JP4172874B2 - Manufacturing apparatus for container with stopper and manufacturing method thereof - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to consistently manufacturing apparatus-out with stopper container such as an infusion bag to the final commercialized and its manufacturing method without human intervention a container which is insert the stopper in the direct blow molding.
[0002]
[Prior art]
When molding a plug with a thin wall such as an infusion bag, the burr always appears on the top and bottom of the product because the plug is inserted. In order to remove this burr, an operator loads the product into a separate device and removes it with a knife or the like in a step after taking out the product.
[0003]
[Problems to be solved by the invention]
However, the manual intervention in the molding process is not only stable in quality but also has a hygienic problem. In addition, it is necessary to take measures to prevent dust and foreign matters from entering during the next process.
[0004]
Accordingly, the present invention is a molding of a shaped by blowing port from the parison extrusion to seal to take out the product as a continuous process,-out stoppered body so as not insert anything other than a content filling before the molded article and to provide a manufacturing apparatus and a manufacturing method thereof container.
[0005]
[Means for Solving the Problems]
Manufacturing apparatus-out container with stopper of the present invention, wherein according to claim 1, comprising an anvil base to load the clamping device and the plug having a mold vertically movable lower punch toward the die a write device horizontally integrally provided to be reciprocated at a predetermined distance, a molding machine provided with an extruder for supplying a parison to the mold clamping device, and an extruder for supplying a parison to the mold clamping device, a plug insertion apparatus for loading a plug to the anvil stand before Kishitadakomi apparatus, the mold clamping device has Tsu支possible traveling clamp device for clamping the burrs on the product opening moves horizontally product and take-off, a punching apparatus for punching a Bali by holding the product extracted in the product extraction device, a transfer device which moves horizontally by sucking and holding the product in which the punching device is nipped, conveyed by said transfer device pressing the body portion of the product to be, and to heat the blow port Close blowing port and the rear chuck and wherein the blow port sealing device Toka Ranaru. According to the present invention, the production of-out with stopper and the container may, a series of steps by, finally stopper inserted product opening and blow port are sealed hygienically line formed by without intervening manual Is called.
[0006]
Further, the invention of claim 2, in the manufacturing apparatus of claim 1, wherein the lower hammering device is movable up and down and the anvil base and the blow pin is toward the mold of the mold clamping device, and wherein the anvil the inner cylinder part and the cutting sleeve having a plug body of the pedestal to the cylindrical portion outer peripheral inner holding suction is is slidable, the cutting sleeve and blow pin provided on the blow pins, circumferentially slidable, said after clamping plug body and a blow pin loaded in the anvil block is characterized by a score away off the burr contacts the inner periphery of the opening of the cutting sleeve remains fixed corresponding to these cutting sleeve of the respective mold and those. According to the present invention, since the burr around the product port portion and the blow port is cut off, the lower burr can be removed by simply punching.
[0007]
The invention according to claim 3 is the manufacturing apparatus according to claim 1 or 2 , wherein the blowing port sealing device includes a barrel clamp cylinder that presses the barrel of the product, a plug varistor that can be moved up and down by a heater upper and lower cylinder, and a blower. It is characterized by comprising a blower seal mold that opens and closes by a mouth heater and a blower seal cylinder. According to the present invention, since the shading of the plug body and blow pin is melted and removed, and the blowing port is sealed, the contaminated air does not enter the product and is extremely hygienic.
[0008]
Furthermore, the manufacturing method of the attached stopper-out containers of the present invention, according to claim 4, in the molding of the-out with stopper container was charged with plug under hammering device, this covered the parison After the mold is clamped, the burr on the product mouth part that is inserted into the plug is cut and cut, blown with compressed air from the blow port, the mold is opened after cooling, and the product is taken out with the take-out device. , Crush the body part of the product , discharge the air in the product , heat the blowing port with a heater and weld it, then shape it from the parison extrusion, seal the blowing port and take out the product It is characterized by being performed in a continuous process. According to the present invention, dust and foreign matter mixed in the container, characterized in that to obtain a container which is insert the stopper.
[0009]
The invention of claim 5 in the production method according to claim 4, after loading the plug down hammering device, a lower hammering device by the upper temperature inserted within the parison the plug body, wherein in after sealing the parison bottom, while inflated parison pre blanking rows, characterized in that lowering the lower driving tool device in parison extrusion speed and the speed. According to the present invention, a parison free from wrinkles (curtaining phenomenon) can be obtained.
[0010]
As described above, the method of manufacturing apparatus and manufacturing-out container with stopper of the present invention may be a final product of consistent and without human intervention the container which is insert the stopper in the direct blow molding .
[0011]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described with reference to the drawings. FIG. 1 shows an entire manufacturing apparatus. In the molding machine 101, a mold clamping device 201 and a lower driving device 151 are integrally formed so as to be reciprocally movable at a predetermined distance in the horizontal direction, and an extruder 100 for supplying a parison is provided. A plug insert device 51 for loading the plug S into the anvil table 152 of the lower driving device 151 is provided immediately before the molding machine 101. And although not shown in figure, the appropriate plug body supply apparatus which supplies the plug body S to the plug body insert apparatus 51 is provided suitably. Further, a base 307 is disposed adjacent to the molding machine 101, and a clamp device 270 that opens the moved mold clamping device 201 and clamps the upper burr 252 of the product M travels in the horizontal direction on the base 307. A take-out device 251 that can be suspended is provided. Further, the base 307 holds the product M taken out by the take-out device 251 and punches the upper burr, the lower burr, and the suspension burr, and holds the product M held by the punching device 301 by suction. A transfer device 451 that moves in the horizontal direction, a blow-in port sealing device 351 that closes a blow-in port of the product M conveyed by the transfer device 451, and a cover cap welding device 401 are disposed.
[0012]
As shown in FIG. 2, the mold clamping apparatus 201 in the molding machine 101 has a known structure in which a pair of half-die molds 202 face each other and are slidably inserted into three tie bars 102, 103, 104 to open and close. The anvil base 152 and the blow pin 159 are integrally disposed so as to be movable up and down so as to face an opening formed in the lower part of the mold 202.
[0013]
The lower driving device 151 is suspended from the tie bar 102 of the mold clamping device 201, and the block 167 is connected and fixed to a mold clamping bracket (not shown). Shafts 158 and 158 are vertically inserted into a block 167 through which the tie bar 102 is inserted, and an anvil base 152 is mounted on the upper end of the shafts 158 and 158, and a plate 163 is mounted and fixed on the lower end. Yes. A nut block 157 is fixed to a substantially central portion of the plate 163, and a ball screw 156 is engaged with the nut block 157. The upper end of the ball screw 156 is pivotally supported by a block 167 , and a timing pulley 155 is pivotally attached to the lower end of the ball screw 156. The timing pulley 155 and a drive pulley 164 of the servo motor 153 supported by the plate 150 are connected to each other. A timing belt 154 is wound around. The plate 150 is suspended and fixed to the block 167 by an appropriate rod 149, and serves as an elevating guide for the guide bearing 165 of the plate 163. The anvil base 152 and the blow pin 159 are inserted into respective openings provided in the lower part of the mold 202. The opening where the blow pin 159 is inserted is set slightly lower than the opening where the anvil base 152 is inserted.
[0014]
As shown in FIG. 3, the anvil base 152 and the blow pin 159 have cutting sleeves 160 and 161, and the outer peripheral edges of the upper ends of the cutting sleeves 160 and 161 are the inner peripheral edges of the respective openings of the mold 202. The lower burr protruding from the mold 202 in contact with the die 202 can be excised. In this case, the anvil base 152 is provided with an inner cylindrical portion 162 for adsorbing and holding the plug S so that it can be moved up and down inside the cutting sleeve 160, and the blow pin 159 is springed below the blow pin 159 having an inner / outer double tube structure. 166 is arranged. When cutting the lower burr, after the mold is closed, the anvil base 152 stops the suction of the plug S, and then the inner cylinder part 162 is lowered by a predetermined distance, and then the entire lower driving device 151 is raised by a predetermined distance. If the upper ends of the cutting sleeves 160 and 161 are brought into close contact with the inner peripheral edges of the respective openings of the mold 202, the plug S does not move, and the lower burr around the product port and the blow port is formed. It can be previously cut into a circumferential shape. Further, since the blow pin 159 is also a parison and the inner surface is in close contact, the blow pin 159 can contact only the cutting sleeve 161 without moving.
[0015]
As shown in FIGS. 1 and 2, the plug insert device 51 is a slide mechanism (not shown) that moves a guide rail having a predetermined height via a support 58 to a stand 57 erected immediately before the molding machine 101. The plug body receiving device 12 and the parison seal arm 52 are driven by a servo motor 56 so as to be able to reciprocate simultaneously in a horizontal position. The plug body receiving device 12 is a plug body chuck arm that holds the plug body S. 55. The parison seal arm 52 is arranged corresponding to the height at which the lower end portion of the parison can be clamped between the half-divided molds 202 facing the molding machine 101, and the plug chuck arm 55 is disposed below the mold 202. It is arranged corresponding to the lower limit height of the anvil table 152 of the lower driving device 151. A drive 53 for opening and closing the parison seal arm 52, a cable bear 54 for holding a cable for supplying power to the drive 50 for opening and closing the plug chuck arm 55, and a receiving plate 59 for the cable bear 54 are provided.
[0016]
As shown in FIG. 4, the take-out device 251 moves the upper part of the position where the mold clamping device 201 moves to a predetermined distance to open and chucks the upper burr 252 of the product M. As shown in FIG. The chuck driving unit 257 is movably mounted on a guide rail 260 supported in a horizontal position via a slide block 254, and pulleys 250 and 256 respectively disposed on both ends of the guide rail 260 are attached to the pulleys 250 and 256. A part of the timing belt 262 is connected to the slide block 254 by turning the timing belt 262, and one pulley 250 can be driven to rotate by a take-out device servo motor 255. The product take-out arm 253 is opened and closed by a chuck driving unit 257. Reference numeral 258 denotes a cable bear that holds a cable that supplies power to the chuck drive unit 257 of the product take-out arm 253, and 259 denotes a receiving plate that holds the cable bear 258 horizontally.
[0017]
As shown in FIGS. 5 and 6, the punching device 301 fixes a base plate 308 on a base 307 having a predetermined height, and a pair of guide rails 309 and 310 are provided on the base plate 308 so as to face each other on the left and right sides. The holder supports 314 are respectively fixed to a pair of movable bases 312 and 313 that are fixed to each other and engage with the guide rails 309a and 309b and 310a and 310b (not shown) via a slider 311 so as to be close to and away from each other. The product holders 302a and 302b support the product M so that the product M can be sandwiched between the holder supports 314.
[0018]
The product holders 302a and 302b are respectively fixed to a pair of arms 300 and 300 that protrude vertically from the holder support 314, the lower arm 300 is fixed to the holder support 314, and the upper arm 300 is a holder. A vertical hole 315 formed in the support 314 can be moved up and down and fixed by a fixing tool 316, and a height adjusting bolt 317 is provided between the upper and lower arms 300 and 300. A plate 318 is supported on the back of one of the product holders 302a and 302b by a rod 321 of a punching cylinder 306 fixed to a support plate 322 parallel to the holder support 314. Thin plates 319 and 320 bent to the outer shape of the product holders 302a and 302b are orthogonally fixed to the plate 318, and the thin plates 319 and 320 are inserted into the punching cylinder 306 after the product holders 302a and 302b sandwich the product M. It advances to the product holder side united by driving, and the upper and lower burrs of the product M are cut off.
[0019]
Further, a product holder cylinder 303 is fixed to the movable base 312, and its rod 324 is connected to the other movable base 313 facing the movable holder 312. In order to synchronize the movements of the two movable bases 312 and 313 facing each other, one end portions of the tuning racks 304 and 304 are connected to each other, and the tuning rack 304 is pivotally supported by a bearing 323 fixed to the base plate 308. The pinion 305 is engaged.
[0020]
As shown in FIG. 7 to FIG. 9, the transfer device 451 is provided with a pair of support pillars 452 erected on both sides of the product M on a base plate 308 fixed to a base 307, and guides to these support pillars 452. A rail 453 is fixed, and a plate 455 is fixed to a slider 454 movably engaged with the guide rail 453. A barrel clamp cylinder 456 is fixed to the plate 455, and a pressing portion 457 that presses the barrel of the product M through the plate 459 is provided at the end of the rod. The plate 459 is a bush for synchronizing the back and forth movement. A pin 461 to be fitted to the 460 is provided. A cylinder 458 is fixed to the left side of the plate 455, and a support plate 462 is connected to the tip of the rod. As shown in FIG. 8, the support plate 462 is formed with an arm portion 463 extending toward the product holders 302 a and 302 b, and a suction pad 464 is attached to form a transfer device 451. On the right side of the plate 455, a suction pad 464 is attached to the arm 465 on the side of the cover cap welding apparatus 401 having the same configuration as that of the left side. The plate 455 is tact-moved by the transfer cylinder 466 so that the arm 465 can be moved from the punching device 301 to the air inlet seal device 351 and the arm 465 can be moved from the cover cap welding device 401 to the product discharge shooter 501. A cylinder 467 that is supported by a support 469 and extends to the product M side is fixed horizontally just above the air inlet seal device 351, and an insertion rod 468 projects from the rod. The insertion rod 468 is inserted into the hanging hole of the product M. A cylinder 467 having a rod projecting from the same insertion rod 468 is disposed directly above the cover cap welding device 401.
[0021]
As shown in FIGS. 7 and 8, the air inlet sealing device 351 is provided with a hole 348 in the base plate 308 and a heater upper / lower cylinder 356 in the hole 348, and the cylinder 356 has an air outlet for an upper product M and A coiled inlet heater 355 and a plug varistor 354 are provided toward the plug S. The inlet heater 355 can heat the inlet, and the plug varistor 354 can heat the periphery of the plug S. In addition, a pair of air inlet seal molds 358 are provided so as to be advanced and retracted by the air inlet seal cylinder 357 toward the air inlet. Furthermore, (not shown. Substantially the same as 352 in FIG. 9) mouth chuck for chucking the mouth of the products M, which is adsorbed and held by the arm portion 463 products opening the chuck cylinder 366 which was fixed to the rod in opposition It is arranged.
[0022]
As shown in FIGS. 8 and 9, the cover cap welding apparatus 401 fixes the mouth of the product M clamped by the body clamp cylinder 456 with the product mouth chuck 352 and ultrasonically seals the cover to the mouth. Therefore, a pair of product mouth chuck cylinders 353 is provided on the base plate 308 via a base 380, and a product mouth chuck 352 is provided on the rod. The product mouth chuck 352 chucks the mouth of the product M and fixes and supports the product M. An ultrasonic horn 373 is provided below the mouth so as to be lifted and lowered by a lift cylinder (not shown), and can be lifted and lowered on the slide rail 376 via a slide block 375.
[0023]
Next, the manufacturing process of the product M will be described. As shown in FIGS. 1 to 4, the plug body S supplied from the plug body supply device to the plug body receiving device 12 is replaced with the plug body chuck of the plug body insert device 51. The ball is driven by the arm 55, the ball screw is driven by the servo motor 56, and the slide mechanism moves through the guide rail, and moves right above the anvil table 152 of the lower driving device 151 of the molding machine 101. Here, the servo motor 153 of the lower driving device 151 is driven, and the ball screw 156 is rotated via the timing pulley 155 and the timing belt 154 to raise the anvil base 152 to the position where the plug S is received, and the anvil base 152 The stopper S is fixed by suction. The plug chuck arm 55 opens and retracts to a position where it does not interfere with the anvil table 152.
[0024]
The lower driving device 151 is further raised, the plug S is inserted into the parison together with the anvil base 152, the parison seal arm 52 of the plug insert device 51 is closed after the lower end of the parison covers the anvil base 152, and the bottom of the parison , And the lower driving device 151 is lowered at the same speed as the extruding speed of the parison, and the pre-blow air is put into the parison and inflated to push out the wrinkle of the parison. The plug insert device 51 returns to the plug receiving origin after opening the parison seal arm 52.
[0025]
After lowering the lower driving device 151 to the driving standby position, the servo motor (not shown) of the mold clamping device 201 is driven, and the parison is cut with a cutter (not shown) almost simultaneously with closing the mold 202, The upper burr standing cylinder (not shown) at the top of the mold is closed and the burr is crushed to stand. The lower driving device 151 is re-raised almost simultaneously with cutting the parison, cuts burrs around the blow port and the stopper, blows air from the blow pin 159, and expands the parison to obtain a product along the cavity. it can.
[0026]
Further, after the mold 202 is closed, the product is taken out by the take-out device 251 while the product M is cooled in the mold 202 by moving to the right from the pushing position of the parison by the slide mechanism of the mold clamping device 201. The upper burr 252 raised by the arm 253 is clamped. The blow air of the product M cooled in the mold 202 is exhausted, and the lower driving device 151 is slightly lowered to make it easy to remove the blow pin 159, and then the mold clamping device 201 is driven to open the mold 202 and drive down. After the device 151 is lowered to the lowering fixed point and the blow pin 159 is removed from the product M, the servo motor 255 of the take-out device 251 is driven to move the product M to the punching device 301.
[0027]
Further, as shown in FIGS. 5 to 9, the product M transferred to the punching device 301 by the take-out device 251 is driven in the contracting direction of the rod 324 of the product holder cylinder 303 shown in FIG. The product is held while synchronizing the opening / closing operation of the pair of product holders 302a and 302b via the rack 304 and the pinion 305. Thereafter, the punching cylinder 306 is advanced to punch out the upper burr, the lower burr, and the hanging part burr. The transfer cylinder 466 advances to the punching position almost simultaneously with the product hold, and the product body after punching out the burr is sucked and fixed by the suction pad 464. After the product holders 302a and 302b are opened, the transfer cylinder 466 is attached to the blowing port sealing device 351. Transfer.
[0028]
The product M transferred to the blowing port sealing device 351 advances the product mouth chuck cylinder 353 and the cylinder 467 shown in FIG. 9 and clamps the mouth portion with the product mouth chuck 352. The transfer cylinder 466 releases the suction and moves forward again to the punching position. At the position where the transfer cylinder 466 has advanced, and at the inlet seal position, the body clamp cylinder 456 is advanced to press the product body. In this state, the plug varistor heater 354 and the blowing port heater 355 shown in FIG. 7 are raised by the heater upper and lower cylinders 356 to heat and melt the whisker burr around the plug, and after the blowing port is heated, it is lowered. The air inlet seal cylinder 357 shown is advanced, and the air inlet seal mold 358 seals the air inlet. After sealing, the blower seal mold 358 is opened and transferred to the cover cap welding device 401 by the transfer cylinder 466 while the product body portion is clamped. After the cover cap is welded, the product M is adsorbed, transferred to the position of the product discharge shooter 501 shown in FIG.
[0029]
【The invention's effect】
According to the present invention, container having inserted the plug body, to seal the shaping and blowing port from the parison extruded manufactured consistently in a continuous process until taking out the product, thus, with no human intervention dust and foreign matter mixed in the vessel, can be extremely hygienically preparing container which is insert the stopper.
[0030]
Further, according to the present invention, after loading the plug down hammering device, inserted into the parison to Noboru Ue stopper of the lower driving tool device, after sealing the parison bottom in this state, with pre-blow By lowering the lower driving device at the same speed as the parison extrusion speed while inflating the parison, a parison with no wrinkles (curtaining phenomenon) is obtained and the product quality is improved.
[Brief description of the drawings]
FIG. 1 is a front view of a molding machine embodying the present invention.
FIG. 2 is a diagram showing the relationship between a plug insert device and a molding machine lowering device.
FIG. 3 is a detailed view of an anvil base of the lower driving device of FIG. 2;
FIG. 4 is a detailed view of the take-out device.
FIG. 5 is a front view of the punching device.
6 is a side view of the punching device of FIG. 5;
FIG. 7 is a left side view of the air inlet seal portion.
FIG. 8 is a front view of the air inlet seal portion of FIG.
FIG. 9 is a right side view of the cover cap seal device.
[Explanation of symbols]
S ... Plug body M ... Product 12 ... Plug body receiving device 51 ... Plug body insert device 52 ... Parison seal arm 55 ... Plug body chuck arm 100 ... Extruder 101 ... Molding machine 151 ... Lower driving device 152 ... Anvil table 153 ... Servo motor 154 ... Timing belt 155 ... Timing pulley 156 ... Ball screw 157 ... Nut block 159 ... Blow pin 201 ... Clamping device 202 ... Mold 251 ... Ejecting device 252 ... Upper burr 253 ... Product takeout arm servo motor 270 ... Clamping device 301 ... Punching device 302 ... Product holder 303 ... Product holder cylinder 304 ... Tuning rack 305 ... Pinion 306 ... Punching cylinder 307 ... Base 351 ... Blowing port sealing device 352 ... Product mouth chuck 353 ... Product mouth chuck chuck 354 ... Plug body varistor 355 ... Blow-in port heater 356 ... Heater upper / lower cylinder 357 ... Blow-in port seal cylinder 358 ... Blow-in port seal mold 456 ... Body clamp cylinder 464 ... Adsorption pad 466 ... Transfer cylinder 467 ... Cylinder 401 ... Cover Cap welding device 451 ... Transfer device 501 ... Product discharge shooter

Claims (5)

A mold clamping device provided with a mold and an anvil base on which a stopper is loaded and a lower driving device capable of moving up and down toward the mold are integrally provided so as to be reciprocally movable at a predetermined distance in the horizontal direction. a molding machine provided with an extruder for supplying a parison to the clamping device, before and plug insertion apparatus for loading a plug to the anvil stand Kishitadakomi apparatus, the mold clamping device is moved open on the product burrs a product take-out device for a clamping device for clamping the travelable in Tsu支the horizontal direction, and punching devices for punching the burrs by holding the product extracted in the product extraction device, sucking and holding the product in which the punching device is clamped and a transfer device for moving the horizontal direction, to press the body portion of the products to be conveyed by said transfer device, and the chuck and Toka blow port sealing device for closing the blow port with Ranaru that after heating the blowing port apparatus for manufacturing a container-out stoppered body you wherein Cutting sleeve the lower hammering device wherein an anvil base and blow pin is movable up and down towards the mold of the mold clamping device, and that the anvil block plug body provided in the cylindrical portion outer peripheral inner holding suction and the inner cylinder part is is slidable, said cutting sleeve and blow pin provided on the blow pin periphery and slidable, the cutting remains the plug body and the blow pin loaded in the anvil block after clamping fixed sleeve mold respectively claim 1 manufacturing apparatus-out container with stopper of wherein the score away off the burrs inner peripheral edge and abutting the opening corresponding to these cutting sleeve. The blower seal device comprises a barrel clamp cylinder that presses the barrel of the product, a plug varistor and blower heater that can be moved up and down by a heater upper and lower cylinders, and a blower seal mold that opens and closes by the blower seal cylinder. manufacturing apparatus according to claim 1 or 2-out stoppered body according container, characterized in that. In the molding of the-out container with stopper, was charged with plug under hammering device, which after the clamping covered with a parison, then hammering cut burr product opening formed by insert plug body, blowing Compressed air is blown from the mouth, the mold is opened after cooling, the product is taken out by the take-out device, the burr is punched out, the product body is crushed, the air in the product is discharged, and the blow-in port is heated by a heater. by welding after heating method for producing-out container with stopper, which comprises carrying out in a continuous process the molding steps up to seal the opening blowing and shaping the parison extruded retrieve the product. After loading down hammering device the stopper, a lower hammering device by the upper temperature inserted within the parison the plug body, wherein after sealing the parison bottom, while inflated parison pre Bed Low , 4. a manufacturing method of-out container with stopper according to, characterized in that lowering the lower driving tool device in parison extrusion speed and the speed.

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