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JP4167706B2 - Single / double switching type filling device for noodle chunks - Google Patents

Single / double switching type filling device for noodle chunks

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JP4167706B2
JP4167706B2 JP2006203437A JP2006203437A JP4167706B2 JP 4167706 B2 JP4167706 B2 JP 4167706B2 JP 2006203437 A JP2006203437 A JP 2006203437A JP 2006203437 A JP2006203437 A JP 2006203437A JP 4167706 B2 JP4167706 B2 JP 4167706B2
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noodle
cup
filling
mass
path
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JP2008029219A (en
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政雄 赤穂
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株式会社シンセイ
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Description

この発明は、麺塊のカッブ内シングル,ダブル切替型充填装置、詳しくは1台にてシングル充填とダブル充填を行うことのできる装置に関するものである。   The present invention relates to a single and double switching type filling device for noodle masses, and more particularly to a device capable of performing single filling and double filling by a single unit.

カップ内に麺塊と具材およびスープ等を充填してなるいわゆるカップ麺は、図7に示すように麺の供給機(イ)より連続供給される麺塊Mの走行路(ロ)の先部に該麺塊MをカップC内に充填する充填部(ハ)を設けて、麺塊Mを順次カップC内に充填し搬出コンベア(ニ)上に送出し、続いて該カップC内に具材,スープ等を収納した小袋(ホ)を充填し、上蓋(ヘ)を当てて密閉し、最後に全体をフィルムにてラッピング(ト)するという連続工程にて製造している。
近年、カップ内に麺塊を2つ入れる大盛麺の需要があって製造されているが、従来の自動充填装置では2つの麺塊を自動的にカップ内に充填することができないので、シングル麺の充填ラインの途中で、人手により2つ目の麺塊をカップ内に入れるという作業をしている。
特開平11−178530
A so-called cup noodle filled with noodle masses, ingredients, soup and the like in the cup is the tip of the travel path (b) of the noodle mass M that is continuously supplied from the noodle feeder (a) as shown in FIG. A filling portion (c) for filling the noodle mass M into the cup C is provided in the part, the noodle mass M is sequentially filled into the cup C, and sent to the carry-out conveyor (d), and then into the cup C. It is manufactured in a continuous process in which small bags (e) containing ingredients, soup, etc. are filled, sealed with an upper lid (f), and finally wrapped entirely with film.
In recent years, there has been a demand for large noodles that put two noodle chunks in a cup. However, the conventional automatic filling device cannot automatically fill two noodle chunks in a cup. In the middle of the noodle filling line, the second noodle mass is manually placed in the cup.
JP-A-11-178530

しかしながら、製造ラインの途中で作業員による麺塊のカップ内足し入れは、製造ラインに作業員の衣服が絡むおそれがあって危険であり、労多くして足し入れ忘れが生ずるほか、麺塊に手が触れて不衛生になるという課題がある。
また別途ダブル麺の自動充填装置を準備するということは、シングル充填と合わせて2台を要して不経済であり、設置スペース上の問題もあって現実的でないという課題がある。
However, it is dangerous for workers to add noodle masses to the cup in the middle of the production line because there is a risk that the workers' clothes may get tangled in the production line. There is a problem of touching and becoming unsanitary.
In addition, separately preparing an automatic filling device for double noodles is uneconomical because it requires two units together with single filling, and there is a problem that it is not realistic due to problems in installation space.

本発明は、供給機より連続供給される麺塊の走行路の先部に該麺塊をカップ内に充填する充填部を設けて、麺塊を順次カップ内に充填し搬出コンベア上に送出するようにした麺塊のカップ内自動充填装置において、該走行路を開閉部を挟んで下走行路と上走行路の上下2列に分岐形成し、カップ内にシングル麺塊の充填時には該開閉部を開いたままにして麺塊を下走行路のみに供給し、同、ダブル麺塊の充填時には該開閉部を交互に開閉して麺塊を上走行路と下走行路を走行させ、且つカップ内充填前の段階で上下の麺塊を重ね揃えるようにして、1台にてシングルとダブル充填が行えるようにして、かかる課題を解決するようにしたのである。   The present invention is provided with a filling unit for filling the noodle chunks in the cup at the tip of the running path of the noodle chunks continuously supplied from the feeder, and sequentially filling the noodle chunks in the cup and feeding them onto the carry-out conveyor. In the noodle mass automatic filling device for noodle mass thus formed, the traveling path is branched into two upper and lower rows of the lower traveling path and the upper traveling path across the opening / closing portion, and when the single noodle mass is filled in the cup, the opening / closing portion The noodle mass is supplied only to the lower travel path with the lid open, and when the double noodle mass is filled, the opening and closing portions are alternately opened and closed to allow the noodle mass to travel on the upper travel path and the lower travel path, and the cup. The upper and lower noodle chunks were layered together at the stage before the inner filling, so that single and double filling could be performed by one unit, thereby solving such a problem.

本発明は、1台の連続充填装置を切替えることでシングル麺塊入りとダブル麺塊入りの2種類のカップ麺を製造することができるという効果を生ずる。2種類のカップ麺を場所をとらずして能率よく経済的且つ衛生裡に製造することができるという効果を生ずる。   This invention produces the effect that two types of cup noodles with a single noodle mass and a double noodle mass can be manufactured by switching one continuous filling apparatus. Two types of cup noodles can be produced efficiently and economically without sacrificing space.

ダブル麺塊の充填時には、上下2列の走行路に麺塊を振分けて供給し、カップ内充填前の段階で上下の麺塊を重ね揃えるようにしたので、上下2つの麺塊はカップ内に確実に充填されるという効果を生ずる。   When filling the double noodle chunks, the noodle chunks are distributed and supplied to the upper and lower two rows of the runway, and the upper and lower noodle chunks are layered together before filling in the cup. The effect of filling reliably is produced.

本発明は、供給機より連続供給される麺塊の走行路の先部に該麺塊をカップ内に充填する充填部を設けて、麺塊を順次カップ内に充填し搬出コンベア上に送出するようにした麺塊のカップ内自動充填装置において、該走行路を開閉部を挟んで下走行路と上走行路の上下2列に分岐形成し、カップ内にシングル麺塊の充填時には該開閉部を開いたままにして麺塊を下走行路のみに供給し、同、ダブル麺塊の充填時には該開閉部を交互に開閉して麺塊を上走行路と下走行路を走行させ、且つカップ内充填前の段階で上下の麺塊を重ね揃えるようにした麺塊のカッブ内シングル,ダブル切替型充填装置にある。   The present invention is provided with a filling unit for filling the noodle chunks in the cup at the tip of the running path of the noodle chunks continuously supplied from the feeder, and sequentially filling the noodle chunks in the cup and feeding them onto the carry-out conveyor. In the noodle mass automatic filling device for noodle mass thus formed, the traveling path is branched into two upper and lower rows of the lower traveling path and the upper traveling path across the opening / closing portion, and when the single noodle mass is filled in the cup, the opening / closing portion The noodle mass is supplied only to the lower travel path with the lid open, and when the double noodle mass is filled, the opening and closing portions are alternately opened and closed to allow the noodle mass to travel on the upper travel path and the lower travel path, and the cup. This is a single and double switching type filling device for noodle masses in which the upper and lower noodle masses are aligned in the stage before inner filling.

図1は充填装置の側面図で、即席用に四角厚板形に加工した麺塊Mを連続供給する麺供給機1の供給斜板2下に麺塊Mを載上し搬送する走行路3を設け、該走行路3は開閉部4を挟んで上走行路3aと下走行路3bを設ける。上走行路3aはラインの途中で終り、下走行路3bは麺塊MをカップC内に充填する充填部5に至っている。2aは斜板2上にあって麺塊Mを走行路3に供給する送り爪付の回転ロールである。   FIG. 1 is a side view of a filling device, and a traveling path 3 on which noodle mass M is placed and conveyed under a supply swash plate 2 of a noodle feeder 1 for continuously supplying noodle mass M processed into a square thick plate shape for instant use. The travel path 3 is provided with an upper travel path 3a and a lower travel path 3b with the opening / closing part 4 interposed therebetween. The upper travel path 3a ends in the middle of the line, and the lower travel path 3b reaches the filling section 5 that fills the cup C with the noodle mass M. Reference numeral 2 a denotes a rotating roll with a feed claw that is on the swash plate 2 and supplies the noodle mass M to the traveling path 3.

シングル麺塊入りのカップ麺M1を製造するときは、開閉部4を開いたままにして、供給機1から供給される麺塊Mを開閉部4をくぐって下走行路3b上を走行させて充填部5に送り、カップC内に充填するようにする。   When manufacturing cup noodles M1 containing a single noodle mass, the opening / closing part 4 is left open, the noodle mass M supplied from the feeder 1 is passed through the opening / closing part 4 and travels on the lower traveling path 3b. It is sent to the filling unit 5 to fill the cup C.

ダブル麺塊入りのカップ麺M2を製造するときは、開閉部4を交互に開閉して麺塊Mを上走行路3aと下走行路3bに振分けて走行させ、上走行路3aの終点である充填部5の手前にて上走行路3a上の麺塊Mを下走行路3b上の麺塊Mの上に重ね揃えて充填部5に送りカップC内に充填するのである。上下の走行路3a,3b間はごく狭い間隔にして、上の麺塊Mが下の麺塊Mに重なる際に衝撃等が生じないようにして麺塊Mが破損するおそれをまったくないものにしている。   When manufacturing the cup noodle M2 containing the double noodle mass, the open / close portions 4 are alternately opened and closed, and the noodle mass M is distributed to the upper travel path 3a and the lower travel path 3b, which is the end point of the upper travel path 3a. The noodle mass M on the upper travel path 3a is overlaid on the noodle mass M on the lower travel path 3b before the filling section 5 and is sent to the filling section 5 to be filled in the cup C. The distance between the upper and lower travel paths 3a and 3b is very narrow so that no impact or the like is generated when the upper noodle mass M overlaps the lower noodle mass M so that the noodle mass M is not damaged at all. ing.

本発明は以上のようにして、開閉部4を開いたままと交互開閉に切替えることで、シングル麺塊入りとダブル麺塊入りのカップ麺を1台の装置にて製造することができるようにしている。   As described above, the present invention is capable of producing cup noodles containing single noodle chunks and double noodle chunks in a single device by switching to alternate opening and closing with the opening / closing part 4 open. ing.

詳細な実施例について説明する。   A detailed embodiment will be described.

供給機1から走行路3上に連続供給される麺塊Mは、閉じている開閉部4上を乗り通過して上走行路3a上を走行し、次の麺塊Mはシャッター形の開閉部4を開くことで開閉部4内をくぐって緩い傾斜のシューター4aをすべり落ちて下走行路3b上を走行する。図2(a)に示すように上下の走行路3a,3bは中間に間隙3c,3cを有していて、下走行路3bの下方から延びる長短の押し送りバー6,7を表出させていて、長いバー6は上走行路3上の麺塊Mに届く長さを有し、短いバー7は下走行路5上の麺塊Mのみを押し送りする長さになっていて、長いバー6は短いバー列の1つ置きに設けられている。図2(b)に示すように下走行路3b上の麺塊Mが上走行路3a上の麺塊M下に至ったときに長いバー6が回動してきて上下の麺塊を揃えて押し送りするタイミングとなっている。   The noodle mass M that is continuously supplied from the feeder 1 onto the travel path 3 passes over the closed opening / closing section 4 and travels on the upper travel path 3a, and the next noodle mass M is a shutter-shaped opening / closing section. By opening 4, the inside of the opening / closing part 4 is slid down the shooter 4a having a gentle slope and travels on the lower traveling path 3b. As shown in FIG. 2 (a), the upper and lower travel paths 3a, 3b have gaps 3c, 3c in the middle to expose long and short push feed bars 6, 7 extending from below the lower travel path 3b. The long bar 6 has a length that reaches the noodle mass M on the upper travel path 3, and the short bar 7 has a length that pushes only the noodle mass M on the lower travel path 5. 6 is provided every other short bar row. As shown in FIG. 2 (b), when the noodle mass M on the lower travel path 3b reaches the lower side of the noodle mass M on the upper travel path 3a, the long bar 6 rotates and pushes the upper and lower noodle masses together. It is time to send.

上下の走行路3a,3b上を押し送りされた上下の麺塊Mは上走行路3の終端において上の麺塊Mは下の麺塊M上に乗り重なって、重ね揃えられた状態で充填部5の手前に到達する。長短のバー6,7は下方に廻り逃げて麺塊Mの押し送りを解き、次いで図3に示すように上方に設けた送り機構8によって上下の麺塊Mは送られて充填部5の所定位置に載せられ、そこで自動供給される1個づつのカップC内に連続充填され、ダブル麺塊入りカップ麺M2として搬出コンベア9上に送出されて、具材,スープ等の充填装置(図示してない)の方向に搬出されることとなる。   The upper and lower noodle masses M pushed on the upper and lower traveling paths 3a and 3b are filled at the end of the upper traveling path 3 so that the upper noodle masses M overlap on the lower noodle masses M and are aligned. It reaches before the part 5. The long and short bars 6 and 7 run downward to unwind the noodle mass M, and then the upper and lower noodle masses M are fed by the upper feed mechanism 8 as shown in FIG. It is placed in a position, and is continuously filled into each cup C that is automatically supplied there, and is sent onto the carry-out conveyor 9 as a cup noodle M2 containing double noodle chunks. Will be taken out in the direction of

図1は充填部5の1例を示すもので、側面視八角形をした水平回転ドラム5aの一面上にダブル麺塊M2が乗ると、カップ供給機5bより降下するカップCにより被せられ、該カップCと麺塊M2を押えた状態で間歇回転により半周し上向きとなったときにカップC内にダブル麺塊M2が入って搬出コンベア9上に送出されることとなる。   FIG. 1 shows an example of the filling unit 5, and when a double noodle mass M2 is placed on one surface of an octagonal horizontal rotating drum 5a in side view, it is covered by a cup C descending from a cup feeder 5b, When the cup C and the noodle mass M2 are pressed and half-turned upward by intermittent rotation, the double noodle mass M2 enters the cup C and is sent out onto the carry-out conveyor 9.

なお、押し送り用の長いバー6は図4に示すように徐々に沈みながら下方に逃げるようにして、急激な沈み離反の反動によって麺塊Mを弾き飛ばさないようにしている。また、図5に示すように充填部5の直前に上方から上下動するストッパー10を設けて、このストッパー10と送り機構8とによって麺塊M2を挟み押えすることで上下の麺塊Mに前後のずれがあるときは、そのずれを矯正するようにしている。上下の麺塊Mの左右方向は上下の走行路3a,3bの両側のガイド3d,3dに沿って走行するようにすることでずれが生ずることはない。   In addition, as shown in FIG. 4, the long bar 6 for pushing-feeding escapes downward while gradually sinking, so that the noodle mass M is not blown off by a reaction of sudden sinking and separation. In addition, as shown in FIG. 5, a stopper 10 that moves up and down from above is provided immediately before the filling portion 5, and the noodle mass M 2 is sandwiched and pressed between the stopper 10 and the feed mechanism 8 so that the noodle mass M is moved back and forth. When there is a deviation, the deviation is corrected. The left and right direction of the upper and lower noodle masses M does not cause a deviation by traveling along the guides 3d and 3d on both sides of the upper and lower traveling paths 3a and 3b.

シングル麺塊のカップ麺M1を製造するときは、切替により開閉部4を開いたままとするのである。図6に示すようにすべての麺塊Mは下走行路3b上を走行して、短いバー7により連続押し送りされ、送り機構8にて回転ドラム5a上に載せられてカップC内に充填されることとなる。このとき、ずれ矯正の必要のないストッパー10は稼働を停止している。   When the cup noodle M1 of the single noodle mass is manufactured, the opening / closing part 4 is kept open by switching. As shown in FIG. 6, all the noodle masses M travel on the lower traveling path 3b, are continuously pushed and fed by the short bar 7, are placed on the rotating drum 5a by the feeding mechanism 8, and are filled in the cup C. The Rukoto. At this time, the stopper 10 that does not require misalignment correction is stopped.

以上のようにして、本発明の充填装置は開閉部4を開いたままと麺塊Mの通過の交互に開閉させるという切替操作にてシングル麺塊入りのカップ麺M1とダブル麺塊入りのカップ麺M2を1台の装置で製造することができることとなる。上下走行路に振分けた麺塊Mを充填部5の手前にて重ね揃えてから充填部5に送るようにする手段は、前記した長短の押し送りバー機構のほか、上下走行路上の麺塊が上走行路の終端にて重なり揃うように上下の麺塊の走行速度をシンクロ調整する走行または送り手段などにすることもできる。   As described above, the filling device of the present invention is configured so that the cup noodle M1 with the single noodle chunk and the cup with the double noodle chunk are switched by switching the opening and closing portion 4 to open and close alternately. The noodle M2 can be manufactured with one apparatus. Means for sending the noodle masses M distributed to the up-and-down traveling path to the filling unit 5 after being aligned in front of the filling unit 5 is not limited to the above-described long and short push-bar mechanism, but also the noodle masses on the up-and-down traveling path. It is also possible to use a traveling or feeding means that synchronizes the traveling speed of the upper and lower noodle masses so that they overlap at the end of the upper traveling path.

本発明は以上のようにして、連続供給される麺塊を走行させて充填部においてカップ内に充填する方式のあらゆる種類の充填装置に広く利用することができるものである。   As described above, the present invention can be widely used for all kinds of filling devices in which a continuously supplied noodle mass is run and filled in a cup in a filling section.

本発明の充填装置の側面図Side view of the filling device of the present invention (a)は上下走行路の縦断面図、(b)は長いバーによる上下の麺塊の押し送りの状態を示す部分拡大側面図(A) is a longitudinal sectional view of the upper and lower traveling path, (b) is a partially enlarged side view showing a state of pushing the upper and lower noodle masses by a long bar. 重ね揃えた麺塊を送り機構によって充填部に送り載せる状態を示す部分側面図Partial side view showing a state in which the noodle masses that have been aligned are fed to the filling portion by the feeding mechanism 長いバーが徐々に下方に廻り逃げる状態を示す部分側面図Partial side view showing a state where a long bar gradually moves downward and escapes (a)(b)は送り機構とストッパーの挟み押えにて重ねた麺塊の前後のずれを矯正する状態を示す部分側面図(A) and (b) are partial side views showing a state in which the front and rear shifts of the noodle chunks piled up by the holding mechanism between the feed mechanism and the stopper are corrected. シングル麺塊入りのカップ麺を製造する状態の側面図Side view of the state of producing cup noodles with a single noodle mass 従来例の側面図Side view of conventional example

符号の説明Explanation of symbols

1は麺塊の供給機
2は供給斜板
2aは回転ロール
3は走行路
3aは上走行路
3bは下走行路
3cは間隙
3dは左右のガイド
4は開閉部
4aはシューター
5は充填部
5aは回転ドラム
5bはカップ供給機
6は押し送り用の長いバー
7は同、短いバー
8は送り機構
9は搬出コンベア
10は上下動するストッパー
Mは麺塊
Cはカップ
DESCRIPTION OF SYMBOLS 1 Noodle lump feeder 2 Supply swash plate 2a Rotating roll 3 Traveling path 3a Upper travel path 3b Lower travel path 3c Gap 3d Left and right guide 4 Opening and closing part 4a Shooter 5 Filling part 5a Is a rotating drum 5b is a cup feeder 6 is a long bar 7 for pushing and feeding, the short bar 8 is a feeding mechanism 9 is a carry-out conveyor 10 is a stopper that moves up and down M is a noodle mass C is a cup

Claims (1)

供給機より連続供給される麺塊の走行路の先部に該麺塊をカップ内に充填する充填部を設けて、麺塊を順次カップ内に充填し搬出コンベア上に送出するようにした麺塊のカップ内連続充填装置において、該走行路を開閉部を挟んで下走行路と上走行路の上下2列に分岐形成し、カップ内にシングル麺塊の充填時には該開閉部を開いたままにして麺塊を下走行路のみに供給し、同、ダブル麺塊の充填時には該開閉部を交互に開閉して麺塊を上走行路と下走行路を走行させ、且つカップ内充填前の段階で上下の麺塊を重ね揃えるようにしたことを特徴とする麺塊のカッブ内シングル,ダブル切替型充填装置。   A noodle block is provided with a filling portion for filling the noodle block into the cup at the front of the running path of the noodle block continuously supplied from the feeder, and the noodle block is sequentially filled into the cup and sent to the carry-out conveyor. In the lump continuous filling device in the cup, the traveling path is branched into two upper and lower rows of the lower traveling path and the upper traveling path across the opening / closing part, and the opening / closing part is kept open when filling the noodle mass into the cup The noodle mass is supplied only to the lower travel path, and when the double noodle mass is filled, the opening and closing portions are alternately opened and closed to allow the noodle mass to travel on the upper travel path and the lower travel path, and before filling in the cup. A single / double switching type filling device for noodle chunks, wherein the upper and lower noodle chunks are aligned in stages.
JP2006203437A 2006-07-26 2006-07-26 Single / double switching type filling device for noodle chunks Active JP4167706B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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JP4167706B2 true JP4167706B2 (en) 2008-10-22

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Publication number Priority date Publication date Assignee Title
US9899481B2 (en) 2016-01-18 2018-02-20 Infineon Technologies Austria Ag Electronic component and switch circuit
JP7039920B2 (en) * 2017-10-13 2022-03-23 シブヤパッケージングシステム株式会社 Goods processing equipment
JP7626925B2 (en) 2021-01-13 2025-02-05 シブヤパッケージングシステム株式会社 Article handling equipment

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