JP3951256B2 - Coating method - Google Patents
Coating method Download PDFInfo
- Publication number
- JP3951256B2 JP3951256B2 JP15512797A JP15512797A JP3951256B2 JP 3951256 B2 JP3951256 B2 JP 3951256B2 JP 15512797 A JP15512797 A JP 15512797A JP 15512797 A JP15512797 A JP 15512797A JP 3951256 B2 JP3951256 B2 JP 3951256B2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- coating
- resin
- polyester resin
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000576 coating method Methods 0.000 title claims description 56
- 239000003973 paint Substances 0.000 claims description 59
- 239000011248 coating agent Substances 0.000 claims description 53
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 38
- 229920001225 polyester resin Polymers 0.000 claims description 34
- 239000004645 polyester resin Substances 0.000 claims description 34
- 229920005989 resin Polymers 0.000 claims description 22
- 239000011347 resin Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 19
- 239000000049 pigment Substances 0.000 claims description 19
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical group OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 claims description 15
- 150000005846 sugar alcohols Polymers 0.000 claims description 15
- 239000003431 cross linking reagent Substances 0.000 claims description 14
- 239000004925 Acrylic resin Substances 0.000 claims description 11
- 229920000178 Acrylic resin Polymers 0.000 claims description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 9
- 125000003700 epoxy group Chemical group 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000004040 coloring Methods 0.000 claims description 2
- 229940126062 Compound A Drugs 0.000 claims 1
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims 1
- 239000000178 monomer Substances 0.000 description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 12
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 229920000877 Melamine resin Polymers 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 239000008096 xylene Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 6
- 239000004640 Melamine resin Substances 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 6
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 6
- -1 methylol group Chemical group 0.000 description 6
- 238000005886 esterification reaction Methods 0.000 description 5
- 235000019441 ethanol Nutrition 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 3
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 3
- 239000005456 alcohol based solvent Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 3
- 238000004070 electrodeposition Methods 0.000 description 3
- 239000003759 ester based solvent Substances 0.000 description 3
- 239000004210 ether based solvent Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000005453 ketone based solvent Substances 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 3
- 150000007519 polyprotic acids Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- YXYJVFYWCLAXHO-UHFFFAOYSA-N 2-methoxyethyl 2-methylprop-2-enoate Chemical compound COCCOC(=O)C(C)=C YXYJVFYWCLAXHO-UHFFFAOYSA-N 0.000 description 1
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 1
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- WWJCRUKUIQRCGP-UHFFFAOYSA-N 3-(dimethylamino)propyl 2-methylprop-2-enoate Chemical compound CN(C)CCCOC(=O)C(C)=C WWJCRUKUIQRCGP-UHFFFAOYSA-N 0.000 description 1
- UFQHFMGRRVQFNA-UHFFFAOYSA-N 3-(dimethylamino)propyl prop-2-enoate Chemical compound CN(C)CCCOC(=O)C=C UFQHFMGRRVQFNA-UHFFFAOYSA-N 0.000 description 1
- DIVUSAVKQOLTNR-UHFFFAOYSA-N 4-methoxybutyl 2-methylprop-2-enoate Chemical compound COCCCCOC(=O)C(C)=C DIVUSAVKQOLTNR-UHFFFAOYSA-N 0.000 description 1
- GAKWESOCALHOKH-UHFFFAOYSA-N 4-methoxybutyl prop-2-enoate Chemical compound COCCCCOC(=O)C=C GAKWESOCALHOKH-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
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- 235000003913 Coccoloba uvifera Nutrition 0.000 description 1
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- 240000008976 Pterocarpus marsupium Species 0.000 description 1
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- 229910000831 Steel Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
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- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
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- AUNAPVYQLLNFOI-UHFFFAOYSA-L [Pb++].[Pb++].[Pb++].[O-]S([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Mo]([O-])(=O)=O Chemical compound [Pb++].[Pb++].[Pb++].[O-]S([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Mo]([O-])(=O)=O AUNAPVYQLLNFOI-UHFFFAOYSA-L 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
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- 230000001070 adhesive effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
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- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 229910044991 metal oxide Inorganic materials 0.000 description 1
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- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
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Landscapes
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- Paints Or Removers (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、新規な塗膜形成方法に関する。
【0002】
【従来の技術】
被塗物に、ソリッドカラー塗料又はメタリック塗料である着色塗料を塗装し、その未硬化塗面にクリヤー塗料を塗装し、次いでこれら両塗膜を加熱硬化する、いわゆる2コート1ベイク(以下、「2C1B」という)方式により、複層塗膜を形成することは、自動車外板、電化製品等の上塗り塗装方式として広く採用されている。また、この着色塗料として、水酸基含有ポリエステル樹脂、架橋剤及び着色顔料を主成分とする熱硬化性塗料が多く使用されている。従来、該水酸基含有ポリエステル樹脂への水酸基の導入は、多価アルコール成分の一部としてトリメチロールエタンやトリメチロールプロパン等の3価以上の多価アルコールを併用することにより行われている。
【0003】
しかしながら、かかる水酸基含有ポリエステル樹脂を使用してなる着色塗料は、噴霧塗装時の微粒化が十分でないために塗膜の平滑性が劣り、しかも、その未硬化塗面にクリヤー塗料を塗装してから加熱すると、両塗膜が混層してモドリ現象が起こりやすく、又得られた複層塗膜の耐チッピング性も十分でないという欠陥を有している。このようなモドリ現象は、特に、クリヤー塗料として、カルボキシル基含有樹脂及びエポキシ基含有化合物を含有する塗料であるいわゆる「酸−エポキシ型塗料」を用いた2C1B方式の塗装系において顕著に現れる。
【0004】
【発明が解決しようとする課題】
本発明の目的は、着色塗料及びクリヤー塗料を2C1B方式で塗装して、仕上り外観、平滑性、耐チッピング性等に優れた複層塗膜を形成できる方法を提供することにある。
【0005】
【課題を解決するための手段】
本発明者は、水酸基含有ポリエステル樹脂を含有する熱硬化性着色塗料及びクリヤー塗料を2C1B方式で塗装して複層塗膜を形成する場合における上記従来技術の欠陥を解消するべく、鋭意研究した。その結果、着色塗料で使用する水酸基含有ポリエステル樹脂を調製するための原料の多価アルコール成分の少なくとも一部に、トリス(2−ヒドロキシエチル)イソシアヌレートを用いることにより、該着色塗料の噴霧塗装時の微粒化が十分であり、塗膜の平滑性に優れ、モドリ現象が起こらず、又得られた複層塗膜の耐チッピング性も十分となることにより、上記目的が達成できることを見出し、本発明を完成するに至った。
【0006】
即ち、本発明は、被塗物に、着色塗料及びクリヤー塗料を2C1B方式で塗装して複層塗膜を形成する方法であって、該着色塗料は基体樹脂、架橋剤及び着色顔料を含有し、その基体樹脂が、原料の多価アルコール成分の一部又は全部がトリス(2−ヒドロキシエチル)イソシアヌレートである水酸基含有ポリエステル樹脂であることを特徴とする塗膜形成方法に係る。
【0007】
【発明の実施の形態】
以下、本発明方法を更に詳細に説明する。
【0008】
本発明方法における被塗物としては、自動車外板、電化製品等の金属製又はプラスチック製の被塗物を挙げることができる。該被塗物は、必要に応じて、化成処理又は洗浄処理して用いられる。また、該被塗物にカチオン電着塗料等の下塗り塗料を塗装したもの、該被塗物に下塗り塗料及び中塗り塗料を塗装したものを、好適に使用することができる。
【0009】
本発明における着色塗料は、クリヤー塗料に先立って被塗面に塗装する塗料であり、基体樹脂である水酸基含有ポリエステル樹脂、架橋剤及び着色顔料を主成分とし、これらを通常有機溶剤に混合してなる熱硬化性液状塗料である。また、該ポリエステル樹脂として、それを調製するための多価アルコール成分の少なくとも一部としてトリス(2−ヒドロキシエチル)イソシアヌレートを用いてなることを必須要件とする。
【0010】
即ち、上記着色塗料の基体樹脂として使用する水酸基含有ポリエステル樹脂は、トリス(2−ヒドロキシエチル)イソシアヌレートを含有する多価アルコール成分と、多塩基酸成分とのエステル化反応により調製される。
【0011】
トリス(2−ヒドロキシエチル)イソシアヌレートは、それ自体既知の化合物である。また、トリス(2−ヒドロキシエチル)イソシアヌレートの3個の水酸基の一部又は全部にラクトンを付加反応したものも包含される。トリス(2−ヒドロキシエチル)イソシアヌレートとしては、市販品として、日産化学工業(株)製の「タナック」(商品名)を挙げることができる。
【0012】
該ポリエステル樹脂の調製に使用する多価アルコール成分は、トリス(2−ヒドロキシエチル)イソシアヌレートのみで構成されているか、又はトリス(2−ヒドロキシエチル)イソシアヌレートとその他の多価アルコールとが併存していても差し支えない。
【0013】
その他の多価アルコールとしては、1分子中に2個以上の水酸基を有する化合物であり、例えば、エチレングリコール、プロピレングリコール、ブチレングリコール、ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、トリエチレングリコール、グリセリン、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール等があげられる。
【0014】
多価アルコール成分において、トリス(2−ヒドロキシエチル)イソシアヌレートとその他の多価アルコールの両成分の構成比率は、目的に応じて任意に選択でき、例えば該両成分の合計水酸基モル量を基準に、トリス(2−ヒドロキシエチル)イソシアヌレートは1〜100モル%、好ましくは5〜70モル%、より好ましくは10〜50モル%、その他の多価アルコールは99〜0モル%、好ましくは95〜30モル%、より好ましくは90〜50モル%の範囲内が適している。
【0015】
該ポリエステル樹脂の調製において、該多価アルコール成分と反応せしめる多塩基酸成分は、1分子中に2個以上のカルボキシル基を有する化合物であり、例えばフタル酸、イソフタル酸、テレフタル酸、コハク酸、アジピン酸、アゼライン酸、セバシン酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、ヘット酸、マレイン酸、フマル酸、イタコン酸、トリメリット酸、これらの無水物等があげられる。
【0016】
水酸基含有ポリエステル樹脂は、トリス(2−ヒドロキシエチル)イソシアヌレートを含有する多価アルコール成分と多塩基酸成分とをエステル化反応せしめることにより得られる。具体的には、これらの成分を有機溶剤の存在下又は不存在化で100〜200℃の温度で1〜24時間反応させることにより得られる。有機溶剤としては、例えば、ヘキサン、ヘプタン、キシレン、トルエン、シクロヘキサン等の炭化水素系溶剤;酢酸メチル、酢酸エチル、酢酸エチレングリコールモノメチルエーテル、酢酸ジエチレングリコールモノメチルエーテル等のエステル系溶剤;イソプロピルエーテル、エチレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル等のエーテル系溶剤;エチルアルコール、ブチルアルコール、ヘキシルアルコール等のアルコール系溶剤;メチルイソブチルケトン、メチルエチルケトン、イソホロン、アセトフェノン等のケトン系溶剤等があげられる。
【0017】
かくして調製される水酸基含有ポリエステル樹脂としては、水酸基価が30〜300mgKOH/g、特に60〜250mgKOH/g、酸価が0〜30mgKOH/g、特に2〜10mgKOH/g、数平均分子量が500〜20,000、特に1,000〜8,000の範囲内が好ましい。
【0018】
着色塗料における架橋剤としては、加熱により上記ポリエステル樹脂と反応して架橋硬化した着色塗膜を形成し得るメラミン樹脂等があげられる。
【0019】
メラミン樹脂としては、例えば、メチロール化メラミンのメチロール基の一部を炭素数1〜8の1価アルコールでエーテル化してなる部分エーテル化メラミン、又はメチロール基の全部をエーテル化してなるフルエーテル化メラミン樹脂等があげられ、これらはトリアジン核を基準に1〜5核体で、その数平均分子量が300〜2,000のものが好ましい。また、メチロール基及び/又はイミノ基が残存するメラミン樹脂であっても差し支えない。
【0020】
着色塗料におけるポリエステル樹脂と架橋剤との配合比率は、目的に応じて任意に選択できるが、例えば該両成分の合計固形分重量を基準に、ポリエステル樹脂は50〜90重量%、特に65〜80重量%、架橋剤は50〜10重量%、特に35〜20重量%の範囲内が好ましい。
【0021】
着色塗料において、ポリエステル樹脂及び架橋剤と共に配合する着色顔料として、ソリッドカラー顔料、金属感又は干渉色を示すメタリック顔料等が包含される。
【0022】
ソリッドカラー用顔料として、例えば、酸化チタン、亜鉛華、カーボンブラック、カドミウムレッド、モリブデンレッド、クロムエロー、酸化クロム、プルシアンブルー、コバルトブルー等の無機顔料;アゾ顔料、フタロシアニン顔料、キナクリドン顔料、イソインドリン顔料、スレン系顔料、ペリレン顔料等の有機顔料;等が、メタリック顔料としてりん片状のアルミニウム、雲母、金属酸化物で表面被覆した雲母、雲母状酸化鉄;等が包含される。
【0023】
本発明方法で使用する着色塗料は、上記のポリエステル樹脂、架橋剤及び着色顔料を有機溶剤に溶解又は分散せしめることにより調製できる。有機溶剤としては、例えば、ヘキサン、ヘプタン、キシレン、トルエン、シクロヘキサン等の炭化水素系溶剤;酢酸メチル、酢酸エチル、酢酸エチレングリコールモノメチルエーテル、酢酸ジエチレングリコールモノメチルエーテル等のエステル系溶剤;イソプロピルエーテル、エチレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル等のエーテル系溶剤;エチルアルコール、ブチルアルコール、ヘキシルアルコール等のアルコール系溶剤;メチルイソブチルケトン、メチルエチルケトン、イソホロン、アセトフェノン等のケトン系溶剤;等があげられる。
【0024】
本発明においては、着色塗料の基体樹脂として、上記ポリエステル樹脂に、更に水酸基含有アクリル樹脂を併用することも可能である。
【0025】
水酸基含有アクリル樹脂としては、アクリル酸アルキルエステル系単量体及び水酸基含有単量体に、必要に応じてアルコキシエステル系単量体、アミノアクリル系単量体、アクリルアミド系単量体、カルボキシル基含有単量体、グリシジル基含有単量体、その他の単量体等を用いて、常法により重合してなる樹脂が使用できる。
【0026】
アクリル酸アルキルエステル系単量体は、(メタ)アクリル酸と炭素数1〜22の1価アルコールとのモノエステル化物であり、例えばメチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、プロピルアクリレート、プロピルメタクリレート、ブチルアクリレート、ブチルメタクリレート、ヘキシルアクリレート、ヘキシルメタクリレート、オクチルアクリレート、オクチルメタクリレート、ラウリルアクリレート、ラウリルメタクリレート、2−エチルヘキシルアクリレート、2−エチルヘキシルメタクリレート等があげられる。水酸基含有単量体は、1分子中に水酸基及び重合性不飽和結合をそれぞれ1個以上有する化合物であり、例えばヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート等の炭素数2〜20のグリコールと(メタ)アクリル酸とのモノエステル化物等があげられる。
【0027】
更に、アルコキシエステル系単量体は(メタ)アクリル酸と炭素数2〜18のアルコキシエステルであり、例えば、メトキシブチルアクリレート、メトキシブチルメタクリレート、メトキシエチルアクリレート、メトキシエチルメタクリレート等が、アミノアクリル系単量体としては、例えば、N,N−ジメチルアミノエチルアクリレート、N,N−ジメチルアミノエチルメタクリレート、N,N−ジエチルアミノエチルアクリレート、N,N−ジエチルアミノエチルメタクリレート、N−t−ブチルアミノエチルアクリレート、N−t−ブチルアミノエチルメタクリレート、N,N−ジメチルアミノプロピルアクリレート、N,N−ジメチルアミノプロピルメタクリレート等が、アクリルアミド系単量体としては、例えば、アクリルアミド、メタクリルアミド、N−メチルアクリルアミド、N−メチルメタクリルアミド、N−エチルアクリルアミド、N−エチルメタクリルアミド、N−ブチルアクリルアミド、N−ブチルメタクリルアミド、N−ジメチルアクリルアミド、N−ジメチルメタクリルアミド等が、カルボキシル基含有単量体は1分子中に重合性不飽和結合を1個以上有しかつ上記以外の化合物であり、例えば、アクリル酸、メタクリル酸等のモノカルボン酸、マレイン酸、イタコン酸、フマル酸、メサコン酸等及びこれらの無水物やハーフエステル化物等のジカルボン酸又はその変性物等が、グリシジル基含有単量体としては、例えば、グリシジルアクリレート、グリシジルメタクリレート等が、その他の単量体としては、例えば、スチレン、α−メチルスチレン、ビニルトルエン、アクリロニトリル、酢酸ビニル、塩化ビニル等が、それぞれあげられる。
【0028】
かかる水酸基含有アクリル樹脂は、水酸基価が20〜200mgKOH/g、特に40〜150mgKOH/g、酸価が0〜80mgKOH/g、特に4〜40mgKOH/g、数平均分子量が2,000〜100,000、特に4,000〜60,000の範囲内が好ましい。
【0029】
該アクリル樹脂の使用量は、ポリエステル樹脂との合計固形分重量を基準に0〜70重量%、特に10〜60重量%の範囲内が適している。
【0030】
本発明方法において使用するクリヤー塗料としては、それ自体既知の塗料があげられ、例えば、基体樹脂、架橋剤及び有機溶剤を主成分とする熱硬化性塗料が適している。
【0031】
基体樹脂としては、例えば架橋性官能基(例えば、水酸基、エポキシ基、カルボキシル基、アルコキシシラン基等)を有するアクリル樹脂、ビニル樹脂、ポリエステル樹脂、アルキド樹脂、ウレタン樹脂等から選ばれる1種又は2種以上の混合物が挙げられる。また、基体樹脂を架橋硬化させるための架橋剤としては、例えばアルキルエーテル化したメラミン樹脂、尿素樹脂、グアナミン樹脂、ポリイソシアネート化合物、ブロックポリイソシアネート化合物、エポキシ基含有化合物、カルボキシル基含有化合物等から選ばれる1種又は2種以上の混合物が挙げられる。基体樹脂と架橋剤成分の使用量は、該両成分の合計重量を基準に基体樹脂は50〜90重量%、架橋剤は50〜10重量%の比率であることが好ましい。これらの内、基体樹脂のカルボキシル基含有樹脂と架橋剤のエポキシ基含有化合物を用いて、「酸−エポキシ型塗料」とするのが好ましい。
【0032】
有機溶剤としては、例えば、ヘキサン、ヘプタン、キシレン、トルエン、シクロヘキサン等の炭化水素系溶剤;酢酸メチル、酢酸エチル、酢酸エチレングリコールモノメチルエーテル、酢酸ジエチレングリコールモノメチルエーテル等のエステル系溶剤;イソプロピルエーテル、エチレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル等のエーテル系溶剤;エチルアルコール、ブチルアルコール、ヘキシルアルコール等のアルコール系溶剤;メチルイソブチルケトン、メチルエチルケトン、イソホロン、アセトフェノン等のケトン系溶剤;等があげられる。
【0033】
また、このクリヤー塗料には、該クリヤー塗膜の透明性が阻害されない程度に前記着色顔料等を配合することも可能である。
【0034】
本発明方法は、例えば、自動車外板等の金属製又はプラスチック製の被塗物に、直接又はカチオン電着塗料等の下塗り塗料若しくは下塗り塗料及び中塗り塗料を塗装し、硬化させた後、前記着色塗料を塗装し、必要により室温で1〜20分放置してから、未硬化の該着色塗料塗面にクリヤー塗料を塗装し、必要により室温で1〜20分放置してから、約100〜180℃、好ましくは約120〜160℃で約10〜40分間加熱して該両塗膜を同時に架橋硬化させることにより、実施される。
【0035】
本発明方法において、着色塗料は、塗装時の粘度を12〜20秒(フォードカップ#4/20℃)、固形分含有率を15〜50重量%に調整し、エアレススプレー、エアスプレー、静電塗装等の方法で、膜厚が硬化塗膜で約10〜50μmになるように、被塗物に塗装することが好ましい。
【0036】
また、クリヤー塗料は、塗装時の粘度を15〜40秒(フォードカップ#4/20℃)、固形分含有率を30〜65重量%に調整し、エアレススプレー、エアスプレー、静電塗装等で膜厚が硬化塗膜で約20〜80μmになるように、未硬化の着色塗面に塗装することが好ましい。
【0037】
【実施例】
以下、製造例、実施例及び比較例を掲げて本発明をより一層具体的に説明する。尚、特に断らない限り「部」及び「%」は、それぞれ「重量部」及び「重量%」を意味する。
【0038】
製造例1 被塗物の調製
大きさ150×100×0.8mmでりん酸塩で化成処理した鋼板に、ポリアミン変性エポキシ樹脂系カチオン電着塗料を電着塗装、加熱硬化し、次いでポリエステル樹脂・メラミン樹脂系中塗り塗料を塗装し、加熱硬化して、被塗物とした。
【0039】
製造例2 着色塗料用水酸基含有ポリエステル樹脂の調製
(A−1):実施例用
ヘキサヒドロ無水フタル酸0.7モル、1,6−ヘキサンジオール0.727モル及びトリス(2−ヒドロキシエチル)イソシアヌレート0.273モルを、エステル化触媒のジブチル錫オキサイド(0.025phr)の存在下で230℃に加熱し、1時間保った後、キシレンを加え、同温度で約6時間水を留去しながら還流させて、水酸基含有ポリエステル樹脂(A−1)を得た。このポリエステル樹脂は、水酸基価が194mgKOH/g、酸価が2mgKOH/g、数平均分子量が1,000であった。
【0040】
(A−2):実施例用
ヘキサヒドロ無水フタル酸0.875モル、1,6−ヘキサンジオール0.727モル及びトリス(2−ヒドロキシエチル)イソシアヌレート0.273モルを、エステル化触媒のジブチル錫オキサイド(0.025phr)の存在下で230℃に加熱し、1時間保った後、キシレンを加え、同温度で約6時間水を留去しながら還流させて、水酸基含有ポリエステル樹脂(A−2)を得た。このポリエステル樹脂は、水酸基価が106mgKOH/g、酸価が2mgKOH/g、数平均分子量が1,500であった。
【0041】
(A−3):比較例用
ヘキサヒドロ無水フタル酸0.7モル、1,6−ヘキサンジオール0.727モル及びトリメチロールプロパン0.273モルを、エステル化触媒のジブチル錫オキサイド(0.025phr)の存在下で230℃に加熱し、1時間保った後、キシレンを加え、同温度で約6時間水を留去しながら還流させて、水酸基含有ポリエステル樹脂(A−3)を得た。このポリエステル樹脂は、水酸基価が224mgKOH/g、酸価が2mgKOH/g、数平均分子量が1,300であった。
【0042】
(A−4):比較例用
ヘキサヒドロ無水フタル酸0.875モル、1,6−ヘキサンジオール0.727モル及びトリメチロールプロパン0.273モルを、エステル化触媒のジブチル錫オキサイド(0.025phr)の存在下で230℃に加熱し、1時間保った後、キシレンを加え、同温度で約6時間水を留去しながら還流させて、水酸基含有ポリエステル樹脂(A−4)を得た。該ポリエステル樹脂は、水酸基価が74mgKOH/g、酸価が2mgKOH/g、数平均分子量が2,000であった。
【0043】
製造例3 着色塗料用水酸基含有アクリル樹脂の調製
メチルメタクリレート/n−ブチルアクリレート/ヒドロキシエチルメタクリレート/アクリル酸=52/32/15/1(重量比)であるモノマー混合物を用い、常法通り共重合して、水酸基含有アクリル樹脂(B−1)を得た。このアクリル樹脂は、水酸基価が65mgKOH/g、酸価が7.8mgKOH/g、数平均分子量が約32,000であった。
【0044】
製造例4 着色塗料の調製
表1に記載の成分及び配合量(固形分量、部)に基いて各成分を混合し、溶剤(キシレン)で粘度13秒(フォードカップ#4/20℃)に調整して、着色塗料a、b、c及びdを得た。
【0045】
【表1】
【0046】
表1において、「ユーバン28−60」(三井東圧(株)製、商品名)は、架橋剤のn−ブチルエーテル化メラミン樹脂(トリアジン核を基準に1〜3核体、数平均分子量1,800)である。また、「アルミペースト7679NS」(東洋アルミニウム(株)製、商品名)は、メタリック顔料のりん片状アルミニウムである。
【0047】
製造例5 クリヤー塗料の調製
「マジクロンKINO#1001T2」(関西ペイント(株)製、商品名、カルボキシル基含有アクリル樹脂及びエポキシ基含有化合物を含有する「酸−エポキシ型塗料」)を、「ソルベッソ#100」(エッソ石油(株)製、商品名、芳香族炭化水素系溶剤)で粘度22秒(フォードカップ#4/20℃)に調整して、クリヤー塗料eを得た。
【0048】
実施例1〜2及び比較例1〜2
製造例1で得た被塗物に、着色塗料を膜厚が硬化塗膜で15〜20μmになるようにスプレー塗装し、室温で5分放置してから、該塗面にクリヤー塗料を膜厚が硬化塗膜で45〜50μmになるようにスプレー塗装し、室温で5分放置してから、140℃で30分加熱して該両塗膜を同時に硬化せしめた。
【0049】
次に、これらの塗装工程により得られた複層塗膜の性能試験を、下記方法により、調べた。
【0050】
試験方法
仕上り外観:塗膜を、目視により、次の基準に基づいて評価した。○は平滑性、ツヤ感じが良好で外観に優れることを、△は平滑性、ツヤ感じがやや不良で外観に劣ることを、×は平滑性、ツヤ感じが不良で外観が非常に劣ることを、それぞれ示す。
【0051】
モドリ現象:「アルコープLMR200」(関西ペイント(株)製、商品名、レーザー式メタリック測定器)により、測定して得たIV値で表した。この値が高い程、耐モドリ性が良好であることを示す。
【0052】
耐チッピング性:「グラベロメータ」(Qパネル社製、商品名、飛石試験機)を使用し、7号砕石500gを塗面に対して45°の角度で、−20℃において、エアー圧0.3Mpaで吹き付けて塗膜に衝撃を与える。ついで、その塗面に粘着セロハンテープを貼付し、それを急激に剥離した後の、衝撃による塗膜の剥離状態を調べ、次の基準で評価した。○は塗膜剥離が殆ど認められず、耐チッピング性が優れることを、△は塗膜剥離が少し認められ、耐チッピング性が劣ることを、×は塗膜剥離が多く認められ、耐チッピング性が非常に劣ることを、それぞれ示す。
【0053】
下記表2に、使用塗料及び塗膜性能の試験結果を示す。
【0054】
【表2】
【0055】
【発明の効果】
(1)本発明方法で使用する着色塗料は噴霧塗装時の微粒化が改良されており、塗膜の平滑性を向上させることができた。
【0056】
(2)該着色塗料塗膜を硬化させることなしに該塗面にクリヤー塗料を塗装してから加熱して同時に硬化させても、該両塗膜の混層が全く認められず、モドリ現象が解消され仕上がり外観が向上した。
【0057】
(3)本発明方法により得られた複層塗膜の耐チッピング性が改善された。
【0058】
(4)クリヤー塗料として「酸−エポキシ型塗料」を用いた塗装系においても、塗膜の平滑性が優れ、モドリ現象が解消され、しかも耐チッピング性も良好であった。
【0059】
(5)本発明で使用する着色塗料において、水酸基含有ポリエステル樹脂は水酸基含有アクリル樹脂との相溶性が優れているので、両樹脂の特性を十分に発揮せしめることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a novel coating film forming method.
[0002]
[Prior art]
A so-called two-coat one-bake (hereinafter referred to as “below”) is applied to an object to be coated with a colored paint that is a solid color paint or a metallic paint, a clear paint is applied to the uncured coating surface, and both these coating films are then heat-cured. Forming a multilayer coating film by a method called “2C1B” is widely adopted as a top coating method for automobile outer plates, electrical appliances and the like. Further, as this colored paint, a thermosetting paint mainly composed of a hydroxyl group-containing polyester resin, a crosslinking agent and a colored pigment is used. Conventionally, the introduction of a hydroxyl group into the hydroxyl group-containing polyester resin has been carried out by using a trihydric or higher polyhydric alcohol such as trimethylolethane or trimethylolpropane as a part of the polyhydric alcohol component.
[0003]
However, the colored paint using such a hydroxyl group-containing polyester resin is inferior in smoothness of the coating film due to insufficient atomization at the time of spray coating, and after the clear paint is applied to the uncured coating surface. When heated, the two coating films are mixed to easily cause a mottle phenomenon, and the obtained multilayer coating film has defects that the chipping resistance is not sufficient. Such a mist phenomenon is particularly prominent in a 2C1B system coating system using a so-called “acid-epoxy type paint” which is a paint containing a carboxyl group-containing resin and an epoxy group-containing compound as a clear paint.
[0004]
[Problems to be solved by the invention]
An object of the present invention is to provide a method capable of forming a multilayer coating film excellent in finished appearance, smoothness, chipping resistance, and the like by applying a colored paint and a clear paint in a 2C1B system.
[0005]
[Means for Solving the Problems]
This inventor earnestly researched in order to eliminate the defect of the said prior art in the case of coating the thermosetting coloring paint and clear paint containing a hydroxyl-containing polyester resin by 2C1B system, and forming a multilayer coating film. As a result, by using tris (2-hydroxyethyl) isocyanurate for at least part of the polyhydric alcohol component of the raw material for preparing the hydroxyl group-containing polyester resin used in the colored paint, It has been found that the above object can be achieved by sufficient atomization, excellent smoothness of the coating film, no moist phenomenon, and sufficient chipping resistance of the obtained multilayer coating film. The invention has been completed.
[0006]
That is, the present invention is a method of forming a multilayer coating film by applying a colored paint and a clear paint to an object to be coated by the 2C1B method, and the colored paint contains a base resin, a crosslinking agent and a color pigment. The base resin is a hydroxyl group-containing polyester resin in which a part or all of the starting polyhydric alcohol component is tris (2-hydroxyethyl) isocyanurate.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the method of the present invention will be described in more detail.
[0008]
Examples of the object to be coated in the method of the present invention include a metal or plastic object to be coated such as an automobile outer plate and an electric appliance. The object to be coated is used after being subjected to a chemical conversion treatment or a washing treatment, if necessary. In addition, it is possible to suitably use a material in which an undercoat paint such as a cationic electrodeposition paint is applied to the object to be coated, and a material in which an undercoat and an intermediate paint are applied to the object to be coated.
[0009]
The colored paint in the present invention is a paint that is applied to the surface to be coated prior to the clear paint, and is mainly composed of a hydroxyl group-containing polyester resin that is a base resin, a crosslinking agent, and a colored pigment, and these are usually mixed in an organic solvent. This is a thermosetting liquid paint. Further, it is an essential requirement that the polyester resin is tris (2-hydroxyethyl) isocyanurate as at least a part of the polyhydric alcohol component for preparing the polyester resin.
[0010]
That is, the hydroxyl group-containing polyester resin used as the base resin of the colored paint is prepared by an esterification reaction between a polyhydric alcohol component containing tris (2-hydroxyethyl) isocyanurate and a polybasic acid component.
[0011]
Tris (2-hydroxyethyl) isocyanurate is a compound known per se. Moreover, the thing which carried out addition reaction of the lactone to some or all of the three hydroxyl groups of tris (2-hydroxyethyl) isocyanurate is also included. As tris (2-hydroxyethyl) isocyanurate, “Tanac” (trade name) manufactured by Nissan Chemical Industries, Ltd. can be mentioned as a commercial product.
[0012]
The polyhydric alcohol component used for the preparation of the polyester resin is composed only of tris (2-hydroxyethyl) isocyanurate, or tris (2-hydroxyethyl) isocyanurate and other polyhydric alcohols coexist. It does not matter.
[0013]
Other polyhydric alcohols are compounds having two or more hydroxyl groups in one molecule, such as ethylene glycol, propylene glycol, butylene glycol, hexanediol, diethylene glycol, dipropylene glycol, neopentyl glycol, triethylene glycol. Glycerin, trimethylolethane, trimethylolpropane, pentaerythritol and the like.
[0014]
In the polyhydric alcohol component, the constituent ratio of both components of tris (2-hydroxyethyl) isocyanurate and other polyhydric alcohol can be arbitrarily selected according to the purpose, for example, based on the total hydroxyl molar amount of both components. , Tris (2-hydroxyethyl) isocyanurate is 1 to 100 mol%, preferably 5 to 70 mol%, more preferably 10 to 50 mol%, and other polyhydric alcohols 99 to 0 mol%, preferably 95 to A suitable range is 30 mol%, more preferably in the range of 90 to 50 mol%.
[0015]
In the preparation of the polyester resin, the polybasic acid component that reacts with the polyhydric alcohol component is a compound having two or more carboxyl groups in one molecule, such as phthalic acid, isophthalic acid, terephthalic acid, succinic acid, Examples include adipic acid, azelaic acid, sebacic acid, tetrahydrophthalic acid, hexahydrophthalic acid, het acid, maleic acid, fumaric acid, itaconic acid, trimellitic acid, and anhydrides thereof.
[0016]
The hydroxyl group-containing polyester resin is obtained by esterifying a polyhydric alcohol component containing tris (2-hydroxyethyl) isocyanurate and a polybasic acid component. Specifically, these components are obtained by reacting at a temperature of 100 to 200 ° C. for 1 to 24 hours in the presence or absence of an organic solvent. Examples of the organic solvent include hydrocarbon solvents such as hexane, heptane, xylene, toluene, and cyclohexane; ester solvents such as methyl acetate, ethyl acetate, ethylene glycol monomethyl ether, and diethylene glycol monomethyl ether; isopropyl ether, ethylene glycol Examples include ether solvents such as monomethyl ether and diethylene glycol monobutyl ether; alcohol solvents such as ethyl alcohol, butyl alcohol and hexyl alcohol; ketone solvents such as methyl isobutyl ketone, methyl ethyl ketone, isophorone and acetophenone.
[0017]
The hydroxyl group-containing polyester resin thus prepared has a hydroxyl value of 30 to 300 mgKOH / g, particularly 60 to 250 mgKOH / g, an acid value of 0 to 30 mgKOH / g, particularly 2 to 10 mgKOH / g, and a number average molecular weight of 500 to 20. In the range of 1,000 to 8,000.
[0018]
Examples of the crosslinking agent in the colored paint include a melamine resin capable of forming a colored coating film that is crosslinked and cured by heating with the polyester resin.
[0019]
Examples of the melamine resin include partially etherified melamine obtained by etherifying a part of methylol group of methylolated melamine with monohydric alcohol having 1 to 8 carbon atoms, or fully etherified melamine obtained by etherifying all of methylol groups. Resins and the like are mentioned, and these are preferably 1 to 5 nuclei based on triazine nuclei and having a number average molecular weight of 300 to 2,000. Further, it may be a melamine resin in which methylol groups and / or imino groups remain.
[0020]
The blending ratio of the polyester resin and the crosslinking agent in the colored paint can be arbitrarily selected according to the purpose. For example, the polyester resin is 50 to 90% by weight, particularly 65 to 80% based on the total solid weight of the two components. The weight percent and the crosslinking agent are preferably in the range of 50 to 10 weight percent, particularly 35 to 20 weight percent.
[0021]
In the colored paint, the color pigment blended with the polyester resin and the crosslinking agent includes a solid color pigment, a metallic pigment exhibiting a metallic feeling or interference color, and the like.
[0022]
Examples of solid color pigments include inorganic pigments such as titanium oxide, zinc white, carbon black, cadmium red, molybdenum red, chromium yellow, chromium oxide, Prussian blue, cobalt blue; azo pigments, phthalocyanine pigments, quinacridone pigments, isoindoline pigments And organic pigments such as selenium pigments and perylene pigments, and the like include flaky aluminum, mica, mica coated with a metal oxide, mica-like iron oxide, and the like as metallic pigments.
[0023]
The colored paint used in the method of the present invention can be prepared by dissolving or dispersing the polyester resin, the crosslinking agent and the color pigment in an organic solvent. Examples of the organic solvent include hydrocarbon solvents such as hexane, heptane, xylene, toluene, and cyclohexane; ester solvents such as methyl acetate, ethyl acetate, ethylene glycol monomethyl ether, and diethylene glycol monomethyl ether; isopropyl ether, ethylene glycol And ether solvents such as monomethyl ether and diethylene glycol monobutyl ether; alcohol solvents such as ethyl alcohol, butyl alcohol and hexyl alcohol; ketone solvents such as methyl isobutyl ketone, methyl ethyl ketone, isophorone and acetophenone;
[0024]
In the present invention, a hydroxyl group-containing acrylic resin can be used in combination with the polyester resin as a base resin for the colored paint.
[0025]
As a hydroxyl group-containing acrylic resin, an acrylic ester alkyl ester monomer and a hydroxyl group-containing monomer, if necessary, an alkoxy ester monomer, an amino acrylic monomer, an acrylamide monomer, a carboxyl group-containing A resin obtained by polymerizing by a conventional method using a monomer, a glycidyl group-containing monomer, other monomers, and the like can be used.
[0026]
An acrylic acid alkyl ester monomer is a monoesterified product of (meth) acrylic acid and a monohydric alcohol having 1 to 22 carbon atoms. For example, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl Examples include methacrylate, butyl acrylate, butyl methacrylate, hexyl acrylate, hexyl methacrylate, octyl acrylate, octyl methacrylate, lauryl acrylate, lauryl methacrylate, 2-ethylhexyl acrylate, and 2-ethylhexyl methacrylate. A hydroxyl group-containing monomer is a compound having one or more hydroxyl groups and polymerizable unsaturated bonds in one molecule, such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, etc. And monoesterified products of glycols having 2 to 20 carbon atoms and (meth) acrylic acid.
[0027]
Furthermore, the alkoxyester monomer is (meth) acrylic acid and an alkoxyester having 2 to 18 carbon atoms. For example, methoxybutyl acrylate, methoxybutyl methacrylate, methoxyethyl acrylate, methoxyethyl methacrylate and the like are aminoacrylic monomers. Examples of the monomer include N, N-dimethylaminoethyl acrylate, N, N-dimethylaminoethyl methacrylate, N, N-diethylaminoethyl acrylate, N, N-diethylaminoethyl methacrylate, Nt-butylaminoethyl acrylate, Examples of acrylamide monomers include Nt-butylaminoethyl methacrylate, N, N-dimethylaminopropyl acrylate, N, N-dimethylaminopropyl methacrylate, and the like. Methacrylamide, N-methylacrylamide, N-methylmethacrylamide, N-ethylacrylamide, N-ethylmethacrylamide, N-butylacrylamide, N-butylmethacrylamide, N-dimethylacrylamide, N-dimethylmethacrylamide, etc. are carboxyl The group-containing monomer is a compound other than the above having at least one polymerizable unsaturated bond in one molecule, such as monocarboxylic acids such as acrylic acid and methacrylic acid, maleic acid, itaconic acid, and fumaric acid. As glycidyl group-containing monomers, for example, glycidyl acrylate, glycidyl methacrylate, and the like as other monomers include dicarboxylic acids such as mesaconic acid and the like, and anhydrides and half-esterified products thereof, or modified products thereof. For example, styrene, α-methylstyrene, vinyl Nyltoluene, acrylonitrile, vinyl acetate, vinyl chloride and the like can be mentioned.
[0028]
Such a hydroxyl group-containing acrylic resin has a hydroxyl value of 20 to 200 mgKOH / g, particularly 40 to 150 mgKOH / g, an acid value of 0 to 80 mgKOH / g, particularly 4 to 40 mgKOH / g, and a number average molecular weight of 2,000 to 100,000. In particular, the range of 4,000 to 60,000 is preferable.
[0029]
The amount of the acrylic resin used is suitably in the range of 0 to 70% by weight, particularly 10 to 60% by weight, based on the total solid weight with the polyester resin.
[0030]
Examples of the clear paint used in the method of the present invention include paints known per se. For example, a thermosetting paint mainly composed of a base resin, a crosslinking agent and an organic solvent is suitable.
[0031]
As the base resin, for example, one or two selected from acrylic resins, vinyl resins, polyester resins, alkyd resins, urethane resins and the like having a crosslinkable functional group (for example, hydroxyl group, epoxy group, carboxyl group, alkoxysilane group, etc.) A mixture of seeds or more can be mentioned. The crosslinking agent for crosslinking and curing the base resin is, for example, selected from alkyl etherified melamine resin, urea resin, guanamine resin, polyisocyanate compound, block polyisocyanate compound, epoxy group-containing compound, carboxyl group-containing compound, etc. 1 type, or 2 or more types of mixtures which are mentioned. The amount of the base resin and the cross-linking agent component used is preferably 50 to 90% by weight for the base resin and 50 to 10% by weight for the cross-linking agent based on the total weight of both components. Of these, the “acid-epoxy type paint” is preferably formed using the carboxyl group-containing resin of the base resin and the epoxy group-containing compound of the crosslinking agent.
[0032]
Examples of the organic solvent include hydrocarbon solvents such as hexane, heptane, xylene, toluene, and cyclohexane; ester solvents such as methyl acetate, ethyl acetate, ethylene glycol monomethyl ether, and diethylene glycol monomethyl ether; isopropyl ether, ethylene glycol And ether solvents such as monomethyl ether and diethylene glycol monobutyl ether; alcohol solvents such as ethyl alcohol, butyl alcohol and hexyl alcohol; ketone solvents such as methyl isobutyl ketone, methyl ethyl ketone, isophorone and acetophenone;
[0033]
In addition, the clear pigment can be blended with the color pigment or the like to such an extent that the transparency of the clear coating film is not hindered.
[0034]
The method of the present invention is, for example, applied to a metal or plastic article to be coated such as an automobile outer plate, directly or undercoating with an undercoating paint or an undercoating paint such as a cationic electrodeposition coating, and an intermediate coating, and then curing. Apply a colored paint, if necessary, leave at room temperature for 1 to 20 minutes, then apply a clear paint on the uncured colored paint coating surface, if necessary, leave at room temperature for 1 to 20 minutes, It is carried out by heating at 180 ° C., preferably about 120 to 160 ° C. for about 10 to 40 minutes, so that the two coating films are simultaneously crosslinked and cured.
[0035]
In the method of the present invention, the colored coating is adjusted to a viscosity of 12 to 20 seconds (Ford Cup # 4/20 ° C.) and a solid content of 15 to 50% by weight, airless spray, air spray, electrostatic It is preferable to coat the article to be coated such that the film thickness is about 10 to 50 μm by a method such as painting.
[0036]
In addition, the clear coating is adjusted to a viscosity of 15 to 40 seconds (Ford Cup # 4/20 ° C.) and a solid content of 30 to 65% by weight by airless spray, air spray, electrostatic coating, etc. It is preferable to coat the uncured colored coating surface so that the film thickness is about 20 to 80 μm as a cured coating film.
[0037]
【Example】
Hereinafter, the present invention will be described more specifically with reference to production examples, examples and comparative examples. Unless otherwise specified, “parts” and “%” mean “parts by weight” and “% by weight”, respectively.
[0038]
Production Example 1 Preparation of coating material A steel plate that has been subjected to chemical conversion treatment with phosphate at a size of 150 × 100 × 0.8 mm is electrodeposited with a polyamine-modified epoxy resin cationic electrodeposition coating, heat-cured, and then polyester resin A melamine resin-based intermediate coating was applied and heat-cured to obtain an article to be coated.
[0039]
Production Example 2 Preparation of hydroxyl-containing polyester resin for colored paint (A-1): 0.7 mol of hexahydrophthalic anhydride, 0.727 mol of 1,6-hexanediol and tris (2-hydroxyethyl) isocyanurate for Examples 0.273 mol was heated to 230 ° C. in the presence of the esterification catalyst dibutyltin oxide (0.025 phr) and maintained for 1 hour, then xylene was added and water was distilled off at the same temperature for about 6 hours. The mixture was refluxed to obtain a hydroxyl group-containing polyester resin (A-1). This polyester resin had a hydroxyl value of 194 mgKOH / g, an acid value of 2 mgKOH / g, and a number average molecular weight of 1,000.
[0040]
(A-2): 0.875 mol of hexahydrophthalic anhydride for examples, 0.727 mol of 1,6-hexanediol and 0.273 mol of tris (2-hydroxyethyl) isocyanurate were mixed with dibutyltin as an esterification catalyst. After heating to 230 ° C. in the presence of oxide (0.025 phr) and maintaining for 1 hour, xylene was added, and the mixture was refluxed while distilling off water at the same temperature for about 6 hours. ) This polyester resin had a hydroxyl value of 106 mgKOH / g, an acid value of 2 mgKOH / g, and a number average molecular weight of 1,500.
[0041]
(A-3): 0.7 mol of hexahydrophthalic anhydride for comparison, 0.727 mol of 1,6-hexanediol and 0.273 mol of trimethylolpropane were added to dibutyltin oxide (0.025 phr) as an esterification catalyst. The mixture was heated to 230 ° C. in the presence of and maintained for 1 hour, and then xylene was added and refluxed while distilling off water at the same temperature for about 6 hours to obtain a hydroxyl group-containing polyester resin (A-3). This polyester resin had a hydroxyl value of 224 mgKOH / g, an acid value of 2 mgKOH / g, and a number average molecular weight of 1,300.
[0042]
(A-4): 0.875 mol of hexahydrophthalic anhydride for comparison, 0.727 mol of 1,6-hexanediol and 0.273 mol of trimethylolpropane were converted into dibutyltin oxide (0.025 phr) as an esterification catalyst. The mixture was heated to 230 ° C. in the presence of and maintained for 1 hour, and then xylene was added and refluxed while distilling off water at the same temperature for about 6 hours to obtain a hydroxyl group-containing polyester resin (A-4). The polyester resin had a hydroxyl value of 74 mgKOH / g, an acid value of 2 mgKOH / g, and a number average molecular weight of 2,000.
[0043]
Production Example 3 Preparation of Hydroxyl-Containing Acrylic Resin for Colored Paint Copolymerization as usual using a monomer mixture of methyl methacrylate / n-butyl acrylate / hydroxyethyl methacrylate / acrylic acid = 52/32/15/1 (weight ratio) Thus, a hydroxyl group-containing acrylic resin (B-1) was obtained. This acrylic resin had a hydroxyl value of 65 mgKOH / g, an acid value of 7.8 mgKOH / g, and a number average molecular weight of about 32,000.
[0044]
Production Example 4 Preparation of Colored Paint Each component is mixed based on the components and blending amounts (solid content, parts) described in Table 1, and adjusted to a viscosity of 13 seconds (Ford Cup # 4/20 ° C.) with a solvent (xylene). Thus, colored paints a, b, c and d were obtained.
[0045]
[Table 1]
[0046]
In Table 1, “Uban 28-60” (trade name, manufactured by Mitsui Toatsu Co., Ltd.) is an n-butyl etherified melamine resin (1-3 nuclei based on triazine nucleus, number average molecular weight 1, 800). "Aluminum paste 7679NS" (trade name, manufactured by Toyo Aluminum Co., Ltd.) is a metallic pigment flake-like aluminum.
[0047]
Production Example 5 Preparation of Clear Paint “Magicron KINO # 1001T2” (trade name, “acid-epoxy type paint” containing carboxyl group-containing acrylic resin and epoxy group-containing compound, manufactured by Kansai Paint Co., Ltd.) The viscosity was adjusted to 22 seconds (Ford Cup # 4/20 ° C.) with “100” (trade name, aromatic hydrocarbon solvent, manufactured by Esso Petroleum Corporation) to obtain a clear paint e.
[0048]
Examples 1-2 and Comparative Examples 1-2
The coated material obtained in Production Example 1 is spray-coated with a colored coating so that the film thickness is 15 to 20 μm as a cured coating film, and is left for 5 minutes at room temperature. Was spray-coated so that the thickness of the cured coating film was 45 to 50 μm, left at room temperature for 5 minutes, and then heated at 140 ° C. for 30 minutes to cure both coating films simultaneously.
[0049]
Next, the performance test of the multilayer coating film obtained by these coating processes was investigated by the following method.
[0050]
Test Method Finished Appearance: The coating film was visually evaluated based on the following criteria. ○ means smoothness and glossiness and good appearance, △ means smoothness and glossiness, slightly poor and poor appearance, × means smoothness and glossiness and poor appearance. , Respectively.
[0051]
Modli phenomenon: It was expressed as an IV value obtained by measurement using “Alcope LMR200” (trade name, laser-type metallic measuring device, manufactured by Kansai Paint Co., Ltd.). The higher this value, the better the anti-moisture resistance.
[0052]
Chipping resistance: Using “Gravelometer” (trade name, manufactured by Q Panel Co., Ltd., stepping stone testing machine), 500g of No. 7 crushed stone at an angle of 45 ° with respect to the coating surface at −20 ° C. and an air pressure of 0.3 Mpa Spray on to impact the coating. Next, an adhesive cellophane tape was affixed to the coated surface, and after peeling it abruptly, the peeled state of the coating film by impact was examined and evaluated according to the following criteria. ○ indicates almost no peeling of the coating film and excellent chipping resistance, Δ indicates that coating film peeling is slightly observed and chipping resistance is inferior, and × indicates that peeling of the coating film is frequently observed and chipping resistance Indicate that they are very inferior.
[0053]
Table 2 below shows the test results of the paint used and the coating film performance.
[0054]
[Table 2]
[0055]
【The invention's effect】
(1) The colored paint used in the method of the present invention has improved atomization at the time of spray coating, and can improve the smoothness of the coating film.
[0056]
(2) Even if a clear paint is applied to the coated surface without curing the colored paint film and then heated and cured at the same time, no mixed layer is observed between the two paint films, eliminating the phenomenon of modding. The finished appearance has been improved.
[0057]
(3) The chipping resistance of the multilayer coating film obtained by the method of the present invention was improved.
[0058]
(4) Even in a coating system using an “acid-epoxy type paint” as a clear paint, the smoothness of the coating film was excellent, the modding phenomenon was eliminated, and the chipping resistance was also good.
[0059]
(5) In the colored paint used in the present invention, since the hydroxyl group-containing polyester resin is excellent in compatibility with the hydroxyl group-containing acrylic resin, the characteristics of both resins can be sufficiently exhibited.
Claims (2)
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