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JP4126956B2 - Method of forming paper drawing molded article, paper drawing molded article produced by the processing method, and covering lid made of the molded article - Google Patents

Method of forming paper drawing molded article, paper drawing molded article produced by the processing method, and covering lid made of the molded article Download PDF

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Publication number
JP4126956B2
JP4126956B2 JP2002135408A JP2002135408A JP4126956B2 JP 4126956 B2 JP4126956 B2 JP 4126956B2 JP 2002135408 A JP2002135408 A JP 2002135408A JP 2002135408 A JP2002135408 A JP 2002135408A JP 4126956 B2 JP4126956 B2 JP 4126956B2
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Japan
Prior art keywords
paper
molded article
blank sheet
mold
drawn
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JP2002135408A
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JP2003326617A (en
Inventor
暢之 猪又
俊秀 東儀
剛 青木
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Toppan Inc
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Toppan Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、紙製絞り成形品の成形加工方法と該加工方法により作製した紙製絞り成形品並びに該成形品からなる被せ蓋に関する。
【0002】
【従来の技術】
従来、板紙を雄型と雌型の一対のプレス型で絞って立体性を持たせトレー、紙皿、蓋などに使用してきた。
この絞り加工工程を具体的に述べるならば、例えば図5に示すように、雌型(1)の上に絞り成形加工を行うブランクシート(2)を載置し、押さえ型(3)でブランクシートの周縁を押さえた後、雄型(4)を雌型(1)に押し込み、ブランクシートを絞って紙製絞り成形品(10)である立体性のあるトレーや紙皿を作製していた。また、必要に応じて、雄型と雌型は加熱していた。
【0003】
ところが、表面がフラットな押さえ型を使用して深さのある立体的な容器を成形するため、特に、紙繊維が一か所に寄るコーナーの部分では、不規則にしわ(7)が発生してしまい見栄えの良いものではなかった(図6(a)、(b)、(c)参照)。
【0004】
【発明が解決しようとする課題】
本発明は、板紙を絞り成形加工する際に発生する以上のような問題点を解決するめになされたもので、板紙を絞り加工する際に生じるしわを規則正しく発生するようにして見栄えの良い紙製絞り成形品の成形加工方法と該加工方法により作製した紙製絞り成形品並びに該成形品からなる被せ蓋を提供することを課題とする。
【0005】
【課題を解決するための手段】
本発明の請求項1の発明は、雌型の上にブランクシートを載置し、該ブランクシートの周縁を雄型が通過可能に中央が開口している押さえ型で押さえた後、雄型を雌型に押しつけ、絞り加工する紙製絞り成形品の成形加工方法において、前記ブランクシートが接触する方の面のコーナー部分にのみ、外側周縁から内方の略中央方向に向けて、幅2mm、深さ1mm、長さ20mmの溝が穿設された押さえ型を用いて絞り加工することを特徴とする、紙製絞り成形品の成形加工方法である。
【0006】
このように請求項1記載の発明によれば、ブランクシートが接触する方の面のコーナー部分にのみ、外側周縁から内方の略中央方向に向けて、幅2mm、深さ1mm、長さ20mmの溝が穿設された押さえ型を用いて絞り加工するので、絞り加工時に発生する紙の寄りによるしわは、この溝の中に入り込み規則的に発生することになり見栄えの良い紙製絞り成形品が得られる。
【0007】
また、請求項2の発明は、雌型の上にブランクシートを載置し、該ブランクシートの周縁を雄型が通過可能に中央が開口している押さえ型で押さえた後、雄型を雌型に押しつけ、絞り加工する紙製絞り成形品の成形加工方法において、前記ブランクシートが接触する方の面のコーナー部分にのみ、外側周縁から内方の略中央方向に向けて、幅2mm、深さ1mm、長さ20mmの溝が穿設された雌型を用いて絞り加工することを特徴とする、紙製絞り成形品の成形加工方法である。
【0008】
このように請求項2記載の発明によれば、ブランクシートが接触する方の面のコーナー部分にのみ、外側周縁から内方の略中央方向に向けて、幅2mm、深さ1mm、長さ20mmの溝が穿設された雌型を用いて絞り加工するので、絞り加工時に発生する紙の寄りによるしわは、この溝の中に入り込み規則的に発生することになり見栄えの良い紙製絞り成形品が得られる。
【0009】
また、請求項3の発明は、請求項1又は2記載の成形加工方法を用いて作製した紙製絞り成形品である。
【0010】
さらに、請求項4の発明は、請求項3の発明において、前記紙製絞り成形品が被せ蓋であることを特徴とする、紙製絞り成形品である。
【0011】
【発明の実施の形態】
本発明の紙製絞り成形品の成形加工方法を一実施形態に基づいて以下に詳細に説明する。
図1(a)、(b)、(c)は、絞り加工工程の一例を示す模式説明図である。
雌型(1)の上にブランクシート(2)を載置し、該ブランクシート(2)の周縁を雄型が通過可能に中央が開口している押さえ型(3)で押さえた後、雄型(4)を雌型(1)に押しつけ、絞り加工する紙製絞り成形品(10)の成形加工方法において、ブランクシート(2)が接触する方の面のコーナー部分(5)にのみ、外側周縁から内方の略中央方向に向けて適宜の長さの溝(6)が穿設された押さえ型(3)を用いて絞り成形加工する紙製絞り成形品(10)の成形加工方法である。
【0012】
ブランクシート(2)は、絞り成形加工性に富む、カップ原紙、アイボリー、両面カード、等の板紙が好ましく使用できる。
これらの板紙の片面または両面にポリエチレン、ポリプロピレン等の熱可塑性樹脂層を設けた複合紙を用いても良い。
【0013】
押さえ型(3)に穿設される溝(6)は、ブランクシート(2)が接触する方の面のコーナー部分(5)にのみ、外側周縁から内方の略中央方向に向けて適宜の長さで設けられる。
さらに具体的には、厚さが0.35mm程度の板紙を絞り成形する場合、溝の幅は2mm程度、深さは1mm程度、長さは20mm程度とすることが望ましい。
【0014】
また、絞り成形加工時に雌型や雄型を100°C程度に加熱しておくと絞りが無理なく行える。
【0015】
このような押さえ型(3)を使用して絞り成形加工を行うことにより、絞り成形加工時に発生するコーナー部分の紙の寄りによるしわは、この溝(6)の中に入り込み、規則的に発生することになって美粧性が向上する。
【0016】
溝(6)は、押さえ型(3)に設ける代わりに、雌型(1)の方に設けることもできる。
すなわち、雌型の上にブランクシートを載置し、該ブランクシートの周縁を押さえ型で押さえた後、雄型を雌型に押しつけ、絞り加工する紙製絞り成形品の成形加工方法において、ブランクシート(2)が接触する方の面のコーナー部分(5)にのみ、外側周縁から内方の略中央方向に向けて適宜の長さの溝(6)が穿設された雌型(1)を用いて絞り成形加工する紙製絞り成形品(10)の成形加工方法である(図2(a)、(b)、(c)参照)。
【0017】
つぎに、本発明の絞り成形加工方法を用いて作製した紙製絞り成形品の一つである被せ蓋について説明する。
【0018】
図3(a)は、本発明の絞り成形加工方法を用いて作製する被せ蓋の一実施例を示すブランクシートの展開説明図である。
八角形の天板(11)の各辺から折り曲げ線(a)を介して側面板(13)と第2側面板(14)が順次連設されている。
【0019】
天板(11)の各隅角(コーナー部分)からは、内方の略中央部に向けて適宜の長さの罫線(k)が設けられている。
隔辺の側面板の両端縁には、折り曲げ線を介して接合片(131)が連設されている。
【0020】
このブランクシートを前述の絞り成形加工方法により絞り成形加工すると、図3(b)に示すように、ブランクシートの周縁を雌型と枠状の押さえ型で押さえながら雄型を雌型に押しつけるので、天板(11)の周縁は絞られて絞り成形加工(11a)が施され、コーナー部分で発生した紙の寄りによるしわは、コーナー部分に設けた罫線(k)に誘導されて、押さえ型に設けられた溝の中に入り込み、規則的に発生することになり、見栄えのよい製品が得られる。
【0021】
絞り成形加工を施したブランクシートを折り曲げ線に沿って折り曲げ、接合片(131)を隣り合う側面板(13)の内側に重ねて第2側面板(14)の内面側と側面板(13)の内面側とを接着させると、隣り合う側面板同士が第2側面板と接合片により接着されて天板の周縁から垂下した周壁を形成することになり、中央部分が盛り上がった天板を有する被せ蓋が出来上がる(図4(a)、(b)参照)。
【0022】
側面板(13)と第2側面板(14)の内面同士の接着手段は、特に限定されないが、使用する素材によりヒートシール法、グルー貼り、ホットメルト貼りなどを使い分ければ良い。
【0023】
【発明の効果】
上記のように、本発明の紙製絞り成形品の成形加工方法を用いて作製した紙製絞り成形品は、規則性のあるしわ形状により美粧性が向上する。
絞り成形後、製函工程などある場合には、機械適性が向上する。
【図面の簡単な説明】
【図1】本発明の紙製絞り成形品の成形加工方法により絞り成形加工している状態の一実施例を示す、(a)は斜視説明図であり、(b)は(a)のA−A’線断面説明図であり、(c)は絞り成形品の斜視説明図である。
【図2】本発明の紙製絞り成形品の成形加工方法により絞り成形加工している状態の別の実施例を示す、(a)は斜視説明図であり、(b)は(a)のA−A’線断面説明図であり、(c)は絞り成形品の斜視説明図である。
【図3】本発明の紙製絞り成形品の一実施例を示す、被せ蓋の(a)は展開説明図であり、(b)は(a)を絞り成形した状態の展開説明図である。
【図4】図3に示す被せ蓋の、(a)は平面説明図であり、(b)は(a)のA−A’線断面説明図である。
【図5】絞り成形加工工程の一例を示す、模式説明図である。
【図6】従来の紙製絞り成形品の成形加工方法により絞り成形加工している状態を示す、(a)は斜視説明図であり、(b)は(a)のA−A’線断面説明図であり、(c)は絞り成形品の斜視説明図である。
【符号の説明】
1‥‥雌型
2‥‥ブランクシート
3‥‥押さえ型
4‥‥雄型
5‥‥コーナー部分
6‥‥溝
7‥‥しわ
10‥‥紙製絞り成形品
11‥‥天板
11a‥天板の絞り加工部分
13‥‥側面板
14‥‥第2側面板
131‥‥接合片
a‥‥折り曲げ線
k‥‥罫線
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a paper drawing product, a paper drawing product produced by the processing method, and a cover made of the molding.
[0002]
[Prior art]
Conventionally, paperboard has been squeezed with a pair of male and female press dies to give three-dimensionality and used for trays, paper plates, lids and the like.
If this drawing process is described concretely, for example, as shown in FIG. 5, a blank sheet (2) to be drawn is placed on a female mold (1), and a blank is formed with a pressing mold (3). After pressing the peripheral edge of the sheet, the male mold (4) was pushed into the female mold (1), and the blank sheet was squeezed to produce a three-dimensional tray or paper plate as a paper drawn product (10). . Further, the male mold and the female mold were heated as necessary.
[0003]
However, since a three-dimensional container with a depth is formed by using a pressing mold with a flat surface, irregular wrinkles (7) occur particularly in the corner portion where the paper fiber is close to one place. It did not look good (see FIGS. 6A, 6B, and 6C).
[0004]
[Problems to be solved by the invention]
The present invention has been made in order to solve the above-mentioned problems that occur when drawing paperboard, and it is possible to make a good-looking paper by regularly generating wrinkles that occur when drawing paperboard. It is an object of the present invention to provide a drawing processing method of a drawn product, a paper drawn product manufactured by the processing method, and a cover made of the molded product.
[0005]
[Means for Solving the Problems]
In the invention of claim 1 of the present invention, a blank sheet is placed on a female mold, and after pressing the periphery of the blank sheet with a pressing mold whose center is open so that the male mold can pass, In the method of forming a paper drawn molded article that is pressed against a female die and drawn , the width is 2 mm from the outer peripheral edge toward the inner substantially central direction only at the corner portion of the surface that comes into contact with the blank sheet . A drawing method for a paper drawn product, wherein drawing is performed using a pressing die having a groove having a depth of 1 mm and a length of 20 mm .
[0006]
As described above, according to the first aspect of the present invention , the width 2 mm, the depth 1 mm, and the length 20 mm are provided only from the outer peripheral edge toward the inner central direction only at the corner portion of the surface that the blank sheet contacts. Since the drawing process is performed using a holding die in which a groove is drilled, the wrinkles caused by the misalignment of the paper that occur during the drawing process will occur regularly in this groove, making it a good-looking paper drawing molding Goods are obtained.
[0007]
Further, the invention of claim 2 is that a blank sheet is placed on a female mold, and the periphery of the blank sheet is pressed by a pressing mold whose center is open so that the male mold can pass through. pressing the mold, in the molding method of the paper diaphragm molded article drawing, only the corner portions of the surface towards which the blank sheet is in contact, towards the outer periphery substantially in the center direction of the inner width 2 mm, a depth A drawing method for a paper drawn product, wherein the drawing is performed using a female die having a 1 mm long and 20 mm long groove.
[0008]
As described above, according to the invention described in claim 2 , the width is 2 mm, the depth is 1 mm, and the length is 20 mm only from the outer peripheral edge toward the inner central direction only at the corner portion of the surface that the blank sheet contacts. Since the drawing process is performed using a female die with a groove, the wrinkle caused by the paper misalignment that occurs during the drawing process enters into the groove and occurs regularly, making it a good-looking paper drawing process. Goods are obtained.
[0009]
A third aspect of the present invention is a paper draw-molded article produced by using the molding method according to the first or second aspect.
[0010]
Furthermore, the invention of claim 4 is the paper draw-formed product according to claim 3, wherein the paper draw-formed product is a cover lid.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
A method for forming a paper drawn product of the present invention will be described in detail below based on an embodiment.
1A, 1B, and 1C are schematic explanatory views showing an example of a drawing process.
A blank sheet (2) is placed on the female mold (1), and the peripheral edge of the blank sheet (2) is pressed by a pressing mold (3) whose center is open so that the male mold can pass through. In the molding method of the paper drawn product (10) for pressing the die (4) against the female die (1) and drawing, only the corner portion (5) on the surface that the blank sheet (2) contacts, A method for forming a paper drawn product (10), which is drawn using a pressing die (3) having a groove (6) of an appropriate length drilled from the outer peripheral edge toward the inner substantially central direction. It is.
[0012]
As the blank sheet (2), a paper board such as a cup base paper, ivory, double-sided card, etc., which is rich in drawing processability, can be preferably used.
You may use the composite paper which provided the thermoplastic resin layers, such as polyethylene and a polypropylene, on the single side | surface or both surfaces of these paperboards.
[0013]
The groove (6) drilled in the presser mold (3) is suitable for only the corner portion (5) on the surface with which the blank sheet (2) comes into contact, from the outer peripheral edge toward the inner substantially central direction. Provided in length.
More specifically, when a paperboard having a thickness of about 0.35 mm is formed by drawing, it is desirable that the width of the groove is about 2 mm, the depth is about 1 mm, and the length is about 20 mm.
[0014]
Further, if the female mold and the male mold are heated to about 100 ° C. during the drawing process, the drawing can be performed without difficulty.
[0015]
By performing the drawing process using such a holding die (3), wrinkles caused by the paper misalignment at the corners during the drawing process enter the groove (6) and are regularly generated. This will improve the cosmetics.
[0016]
The groove (6) can be provided in the female die (1) instead of being provided in the holding die (3).
That is, a blank sheet is placed on a female mold, and after pressing the peripheral edge of the blank sheet with a pressing mold, the male mold is pressed against the female mold, and a drawing process for a paper drawn product for drawing is performed. A female die (1) in which a groove (6) of an appropriate length is bored only from the outer peripheral edge toward the inner central direction only in the corner portion (5) on the surface with which the sheet (2) contacts. This is a method of forming a paper draw-formed product (10) that is drawn using (see FIGS. 2 (a), (b), and (c)).
[0017]
Next, a cover lid, which is one of paper drawn products manufactured using the drawing method of the present invention, will be described.
[0018]
FIG. 3A is a development explanatory view of a blank sheet showing an embodiment of a covering lid produced by using the drawing method according to the present invention.
A side plate (13) and a second side plate (14) are successively arranged from each side of the octagonal top plate (11) via a folding line (a).
[0019]
A ruled line (k) having an appropriate length is provided from each corner (corner portion) of the top plate (11) toward the substantially central portion on the inside.
Joining pieces (131) are connected to both end edges of the side plate on the remote side via a fold line.
[0020]
When this blank sheet is drawn by the drawing method described above, the male die is pressed against the female die while pressing the peripheral edge of the blank sheet with the female die and the frame-like holding die as shown in FIG. The peripheral edge of the top plate (11) is squeezed and subjected to a drawing process (11a), and wrinkles due to the misalignment of the paper generated in the corner portion are induced by the ruled line (k) provided in the corner portion, and are pressed. It enters into the groove provided in the case, and is regularly generated, so that a good-looking product can be obtained.
[0021]
The blank sheet subjected to the drawing process is bent along the folding line, and the joining piece (131) is overlapped on the inner side of the adjacent side plate (13), and the inner surface side and the side plate (13) of the second side plate (14). When adhering to the inner surface side, the side plates adjacent to each other are bonded to the second side plate by a joining piece to form a peripheral wall hanging from the periphery of the top plate, and the central portion has a raised top plate A covering lid is completed (see FIGS. 4A and 4B).
[0022]
The means for adhering the inner surfaces of the side plate (13) and the second side plate (14) is not particularly limited, but a heat seal method, glue bonding, hot melt bonding, or the like may be properly used depending on the material used.
[0023]
【The invention's effect】
As described above, the paper draw-molded product produced by using the paper draw-molded product molding method of the present invention has improved cosmetic properties due to the regular wrinkle shape.
If there is a box making process after drawing, mechanical suitability is improved.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 shows an example of a state in which a drawing process is performed by the paper drawing product of the present invention, (a) is a perspective explanatory view, and (b) is an A view of (a). It is -A 'sectional explanatory drawing, (c) is a perspective explanatory drawing of a draw-formed product.
FIGS. 2A and 2B show another embodiment in a state of being drawn by the paper drawing product forming method according to the present invention, FIG. 2A is a perspective explanatory view, and FIG. 2B is a perspective view of FIG. It is AA 'line sectional explanatory drawing, (c) is a perspective explanatory drawing of a draw-formed product.
FIGS. 3A and 3B show an embodiment of the paper drawn product of the present invention, in which FIG. 3A is a development explanatory view, and FIG. 3B is a development explanatory view of the state in which FIG. .
4A is a plan explanatory view of the cover lid shown in FIG. 3, and FIG. 4B is a cross-sectional explanatory view taken along line AA ′ of FIG.
FIG. 5 is a schematic explanatory view showing an example of a drawing process.
6A and 6B are perspective views illustrating a state in which a drawing process is performed by a conventional paper drawing product forming method. FIG. 6B is a perspective explanatory view, and FIG. It is explanatory drawing, (c) is a perspective explanatory drawing of a draw-formed product.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Female type 2 ... Blank sheet 3 ... Holding type 4 ... Male type 5 ... Corner part 6 ... Groove 7 ... Wrinkle 10 ... Paper drawing molded article 11 ... Top plate 11a ... Top plate Drawing part 13 ... Side plate 14 ... Second side plate 131 ... Joint piece a ... Bending line k ... Ruled line

Claims (4)

雌型の上にブランクシートを載置し、該ブランクシートの周縁を雄型が通過可能に中央が開口している押さえ型で押さえた後、雄型を雌型に押しつけ、絞り加工する紙製絞り成形品の成形加工方法において、
前記ブランクシートが接触する方の面のコーナー部分にのみ、外側周縁から内方の略中央方向に向けて、幅2mm、深さ1mm、長さ20mmの溝が穿設された押さえ型を用いて絞り加工することを特徴とする、紙製絞り成形品の成形加工方法。
A blank sheet is placed on a female mold, and the peripheral edge of the blank sheet is pressed with a pressing mold whose center is open so that the male mold can pass through. Then, the male mold is pressed against the female mold and drawn. In the method of forming drawn products,
Using a pressing die in which grooves having a width of 2 mm, a depth of 1 mm, and a length of 20 mm are perforated only from the outer peripheral edge toward the inner central direction only at the corner portion of the surface to which the blank sheet comes into contact. A method of forming a paper drawn product, characterized by drawing.
雌型の上にブランクシートを載置し、該ブランクシートの周縁を雄型が通過可能に中央が開口している押さえ型で押さえた後、雄型を雌型に押しつけ、絞り加工する紙製絞り成形品の成形加工方法において、
前記ブランクシートが接触する方の面のコーナー部分にのみ、外側周縁から内方の略中央方向に向けて、幅2mm、深さ1mm、長さ20mmの溝が穿設された雌型を用いて絞り加工することを特徴とする、紙製絞り成形品の成形加工方法。
A blank sheet is placed on a female mold, and the peripheral edge of the blank sheet is pressed with a pressing mold whose center is open so that the male mold can pass through. Then, the male mold is pressed against the female mold and drawn. In the method of forming drawn products,
Using a female die in which grooves having a width of 2 mm, a depth of 1 mm, and a length of 20 mm are perforated only from the outer peripheral edge toward the inward central direction only at the corner portion of the surface on which the blank sheet contacts. A method of forming a paper drawn product, characterized by drawing.
請求項1又は2記載の成形加工方法を用いて作製した紙製絞り成形品。  A paper draw-molded product produced by using the molding method according to claim 1 or 2. 前記紙製絞り成形品が被せ蓋であることを特徴とする、請求項3記載の紙製絞り成形品。  4. The paper drawn product according to claim 3, wherein the paper drawn product is a cover lid.
JP2002135408A 2002-05-10 2002-05-10 Method of forming paper drawing molded article, paper drawing molded article produced by the processing method, and covering lid made of the molded article Expired - Fee Related JP4126956B2 (en)

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