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JP3843882B2 - Liquid fuel combustion equipment - Google Patents

Liquid fuel combustion equipment Download PDF

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Publication number
JP3843882B2
JP3843882B2 JP2002118880A JP2002118880A JP3843882B2 JP 3843882 B2 JP3843882 B2 JP 3843882B2 JP 2002118880 A JP2002118880 A JP 2002118880A JP 2002118880 A JP2002118880 A JP 2002118880A JP 3843882 B2 JP3843882 B2 JP 3843882B2
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JP
Japan
Prior art keywords
temperature
vaporizer
liquid fuel
heat receiving
combustion
Prior art date
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Expired - Fee Related
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JP2002118880A
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Japanese (ja)
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JP2003314822A (en
Inventor
規夫 肆矢
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Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Priority to JP2002118880A priority Critical patent/JP3843882B2/en
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Description

【0001】
【発明の属する技術分野分野】
本発明は、家庭用の給湯機や暖房機に搭載される液体燃料燃焼装置に関するものである。
【0002】
【従来の技術】
従来のこの種の液体燃料燃焼装置としては、特開平8−21606号公報に記載されているようなものがあった。
【0003】
図3はその構成を示し、1は液体燃料を供給されるポンプ、2はこの液体燃料の送給管、3は液体燃料が噴出されるノズル、4は電気ヒータ、5は電気ヒータ4の埋め込まれた気化器、6は燃焼用空気を送り出す送風ファン、7はこの燃焼用空気を気化器5に導入するための送風路、8は送風路7内に設けられた1次空気通路である。
【0004】
また9は気化器5で気化された燃料と混合された混合気を均一に混合する混合室、10はこの混合室9の上部設けられたバーナヘッド、11はバーナヘッド10に設けられた炎口部、12はこの炎口部11の近傍に設けられた2次空気通路、13はこの2次空気通路12の上部に設けられた2次空気口、14は気化器5の側部を炎口部11の上方に突出させた受熱フィン、15は1次空気通路8の入口に配置され、開閉により送風路7の断面積を変化させるとともに、閉時に1次空気通路8を略閉塞する空気量調節手段、16は炎口部11上に形成される燃焼炎である。
【0005】
気化器5が電気ヒータ4により所定の温度に加熱されると、液体燃料は、ポンプ1から送給管2を通ってノズル3から気化器5へ向け液滴となって送出され、加熱気化される。
【0006】
一方、燃焼用空気は送風ファン6により送風路7を通り、その一部は1次空気通路8から気化器5内へ導入され、気化された燃料と混合されて混合気となり、混合室9で均一に混合された後、炎口部11に至り、ここで青い燃焼炎15を形成して燃焼される。
【0007】
残りの空気は2次空気通路1から炎口部11の近傍に設けられた2次空気口13に供給され、燃焼に寄与する。
【0008】
また燃焼量が大きい場合は、空気量調節手段14を開け、気化器5に多量の空気を導入して燃焼を促進させ、燃焼量が小さい場合は、1次空気通路8を閉塞して、燃焼用空気に加圧して耐風性能を向上し、燃焼範囲を拡大させるようになっていた。
【0009】
【発明が解決しようとしている課題】
しかしながら、前記従来の構成では、燃焼中において気化器5は、受熱フィン14を介しては燃焼炎から熱供給を受ける。この受熱量を補うために電気ヒータ4は作動と停止を繰り返す。このため、多くの電力を消費している。
【0010】
ここで、燃焼中の電気ヒータ4の消費電力を低減するためには、気化器5の受熱フィン14の形状改良や受熱フィン14近傍の火炎16の能力増加により、受熱量が増加するようにすればよい。
【0011】
ところが、受熱量を増加し、燃焼中は電気ヒータ4が作動しなくなると、気化器5の温度は燃焼炎16に依存することになるため、コントロールができなくなり、定格燃焼から燃焼量を小さく絞るときの全領域の中で、気化器5の材料(アルミダイカスト)の耐熱限界温度(400℃)を越える燃焼量もあり、受熱フィン14の変形を起こすという課題を
有していた。
【0012】
本発明は、前記従来の課題を解決するもので、気化器の受熱部の全燃焼領域内での温度を想定して、耐熱限界温度を超えないようにしてその変形を防止した燃焼装置を提供することを目的とする。
【0013】
【課題を解決するための手段】
前記従来の課題を解決するために、本発明の液体燃料燃焼装置は、加熱手段を有し、液体燃料を気化する気化器と、この気化器で気化した燃料を燃焼用空気と混合させて燃焼させる炎口部と、この炎口部に近接して設けられた気化器の受熱部と、前記気化器の温度を検知する気化器温度検知部と、この気化器温度検知部の信号を受けて加熱手段の作動を制御するとともに、前記気化器温度検知部の信号から気化器の受熱部の温度を想定し、この想定した温度が加熱手段の作動の停止温度よりも高くなるかあるいは高くなることが予測されるときに、液体燃料の供給を減少させる制御部とを具備したもので、気化器の受熱部の温度を全燃焼領域内で、耐熱限界温度を越えないものであり、燃焼装置の耐久性を向上することができる。
【0014】
【発明の実施の形態】
本発明は、加熱手段を有し、液体燃料を気化する気化器と、この気化器で気化した燃料を燃焼用空気と混合させて燃焼させる炎口部と、この炎口部に近接して設けられた気化器の受熱部と、前記気化器の温度を検知する気化器温度検知部と、この気化器温度検知部の信号を受けて加熱手段の作動を制御するとともに、前記気化器温度検知部の信号から気化器の受熱部の温度を想定し、この想定した温度が加熱手段の作動の停止温度よりも高くなるかあるいは高くなることが予測されるときに、液体燃料の供給を減少させる制御部とを具備し、気化器の受熱部の温度を全燃焼領域内で、耐熱限界温度を越えないようにしたものである。
【0015】
他の形態として、受熱部の温度が加熱手段の作動の停止温度よりも高くなるかあるいは高くなることが予測されるときに、制御部が液体燃料の供給を減少させるとともに、空気の供給量も可変するようにすれば、燃焼そのものを良好に維持できる。気化器温度検知部の信号を受けて制御器は、所定時間内の温度上昇率を測定し、急激な温度上昇変化を評価し、加熱手段の作動の停止温度よりも高くなることを予測するようにしている。
【0016】
他の実施形態として、制御部は、気化器温度と燃焼用空気の温度との関係により想定される受熱部の温度の上昇分あるいは下降分補正を行った後に指示を行うようにする。また制御部は、加熱手段の作動中に受熱部の温度が加熱手段の停止温度よりも高くなるかあるいは高くなることが予測される時に、加熱手段の作動の停止温度を低下させるようにしてもよい。
【0017】
さらに制御部は、着火時までの加熱手段の作動の停止温度を着火以後の停止温度よりも低くなるように設定する形態も考えられる。
【0018】
そしてこれら液体燃焼装置を給湯機や暖房機に搭載すれば、効率面並びに安全面で優れたものとなる。
【0019】
【実施例】
以下、本発明の実施例についてを図面を参照しながら説明する。図1において、燃料ポンプ17は、灯油などの液体燃料を燃料タンク(図示せず)から汲み上げ、燃料供給ノズル18へ送給管19を介して供給する。燃料供給ノズル18前方に設けられた気化器20は、筒状であって、アルミ、ジュラルミン等のアルミ合金、黄銅、銅、鋼、鋳鉄など熱伝
導が良く、耐熱性にすぐれた材料でつくられている。
【0020】
上記気化器20の側面には、送風管21の端部が臨むように、一部を開口された気化器蓋22が設けられている。この気化器蓋22は、アルミ、黄銅、銅、鋳鉄等の熱伝導の良い材料からでつくられている。燃料供給ノズル18は、送風管21内に気化器20に向けて挿入されている。気化器20の下部には気化器蓋22とで構成させる混合気噴出口23が設けてある。
【0021】
24は混合気噴出口22下方に設けられ、アルミ、黄銅、銅、鋳鉄等の熱伝導の良い材料で碗状に形成された搬送通路である。搬送通路24は、混合気噴出口23の下方に位置する部分に窪み部25を設け、その窪み部25から碗状に形成された搬送通路24の端部まで傾斜部26を構成している。
【0022】
搬送通路24の下流には、鋼、鉄、チタン、ジュラルミン、セラミック等の耐熱材料で造られた多孔状の炎口部27が設けられている。この炎口部27は、気化器20と共に搬送通路24の上に載置される。
【0023】
28は燃焼部全体を覆うバーナケースで、その内側の空間は気化器20、搬送通路24、炎口部27の周囲を囲むように設けられた空気通路29となっている。
【0024】
30は炎口部27を複数個に分割するように設ける筒状の2次空気通路で、その両端は空気通路29に開放されている。炎口部27の下流側に向かって臨む複数個の2次空気噴出口31を設けている。複数個の炎口部27と2次空気通路30は、気化器20に対して並行に配置されている。
【0025】
炎口部27と2次空気通路30は、下流側に向かって同一平面になるように構成される。2次空気通路30の端部は空気通路29に連通される。
【0026】
炎口部27と2次空気通路30の構成上の組み合わせは、気化器20に隣接する側を炎口部27に、その反対側の空気通路29に隣接する側を2次空気通路30になるように構成する。
【0027】
32は炎口部27と空気通路29との間に設けられた側壁で、その内側に燃焼室33が形成される。炎口部27の装着は、その搬送通路24側の端部で2次空気通路30とともに、その一部に複数個の点溶接を行うことで行われている。
【0028】
34は気化器20の背面に燃焼室33に張り出すように複数個に分割形成されたフィン状の受熱部である。この受熱部34は炎口部27の上方に張り出すような位置に構成されている。
【0029】
35は空気通路29の天板部36に炎口部27の上方を覆うように載置された熱交換器である。この熱交換器35は熱伝導の良い、耐熱性の銅やアルミ材料を用いて筒状に構成され、途中に複数本の温水管に多数の板状のフィンを設けている。
【0030】
37は燃焼用空気を供給する送風機で、羽根車には高圧を出せるターボファンやラジアルファン等を用い、それをモータで回転させるように構成され、空気通路29の側部の一部に連通された送風通路38に連結されている。
【0031】
この送風通路38の内部に前記送風管21が設けられている。この送風管21には気化器蓋22に挿入される手前の位置に、送風通路38と連通する複数個の連通口39が設け
られている。
【0032】
40は送風通路38内に設けられた気化用空気調節器で、開閉によって送風管21の送風抵抗を変化させる閉止ダンパ41と上部ダンパ42とこれらの閉止ダンパ41と上部ダンパ42を回転駆動する駆動装置43とで構成されている。
【0033】
閉止ダンパ41と上部ダンパ42は、2枚の板の板面を軸として同軸上に回転させる構成で設けられており、上下方向の開閉でも左右方向の開でも良い。閉止ダンパ41は、送風管21の入口に接触する側に設けられ、一部に複数個の透孔44を設けている。
【0034】
上部ダンパ42は閉止ダンパ41の外側に重なり合う位置に設けられ、最小燃焼量を含む領域のモードの時はこの閉止ダンパ41に略接触し、透孔44を略閉塞し、燃焼量が中間の領域のモードの時は閉止ダンパ41との間に角度を設けて、透孔44を開口させるように構成されている。
【0035】
燃焼量が最大になる領域を含むモードの時は、閉止ダンパ41と上部ダンパ42がともに開放され、送風管21の入り口が最大に拡大される。駆動装置43はステッピングモータやソレノイドやモータと歯車、カム等を用いて、閉止ダンパ41と上部ダンパ42がそれぞれの動作を行うように組み合わせて構成され、駆動装置43の駆動部分が閉止ダンパ41と上部ダンパ42に連結されている。
【0036】
45は電熱式のヒータを用いた加熱手段で、気化器20に鋳込まれたニクロム線、カンタル線等の発熱体で構成される。
【0037】
46は気化器20の温度を検知するための気化器温度検知部で、サーミスタ、熱電対等で構成される。
【0038】
47は気化器温度検知部46の信号から加熱手段45を作動、停止させて気化器20を所定の温度に維持する制御部である。
【0039】
この制御部47は運転スイッチの指示や負荷の大きさにより燃料ポンプ17と送風機37を適正な状態にコントロールするもので、さらに述べれば、気化器温度検知部46の信号を受けて気化器20の受熱部34の温度を想定している。気化器20の気化器温度検知部46の設置している部分の温度と受熱部34の先端の温度の高いところの部分とは、燃焼状態により一定の温度差が生じているので、制御部47により、この受熱部34の温度が加熱手段45の作動の停止温度(つまりこの温度は、気化器20のオンオフのオフ温度でもある)よりも高くなるかあるいは高くなることが予測されるときに、燃料ポンプ17を可変し液体燃料の供給を減少させる。
【0040】
この制御部47には加熱手段45停止後の燃焼中の気化器温度検知部46の信号と受熱部34の温度の相関のデータが、各燃焼量ごとに記憶され、受熱部34の温度が想定できるようになっている。
【0041】
48は炎口部27に形成される火炎、49は空気の流れを、50は混合気の流れをそれぞれ示す。
【0042】
以上のように構成された液体燃料燃焼装置において、電源(図示せず)を投入すると加熱手段45に通電され、気化器20が加熱される。気化器20が所定の温度(この温度は、気化器20内で液体燃料が気化できる温度で、気化器温度検知部46では、230〜240℃に設定される)に達すると気化器温度検知部46により検知を行い、制御部47の
指示により送風機37が作動し、燃焼用空気が供給される。
【0043】
送風通路38に供給された空気49は気化用空気調節器40の閉止ダンパ41と上部ダンパ42で空気量を調節した後、送風管21内に供給される1次空気と2次空気通路30内に供給される2次空気とに分けられる。
【0044】
これと同時に燃料ポンプ17が作動し、燃料が燃料供給ノズル18から気化器20に噴霧される。燃料は高温の気化器20壁面で気化され、送風管21を介して供給される空気49と混合されながら、混合気噴出口23を通り搬送通路24に搬送され、混合気50となって炎口部27に送られる。
【0045】
また予め火花放電を行っていた点火電極(図示なし)により炎口部27から噴出する混合気50に着火し、火炎48が形成され燃焼を開始する。
【0046】
以後、気化器20は火炎48の熱を受熱部34が受けることで加熱され続けるものである。炎口部27に形成された火炎48は、炎検知部(フレームロッド:図示なし)によりその状態を監視され、安定燃焼を持続させる。また燃焼で生じた高温の燃焼ガスは、熱交換器35で熱交換され排出される。
【0047】
ここで、火炎48の熱により気化器20が加熱され、気化器温度検知部46により、液体燃料が気化できる温度(例えば気化できる温度は、液体燃料の飽和蒸気温度の120℃から分留試験による100%蒸発温度の280℃までの間と推定される)に維持できることを確認した後に加熱手段45の作動を停止する。
【0048】
気化器20が受熱部34から充分な熱を受け加熱手段45を必要としない温度で維持される時に、制御部47は、運転スイッチの指示や負荷の大きさにより燃料ポンプ17と送風機37と気化用空気調節器40をコントロールして、最小燃焼量を含む領域のモード、燃焼量が中間の領域のモード、燃焼量が最大になる領域を含むモードの間を自在に可変するようにしている。
【0049】
気化器温度検知部46ではこの間の温度をモニターしながら受熱部34の温度の評価を行う。気化器温度検知部46でモニターする温度に比較して、受熱部34の温度は、一定の割合で高くなるので、受熱部34の温度を想定するようにしている。燃焼装置の通常の運転では、想定される受熱部34の温度は、気化器20の材料の耐熱限界温度(例えば、気化器20の材料をアルミダイカストとすると400℃)以下である。
【0050】
しかし、例えば燃焼装置を搭載する機器に強風が当たり、燃焼装置に空気が充分に供給できなくなると、炎口27に火炎が密着し、炎口27の温度を上昇させて、赤熱し、周囲の温度を上昇させる。
【0051】
このとき、気化器20の受熱部34では火炎48中の余剰空気による冷却量が減少し、また気化器20内の空気による冷却量も減少して、耐熱限界温度を越え、気化器20の受熱部34の変形を起こすので、気化器温度検知部46の信号を受けた制御部47が気化器20の受熱部34の温度を想定し、この受熱部34の温度が加熱手段45の作動の停止温度よりも高くなるかあるいは高くなることが予測される時に、燃料ポンプ17に指示を送り液体燃料の供給を減少させる。
【0052】
送風機37による空気49の供給量は固定しているので、燃焼量を縮小することにより火炎48が空気過剰の状態になり、しかも燃焼量も低下しているので、受熱部34への受熱量を大きく減少させ、受熱部34の温度を低下させ気化器20および受熱部34の熱変
形を防止し、燃焼装置の耐久性を向上することができる。
【0053】
また燃料ポンプ17や送風機37の機器としてのばらつきと燃焼装置の組立上のばらつきと気温の変化等により、燃料と空気の混合比率の変化や火炎48の保炎の状態変化が起こり、受熱部34に過剰な熱量が供給されるので、気化器温度検知部46の信号を受けた制御部47が、気化器20の受熱部34の温度を想定し、この受熱部34の温度が加熱手段45の作動の停止温度よりも高くなるかあるいは高くなることが予測される時に、燃料ポンプ17に指示を送り液体燃料の供給を減少させ、燃焼量を縮小することにより受熱部34への受熱量を減少させ、受熱部34の温度を低下させ変形を防止することができる。
【0054】
さらに制御部47は、気化器温度検知部46の値により受熱部34の温度が耐熱限界温度以下になることが想定できるときは、燃料ポンプ17に指示を送り液体燃料の供給を増加させ元の供給量に戻す指示を行い、安定な燃焼量を持続することができる。
【0055】
本実施例の炎口部27上の火炎48に対しても、制御部47が気化器温度検知部46の示す温度により燃料ポンプ17の液体燃料の供給を減少させることにより、火炎48の空気不足を解消して、すすの発生を防止できる。
【0056】
搬送通路24を熱伝導の良い銅で構成する場合に、制御部47が気化器温度検知部46の示す温度により燃料ポンプ17の液体燃料の供給を減少させることにより、燃焼量が縮小され、炎口27からの輻射熱を防止し、銅の高温酸化を防止して、搬送通路24の耐久性を向上できる。
【0057】
なお、上記実施例では制御部47が気化器温度検知部46の信号を受けて、燃料ポンプ17に指示を行い、液体燃料の供給を減少させるようにしたが、同時に送風機37に指示を行い、燃料供給量の減少に合わせて空気の供給量も可変するようにすることも考えられる。
【0058】
さらに詳述すると、制御部47は、気化器温度検知部46の信号を受けて、その値が気化器20の材料の耐熱限界温度を越えるか、越えることが予測されるようになると、燃料ポンプ17に指示を送り液体燃料の供給量を減少させて、火炎48の燃焼量を低下させることにより気化器20の受熱部34の受熱量を減少させて、受熱部の34の温度を降下させ、さらに送風機37に指示を送り空気49の供給量も液体燃料の供給量に最適の配分に減少させ、火炎48の燃焼状態を液体燃料の供給量の最適な状態に維持しながら、気化器20の受熱部34の温度を低下するようにしている。
【0059】
このように、炎口部27に形成する火炎48の燃焼量と空気量の配分を適正な値に設定することにより、各燃焼量における最適な受熱部34の温度を燃焼状態からつくり出すことで、確実に受熱部34の温度を気化器20の材料の耐熱限界温度以下に抑え、気化器20および受熱部34の熱変形を防止できる。
【0060】
また、制御部47は、加熱手段45の作動の停止中に気化器温度検知部46の温度上昇が所定時間内の上昇率を超える場合は、燃料ポンプ17に指示を送り液体燃料の供給を停止するようにしてもよい。
【0061】
すなわち、制御部47が気化器温度検知部46の信号を受けて、その値が通常の温度上昇カーブ(制御部47にデータとして記憶されている所定時間内の温度上昇率)よりも急激な温度上昇がある場合は、気化器20の受熱部34近傍の火炎48の燃焼状態に異変が発生し、燃焼装置に異常が発生したと見なして、燃料ポンプ17を停止させるようにしている(例えば、燃焼装置の排気部分の閉塞により急激に空気不足状態になり、気化器温度
検知部46に大きな変動がおこる場合がある)。
【0062】
このように気化器20の受熱部34の急激な温度上昇を防止して、燃焼装置の破損を防止することができる。
【0063】
さらに制御部47は、加熱手段45の作動中(加熱手段45の作動と停止を繰り返して気化器20の温度を一定の温度範囲に維持している状態)に受熱部34の温度が加熱手段45の作動の停止温度よりも高くなるかあるいは高くなることが予測されるときに、加熱手段45の作動の停止温度を低下させるようにすることも考えられる。
【0064】
すなわち、制御部47は、気化器温度検知部46の信号を受けて、加熱手段45の作動と停止を繰り返す中で受熱部34の温度が気化器20の材料の耐熱限界温度を越えるか、越えることが予測されるようになると、加熱手段45の停止温度を低下させて、加熱手段45停止後のオーバーシュートによる受熱部34の温度上昇を防止して、常に受熱部34の温度が気化器20の材料の耐熱限界温度を越えないようにしている。
【0065】
以上のように、加熱手段45停止後の受熱部34の温度上昇(オーバーシュート)を防止することにより、受熱部34の温度を気化器20の材料の耐熱限界温度を越えないようにして、燃焼装置の耐久性を向上することができる。
【0066】
さらに制御部47を介して着火時の加熱手段45の作動の停止温度を着火以後の停止温度よりも低く設定することも考えられる。
【0067】
すなわち、制御部47は気化器温度検知部46の信号を受けて、燃焼装置の始動時に気化器20が予熱され着火を行うときに、受熱部34には、火炎48の熱と加熱手段45の熱が同時に加わり、特に燃料ポンプ17の流量特性として始動時に供給量が設定値よりも増加することや燃焼装置の始動時から大きな燃焼量を使用するときなど、受熱部34には過剰な熱が加わるので、加熱手段45の作動の停止温度を始動時だけ低下させて、早めに加熱手段45を停止し、受熱部34の温度上昇(オーバーシュート)を防止し、受熱部34の温度を気化器20の耐熱限界温度を越えないようにする。
【0068】
以上のように、本実施例においては、着火時の燃焼量の増加による受熱量の増大に合わせて、加熱手段45を抑制することにより、加熱手段45停止後の受熱部34の温度上昇(オーバーシュート)を防止し、受熱部34の温度を気化器20の耐熱限界温度を越えないようにすることができる。
【0069】
図2は他の実施例を示し、制御部47が気化器温度検知部46の信号を受けて想定した受熱部34の温度を給気温度検知部51の信号により補正を行って燃料ポンプ17に指示を行うようにした。
【0070】
このように制御部47が気化器温度検知部46の信号を受けて想定した受熱部34の温度を給気温度検知部51の信号により補正を行って指示を行うことにより、気候の変化による外気温度の高低を把握して、気化器20の受熱部34の温度変化の予測を換算して指示を行う。
【0071】
このとき、給気温度が上昇し易い夏場は、気化器温度検知部46の温度を高めに見積り、給気温度が低下する冬場は、気化器温度検知部46の温度を低めに見積もるように補正して、受熱部34の温度の精度を向上するようにしている。
【0072】
以上のように、本実施例においては、気化器温度検知部46の温度をより正確に把握し
、その結果から気化器20の受熱部34の温度を的確に想定できるので、燃料ポンプ17の供給量を減少させるタイミングを正確に計ることができ、受熱部34の温度を気化器20の耐熱限界温度以下に維持して、受熱部34の変形を防止できる。
【0073】
以上本発明の液体燃料燃焼装置の実施例について述べたが、これらを給湯機あるいは暖房機に搭載すれば動作的信頼性の高い、しかも耐久性の面ですぐれたものとすることができるものである。
【0074】
【発明の効果】
以上のように本発明によれば、気化器の受熱部の温度を全燃焼領域内で、気化器材料の耐熱限界温度を越えないようにするので、気化器及び受熱部の変形を防止して、燃焼装置の耐久性を向上することができる。また給湯機あるいは暖房機に搭載すればそれらの商品価値を著しく高めることができるものである。
【図面の簡単な説明】
【図1】 本発明の実施例を示す液体燃料燃焼装置の断面図
【図2】 本発明の他の実施例における液体燃料燃焼装置の断面図
【図3】 従来の液体燃料燃焼装置の断面図
【符号の説明】
20 気化器
27 炎口部
34 受熱部
45 加熱手段
46 気化器温度検知部
47 制御部
[0001]
[Field of the Invention]
The present invention relates to a liquid fuel combustion apparatus mounted on a domestic water heater or heater.
[0002]
[Prior art]
As a conventional liquid fuel combustion apparatus of this type, there has been one as described in JP-A-8-21606.
[0003]
FIG. 3 shows the configuration, 1 is a pump supplied with liquid fuel, 2 is a supply pipe for the liquid fuel, 3 is a nozzle from which liquid fuel is ejected, 4 is an electric heater, and 5 is an electric heater 4 embedded therein. The carburetor, 6 is a blower fan for sending combustion air, 7 is a blower passage for introducing the combustion air into the vaporizer 5, and 8 is a primary air passage provided in the blower passage 7.
[0004]
Reference numeral 9 denotes a mixing chamber for uniformly mixing the air-fuel mixture mixed with the fuel vaporized by the carburetor 5, 10 denotes a burner head provided above the mixing chamber 9, and 11 denotes a flame opening provided in the burner head 10. , 12 is a secondary air passage provided in the vicinity of the flame opening 11, 13 is a secondary air opening provided in the upper portion of the secondary air passage 12, and 14 is a side of the carburetor 5. A heat receiving fin 15 projecting upward from the portion 11 is disposed at the inlet of the primary air passage 8 and changes the cross-sectional area of the air passage 7 by opening and closing, and the amount of air that substantially closes the primary air passage 8 when closed. The adjusting means 16 is a combustion flame formed on the flame opening 11.
[0005]
When the vaporizer 5 is heated to a predetermined temperature by the electric heater 4, the liquid fuel is sent as droplets from the nozzle 3 to the vaporizer 5 through the feed pipe 2 and is heated and vaporized. The
[0006]
On the other hand, the combustion air passes through the air passage 7 by the blower fan 6, and a part of the air is introduced into the carburetor 5 from the primary air passage 8, and is mixed with the vaporized fuel to form an air-fuel mixture. After being mixed uniformly, it reaches the flame opening 11 where a blue combustion flame 15 is formed and burned.
[0007]
The remaining air is supplied from the secondary air passage 1 to the secondary air port 13 provided in the vicinity of the flame port 11 and contributes to combustion.
[0008]
When the combustion amount is large, the air amount adjusting means 14 is opened and a large amount of air is introduced into the carburetor 5 to promote combustion. When the combustion amount is small, the primary air passage 8 is closed and combustion is performed. The air pressure was increased to improve the wind resistance and expand the combustion range.
[0009]
[Problems to be solved by the invention]
However, in the conventional configuration, the carburetor 5 receives heat supply from the combustion flame via the heat receiving fins 14 during combustion. In order to compensate for this amount of heat received, the electric heater 4 is repeatedly activated and stopped. For this reason, much electric power is consumed.
[0010]
Here, in order to reduce the power consumption of the electric heater 4 during combustion, the amount of heat received should be increased by improving the shape of the heat receiving fins 14 of the vaporizer 5 and increasing the ability of the flame 16 near the heat receiving fins 14. That's fine.
[0011]
However, if the amount of heat received is increased and the electric heater 4 stops operating during combustion, the temperature of the carburetor 5 will depend on the combustion flame 16, so that control becomes impossible and the combustion amount is reduced from the rated combustion. In the entire region, there was a combustion amount exceeding the heat resistance limit temperature (400 ° C.) of the material of the vaporizer 5 (aluminum die casting), which had the problem of causing deformation of the heat receiving fins 14.
[0012]
The present invention solves the above-mentioned conventional problems, and provides a combustion apparatus that prevents the deformation by preventing the temperature from exceeding the heat-resistant limit temperature, assuming the temperature within the entire combustion region of the heat receiving portion of the vaporizer. The purpose is to do.
[0013]
[Means for Solving the Problems]
In order to solve the above-described conventional problems, the liquid fuel combustion apparatus of the present invention has a heating means, and vaporizes the liquid fuel, and the fuel vaporized by the vaporizer is mixed with combustion air for combustion. Receiving the signal of the vaporizer temperature detection unit, the heat receiving unit of the vaporizer provided in the vicinity of the flame port, the vaporizer temperature detection unit detecting the temperature of the vaporizer, and the vaporizer temperature detection unit controls the operation of the heating means, the vaporizer temperature detector signal assumes the temperature of the heat receiving portion of the vaporizer from, or be higher this assumed temperature is higher than the stop temperature of operation of the heating means And a controller that reduces the supply of liquid fuel when the temperature of the heat receiving part of the carburetor does not exceed the heat resistance limit temperature in the entire combustion region. Durability can be improved.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
The present invention includes a vaporizer that has heating means and vaporizes liquid fuel, a flame port that mixes the fuel vaporized by the vaporizer with combustion air and burns, and is provided close to the flame port. And a vaporizer temperature detector for detecting the temperature of the vaporizer, and controls the operation of the heating means in response to a signal from the vaporizer temperature detector , and the vaporizer temperature detector. from signal assuming a temperature of the heat receiving portion of the carburetor, when it is expected that becomes or higher becomes higher than the stop temperature of the working of the assumed temperature heating means, control to reduce the supply of the liquid fuel And the temperature of the heat receiving portion of the vaporizer is set so as not to exceed the heat resistant limit temperature in the entire combustion region.
[0015]
As another form, when it is predicted that the temperature of the heat receiving unit becomes higher or higher than the temperature at which the operation of the heating unit is stopped, the control unit reduces the supply of liquid fuel and the supply amount of air If it is made variable, combustion itself can be maintained satisfactorily. In response to the signal from the vaporizer temperature detection unit, the controller measures the rate of temperature rise within a predetermined time, evaluates the rapid temperature rise change, and predicts that it will be higher than the stop temperature of the operation of the heating means. I have to.
[0016]
As another embodiment, the control unit gives an instruction after correcting the increase or decrease of the temperature of the heat receiving unit assumed based on the relationship between the vaporizer temperature and the temperature of the combustion air. Further, the control unit may reduce the stop temperature of the operation of the heating unit when the temperature of the heat receiving unit is expected to be higher or higher than the stop temperature of the heating unit during the operation of the heating unit. Good.
[0017]
Furthermore, the control part can also consider the form which sets the stop temperature of the action | operation of a heating means until the time of ignition so that it may become lower than the stop temperature after ignition.
[0018]
If these liquid combustion devices are installed in a hot water heater or a heater, the efficiency and safety will be excellent.
[0019]
【Example】
Embodiments of the present invention will be described below with reference to the drawings. In FIG. 1, a fuel pump 17 pumps liquid fuel such as kerosene from a fuel tank (not shown) and supplies the fuel supply nozzle 18 via a feed pipe 19. The carburetor 20 provided in front of the fuel supply nozzle 18 has a cylindrical shape and is made of a material having excellent heat resistance such as aluminum alloy such as aluminum and duralumin, brass, copper, steel, cast iron and the like. ing.
[0020]
On the side surface of the vaporizer 20, a vaporizer lid 22 that is partially opened is provided so that the end of the blower tube 21 faces. The vaporizer lid 22 is made of a material having good heat conductivity such as aluminum, brass, copper, cast iron or the like. The fuel supply nozzle 18 is inserted into the blower pipe 21 toward the vaporizer 20. At the lower part of the vaporizer 20, an air-fuel mixture outlet 23 constituted by a vaporizer lid 22 is provided.
[0021]
Reference numeral 24 denotes a conveyance passage which is provided below the air-fuel mixture outlet 22 and is formed in a bowl shape with a material having good heat conductivity such as aluminum, brass, copper, cast iron or the like. The conveyance path 24 is provided with a depression 25 in a portion located below the air-fuel mixture outlet 23, and constitutes an inclined portion 26 from the depression 25 to the end of the conveyance path 24 formed in a bowl shape.
[0022]
A porous flame opening 27 made of a heat-resistant material such as steel, iron, titanium, duralumin, or ceramic is provided downstream of the conveyance passage 24. The flame opening 27 is placed on the transport passage 24 together with the vaporizer 20.
[0023]
Reference numeral 28 denotes a burner case covering the entire combustion portion, and an inner space is an air passage 29 provided so as to surround the periphery of the carburetor 20, the conveyance passage 24, and the flame opening portion 27.
[0024]
Reference numeral 30 denotes a cylindrical secondary air passage provided so as to divide the flame opening 27 into a plurality of parts, and both ends thereof are open to the air passage 29. A plurality of secondary air outlets 31 facing the downstream side of the flame outlet 27 are provided. The plurality of flame outlets 27 and the secondary air passage 30 are arranged in parallel to the vaporizer 20.
[0025]
The flame opening 27 and the secondary air passage 30 are configured to be flush with each other toward the downstream side. An end of the secondary air passage 30 is communicated with the air passage 29.
[0026]
The structural combination of the flame outlet 27 and the secondary air passage 30 is that the side adjacent to the vaporizer 20 is the flame outlet 27 and the side adjacent to the opposite air passage 29 is the secondary air passage 30. Configure as follows.
[0027]
Reference numeral 32 denotes a side wall provided between the flame opening portion 27 and the air passage 29, and a combustion chamber 33 is formed inside thereof. The flame opening 27 is attached by performing a plurality of spot weldings on a part of the secondary air passage 30 together with the secondary air passage 30 at the end on the transport passage 24 side.
[0028]
Reference numeral 34 denotes a fin-shaped heat receiving portion that is divided into a plurality of parts so as to protrude from the back surface of the vaporizer 20 to the combustion chamber 33. The heat receiving portion 34 is configured at a position so as to protrude above the flame opening portion 27.
[0029]
A heat exchanger 35 is placed on the top plate portion 36 of the air passage 29 so as to cover the top of the flame opening portion 27. The heat exchanger 35 is formed in a cylindrical shape using heat-resistant copper or aluminum material having good heat conduction, and a plurality of plate-like fins are provided in a plurality of hot water pipes in the middle.
[0030]
37 is a blower for supplying combustion air. The impeller is configured to use a turbo fan, a radial fan, or the like that can generate high pressure, and is rotated by a motor, and is communicated with a part of the side of the air passage 29. The air passage 38 is connected.
[0031]
The blower pipe 21 is provided in the blower passage 38. The blower pipe 21 is provided with a plurality of communication ports 39 communicating with the blower passage 38 at a position before being inserted into the vaporizer lid 22.
[0032]
Reference numeral 40 denotes a vaporizing air conditioner provided in the air passage 38, and a drive for rotationally driving the closing damper 41 and the upper damper 42 that change the air blowing resistance of the air blowing pipe 21 by opening and closing, and the closing damper 41 and the upper damper 42. The apparatus 43 is comprised.
[0033]
The closing damper 41 and the upper damper 42 are provided so as to rotate coaxially with the plate surfaces of the two plates as axes, and may be opened or closed in the vertical direction or opened in the horizontal direction. The closing damper 41 is provided on the side that comes into contact with the inlet of the blower pipe 21, and a plurality of through holes 44 are provided in part.
[0034]
The upper damper 42 is provided at a position overlapping the outside of the closing damper 41, and in the region mode including the minimum combustion amount, substantially contacts the closing damper 41, substantially closes the through hole 44, and has an intermediate combustion amount region. In this mode, an angle is provided between the closed damper 41 and the through hole 44 is opened.
[0035]
In the mode including the region where the combustion amount is maximum, both the closing damper 41 and the upper damper 42 are opened, and the entrance of the blower pipe 21 is expanded to the maximum. The drive device 43 is configured by using a stepping motor, a solenoid, a motor, a gear, a cam, and the like so that the closing damper 41 and the upper damper 42 perform respective operations, and the drive portion of the driving device 43 is connected to the closing damper 41. It is connected to the upper damper 42.
[0036]
Reference numeral 45 denotes a heating means using an electric heater, which is composed of a heating element such as a nichrome wire or a Kanthal wire cast into the vaporizer 20.
[0037]
Reference numeral 46 denotes a vaporizer temperature detection unit for detecting the temperature of the vaporizer 20, and includes a thermistor, a thermocouple, and the like.
[0038]
Reference numeral 47 is a control unit for operating and stopping the heating means 45 from the signal of the vaporizer temperature detection unit 46 to maintain the vaporizer 20 at a predetermined temperature.
[0039]
The control unit 47 controls the fuel pump 17 and the blower 37 to an appropriate state according to the instruction of the operation switch and the size of the load. More specifically, the control unit 47 receives a signal from the vaporizer temperature detection unit 46 and receives the signal from the vaporizer 20. The temperature of the heat receiving part 34 is assumed . Since there is a certain temperature difference between the temperature of the portion where the vaporizer temperature detection unit 46 of the vaporizer 20 is installed and the portion where the temperature at the tip of the heat receiving unit 34 is high due to the combustion state, the control unit 47. Thus , when it is predicted that the temperature of the heat receiving section 34 is higher or higher than the stop temperature of the operation of the heating means 45 (that is, this temperature is also the ON / OFF OFF temperature of the vaporizer 20) . The fuel pump 17 is varied to reduce the supply of liquid fuel.
[0040]
The controller 47 stores the correlation data between the signal of the carburetor temperature detecting unit 46 during combustion after the heating means 45 is stopped and the temperature of the heat receiving unit 34 for each combustion amount, and the temperature of the heat receiving unit 34 is assumed. It can be done.
[0041]
48 indicates a flame formed in the flame opening 27, 49 indicates an air flow, and 50 indicates an air-fuel mixture flow.
[0042]
In the liquid fuel combustion apparatus configured as described above, when a power source (not shown) is turned on, the heating means 45 is energized and the vaporizer 20 is heated. When the vaporizer 20 reaches a predetermined temperature (this temperature is a temperature at which the liquid fuel can be vaporized in the vaporizer 20, and is set to 230 to 240 ° C. in the vaporizer temperature detection unit 46), the vaporizer temperature detection unit The air blower 37 is actuated by an instruction from the controller 47, and combustion air is supplied.
[0043]
The air 49 supplied to the air passage 38 is adjusted in the amount of air by the closing damper 41 and the upper damper 42 of the vaporizing air regulator 40, and then the primary air and the secondary air passage 30 are supplied into the air pipe 21. And the secondary air supplied to the air.
[0044]
At the same time, the fuel pump 17 is operated, and fuel is sprayed from the fuel supply nozzle 18 to the vaporizer 20. The fuel is vaporized on the wall surface of the high-temperature carburetor 20 and mixed with the air 49 supplied through the blower pipe 21, and is then transported to the transport passage 24 through the air-fuel mixture outlet 23 to become the air-fuel mixture 50. 27.
[0045]
Further, an air-fuel mixture 50 ejected from the flame opening 27 is ignited by an ignition electrode (not shown) that has been previously subjected to spark discharge, and a flame 48 is formed to start combustion.
[0046]
Thereafter, the vaporizer 20 continues to be heated by the heat receiving part 34 receiving the heat of the flame 48. The state of the flame 48 formed in the flame opening 27 is monitored by a flame detection unit (frame rod: not shown), and stable combustion is continued. Further, the high-temperature combustion gas generated by the combustion is heat-exchanged by the heat exchanger 35 and discharged.
[0047]
Here, the vaporizer 20 is heated by the heat of the flame 48, and the temperature at which the liquid fuel can be vaporized by the vaporizer temperature detection unit 46 (for example, the vaporizable temperature is 120 ° C., which is the saturated vapor temperature of the liquid fuel). The operation of the heating means 45 is stopped after confirming that the temperature can be maintained at a temperature up to 280 ° C. (100% evaporation temperature).
[0048]
When the carburetor 20 receives sufficient heat from the heat receiving unit 34 and is maintained at a temperature that does not require the heating means 45, the control unit 47 vaporizes the fuel pump 17 and the blower 37 according to the operation switch instruction and the magnitude of the load. The air conditioner 40 is controlled so as to freely change between a mode including a region including the minimum combustion amount, a mode including a region where the combustion amount is intermediate, and a mode including a region including the maximum combustion amount.
[0049]
The vaporizer temperature detection unit 46 evaluates the temperature of the heat receiving unit 34 while monitoring the temperature during this period. Compared with the temperature monitored by the vaporizer temperature detection unit 46, the temperature of the heat receiving unit 34 is increased at a constant rate, so the temperature of the heat receiving unit 34 is assumed. In the normal operation of the combustion apparatus, the assumed temperature of the heat receiving section 34 is equal to or lower than the heat resistant limit temperature of the material of the vaporizer 20 (for example, 400 ° C. when the material of the vaporizer 20 is aluminum die casting).
[0050]
However, for example, when a strong wind hits a device equipped with a combustion device and air cannot be sufficiently supplied to the combustion device, a flame is brought into close contact with the flame outlet 27, the temperature of the flame outlet 27 is increased, and the surroundings become red hot. Increase temperature.
[0051]
At this time, the amount of cooling by the excess air in the flame 48 is reduced in the heat receiving part 34 of the vaporizer 20 and the amount of cooling by the air in the vaporizer 20 is also reduced to exceed the heat resistant limit temperature, and the heat received by the vaporizer 20. Since the part 34 is deformed, the controller 47 that receives the signal from the vaporizer temperature detector 46 assumes the temperature of the heat receiving part 34 of the vaporizer 20, and the temperature of the heat receiving part 34 stops the operation of the heating means 45. When the temperature is higher or higher than the temperature, an instruction is sent to the fuel pump 17 to reduce the liquid fuel supply.
[0052]
Since the supply amount of the air 49 by the blower 37 is fixed, the flame 48 is in an excess air state by reducing the combustion amount, and the combustion amount is also reduced, so the amount of heat received by the heat receiving unit 34 is reduced. This greatly reduces the temperature of the heat receiving section 34, prevents thermal deformation of the vaporizer 20 and the heat receiving section 34, and improves the durability of the combustion apparatus.
[0053]
Further, due to variations in equipment of the fuel pump 17 and the blower 37, variations in assembly of the combustion apparatus, changes in temperature, etc., a change in the mixing ratio of the fuel and air and a change in the flame holding state of the flame 48 occur. Therefore, the controller 47 that receives the signal from the vaporizer temperature detection unit 46 assumes the temperature of the heat receiving unit 34 of the vaporizer 20, and the temperature of the heat receiving unit 34 is the temperature of the heating unit 45. When the temperature is higher or higher than the operation stop temperature, an instruction is sent to the fuel pump 17 to reduce the amount of liquid fuel supplied and to reduce the amount of combustion, thereby reducing the amount of heat received by the heat receiving section 34. Thus, the temperature of the heat receiving portion 34 can be lowered and deformation can be prevented.
[0054]
Further, when it can be assumed that the temperature of the heat receiving unit 34 is equal to or lower than the heat resistant limit temperature based on the value of the vaporizer temperature detecting unit 46, the control unit 47 sends an instruction to the fuel pump 17 to increase the supply of liquid fuel. An instruction to return to the supply amount can be given, and a stable combustion amount can be maintained.
[0055]
Also for the flame 48 on the flame opening 27 of the present embodiment, the controller 47 reduces the supply of the liquid fuel of the fuel pump 17 by the temperature indicated by the vaporizer temperature detector 46, so that the flame 48 is short of air. Can be eliminated to prevent soot from occurring.
[0056]
When the transport passage 24 is made of copper having good heat conduction, the controller 47 reduces the supply of liquid fuel from the fuel pump 17 according to the temperature indicated by the vaporizer temperature detector 46, thereby reducing the combustion amount and reducing the flame. Radiant heat from the port 27 can be prevented, high temperature oxidation of copper can be prevented, and durability of the transport passage 24 can be improved.
[0057]
In the above embodiment, the control unit 47 receives the signal from the vaporizer temperature detection unit 46 and instructs the fuel pump 17 to reduce the supply of the liquid fuel, but simultaneously instructs the blower 37, It is also conceivable to vary the air supply amount in accordance with the decrease in the fuel supply amount.
[0058]
More specifically, the control unit 47 receives a signal from the vaporizer temperature detection unit 46, and when the value exceeds or exceeds the heat resistant limit temperature of the material of the vaporizer 20, the fuel pump 17 is sent, the amount of liquid fuel supplied is decreased, the amount of heat received by the heat receiving portion 34 of the vaporizer 20 is reduced by reducing the amount of combustion of the flame 48, and the temperature of the heat receiving portion 34 is lowered, Further, an instruction is sent to the blower 37 to reduce the supply amount of the air 49 to an optimal distribution to the supply amount of the liquid fuel, and while maintaining the combustion state of the flame 48 at the optimal state of the supply amount of the liquid fuel, The temperature of the heat receiving part 34 is lowered.
[0059]
In this way, by setting the distribution of the combustion amount of the flame 48 and the air amount formed in the flame port 27 to appropriate values, the optimum temperature of the heat receiving portion 34 for each combustion amount is created from the combustion state, The temperature of the heat receiving part 34 can be surely suppressed below the heat resistant limit temperature of the material of the vaporizer 20, and thermal deformation of the vaporizer 20 and the heat receiving part 34 can be prevented.
[0060]
Further, when the temperature rise of the vaporizer temperature detection unit 46 exceeds the rate of increase within a predetermined time while the operation of the heating unit 45 is stopped, the control unit 47 sends an instruction to the fuel pump 17 to stop the supply of liquid fuel. You may make it do.
[0061]
That is, when the control unit 47 receives the signal from the vaporizer temperature detection unit 46, the value is a temperature that is more rapid than the normal temperature increase curve (temperature increase rate within a predetermined time stored as data in the control unit 47). If there is an increase, the combustion state of the flame 48 in the vicinity of the heat receiving portion 34 of the vaporizer 20 has changed, and it is assumed that an abnormality has occurred in the combustion device, and the fuel pump 17 is stopped (for example, There is a case where the exhaust portion of the combustion device is suddenly short of air, and the carburetor temperature detection unit 46 may greatly fluctuate).
[0062]
Thus, the rapid temperature rise of the heat receiving part 34 of the vaporizer 20 can be prevented, and damage to the combustion apparatus can be prevented.
[0063]
Furthermore, the control unit 47 determines that the temperature of the heat receiving unit 34 is maintained during the operation of the heating unit 45 (a state in which the temperature of the vaporizer 20 is maintained within a certain temperature range by repeatedly operating and stopping the heating unit 45). It is also conceivable to lower the operation stop temperature of the heating means 45 when it is expected to be higher or higher than the operation stop temperature.
[0064]
That is, the control unit 47 receives the signal from the vaporizer temperature detection unit 46 and repeats the operation and stop of the heating unit 45 so that the temperature of the heat reception unit 34 exceeds or exceeds the heat resistant limit temperature of the material of the vaporizer 20. If this is predicted, the stop temperature of the heating unit 45 is lowered to prevent an increase in the temperature of the heat receiving unit 34 due to overshoot after the heating unit 45 stops, and the temperature of the heat receiving unit 34 is always kept at the vaporizer 20. The heat resistance limit temperature of the material is not exceeded.
[0065]
As described above, by preventing the temperature rise (overshoot) of the heat receiving section 34 after the heating means 45 is stopped, the temperature of the heat receiving section 34 does not exceed the heat resistant limit temperature of the material of the vaporizer 20, and combustion The durability of the apparatus can be improved.
[0066]
Furthermore, it is conceivable to set the stop temperature of the operation of the heating means 45 at the time of ignition lower than the stop temperature after the ignition via the control unit 47.
[0067]
That is, the control unit 47 receives the signal from the carburetor temperature detection unit 46, and when the carburetor 20 is preheated and ignites when the combustion apparatus is started, the heat receiving unit 34 receives the heat of the flame 48 and the heating means 45. Heat is applied at the same time. Particularly, as the flow rate characteristic of the fuel pump 17, when the supply amount increases from the set value at the start or when a large combustion amount is used from the start of the combustion device, excessive heat is applied to the heat receiving section 34. As a result, the stop temperature of the operation of the heating means 45 is lowered only at the start, the heating means 45 is stopped early, temperature rise (overshoot) of the heat receiving part 34 is prevented, and the temperature of the heat receiving part 34 is vaporized. Do not exceed 20 heat limit temperature.
[0068]
As described above, in this embodiment, by suppressing the heating unit 45 in accordance with the increase in the amount of heat received due to the increase in the combustion amount at the time of ignition, the temperature rise (over) of the heat receiving unit 34 after the heating unit 45 is stopped. Chute) can be prevented, and the temperature of the heat receiving section 34 can be prevented from exceeding the heat resistance limit temperature of the vaporizer 20.
[0069]
FIG. 2 shows another embodiment, in which the controller 47 corrects the temperature of the heat receiving unit 34 assumed by receiving the signal of the carburetor temperature detecting unit 46 by the signal of the supply air temperature detecting unit 51 and supplies the fuel pump 17 to the fuel pump 17. Instructions were given.
[0070]
In this way, the control unit 47 receives the signal from the carburetor temperature detection unit 46 and corrects the temperature of the heat receiving unit 34 that is assumed by the signal from the supply air temperature detection unit 51 to give an instruction. An instruction is given by grasping the temperature level and converting the prediction of the temperature change of the heat receiving section 34 of the vaporizer 20.
[0071]
At this time, in summer when the supply air temperature is likely to rise, the temperature of the carburetor temperature detection unit 46 is estimated to be higher, and in winter when the supply air temperature is lowered, the temperature of the carburetor temperature detection unit 46 is estimated to be lower. Thus, the accuracy of the temperature of the heat receiving part 34 is improved.
[0072]
As described above, in the present embodiment, the temperature of the vaporizer temperature detection unit 46 can be grasped more accurately, and the temperature of the heat receiving unit 34 of the vaporizer 20 can be accurately estimated from the result. The timing at which the amount is reduced can be accurately measured, and the temperature of the heat receiving section 34 can be maintained below the heat resistant limit temperature of the vaporizer 20 to prevent deformation of the heat receiving section 34.
[0073]
As mentioned above, the embodiments of the liquid fuel combustion apparatus of the present invention have been described. However, if these are mounted on a hot water heater or a heater, the operational reliability is high and the durability can be improved. is there.
[0074]
【The invention's effect】
As described above, according to the present invention, the temperature of the heat receiving portion of the vaporizer is prevented from exceeding the heat resistant limit temperature of the vaporizer material in the entire combustion region, so that the deformation of the vaporizer and the heat receiving portion is prevented. The durability of the combustion device can be improved. Moreover, if it mounts in a water heater or a heater, those commercial values can be raised remarkably.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a liquid fuel combustion apparatus according to an embodiment of the present invention. FIG. 2 is a cross-sectional view of a liquid fuel combustion apparatus according to another embodiment of the present invention. [Explanation of symbols]
20 Vaporizer 27 Flame Port 34 Heat Receiving Unit 45 Heating Means 46 Vaporizer Temperature Detection Unit 47 Control Unit

Claims (8)

加熱手段を有し、液体燃料を気化する気化器と、この気化器で気化した燃料を燃焼用空気と混合させて燃焼させる炎口部と、この炎口部に近接して設けられた気化器の受熱部と、前記気化器の温度を検知する気化器温度検知部と、この気化器温度検知部の信号を受けて加熱手段の作動を制御するとともに、前記気化器温度検知部の信号から気化器の受熱部の温度を想定し、この想定した温度が加熱手段の作動の停止温度よりも高くなるかあるいは高くなることが予測されるときに、液体燃料の供給を減少させる制御部とを具備した液体燃料燃焼装置。A vaporizer that has heating means and vaporizes liquid fuel, a flame port that mixes the fuel vaporized by the vaporizer with combustion air and burns it, and a vaporizer that is provided close to the flame port And a vaporizer temperature detector for detecting the temperature of the vaporizer, and controls the operation of the heating means in response to a signal of the vaporizer temperature detector, and vaporizes from the signal of the vaporizer temperature detector And a controller that reduces the supply of liquid fuel when the estimated temperature is assumed to be higher or higher than the temperature at which the heating means is stopped. Liquid fuel combustion device. 気化器温度検知部の信号から気化器の受熱部の温度が加熱手段の作動の停止温度よりも高くなるかあるいは高くなることが予測されるときに、制御部が液体燃料の供給を減少させるとともに、空気の供給量も可変するようにした請求項1記載の液体燃料燃焼装置。 When the temperature of the heat receiving unit of the vaporizer is predicted to be higher or higher than the stop temperature of the operation of the heating means from the signal of the vaporizer temperature detection unit , the control unit reduces the supply of liquid fuel and 2. The liquid fuel combustion apparatus according to claim 1, wherein the supply amount of air is variable. 気化器温度検知部の信号から気化器温度検知部での温度上昇が、所定時間内の上昇率を超える場合に制御部が液体燃料の供給を停止する請求項1記載の液体燃料燃焼装置。2. The liquid fuel combustion apparatus according to claim 1, wherein the controller stops the supply of the liquid fuel when the temperature rise at the vaporizer temperature detector exceeds the rate of increase within a predetermined time from the signal of the vaporizer temperature detector . 3. 制御部は、給気温度検知部の信号を受けて気化器温度検知部の信号から想定した受熱部の温度を補正した後に新たに受熱部の温度を想定して、この想定した温度が加熱手段の作動停止温度よりも高くなるかあるいは高くなることが予測される時に、液体燃料の供給を減少させる請求項1〜3のいずれか1項記載の液体燃料燃焼装置。The control unit receives the signal from the supply air temperature detection unit, corrects the temperature of the heat receiving unit assumed from the signal from the vaporizer temperature detection unit, and newly assumes the temperature of the heat receiving unit. The liquid fuel combustion apparatus according to any one of claims 1 to 3, wherein the supply of the liquid fuel is reduced when the temperature becomes higher or higher than the operation stop temperature . 制御部は、加熱手段の作動中に給気温度検知部の信号を受けて受熱部の温度が加熱手段の停止温度よりも高くなるかあるいは高くなることが予測される時に、加熱手段の作動の停止温度を低下させるようにした請求項1〜4のいずれか1項記載の液体燃料燃焼装置。The control unit receives the signal from the supply air temperature detection unit during operation of the heating unit, and when the temperature of the heat receiving unit is predicted to be higher or higher than the stop temperature of the heating unit, The liquid fuel combustion apparatus according to claim 1, wherein the stop temperature is lowered. 制御部は、着火時までの加熱手段の作動の停止温度を着火以後の停止温度よりも低くなるように設定した請求項1〜5のいずれか1項記載の液体燃料燃焼装置。The liquid fuel combustion apparatus according to any one of claims 1 to 5, wherein the control unit sets the stop temperature of the operation of the heating means until ignition to be lower than the stop temperature after ignition. 請求項1から6のいずれか1項記載の液体燃料燃焼装置を搭載した給湯機。  A water heater equipped with the liquid fuel combustion apparatus according to any one of claims 1 to 6. 請求項1から6のいずれか1項記載の液体燃料燃焼装置を搭載した暖房機。  A heater equipped with the liquid fuel combustion apparatus according to any one of claims 1 to 6.
JP2002118880A 2002-04-22 2002-04-22 Liquid fuel combustion equipment Expired - Fee Related JP3843882B2 (en)

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JP3843882B2 true JP3843882B2 (en) 2006-11-08

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