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JP3913434B2 - Gas security device - Google Patents

Gas security device Download PDF

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Publication number
JP3913434B2
JP3913434B2 JP2000044474A JP2000044474A JP3913434B2 JP 3913434 B2 JP3913434 B2 JP 3913434B2 JP 2000044474 A JP2000044474 A JP 2000044474A JP 2000044474 A JP2000044474 A JP 2000044474A JP 3913434 B2 JP3913434 B2 JP 3913434B2
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JP
Japan
Prior art keywords
gas
liquefaction
reliquefaction
flow rate
measurement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000044474A
Other languages
Japanese (ja)
Other versions
JP2001235145A (en
Inventor
裕史 藤井
浩一 植木
紀夫 新村
功 増田
富功 山下
鋭博 原田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Yazaki Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Yazaki Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Yazaki Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP2000044474A priority Critical patent/JP3913434B2/en
Publication of JP2001235145A publication Critical patent/JP2001235145A/en
Application granted granted Critical
Publication of JP3913434B2 publication Critical patent/JP3913434B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、ガス流量を計測し異常流量が計測された場合にガス通路を遮断し、ガス使用上の安全性を確保するガス保安装置に関するものである。
【0002】
【従来の技術】
近年、ガスの使用量を計測し、異常時にはガスを遮断するガス保安装置において、ガスの瞬時流速を計測して安全性を向上させるために超音波センサを利用したものが検討され始めている。
【0003】
従来のこの種のガス保安装置について、図6を参照して説明する。通常、超音波センサ21と、断面積の明確な流路22と、流路22を遮断する遮断弁23と、遮断弁23を駆動する遮断弁駆動回路24と、電源用の電池25と、超音波センサ駆動回路26と、各種判定制御を行う制御回路27とを備えている。
【0004】
流量計測に際しては、制御回路27から超音波センサ駆動回路26に所定の時間間隔で信号を送り、超音波センサ21で流路22内を流れるガスの流速に対応する信号を検出し、制御回路27にて検出信号から流速を求めるとともに、ガスの速度と流路22の断面積より瞬間流量を計測している。また、この瞬間流量に基づいてガスの積算流量を計算し、ガスの流れるパターンが異常かどうかを判定し、異常と判断した場合には遮断弁駆動回路24に遮断信号を出し、遮断弁23を遮断してガスを止める。
【0005】
【発明が解決しようとする課題】
しかしながら、超音波センサを利用した流量計測では瞬間流量を計測するので、液化石油ガス供給設備に特有の再液化現象によってガス圧が変動すると、正常に計測できず、保安機能に悪影響を与えるという問題があった。
【0006】
再液化現象とは、液化石油ガス供給設備の配管形状や周囲温度の条件によって、一度気化したガスがガス圧調整器の入口で再度液状になり、ガス使用開始時にガス調整器の出口まで液の状態で流れ出してきたガスが急に気化し、ガス配管の下流側のガス圧が変動するという現象である。
【0007】
本発明は、上記従来の問題点に鑑み、再液化が発生した場合にこれを検知し、安定した流量値を求め、保安機能の誤動作を防止できるガス保安装置を提供することを目的としている。
【0008】
【課題を解決するための手段】
本発明のガス保安装置は、ガスの使用量を計測する超音波センサと計測流路から構成された超音波式計測部と、異常が発生した場合にガスを遮断する遮断弁と、各種判定制御を行う制御回路とを備えたガス保安装置において、ガス圧が不規則に変動する再液化現象を検知する再液化検知手段と、再液化が発生した場合に変動する計測流量値を平均化する再液化時計測手段とを備え、前記再液化検知手段で再液化現象を検知したとき、通常の流量計測手段から前記再液化時計測手段に切り換えるようにしたものであり、再液化現象が発生した場合にも、変動する流量計測値のパターンに基づいて再液化が発生していることを検知し、変動している瞬間流量計測値を平均化処理して安定した流量値を求めることができ、保安機能の誤動作を防止できる。
【0010】
また、再液化が発生した場合にガス供給設備の改善要求を外部のセンタに通信し、表示部に表示する再液化通報機能を備えると、再液化が発生していることを早急に確認することができる。
【0013】
【発明の実施の形態】
以下、本発明のガス保安装置の各実施形態について図を参照して説明する。
【0014】
(第1の実施形態)
まず、本発明の第1の実施形態のガス保安装置を図1を参照して説明する。図1において、超音波センサ1と、断面積の明確な流路2と、流路2を遮断する遮断弁3と、遮断弁3を駆動する遮断弁駆動回路4と、電源用の電池5と、超音波センサ駆動回路6と、計測及びその他のすべての制御を行う制御回路7と、通信インターフェース8と、液晶表示部9とを備えている。
【0015】
本実施形態では、制御回路7に再液化検知手段11と再液化時計測手段12とが設けられている。再液化検知手段11では、超音波センサ1で計測した瞬間流量計測値と前回計測値の変動幅が所定流量以上である状態が流量無しの状態になるまでに所定回数を越えた場合、再液化が発生していると判断し、流量計測手段を通常の状態から再液化時計測手段12に切り換えるように構成されている。再液化時計測手段12では、通常超音波センサ1の各計測タイミングで計算している流量を、計測値を所定の回数平均して流量を平均化して計算するように構成されている。
【0016】
以上の構成において、通常状態では制御回路7から超音波センサ駆動回路6に所定の時間間隔で信号を送り、超音波センサ1で流路2内を流れるガスの流速に対応する信号を検出し、制御回路7にて検出信号から流速を求めるとともに、ガスの速度と流路2の断面積より瞬間流量を計測している。この瞬間流量に基づいてガスの積算流量を計算し、ガスの流れるパターンが異常かどうかを判定し、異常と判断した場合は遮断弁駆動回路4に遮断信号を出し、遮断弁3を遮断してガスを止める。
【0017】
また、再液化検知手段11において、瞬間流量計測値と前回計測値の変動幅がチェックされており、その変動幅が所定流量以上である状態が流量無しの状態になるまでに所定回数を越えると再液化が発生している状態であると判定され、その場合には再液化時計測手段12にて計測値を所定の回数平均して流量を計算する。これによって、再液化現象が発生した場合でも、圧力変動の影響を受けることなく、正常にガス流量を計算することができる。
【0018】
(第2の実施形態)
次に、本発明の第2の実施形態のガス保安装置を図2を参照して説明する。なお、以下の実施形態では、上記実施形態において説明した構成要素と同一の構成要素について同一参照符号を付して説明を省略し、相違点のみを説明する。
【0019】
図2において、本実施形態では、制御回路7に再液化回数カウンタ13と再液化継続時間計測手段14が設けられている。再液化回数カウンタ13では再液化検知手段11で再液化であると判定した回数を記録しておく。再液化継続時間計測手段14ではガスを使用し始めたときに再液化検知手段11の判定にて再液化が発生したと判定したときに、ガスを使用し始めてから再液化検知手段11で検知する所定の流量変動幅以上の変動が発生しなくなるまでの時間を計測し、記録する。
【0020】
これによって、再液化現象が発生した回数や再液化現象の程度をガス保安装置の点検時に確認することができる。
【0021】
(第3の実施形態)
次に、本発明の第3の実施形態のガス保安装置を図3を参照して説明する。
【0022】
図3において、本実施形態は第2の実施形態と基本構成が同じで、制御回路7に再液化通報手段15が設けられている。再液化通報手段15は、再液化検知手段11で再液化が発生していると判断した場合、液晶表示部9に再液化が発生していることを表示するとともに、所定のセンターに通信インターフェース8を通して再液化現象が発生していることを通報する。
【0023】
これによって、再液化が発生しているガス供給設備を、液晶表示部9で、又はセンターで早期に確認することができる。
【0024】
(第4の実施形態)
次に、本発明の第4の実施形態のガス保安装置を図4を参照して説明する。
【0025】
図4において、本実施形態は第3の実施形態と基本構成が同じで、温度センサ10が設けられてその検出信号が制御回路7に入力されるとともに、制御回路7に再液化学習手段16が設けられている。再液化学習手段16では温度センサ10で測定した再液化発生時の温度変化を学習し、再液化が発生するかどうかを事前に判断する。
【0026】
これによって、再液化が発生する状況を未然に予測して対策を講じることができる。
【0027】
(第5の実施形態)
次に、本発明の第5の実施形態のガス保安装置を図5を参照して説明する。
【0028】
図5において、本実施形態は第4の実施形態と基本構成が同じで、温度センサ10で温度を測定する代わりに、制御回路7に、温度による音速の変化を利用して超音波センサ1で計測する超音波の伝搬時間より温度を測定する音速温度変換手段17が設けられている。
【0029】
これによって、温度センサ10を設ける必要がないためにガス保安装置の小型化が可能になる。
【0030】
【発明の効果】
本発明のガス保安装置によれば、以上の説明から明らかなようにガス圧が不規則に変動する再液化現象を検知する再液化検知手段と、再液化が発生した場合に変動する計測流量値を平均化する再液化時計測手段とを備えているので、再液化現象が発生した場合にこれを検知し、正常にガスの流量値を求めることができ、ガス保安装置の保安機能が再液化現象によって誤動作するのを防止できる。
【0032】
また、再液化が発生した場合にガス供給設備の改善要求を外部のセンタに通信し、表示部に表示する再液化通報機能を備えると、再液化が発生していることを早期に確認できるため、設備改善が早くでき、再液化の影響を受ける期間を短くすることができる。
【図面の簡単な説明】
【図1】本発明のガス保安装置の第1の実施形態の構成を示すブロック図である。
【図2】本発明のガス保安装置の第2の実施形態の構成を示すブロック図である。
【図3】本発明のガス保安装置の第3の実施形態の構成を示すブロック図である。
【図4】本発明のガス保安装置の第4の実施形態の構成を示すブロック図である。
【図5】本発明のガス保安装置の第5の実施形態の構成を示すブロック図である。
【図6】従来例のガス保安装置の構成を示すブロック図である。
【符号の説明】
1 超音波センサ
2 流路
3 遮断弁
6 超音波センサ駆動回路
7 制御回路
8 通信インターフェース
9 液晶表示部
10 温度センサ
11 再液化検知手段
12 再液化時計測手段
13 再液化回数カウンタ
14 再液化継続時間計測手段
15 再液化通報手段
16 再液化学習手段
17 音速温度変換手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a gas security device that measures a gas flow rate and shuts a gas passage when an abnormal flow rate is measured, thereby ensuring safety in using the gas.
[0002]
[Prior art]
2. Description of the Related Art In recent years, gas safety devices that measure the amount of gas used and shut off the gas when an abnormality has occurred have started to use ultrasonic sensors in order to improve the safety by measuring the instantaneous flow velocity of the gas.
[0003]
A conventional gas safety device of this type will be described with reference to FIG. Usually, an ultrasonic sensor 21, a flow path 22 with a clear cross-sectional area, a shut-off valve 23 that shuts off the flow path 22, a shut-off valve drive circuit 24 that drives the shut-off valve 23, a battery 25 for power supply, A sonic sensor drive circuit 26 and a control circuit 27 for performing various determination controls are provided.
[0004]
When measuring the flow rate, a signal is sent from the control circuit 27 to the ultrasonic sensor drive circuit 26 at a predetermined time interval, and a signal corresponding to the flow velocity of the gas flowing in the flow path 22 is detected by the ultrasonic sensor 21. The flow rate is obtained from the detection signal at, and the instantaneous flow rate is measured from the gas velocity and the cross-sectional area of the flow path 22. Further, the integrated flow rate of gas is calculated based on the instantaneous flow rate, and it is determined whether or not the gas flow pattern is abnormal. If it is determined that the gas flow pattern is abnormal, a cutoff signal is issued to the cutoff valve drive circuit 24 and the cutoff valve 23 is turned on. Shut off and stop gas.
[0005]
[Problems to be solved by the invention]
However, since the flow rate measurement using an ultrasonic sensor measures the instantaneous flow rate, if the gas pressure fluctuates due to the reliquefaction phenomenon unique to the liquefied petroleum gas supply facility, it cannot be measured normally, and the safety function will be adversely affected. was there.
[0006]
The re-liquefaction phenomenon means that once vaporized gas becomes liquid again at the inlet of the gas pressure regulator, depending on the piping configuration of the liquefied petroleum gas supply equipment and the ambient temperature conditions, and the liquid reaches the outlet of the gas regulator at the start of gas use. This is a phenomenon in which the gas flowing out in the state suddenly vaporizes, and the gas pressure on the downstream side of the gas piping fluctuates.
[0007]
In view of the above conventional problems, an object of the present invention is to provide a gas safety device capable of detecting a re-liquefaction occurrence, obtaining a stable flow rate value, and preventing a malfunction of a safety function.
[0008]
[Means for Solving the Problems]
The gas safety device of the present invention includes an ultrasonic sensor that measures the amount of gas used and an ultrasonic measurement unit that includes a measurement channel, a shut-off valve that shuts off the gas when an abnormality occurs, and various determination controls. In a gas safety device having a control circuit for performing re-liquefaction, a re-liquefaction detection means for detecting a re-liquefaction phenomenon in which the gas pressure fluctuates irregularly, and a re-measurement for averaging the measured flow rate value that fluctuates when re-liquefaction occurs. When the reliquefaction phenomenon is detected, the reliquefaction detection means detects the reliquefaction phenomenon. When the reliquefaction phenomenon occurs, the normal flow rate measurement means is switched to the reliquefaction measurement means. In addition, it is possible to detect the occurrence of reliquefaction based on the pattern of fluctuating flow rate measurement values, and to obtain a stable flow rate value by averaging the fluctuating instantaneous flow rate measurement values. Prevents malfunction of functions That.
[0010]
In addition, when re-liquefaction occurs, a request for improvement of gas supply equipment is communicated to an external center, and a re-liquefaction notification function that displays on the display unit is provided to quickly confirm that re-liquefaction has occurred. Can do.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, each embodiment of the gas security device of the present invention will be described with reference to the drawings.
[0014]
(First embodiment)
First, a gas security device according to a first embodiment of the present invention will be described with reference to FIG. In FIG. 1, an ultrasonic sensor 1, a flow path 2 with a clear sectional area, a shut-off valve 3 that shuts off the flow path 2, a shut-off valve drive circuit 4 that drives the shut-off valve 3, a battery 5 for power supply, , An ultrasonic sensor drive circuit 6, a control circuit 7 that performs all measurement and other controls, a communication interface 8, and a liquid crystal display unit 9.
[0015]
In the present embodiment, the control circuit 7 is provided with a reliquefaction detection means 11 and a reliquefaction measuring means 12. In the liquefaction detection means 11, if the fluctuation range between the instantaneous flow rate measurement value measured by the ultrasonic sensor 1 and the previous measurement value exceeds the predetermined flow rate exceeds a predetermined number of times before the flow rate is not present, the liquefaction detection unit 11 performs re-liquefaction. Therefore, the flow rate measuring means is switched from the normal state to the reliquefaction measuring means 12. The re-liquefaction measuring means 12 is configured to calculate the flow rate calculated at each measurement timing of the normal ultrasonic sensor 1 by averaging the measured values a predetermined number of times and averaging the flow rate.
[0016]
In the above configuration, in a normal state, a signal is sent from the control circuit 7 to the ultrasonic sensor drive circuit 6 at a predetermined time interval, and the ultrasonic sensor 1 detects a signal corresponding to the flow velocity of the gas flowing in the flow path 2, The control circuit 7 obtains the flow rate from the detection signal and measures the instantaneous flow rate from the gas velocity and the cross-sectional area of the flow path 2. Based on this instantaneous flow rate, the integrated gas flow is calculated, and it is determined whether the gas flow pattern is abnormal. If it is determined abnormal, a shutoff signal is sent to the shutoff valve drive circuit 4 and the shutoff valve 3 is shut off. Stop the gas.
[0017]
Further, the re-liquefaction detection means 11 checks the fluctuation range of the instantaneous flow rate measurement value and the previous measurement value, and if the fluctuation range exceeds a predetermined number of times until the state where the fluctuation range is equal to or greater than the predetermined flow rate becomes a state of no flow rate. It is determined that reliquefaction has occurred. In this case, the measurement value is averaged a predetermined number of times by the reliquefaction measuring means 12 to calculate the flow rate. Thereby, even when the reliquefaction phenomenon occurs, the gas flow rate can be normally calculated without being affected by the pressure fluctuation.
[0018]
(Second Embodiment)
Next, a gas security device according to a second embodiment of the present invention will be described with reference to FIG. In the following embodiments, the same components as those described in the above embodiments are denoted by the same reference numerals, description thereof is omitted, and only differences are described.
[0019]
In FIG. 2, in the present embodiment, the control circuit 7 is provided with a reliquefaction number counter 13 and a reliquefaction duration measuring means 14. The reliquefaction number counter 13 records the number of times that the reliquefaction detection means 11 determines that reliquefaction has occurred. In the reliquefaction duration measuring means 14, when it is determined that reliquefaction has occurred in the determination of the reliquefaction detection means 11 when the gas starts to be used, the reliquefaction detection means 11 detects after the gas starts to be used. Measure and record the time until no more fluctuation than the predetermined flow rate fluctuation range occurs.
[0020]
As a result, the number of occurrences of the reliquefaction phenomenon and the degree of the reliquefaction phenomenon can be confirmed at the time of inspection of the gas safety device.
[0021]
(Third embodiment)
Next, a gas security device according to a third embodiment of the present invention will be described with reference to FIG.
[0022]
In FIG. 3, the basic configuration of the present embodiment is the same as that of the second embodiment, and the liquefaction notification means 15 is provided in the control circuit 7. When the re-liquefaction notifying unit 15 determines that re-liquefaction has occurred in the re-liquefaction detecting unit 11, the re-liquefaction notifying unit 11 displays on the liquid crystal display unit 9 that re-liquefaction has occurred, and communicates with the communication interface 8 at a predetermined center. To report that the reliquefaction phenomenon has occurred.
[0023]
Thereby, the gas supply facility in which reliquefaction has occurred can be confirmed at an early stage by the liquid crystal display unit 9 or at the center.
[0024]
(Fourth embodiment)
Next, a gas security device according to a fourth embodiment of the present invention will be described with reference to FIG.
[0025]
In FIG. 4, the present embodiment has the same basic configuration as the third embodiment. The temperature sensor 10 is provided and the detection signal is input to the control circuit 7, and the reliquefaction learning means 16 is provided in the control circuit 7. Is provided. The reliquefaction learning means 16 learns the temperature change at the time of occurrence of reliquefaction measured by the temperature sensor 10 and determines in advance whether reliquefaction will occur.
[0026]
Thereby, it is possible to predict the situation where reliquefaction occurs and take measures.
[0027]
(Fifth embodiment)
Next, a gas security device according to a fifth embodiment of the present invention will be described with reference to FIG.
[0028]
In FIG. 5, this embodiment has the same basic configuration as that of the fourth embodiment. Instead of measuring the temperature with the temperature sensor 10, the ultrasonic sensor 1 uses the change in the sound speed due to the temperature to the control circuit 7. Sonic temperature conversion means 17 for measuring temperature from the propagation time of ultrasonic waves to be measured is provided.
[0029]
Thereby, since it is not necessary to provide the temperature sensor 10, the gas security device can be miniaturized.
[0030]
【The invention's effect】
According to the gas safety device of the present invention, as is apparent from the above description, the reliquefaction detection means for detecting the reliquefaction phenomenon in which the gas pressure fluctuates irregularly, and the measured flow rate value that fluctuates when reliquefaction occurs. The re-liquefaction measurement means that averages the gas is detected, so that when a re-liquefaction phenomenon occurs, this can be detected and the gas flow rate value can be found normally, and the safety function of the gas safety device is re-liquefied. It is possible to prevent malfunction due to the phenomenon.
[0032]
In addition, when reliquefaction occurs, a request for improvement of gas supply equipment is communicated to an external center, and a reliquefaction notification function for displaying on the display unit is provided, so that reliquefaction can be confirmed at an early stage. The equipment can be improved quickly and the period affected by reliquefaction can be shortened.
[Brief description of the drawings]
FIG. 1 is a block diagram showing a configuration of a first embodiment of a gas security device of the present invention.
FIG. 2 is a block diagram showing a configuration of a second embodiment of the gas security device of the present invention.
FIG. 3 is a block diagram showing a configuration of a third embodiment of the gas security device of the present invention.
FIG. 4 is a block diagram showing the configuration of a fourth embodiment of the gas safety device of the present invention.
FIG. 5 is a block diagram showing a configuration of a fifth embodiment of the gas security device of the present invention.
FIG. 6 is a block diagram showing a configuration of a conventional gas safety device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Ultrasonic sensor 2 Flow path 3 Shut-off valve 6 Ultrasonic sensor drive circuit 7 Control circuit 8 Communication interface 9 Liquid crystal display part 10 Temperature sensor 11 Reliquefaction detection means 12 Reliquefaction measuring means 13 Reliquefaction number counter 14 Reliquefaction continuation time Measuring means 15 Reliquefaction reporting means 16 Reliquefaction learning means 17 Sonic temperature conversion means

Claims (2)

ガスの使用量を計測する超音波センサと計測流路から構成された超音波式計測部と、異常が発生した場合にガスを遮断する遮断弁と、各種判定制御を行う制御回路とを備えたガス保安装置において、
ガス圧が不規則に変動する再液化現象を検知する再液化検知手段と、再液化が発生した場合に変動する計測流量値を平均化する再液化時計測手段とを備え、
前記再液化検知手段で再液化現象を検知したとき、通常の流量計測手段から前記再液化時計測手段に切り換えるようにしたガス保安装置。
An ultrasonic measurement unit configured with an ultrasonic sensor that measures the amount of gas used and a measurement channel, a shut-off valve that shuts off the gas when an abnormality occurs, and a control circuit that performs various determination controls In gas security equipment,
Re-liquefaction detection means for detecting a re-liquefaction phenomenon in which the gas pressure fluctuates irregularly, and a re-liquefaction measuring means for averaging the measured flow rate value that fluctuates when re-liquefaction occurs,
A gas safety device that switches from a normal flow rate measurement means to the re-liquefaction measurement means when a re-liquefaction phenomenon is detected by the re-liquefaction detection means .
再液化が発生した場合にガス供給設備の改善要求を外部のセンタに通信し、表示部に表示する再液化通報機能を備えたことを特徴とする請求項1記載のガス保安装置。The gas security device according to claim 1, further comprising a reliquefaction notification function for communicating a request for improvement of the gas supply facility to an external center and displaying on a display unit when reliquefaction occurs .
JP2000044474A 2000-02-22 2000-02-22 Gas security device Expired - Lifetime JP3913434B2 (en)

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