給した後に行われる反応(アミノ酸とアルコールによるエステル化反応又はエステル交換反応、及び精製したエステルと塩酸とによる塩の形成)の反応条件は、従来の反応と特に変わるところはない。
【0035】
反応圧力は、0.01kgf/cm2〜90kgf/cm2、特に0.1kgf/cm2〜80kgf/cm2の範囲に設定されるのが通常である。なお、反応を大気開放して行うことも可能であるが、その場合には、大気中の水分によって反応の進行が阻害される場合もあるため、塩化カルシウム等の乾燥剤を通して大気に開放させるのが好適である。しかし、安全性の観点からは、窒素、アルゴン、ヘリウム等の不活性気体雰囲気下、或いは密閉条件で反応を行うのが好適である。
【0036】
また、反応温度も系の凝固点〜反応時の圧力下での沸点の範囲内であれば特に制限されないが、高すぎると使用するアミノ酸が光学活性体の場合にはアミノ酸のラセミ化を生じ、低すぎると著しくエステル化反応速度が低下するため、通常は−20〜80℃の範囲から選択される。
【0037】
なお、反応時間は反応温度、使用するアルコールおよびアミノ酸の種類によっても異なるが、通常は1〜120時間の範囲である。また、反応は回分式、連続式のいずれでも実施可能である。
【0038】
この様な方法で反応を行うことにより目的物であるアミノ酸エステル塩酸塩を効率よく得ることが出来る。得られたアミノ酸エステル塩酸塩は反応液から溶媒を留去する等して分離して使用することもできるし、単離せずに反応液をアミンあるいは無機塩基により中和して、アミノ酸エステルとし、アミノ基の保護反応、増炭反応、あるいはエステル部位の還元反応などの原料として使用することもできる。
【0039】
反応液からアミノ酸エステル塩酸塩を分離する方法は特に限定されず、公知の分離方法が採用できる。例えば、目的物が液体または油状物である場合はそのまま、あるいは、有機溶媒を添加して溶解させ該有機溶媒の溶液として分離し、該溶媒を除去することにより単離可能である。また、目的物が結晶である場合には、かかる溶液から再結晶や再沈等の公知の方法により晶析させ、自然ろ過、加圧ろ過、減圧ろ過等のろ過方法、デカンテーション、あるいは遠心分離等の方法により固液分離することにより単離することができる。
【0040】
【実施例】
以下、実施例を挙げて本発明を説明するが、本発明はこれら実施例に制限されるものではない。
【0041】
実施例1
ガス供給管、撹拌機、温度計を備え付けた2Lのガラス製オートクレーブに、容器内を窒素で置換した後、L−フェニルアラニン165.19g(1.00mol)、メタノール248g(7.74mol)を加え10℃以下に冷却した。次に塩化水素72.92g(2.00mol)を塩化水素ガスボンベの二次圧が1.0kgf/cm2、反応容器の圧力が0.5kgf/cm2となるようにし、ガス供給管を通じて供給した。なお、この時ガス供給管の先端(ガス吹き出し口)は液層を攪拌したときに液層と接触しない位置に調節し、気相部に導入されるようにした。この時攪拌は機械攪拌を用い攪拌翼は2枚後退翼パドル型を使用し、回転数を200rpmに保持した。気液接触終了後、液温を35℃に昇温し該温度に維持したまま6時間攪拌し、反応を行った。
【0042】
反応終了後、反応液を高速液体クロマトグラフィー(以下、HPLCと略す)で定量したところ、その組成は、目的物であるL−フェニルアラニンメチルエステル塩酸塩99.47モル%、反応中間体であるL−フェニルアラニン塩酸塩0.50モル%、反応副成物であるN−メチル−L−フェニルアラニンメチルエステル塩酸塩0.03モル%であった。また、反応液の逆流は起こらなかった。
【0043】
実施例2
実施例1で使用したのと同じ2Lのガラス製オートクレーブに、容器内をアルゴンで置換後、L−フェニルアラニン165.19g(1.00mol)、メタノール248g(7.74mol)を加え10℃以下に冷却した。次に塩化水素72.92g(2.00mol)を塩化水素ガスボンベの二次圧が1.5kgf/cm2、反応容器の圧力が1.0kgf/cm2となるように気相部に供給した。この時攪拌は機械攪拌を用い攪拌翼は2枚後退翼パドル型を使用し、回転数を300rpmに保持した。
【0044】
その後、実施例1と同様にして気液接触及び反応を行い、反応終了後に反応液をHPLCで定量したところ、目的物であるL−フェニルアラニンメチルエステル塩酸塩99.58モル%、反応中間体であるL−フェニルアラニン塩酸塩0.40モル%、反応副成物であるN−メチル−L−フェニルアラニンメチルエステル塩酸塩0.02モル%であった。また、反応液の逆流は確認されなかった。
【0045】
比較例1
ガス導入管、撹拌機、温度計を備え付けた2Lのガラス製オートクレーブに、容器内を窒素で置換した後、L−フェニルアラニン165.19g(1.00mol)、メタノール248g(7.74mol)を加え10℃以下に冷却した。次に塩化水素72.92g(2.00mol)を塩化水素ガスボンベの二次圧が1.0kgf/cm2、反応容器の圧力が0.5kgf/cm2となるようにして、ガス供給管を通じて液相部に供給した。なお、液層部への塩化水素ガスの供給は、ガス供給管の先端(ガス吹き出し口)が反応容器底部付近となるように調節して行った。この時攪拌は機械攪拌を用い攪拌翼は2枚後退翼パドル型を使用し、回転数を200rpmに保持した。気液接触終了後、液温を35℃に昇温し該温度に維持したまま6時間攪拌し、反応を行った。
【0046】
反応終了後、反応液を高速液体クロマトグラフィー(以下、HPLCと略す)で定量したところ、その組成は、目的物であるL−フェニルアラニンメチルエステル塩酸塩99.23モル%、反応中間体であるL−フェニルアラニン塩酸塩0.50モル%、反応副成物であるN−メチル−L−フェニルアラニンメチルエステル塩酸塩0.27モル%であった。また、反応液の逆流が観測された。
【0047】
実施例3〜12
アミノ酸、アルコール、塩化水素ボンベの二次圧、反応容器内の圧力、気液接触時の反応液の温度、反応温度、および反応時間を表1に示す条件に変更する以外は実施例1と同様に反応を行い、得られた反応液の組成分析をHPLCにより行った。その結果をあわせて表1に示した。なお、何れの場合においても反応液の逆流は確認されなかった。
【0048】
【表1】
何れの実施例においても、反応副成物の生成量は、比較例1の約1/10であることが分かる。
【0049】
【発明の効果】
本発明のアミノ酸エステル塩酸塩の製造方法は、反応系となる液相部に直接塩化水素ガスを吹き込む従来の製造方法に比べて、不純物となる副生物の生成量を大幅に低減することができる。したがって、精製工程を簡略化若しくは省略することが可能である。また、本発明の製造方法では、反応速度や塩化水素の利用率の点では上記従来法と遜色がないばかりでなく、反応中に塩化水素ガス供給ラインに反応液が逆流するといったトラブルが発生することも実質的にない。このため、このようなトラブルに対処する為の装置上の負担、および作業量や安全性の面での人的負担を削減することができる。
【0050】
このように、高純度のアミノ酸エステル塩酸塩を効率よく、しかも安全且つ簡便に製造することが出来るという点で、本発明の製造方法は工業的に優れたアミノ酸エステル塩酸塩の製造方法であるといえる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing an amino acid ester hydrochloride useful as a sweetener or a pharmaceutical intermediate with high purity.
[0002]
[Prior art]
Amino acid ester hydrochloride is a very important compound as an intermediate between sweeteners, HIV protease inhibitors and other physiologically active substances.
[0003]
The amino acid ester hydrochloride has heretofore been produced by blowing a stoichiometric amount of hydrogen chloride gas into a suspension of an amino acid suspended in alcohol (Japanese Patent Laid-Open No. 7-101928).
[0004]
[Problems to be solved by the invention]
However, the above-described method has a problem that by-products as impurities are unavoidably generated although the amount is relatively small, 0.1 to 0.3 mol%. That is, depending on the use of the amino acid ester hydrochloride, it is desired that the content of impurities other than the raw material is 0.1 mol% or less, and the amino acid ester hydrochloride obtained by the conventional method is used for such use. For this purpose, purification by a recrystallization method, a reprecipitation method, a column chromatography method or the like had to be performed. Incorporation of such a purification step not only complicates the operation and increases the time required for production, but also causes a problem that the isolation yield of the target product is reduced. There is a desire for a production method with less.
[0005]
Further, in the above method, there is a problem that when the pressure or the blowing speed when hydrogen chloride gas is blown is lowered, the reaction solution flows back in a large amount into the pipe for supplying hydrogen chloride gas. In order to avoid the occurrence of such problems, it has been necessary to carry out the production while paying close attention, for example, by installing a backflow prevention valve, a backflow prevention trap, etc., and constantly monitoring the reaction state.
[0006]
The present invention is a method for producing an amino acid ester hydrochloride, which does not produce a by-product as an impurity, can eliminate a purification step, and has a risk of causing troubles such as reverse flow of hydrogen chloride gas. The aim is to provide no manufacturing method.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present inventors first studied the identification of impurities and the cause of the generation of the impurities. As a result, the impurity is an N-alkyl amino acid ester hydrochloride substituted with an alkyl group of the alcohol used as a raw material, and the impurity is generated in the region near the tip of the hydrogen chloride gas blowing tube. The reaction temperature is locally high and the hydrogen chloride gas concentration in the region is high, so that hydrogen chloride reacts with alcohol to produce alkyl chloride, which reacts with the starting amino acid. I found out.
[0008]
And then, based on such knowledge, an attempt was made to suppress the occurrence of the above-mentioned local region that becomes a reaction field of side reaction by tightening the stirring conditions, but the desired effect was obtained. There wasn't.
[0009]
Therefore, intensive studies were conducted on other methods that do not cause the local reaction as described above. As a result, hydrogen chloride gas was blown into the gas phase part of the reactor without being bound by general common sense in gas-liquid reactions, and if the liquid phase part was sufficiently stirred, the reaction rate was hardly affected. As a result, it was found that side reactions were suppressed and the present invention was completed.
[0010]
That is, the present invention relates to a method for producing an amino acid ester hydrochloride by reacting an amino acid and an alcohol in the presence of hydrogen chloride in a liquid phase in the reactor, and hydrogen chloride gas is introduced into the gas phase portion in the reactor. A method for producing an amino acid ester hydrochloride, which is introduced and supplied to a reaction system.
[0011]
In general, a gas-liquid heterogeneous reaction is usually performed by blowing a gas (gas) into the liquid phase as in the conventional method in order to increase the absorption efficiency of the gas into the liquid phase. In the reaction system in the production method of the invention, even if gas is blown into the gas phase portion, the target reaction proceeds without a significant decrease in the reaction rate. In addition, since a region where the temperature and hydrogen chloride concentration are locally high is unlikely to be generated, the production of the by-product is also suppressed. Furthermore, since the tip of the hydrogen chloride supply nozzle does not come into contact with the reaction solution, the reaction solution does not flow backward into the pipe. As a result, amino acid ester hydrochloride can be produced with high purity and safety.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
In the production method of the present invention, an amino acid ester hydrochloride is produced by reacting an amino acid with an alcohol in the presence of hydrogen chloride in a liquid phase in the reactor. In this production method, amino acid and hydrogen chloride first react to form amino acid hydrochloride, and then amino acid hydrochloride and alcohol react in the presence of excess hydrogen chloride to form amino acid ester hydrochloride. It is.
[0013]
As the amino acid used in the present invention, a known compound having at least one amino group and a carboxyl group or a group derived from a carboxyl group in the molecule can be used without any limitation. Here, the amino group means a primary or secondary amino group, for example, at least one nitrogen atom such as an alkyl group or a mono-substituted amino group substituted with a hydrocarbon group such as an aralkyl group or a pyrrolidyl group. It means a group to which a hydrogen atom is bonded.
[0014]
In addition, a group derived from a carboxyl group is derived from a carboxyl group (—COOH group) in which a proton is substituted with another cation to form a salt, an esterified alkoxycarbonyl group or the like. Means a group capable of esterification or transesterification.
[0015]
Specific examples of amino acids that can be suitably used in the present invention include glycine, phenylglycine, N-methylglycine, N-ethylglycine, N-benzylglycine, hydroxyphenylglycine, alanine, N-methylalanine, N- Ethylalanine, N-benzylalanine, β-alanine, N-methyl-β-alanine, N-ethyl-β-alanine, N-benzyl-β-alanine, serine, homoserine, isoserine, O-benzylserine, cysteine, S Acetamide cysteine, cystine, homocystin, threonine, O-benzyl threonine, methionine, homomethionine, valine, N-methyl valine, N-ethyl valine, N-benzyl valine, norvaline, N-methyl norvaline, N-ethyl norvaline, N -Benzylnorvaline, Icine, N-methylleucine, N-ethylleucine, N-benzylleucine, norleucine, N-methylnorleucine, N-ethylnorleucine, N-benzylnorleucine, isoleucine, N-methylisoleucine, N-ethylisoleucine, N -Benzylisoleucine, phenylalanine, N-methylphenylalanine, N-ethylphenylalanine, N-benzylphenylalanine, hydroxyphenylalanine, tyrosine, O-benzyltyrosine, tyrosine, O-benzyltyrosine, proline, hydroxyproline, O-benzylhydroxyproline, tryptophan , Aspartic acid, asparagine, glutamic acid, homoglutamic acid, glutamine, arginine, N-tosylarginine, N-benzylarginine, ornithine, human Examples include stidine, α-aminobutyric acid, β-aminobutyric acid, γ-aminobutyric acid, α-aminoisobutyric acid, lysine, and the like.
[0016]
Each of these amino acids may have a substituent and may be protected. Furthermore, it may be an optically active substance, a racemic mixture containing optical isomers, or a mixture of different amino acids.
[0017]
In the present invention, the alcohol used for the reaction with an amino acid is not particularly limited, but an alcohol having 1 to 10 carbon atoms is preferable from the viewpoint of reactivity. Specific examples of alcohols that can be suitably used in the present invention include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, isobutyl alcohol, t-butyl alcohol, n-amyl alcohol, isoamyl alcohol, Examples thereof include t-amyl alcohol, n-hexyl alcohol, cyclohexyl alcohol, allyl alcohol, and benzyl alcohol.
[0018]
Among these alcohols, it is preferable to use methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-hexyl alcohol, cyclohexyl alcohol, benzyl alcohol or the like that can be easily converted into an ester. These alcohols may be used in combination of two or more.
[0019]
The amount of alcohol used in the present invention is not limited as long as it is 1 equivalent or more with respect to the carboxyl group of the amino acid because the esterification reaction or transesterification reaction is an equivalent reaction of amino acid and alcohol. In order to have the role of, too much is used. However, if the amount is too large, the yield per batch is lowered and it is not economical, so the concentration of amino acids in the alcohol is usually 0.1 to 90% by weight, preferably 1 to 80% by weight. Is preferred.
[0020]
In the production method of the present invention, it is preferable to use a solvent because the reaction is carried out in the liquid phase. As the solvent, excess alcohol may be used as a solvent as described above, but other solvents may be mixed and used. As the other solvent, it is preferable to use an organic solvent that does not react with the reaction raw material amino acid or alcohol.
[0021]
Specific examples of the organic solvent that can be suitably used in the present invention include halogenated aliphatic hydrocarbons such as dichloromethane, chloroform, 1,2-dichloroethane, carbon tetrachloride, and trichloroethylene, ethyl acetate, n-propyl acetate, acetic acid. Esters such as isopropyl, n-butyl acetate, isobutyl acetate, t-butyl acetate, ethyl formate, n-propyl formate, isobutyl formate, ethyl propionate, n-butyl propionate, t-butyl propionate, benzene, toluene, Aromatic hydrocarbons such as o-xylene, m-xylene and p-xylene, halogenated aromatic hydrocarbons such as chlorobenzene, o-dichlorobenzene, m-dichlorobenzene and p-dichlorobenzene, diethyl ether, tetrahydrofuran, 1, 4-dioxane, butyl ethyl ether, di Ethers such as sopropyl ether, ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone, carbonates such as dimethyl carbonate, nitriles such as acetonitrile and propionitrile, n-pentane, n-hexane, n-heptane and trimethyl Examples thereof include aliphatic hydrocarbons such as pentane, cyclic aliphatic hydrocarbons such as cyclohexane, amides such as dimethylformamide and dimethylacetamide, dimethyl sulfoxide, and the like. Among them, halogenated aliphatic hydrocarbons such as dichloromethane, chloroform, 1,2-dichloroethane, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, ethyl formate, n-propyl formate, isobutyl formate, propionic acid Esters such as ethyl, aromatic hydrocarbons such as benzene, toluene and m-xylene, halogenated aromatic hydrocarbons such as chlorobenzene and o-dichlorobenzene, ethers such as diethyl ether, tetrahydrofuran and 1,4-dioxane, Ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone, carbonates such as dimethyl carbonate, nitriles such as acetonitrile, aliphatic hydrocarbons such as n-pentane, n-hexane and n-heptane, and cycloaliphatics such as cyclohexane Hydrocarbons, di Chill formamide, amides such as dimethylacetamide, dimethyl sulfoxide and the like. Two or more of these organic solvents may be used in combination.
[0022]
The amount of these organic solvents used varies depending on the amount of alcohol used and the type of organic solvent, and cannot be generally stated. However, the concentration of amino acids is usually 0.1 to 90% by weight, preferably 1 to 80% by weight. In general, the total amount of alcohol and organic solvent is determined so as to be%.
[0023]
Since the esterification reaction of amino acids is greatly inhibited by water, the content of water in the alcohol and organic solvent used in this reaction is 1% by weight or less, preferably 0.5% by weight or less based on amino acids. It is preferable to dehydrate it. Alcohol and organic solvent dehydration methods vary widely depending on the type of compound, so they cannot be generally stated. In general, azeotropic dehydration methods, calcium chloride, calcium oxide, calcium sulfate, magnesium sulfate, calcium hydride, sodium, etc. A method using a dehydrating agent such as hydride, sodium or diphosphorus pentoxide is employed.
[0024]
In the production method of the present invention, when the amino acid and alcohol are reacted in the liquid phase in the reactor in the presence of hydrogen chloride, hydrogen chloride gas is introduced into the gas phase portion in the reactor, and the hydrogen chloride is reacted. Hydrogen gas is supplied to the reaction system by contacting the gas with at least one of the components constituting the liquid phase (hereinafter, this contact is also simply referred to as gas-liquid contact).
[0025]
When hydrogen chloride gas is blown directly into the liquid phase portion, it is inevitable that N-alkylamino acid ester hydrochloride, which is a by-product as described above, is produced in an amount of 0.1 mol% or more, and the reaction solution is further chlorinated. There is a risk of backflow through the hydrogen gas inlet pipe.
[0026]
The method of introducing hydrogen chloride gas into the gas phase part in the reactor is not particularly limited, for example, through a gas introduction pipe set at a position where the tip does not touch the liquid layer part in the reactor. It can carry out suitably by introducing from a hydrogen chloride gas cylinder. As the hydrogen chloride gas, any industrially available gas can be used without particular limitation.
[0027]
The method of bringing the hydrogen chloride gas introduced into the gas phase portion in the reactor into gas-liquid contact is not particularly limited, but by stirring the liquid phase portion to be contacted from the viewpoint of good efficiency and required equipment and ease of operation. It is preferable to carry out the process so that the gas phase is involved in the liquid phase part. In this case, the method of stirring the liquid phase portion is not particularly limited, and mechanical stirring using a stirring blade, magnetic stirring using a stirring bar, mill stirring using various shaped mills, vibration due to vibration. A known stirring method such as stirring and liquid feeding stirring by circulation of the reaction solution can be employed without any limitation. The agitation conditions are not particularly limited, but mechanical agitation is most preferable from the viewpoint of the reaction speed and reaction efficiency. The agitation blade is also a paddle type, a receding blade paddle type (Faudler type), a flat plate type (full zone type), Max Blend. A mold, an inclined blade type, a propeller type, a sawtooth type, a turbine type, a curved blade turbine type, a curved turbine type, a single-sided disk turbine type, a blue margin type, a saddle type, a helical ribbon type, or the like may be used. Two or more types of these stirring blades may be used in combination.
[0028]
The number of rotations in the stirring depends on the shape of the stirring blades, and thus cannot be generally defined, but is usually selected appropriately in the range of 2 to 10,000 rpm.
[0029]
The liquid phase part to be brought into gas-liquid contact may be at least one liquid component constituting the liquid phase as a reaction system, and may be a suspension containing an amino acid and an alcohol or a solution used as necessary. It may be an alcohol, a solvent, or a mixture thereof (none of them contains an amino acid). In the former case, hydrogen chloride is supplied to the reaction system simultaneously with the gas-liquid contact. In the latter case, hydrogen chloride is supplied to the reaction system by bringing the liquid phase portion after gas-liquid contact into contact with an amino acid and alcohol (when the solvent is in gas-liquid contact). Here, the reaction system means a system in which amino acids, alcohols, and hydrogen chloride coexist.
[0030]
In the present invention, from the viewpoint that the operation is simple, the structure of the apparatus to be used is simple, and hydrogen chloride gas can be continuously supplied, from a suspension or solution containing an amino acid and an alcohol. It is preferable to make gas-liquid contact with the liquid phase part.
[0031]
The total amount of hydrogen chloride gas introduced is preferably equimolar or more with respect to amino acids from the viewpoint of reaction efficiency. Hydrogen chloride gas may be introduced at a time before the start of the reaction, or intermittently or continuously during the reaction. From the viewpoint of ease of operation, it is preferable to introduce a predetermined amount of hydrogen chloride gas at a time before the reaction.
[0032]
In the case of continuous introduction, the introduction rate may be appropriately determined according to the amino acid to be used, the alcohol, the amount of the solvent to be used if necessary, the reaction temperature, and the reaction pressure. From the viewpoint of effective utilization, it is preferably 0.001 to 1000 mol / (mol amino acid · min) in terms of moles of hydrogen chloride supplied per minute per amino acid.
[0033]
In addition, the hydrogen chloride gas partial pressure at the time of introducing hydrogen chloride gas can be selected from a wide range of pressurization, for example, 0.001 kgf / cm 2 to 100 kgf / cm 2. From 0.01 kgf / cm 2 to 90 kgf / cm 2 , particularly preferably from 0.1 kgf / cm 2 to 80 kgf / cm 2 .
[0034]
The reaction conditions of the reaction performed after supplying hydrogen chloride to the reaction system (esterification reaction or transesterification reaction with amino acid and alcohol, and formation of salt with purified ester and hydrochloric acid) are particularly different from conventional reactions. Absent.
[0035]
The reaction pressure is, 0.01kgf / cm 2 ~90kgf / cm 2, in particular being set in the range of 0.1kgf / cm 2 ~80kgf / cm 2 is usually. The reaction can be carried out with the atmosphere open, but in that case, since the progress of the reaction may be hindered by moisture in the atmosphere, the reaction may be released to the atmosphere through a desiccant such as calcium chloride. Is preferred. However, from the viewpoint of safety, it is preferable to carry out the reaction in an atmosphere of an inert gas such as nitrogen, argon or helium, or in a sealed condition.
[0036]
In addition, the reaction temperature is not particularly limited as long as it is within the range of the freezing point of the system to the boiling point under the pressure at the time of reaction. If the amount is too high, the esterification reaction rate is significantly reduced.
[0037]
The reaction time varies depending on the reaction temperature and the type of alcohol and amino acid used, but is usually in the range of 1 to 120 hours. The reaction can be carried out either batchwise or continuously.
[0038]
By carrying out the reaction by such a method, the target amino acid ester hydrochloride can be obtained efficiently. The obtained amino acid ester hydrochloride can be separated and used by distilling off the solvent from the reaction solution, or neutralized with an amine or an inorganic base without isolation to obtain an amino acid ester, It can also be used as a raw material for amino group protection reaction, carbon increase reaction, or ester site reduction reaction.
[0039]
The method for separating the amino acid ester hydrochloride from the reaction solution is not particularly limited, and a known separation method can be employed. For example, when the target substance is a liquid or oily substance, it can be isolated as it is or by adding an organic solvent to dissolve it and separating it as a solution of the organic solvent, and then removing the solvent. In addition, when the target product is a crystal, it is crystallized from such a solution by a known method such as recrystallization or reprecipitation, and a filtration method such as natural filtration, pressure filtration or vacuum filtration, decantation, or centrifugation. It can be isolated by solid-liquid separation by a method such as
[0040]
【Example】
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated, this invention is not restrict | limited to these Examples.
[0041]
Example 1
After replacing the inside of the container with nitrogen in a 2 L glass autoclave equipped with a gas supply pipe, a stirrer, and a thermometer, 165.19 g (1.00 mol) of L-phenylalanine and 248 g (7.74 mol) of methanol were added. Cooled below ℃. Next, 72.92 g (2.00 mol) of hydrogen chloride was supplied through a gas supply pipe so that the secondary pressure of the hydrogen chloride gas cylinder was 1.0 kgf / cm 2 and the pressure of the reaction vessel was 0.5 kgf / cm 2 . . At this time, the tip (gas outlet) of the gas supply pipe was adjusted to a position where it did not come into contact with the liquid layer when the liquid layer was stirred, and introduced into the gas phase part. At this time, mechanical stirring was used for stirring, a two-blade paddle type stirring blade was used, and the rotation speed was maintained at 200 rpm. After completion of the gas-liquid contact, the liquid temperature was raised to 35 ° C., and the reaction was performed by stirring for 6 hours while maintaining the temperature.
[0042]
After completion of the reaction, the reaction solution was quantified by high performance liquid chromatography (hereinafter abbreviated as HPLC), and the composition thereof was 99.47 mol% of L-phenylalanine methyl ester hydrochloride as a target product, L as a reaction intermediate. It was 0.50 mol% of phenylalanine hydrochloride and 0.03 mol% of N-methyl-L-phenylalanine methyl ester hydrochloride which is a reaction byproduct. Further, no back flow of the reaction solution occurred.
[0043]
Example 2
After replacing the inside of the container with argon in the same 2 L glass autoclave used in Example 1, 165.19 g (1.00 mol) of L-phenylalanine and 248 g (7.74 mol) of methanol were added and cooled to 10 ° C. or lower. did. Next, 72.92 g (2.00 mol) of hydrogen chloride was supplied to the gas phase part so that the secondary pressure of the hydrogen chloride gas cylinder was 1.5 kgf / cm 2 and the pressure of the reaction vessel was 1.0 kgf / cm 2 . At this time, mechanical stirring was used for stirring, a two-blade paddle type stirring blade was used, and the rotation speed was maintained at 300 rpm.
[0044]
Thereafter, gas-liquid contact and reaction were carried out in the same manner as in Example 1. After completion of the reaction, the reaction solution was quantified by HPLC. As a result, 99.58 mol% of the target L-phenylalanine methyl ester hydrochloride was obtained as a reaction intermediate. It was 0.40 mol% of certain L-phenylalanine hydrochloride and 0.02 mol% of N-methyl-L-phenylalanine methyl ester hydrochloride which is a reaction byproduct. Moreover, the backflow of the reaction liquid was not confirmed.
[0045]
Comparative Example 1
After replacing the inside of the container with nitrogen in a 2 L glass autoclave equipped with a gas introduction tube, a stirrer, and a thermometer, 165.19 g (1.00 mol) of L-phenylalanine and 248 g (7.74 mol) of methanol were added. Cooled below ℃. Next, 72.92 g (2.00 mol) of hydrogen chloride is liquidated through the gas supply pipe so that the secondary pressure of the hydrogen chloride gas cylinder is 1.0 kgf / cm 2 and the pressure of the reaction vessel is 0.5 kgf / cm 2. Feeded to the phase section. The supply of hydrogen chloride gas to the liquid layer was adjusted so that the tip (gas outlet) of the gas supply pipe was near the bottom of the reaction vessel. At this time, mechanical stirring was used for stirring, a two-blade paddle type stirring blade was used, and the rotation speed was maintained at 200 rpm. After completion of the gas-liquid contact, the liquid temperature was raised to 35 ° C., and the reaction was performed by stirring for 6 hours while maintaining the temperature.
[0046]
After completion of the reaction, the reaction solution was quantified by high performance liquid chromatography (hereinafter abbreviated as HPLC), and its composition was 99.23 mol% of L-phenylalanine methyl ester hydrochloride as the target product, L as the reaction intermediate. It was 0.50 mol% of phenylalanine hydrochloride and 0.27 mol% of N-methyl-L-phenylalanine methyl ester hydrochloride which is a reaction byproduct. In addition, a back flow of the reaction solution was observed.
[0047]
Examples 3-12
Similar to Example 1 except that the secondary pressure of the amino acid, alcohol, hydrogen chloride cylinder, the pressure in the reaction vessel, the temperature of the reaction liquid at the time of gas-liquid contact, the reaction temperature, and the reaction time were changed to the conditions shown in Table 1. The composition of the resulting reaction solution was analyzed by HPLC. The results are shown in Table 1. In any case, no back flow of the reaction solution was confirmed.
[0048]
[Table 1]
In any of the examples, it can be seen that the production amount of the reaction by-product is about 1/10 of that of Comparative Example 1.
[0049]
【The invention's effect】
The production method of the amino acid ester hydrochloride of the present invention can greatly reduce the amount of by-products that become impurities, compared to the conventional production method in which hydrogen chloride gas is directly blown into the liquid phase portion that becomes the reaction system. . Therefore, the purification process can be simplified or omitted. In addition, the production method of the present invention is not only inferior to the above conventional method in terms of reaction rate and hydrogen chloride utilization rate, but also causes a problem that the reaction solution flows back to the hydrogen chloride gas supply line during the reaction. There is virtually nothing. For this reason, it is possible to reduce the burden on the apparatus for dealing with such a trouble and the human burden in terms of work amount and safety.
[0050]
As described above, the production method of the present invention is an industrially superior method for producing amino acid ester hydrochlorides in that it can efficiently produce amino acid ester hydrochlorides of high purity efficiently and safely. I can say that.
Claims (1)
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