JP4171274B2

JP4171274B2 - battery pack

Info

Publication number: JP4171274B2
Application number: JP2002285639A
Authority: JP
Inventors: 克洋鈴木; 秀記大月
Original assignee: Sanyo Electric Co Ltd
Current assignee: Sanyo Electric Co Ltd
Priority date: 2002-09-30
Filing date: 2002-09-30
Publication date: 2008-10-22
Anticipated expiration: 2022-09-30
Also published as: JP2004127532A

Description

【０００１】
【発明の属する技術分野】
本発明は、電池を過充電から有効に防止できるバッテリーパックに関する。
【０００２】
【従来の技術】
電池は、過充電すると電気的な性能が著しく低下するばかりでなく、内部でガスが発生して内圧が異常に上昇し、あるいは電池温度が高くなる等の弊害がある。この弊害を防止するために、過充電を検出して充電電流を遮断する回路を内蔵するバッテリーパックが開発されている。このバッテリーパックは、電池の過充電を検出する制御回路と、この制御回路に制御されるスイッチング素子を備える。制御回路は、電池電圧を検出して、検出した電池電圧が設定電圧よりも高いと過充電と判定して、スイッチング素子をオンからオフに切り換えて充電電流を遮断する。
【０００３】
【発明が解決しようとする課題】
電池の過充電を、電圧が設定電圧よりも高くなったことで検出する制御回路は、正確に電池の過充電を検出するのが難しい。たとえば、設定電圧を低くすると、過充電でない電池を間違って過充電と判定することがある。それは、電池の電圧特性や雑音、あるいはその他の原因で電池電圧が一時的に高くなることがあるからである。誤検出を避けるために、過充電と判定する設定電圧を高くすると、過充電を速やかに検出できなくなって、電池の性能を低下させる。この弊害を少なくするために、電池電圧が設定電圧よりも高くなった時間を検出して、設定電圧よりも高くなる時間が設定時間よりも長くなると過充電と判定する制御回路が開発されている。
【０００４】
しかしながら、この制御回路といえども理想的な状態で過充電を検出して充電を停止できないことがある。それは、過充電になってスイッチング素子をオフに切り換えできないと、安全に使用できなくなるからである。さらに理想的な状態で充電電流を遮断するために、スイッチング素子に加えて、非復帰電流遮断素子であるヒューズを内蔵するバッテリーパックも開発されている。このバッテリーパックは、電池電圧が設定電圧よりも高くなるとスイッチング素子をオフに切り換えて充電を停止させるが、この状態でスイッチング素子をオフに切り換えできなくて、さらに電池電圧が高くなって最大設定電圧を越えるとヒューズを溶断して再使用できない状態とする。このバッテリーパックは、再使用できる程度の過充電では、スイッチング素子をオフにして一時的に充電電流を遮断するが、過充電で電流を遮断する回路が何らかの原因で故障してさらに電池電圧が高くなると、ヒューズを溶断して使用できなくする。したがって安全に使用できる。
【０００５】
しかしながら、このバッテリーパックといえども、電池を理想的な状態で充電するのは難しい。とくに、過充電を正確に検出して充電を停止させるのは極めて難しい。とくに、過充電を確実に検出することと、実質的な充電容量を大きくすることが互いに相反する特性であるために、充電容量を大きくしながら過充電を確実に検出するのが極めて難しい。さらに、バッテリーパックは、電池の寿命が尽きると廃棄されることから過充電を検出する回路構成を簡単にして安価に多量生産できることも大切である。すなわち、製造コストを低減しながら、正確に過充電を検出して、しかも実質的に使用できる時間を最大にすることが要求されるが、これ等の全ての特性を満足するのは極めて難しい。本発明は、このような欠点を解決することを目的に開発されたものである。
【０００６】
【課題を解決するための手段】
本発明のバッテリーパックは、電池１が最大過充電状態にあると判定する保護回路２と、電池１が過充電状態にあると検出する制御回路３と、電池１の充電電流を遮断する電流遮断部４とを備える。保護回路２は、電池電圧を検出して電池電圧が最大設定電圧よりも高くなり、かつ最大設定電圧よりも高くなる時間が最小設定時間よりも長くなると電池１が最大過充電状態にあると判定する。制御回路３は、電池電圧が最大設定電圧よりも低く設定された設定電圧よりも高くなり、かつ電池電圧が設定電圧よりも高くなる時間が設定時間よりも長くなると電池１が過充電状態にあると検出する。電流遮断部４は、制御回路３と保護回路２が電池１の過充電状態を検出すると、電池１の充電電流を遮断する。さらに、制御回路３は、電池電圧が最大設定電圧よりも低く設定された第１設定電圧よりも高くなり、かつ第１設定電圧よりも高くなる時間が第１設定時間よりも長くなったことを検出する第１過充電状態と、電池電圧が、第１設定電圧よりも低い電圧に設定している第２設定電圧よりも高くなり、かつ第２設定電圧よりも高くなる時間が第１設定時間よりも長く設定している第２設定時間よりも長くなったことを検出する第２過充電状態とを検出する。電流遮断部４は、制御回路３が第１過充電状態と第２過充電状態のいずれか一方を検出する状態と、保護回路２が最大過充電状態を検出する状態とで電池１の充電電流を遮断する。
【０００７】
保護回路２は、第１設定時間よりも短い設定時間である最小設定時間を記憶して、電池電圧が最大設定電圧よりも高くなる時間が最小設定時間よりも長くなると電池１が最大過充電状態であると判定することができる。
【０００８】
電流遮断部４は、電池１の充電電流を遮断するスイッチング素子７と、電池１の充電ラインに接続している非復帰電流遮断素子９とを備え、第１過充電状態でスイッチング素子７をオンからオフに切り換え、第２過充電状態で非復帰電流遮断素子９を制御して充電電流を遮断することができる。電流遮断部４は、第１過充電状態でスイッチング素子をオンからオフに切り換え、第２過充電状態でスイッチング素子７をオンからオフに切り換えると共に、非復帰電流遮断素子９を制御して充電電流を遮断することもできる。
【０００９】
さらに、電流遮断部４は、電池１の充電電流を遮断するスイッチング素子７と、電池１の充電ラインに接続している非復帰電流遮断素子９とを備え、保護回路２が最大過充電状態を検出すると非復帰電流遮断素子９を制御して充電電流を遮断することができる。さらに、電流遮断部４は、保護回路２が最大過充電状態を検出すると非復帰電流遮断素子９を制御して充電電流を遮断し、制御回路３が第１過充電状態を検出するとスイッチング素子７をオンからオフに切り換え、第２過充電状態を検出すると非復帰電流遮断素子９を制御して充電電流を遮断することができる。さらにまた、電流遮断部４は、保護回路２が最大過充電状態を検出すると非復帰電流遮断素子９を制御して充電電流を遮断し、制御回路３が第１過充電状態を検出するとスイッチング素子７をオンからオフに切り換え、第２過充電状態を検出すると、スイッチング素子７をオンからオフに切り換えると共に、非復帰電流遮断素子９を制御して充電電流を遮断することができる。
【００１０】
【発明の実施の形態】
以下、本発明の実施例を図面に基づいて説明する。ただし、以下に示す実施例は、本発明の技術思想を具体化するためのバッテリーパックを例示するものであって、本発明はバッテリーパックを以下のものに特定しない。
【００１１】
さらに、この明細書は、特許請求の範囲を理解しやすいように、実施例に示される部材に対応する番号を、「特許請求の範囲の欄」、および「課題を解決するための手段の欄」に示される部材に付記している。ただ、特許請求の範囲に示される部材を、実施例の部材に特定するものでは決してない。
【００１２】
以下、コンピュータの電源、とくにラップトツプ型のコンピュータの電源に使用されるバッテリーパックの具体例を示す。ただし、本発明のバッテリーパックは、コンピュータ以外の電源にも使用されるのは言うまでもない。
【００１３】
図１のバッテリーパックは、電池電圧を検出して電池電圧が最大設定電圧よりも高くなり、かつ最大設定電圧よりも高くなる時間が最小設定時間よりも長くなると電池１が最大過充電状態にあると判定する保護回路２と、電池電圧が最大設定電圧よりも低く設定された設定電圧よりも高くなり、かつ電池電圧が設定電圧よりも高くなる時間が設定時間よりも長くなると電池１が過充電状態にあると検出する制御回路３と、この制御回路３と保護回路２のいずれかが電池１の過充電状態を検出すると、電池１の充電電流を遮断する電流遮断部４とを備える。さらに、図のバッテリーパックは、電池温度を検出する電池温度センサー５と、バッテリーパック内の温度を検出する内部温度センサー６とを備えている。電池温度センサー５は制御回路３に接続され、内部温度センサー６は通信端子を介して、バッテリーパックを装着する電気機器に接続される。制御回路３は、電池温度センサー５で電池温度を検出し、電池温度が最高温度よりも高くなると、電池１に流れる電流を遮断する。
【００１４】
図２は、保護回路２と制御回路３が充電電流を遮断する条件を示すグラフである。この図は、リチウムイオン二次電池を内蔵するバッテリーパックの電圧を例示している。バッテリーパックは、リチウムイオン二次電池以外の電池、たとえばニッケル−水素電池やニッケル−カドミウム電池等の二次電池を内蔵することもできる。バッテリーパックに内蔵される二次電池の種類により出力電圧は相違する。したがって、バッテリーパックの保護回路２や制御回路３は、過充電と判定する電圧を電池の種類を考慮して最適電圧に設定する。
【００１５】
保護回路２は、この図に示すように、電池電圧が最大設定電圧よりも高くなり、かつ電池電圧が最大設定電圧よりも高くなる時間が最小設定時間よりも長くなると最大過充電状態にあると判定する。図の保護回路２は、最大設定電圧を４．４５Ｖ／セルに設定して、最小設定時間を１．５秒に設定している。したがって、電池電圧が４．４５Ｖよりも高くなる時間が１．５秒以上続くと、最大過充電状態と判定する。保護回路２は、電池電圧が最大設定電圧よりも高くなったことを検出するために、コンパレータと基準電源とタイマーとを備える。基準電源の電圧は、最大設定電圧に等しい。コンパレータは、電池電圧を基準電源に比較して、電池電圧が基準電源を越えると”Ｈｉｇｈ”、電池電圧が基準電源よりも低いと”Ｌｏｗ”を出力する。コンパレータが”Ｈｉｇｈ”を出力すると、タイマーがカウントを開始し、１．５秒経過すると最大過充電状態であることを示す信号を出力する。保護回路２は、Ａ／Ｄコンバータと、演算回路と、メモリで構成することもできる。この保護回路２は、電池電圧をＡ／Ｄコンバータでデジタル値に変換する。変換されたデジタル値の電池電圧は、メモリに記憶される最大設定電圧に演算回路で比較される。電池電圧が最大設定電圧よりも高くなるとタイマーがカウントを開始して、設定時間になると最大過充電状態であることを示す信号を出力する。
【００１６】
制御回路３は、第１設定電圧及び第２設定電圧を記憶しているメモリと、電池電圧をデジタル値に変換するＡ／Ｄコンバータと、このＡ／Ｄコンバータで変換されたデジタル信号の電圧値から第１過充電状態と第２過充電状態を判別するコントローラとを備えている。コントローラは、第１設定時間と第２設定時間をカウントする第１タイマーと第２タイマーとを備える。
【００１７】
Ａ／Ｄコンバータは、一定のサンプリング周期で、電池電圧をデジタル値に変換し、変換されたデジタル値の信号がコントローラに入力される。コントローラは、Ａ／Ｄコンバータから入力される電圧信号から、第１過充電状態と第２過充電状態を判別し、電流遮断部４を制御して過充電を防止する。さらに、コントローラは、電池１に流れる充電電流と放電電流を積算して電池１の残容量を演算する。また、コントローラは、電池１の過放電を検出する。電池１が過放電になると、コントローラは電流遮断部４を制御して電池１の放電電流を遮断する。
【００１８】
制御回路３は、電池電圧が最大設定電圧よりも低く設定された第１設定電圧よりも高くなり、かつ第１設定電圧よりも高くなる時間が第１設定時間よりも長くなったことを検出する第１過充電状態と、電池電圧が、第１設定電圧よりも低い電圧に設定している第２設定電圧よりも高くなり、かつ第２設定電圧よりも高くなる時間が第１設定時間よりも長く設定している第２設定時間よりも長くなったことを検出する第２過充電状態とを検出する。
【００１９】
制御回路３は、たとえば図２に示すように、第１設定電圧を４．３５Ｖ／セル、第１設定時間を１０秒として、第２設定電圧を４．３０Ｖ／セル、第２設定時間を２０秒とする。第１設定電圧と第２設定電圧はメモリに記憶され、第１設定時間と第２設定時間はタイマーにカウントされる。
【００２０】
図のバッテリーパックの電流遮断部４は、スイッチング素子７、８と非復帰電流遮断素子９を備える。図の電流遮断部４は、充電を制御するスイッチング素子７と、放電を制御するスイッチング素子８とを備える。充電を制御するスイッチング素子７は、電池１を充電しているときにオンからオフに切り換えられて、充電電流を遮断する。放電を制御するスイッチング素子８は、電池１を放電している状態でオンからオフに切り換えられて放電電流を遮断する。これ等のスイッチング素子７、８は、制御回路３でオンオフに制御される。
【００２１】
非復帰電流遮断素子９は、電流を遮断する状態に切り換えられると、その後、通電できる状態には切り換えできない素子である。図の非復帰電流遮断素子９は、ヒューズ１０とこのヒューズ１０を加熱する加熱抵抗１１と、この加熱抵抗１１に通電してヒューズ１０を遮断する溶断スイッチ１２とを備えている。この非復帰電流遮断素子９は、電流を遮断するときに溶断スイッチ１２をオンに切り換える。溶断スイッチ１２がオンになると、加熱抵抗１１に通電され、これがヒューズ１０を加熱して溶断する。溶断されたヒューズ１０は、その後に、電池１の過充電状態が解除されてもオン状態に復帰することはない。溶断スイッチ１２は、ＦＥＴやトランジスター等の半導体スイッチング素子である。溶断スイッチ１２は、制御回路３に制御されて加熱抵抗１１に通電し、ヒューズ１０を溶断する。以上の構造の非復帰電流遮断素子９は、ヒューズ１０を溶断して電流を遮断するが、本発明は非復帰電流遮断素子を以上の構造には特定しない。非復帰電流遮断素子には、電流を遮断した後、過充電状態が解除されてもオン状態に復帰しない全ての素子を使用することができる。
【００２２】
電流遮断部４は、制御回路３と保護回路２に制御されて、充電している電池１の充電電流を遮断する。すなわち、制御回路３が、第１過充電状態と第２過充電状態のいずれか一方を検出する状態と、保護回路２が最大過充電状態を検出する状態とで、電池１の充電電流を遮断する。
【００２３】
制御回路３は、図３に示す以下のフローチャートで電流遮断部４を制御して充電電流を遮断する。
［ｎ＝１のステップ］
電源スイッチがオンになってリセットされると、ｎ＝１のステップにおいて、Ａ／Ｄコンバータは、一定のサンプリング周期で電池電圧を検出し、検出したアナログ値の電圧信号をデジタル信号に変換する。
さらに、図１のバッテリーパックは、電池１に流れる電流を検出し、検出されたアナログの電流信号を、一定のサンプリング周期でデジタル値に変換する。また、電池温度を検出する電池温度センサー５の出力もデジタル値に変換される。Ａ／Ｄコンバータで変換されたデジタル信号は、一時的にメモリであるＲＡＭに記憶される。
Ａ／Ｄコンバータが、電圧、電流、温度をデジタル値に変換するサンプリング周期は、たとえば２５０ｍｓｅｃとする。ただし、サンプリング周期は、さらに短い周期として、電池電圧の変化をより速やかに検出し、あるいはさらに長い周期として電池電圧の変化を検出することができる。したがって、サンプリング周期は、たとえば１０ｍｓｅｃ〜１ｓｅｃ、好ましくは３０ｍｓｅｃ〜５００ｍｓｅｃ、好ましくは５０ｍｓｅｃ〜５００ｍｓｅｃとすることができる。
［ｎ＝２のステップ］
制御回路３は、検出した電池電圧に基づいて、電池１の第１過充電状態と第２過充電状態とを判別する。
［ｎ＝３のステップ］
第１過充電状態と第２過充電状態の判別に基づいて、電流遮断部４でスイッチング素子７や非復帰電流遮断素子９を制御する。
［ｎ＝４のステップ］
制御回路３が、検出された電流信号等に基づいて電池１の残容量を演算する。
【００２４】
以上のｎ＝２〜３のステップにおいて、制御回路３のコントローラが、電池電圧から電流遮断部４を制御するフローチャートの詳細を図４に示している。このフローチャートは、以下のステップで電流遮断部４を制御する。
［ｎ＝１〜２のステップ］
コントローラは、第１過充電状態であるかどうかを判定し、第１過充電状態であるとスイッチング素子７をオンからオフに切り換えて、充電電流を遮断する。第１過充電状態にないと、次のｎ＝３のステップにジャンプする。
［ｎ＝３〜４のステップ］
第２過充電状態であるかどうかを判定し、第２過充電状態であると、非復帰電流遮断素子９を制御している充電電流を遮断する。第２過充電状態でないと、ｎ＝１のステップにジャンプする。
【００２５】
さらに、制御回路３のコントローラは、図５に示すようにして、以下のフローチャートで第１過充電状態と第２過充電状態とを判別する。
［ｎ＝１〜２のステップ］
電池電圧が第２設定電圧よりも高いかどうかを判別する。電池電圧が第２設定電圧よりも大きいと、第２タイマーのカウント値ｔ2をインクリメントする。すなわち、第２タイマーのカウント値ｔ2に１をプラスする。
図１に示すように、複数の二次電池１を直列に接続しているバッテリーパックは、各々の電池電圧を検出して、最も高い電池電圧を第２設定電圧に比較する。第１設定電圧に比較するときも同じように、最も高い電池電圧を第１設定電圧に比較する。ひとつの電池を内蔵するバッテリーパックは、検出した電池電圧を第２設定電圧、第１設定電圧に比較する。
［ｎ＝３のステップ］
電池電圧が第２設定電圧よりも高くないと、このステップで第２タイマーのカウント値ｔ2を０にリセットする。
［ｎ＝４〜５のステップ］
第２タイマーのカウント値ｔ2が第２設定時間よりも長いかどうかを判定する。第２タイマーのカウント値ｔ2が第２設定時間よりも長いと、ｎ＝５のステップで第２過充電状態と判定して、第２タイマーのカウント値ｔ2を０にリセットする。第２過充電状態であると判定されると、図４のフローチャートに示すように、非復帰電流遮断素子９を制御して充電電流を遮断する。すなわち、図１の非復帰電流遮断素子９のヒューズ１０が溶断される。
第２タイマーのカウント値ｔ2が第２設定時間よりも長くないと、ｎ＝６のステップにジャンプする。
［ｎ＝６〜７のステップ］
電池電圧を第１設定電圧に比較して、電池電圧が第１設定電圧よりも高いかどうかを判別する。電池電圧が第１設定電圧よりも高いと、第１タイマーのカウント値ｔ1をインクリメントする。すなわち、第１タイマーのカウント値ｔ1に１をプラスする。
［ｎ＝８のステップ］
電池電圧が第１設定電圧よりも高くないと、第１タイマーのカウント値ｔ1を０にリセットする。
［ｎ＝９〜１０のステップ］
第１タイマーのカウント値ｔ1が第１設定時間よりも長いかどうかを判定する。第１タイマーのカウント値ｔ1が第１設定時間よりも長くなると、ｎ＝１０のステップで第１過充電状態と判定して、第１タイマーのカウント値ｔ1を０にリセットする。第１過充電状態であると判定されると、図４のフローチャートに示すように、充電を制御するスイッチング素子７がオンからオフに切り換えられる。
第１タイマーのカウント値ｔ1が第１設定時間よりも長くないと、ｎ＝１のステップにジャンプして、繰り返し過充電を検出する。
【００２６】
以上のバッテリーパックは、制御回路３でもって、設定電圧と設定時間が相違する第１過充電状態と第２過充電状態とを検出するが、本発明のバッテリーパックは、図６に示すように、制御回路でもって、さらに設定電圧と設定時間が異なる第３以上の過充電状態を検出することもできる。すなわち、本発明のバッテリーパックは、制御回路が設定電圧と設定時間が異なる複数の過充電状態を検出して電池の充電電流を遮断することができる。
【００２７】
【発明の効果】
本発明のバッテリーパックは、簡単な回路構成とすることで、製造コストを低減して安価に多量生産でき、しかも電池の過充電をより正確に検出しながら電池の実質使用時間を大きくして、電池の劣化を最小にして電池寿命を長くできる極めて優れた特長が実現される。それは、本発明のバッテリーパックが、電池の過充電を検出する保護回路と制御回路とを備え、制御回路でもって、設定電圧と設定時間を異にする、第１過充電状態と第２過充電状態の両方を検出し、第１過充電状態と第２過充電状態の両方で電池の充電電流を遮断するからである。保護回路は、電池電圧が最大設定電圧よりも高くなり、かつ最大設定電圧よりも高くなる時間が最小設定時間よりも長くなると最大過充電状態にあると判定し、制御回路は、電池電圧が最大設定電圧よりも低い設定電圧である第１設定電圧よりも高くなり、かつ第１設定電圧よりも高くなる時間が第１設定時間よりも長くなったときに第１過充電状態を検出し、さらに、第１設定電圧よりも低い電圧に設定している第２設定電圧よりも電池電圧が高くなり、かつ第２設定電圧よりも高くなる時間が第１設定時間よりも長く設定している第２設定時間よりも長くなったときに第２過充電状態と判定して、電池の充電電流を遮断する。このため、本発明のバッテリーパックは、電池のあらゆる状態に発生する過充電を極めて正確に検出しながら回路構成を簡単にできる特長がある。
【図面の簡単な説明】
【図１】本発明の一実施例にかかるバッテリーパックの回路図
【図２】保護回路と制御回路が充電電流を遮断する条件を示す図
【図３】制御回路が電流遮断部を制御して充電電流を遮断するフローチャート
【図４】制御回路が電流遮断部を制御して充電電流を遮断するフローチャート
【図５】制御回路が第１過充電状態と第２過充電状態とを判別するフローチャート
【図６】保護回路と制御回路が充電電流を遮断する条件の他の一例を示す図
【符号の説明】
１…電池
２…保護回路
３…制御回路
４…電流遮断部
５…電池温度センサー
６…内部温度センサー
７…スイッチング素子
８…スイッチング素子
９…非復帰電流遮断素子
１０…ヒューズ
１１…加熱抵抗
１２…溶断スイッチ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a battery pack that can effectively prevent a battery from being overcharged.
[0002]
[Prior art]
When the battery is overcharged, the electrical performance is not only remarkably lowered, but there are also problems such as the generation of gas inside and abnormal increase in internal pressure, or an increase in battery temperature. In order to prevent this adverse effect, a battery pack that incorporates a circuit that detects overcharge and interrupts the charging current has been developed. The battery pack includes a control circuit that detects battery overcharge and a switching element that is controlled by the control circuit. The control circuit detects the battery voltage, determines that overcharge is detected when the detected battery voltage is higher than the set voltage, and switches the switching element from on to off to cut off the charging current.
[0003]
[Problems to be solved by the invention]
It is difficult for a control circuit that detects battery overcharge when the voltage is higher than the set voltage to accurately detect battery overcharge. For example, when the set voltage is lowered, a battery that is not overcharged may be erroneously determined to be overcharged. This is because the battery voltage may temporarily increase due to battery voltage characteristics, noise, or other causes. In order to avoid erroneous detection, if the set voltage for determining overcharge is increased, overcharge cannot be detected quickly, and the battery performance is degraded. In order to reduce this adverse effect, a control circuit has been developed that detects the time when the battery voltage is higher than the set voltage and determines that the battery is overcharged when the time when the battery voltage is higher than the set voltage is longer than the set time. .
[0004]
However, even with this control circuit, overcharging may be detected in an ideal state and charging may not be stopped. This is because if the switching element cannot be switched off due to overcharging, it cannot be used safely. Furthermore, in order to cut off the charging current in an ideal state, a battery pack incorporating a fuse which is a non-recovery current cut-off element in addition to the switching element has been developed. In this battery pack, when the battery voltage becomes higher than the set voltage, the switching element is turned off to stop charging, but in this state, the switching element cannot be turned off, and the battery voltage becomes higher and the maximum set voltage is reached. If the value exceeds, the fuse is blown and it cannot be reused. In this battery pack, when overcharged to the extent that it can be reused, the switching element is turned off to temporarily cut off the charging current, but the circuit that cuts off the current due to overcharging fails for some reason and the battery voltage is higher. If so, the fuse is blown out so that it cannot be used. Therefore, it can be used safely.
[0005]
However, even with this battery pack, it is difficult to charge the battery in an ideal state. In particular, it is extremely difficult to accurately detect overcharge and stop charging. In particular, it is extremely difficult to reliably detect overcharge while increasing the charge capacity, because it is mutually contradictory to reliably detecting overcharge and increasing the substantial charge capacity. Furthermore, since the battery pack is discarded when the battery life is exhausted, it is also important that the circuit configuration for detecting overcharge can be simplified and mass-produced at low cost. That is, it is required to accurately detect overcharge and maximize the time that can be practically used while reducing the manufacturing cost, but it is extremely difficult to satisfy all these characteristics. The present invention has been developed for the purpose of solving such drawbacks.
[0006]
[Means for Solving the Problems]
The battery pack of the present invention includes a protection circuit 2 that determines that the battery 1 is in a maximum overcharge state, a control circuit 3 that detects that the battery 1 is in an overcharge state, and a current interruption that interrupts the charging current of the battery 1. Part 4. The protection circuit 2 detects the battery voltage, and determines that the battery 1 is in the maximum overcharge state when the battery voltage becomes higher than the maximum set voltage and the time when the battery voltage becomes higher than the maximum set voltage is longer than the minimum set time. To do. The control circuit 3 indicates that the battery 1 is in an overcharged state when the battery voltage becomes higher than the set voltage set lower than the maximum set voltage and the time during which the battery voltage becomes higher than the set voltage becomes longer than the set time. Is detected. The current interrupting unit 4 interrupts the charging current of the battery 1 when the control circuit 3 and the protection circuit 2 detect the overcharged state of the battery 1. Further, the control circuit 3 confirms that the battery voltage is higher than the first set voltage set lower than the maximum set voltage, and the time during which the battery voltage is higher than the first set voltage is longer than the first set time. The first overcharge state to be detected and the time when the battery voltage is higher than the second set voltage set to a voltage lower than the first set voltage and higher than the second set voltage is the first set time A second overcharge state in which it is detected that the time is longer than the second set time set longer than the second set time. The current interrupting unit 4 is configured so that the control circuit 3 detects a charge current of the battery 1 in a state where one of the first overcharge state and the second overcharge state is detected and in a state where the protection circuit 2 detects the maximum overcharge state. Shut off.
[0007]
The protection circuit 2 stores a minimum setting time which is a setting time shorter than the first setting time, and when the time when the battery voltage is higher than the maximum setting voltage becomes longer than the minimum setting time, the battery 1 is in the maximum overcharge state. It can be determined that
[0008]
The current interrupting unit 4 includes a switching element 7 that interrupts the charging current of the battery 1 and a non-returning current interrupting element 9 that is connected to the charging line of the battery 1 and turns on the switching element 7 in the first overcharge state. The charging current can be interrupted by controlling the non-return current interrupting element 9 in the second overcharge state. The current interrupting unit 4 switches the switching element from on to off in the first overcharge state, switches the switching element 7 from on to off in the second overcharge state, and controls the non-return current interrupting element 9 to charge current. Can also be blocked.
[0009]
Furthermore, the current interrupting unit 4 includes a switching element 7 that interrupts the charging current of the battery 1 and a non-returning current interrupting element 9 that is connected to the charging line of the battery 1, so that the protection circuit 2 is in a maximum overcharge state. When detected, the non-return current blocking element 9 can be controlled to block the charging current. Further, the current interrupting unit 4 controls the non-recovery current interrupting element 9 when the protection circuit 2 detects the maximum overcharge state, interrupting the charging current, and the switching element 7 when the control circuit 3 detects the first overcharge state. Is switched from on to off, and when the second overcharge state is detected, the non-return current cut-off element 9 can be controlled to cut off the charge current. Furthermore, the current interrupting unit 4 controls the non-recovery current interrupting element 9 when the protection circuit 2 detects the maximum overcharged state, interrupts the charging current, and when the control circuit 3 detects the first overcharged state, the switching element 7 is switched from on to off, and when the second overcharge state is detected, the switching element 7 is switched from on to off, and the non-recovery current cut-off element 9 can be controlled to cut off the charging current.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. However, the embodiment described below exemplifies a battery pack for embodying the technical idea of the present invention, and the present invention does not specify the battery pack as follows.
[0011]
Further, in this specification, in order to facilitate understanding of the scope of claims, the numbers corresponding to the members shown in the examples are referred to as “the scope of claims” and “the means for solving the problems”. It is added to the member shown by. However, the members shown in the claims are not limited to the members in the embodiments.
[0012]
Hereinafter, a specific example of a battery pack used for a power source of a computer, particularly a laptop computer will be described. However, it goes without saying that the battery pack of the present invention is also used for power supplies other than computers.
[0013]
In the battery pack of FIG. 1, when the battery voltage is detected and the battery voltage becomes higher than the maximum set voltage, and the time when the battery voltage becomes higher than the maximum set voltage becomes longer than the minimum set time, the battery 1 is in the maximum overcharge state. And when the battery voltage becomes higher than the set voltage set lower than the maximum set voltage and the time when the battery voltage becomes higher than the set voltage becomes longer than the set time, the battery 1 is overcharged. The control circuit 3 that detects that the battery 1 is in the state, and the current interrupting unit 4 that interrupts the charging current of the battery 1 when any one of the control circuit 3 and the protection circuit 2 detects the overcharge state of the battery 1 are provided. Further, the illustrated battery pack includes a battery temperature sensor 5 that detects a battery temperature, and an internal temperature sensor 6 that detects a temperature in the battery pack. The battery temperature sensor 5 is connected to the control circuit 3, and the internal temperature sensor 6 is connected to an electrical device to which the battery pack is mounted via a communication terminal. The control circuit 3 detects the battery temperature with the battery temperature sensor 5 and cuts off the current flowing through the battery 1 when the battery temperature becomes higher than the maximum temperature.
[0014]
FIG. 2 is a graph showing conditions under which the protection circuit 2 and the control circuit 3 block the charging current. This figure illustrates the voltage of a battery pack incorporating a lithium ion secondary battery. The battery pack may contain a battery other than the lithium ion secondary battery, for example, a secondary battery such as a nickel-hydrogen battery or a nickel-cadmium battery. The output voltage varies depending on the type of secondary battery built in the battery pack. Therefore, the protection circuit 2 and the control circuit 3 of the battery pack set the voltage determined to be overcharged to an optimum voltage in consideration of the type of battery.
[0015]
As shown in this figure, the protection circuit 2 is in the maximum overcharge state when the battery voltage becomes higher than the maximum set voltage and the time during which the battery voltage is higher than the maximum set voltage becomes longer than the minimum set time. judge. In the protection circuit 2 shown in the figure, the maximum set voltage is set to 4.45 V / cell, and the minimum set time is set to 1.5 seconds. Therefore, if the time during which the battery voltage becomes higher than 4.45 V continues for 1.5 seconds or more, it is determined as the maximum overcharge state. The protection circuit 2 includes a comparator, a reference power supply, and a timer in order to detect that the battery voltage has become higher than the maximum set voltage. The voltage of the reference power supply is equal to the maximum set voltage. The comparator compares the battery voltage with the reference power supply, and outputs “High” when the battery voltage exceeds the reference power supply and “Low” when the battery voltage is lower than the reference power supply. When the comparator outputs “High”, the timer starts counting, and after 1.5 seconds, a signal indicating that the maximum overcharge state is present is output. The protection circuit 2 can also be composed of an A / D converter, an arithmetic circuit, and a memory. The protection circuit 2 converts the battery voltage into a digital value using an A / D converter. The converted battery voltage of the digital value is compared with the maximum set voltage stored in the memory by the arithmetic circuit. When the battery voltage becomes higher than the maximum set voltage, the timer starts counting, and when the set time is reached, a signal indicating that the battery is in the maximum overcharge state is output.
[0016]
The control circuit 3 includes a memory that stores the first set voltage and the second set voltage, an A / D converter that converts the battery voltage into a digital value, and a voltage value of the digital signal converted by the A / D converter. And a controller for discriminating between the first overcharge state and the second overcharge state. The controller includes a first timer and a second timer that count the first set time and the second set time.
[0017]
The A / D converter converts the battery voltage into a digital value at a constant sampling period, and the converted digital value signal is input to the controller. A controller discriminate | determines a 1st overcharge state and a 2nd overcharge state from the voltage signal input from an A / D converter, and controls the electric current interruption | blocking part 4 and prevents overcharge. Further, the controller calculates the remaining capacity of the battery 1 by integrating the charging current and the discharging current flowing through the battery 1. Further, the controller detects overdischarge of the battery 1. When the battery 1 is overdischarged, the controller controls the current interrupting unit 4 to interrupt the discharge current of the battery 1.
[0018]
The control circuit 3 detects that the battery voltage is higher than the first set voltage set lower than the maximum set voltage and the time during which the battery voltage is higher than the first set voltage is longer than the first set time. The first overcharge state and the time when the battery voltage becomes higher than the second set voltage set to a voltage lower than the first set voltage and higher than the second set voltage is longer than the first set time. A second overcharge state is detected in which it is detected that the time is longer than the second set time that is set longer.
[0019]
For example, as shown in FIG. 2, the control circuit 3 sets the first set voltage to 4.35 V / cell, the first set time to 10 seconds, the second set voltage to 4.30 V / cell, and the second set time to 20 Seconds. The first set voltage and the second set voltage are stored in the memory, and the first set time and the second set time are counted by a timer.
[0020]
The battery pack current interrupting section 4 includes switching elements 7 and 8 and a non-returning current interrupting element 9. The current interrupting unit 4 in the figure includes a switching element 7 that controls charging and a switching element 8 that controls discharging. The switching element 7 that controls charging is switched from on to off when the battery 1 is being charged, thereby blocking the charging current. The switching element 8 that controls the discharge is switched from on to off in a state where the battery 1 is being discharged, thereby interrupting the discharge current. These switching elements 7 and 8 are controlled to be turned on and off by the control circuit 3.
[0021]
The non-returning current interrupting element 9 is an element that cannot be switched to a state where it can be energized after switching to a state where the current is interrupted. The non-return current interruption element 9 shown in the figure includes a fuse 10, a heating resistor 11 that heats the fuse 10, and a fusing switch 12 that energizes the heating resistor 11 and interrupts the fuse 10. The non-return current interrupting element 9 switches the fusing switch 12 on when interrupting the current. When the fusing switch 12 is turned on, the heating resistor 11 is energized, which heats the fuse 10 and blows. The blown fuse 10 does not return to the ON state even if the overcharged state of the battery 1 is subsequently released. The fusing switch 12 is a semiconductor switching element such as an FET or a transistor. The fusing switch 12 is controlled by the control circuit 3 to energize the heating resistor 11 and blow the fuse 10. The non-recovery current interrupting element 9 having the above structure blows the fuse 10 to interrupt the current, but the present invention does not specify the non-recovery current interrupting element as the above structure. Any element that does not return to the on state even after the overcharge state is released after the current is interrupted can be used as the non-return current interruption element.
[0022]
The current interrupting unit 4 is controlled by the control circuit 3 and the protection circuit 2 to interrupt the charging current of the battery 1 being charged. That is, the control circuit 3 cuts off the charging current of the battery 1 when the control circuit 3 detects one of the first overcharge state and the second overcharge state and when the protection circuit 2 detects the maximum overcharge state. To do.
[0023]
The control circuit 3 interrupts the charging current by controlling the current interrupting unit 4 in the following flowchart shown in FIG.
[Step of n = 1]
When the power switch is turned on and reset, in the step of n = 1, the A / D converter detects the battery voltage at a constant sampling cycle, and converts the detected analog value voltage signal into a digital signal.
Further, the battery pack of FIG. 1 detects a current flowing through the battery 1 and converts the detected analog current signal into a digital value at a constant sampling period. The output of the battery temperature sensor 5 that detects the battery temperature is also converted into a digital value. The digital signal converted by the A / D converter is temporarily stored in a RAM which is a memory.
The sampling period at which the A / D converter converts voltage, current, and temperature into digital values is, for example, 250 msec. However, it is possible to detect the change in the battery voltage more quickly by setting the sampling period to a shorter period, or to detect the change in the battery voltage as a longer period. Therefore, the sampling period can be, for example, 10 msec to 1 sec, preferably 30 msec to 500 msec, and preferably 50 msec to 500 msec.
[Step of n = 2]
The control circuit 3 determines the first overcharged state and the second overcharged state of the battery 1 based on the detected battery voltage.
[Step n = 3]
Based on the discrimination between the first overcharge state and the second overcharge state, the current cut-off unit 4 controls the switching element 7 and the non-return current cut-off element 9.
[Step n = 4]
The control circuit 3 calculates the remaining capacity of the battery 1 based on the detected current signal or the like.
[0024]
FIG. 4 shows details of a flowchart in which the controller of the control circuit 3 controls the current interrupting unit 4 from the battery voltage in the above steps n = 2 to 3. In this flowchart, the current interrupting unit 4 is controlled in the following steps.
[Steps where n = 1 to 2]
The controller determines whether or not it is in the first overcharge state. If it is in the first overcharge state, the controller switches the switching element 7 from on to off, and interrupts the charging current. If not in the first overcharge state, jump to the next step n = 3.
[Step n = 3-4]
It is determined whether or not it is in the second overcharge state. If it is in the second overcharge state, the charging current that controls the non-return current interrupting element 9 is interrupted. If not in the second overcharge state, the process jumps to the step of n = 1.
[0025]
Further, as shown in FIG. 5, the controller of the control circuit 3 determines the first overcharge state and the second overcharge state in the following flowchart.
[Steps where n = 1 to 2]
It is determined whether or not the battery voltage is higher than the second set voltage. When the battery voltage is higher than the second set voltage, the count value t2 of the second timer is incremented. That is, 1 is added to the count value t2 of the second timer.
As shown in FIG. 1, a battery pack in which a plurality of secondary batteries 1 are connected in series detects each battery voltage and compares the highest battery voltage with a second set voltage. Similarly, when comparing with the first set voltage, the highest battery voltage is compared with the first set voltage. A battery pack containing one battery compares the detected battery voltage with the second set voltage and the first set voltage.
[Step n = 3]
If the battery voltage is not higher than the second set voltage, the count value t2 of the second timer is reset to 0 in this step.
[Step n = 4-5]
It is determined whether the count value t2 of the second timer is longer than the second set time. If the count value t2 of the second timer is longer than the second set time, the second overcharge state is determined in step n = 5, and the count value t2 of the second timer is reset to zero. If it is determined that the state is the second overcharge state, as shown in the flowchart of FIG. 4, the non-return current interrupting element 9 is controlled to interrupt the charging current. That is, the fuse 10 of the non-return current interrupting element 9 in FIG. 1 is blown.
If the count value t2 of the second timer is not longer than the second set time, the process jumps to step n = 6.
[Step n = 6-7]
The battery voltage is compared with the first set voltage to determine whether the battery voltage is higher than the first set voltage. When the battery voltage is higher than the first set voltage, the count value t1 of the first timer is incremented. That is, 1 is added to the count value t1 of the first timer.
[Step n = 8]
If the battery voltage is not higher than the first set voltage, the count value t1 of the first timer is reset to zero.
[N = 9 to 10 steps]
It is determined whether the count value t1 of the first timer is longer than the first set time. When the count value t1 of the first timer becomes longer than the first set time, the first overcharge state is determined in step n = 10, and the count value t1 of the first timer is reset to zero. When it is determined that the state is the first overcharge state, as shown in the flowchart of FIG. 4, the switching element 7 that controls charging is switched from on to off.
If the count value t1 of the first timer is not longer than the first set time, the process jumps to the step of n = 1 and repeatedly detects overcharge.
[0026]
The above battery pack detects the first overcharge state and the second overcharge state in which the set voltage and the set time are different by the control circuit 3, but the battery pack of the present invention is as shown in FIG. The control circuit can also detect a third or more overcharged state with a different set voltage and set time. That is, in the battery pack of the present invention, the control circuit can detect a plurality of overcharged states with different set times from the set voltage, and cut off the charging current of the battery.
[0027]
【The invention's effect】
The battery pack of the present invention has a simple circuit configuration, can reduce the manufacturing cost and can be mass-produced inexpensively, and further increase the actual use time of the battery while more accurately detecting the overcharge of the battery, Extremely superior features that can extend battery life with minimal battery degradation are realized. That is, the battery pack of the present invention includes a protection circuit and a control circuit for detecting overcharge of a battery, and the control circuit uses the first overcharge state and the second overcharge that are different in set voltage and set time. This is because both of the states are detected and the charging current of the battery is cut off in both the first overcharge state and the second overcharge state. The protection circuit determines that the battery voltage is higher than the maximum setting voltage and the time when the battery voltage is higher than the maximum setting voltage is longer than the minimum setting time. A first overcharge state is detected when the first set voltage, which is a set voltage lower than the set voltage, is higher than the first set voltage and the time during which the first set voltage is higher is longer than the first set time; The battery voltage is higher than the second set voltage set at a voltage lower than the first set voltage, and the time during which the battery voltage is higher than the second set voltage is set longer than the first set time. When it becomes longer than the set time, it is determined as the second overcharge state, and the charging current of the battery is cut off. For this reason, the battery pack of the present invention has a feature that the circuit configuration can be simplified while detecting overcharge occurring in any state of the battery with high accuracy.
[Brief description of the drawings]
FIG. 1 is a circuit diagram of a battery pack according to an embodiment of the present invention. FIG. 2 is a diagram showing a condition in which a protection circuit and a control circuit cut off a charging current. FIG. FIG. 4 is a flowchart in which the control circuit controls the current interrupting unit to interrupt the charging current. FIG. 5 is a flowchart in which the control circuit discriminates between the first overcharge state and the second overcharge state. FIG. 6 is a diagram showing another example of conditions under which the protection circuit and the control circuit cut off the charging current.
DESCRIPTION OF SYMBOLS 1 ... Battery 2 ... Protection circuit 3 ... Control circuit 4 ... Current interruption | blocking part 5 ... Battery temperature sensor 6 ... Internal temperature sensor 7 ... Switching element 8 ... Switching element 9 ... Non-recovery current interruption element 10 ... Fuse 11 ... Heating resistor 12 ... Fusing switch

Claims

A protection circuit that detects the battery voltage and determines that the battery (1) is in the maximum overcharge state when the battery voltage is higher than the maximum set voltage and the time that the battery voltage is higher than the maximum set voltage is longer than the minimum set time. (2) and
When the battery voltage is higher than the set voltage set lower than the maximum set voltage and the time when the battery voltage is higher than the set voltage is longer than the set time, it is detected that the battery (1) is in an overcharged state. Control circuit (3),
When this control circuit (3) detects the overcharge state of the battery (1) , or the protection circuit (2) detects the maximum overcharge state of the battery (1), the charging current of the battery (1) is cut off. A battery pack comprising a current interrupting part (4),
The control circuit (3) confirms that the battery voltage is higher than the first set voltage set lower than the maximum set voltage and the time during which the battery voltage is higher than the first set voltage is longer than the first set time. The first overcharge state to be detected and the time when the battery voltage is higher than the second set voltage set to a voltage lower than the first set voltage and higher than the second set voltage is the first set time A controller for detecting a second overcharge state for detecting that it has become longer than a second set time that is set longer than
A state in which the current interrupting section (4) detects one of the first overcharge state and the second overcharge state, and a state in which the protection circuit (2) detects the maximum overcharge state. A battery pack designed to cut off the charging current of the battery.

The protection circuit (2) stores a minimum setting time which is a setting time shorter than the first setting time, and when the time when the battery voltage becomes higher than the maximum setting voltage becomes longer than the minimum setting time, the maximum overcharge state battery pack as described in claim 1 determined to be in.

The current interrupting unit (4) includes a switching element (7) that interrupts the charging current of the battery (1), and a non-returning current interrupting element (9) connected to the charging line of the battery (1). A current interrupting section (4) for switching the switching element (7) from on to off in one overcharge state and controlling the non-return current interrupting element (9) in the second overcharge state to interrupt the charging current. 1. The battery pack described in 1.

The current interrupting unit (4) includes a switching element (7) that interrupts the charging current of the battery (1), and a non-returning current interrupting element (9) connected to the charging line of the battery (1). Switch the switching element (7) from on to off in the first overcharge state, switch the switching element (7) from on to off in the second overcharge state, and control the non-recovery current cutoff element (9) to charge current The battery pack according to claim 3, wherein the battery pack is a current interrupting part (4) that interrupts the current .

The current interrupting part (4) includes a switching element (7) that interrupts the charging current of the battery (1) and a non-returning current interrupting element (9) connected to the charging line of the battery (1) for protection. 2. The battery pack according to claim 1, wherein when the circuit (2) detects a maximum overcharge state, the battery pack is a current interrupting unit (4) that controls the non-recovery current interrupting element (9) to interrupt the charging current.

The current interrupting part (4) includes a switching element (7) that interrupts the charging current of the battery (1) and a non-returning current interrupting element (9) connected to the charging line of the battery (1) for protection. When the circuit (2) detects the maximum overcharge state, it controls the non-recovery current cut-off element (9) to cut off the charge current. When the control circuit (3) detects the first overcharge state, the switching element (7) is turned off. 6. The battery pack according to claim 5, wherein the battery pack is a current interrupting unit (4) that switches from on to off and controls the non-recovery current interrupting element (9) to interrupt the charging current when the second overcharge state is detected.

The current interrupting part (4) includes a switching element (7) that interrupts the charging current of the battery (1) and a non-returning current interrupting element (9) connected to the charging line of the battery (1) for protection. When the circuit (2) detects the maximum overcharge state, it controls the non-recovery current cut-off element (9) to cut off the charge current. When the control circuit (3) detects the first overcharge state, the switching element (7) is turned off. switched from on to off, the current blocking portion with switching to the second overcharge the state for detecting the off switching element (7) from oN to cut off the charging current by controlling the non-return current cut-off device (9) (4) The battery pack according to claim 6.