JP3828838B2 - Steel plate for TV CRT frame and manufacturing method thereof - Google Patents
Steel plate for TV CRT frame and manufacturing method thereof Download PDFInfo
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- JP3828838B2 JP3828838B2 JP2002185178A JP2002185178A JP3828838B2 JP 3828838 B2 JP3828838 B2 JP 3828838B2 JP 2002185178 A JP2002185178 A JP 2002185178A JP 2002185178 A JP2002185178 A JP 2002185178A JP 3828838 B2 JP3828838 B2 JP 3828838B2
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- 229910000831 Steel Inorganic materials 0.000 title claims description 55
- 239000010959 steel Substances 0.000 title claims description 55
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000000137 annealing Methods 0.000 claims description 22
- 238000001556 precipitation Methods 0.000 claims description 11
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 238000005098 hot rolling Methods 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 19
- 239000011651 chromium Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 11
- 238000005096 rolling process Methods 0.000 description 11
- 238000010894 electron beam technology Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000005539 carbonized material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- VNTLIPZTSJSULJ-UHFFFAOYSA-N chromium molybdenum Chemical compound [Cr].[Mo] VNTLIPZTSJSULJ-UHFFFAOYSA-N 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- Heat Treatment Of Sheet Steel (AREA)
- Electrodes For Cathode-Ray Tubes (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、アパーチャグリル方式のカラー受像管に使用されるブラウン管フレーム用鋼板及びその製造方法に関する。
【0002】
【従来の技術】
アパーチャグリル方式のカラー受像管は、電子銃から射出される電子ビームにより蛍光面にマトリックス状に配列されたRGB蛍光体を発光させるため、これら蛍光体の配列に対応する電子ビーム通過用のすだれ状のスリットを設けた薄い金属板からなる色選別電極素体を備えており、この色選別電極素体をフレームに張り上げて支持する構造としている。電子ビームを走査して蛍光面上の特定のRGB蛍光体を照射・発光させてこれらRGBの各色からなるカラー映像を形成するため、周囲の磁気の影響を受け易く、これらの磁気により電子ビームが偏向するとこれらの色調が正確に再現されなくなる。従って、地磁気等による影響を防止するため、磁気シールド材で内部を覆うが、カラー受像管内に位置するフレームもこれら地磁気の影響を受けるため、その材質の磁気特性の良否も重要である。また、電子ビームを正確に前記のRGBの各蛍光体に照射するため、色選別電極素体に形成された通過用スリットが蛍光体に対応して常に正確に位置関係を維持される必要があり、熱膨張等により、フレームに張り上げた色選別電極素体の位置関係がずれると、各RGB蛍光体に向けられた電子ビームが所定の蛍光体に照射できなくなり、やはりカラー映像を正確に再現できなくなる。
【0003】
これら色選別電極素体を支持するフレームとして、カラー受像管の大きさに応じて、板厚2〜7mmの鋼板を必要形状に成形したものが使用される。枠状の電極構体を成形加工する場合、小型のカラー受像管用フレームではプレス成形で、大型のカラー受像管用フレームの場合は枠状の四辺をそれぞれロール成形又はプレス成形で製作し、次いで溶接によって枠状に組立てる方法がー般的である。フレームは、枠状に組立後歪取り焼純される。この歪取り焼鈍は一般に、450℃〜600℃の範囲内で行われている。
【0004】
また、色選別電極素体は、板厚0.08〜0.15mmの冷延鋼板にエッチングによってすだれ状に電子ビーム通過用スリットを形成し、この色選別電極素体を、内側に向けて加圧された状態のフレームの上下に溶接して組立てる。次いで組立後、フレームに加えている圧力を解除する。このとき、電極構体に生じる反力により色選別電極素体を張り上げ、フレームと色選別電極素体を一体化させる。色選別電極素体と一体化されたフレームは、次いで黒化処理される。この黒化処理は、熱幅射、二次電子の発生、錆の発生の防止等を図るものであるが、黒化処理皮膜の剥離に起因する酸化物がブラウン管内に飛散するとブラウン管の特性を著しく損なうため、黒化処理による酸化皮膜は密着性の良好なものでなければならない。
【0005】
この製造工程では、フレームは色選別電極素体と一体化後、色選別電極素体を張り上げて曲げ応力が付与された状態で黒化処理の熱サイクルを受ける。このため、黒化処理の高温下での電極構体及び色選別電極素体の応力リラクセーションに起因して、色選別電極素体の張り上げ張力が低下する。このフレームに色選別電極素体を張り上げて張力を付与した構造は、その張力によって色選別電極素体を正確な位量関係に維持し、また、電子ビームの照射によって色選別電極素体の温度が上昇して熱膨張しても、その伸びを吸収して色ずれを軽減するものであるが、このように張り上げ張力が低下すると、その作用も低下して色ずれを生じる原因となる。
【0006】
特に、アパーチャグリル方式のカラー受像管においては、前記の色選別電極素体のすだれ状の電子ビーム通過用スリットの構造に由来して振動の影響を受け易いため、張り上げ張力の低下が大きいと、スピーカの音で共振して色ずれを生じる原因となる。また、色選別電極素体の温度上昇に伴って電極構体材の熱膨張に起因する色ずれも発生する。そこで、色選別電極素体の張り上げ張力の低下を軽減し、熱膨張を小さくするため、フレーム材として、高クロムのフェライト系ステンレス鋼が使用されている。しかしながら、これらフェライト系ステンレス鋼の使用は、カラー受像管の電極構体のコストを上昇させる原因となっている。また、最近はカラー受像管が大型化する傾向にあり、色選別電極素体及びフレームも大型化することから、これらの張り上げ張力低下の影響や熱膨張による影響も一層大きくなり、それにつれてフレームも大きくかつ重いものとなってきている。このため、高強度化によって軽量化が図れ、色選別電極素体の張り上げ張力の低下が小さく、成形加工性がよく、かつ安価なフレーム用の材料が求められている。
【0007】
従来、フェライト系ステンレス鋼やクロムモリブデン鋼(例えばCr−Mo系SCM4l5)が使用されてきたが、上記問題を解決するために、例えば、特開平10−158789号公報にはCrを含有させた鋼板が開示されている。これらは、Crを含有させることで熱膨張を小さくすることが特徴である。しかし、Cr含有によって高強度化した場合、加工成形性が不十分であるのが実情である。
【0008】
【発明が解決しようとする課題】
本発明は、このような問題を解消すべく案出されたものであり、フレームに色選別電極素体を一体化後、黒化処理に伴う熱サイクルが付与されても色選別電極素体の張り上げ張力が低下せず、高強度でかつ安価なフレーム用材料を提供することを目的とする。具体的には、成形後の歪取り焼純時の熱処理により鋼板強度を大幅に高めることで、高強度で成形加工性がよく、前記フレームとしての特性を備えたTVフレーム用鋼板及びその製造方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明者らは、上記目的を達成できるアパーチャグリルを備えるTVブラウン管フレーム用鋼板及びその製造方法を提供するべく、鋭意検討を行い本発明を完成させたものであり、その要旨とするところは以下の通りである。
【0012】
(1)C:0.002〜0.3質量%、
Si:1.0質量%以下、
Mn:0.05〜1.5質量%、
P:0.1質量%以下、
S:0.1質量%以下、
Cu:0.2〜2.0質量%、
Al:0.003〜0.3質量%
を含み、更に、
Ti:0.05〜0.3質量%、
Nb:0.05〜0.3質量%
の1種もしくは2種を含み、残部Feおよび不可避不純物から成り、450℃〜600℃の範囲内で行われる歪取り焼鈍後に、0.2μm以下の大きさのCu析出量が0.2質量%以上で、歪取り焼鈍で降伏強度が50MPa以上高くなることを特徴とするアパーチャグリルを備えるTVブラウン管フレーム用鋼板である。
【0013】
(2)C:0.002〜0.3質量%、
Si:1.0質量%以下、
Mn:0.05〜1.5質量%、
P:0.1質量%以下、
S:0.1質量%以下、
Cu:0.2〜2.0質量%、
Al:0.003〜0.3質量%
を含み、更に、
Cr:1.0〜8.0質量%、
Mo:0.1〜1.0質量%
の1種もしくは2種を含み、CuとCr、Moの関係が
Cr+5×Mo>3×Cu
を満足し、更に、
Ti:0.05〜0.3質量%、
Nb:0.05〜0.3質量%
の1種もしくは2種を含み、残部Feおよび不可避不純物から成り、450℃〜600℃の範囲内で行われる歪取り焼鈍後に、0.2μm以下の大きさのCu析出量が0.2質量%以上で、歪取り焼鈍で降伏強度が50MPa以上高くなることを特徴とするアパーチャグリルを備えるTVブラウン管フレーム用鋼板である。
【0014】
(3)前記(2)記載の鋼成分に、更に、
Ni:2.0質量%以下、
V:0.01〜0.3質量%、
W:0.01〜0.3質量%、
B:0.01質量%以下
の1種もしくは2種以上を含むアパーチャグリルを備えるTVブラウン管フレーム用鋼板である。
【0015】
(4)前記(1)〜(3)の内の何れかに記載の成分を含有する鋼スラブを仕上げ温度:800℃〜950℃、捲取温度:450℃以下の条件で熱間圧延することを特徴とするアパーチャグリルを備えるTVブラウン管フレーム用鋼板の製造方法である。
【0016】
【発明の実施の形態】
TVフレーム用鋼板に求められる性質として、前記した磁気特性や黒化皮膜の密着性のほか、枠状電極構体と一体化された色選別電極素体のすだれ状の電子ビーム通過用スリットを設けた構造のため、前記のスピーカの音による共振に見るように張り上げ張力低下の影響に対して極めて鋭敏であり、色選別電極素体に対して規定された高い張り上げ張力が保持されなければならない。
【0017】
本発明者らは、成形性と高い張力を両立するために、アパーチャグリル方式のカラーTVの製造工程に着目し、成形後に行われる歪取り焼鈍で鋼板強度を高くすることが有効と考えた。つまり、フレームの成形時には軟らかく、黒化処理の高温条件下では鋼板強度を高くすることにより、前記の磁気特性、黒化皮膜に求められる性質を備えると共に、黒化処理時に求められる高温強度の高いアパーチャグリルを備えるTVブラウン管フレーム用鋼板を調査・研究した。
【0018】
即ち、普通鋼の熱膨張特性、高強度化、高温強度等の特性について種々調査検討した結果、低炭素鋼にCuを含有させることにより、成形・溶接後に450℃〜600℃の範囲内で行われる歪取り焼純で大きさ0.2μm以下のCu粒子を0.2質量%以上析出させることで50MPa以上の降伏強度の高強度化を達成させ、その結果として黒化処理条件における高温強度が高められ、色選別電極素体の張り上げ張力の低下が小さくでき、かつ電極構体の熱膨張に起因した色ずれを小さくできるTVフレーム用鋼板が得られることを見出して本発明に至ったものである。更に、CuとCr、Moを複合含有させることで、より容易に歪取り焼鈍でのCu析出による高強度化が達成可能なことを見出して本発明をなした。更に、CuにCrを複合含有させることで高強度化だけでなくCr単独添加よりも更に熱膨張をも小さくできることに着目して本発明をなした。
【0019】
本発明の鋼板は、色選別電極素体を張り上げるフレームとして、黒化処理の熱サイクルに伴う色選別電極素体の張り上げ張力低下を小さくすると共に、TV用フレームに適した磁気特性、黒化処理皮膜特性及び成形加工性を有するものである。更に、本発明の製造方法は、これらの組成の鋼板を前記高温強度を発揮するTVフレーム用鋼板とするものである。
【0020】
以下、本発明のアパーチャグリルを備えるTVブラウン管フレーム用鋼板の合金成分及びその含有量について具体的に説明する。
【0021】
Cは鋼板の強度を高めるために有効な元素であり、そのためC含有量は0.002質量%以上必要である。しかしながら、その含有量が0.3質量%を超えると、成形加工性及び溶接性が劣化して好ましくない。
【0022】
Siは脱酸剤として、また強度を高める上で有効な元素であるが、1.0質量%を超えて多く含有すると、鋼板の表面肌が劣化すると共に、黒化皮膜が剥れ易くなる。
【0023】
Mnは強度向上に有効な元素であり、脱酸剤としても必要な元素である。不純物であるSをMnSとして固定し、熱間脆化を防止する作用を有する。この作用は、0.05質量%以上のMn含有量で効果があるが、l.5質量%を超える多量のMnが含まれていると、成形性や溶接性が損なわれる。
【0024】
Pは強度を向上させる元素であるが、偏析し易いため、Pの多量の含有は鋼板の強度変動を大きくすると共に成形加工性が劣化する原因となる。このため、含有量は0.1質量%以下とすることが必要であり、好ましくは0.05質量%以下である。
【0025】
SはMnS等の介在物となり、成形加工性が損なわれるだけでなく溶接性をも劣化させる。このため、S含有量は、0.1質量%以下とすることが必要であり、好ましくは0.03質量%以下である。
【0026】
Cuは本発明で最も重要な元素である。本発明では、フレームの成形、組立て後に450℃〜600℃の温度範囲で行われる歪取り焼鈍時に微細なCuを鋼板中に分散させることによりフレーム強度を50MPa以上上昇させることが特徴である。本発明でフレーム強度上昇量を50MPa以上にしたのは、上昇量が少ない場合本発明の効果を十分に発揮することができないためである。また、歪取り焼鈍温度はCuの析出形態を制御する上で質要である。歪取り焼鈍温度を低くすると十分なCuを析出させることができずフレーム強度を上昇させることができないだけでなく、成形時にフレーム内部にたまった内部歪を除去することができない。このため歪取り焼鈍は450℃以上にする必要がある。また、歪取り焼鈍温度を高くするとCu析出物の粒径が大きくなりすぎる結果、フレーム強度を上昇させることはできない。従って、歪取り焼鈍は600℃以下で行う。Cuは歪取り焼鈍時に強度を上昇させる、この作用は0.2%質量以上で効果があるが、2.0質量%を超える多量のCuが含まれていると成形性や溶接性が劣化する。またCuを微細析出させることで均一なフェライト強化層を得ることができ、特性が向上する。本発明者らは詳細な調査の結果、0.2μm以下の析出物の影響が大きいことを知見した。また、この微細析出量が少ないと効果が発揮できず0.2質量%以上で有効になることも併せて知見した。
【0027】
更に、Cuに加えてCr、Moを複合添加することにより、歪取り焼鈍時の強度上昇量が大きくなる。これは、Cr、Moを1種以上含有させることでCuが熱力学的により析出し易くなることに起因する。この効果はCrの場合は1.0質量%以上、Moの場合は0.1質量%以上とし、CuとCr、Moの関係をCr+5×Mo>3×Cuにすることで発揮される。更に、Crを含有させることで熱膨張を小さくすることができ、フレーム用鋼板としての特性が向上する。この効果を発揮するにはCr含有量を2.0質量%以上にすることが望ましい。しかし、8.0質量%を超える多量のCrを含有させるとコストが高くなる。また、Moは高温強度を高くする作用をも有している。しかし、1.0質量%を超える多量の添加量では鋼材コストを上昇させるばかりでなく、成形加工性や溶接性が損なわれる。
【0028】
Alは脱酸剤として有効な元素であり、不純物であるNをAlNとして固定する作用がある。この作用を得るためには0.003質量%以上の含有量とすることが必要である。しかし、0.3質量%を超えて多量のAlを含有させると、鋼板に表面欠陥が生じ易く、また黒化皮膜が剥離し易くなる。
【0029】
Ti、Nbは炭化物等を析出させると共に、結晶粒を微細化する作用があり、鋼材の室温強度及び高温強度を高め、色選別電極素体の張り上げ張力を向上させる。このような効果は、Ti、Nbを0.05質量%以上含有させるとき顕著になる。しかし、0.3質量%を超える多量の含有では、成形加工性や溶接性が劣化する。
【0030】
更に、Niは必要に応じて含有される元素であり、Cuに起因する熱間脆性の防止に有効である。この作用を得るためにはCu含有量の1/2以上の含有量が適当である。また、鋼中に固溶又は析出することにより、室温強度及び高温強度を高め、色選別電極素体の張り上げ張力を向上させる。しかし高価な元素であり、鋼材コストを高めることとなることから、本発明ではNi含有量の上限を2.0質量%に規定した。
【0031】
V、Wも必要に応じて含有させる元素であり、鋼中に固溶し、また、微細な炭化物等の析出物として析出して、室温強度及び高温強度を高め、色選別電極素体の張り上げ張力を向上させる。このような作用は、V又はWを0.01質量%以上含有させると顕著になる。しかし、それぞれ0.3質量%を超える多量の含有量では、鋼材コストを上昇させるばかりでなく、成形加工性や溶接性が損なわれる。
【0032】
Bも必要に応じて含有される元素であり、結晶粒界を強化し、圧延性を向上させると共に、不純物であるNをBNとして固定する作用がある。しかし、0.01質量%を超えて含有させてもこの作用は飽和する。
【0033】
本発明においては、前記の成分を持つ鋼を熱間圧延することで製造する。以下、その製造条件及び作用を説明する。
【0034】
熱間圧延で結晶粒を細粒化させるため、Ar3変態点直上の仕上げ温度を基本とするが、800〜950℃の温度範囲が望ましい。仕上げ温度がAr3変態点(800℃)に達しないと、α相域での圧延となり、950℃を超えると高温のγ相域での圧延となる。いずれの場合も、結晶粒が粗大化し易いので強度の点からは望ましくない。他方、捲取温度が450℃以上になると捲取後の冷却中にCuが析出する傾向であるので、望ましくない。しかし、板形状の関係から捲取温度は100℃以上が望ましい。
【0035】
本発明のフレーム用鋼板は、上記条件での熱間圧延後、スキンパス圧延を施し、このスキンパス圧延の前又は後に酸洗又はショットブラストなどで表面の酸化スケールを除去することで、熱延鋼帯とする。ここでスキンパス圧延は板形状確保のためにすることが望ましく、このためには伸び率1%程度のスキンパス圧延が望ましいが、これより大きい伸び率を付与することにより、成形後溶接し、組立後に行う歪取り焼鈍によって枠状電極構体の高温強度を向上させることに有効に働く。これは、スキンパス圧延による転位の導入によってMoC、WC、Cu等の微細な析出物の生成が促進され、これら微細な析出物により、転位の移動が阻止される効果がプラスされるためと推察される。しかし、更に大きいスキンパス圧延を施すと成形加工性が劣化するので伸び率は7%以下が好ましい。
【0036】
【実施例】
表1に示した組成の鋼スラブを、表2の条件下で熱間圧延し、伸び率1.5%のスキンパス圧延した後、酸洗することで5mm板厚の熱延鋼帯とした。各鋼板から、圧延方向に沿ってJIS Z 2201の5号試験片を採取し、JIS Z 2241に準拠した室温引張り試験に供した。
【0037】
その後表2に示す条件で歪取り焼鈍を行った後に、同様に圧延方向に沿って5号試験片を採取し、室温及び450℃で引張り試験を行った。また、Cu析出物観察は、SPEED法により得られた抽出レプリカ法を透過型電子顕微鏡(TEM)にて観察した。観察は、20000倍で10視野観察した。各視野は2.7μm×4μmである。各視野でCu析出物の直径及び数を測定し、0.2μm以下のCu析出量の質量%を算出した。また、フレーム材としての成形性の評価のために90度曲げ試験を行い、加工後に完全に割れたものを×、一部が割れたものを△、割れなかったものを○とした。また、溶接性の評価のために、TIG溶接試験を行い、溶接部が完全に割れたものを×、一部が割れたものを△、割れが発生しなかったものを○とした。更に、黒化皮膜の密着性評価試験として、黒化処理後の鋼板について90°曲げ試験後テープ剥離試験を行い、皮膜が完全に剥離したものを×、一部が剥離したものを△、剥離しなかったものを○とした。
【0038】
これらの結果をまとめて表2に示す。表2の試験結果に示すように、本発明に従った条件1及び4〜12の鋼板は、アパーチャグリルを備えるTVブラウン管フレーム用鋼板として要求される特性を満足していることが判る。他方、比較例として示す条件2、3及び13〜21の鋼板は歪取り焼鈍前後での降伏強度上昇量、0.2μm以下のサイズのCu析出量、成形性、溶接性及び黒化皮膜の密着性のいずれかを満たしておらず、本発明の意図するアパーチャグリルを備えるTVブラウン管フレーム用鋼板として適していない。
【0039】
【表1】
【0040】
【表2】
【0041】
【発明の効果】
以上に説明したように、本発明によれば、フレームの成形時には軟らかく、黒化処理の高温条件下では鋼板強度を高くすることが可能になり、アパーチャグリル方式のカラー受像管に使用されるブラウン管フレーム用鋼板に適した鋼板が得られ、その工業上の意義は大きい。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a CRT frame steel plate used for an aperture grill type color picture tube and a method of manufacturing the same.
[0002]
[Prior art]
The aperture grill type color picture tube emits RGB phosphors arranged in a matrix on the phosphor screen by an electron beam emitted from an electron gun, so that an electron beam passing interdigital beam corresponding to the arrangement of these phosphors is used. The color selection electrode element body made of a thin metal plate provided with a slit is provided, and the color selection electrode element body is stretched up and supported on a frame. Scanning the electron beam to irradiate and emit specific RGB phosphors on the phosphor screen to form a color image consisting of each of these RGB colors, it is easily affected by the surrounding magnetism. When deflected, these colors cannot be reproduced accurately. Therefore, in order to prevent the influence of geomagnetism or the like, the inside is covered with a magnetic shield material, but since the frame located in the color picture tube is also affected by these geomagnetism, the quality of the magnetic properties of the material is also important. In addition, in order to accurately irradiate each of the RGB phosphors with an electron beam, it is necessary that the passing slits formed in the color selection electrode element body always maintain the positional relationship accurately corresponding to the phosphors. If the positional relationship of the color selection electrode element stretched on the frame is shifted due to thermal expansion, the electron beam directed to each RGB phosphor cannot be irradiated to the predetermined phosphor, and the color image can be reproduced accurately. Disappear.
[0003]
As a frame for supporting these color selection electrode bodies, a steel plate having a thickness of 2 to 7 mm formed into a required shape is used according to the size of the color picture tube. When molding a frame-shaped electrode structure, press molding is used for small color picture tube frames, and for large color picture tube frames, the four sides of the frame are manufactured by roll molding or press molding. The method of assembling in the shape is common. The frame is squeezed and purified after assembly into a frame shape. This strain relief annealing is generally performed within a range of 450 ° C to 600 ° C.
[0004]
In addition, the color selection electrode element is formed by forming a slit for passing an electron beam in an interdigital manner on a cold-rolled steel sheet having a thickness of 0.08 to 0.15 mm, and this color selection electrode element is applied inward. Weld and assemble to the top and bottom of the pressed frame. Next, after assembly, the pressure applied to the frame is released. At this time, the color selection electrode element is lifted by the reaction force generated in the electrode structure, and the frame and the color selection electrode element are integrated. The frame integrated with the color selection electrode body is then blackened. This blackening treatment is intended to prevent thermal radiance, generation of secondary electrons, rust, etc., but if the oxides resulting from the removal of the blackening treatment film are scattered in the cathode ray tube, the characteristics of the cathode ray tube will be improved. The oxide film formed by the blackening treatment must have good adhesion because it is significantly damaged.
[0005]
In this manufacturing process, after the frame is integrated with the color selection electrode element body, the color selection electrode element body is stretched and subjected to a blackening heat cycle in a state where bending stress is applied. For this reason, due to the stress relaxation of the electrode assembly and the color selection electrode element at a high temperature during the blackening process, the tension of the color selection electrode element decreases. The structure in which the color selection electrode element is stretched and applied with tension to the frame maintains the color selection electrode element in an accurate positional relationship by the tension, and the temperature of the color selection electrode element by irradiation with an electron beam. Even if the temperature rises and expands thermally, the elongation is absorbed to reduce the color misregistration. However, when the tension is lowered in this way, the action is also reduced to cause color misregistration.
[0006]
In particular, in an aperture grill type color picture tube, since it is easily affected by vibration due to the structure of the interdigital electron beam passage slit of the color selection electrode element body, if the tension tension is greatly reduced, Resonance with the sound of the speaker causes color shift. In addition, color misregistration due to thermal expansion of the electrode assembly material also occurs as the temperature of the color selection electrode element increases. Therefore, high chromium ferritic stainless steel is used as a frame material in order to reduce a decrease in tension of the color selection electrode body and to reduce thermal expansion. However, the use of these ferritic stainless steels increases the cost of the color picture tube electrode assembly. In addition, the color picture tube has recently been increasing in size, and since the color selection electrode body and the frame are also increased in size, the effects of these lowering tensions and the effects of thermal expansion have become even greater. It has become big and heavy. For this reason, there is a demand for a material for a frame that can be reduced in weight by increasing the strength, the decrease in the tension of the color selection electrode body is small, the moldability is good, and the cost is low.
[0007]
Conventionally, ferritic stainless steel and chromium molybdenum steel (for example, Cr—Mo based SCM415) have been used. To solve the above problem, for example, JP-A-10-158789 discloses a steel plate containing Cr. Is disclosed. These are characterized by reducing thermal expansion by containing Cr. However, when the strength is increased by containing Cr, the fact is that the workability is insufficient.
[0008]
[Problems to be solved by the invention]
The present invention has been devised to solve such a problem, and after the color selection electrode element is integrated into the frame, the color selection electrode element can be obtained even if a heat cycle associated with the blackening process is applied. An object of the present invention is to provide a high-strength and inexpensive frame material without lowering the tension. Specifically, a steel sheet for TV frame having high strength, good formability, and characteristics as the frame by greatly increasing the strength of the steel sheet by heat treatment at the time of strain relief tempering after forming, and a manufacturing method thereof The purpose is to provide.
[0009]
[Means for Solving the Problems]
The present inventors have intensively studied and completed the present invention in order to provide a steel plate for a TV CRT frame having an aperture grill that can achieve the above object and a method for manufacturing the same. The gist of the present invention is as follows. It is as follows.
[0012]
( 1 ) C: 0.002-0.3 mass%,
Si: 1.0 mass% or less,
Mn: 0.05 to 1.5% by mass,
P: 0.1% by mass or less,
S: 0.1 mass% or less,
Cu: 0.2-2.0 mass%,
Al: 0.003-0.3 mass%
In addition,
Ti: 0.05 to 0.3% by mass,
Nb: 0.05 to 0.3% by mass
Comprises one or two, and the balance Fe and unavoidable impurities, 450 ° C. after stress relief annealing which is performed in the range of to 600 ° C., Cu precipitation amount of less size 0.2μm 0.2 wt% Thus, a steel plate for a TV CRT frame provided with an aperture grill characterized in that the yield strength is increased by 50 MPa or more by strain relief annealing .
[0013]
( 2 ) C: 0.002-0.3 mass%,
Si: 1.0 mass% or less,
Mn: 0.05 to 1.5% by mass,
P: 0.1% by mass or less,
S: 0.1 mass% or less,
Cu: 0.2-2.0 mass%,
Al: 0.003-0.3 mass%
In addition,
Cr: 1.0-8.0 mass%,
Mo: 0.1 to 1.0% by mass
The relationship between Cu, Cr and Mo is Cr + 5 × Mo> 3 × Cu
Satisfied,
Ti: 0.05 to 0.3% by mass,
Nb: 0.05 to 0.3% by mass
Comprises one or two, and the balance Fe and unavoidable impurities, 450 ° C. after stress relief annealing which is performed in the range of to 600 ° C., Cu precipitation amount of less size 0.2μm 0.2 wt% Thus, a steel plate for a TV CRT frame provided with an aperture grill characterized in that the yield strength is increased by 50 MPa or more by strain relief annealing .
[0014]
( 3 ) In addition to the steel component described in ( 2 ) above,
Ni: 2.0 mass% or less,
V: 0.01 to 0.3% by mass,
W: 0.01-0.3 mass%,
B: A steel plate for a TV CRT frame provided with an aperture grill containing one or more of 0.01% by mass or less.
[0015]
( 4 ) Hot-rolling a steel slab containing the component according to any one of ( 1 ) to ( 3 ) under the conditions of finishing temperature: 800 ° C. to 950 ° C. and cutting temperature: 450 ° C. or less. A method of manufacturing a steel plate for a TV CRT frame comprising an aperture grill characterized by the above.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
In addition to the magnetic properties and adhesion of the blackened film, the properties required for the steel sheet for TV frames are provided with interdigital electron beam passage slits of a color selection electrode body integrated with the frame-shaped electrode assembly. Due to the structure, it is extremely sensitive to the effect of lowering the tension as seen from the resonance caused by the sound of the speaker, and the high tension required for the color selection electrode body must be maintained.
[0017]
In order to achieve both formability and high tension, the present inventors focused on the manufacturing process of an aperture grill type color TV, and thought that it was effective to increase the steel sheet strength by strain relief annealing performed after forming. That is, it is soft at the time of frame formation, and has the properties required for the above-mentioned magnetic properties and blackening film by increasing the steel sheet strength under high temperature conditions of blackening treatment, and also has high high-temperature strength required during blackening treatment. We investigated and studied steel plates for TV CRT tubes with aperture grilles .
[0018]
That is, as a result of various investigations and studies on the properties of ordinary steel such as thermal expansion characteristics, high strength, high temperature strength, etc., by incorporating Cu into low carbon steel, it can be performed within a range of 450 ° C. to 600 ° C. after forming and welding. The yield strength of 50 MPa or more is increased by precipitating 0.2 mass% or more of Cu particles having a size of 0.2 μm or less in the strain-relieving pure, and as a result, the high-temperature strength under the blackening treatment conditions is increased. The present invention has been found by finding that a steel sheet for a TV frame can be obtained which can be increased, the decrease in tension of the color selection electrode body can be reduced, and the color shift caused by the thermal expansion of the electrode assembly can be reduced. . Furthermore, the present invention has been made by finding that by containing Cu, Cr, and Mo in combination, it is possible to more easily achieve high strength by Cu precipitation in strain relief annealing. Furthermore, the present invention has been made by noting that not only high strength but also thermal expansion can be further reduced by adding Cr to Cu in combination with Cr alone.
[0019]
The steel sheet of the present invention is a frame for lifting the color selection electrode element, and reduces the tension drop of the color selection electrode element accompanying the blackening heat cycle, and also has a magnetic property suitable for the TV frame and the blackening process. It has film properties and moldability. Furthermore, the manufacturing method of this invention makes the steel plate of these compositions the steel plate for TV frames which exhibits the said high temperature strength.
[0020]
Hereinafter, the alloy components and the content of the steel plate for a TV CRT frame provided with the aperture grill of the present invention will be specifically described.
[0021]
C is an effective element for increasing the strength of the steel sheet, and therefore the C content must be 0.002% by mass or more. However, when the content exceeds 0.3% by mass, the molding processability and weldability deteriorate, which is not preferable.
[0022]
Si is an element effective as a deoxidizer and for increasing the strength. However, if it is contained in an amount exceeding 1.0% by mass, the surface skin of the steel sheet is deteriorated and the blackened film is easily peeled off.
[0023]
Mn is an element effective for improving the strength, and is also an element necessary as a deoxidizer. The impurity S is fixed as MnS and has the effect of preventing hot embrittlement. This effect is effective when the Mn content is 0.05% by mass or more. If a large amount of Mn exceeding 5% by mass is contained, formability and weldability are impaired.
[0024]
P is an element that improves the strength. However, since it is easy to segregate, the inclusion of a large amount of P increases the strength fluctuation of the steel sheet and deteriorates the formability. For this reason, content needs to be 0.1 mass% or less, Preferably it is 0.05 mass% or less.
[0025]
S becomes an inclusion such as MnS, which not only impairs the moldability but also deteriorates the weldability. For this reason, S content needs to be 0.1 mass% or less, Preferably it is 0.03 mass% or less.
[0026]
Cu is the most important element in the present invention. The present invention is characterized in that the frame strength is increased by 50 MPa or more by dispersing fine Cu in the steel plate during strain relief annealing performed in a temperature range of 450 ° C. to 600 ° C. after the frame is formed and assembled. The reason why the frame strength increase amount is set to 50 MPa or more in the present invention is that the effect of the present invention cannot be sufficiently exhibited when the increase amount is small. Further, the strain relief annealing temperature is important in controlling the Cu precipitation form. If the strain relief annealing temperature is lowered, sufficient Cu cannot be deposited and the frame strength cannot be increased, and internal strain accumulated in the frame during molding cannot be removed. Therefore, the strain relief annealing needs to be performed at 450 ° C. or higher. Further, when the strain relief annealing temperature is increased, the particle size of the Cu precipitates becomes too large, so that the frame strength cannot be increased. Accordingly, the strain relief annealing is performed at 600 ° C. or lower. Cu increases strength during strain relief annealing. This action is effective at 0.2% by mass or more, but if a large amount of Cu exceeding 2.0% by mass is contained, formability and weldability deteriorate. . Moreover, a uniform ferrite reinforcement layer can be obtained by carrying out fine precipitation of Cu, and a characteristic improves. As a result of detailed investigations, the present inventors have found that the influence of precipitates of 0.2 μm or less is large. Further, it was also found that if the amount of fine precipitation is small, the effect cannot be exhibited and the effect becomes effective at 0.2% by mass or more.
[0027]
Furthermore, the combined increase of Cr and Mo in addition to Cu increases the amount of strength increase during strain relief annealing. This is due to the fact that Cu is more likely to precipitate due to thermodynamics by containing one or more of Cr and Mo. This effect is exhibited by setting the relationship between Cu, Cr, and Mo to Cr + 5 × Mo> 3 × Cu with 1.0 mass% or more in the case of Cr and 0.1 mass% or more in the case of Mo. Furthermore, thermal expansion can be made small by containing Cr, and the characteristic as a steel plate for frames is improved. In order to exhibit this effect, it is desirable to make Cr content 2.0 mass% or more. However, if a large amount of Cr exceeding 8.0% by mass is contained, the cost increases. Mo also has the effect of increasing the high temperature strength. However, a large addition amount exceeding 1.0 mass% not only increases the cost of the steel material, but also deteriorates the formability and weldability.
[0028]
Al is an element effective as a deoxidizer, and has an effect of fixing N, which is an impurity, as AlN. In order to obtain this action, it is necessary to set the content to 0.003% by mass or more. However, if a large amount of Al is contained exceeding 0.3% by mass, surface defects are likely to occur in the steel sheet, and the blackened film is easily peeled off.
[0029]
Ti and Nb have the effect | action which refines | miniaturizes a crystal grain while precipitating a carbide | carbonized_material etc., raises the room temperature intensity | strength and high temperature intensity | strength of steel materials, and improves the raising tension | tensile_strength of a color selection electrode element | base_body. Such an effect becomes remarkable when 0.05 mass% or more of Ti and Nb is contained. However, if the content exceeds 0.3% by mass, the moldability and weldability deteriorate.
[0030]
Furthermore, Ni is an element contained as necessary, and is effective in preventing hot brittleness caused by Cu. In order to obtain this effect, a content of ½ or more of the Cu content is appropriate. Further, by solid solution or precipitation in the steel, the room temperature strength and the high temperature strength are increased, and the tension tension of the color selection electrode body is improved. However, since it is an expensive element and increases the steel material cost, the upper limit of the Ni content is specified to be 2.0 mass% in the present invention.
[0031]
V and W are also elements that are included as necessary. They are dissolved in steel and precipitated as fine carbide precipitates to increase room temperature strength and high temperature strength. Increase tension. Such an effect becomes remarkable when V or W is contained in an amount of 0.01% by mass or more. However, a large amount of content exceeding 0.3% by mass not only increases the cost of the steel material, but also deteriorates the formability and weldability.
[0032]
B is an element contained as necessary, and has the effect of strengthening crystal grain boundaries and improving rolling properties, and fixing N as an impurity as BN. However, even if the content exceeds 0.01% by mass, this action is saturated.
[0033]
In this invention, it manufactures by hot-rolling the steel which has the said component. Hereinafter, the manufacturing conditions and operation will be described.
[0034]
In order to make crystal grains finer by hot rolling, the finishing temperature just above the Ar3 transformation point is basically used, but a temperature range of 800 to 950 ° C is desirable. If the finishing temperature does not reach the Ar3 transformation point (800 ° C.), rolling is performed in the α phase region, and if it exceeds 950 ° C., rolling is performed in the high temperature γ phase region. In either case, the crystal grains are likely to be coarsened, which is not desirable from the viewpoint of strength. On the other hand, if the scraping temperature is 450 ° C. or higher, Cu tends to precipitate during cooling after scraping, which is not desirable. However, the cutting temperature is preferably 100 ° C. or higher because of the plate shape.
[0035]
The steel plate for a frame of the present invention is subjected to skin pass rolling after hot rolling under the above conditions, and the surface of the scale is removed by pickling or shot blasting before or after the skin pass rolling, so that the hot rolled steel strip And Here, it is desirable to perform skin pass rolling to ensure the plate shape. For this purpose, skin pass rolling with an elongation rate of about 1% is desirable, but by giving a larger elongation rate, welding is performed after forming and after assembly. It works effectively to improve the high-temperature strength of the frame-shaped electrode assembly by the strain relief annealing. This is presumably because the introduction of dislocations by skin pass rolling promotes the formation of fine precipitates such as MoC, WC, and Cu, and these fine precipitates add to the effect of preventing the movement of dislocations. The However, if a larger skin pass rolling is performed, the moldability deteriorates, so the elongation is preferably 7% or less.
[0036]
【Example】
A steel slab having the composition shown in Table 1 was hot-rolled under the conditions shown in Table 2, skin-pass rolled with an elongation of 1.5%, and pickled to obtain a hot-rolled steel strip having a thickness of 5 mm. From each steel plate, No. 5 test piece of JIS Z 2201 was taken along the rolling direction and subjected to a room temperature tensile test based on JIS Z 2241.
[0037]
Then, after performing strain relief annealing under the conditions shown in Table 2, a No. 5 test piece was similarly taken along the rolling direction, and a tensile test was conducted at room temperature and 450 ° C. Moreover, Cu deposit observation observed the extraction replica method obtained by SPEED method with the transmission electron microscope (TEM). Observation was carried out with 10 fields of view at 20000 times. Each field of view is 2.7 μm × 4 μm. The diameter and number of Cu precipitates were measured in each visual field, and the mass% of the amount of Cu precipitation of 0.2 μm or less was calculated. In addition, a 90-degree bending test was performed for evaluation of formability as a frame material, and a case where cracks were completely cracked after processing was indicated as x, a portion where cracks were broken was indicated as Δ, and a case where cracks were not occurred was indicated as ○. Further, for the evaluation of weldability, a TIG welding test was performed, and a case where the welded part was completely cracked was indicated as x, a partly cracked as Δ, and a case where no crack was generated as ○. Furthermore, as an adhesion evaluation test for the blackened film, a tape peel test after a 90 ° bending test was performed on the blackened steel sheet, x for the case where the film was completely peeled, Δ for a partly peeled, and peeling What did not do was set as (circle).
[0038]
These results are summarized in Table 2. As shown in the test results of Table 2, it can be seen that the steel sheets of conditions 1 and 4 to 12 according to the present invention satisfy the characteristics required as a steel plate for a TV CRT frame equipped with an aperture grill . On the other hand, the steel sheets of conditions 2, 3 and 13 to 21 shown as comparative examples are yield strength increase before and after strain relief annealing, Cu precipitation amount of 0.2 μm or less size, formability, weldability, and adhesion of blackened film. It does not satisfy any of the above characteristics, and is not suitable as a steel plate for a TV CRT frame provided with an aperture grill intended by the present invention.
[0039]
[Table 1]
[0040]
[Table 2]
[0041]
【The invention's effect】
As described above, according to the present invention, the cathode ray tube used in the aperture grill type color picture tube is soft at the time of forming the frame and can increase the strength of the steel plate under the high temperature condition of the blackening treatment. A steel plate suitable for a steel plate for a frame is obtained, and its industrial significance is great.
Claims (4)
Si:1.0質量%以下、
Mn:0.05〜1.5質量%、
P:0.1質量%以下、
S:0.1質量%以下、
Cu:0.2〜2.0質量%、
Al:0.003〜0.3質量%
を含み、更に、
Ti:0.05〜0.3質量%、
Nb:0.05〜0.3質量%
の1種もしくは2種を含み、残部Feおよび不可避不純物から成り、450℃〜600℃の範囲内で行われる歪取り焼鈍後に、0.2μm以下の大きさのCu析出量が0.2質量%以上で、歪取り焼鈍で降伏強度が50MPa以上高くなることを特徴とするアパーチャグリルを備えるTVブラウン管フレーム用鋼板。C: 0.002-0.3 mass%,
Si: 1.0 mass% or less,
Mn: 0.05 to 1.5% by mass,
P: 0.1% by mass or less,
S: 0.1 mass% or less,
Cu: 0.2-2.0 mass%,
Al: 0.003-0.3 mass%
In addition,
Ti: 0.05 to 0.3% by mass,
Nb: 0.05 to 0.3% by mass
Comprises one or two, and the balance Fe and unavoidable impurities, 450 ° C. after stress relief annealing which is performed in the range of to 600 ° C., Cu precipitation amount of less size 0.2μm 0.2 wt% As described above, a steel plate for a TV cathode-ray tube frame provided with an aperture grill characterized in that the yield strength increases by 50 MPa or more by strain relief annealing .
Si:1.0質量%以下、
Mn:0.05〜1.5質量%、
P:0.1質量%以下、
S:0.1質量%以下、
Cu:0.2〜2.0質量%、
Al:0.003〜0.3質量%
を含み、更に、
Cr:1.0〜8.0質量%、
Mo:0.1〜1.0質量%
の1種もしくは2種を含み、CuとCr、Moの関係が
Cr+5×Mo>3×Cu
を満足し、更に、
Ti:0.05〜0.3質量%、
Nb:0.05〜0.3質量%
の1種もしくは2種を含み、残部Feおよび不可避不純物から成り、450℃〜600℃の範囲内で行われる歪取り焼鈍後に、0.2μm以下の大きさのCu析出量が0.2質量%以上で、歪取り焼鈍で降伏強度が50MPa以上高くなることを特徴とするアパーチャグリルを備えるTVブラウン管フレーム用鋼板。C: 0.002-0.3 mass%,
Si: 1.0 mass% or less,
Mn: 0.05 to 1.5% by mass,
P: 0.1% by mass or less,
S: 0.1 mass% or less,
Cu: 0.2-2.0 mass%,
Al: 0.003-0.3 mass%
In addition,
Cr: 1.0-8.0 mass%,
Mo: 0.1 to 1.0% by mass
The relationship between Cu, Cr and Mo is Cr + 5 × Mo> 3 × Cu
Satisfied,
Ti: 0.05 to 0.3% by mass,
Nb: 0.05 to 0.3% by mass
Comprises one or two, and the balance Fe and unavoidable impurities, 450 ° C. after stress relief annealing which is performed in the range of to 600 ° C., Cu precipitation amount of less size 0.2μm 0.2 wt% As described above, a steel plate for a TV cathode-ray tube frame provided with an aperture grill characterized in that the yield strength increases by 50 MPa or more by strain relief annealing .
Ni:2.0質量%以下、
V:0.01〜0.3質量%、
W:0.01〜0.3質量%、
B:0.01質量%以下
の1種もしくは2種以上を含む請求項2記載のTVブラウン管フレーム用鋼板。Furthermore,
Ni: 2.0 mass% or less,
V: 0.01 to 0.3% by mass,
W: 0.01-0.3 mass%,
B: The steel plate for TV cathode ray tube frames according to claim 2 , comprising one or more of 0.01 mass% or less.
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