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JP4002118B2 - Joint structure of fireproof double-layer pipe - Google Patents

Joint structure of fireproof double-layer pipe Download PDF

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Publication number
JP4002118B2
JP4002118B2 JP2002051312A JP2002051312A JP4002118B2 JP 4002118 B2 JP4002118 B2 JP 4002118B2 JP 2002051312 A JP2002051312 A JP 2002051312A JP 2002051312 A JP2002051312 A JP 2002051312A JP 4002118 B2 JP4002118 B2 JP 4002118B2
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pipe
joint
double
layer pipe
fire
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JP2003247678A (en
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誠一 安田
諭 丸山
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A&A Material Corp
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A&A Material Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる耐火二層管の接合部構造に関し、更に詳細には、特別なパッキング材を接合部の目地材として使用する耐火二層管直管と耐火二層管管継手の接合部構造に関するものである。
【0002】
【従来の技術】
一般に、硬質塩化ビニル等の合成樹脂からなる内管を、耐火性及び断熱性を有する外管、例えば繊維強化モルタル被覆管で被覆した耐火二層管は、内管が合成樹脂であることから、内周面が滑らかで耐薬品性、耐水性に優れ、かつ外管によって被覆されて耐火性及び断熱性に優れることから建築物の給水管、排水管、換気用の通気管及び配電管等に広く使用されている。
【0003】
このような耐火二層管を連結する接合部構造について、図4を用いて説明する:
図4は、一対の耐火二層管直管(21)を耐火二層管管継手(24)によって互いに連結する接合部を示す断面図である。耐火二層管直管(21)は、合成樹脂、例えば硬質塩化ビニル製の内管(22)と、この内管(22)を被覆する繊維強化モルタル被覆管等の耐火性及び断熱性を有する外管(23)とからなり、耐火二層管管継手(24)も合成樹脂、例えば硬質塩化ビニル製の内管(25)と、この内管(25)を被覆する繊維強化モルタル被覆管等の耐火性及び断熱性を有する外管(26)とからなる。耐火二層管管継手(24)の内管(25)の内径は耐火二層管直管(21)の内管(22)の端部(22a)が嵌入可能な寸法であって、その内周面の中央部には嵌入された耐火二層管(21)の内管(22)の開口縁部(22a)が当接して嵌入深さ位置を決定するための環状突起(25b)が設けられている。
【0004】
耐火二層管直管(21)の連結は、連結すべき耐火二層管直管(21)の各外管(23)の開口端縁(23b)から外方へ突出した内管(22)の端部(22a)に接着剤を予め塗布し、これら端部(22a)を耐火二層管管継手(24)の内管(25)の開口端縁(25a)から各々挿入して嵌め込み、耐火二層管直管(21)の外管(23)の開口端縁(23b)を外管(26)の開口端縁(26b)に当接させることにより行なわれる。
【0005】
次に、耐火二層管直管(21)の外管(23)の開口端縁(23b)と耐火二層管管継手(24)の外管(26)の開口端縁(26b)との当接部には耐火二層管直管(21)の外管(23)を切断する際の加工精度等に起因する若干の隙間が生じ、また、外管(23)と外管(26)とが不連続であることから珪酸ソーダまたはセメントを主原料とする乾燥硬化性目地材(27)を紐状に伸ばし、耐火二層管直管(21)の外管(23)の開口端縁(23b)と耐火二層管管継手(24)の外管(26)の開口端縁(26b)との当接部へ巻き付けるようにして被覆する湿式目地工法による目地処理が施されている。
【0006】
また、他の目地処理としては図5に示す乾式目地工法が施されている。図5において、耐火二層管直管(21)の外管(23)の外周面と耐火二層管管継手(24)の外管(26)の外周面との段差に相当するように断面略階段状に折曲した折り曲げ部(31a)を有し、かつ両側に耐火二層管直管(21)の外管(23)の外周面及び耐火二層管管継手(24)の外管(26)の外周面にそれぞれ接する圧着面(31b)及び(31c)を有する帯状の金属製目地カバー(31)を、耐火二層管直管(21)の外管(23)の外周面と耐火二層管管継手(24)の外管(26)の外周面との間に掛け渡して巻回し、その両端部間の圧着面(31b)、(31c)部分をビスやナット等により締め付け着装するものである。
【0007】
更に、他の目地処理として、特許第2656726号明細書には、内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる耐火二層管と、内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる管継手とを連結する耐火二層管の接合部構造において、互いに連結すべき耐火二層管の内管端部と管継手の内管端部とを嵌合結合するとともに、耐火二層管の外管の開口端縁との間に、耐火二層管の外管と管継手の外管の開口端縁との間に、耐火二層管の外管と管継手の外管との相対変位を許容しかつ、前記結合した内管を包囲する不燃性を有する無機質断熱繊維からなる環状パッキングを耐火二層管の外管の開口端縁と管継手の外管の開口端縁とによって圧縮付与した状態で介装したことを特徴とする耐火二層管の接合部構造が開示されている。
【0008】
更に他の目地処理として、本出願人は、特許願2001−271872号に、内管および該内管を被覆する耐火性および断熱性を有する外管から成る耐火二層管と、内管および該内管を被覆する耐火性および断熱性を有する外管から成る管継手とを連結する耐火二層管の接合部構造において、互いに連結すべき耐火二層管の内管端部と管継手の内管端部とを嵌合結合すると共に、耐火二層管の外管の開口縁部と、この開口縁部に対向する管継手の外管の開口縁部との間に、前記結合した内管を包囲する熱膨張性耐火材料から成る環状パッキンを介装したことを特徴とする耐火二層管の接合部構造を提唱している。
【0009】
即ち、上記特許第2656726号明細書や特許願2001−271872号に記載の接合部の目地処理は、図5に示すような無機質断熱繊維または熱膨張性耐火材料からなる環状パッキング材(33)を、耐火二層管直管(21)の外管(23)の開口端縁(23b)と、連結する耐火二層管管継手(24)の外管(26)の開口端縁(26b)との間に介装してなる乾式目地工法である。
【0010】
【発明が解決しようとする課題】
以上のような従来技術においては、いずれも目地処理材として不燃性や耐火性を有する無機物を使用することを基本としており、以下のような問題点を有する。即ち、上記した湿式目地工法による目地処理にあっては、施工後一定期間は目地を隙間なく完璧に保持し、火災時に煙が耐火二層管を伝わって火災現場から他の区画へ拡散することを防止することができるが、耐火二層管直管と耐火二層管管継手との当接部に施す目地材が経時硬化するに従って収縮し、亀裂及び剥離が発生して建物の揺れ等の外力により、目地材の脱落等を誘発することがあり、その都度、補修し性能維持を図る必要がある。また、目地の炭酸化による劣化を招き、長期に渡って安定した目地処理としての機能を確保することが困難である不具合を生じることもある。
【0011】
乾式目地工法の金属製目地カバーを用いる目地処理にあっては、目地カバーの寸法形状が予め設定されることから、耐火二層管の製造における寸法精度の誤差等に形状変形、例えば断面形状が楕円形状等に変形した場合、その取付作業に困難をきたし、また、隙間ができ易く、隙間を無くす作業に大きな労力を要し、かつ金属製であることから、特に耐火二層管を給水管等に使用した場合、充分な断熱性能が得られず、結露して目地カバーを腐食させ、長期に渡って安定した目地処理としての機能を確保するのが困難である不具合を生じることがある。
【0012】
更に、前者2つの目地処理は、いずれも建築物への配管作業が完了した後に行なうことから、その作業空間が制限され、作業が煩わしく、均一な目地処理機能が得がたく、工期の長期化を招くこととなる。また、改修工事にあっては、その作業空間が制限され、改修作業のため、作業空間を広げる余分な工事が必要となる。
【0013】
また、無機質断熱繊維からなる環状パッキング材や熱膨張性耐火材料からなる環状パッキング材を介装した目地処理にあっては、長期に渡って安定した目地処理であり、装着は配管作業と同時に行なうことができ、作業の簡略化が可能であり、耐火二層管直管と耐火二層管管継手の目地処理工法には充分の効果を見せているが、その組成から弾力性が不足し、現場施工における耐火二層管の切断精度不足から、隙間が生じ、その隙間埋め作業に大きな労力を裂いているのが実状である。
【0014】
即ち、目地処理が充分でないと、火災時に火災現場から他の区画へ耐火二層管直管の内管と外管との隙間、耐火二層管管継手の内管と外管との隙間を通して煙が流れ込み、他の区画の安全を確保し難しくなり、目地材としての効果を見出せなくなる。
【0015】
従って、本発明の目的は、火災初期に火災現場で発生する煙が耐火二層管を介して他の区画へ放散することを防止することができる耐火二層管の接合部構造を提供することにある。
【0016】
【課題を解決するための手段】
即ち、本発明の耐火二層管の接合部構造は、内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる耐火二層管直管と、内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる耐火二層管管継手とを連結する耐火二層管の接合部構造において、接合部構造は、互いに連結すべき前記耐火二層管直管と前記耐火二層管管継手とを嵌合結合すると共に、前記耐火二層管直管の耐火性及び断熱性を有する外管の開口縁部と、この開口縁部に対向する前記耐火二層管管継手の耐火性及び断熱性を有する外管の開口縁部とが環状パッキング材で封止されてなり、前記環状パッキング材が、ポリオレフィン発泡体、発泡ポリエチレンまたは発泡ポリプロピレンを主成分とする材料、またはポリスチレンフォーム、ウレタンフォーム、ポリエチレンフォーム、ポリプロピレン、ゴム及び合成ゴムからなる群から選択された1種または2種以上の可燃性の材質よりなることを特徴とする。
【0017】
また、本発明の耐火二層管の接合部構造は、環状パッキング材の発泡倍率が10〜50であることを特徴とする。
【0018】
更に、本発明の耐火二層管の接合部構造は、環状パッキング材が、円弧状に分割された複数のパッキング部材によって構成されていることを特徴とする。
【0019】
また、本発明の耐火二層管の接合部構造は、耐火二層管直管及び耐火二層管継手の内管が合成樹脂からなる管であり、耐火二層管直管及び耐火二層管管継手の耐火性及び断熱性を有する外管が繊維強化モルタル被覆管であることを特徴とする。
【0020】
【発明の実施の形態】
以下、本発明の耐火二層管の接合部構造の一実施態様を図を用いて説明する。図1は、本発明の耐火二層管の接合部構造を説明するための断面図で、一対の耐火二層管直管(1)を耐火二層管管継手(5)を介して互いに連結する接合部を示しており、図2は、図1の耐火二層管の接合部構造に用いられる環状パッキング材(9)を示す斜視図である。ここで、耐火二層管直管(1)は、例えば硬質塩化ビニル等の合成樹脂製の内管(2)と、この内管(2)を被覆する耐火性および耐熱性を有する、例えば繊維強化モルタル被覆管等の外管(4)とから構成され、内管(2)と外管(4)の間には隙間(3)が形成されている。なお、この隙間(3)は、内管(2)の熱による膨張を吸収するために設けられている。
【0021】
また、耐火二層管直管(1)を互いに連結する耐火二層管管継手(5)も耐火二層管直管(1)と同様に硬質塩化ビニル等の合成樹脂製の内管(6)と、この内管(6)を被覆する繊維強化モルタル被覆管等の外管(8)から構成されており、内管(6)と外管(8)の間に隙間(7)が形成されている。このような耐火二層管管継手(5)の内管(6)は、耐火二層管直管(1)の内管(2)の端部(2a)が嵌入可能な内径を有し、かつ内管(6)の内周面の中央部には、耐火二層管管継手(5)の内管(6)に嵌め込まれる耐火二層管直管(1)の内管(2)の嵌め込み深さの位置を決定するための環状突起(6b)が設けられており、嵌め込まれる内管(2)の端縁(2b)がこの環状突起(6b)の両側から当接されるように形成されている。
【0022】
連結すべき耐火二層管直管(1)を耐火二層管管継手(5)を介して互いに連結するためには、耐火二層管直管(1)の各外管(4)から予め定められた長さが突出する内管(2)の端部(2a)部分に、その外周を包囲するように図2に示すような形状を有する環状パッキング材(9)を装着し、かつ内管(2)の端部(2a)の外周面に接着剤を塗布し、これら端部(2a)を耐火二層管管継手(5)の内管(6)の両端開口縁部(6a)から挿入して嵌め込み、開口端縁(2b)を環状突起(6b)にしっかり当接させることによって、耐火二層管直管(1)の内管(2)と耐火二層管管継手(5)の内管(6)とを一体化して連結する。
【0023】
ここで、環状パッキング材(9)は、ポリオレフィン発泡体、発泡ポリエチレンまたは発泡ポリプロピレンを主成分とする材料、またはポリスチレンフォーム、ウレタンフォーム、ポリエチレンフォーム、ポリプロピレン、ゴム及び合成ゴムからなる群から選択された1種または2種以上の可燃性の材質よりなる。
【0024】
また、環状パッキング材(9)は、発泡倍率が10〜50、好ましくは30〜50の範囲内にあることが好ましい。なお、発泡倍率が10未満または50を超えると、耐火二層管直管と耐火二層管管継手との接合部において必要とされる防煙性能が得られないために好ましくない。
【0025】
環状パッキング材(9)を装着する際、環状パッキング材(9)の圧縮復元性を活用し、耐火二層管直管(1)の外管(4)を環状パッキング材(9)の厚さ方向で1%から80%の範囲で圧縮する寸法に切断して施工する。これにより、耐火二層管直管(1)の内管(2)と外管(4)との隙間(3)、および耐火二層管管継手(5)の内管(6)と外管(8)との隙間(7)を封止することができる。
【0026】
この接合部構造により、火災初期に火災現場で発生する煙が耐火二層管を介して他の区画へ放散することを防止することができる。なお、本発明に使用する環状パッキング材(9)は、上述のような可燃性の材質よりなるものであるが、本発明者らの知見によれば、耐火二層管自体が火炎による熱に晒される以前に、煙の移動が始まり、火災初期の煙の放散を確実に防止することを目的とする場合には、環状パッキング材(9)を上述のような材質で構成することが有効であることが判明した。
【0027】
なお、本発明の耐火二層管の接合部構造に使用する環状パッキング材は、図2に示すような一体形状のものに限定されるものではなく、配管の大きさや施工条件によって、円弧状に分割された複数のパッキング部材を使用し、環状に施工することもできる。
【0028】
図3は、本発明の耐火二層管の接合部構造の他の実施態様を示す断面図であり、図1に示す耐火二層管管継手と異なる形状の耐火二層管管継手を用いたものである。即ち、図3に示すように、耐火二層管直管(1)が連結される耐火二層管管継手(10)は所謂略T字形の耐火二層管管継手であって、硬質塩化ビニルのような合成樹脂で作られた内管(11)と、内管(11)との間に隙間(12)を形成した内管(11)を被覆するように重ね合わされた耐火性および断熱性を有する繊維強化モルタル被覆管等からなる外管(13)とから構成されている。これらの内管(11)と外管(13)は、略T字形の形状をなしていて、内管(11)は、耐火二層管直管(1)の内管(2)の端部(2a)が嵌め込まれる内径を持った端部(11a)を有しており、この端部(11a)には、耐火二層管直管(1)の内管(2)の開口端縁(2b)が当接して内管(2)の嵌め込み深さを決めるための段部(11a)が形成されている。また、外管(13)は、内管(11)とほぼ同様な形状をなしており、内管(11)を被覆している。なお、内管(11)と外管(13)の間には、内管(11)の熱による膨張を吸収するため隙間(12)が設けられている。
【0029】
耐火二層管直管(1)と耐火二層管管継手(10)の連結は、上述と同様に、耐火二層管直管(1)の外管(4)から所定の長さ突出する内管(2)の端部(2a)に環状パッキング材(9)を装着し、外周面に接着剤を塗布した端部(2a)を耐火二層管管継手(10)の内管(11)の中に挿入して嵌め込み、内管(2)と内管(11)を一体化させ、環状パッキング材(9)を耐火二層管直管(1)の外管(4)の開口端縁(4b)と耐火二層管管継手(10)の外管(13)の開口端縁(13b)の間に圧縮して状態で介装することによって、耐火二層管直管(1)と耐火二層管管継手(10)とを一体化した連結することができる。環状パッキング材(9)を介装することにより、火災初期に火災現場で発生する煙が耐火二層管を介して他の区画へ放散することを防止することができる。
【0030】
【実施例】
実施例
本発明による耐火二層管の接合部構造を評価するため、図6に示すような加熱試験体を用いた加熱試験を行なった。なお、図7はその部分拡大図である。
まず、硬質塩化ビニル製内管と、この内管を被覆する繊維強化モルタル被覆管の外管から構成された耐火二層管において、呼び径150mmの耐火二層管直管とそれを接続する耐火二層管管継手であるDSソケット及びCO(掃除口)を用いて、内管同士をゴム系接着剤を使用して嵌合し、外管同士の当接部には発泡ポリエチレンを主成分とする環状パッキング材を装着して図6に示す加熱試験体を作成した。
【0031】
この加熱試験体について、ISO834に基づく区画貫通部の2時間加熱試験を行なったところ、次のような試験結果が得られた。
試験は、耐火二層管の接合部に用いた環状パッキング材の発泡倍率を本発明の請求項2の範囲内の発泡倍率30倍、厚さ10mm、外径200mm、内径164mmの発泡ポリエチレン製の環状パッキング材(本発明例1)と、本発明の請求項2の範囲外の発泡倍率8倍、厚さ10mm、外径200mm、内径164mmの発泡ポリエチレン製の環状パッキング材(本発明例2)とを装着し、比較して行なった。
【0032】
まず、加熱開始から9分後には、本発明例1及び2共に、加熱側空間にある耐火二層管管継手の端部のCO(掃除口)が脱落した。加熱開始から12分後には本発明例2の方の非加熱側空間にある耐火二層管直管と耐火二層管管継手CO(掃除口)に装着した環状パッキング材から煙が発生した。更に、13分後からは本発明例1及び2共に、加熱側空間にある耐火二層管管継手DSソケットが脱落した。加熱開始から35分後には本発明例2の方の非加熱空間にある耐火二層管直管と耐火二層管管継手DSソケット部に装着した環状パッキング材から煙が発生した。これに対し、本発明例1の方では、加熱開始から120分後にも非加熱空間において煙の発生はなく、なんら異常は見られなかった。
【0033】
このように本発明の耐火二層管の接合部構造は、環状パッキング材を装着することにより、火災初期の耐火二層管を介しての他の区画への煙の放散を防止できると共に、更に、請求項2に規定する好適な発泡倍率を有する環状パッキング材を使用することによりより一層耐火二層管を介しての他の区画への煙の放散を防止することができることが判る。
【0034】
【発明の効果】
本発明の耐火二層管の接合部構造によれば、火災初期に火災現場で発生する煙が耐火二層管を介して他の区画への放散することを防止することができるという効果を奏するものである。
【図面の簡単な説明】
【図1】本発明の耐火二層管の接合部構造の1実施態様を示す断面図である。
【図2】本発明の耐火二層管の接合部構造に使用する環状パッキング材の1実施態様を示す斜視図である。
【図3】本発明の耐火二層管の接合部構造の他の実施態様を示す断面図である。
【図4】従来の耐火二層管の接合部構造を説明する断面図である。
【図5】従来の耐火二層管の他の接合部構造を説明する断面図である。
【図6】本発明による耐火二層管の接合部構造を評価するために用いた加熱試験体の概略図である。
【図7】図6に示す加熱試験体の部分拡大図である。
【符号の説明】
1 耐火二層管直管
2 内管
2a 端部
4 外管
4a 端部
4b 開口端縁
5 耐火二層管管継手
6 内管
6a 端部
8 外管
8a 端部
8b 開口端縁
9 環状パッキング材
10 耐火二層管管継手
11 内管
11a端部
13 外管
13a端部
13b開口端縁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a joint structure of a fire-resistant two-layer pipe comprising an inner pipe and a fire-resistant and heat-insulating outer pipe covering the inner pipe, and more particularly, a special packing material as a joint material for the joint. The present invention relates to the joint structure of the fireproof double-layer pipe straight pipe and the fireproof double-layer pipe joint used.
[0002]
[Prior art]
In general, a fire-resistant double-layer pipe in which an inner pipe made of a synthetic resin such as hard vinyl chloride is coated with an outer pipe having fire resistance and heat insulation, for example, a fiber-reinforced mortar cladding pipe, is an inner pipe made of a synthetic resin. The inner peripheral surface is smooth, excellent in chemical resistance and water resistance, and covered with an outer pipe, so that it has excellent fire resistance and heat insulation, so it can be used as a water supply pipe, drain pipe, ventilation vent pipe and distribution pipe for buildings. Widely used.
[0003]
A joint structure for connecting such fireproof two-layer pipes will be described with reference to FIG.
FIG. 4 is a cross-sectional view showing a joint for connecting a pair of fireproof double-layer pipe straight pipes (21) to each other by a fireproof double-layer pipe joint (24). The fireproof two-layer pipe straight pipe (21) has fire resistance and heat insulating properties such as an inner pipe (22) made of a synthetic resin, for example, hard vinyl chloride, and a fiber-reinforced mortar clad pipe covering the inner pipe (22). It consists of an outer pipe (23), and a fireproof two-layer pipe fitting (24) is also made of synthetic resin, for example, an inner pipe (25) made of hard vinyl chloride, and a fiber reinforced mortar cladding pipe covering the inner pipe (25), etc. The outer tube (26) having the fire resistance and heat insulation properties. The inner diameter of the inner pipe (25) of the refractory double-layer pipe fitting (24) is such that the end (22a) of the inner pipe (22) of the refractory double-layer pipe straight pipe (21) can be fitted therein. An annular protrusion (25b) is provided in the central portion of the peripheral surface to contact the opening edge (22a) of the inner pipe (22) of the fire-resistant double-layer pipe (21) inserted to determine the insertion depth position. It has been.
[0004]
The refractory double-layer pipe straight pipe (21) is connected to the inner pipe (22) protruding outward from the opening edge (23b) of each outer pipe (23) of the refractory double-layer pipe straight pipe (21) to be connected. Adhesive is applied in advance to the end portions (22a) of these, and these end portions (22a) are respectively inserted and fitted from the opening end edge (25a) of the inner pipe (25) of the fireproof double-layer pipe fitting (24), This is done by bringing the open end edge (23b) of the outer pipe (23) of the refractory double-layer pipe straight pipe (21) into contact with the open end edge (26b) of the outer pipe (26).
[0005]
Next, the opening edge (23b) of the outer pipe (23) of the refractory double-layer pipe straight pipe (21) and the opening edge (26b) of the outer pipe (26) of the refractory double-layer pipe fitting (24) In the contact portion, a slight gap is generated due to processing accuracy when the outer tube (23) of the fireproof double-layer tube (21) is cut, and the outer tube (23) and the outer tube (26). Since the material is discontinuous, the dry curable joint material (27) mainly made of sodium silicate or cement is stretched into a string shape, and the opening edge of the outer pipe (23) of the fire-resistant double-layer pipe (21) A joint treatment is performed by a wet joint method in which the cover is wound around a contact portion between (23b) and the opening edge (26b) of the outer pipe (26) of the fireproof double-layer pipe joint (24).
[0006]
As another joint treatment, a dry joint method shown in FIG. 5 is applied. In FIG. 5, the cross section corresponds to the step between the outer peripheral surface of the outer pipe (23) of the refractory double-layer pipe straight pipe (21) and the outer peripheral surface of the outer pipe (26) of the refractory double-layer pipe fitting (24). The outer pipe of the outer pipe (23) of the fire-resistant double-layer pipe straight pipe (21) and the outer pipe of the fire-resistant double-layer pipe joint (24) have a bent portion (31a) bent in a substantially staircase shape. The strip-shaped metal joint cover (31) having the crimping surfaces (31b) and (31c) respectively in contact with the outer peripheral surface of (26) is connected to the outer peripheral surface of the outer tube (23) of the refractory double-layer pipe straight pipe (21). Wrap around the outer pipe (26) of the fire-resistant double-layer pipe fitting (24) and wind it, and tighten the crimping faces (31b) and (31c) between both ends with screws, nuts, etc. It is to wear.
[0007]
Furthermore, as another joint treatment, Japanese Patent No. 2656726 discloses a fire-resistant double-layer pipe comprising an inner pipe and a fire-resistant and heat-insulating outer pipe covering the inner pipe, and an inner pipe and the inner pipe. In the joint structure of a fire-resistant double-layer pipe that connects a pipe joint made of an outer pipe having fire resistance and heat insulation to cover, the inner pipe end of the fire-resistant double-layer pipe and the inner pipe end of the pipe joint to be connected to each other Between the outer end of the outer tube of the refractory double-layer tube and between the outer end of the outer tube of the refractory double-layer tube and the open end of the outer tube of the pipe joint. An annular packing made of non-flammable inorganic heat-insulating fibers that allows relative displacement between the outer pipe of the pipe joint and the outer pipe of the pipe joint and surrounds the combined inner pipe and an open end edge of the outer pipe of the refractory double-layer pipe Joining a fire-resistant double-layer pipe characterized by being inserted in a compressed state by the opening edge of the outer pipe of the pipe joint Structure is disclosed.
[0008]
As yet another joint treatment, the present applicant has disclosed, in Japanese Patent Application No. 2001-271873, a fireproof double-layered pipe composed of an inner pipe and a fireproof and heat insulating outer pipe covering the inner pipe, an inner pipe and the inner pipe and the inner pipe. In the joint structure of a refractory double-layer pipe that connects a pipe joint composed of a fire-resistant and heat-insulating outer pipe covering the inner pipe, the inner pipe end of the refractory double-layer pipe to be connected to each other and the inside of the pipe joint The pipe end is fitted and joined, and the joined inner pipe is connected between the opening edge of the outer pipe of the fireproof double-layer pipe and the opening edge of the outer pipe of the pipe joint facing the opening edge. The joint structure of the fire-resistant double-layer pipe characterized by interposing an annular packing made of a heat-expandable fire-resistant material surrounding the tube is proposed.
[0009]
That is, the joint joint processing described in the above-mentioned Japanese Patent No. 2656726 and Japanese Patent Application No. 2001-271872 uses an annular packing material (33) made of an inorganic heat insulating fiber or a thermally expandable refractory material as shown in FIG. The open end edge (23b) of the outer pipe (23) of the fireproof double-layer pipe straight pipe (21), and the open end edge (26b) of the outer pipe (26) of the fireproof double-layer pipe joint (24) to be connected This is a dry joint method.
[0010]
[Problems to be solved by the invention]
The conventional techniques as described above are based on the use of inorganic materials having nonflammability and fire resistance as joint treatment materials, and have the following problems. That is, in joint treatment by the above-mentioned wet joint method, the joint is kept perfectly without gaps for a certain period after construction, and smoke spreads from the fire site to other sections through a fireproof double-layer pipe in the event of a fire. However, the joint material applied to the contact portion between the fireproof double-layer pipe straight pipe and the fireproof double-layer pipe joint is shrunk as it hardens over time, and cracks and delamination occur, causing building shaking, etc. The external force may cause the joint material to fall off, and it is necessary to repair and maintain the performance each time. In addition, deterioration due to carbonation of joints may be caused, and there may be a problem that it is difficult to ensure a function as a stable joint treatment over a long period of time.
[0011]
In joint processing using a metal joint cover of the dry joint method, the shape and shape of the joint cover is set in advance. If it is deformed into an elliptical shape, it will be difficult to install, and it will be easy to create a gap. It will require a lot of work to eliminate the gap, and it will be made of metal. When it is used, the heat insulation performance may not be sufficient, and condensation may cause the joint cover to corrode, resulting in a problem that it is difficult to ensure a stable joint treatment function over a long period of time.
[0012]
Furthermore, since the former two joint treatments are performed after the piping work to the building is completed, the work space is limited, the work is troublesome, the uniform joint treatment function is difficult to obtain, and the construction period is prolonged. Will be invited. In the renovation work, the work space is limited, and extra work for expanding the work space is required for the renovation work.
[0013]
In addition, in joint processing that uses an annular packing material made of inorganic heat insulating fibers or an annular packing material made of a heat-expandable refractory material, the joint treatment is stable over a long period of time. It is possible to simplify the work, and shows a sufficient effect in the joint processing method of the fire-resistant double-layer pipe straight pipe and the fire-resistant double-layer pipe joint, but its composition lacks elasticity, The fact is that a gap is generated due to insufficient cutting accuracy of the fire-resistant double-layer pipe in the field construction, and it is the actual situation that a great effort is being made in the gap filling work.
[0014]
In other words, if joint treatment is not sufficient, during the fire, from the fire site to other compartments, through the gap between the inner and outer pipes of the refractory double-layer pipe and through the gap between the inner and outer pipes of the refractory double-layer pipe joint Smoke flows in, making it difficult to secure the safety of other compartments, and the effect as a joint material cannot be found.
[0015]
Accordingly, an object of the present invention is to provide a joint structure for a refractory double-layer pipe capable of preventing smoke generated at the fire site in the early stage of fire from being diffused to other sections through the refractory double-layer pipe. It is in.
[0016]
[Means for Solving the Problems]
That is, the joint structure of the fire-resistant double-layer pipe of the present invention includes a fire-resistant double-layer pipe straight pipe comprising an inner pipe and an outer pipe having fire resistance and heat insulation covering the inner pipe, and the inner pipe and the inner pipe. In a joint structure of a fire-resistant double-layer pipe connecting a fire-resistant double-layer pipe joint comprising an outer pipe having fire resistance and heat insulation, the joint structure includes the fire-resistant double-layer pipe straight pipe to be connected to each other, and The refractory double-layer pipe joint is fitted and coupled to the refractory double-layer pipe straight pipe, and has an opening edge of the outer pipe having fire resistance and heat insulation of the straight pipe, and the refractory double-layer pipe facing the opening edge. The outer edge of the outer pipe having fire resistance and heat insulation of the pipe joint is sealed with an annular packing material, and the annular packing material is a material mainly composed of polyolefin foam, foamed polyethylene or foamed polypropylene, Or polystyrene foam, urethane foam Characterized by comprising of polyethylene foam, polypropylene, rubber and one selected from the group consisting of synthetic rubber or two or more combustible materials.
[0017]
Moreover, the joint structure of the fireproof two-layer pipe of the present invention is characterized in that the expansion ratio of the annular packing material is 10 to 50.
[0018]
Furthermore, the joint structure of the fireproof two-layer pipe according to the present invention is characterized in that the annular packing material is constituted by a plurality of packing members divided in an arc shape.
[0019]
In addition, the joint structure of the fire-resistant double-layer pipe of the present invention is a fire-resistant double-layer pipe straight pipe and a fire-resistant double-layer pipe joint whose inner pipe is made of a synthetic resin. The outer pipe having fire resistance and heat insulation of the pipe joint is a fiber reinforced mortar cladding pipe.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, one embodiment of the joint structure of the fireproof double-layered pipe of the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view for explaining a joint structure of a fireproof double-layer pipe according to the present invention, in which a pair of fireproof double-layer pipes (1) are connected to each other via a fireproof double-layer pipe joint (5). FIG. 2 is a perspective view showing an annular packing material (9) used in the joint structure of the refractory double-layer pipe of FIG. Here, the fireproof two-layer pipe straight pipe (1) is, for example, an inner pipe (2) made of a synthetic resin such as hard vinyl chloride, and has fire resistance and heat resistance covering the inner pipe (2), for example, fiber An outer tube (4) such as a reinforced mortar cladding tube is formed, and a gap (3) is formed between the inner tube (2) and the outer tube (4). The gap (3) is provided to absorb expansion of the inner pipe (2) due to heat.
[0021]
The fire-resistant double-layer pipe joint (5) for connecting the fire-resistant double-layer pipe straight pipe (1) to each other is also made of an inner pipe made of synthetic resin such as hard vinyl chloride (6 ) And an outer tube (8) such as a fiber-reinforced mortar cladding tube covering the inner tube (6), and a gap (7) is formed between the inner tube (6) and the outer tube (8). Has been. The inner pipe (6) of such a fireproof two-layer pipe joint (5) has an inner diameter into which the end (2a) of the inner pipe (2) of the fireproof two-layer pipe straight pipe (1) can be fitted, And in the center part of the inner peripheral surface of the inner pipe (6), the inner pipe (2) of the fire-resistant double-layer pipe straight pipe (1) fitted into the inner pipe (6) of the fire-resistant double-layer pipe joint (5) An annular projection (6b) for determining the position of the fitting depth is provided, and the end edge (2b) of the inner tube (2) to be fitted is brought into contact with both sides of the annular projection (6b). Is formed.
[0022]
In order to connect the refractory double-layer pipe straight pipe (1) to be connected to each other via the refractory double-layer pipe joint (5), the outer pipe (4) of the refractory double-layer pipe straight pipe (1) is previously connected. An annular packing material (9) having a shape as shown in FIG. 2 is attached to the end (2a) of the inner pipe (2) projecting a defined length so as to surround the outer periphery thereof, Adhesive is applied to the outer peripheral surface of the end (2a) of the pipe (2), and the end (2a) is connected to both ends of the inner pipe (6) of the fireproof double-layer pipe joint (5) (6a). The inner pipe (2) of the refractory double-layer pipe straight pipe (1) and the refractory double-layer pipe joint (5) are inserted and fitted, and the opening edge (2b) is brought into firm contact with the annular protrusion (6b). ) And the inner pipe (6).
[0023]
Here, the annular packing material (9) was selected from the group consisting of polyolefin foam, foamed polyethylene or foamed polypropylene, or polystyrene foam, urethane foam, polyethylene foam, polypropylene, rubber and synthetic rubber. It consists of one or more combustible materials .
[0024]
Further, the annular packing material (9) preferably has an expansion ratio in the range of 10 to 50, preferably 30 to 50. In addition, it is not preferable that the expansion ratio is less than 10 or exceeds 50 because the smoke-proof performance required at the joint between the fireproof double-layer pipe straight pipe and the fireproof double-layer pipe joint cannot be obtained.
[0025]
When the annular packing material (9) is mounted, the outer tube (4) of the fireproof two-layer pipe straight pipe (1) is used for the thickness of the annular packing material (9) by utilizing the compression / restoration property of the annular packing material (9). Cut and apply to dimensions that compress in the range of 1% to 80% in the direction. Thereby, the clearance (3) between the inner pipe (2) and the outer pipe (4) of the fire-resistant double-layer pipe straight pipe (1), and the inner pipe (6) and the outer pipe of the fire-resistant double-layer pipe joint (5) The gap (7) with (8) can be sealed.
[0026]
With this joint structure, it is possible to prevent the smoke generated at the fire site in the early stage of the fire from being diffused to other compartments through the fireproof double-layer pipe. The annular packing material (9) used in the present invention is made of a flammable material as described above. However, according to the knowledge of the present inventors, the refractory double-layer tube itself is not heated by the flame. Before the exposure, the movement of the smoke begins and it is effective to make the annular packing material (9) with the above-mentioned material when it is intended to surely prevent the emission of smoke at the beginning of the fire. It turned out to be.
[0027]
In addition, the annular packing material used for the joint structure of the fireproof two-layer pipe of the present invention is not limited to the one having an integral shape as shown in FIG. A plurality of divided packing members may be used to construct a ring.
[0028]
3 is a cross-sectional view showing another embodiment of the joint structure of the fire-resistant double-layer pipe of the present invention, and a fire-resistant double-layer pipe joint having a shape different from that of the fire-resistant double-layer pipe joint shown in FIG. 1 is used. Is. That is, as shown in FIG. 3, the fire-resistant double-layer pipe joint (10) to which the fire-resistant double-layer pipe straight pipe (1) is connected is a so-called substantially T-shaped fire-resistant double-layer pipe joint, Fire resistance and heat insulation superposed so as to cover the inner pipe (11) formed with a gap (12) between the inner pipe (11) made of a synthetic resin such as And an outer tube (13) made of a fiber-reinforced mortar-coated tube or the like. The inner pipe (11) and the outer pipe (13) have a substantially T-shape, and the inner pipe (11) is an end portion of the inner pipe (2) of the refractory double-layer pipe straight pipe (1). (2a) has an end portion (11a) having an inner diameter into which the open end edge (11) of the inner tube (2) of the refractory double-layer pipe straight pipe (1) ( A step portion (11a) for determining the fitting depth of the inner tube (2) is formed by abutting 2b). The outer tube (13) has substantially the same shape as the inner tube (11) and covers the inner tube (11). A gap (12) is provided between the inner tube (11) and the outer tube (13) to absorb expansion of the inner tube (11) due to heat.
[0029]
The connection between the fire-resistant double-layer pipe straight pipe (1) and the fire-resistant double-layer pipe joint (10) protrudes from the outer pipe (4) of the fire-resistant double-layer pipe straight pipe (1) by a predetermined length, as described above. An end portion (2a) having an annular packing material (9) attached to the end portion (2a) of the inner tube (2) and an adhesive applied to the outer peripheral surface is connected to the inner tube (11) of the refractory double-layer pipe fitting (10). ), The inner tube (2) and the inner tube (11) are integrated, and the annular packing material (9) is opened at the open end of the outer tube (4) of the refractory double-layer tube (1). The fire-resistant double-layer pipe straight pipe (1) is interposed between the edge (4b) and the open end edge (13b) of the outer pipe (13) of the fire-resistant double-layer pipe joint (10). And the fireproof two-layer pipe joint (10) can be integrally connected. By interposing the annular packing material (9), it is possible to prevent the smoke generated at the fire site in the early stage of the fire from being diffused to other sections through the fireproof double-layer pipe.
[0030]
【Example】
EXAMPLE In order to evaluate the joint structure of the fireproof two-layer pipe according to the present invention, a heating test using a heating test body as shown in FIG. 6 was conducted. FIG. 7 is a partially enlarged view thereof.
First, in a fireproof double-layer pipe composed of a hard vinyl chloride inner pipe and an outer pipe of a fiber-reinforced mortar cladding pipe covering the inner pipe, a fireproof double-layer pipe straight pipe having a nominal diameter of 150 mm and a fireproof connecting the same Using a DS socket and CO (cleaning port), which are two-layer pipe joints, the inner pipes are fitted together using a rubber-based adhesive, and the foamed polyethylene is the main component in the contact part between the outer pipes. The heating test body shown in FIG.
[0031]
When the heating test body was subjected to a heating test for 2 hours at the partition penetration portion based on ISO834, the following test results were obtained.
In the test, the expansion ratio of the annular packing material used for the joint portion of the fireproof double-layered tube is 30 times the expansion ratio within the range of claim 2 of the present invention, the thickness is 10 mm, the outer diameter is 200 mm, and the inner diameter is 164 mm. An annular packing material (Invention Example 1) and an expanded packing material made of polyethylene foam having an expansion ratio of 8 times, thickness 10 mm, outer diameter 200 mm, and inner diameter 164 mm outside the scope of Claim 2 of the present invention (Invention Example 2) It was done by attaching and comparing.
[0032]
First, 9 minutes after the start of heating, in both the inventive examples 1 and 2, the CO (cleaning port) at the end of the refractory double-layer pipe joint in the heating side space dropped out. Twelve minutes after the start of heating, smoke was generated from the annular packing material attached to the refractory double-layer pipe straight pipe and the refractory double-layer pipe joint CO (cleaning port) in the non-heating side space of the present invention example 2. Furthermore, after 13 minutes, the fireproof double-layer pipe fitting DS socket in the heating side space dropped out in both the inventive examples 1 and 2. 35 minutes after the start of heating, smoke was generated from the annular packing material attached to the refractory double-layer pipe straight pipe and the refractory double-layer pipe joint DS socket in the non-heated space of Example 2 of the present invention. On the other hand, in the example 1 of the present invention, no smoke was generated in the non-heated space even after 120 minutes from the start of heating, and no abnormality was observed.
[0033]
As described above, the joint structure of the fireproof two-layer pipe according to the present invention can prevent the diffusion of smoke to other sections through the fireproof double-layer pipe in the initial stage of the fire by attaching the annular packing material. It can be seen that by using an annular packing material having a suitable expansion ratio as defined in claim 2, it is possible to further prevent smoke from being diffused to other compartments through the fireproof double-layer pipe.
[0034]
【The invention's effect】
According to the joint structure of the fireproof two-layer pipe of the present invention, it is possible to prevent the smoke generated at the fire site in the early stage of the fire from being diffused to other sections through the fireproof two-layer pipe. Is.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing one embodiment of a joint structure of a fireproof two-layer pipe according to the present invention.
FIG. 2 is a perspective view showing an embodiment of an annular packing material used in the joint structure of a fireproof two-layer pipe of the present invention.
FIG. 3 is a cross-sectional view showing another embodiment of the joint structure of the fireproof two-layer pipe of the present invention.
FIG. 4 is a cross-sectional view illustrating a joint structure of a conventional fireproof double-layer tube.
FIG. 5 is a cross-sectional view illustrating another joint structure of a conventional fireproof double-layer tube.
FIG. 6 is a schematic view of a heated test specimen used for evaluating the joint structure of a refractory double-layer pipe according to the present invention.
7 is a partially enlarged view of the heating test body shown in FIG. 6. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fireproof two-layer pipe straight pipe 2 Inner pipe 2a End part 4 Outer pipe 4a End part 4b Open edge 5 Fireproof double-layer pipe joint 6 Inner pipe 6a End part 8 Outer pipe 8a End part 8b Open edge 9 Annular packing material DESCRIPTION OF SYMBOLS 10 Fireproof two-layer pipe pipe joint 11 Inner pipe 11a edge part 13 Outer pipe 13a edge part 13b Open edge

Claims (4)

内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる耐火二層管直管と、内管及びこの内管を被覆する耐火性及び断熱性を有する外管からなる耐火二層管管継手とを連結する耐火二層管の接合部構造において、接合部構造は、互いに連結すべき前記耐火二層管直管と前記耐火二層管管継手とを嵌合結合すると共に、前記耐火二層管直管の耐火性及び断熱性を有する外管の開口縁部と、この開口縁部に対向する前記耐火二層管管継手の耐火性及び断熱性を有する外管の開口縁部とが環状パッキング材で封止されてなり、前記環状パッキング材が、ポリオレフィン発泡体、発泡ポリエチレンまたは発泡ポリプロピレンを主成分とする材料、またはポリスチレンフォーム、ウレタンフォーム、ポリエチレンフォーム、ポリプロピレン、ゴム及び合成ゴムからなる群から選択された1種または2種以上の可燃性の材質よりなることを特徴とする耐火二層管の接合部構造。A refractory two-layer pipe straight pipe comprising an inner pipe and a fire-resistant and heat-insulating outer pipe covering the inner pipe, and a fire-resistant two-layer pipe comprising a fire-resistant and heat-insulating outer pipe covering the inner pipe and the inner pipe. In the joint structure of the refractory two-layer pipe that connects the layer pipe joint, the joint structure fits and connects the refractory double-layer pipe straight pipe and the refractory two-layer pipe joint to be connected to each other, An opening edge of the outer pipe having fire resistance and heat insulation of the fireproof double-layer pipe straight pipe, and an opening edge of the outer pipe having fire resistance and heat insulation of the fireproof double-layer pipe joint facing the opening edge The annular packing material is made of polyolefin foam, foamed polyethylene or foamed polypropylene, or polystyrene foam, urethane foam, polyethylene foam, polypropylene. Joint structure of the refractory bilayer tubes, characterized in that consists of a material of one or more combustible selected from the group consisting of rubber and synthetic rubber. 環状パッキング材は、発泡倍率が10〜50である、請求項1記載の耐火二層管の接合部構造。  The joint structure of a fireproof two-layer pipe according to claim 1, wherein the annular packing material has an expansion ratio of 10 to 50. 環状パッキング材が、円弧状に分割された複数のパッキング部材によって構成されている、請求項1または2記載の耐火二層管の接合部構造。  The joint structure of a refractory double-layer pipe according to claim 1 or 2, wherein the annular packing material is constituted by a plurality of packing members divided in an arc shape. 耐火二層管直管及び耐火二層管継手の内管が合成樹脂からなる管であり、耐火二層管直管及び耐火二層管継手の耐火性及び断熱性を有する外管が繊維強化モルタル被覆管である、請求項1ないし3のいずれか1項記載の耐火二層管の接合部構造。A tube refractory bilayer tube straight pipe and fire bilayer tube fitting inner tube is made of synthetic resin, the outer tube is fiber-reinforced with a refractory and heat-insulating refractory bilayer tube straight pipe and fire bilayer fittings The joint structure of a fireproof two-layer pipe according to any one of claims 1 to 3, which is a mortar cladding pipe.
JP2002051312A 2002-02-27 2002-02-27 Joint structure of fireproof double-layer pipe Expired - Fee Related JP4002118B2 (en)

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JP4002118B2 true JP4002118B2 (en) 2007-10-31

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