JP4124327B2 - Substrate holder and plating apparatus - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention can be applied to, for example, a plating apparatus that performs plating on a surface to be plated of a substrate, in particular, a fine wiring groove or hole provided on the surface of a semiconductor wafer or the like, a plating film formed on a resist opening, or the surface of a semiconductor wafer. The present invention relates to a substrate holder used in a plating apparatus or the like for forming bumps (protruding electrodes) that are electrically connected to an electrode of a package and the like, and a plating apparatus including the substrate holder.
[0002]
[Prior art]
For example, in the case of TAB (Tape Automated Bonding) and flip chip, protruding connection in which gold, copper, solder, or nickel is laminated in multiple layers at a predetermined location (electrode) on the surface of a semiconductor chip on which wiring is formed An electrode (bump) is formed and electrically connected to a package electrode or a TAB electrode through the bump. There are various bump forming methods such as electroplating, vapor deposition, printing, and ball bump. However, miniaturization is possible as the number of I / Os in the semiconductor chip increases and the pitch decreases. Many electrolytic plating methods with relatively stable performance are being used.
[0003]
Here, the electrolytic plating method includes a jet type or cup type in which a surface to be plated of a substrate such as a semiconductor wafer is placed horizontally (face down), and a plating solution is sprayed from below to perform plating, and in a plating tank. The dip type is roughly classified into a dip type in which the substrate is set up vertically and a plating solution is poured from the bottom of the plating tank to cause overflow. The electrolytic plating method using the dip method has the advantages of good bubble removal that adversely affects the quality of plating and a small footprint. It is considered suitable for bump plating that requires a long time.
[0004]
The conventional electroplating apparatus adopting the dip method has the advantage that bubbles can be easily removed. The end face and the back face of a substrate such as a semiconductor wafer are sealed to expose the surface (surface to be plated). A substrate holder that is detachably held is provided, and this substrate holder is immersed in a plating solution together with the substrate so that the surface of the substrate is plated.
[0005]
The substrate holder is used by immersing it in the plating solution. When holding the substrate with this substrate holder, ensure that the outer periphery of the substrate does not spill into the back surface (anti-plated surface) side of the substrate. Need to be sealed. For this reason, for example, in a substrate holder in which a substrate is detachably held by a pair of supports (holding members), a seal member is attached to one support, and this seal member is placed and held on the other support. The outer peripheral portion of the substrate is sealed by being brought into pressure contact with the peripheral portion of the substrate.
[0006]
Here, when plating is performed on the substrate held by the substrate holder, it is necessary to electrically connect the substrate to the negative side of the power source. For this reason, for example, an electrical contact that is located in a region sealed by the seal member inside the seal member and electrically connects the wiring extending from the outside to the substrate is provided.
[0007]
The electrical contact includes a metal contact piece formed of a metal plate material such as stainless steel in a U-shaped cross section, and a coil spring that urges the metal contact piece toward the substrate. When the substrate is held by the substrate holder in a state where the outer peripheral portion is hermetically sealed, one leg located on the outer peripheral side of the metal contact piece contacts the external wiring via the elastic force of the coil spring, and the metal contact piece There is known a device in which the other leg located on the inner peripheral side of the base plate is in contact with the substrate.
[0008]
[Problems to be solved by the invention]
However, in this type of conventional substrate holder, since the metal contact pieces constituting the electrical contacts are generally formed of a rigid body, the contact points are point-contacted (per piece), and contact failure is likely to occur. In addition, since the substrate and the metal contact piece are in contact with each other at a position slightly inside the peripheral edge of the substrate, the area that can be effectively used as the pattern formation region of the substrate is reduced.
[0009]
In addition, there are generally dimensional variations in substrates and members, and positioning (centering) with respect to a seal member attached to the support of the substrate held by this support due to the dimensional variations and the positional relationship between the pair of supports. In general, it is difficult to separately provide a special member for positioning the substrate, which leads to an increase in size and complexity of the substrate holder.
[0010]
Further, as described above, the seal member is attached to one support, and the seal member is pressed against the peripheral portion of the substrate placed and held on the other support, thereby sealing the outer peripheral portion of the substrate. After the end of plating, when the support with the seal member attached is opened and the substrate is taken out from the substrate holder, the support may open with the substrate attached to the seal member, and the substrate may fall off. It is necessary to take some measures.
[0011]
The present invention has been made in view of the above circumstances, and can widen the area that can be effectively used as a pattern formation region of the substrate, and can easily hold the substrate by easily centering the substrate. Further, the substrate can be taken out easily and reliably. It is an object of the present invention to provide a substrate holder and a plating apparatus provided with the substrate holder.
[0012]
[Means for Solving the Problems]
According to the first aspect of the present invention, the substrate is interposed between the fixed holding member and the movable holding member to which the seal member is attached, and the movable holding member is pressed toward the fixed holding member so that the outer peripheral end portion of the substrate is pressed. In the substrate holder in which the surrounding region is sealed with the sealing member to detachably hold the substrate, a conductor is provided on the fixed holding member. The The movable holding member holds the substrate with the movable holding member and the fixed holding member. Do Sometimes it is electrically connected to the conductor in the area sealed by the sealing member. At the same time, the tip part is elastically deformed while being in contact with the surface of the substrate. Leaf spring-shaped electrical contacts that energize the board Fixing the leg of the electrical contact to the movable holding member A substrate holder characterized by being provided.
[0013]
As a result, the electrical contact is formed in a leaf spring shape, and the electrical contact is elastically brought into contact with the substrate via the elastic force of the electrical contact itself, thereby reducing the contact failure, and the electrical contact The area that can be effectively used as the pattern formation region of the substrate can be widened by contacting the substrate at the outer peripheral portion of the substrate.
[0015]
Claim 2 The invention described in A substrate is interposed between the fixed holding member and the movable holding member to which the seal member is attached, and the movable holding member is pressed toward the fixed holding member to seal an area surrounding the outer peripheral end of the substrate with the seal member. In the substrate holder configured to detachably hold the substrate, a conductor is provided on the fixed holding member, and the sealing member is provided on the movable holding member when the substrate is held by the movable holding member and the fixed holding member. A leaf spring-shaped electrical contact that is electrically connected to the conductor in the region sealed by the conductor, and at the same time elastically deforms and energizes the substrate while the tip is in contact with the outer peripheral end surface of the substrate. The portion is fixed to the movable holding member. It is a substrate holder.
As a result, when the substrate is held by the substrate holder, the substrate is urged inward by the elastic force of the leaf spring-shaped electrical contact so that the substrate is positioned (centering) with respect to the substrate holder via the electrical contact. It can be performed. In addition, a seal member and an electrical contact are provided on the movable holding member, and the substrate is held by the substrate holder by positioning the substrate relative to the seal member and the electrical contact by providing the electrical contact with a substrate positioning (centering) function. In this case, the positional relationship among the substrate, the seal member, and the electrical contact can be always constant.
[0016]
Claim 3 The electrical contact according to the invention is characterized in that a tip portion of the electrical contact that contacts the substrate is branched into at least two or is arranged in parallel at positions adjacent to each other. 1 Or 2 It is a board | substrate holder of description. Thus, by making the electrical contact and the substrate come into contact at a plurality of locations, even if dust or the like adheres to some contact portions, conduction with the substrate can be achieved at other contact portions.
[0017]
Claim 4 The invention described in 1 is characterized in that a contact portion of the electrical contact arranged in parallel at a tip portion of the electrical contact branched into two or more or a position adjacent to each other is shifted in a radial direction of the substrate. Claims 3 It is a board | substrate holder of description. As a result, even if a slight displacement occurs in the substrate, it is possible to ensure that at least a part of the electrical contacts are in contact with the substrate.
[0018]
Claim 5 The invention described in ,in front The fixed holding member and the movable holding member are each provided with a taper portion that engages with each other when the substrate is held and positions the substrate with respect to the center thereof. Claim 1 or 2 It is a board | substrate holder of description.
As a result, even if the alignment between the fixed holding member and the movable holding member is not accurate at the position where the fixed holding member and the movable holding member are separated, in the process of holding the substrate with the fixed holding member and the movable holding member, through the taper portions that engage with each other, Positioning with respect to the center of both can be performed automatically.
[0019]
Claim 6 According to the invention described in (4), the tapered portion provided in the movable holding member is configured to guide the outer peripheral end surface of the substrate to position the substrate when holding the substrate by the fixed holding member and the movable holding member. Claims 5 It is a board | substrate holder of description.
Thus, as described above, in the process of holding the substrate by the fixed holding member and the movable holding member, positioning with respect to the center of both is performed, and the substrate is fixed to the substrate holder via the tapered portion provided on the movable holding member. Positioning (centering) can be performed simultaneously.
[0025]
Claim 7 The invention described in ,in front The spring property for positioning the substrate by elastically contacting the outer peripheral end surface of the substrate in the region sealed by the seal member when the substrate is held by the movable holding member and the fixed holding member. A leaf spring member having Claim 1 or 2 It is a substrate holder.
Thus, in the process of holding the substrate by the substrate holder, the substrate is urged inward by the elastic force of the leaf spring member having spring properties, so that the position of the substrate relative to the substrate holder (via the leaf spring member) Centering) can be performed. In addition, the movable holding member is provided with a seal member and an electrical contact, and the substrate is positioned via the electrical contact, so that the positional relationship between the substrate, the seal member, and the electrical contact is always constant when the substrate is held by the substrate holder. Can be.
[0027]
Claim 8 The invention described in ,in front The seal member has a lip portion that contacts the peripheral portion of the substrate and the surface of the fixed holding member when the substrate is held by the fixed holding member and the movable holding member, and is mounted between the lip portions. It is characterized by being held integrally with the support Claim 1 or 2 It is a substrate holder.
As a result, after the plating is completed, the movable holding member is moved to release the substrate, and when the substrate is taken out from the substrate holder, the seal portion of the sealing member is prevented from adhering to the substrate and dripping. The peelability between the member and the substrate can be improved.
[0028]
Claim 9 The invention described in A substrate holder according to any one of claims 1 to 8. It is the plating apparatus characterized by this.
[0033]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an overall layout of a plating apparatus provided with a substrate holder according to an embodiment of the present invention. As shown in FIG. 1, in this plating apparatus, two cassette tables 12 on which a cassette 10 containing a substrate W such as a semiconductor wafer is mounted, and the orientation flats and notches of the substrate W are aligned in a predetermined direction. An aligner 14 and a spin dryer 16 that rotates the substrate W after the plating process at high speed are provided. In addition, a substrate attaching / detaching portion 20 for placing the substrate holder 18 and attaching / detaching the substrate W to / from the substrate holder 18 is provided near this, and the substrate W is placed between these units at the center. A substrate transfer device 22 comprising a transfer robot for transfer is arranged.
[0034]
Then, in order from the substrate attaching / detaching unit 20 side, a stocker 24 for storing and temporarily placing the substrate holder 18, a pre-wet bath 26 in which the substrate W is immersed in pure water, and a seed layer 500 formed on the surface of the substrate W (FIG. 12). Reference) Pre-soak tank 28 for removing the oxide film on the surface by etching, first water washing tank 30a for washing the surface of the substrate W with pure water, blow tank 32 for draining the substrate W after washing, and a second water washing tank 30b. And the plating tank 34 is arrange | positioned in order. The plating tank 34 is configured by accommodating a plurality of copper plating units 38 inside an overflow tank 36, and each copper plating unit 38 accommodates a single substrate W therein to perform plating such as copper plating. It has come to give. In this example, copper plating will be described, but it goes without saying that the same applies to nickel, solder, silver, and gold plating.
[0035]
Furthermore, a substrate holder transport device 40 that employs, for example, a linear motor system is provided that is located on the side of each device and transports the substrate holder 18 together with the substrate W between these devices. The substrate holder transport device 40 includes a first transporter 42 that transports the substrate W between the substrate attaching / detaching unit 20 and the stocker 24, a stocker 24, a pre-wet tank 26, a pre-soak tank 28, washing tanks 30a and 30b, A second transporter 44 for transporting the substrate W between the blow tank 32 and the plating tank 34 is provided. It should be noted that only the first transporter 42 may be provided without providing the second transporter 44.
[0036]
Further, on the opposite side of the substrate holder conveying device 40 across the overflow tank 36, a paddle (not shown) is driven as a stirring rod located inside each copper plating unit 38 and stirring the plating solution. A paddle drive 46 is arranged.
[0037]
The board attaching / detaching unit 20 includes a flat plate-like mounting plate 52 that is slidable in the lateral direction along the rail 50. Two board holders 18 are placed in parallel on the mounting plate 52 in a horizontal state. Then, after delivering the substrate W between the one substrate holder 18 and the substrate transport device 22, the mounting plate 52 is slid in the lateral direction, and the other substrate holder 18 and the substrate transport device 22 The substrate W is delivered between them.
[0038]
As shown in FIGS. 2 to 7, the substrate holder 18 is made of, for example, a vinyl chloride rectangular flat plate-shaped fixed holding member 54, and a movable holding member attached to the fixed holding member 54 via a hinge 56 so as to be opened and closed. 58. In this example, the movable holding member 58 is configured to be openable and closable via the hinge 56. However, for example, the movable holding member 58 is disposed at a position facing the fixed holding member 54, and the movable holding member 58 is movable. The member 58 may be advanced toward the fixed holding member 54 to be opened and closed.
The movable holding member 58 has a base portion 58a and a ring-shaped support portion 58b in this example, and is made of, for example, vinyl chloride, and has a good sliding property with the presser ring 62 described below. On the surface of the fixed holding member 54 side, a ring-shaped seal member (seal ring) 60 having a substantially U-shaped cross section with one lip portion elongated is attached to the fixed holding member 54 side.
[0039]
A holding ring 62 is rotatably supported on the side of the movable holding member 58 opposite to the fixed holding member 54, and a slide plate 64 is attached to the outer peripheral surface of the holding ring 62. The presser ring 62 is made of, for example, titanium having excellent corrosion resistance against an oxidizing environment and sufficient rigidity.
[0040]
Located on the outer side of the slide plate 64, the fixed holding member 54 is erected with inverted L-shaped clampers 70 having protrusions protruding inward at equal intervals along the circumferential direction. Then, the surface of the slide plate 64 and the lower surface of the inwardly projecting portion of the clamper 70 positioned so as to cover the surface are tapered surfaces inclined in opposite directions along the rotation direction. Further, at a plurality of locations (for example, four locations) along the circumferential direction of the surface of the presser ring 62, for example, projections 73 made of rotating pins screwed into the presser ring 62 are provided, and the projections 73 are hooked by a rotating mechanism. The presser ring 62 is rotated together with the slide plate 64.
[0041]
Thereby, with the movable holding member 58 open, the substrate W is inserted into the center of the fixed holding member 54 and the movable holding member 58 is closed via the hinge 56, and then the presser ring 62 is rotated clockwise. Then, the slide plate 64 is slid into the projecting portion of the clamper 70, so that the fixed holding member 54 and the movable holding member 58 are locked to each other via the taper surface and the presser ring 62 is rotated counterclockwise. Thus, the lock is released by pulling out the slide plate 64 from the protruding portion of the inverted L-shaped clamper 70. When the movable holding member 58 is thus locked, the short lip portion 60a on the inner peripheral surface side of the seal member 60 is on the surface of the substrate W, and the long lip portion 60b on the outer peripheral surface side is the surface of the fixed holding member 54. Are pressed against each other, and the seal member 60 is uniformly pressed so as to be surely sealed.
[0042]
At the central portion of the fixed holding member 54, a protrusion 82 that protrudes in a ring shape in accordance with the size of the substrate W, and that serves as a support surface 80 that supports the substrate W by bringing the surface into contact with the periphery of the substrate W. A recess 84 is provided at a predetermined position along the circumferential direction of the protrusion 82.
[0043]
As shown in FIGS. 2 and 5, a plurality (eight in the figure) of conductors (electrical contacts) respectively connected to a plurality of wires extending from external contacts provided in the following hands 98 in the respective recesses 84. ) 88 is disposed, and when the substrate W is placed on the support surface 80 of the fixed holding member 54, the end of the conductor 88 has a spring property on the surface of the fixed holding member 54 on the side of the substrate W. It is supposed to be exposed in the state.
[0044]
On the other hand, a support 90 is attached to the inside of the seal member 60 sandwiched between the pair of lip portions 60a and 60b, and the leg portion 92a of the electrical contact 92 is located at a position facing the conductor 88 of the support 90. It is fixed. The electrical contact 92 is formed in a leaf spring shape. That is, the electrical contact 92 has a contact end portion 92b protruding inwardly in the shape of a leaf spring, and the contact end portion 92b has a spring property due to its elastic force so that it can be easily bent. It has become.
[0045]
That is, in this example, as shown in FIG. 11A, the contact end portion 92b is formed in a shape in which a plurality of rectangular strips having a uniform protruding length toward the substrate W are arranged in parallel. Has been. The electrical contact 92 is attached to the support 90 so that the line connecting the tips of the contact end portions (strip pieces) 92b is slightly inclined with respect to the tangential direction of the substrate W. Yes. As a result, as shown in FIG. 11A, each tip end portion of each contact end portion (strip) 92b is brought into contact area A with the electrical contact indicated by hatching on the surface of substrate W in the width direction. Even if the substrate W is brought into contact at different positions, thereby causing a slight misalignment of the substrate W, at least a part of each tip end of the contact end portion (strip) 92b contacts the substrate W in the contact area A of the substrate W. It is supposed to do.
[0046]
As shown in FIG. 11B, a plurality of elongate electrical contacts 92 are arranged at predetermined intervals at positions along the diameter direction of the substrate, and each tip end of each contact end 92b The surface of the substrate W may be in contact with the contact area A with the electrical contacts indicated by diagonal lines at a position along the circumferential direction. As a result, even if dust or the like adheres to the contact end portion 92 b of some of the electrical contacts 92, the electrical connection with the substrate W can be achieved by the other electrical contacts 92.
[0047]
Further, as shown in FIG. 11 (c), the tip of each contact end portion (strip) 92b having a shape in which a plurality of rectangular strips having a uniform protrusion length toward the substrate W are arranged in parallel. The electric contact 92 may be attached to the support 90 so that the line connecting the portions is parallel to the tangential direction of the substrate W. Furthermore, as shown in FIG. You may make it the protrusion length toward the board | substrate W of each contact end part (strip) 92b of the shape where the strip was arranged in parallel differ. Also by these, each tip end portion of each contact end portion (strip) 92b comes into contact with the contact area A of the surface of the substrate W with the electrical contact indicated by oblique lines at a different position in the width direction. Even if a slight misalignment occurs, at least a part of each tip end portion of the contact end portion (strip) 92 b can be brought into contact with the substrate W in the contact area A of the substrate W.
[0048]
When the movable holding member 58 is locked and the substrate W is held by the fixed holding member 54 and the movable holding member 58, as shown in FIG. 5B, the position sealed by the seal member 60, that is, the seal member 60. In the region sandwiched between the pair of lip portions 60a and 60b, the exposed portion of the conductor 88 elastically contacts the lower surface of the leg portion 92a of the electrical contact 92 through the elastic force of the exposed portion of the conductor 88. The substrate W is electrically connected and elastically contacts the tip of the contact end portion 92b of the electrical contact 92 through the elastic force of the contact end portion 92b. As a result, power can be supplied to the substrate W via the electrical contact 92 in a state where the substrate W is sealed by the sealing member 60 and held by the substrate holder 18.
[0049]
In this way, the electrical contact 92 is formed in a leaf spring shape, and the tip of the contact end portion 92b of the electrical contact 92 is brought into contact with the substrate W through the elastic force of the electrical contact 92 itself. In addition, the area that can be effectively used as the pattern formation region of the substrate W can be widened by making the electrical contact 92 come into contact with the substrate W at the outer peripheral portion of the substrate W.
It is preferable that at least the contact surface of the surface of the conductor 88 with the electrical contact 92 is coated with, for example, gold or platinum plating.
[0050]
Further, as shown in FIG. 6, a tapered portion 82 a having a spire-like tapered surface is provided on a part of the protruding portion 82 of the fixed holding member 54, and the taper of the inner peripheral surface of the support 90 is provided. At the position facing the portion 82a, the taper surface of the taper portion 82a is opposite to the tapered surface, and when the substrate W is held by the fixed holding member 54 and the movable holding member 58, they are engaged with each other and the centers of both The taper part 90a which positions with respect to is provided. That is, as shown in FIG. 6B, when the substrate W is held by the fixed holding member 54 and the movable holding member 58, the tapered portions 82 a and 90 a serve as guides to fix and hold the movable holding member 58. Positioning relative to member 54 (or vice versa) is performed.
[0051]
Thus, by providing the taper portions 82a and 90a that engage the protrusions 82 of the fixed holding member 54 and the support 90 of the movable holding member 58, the fixed holding member 54 and the movable holding member 58 are separated from each other. In the process of holding the substrate W by the fixed holding member 54 and the movable holding member 58, even though the alignment of the both 54 and 58 is not accurate, the both 54 and 58 are connected via the taper portions 82 a and 90 a that are engaged with each other. Positioning with respect to the center can be performed automatically.
[0052]
Here, the taper portion 90 a provided on the support 90 of the movable holding member 58 supports the support surface 80 of the protrusion 82 of the fixed holding member 54 when the substrate W is held by the fixed holding member 54 and the movable holding member 58. The substrate W is positioned by guiding the outer peripheral end surface of the substrate W supported thereon. That is, as shown in FIG. 6B, when the outer peripheral portion of the substrate W protrudes outward from the support surface 80 of the protrusion 82, the outer peripheral end surface of the substrate W comes into contact with the tapered portion 90a, thereby Then, positioning (centering) of the substrate W with respect to the substrate holder, and consequently the seal member 60 is performed.
[0053]
Thus, as described above, in the process of holding the substrate W by the fixed holding member 54 and the movable holding member 58, positioning with respect to the centers of the both 54 and 58 is performed, and the support 90 of the movable holding member 58 is provided. The positioning (centering) of the substrate W with respect to the substrate holder can be performed simultaneously via the tapered portion 90a.
[0054]
Further, as shown in FIG. 7, a plurality of concave grooves 94 are provided at predetermined positions along the circumferential direction facing the seal member 60 on the surface of the fixed holding member 54. Further, a leaf spring member 96 extending upward is arranged with its lower end fixed. This leaf spring member 96 has a spring property by fixing its lower end and making the upper portion free, and an extending portion (free end) having a spring property that extends upward and inclines outward. Part) At the tip of 96a, an engagement part 96b rounded in an arc shape is provided.
[0055]
On the other hand, on the inner peripheral surface of the support 90 of the movable holding member 58 facing the leaf spring member 96, a taper surface 90c inclined inwardly upward and rises in the vertical direction continuously to the taper surface 90c. A guide surface composed of a vertical surface 90d is formed.
[0056]
As a result, as shown in FIGS. 7A to 7B, as the movable holding member 58 is lowered, the tip engaging portion 96b of the leaf spring member 96 comes into contact with the tapered surface 90c of the support 90. Guided by the tapered surface 90c, the leaf spring member 96 bends inward. When the movable holding member 58 is further lowered, the distal end engaging portion 96b of the leaf spring member 96 is positioned inward of the vertical surface 90d of the support 90 as shown in FIG. 7C, and the extending portion 96a. The leaf spring member 96 does not bend inward any more, but the engagement portion 96b of the leaf spring member 96 is supported on the outer peripheral portion of the substrate W supported on the support surface 80 of the fixed holding member 54. It is located at a position that covers the top. As the movable holding member 58 is further lowered, the short lip portion 60a on the inner peripheral surface side of the seal member 60 is on the surface of the substrate W, and the long lip portion 60b on the outer peripheral surface side is on the surface of the fixed holding member 54, respectively. By pressing, the seal member 60 is uniformly pressed to securely seal it, and in this state, the substrate is processed such as plating.
[0057]
Then, when the series of processing is completed and the substrate W held by the substrate holder is taken out, the movable holding member 58 is raised. At this time, first, as shown in FIG. Since the front end engaging portion 96b of 96 is located inward of the vertical surface 90d of the support 90, the movement of the leaf spring member 96 is restricted. For this reason, even if the substrate W is stuck to the seal member 60, the tip engaging portion 96b of the leaf spring member 96 abuts against the upper surface of the outer peripheral portion of the substrate W to restrict this rise, and the seal member 60 is movable and held. The member 58 and the support body 90 are raised, and the substrate W is forcibly separated from the seal member 60. When the movable holding member 58 further rises, the leaf spring member 96 gradually expands outward due to its elastic force while the tip engaging portion 96b abuts against the tapered surface 90c of the support 90, and FIG. Return to the original state as shown in f). At this time, the engaging portion 96 b of the leaf spring member 96 is positioned outside the outer peripheral portion of the substrate W supported on the support surface 80 of the fixed holding member 54. Thus, the leaf spring member 96 does not hinder the removal of the substrate W after processing and the mounting of the substrate before processing.
[0058]
Thereby, after the plating is finished, the movable holding member 58 is moved to release the holding of the substrate W, and when the substrate W is taken out from the substrate holder, the substrate W moves together with the sealing member 60 while being stuck to the sealing member 60. In addition, the free end portion of the leaf spring member 96 is positioned outside the outer periphery of the substrate along with the movement, so that the presence of the leaf spring member 96 causes the substrate W of the substrate W to move away from the substrate holder. Can be prevented from being obstructed.
[0059]
As described above, the seal member 60 has the lip portions 60a and 60b that come into contact with the peripheral portion of the substrate W and the surface of the fixed holding member 58 when the substrate W is held by the fixed holding member 54 and the movable holding member 58, respectively. And is integrally held by a support 90 mounted between the lip portions 60a and 60b. That is, the seal member 60 sandwiches the flat portion connecting the lip portions 60a and 60b between the support portion 58a of the movable holding member 58 and the support body 90, and the support portion 58a and the support body 90 of the movable holding member 58 are connected to the bolt 91 ( It is fixed by tightening in FIG. Further, a seal member 93 is interposed between the support portion 58a of the movable holding member 58 and the upper surface of the seal member 60, and is configured to reliably seal the seal member 93.
[0060]
In this way, by holding the seal member 60 integrally with the support 90, after the plating is completed, the movable holding member 58 is moved to release the holding of the substrate W, and when the substrate W is taken out from the substrate holder 18, To prevent the lip portion (seal portion) 60a of the seal member 60 from adhering to the substrate W and falling from the support portion 58b of the fixed holding member 58, thereby improving the peelability between the seal member 60 and the substrate W. Can do.
[0061]
The movable holding member 58 is opened and closed by the weight of a cylinder (not shown) and the movable holding member 58. That is, the through hole 54 a is provided in the fixed holding member 54, and the cylinder is provided at a position facing the through hole 54 a when the substrate holder 18 is placed on the placement plate 52. As a result, the cylinder rod is extended, the movable holding member 58 is opened by pushing the base 58a of the movable holding member 58 upward with a pressing rod through the through hole 54a, and the movable holding member 58 is contracted by contracting the cylinder rod. It closes with its own weight.
[0062]
In this example, the movable holding member 58 is locked / unlocked by rotating the presser ring 62. This lock / unlock mechanism is provided on the ceiling side. That is, when the substrate holder 18 is placed on the placement plate 52, the lock / unlock mechanism is positioned at a position corresponding to each protrusion 73 of the holding ring 62 of the substrate holder 18 located on the center side. The holding plate 52 is raised, and the holding ring 62 is rotated by rotating the holding member around the axis of the holding ring 62 in a state where the mounting plate 52 is raised and the protrusion 73 is held by the holding member. Has been. One lock / unlock mechanism is provided, and after one of the two substrate holders 18 placed on the placement plate 52 is locked (or unlocked), the placement plate 52 is slid horizontally. Thus, the other substrate holder 18 is locked (or unlocked).
[0063]
In addition, the substrate holder 18 is provided with a sensor for confirming the contact state between the substrate W and the contact when the substrate W is mounted, and a signal from this sensor is input to a controller (not shown). It has become.
[0064]
A pair of substantially T-shaped hands 98 are connected to the end of the fixed holding member 54 of the substrate holder 18 as a support portion when the substrate holder 18 is transported or supported by being suspended. In the stocker 24, the protruding end portion of the hand 98 is hooked on the upper surface of the peripheral wall so as to be suspended vertically, and the hand 98 of the substrate holder 18 that is suspended and held is held by the substrate holder transport device 40. The substrate holder 18 is conveyed by being gripped by the transporter 42. Note that the substrate holder 18 is also suspended and held on the peripheral walls via the hand 98 in the pre-wet tank 26, the pre-soak tank 28, the washing tanks 30a and 30b, the blow tank 32, and the plating tank 34.
[0065]
A series of bump plating processes by the plating apparatus configured as described above will be described. First, as shown in FIG. 12A, a seed layer 500 as a power feeding layer is formed on the surface, and a resist 502 having a height H of 20 to 120 μm, for example, is applied to the entire surface of the seed layer 500. Thereafter, a substrate provided with an opening 502a having a diameter D of about 20 to 200 μm, for example, at a predetermined position of the resist 502 is accommodated in the cassette 10 with its surface (surface to be plated) facing upward. Is mounted on the cassette table 12.
[0066]
One substrate is taken out from the cassette 10 mounted on the cassette table 12 by the substrate transfer device 22 and placed on the aligner 14 so that the positions of the orientation flat and the notch are aligned in a predetermined direction. The substrate whose direction is adjusted by the aligner 14 is transferred to the substrate attaching / detaching unit 20 by the substrate transfer device 22.
[0067]
In the substrate attaching / detaching unit 20, two substrate holders 18 accommodated in the stocker 24 are simultaneously held by the transporter 42 of the substrate holder transporting device 40 and transported to the substrate attaching / detaching unit 20. Then, the substrate holder 18 is lowered in a horizontal state, whereby the two substrate holders 18 are simultaneously placed on the placement plate 52 of the substrate attaching / detaching portion 20 and the cylinder is operated to move the substrate holder 18. The holding member 58 is left open.
[0068]
In this state, the substrate transported by the substrate transport device 22 is inserted into the substrate holder 18 positioned on the center side, the cylinder is operated reversely to close the movable holding member 58, and then the movable holding member is locked and unlocked by the lock / unlock mechanism. 58 is locked. Then, after the mounting of the substrate on one substrate holder 18 is completed, the mounting plate 52 is slid in the horizontal direction, and the substrate is mounted on the other substrate holder 18 in the same manner, and then the mounting plate. 52 is returned to the original position.
[0069]
Thus, the substrate W is sealed so that the plating solution does not enter by the seal member 60 with the surface to be plated exposed from the opening of the substrate holder 18, and is not touched by the seal. The portion is fixed so as to be electrically connected to the plurality of contacts. Here, wiring is connected from the contact point to the hand 98 of the substrate holder 18, and power can be supplied to the seed layer 500 of the substrate by connecting a power source to the portion of the hand 98.
[0070]
Next, the two substrate holders 18 loaded with the substrates W are simultaneously held by the transporter 42 of the substrate holder transfer device 40 and transferred to the stocker 24. Then, the substrate holder 18 is lowered to a vertical state, whereby the two substrate holders 18 are suspended and held (temporarily placed) on the stocker 24.
[0071]
In the substrate transport device 22, the substrate attachment / detachment unit 20, and the transporter 42 of the substrate holder transport device 40, the above operations are sequentially repeated, and the substrate is sequentially mounted on the substrate holder 18 accommodated in the stocker 24. Are sequentially suspended and held at a predetermined position.
When the sensor that confirms the contact state between the substrate and the contact provided in the substrate holder 18 is judged to be defective, the signal is input to a controller (not shown).
[0072]
On the other hand, in the other transporter 44 of the substrate holder transport device 40, the two substrate holders 18 mounted with the substrates and temporarily placed on the stocker 24 are simultaneously gripped, transported to the pre-wet tank 26, and lowered. Thus, the two substrate holders 18 are placed in the pre-wet tank 26.
[0073]
At this time, the substrate holder 18 storing the substrate determined to be defective by the sensor for checking the contact state between the substrate and the contact provided in the substrate holder 18 is temporarily placed on the stocker 24. Leave it alone. Thereby, even if a contact failure occurs between the substrate and the contact point when the substrate is mounted on the substrate holder 18, the plating operation can be continued without stopping the apparatus. The substrate having the contact failure is not subjected to the plating process. In this case, the substrate can be dealt with by removing the unplated substrate from the cassette after returning the cassette.
[0074]
Next, the substrate holder 18 to which the substrate is mounted is transferred to the pre-soak tank 28 in the same manner as described above, and the oxide film is etched in the pre-soak tank 28 to expose a clean metal surface. Further, in the same manner as described above, the substrate holder 18 to which the substrate is mounted is transported to the washing tank 30a, and the surface of the substrate is washed with pure water placed in the washing tank 30a.
[0075]
In the same manner as described above, the substrate holder 18 mounted with the substrate that has been washed with water is transferred to the plating tank 34 filled with the plating solution, and is suspended and held in the plating unit 38. The transporter 44 of the substrate holder transport device 40 sequentially repeats the above operations to sequentially transport the substrate holder 18 with the substrate mounted thereon to the plating unit 38 of the plating tank 34 and suspend and hold it at a predetermined position.
[0076]
After all the substrate holders 18 are suspended and held, the plating solution in the overflow tank 36 is circulated and overflowed, and the plating voltage is applied between the anode (not shown) in the plating tank 34 and the substrate W. At the same time, the paddle driving device 46 reciprocates the paddle in parallel with the surface of the substrate, thereby plating the surface of the substrate. At this time, the substrate holder 18 is suspended and fixed by the hand 98 on the upper part of the plating unit 38, and power is supplied to the seed layer 500 (see FIG. 12) from the plating power source through the conductor 88 and the electrical contact 92.
[0077]
After the plating is finished, the application of the plating power supply, the supply of the plating solution and the reciprocating motion of the paddle are stopped, and the two substrate holders 18 on which the substrate W after plating is mounted are simultaneously held by the transporter 44 of the substrate holder transport device 40. In the same manner as described above, the substrate is transported to the rinsing tank 30b and immersed in pure water in the rinsing tank 30b to clean the surface of the substrate with pure water. Next, the substrate holder 18 with the substrate W mounted thereon is conveyed to the blow tank 32 in the same manner as described above, and here, water droplets attached to the substrate holder 18 are removed by blowing air. Thereafter, the substrate holder 18 on which the substrate W is mounted is returned to a predetermined position of the stocker 24 and suspended and held in the same manner as described above.
[0078]
The transporter 44 of the substrate holder transport device 40 sequentially repeats the above operations, and returns the substrate holder 18 mounted with the plated substrate to a predetermined position of the stocker 24 in a suspended manner.
[0079]
On the other hand, in the other transporter 42 of the substrate holder transport apparatus 40, two substrate holders 18 to which the substrate W after the plating process is mounted and returned to the stocker 24 are gripped at the same time, and the substrate is attached and detached in the same manner as described above. Place on the placement plate 52 of the unit 20. At this time, the substrate holder 18 that is provided with the substrate holder 18 and that has been temporarily placed on the stocker 24 is mounted with a substrate that is determined to be defective by a sensor that confirms the contact state between the substrate and the contact point. At the same time, it is transported and placed on the placement plate 52.
[0080]
Then, the movable holding member 58 of the substrate holder 18 located on the center side is unlocked via the lock / unlock mechanism, and the cylinder is operated to open the movable holding member 58. At this time, as described above, the movable holding member 58 is prevented from being opened while the substrate W is stuck to the movable holding member 58. In this state, the substrate W after the plating process in the substrate holder 18 is taken out by the substrate transport device 22 and transported to the spin dryer 16, and the substrate that has been spin-dried (drained) by the high speed rotation of the spin dryer 16. Return to cassette 10.
[0081]
And after returning the board | substrate with which one board | substrate holder 18 was mounted | worn to the cassette 10, or in parallel with this, the mounting plate 52 was slid to the horizontal direction, and was similarly mounted | worn with the other board | substrate holder 18. The substrate is spin-dried and returned to the cassette 10.
[0082]
After returning the mounting plate 52 to the original state, the substrate holder 18 from which the substrate has been taken out is simultaneously held by the transporter 42 of the substrate holder transport device 40, and in the same manner as described above, the substrate holder 18 is fixed to a predetermined stocker 24. Return to place. Thereafter, two substrate holders 18 to which the substrate after plating treatment is mounted and returned to the stocker 24 are simultaneously held by the substrate holder transport device 40 and are placed on the mounting plate 52 of the substrate attaching / detaching unit 20 in the same manner as described above. Then, the same operation as described above is repeated.
[0083]
Then, all the substrates are taken out from the substrate holder 18 mounted with the substrates after plating and returned to the stocker 24, spin-dried and returned to the cassette 10 to complete the operation. As a result, as shown in FIG. 12B, a substrate W on which a plating film 504 is grown in the opening 502a provided in the resist 502 is obtained.
[0084]
Next, the substrate W spin-dried as described above is immersed in a solvent such as acetone having a temperature of 50 to 60 ° C., for example, and the resist 502 on the substrate W is removed as shown in FIG. Remove. Then, as shown in FIG. 12D, the unnecessary seed layer 500 exposed outside after plating is removed, and bumps 504 are formed.
[0085]
In this example, a stocker 24 for vertically storing the substrate holder 18 is disposed between the substrate attaching / detaching portion 20 and the copper plating unit 38, and the substrate holder 18 between the substrate attaching / detaching portion 20 and the stocker 24 is arranged. By transporting the substrate holder 18 between the stocker 24 and the copper plating unit 38 with the second transporter 44 by the first transporter 42 of the substrate holder transporting device 40, respectively, when not in use. The substrate holder 18 is stored in the stocker 24, and the substrate holder 18 is smoothly transported before and after the stocker 24 is sandwiched to improve the throughput. Of course, all transport may be performed by one transporter.
[0086]
In addition, a robot having a dry hand and a wet hand is used as the substrate transfer device 22, and the wet hand is used only when the substrate after plating is taken out from the substrate holder 18, and the other is a dry hand. The back surface of the substrate is kept from coming into contact with the plating solution by the seal of the substrate holder 18, and in principle, it is not always necessary to use a wet hand. It is possible to prevent the plating solution from being contaminated due to the wraparound and the seal failure, and this contamination can be prevented from contaminating the back surface of the new substrate.
[0087]
In the above example, as the electrical contact 92, the tip of the contact end portion 92b is elastically brought into contact with the surface of the substrate W supported on the support surface 80 of the fixed holding member 54. However, as shown in FIG. 8, when the substrate W is held by the fixed holding member 54 and the movable holding member 58, the contact end portion 92 b of the electrical contact 92 is supported on the support surface 80 of the fixed holding member 54. The electrical contact 92 may also be used as a leaf spring member for positioning the substrate so as to elastically contact the outer peripheral surface of the substrate W.
[0088]
As a result, when holding the substrate W with the substrate holder, the substrate W is biased inward by the elastic force of the leaf spring-shaped electrical contact 92, and the electrical contact (plate spring member) 92 is thereby interposed. Positioning (centering) of the substrate W with respect to the substrate holder 18 can be performed. In addition, the movable holding member 58 is provided with the seal member 60 and the electrical contact 92, and the substrate W is positioned with respect to the substrate holder 18 through the electrical contact 92, so that the substrate W is held when the substrate W is held by the substrate holder 18. The positional relationship between the seal member 60 and the electrical contact 92 can always be constant.
[0089]
Further, as shown in FIG. 9, the electrical contact and leaf spring member 100 that serves both as the electrical contact 92 and the leaf spring member 96 is used as a sealing member 60 on the surface of the fixed holding member 54. You may provide in the recessed part 102 provided in the predetermined position along the circumferential direction which faces.
[0090]
The difference between the operation of the electric contact / leaf spring member 100 and the above-described leaf spring member 96 is that, as shown in FIG. When the extending portion 100a is vertical and the electric contact / leaf spring member 100 is not bent inward any more, the electric contact / leaf spring member 100 is When power is supplied to the substrate W by contacting the outer periphery of the substrate W supported on the support surface 80 of the fixed holding member 54, and as shown in FIG. By continuing to contact the front end engaging portion 100b of the plate spring member 100 with the outer peripheral portion of the substrate W, only the seal member 60 is raised and the substrate W is forcibly separated. Other operations are basically the same as those of the leaf spring member 96 shown in FIG.
[0091]
Thus, by providing the electrical contact and leaf spring member 100 that serves both as the electrical contact 92 and the leaf spring member 96, the substrate W is sealed when the substrate W of the substrate holder is released. It is not necessary to provide a dedicated leaf spring member that is only intended to be pulled away from the device, and the structure can be simplified.
[0092]
Although not shown, when the substrate W is held by the fixed holding member 54 and the movable holding member 58, the tip engaging portion 100b of the electric contact and leaf spring member 100 is supported by the support surface of the fixed holding member 54, as described above. The elastic force of the leaf spring-shaped electric contact and leaf spring member 100 is configured such that the substrate W is elastically brought into contact with the outer peripheral surface of the substrate W supported on the substrate 80 and the substrate W is held by the substrate holder. In this case, the substrate W may be positioned (centered) with respect to the substrate holder via the electric contact and leaf spring member 100.
[0093]
Further, as shown in FIG. 10, a leaf spring having a spring property that positions the substrate W by elastic contact with the outer peripheral end surface of the substrate W when the substrate W is held by the movable holding member 58 and the fixed holding member 54. The member 110 may be provided on the support 90 separately from the electrical contact 92. The leaf spring member 110 is disposed, for example, at a position between the electrical contacts 92 shown in FIG.
[0094]
Thus, in the process of holding the substrate W by the substrate holder 18, the substrate W is biased inward by the elastic force of the leaf spring member 110 having a spring property, so that the substrate W is interposed via the leaf spring member 110. Can be positioned (centered) with respect to the substrate holder 18. In addition, the movable holding member 58 is provided with the sealing member 60, the electrical contact 92, and the leaf spring member 110 for positioning the substrate. By positioning the substrate W via the leaf spring member 110, the substrate W is placed on the substrate holder 18. , The positional relationship among the substrate W, the seal member 60, and the electrical contact 92 can be kept constant via the leaf spring member 110.
[0095]
As described above, according to this plating apparatus, by setting the cassette containing the substrate on the cassette table and starting the apparatus, electrolytic plating employing the dip method is performed fully automatically on the surface of the substrate. A metal plating film suitable for bumps and the like can be automatically formed.
[0096]
【The invention's effect】
As described above, according to the present invention, the electrical contact is formed in a leaf spring shape, and the electrical contact is brought into contact with the substrate through the elastic force of the electrical contact itself, thereby reducing the contact failure. Moreover, the area that can be effectively used as the pattern formation region of the substrate can be widened by making the electrical contact come into contact with the substrate at the outer peripheral portion of the substrate.
[0097]
In the process of holding the substrate by the fixed holding member and the movable holding member, the fixed holding member and the movable holding member are provided with tapered portions that are engaged with each other when the substrate is held and are positioned with respect to the center of the both. In addition, positioning with respect to the center of both can be automatically performed via the tapered portions engaged with each other.
[Brief description of the drawings]
FIG. 1 is an overall layout view of a plating apparatus provided with a substrate holder according to an embodiment of the present invention.
FIG. 2 is a plan view in which a part of the substrate holder is omitted.
FIG. 3 is a longitudinal front view of a substrate holder.
FIG. 4 is a right side view of the substrate holder.
5A and 5B are cross-sectional views showing conductors and electrical contacts in the substrate holder, where FIG. 5A shows a state before holding the substrate and FIG. 5B shows a state after holding the substrate.
6A and 6B are cross-sectional views showing a taper portion of a fixed holding member and a movable holding member in a substrate holder, wherein FIG. 6A shows a state before holding the substrate, and FIG. 6B shows a state after holding the substrate.
FIG. 7 is a cross-sectional view showing the relationship between a leaf spring member in a substrate holder and a member that engages with the leaf spring member and deforms the leaf spring member in order of steps.
FIGS. 8A and 8B are cross-sectional views showing another example of electrical contacts, where FIG. 8A shows a state before holding the substrate, and FIG. 8B shows a state after holding the substrate.
FIG. 9 shows the relationship between an electrical contact and leaf spring member that serves both as an electrical contact and a leaf spring member, and a member that engages with the electrical contact and leaf spring member and deforms the electrical contact and leaf spring member in order of steps; It is sectional drawing shown.
10A and 10B are cross-sectional views showing a plate spring member for positioning a substrate, where FIG. 10A shows a state before holding the substrate and FIG. 10B shows a state after holding the substrate.
FIG. 11 is a plan view showing different examples of electrical contacts.
FIG. 12 is a cross-sectional view showing a process of forming bumps (protruding electrodes) on a substrate in the order of steps.
[Explanation of symbols]
10 cassettes
12 Cassette table
14 Aligner
16 Spin dryer
18 Substrate holder
20 Substrate attachment / detachment section
22 Substrate transfer device
24 Stocker
26 Pre-wet tank
28 Pre-soak tank
30a, 30b Flush tank
32 Blow tank
34 Plating tank
36 Overflow tank
38 Plating unit
40 Substrate holder transfer device
42,44 transporter
46 Paddle drive
54 Fixed holding member
56 Hinge
58 Movable holding member
60 Seal member
62 Presser ring
64 slide plate
70 Clamper
73 Protrusion
80 Support surface
82 ridge
82a Taper part
88 Conductor
90 Support
90a taper
90b Extension part
90c taper surface
90d vertical surface
92 Electrical contacts
92a Leg
92b Contact end
96 leaf spring members
96a Extension part (free end part)
96b engagement part
100 Electrical contact and leaf spring member
100a Extension part (free end part)
100b engagement part
110 Leaf spring member

Claims (9)

A substrate is interposed between the fixed holding member and the movable holding member to which the seal member is attached, and the movable holding member is pressed toward the fixed holding member to seal an area surrounding the outer peripheral end of the substrate with the seal member. In the substrate holder that detachably holds the substrate,
A conductor is provided on the fixed holding member ,
When the substrate is held by the movable holding member and the fixed holding member, the movable holding member is electrically connected to the conductor in the region sealed by the seal member, and the tip is in contact with the surface of the substrate at the same time. A substrate holder comprising a leaf spring-shaped electrical contact that is elastically deformed and energizes the substrate while fixing a leg portion of the electrical contact to a movable holding member . A substrate is interposed between the fixed holding member and the movable holding member to which the seal member is attached, and the movable holding member is pressed toward the fixed holding member to seal an area surrounding the outer peripheral end of the substrate with the seal member. In the substrate holder that detachably holds the substrate,
A conductor is provided on the fixed holding member,
When the substrate is held by the movable holding member and the fixed holding member, the movable holding member is electrically connected to the conductor in the region sealed by the seal member, and at the same time, the tip is on the outer peripheral end surface of the substrate. A substrate holder comprising a leaf spring-shaped electrical contact that is elastically deformed while being slidably contacted and energized to a substrate, with a leg portion of the electrical contact fixed to a movable holding member . The electrical contact has a tip portion in contact with the substrate, according to claim 1 or 2 substrate holder, wherein it is arranged in or branched, or adjacent to each other located at least two or more. Tip or contact portion of the substrate of electrical contacts arranged in adjacent positions to each other of the electrical contacts which branches said two or more can according to claim 3, characterized in that the offset in the radial direction of the substrate Substrate holder. The front Symbol fixed holding member and the movable holding member, according to claim 1 or 2, wherein a tapered portion for positioning against engaging center of both each other when holding the substrate and being provided respectively Substrate holder. The taper portion provided on the movable holding member is configured to guide the outer peripheral end surface of the substrate to position the substrate when holding the substrate by the fixed holding member and the movable holding member. The substrate holder according to claim 5 . Before Symbol movable holding member, a spring for positioning of the outer peripheral edge surface of the substrate by a sealing member sealed the area and elastically contact with the substrate when the substrate was held by the fixed holding member and the movable holding member 3. The substrate holder according to claim 1 , further comprising a leaf spring member having a property. Before Symbol seal member has a lip portion for contacting respective surfaces of the fixed holding members and the peripheral portion of the substrate when the substrate was held by the movable holding member and the fixed holding member, mounted between the lip 3. The substrate holder according to claim 1, wherein the substrate holder is integrally held by the support. A plating apparatus comprising the substrate holder according to claim 1 .

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