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JP3822506B2 - Tool holder, cutting edge member and cutting tool - Google Patents

Tool holder, cutting edge member and cutting tool Download PDF

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Publication number
JP3822506B2
JP3822506B2 JP2002053551A JP2002053551A JP3822506B2 JP 3822506 B2 JP3822506 B2 JP 3822506B2 JP 2002053551 A JP2002053551 A JP 2002053551A JP 2002053551 A JP2002053551 A JP 2002053551A JP 3822506 B2 JP3822506 B2 JP 3822506B2
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JP
Japan
Prior art keywords
tool holder
cutting
tool
steel
blade member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002053551A
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Japanese (ja)
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JP2003251540A (en
Inventor
康博 木内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Moldino Tool Engineering Ltd
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Hitachi Tool Engineering Ltd
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Priority to JP2002053551A priority Critical patent/JP3822506B2/en
Publication of JP2003251540A publication Critical patent/JP2003251540A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/11Retention by threaded connection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2270/00Details of turning, boring or drilling machines, processes or tools not otherwise provided for
    • B23B2270/12Centering of two components relative to one another
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/03Cutting heads comprised of different material than the shank irrespective of whether the head is detachable from the shank

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Milling Processes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、超硬合金製シャンク部に鋼部が固着された工具保持具、その先端に着脱自在に装着される切刃部材及び工具保持具の先端に切刃部材が装着された切削工具に関する。
【0002】
【従来の技術】
例えば、フライス加工においては、加工機の主軸に、先端に切刃部材(例えば、カッタ)を有する工具保持具を備えた切削工具(エンドミル)を取り付け、主軸を回転させることにより被削材に所定の加工が行われる。上記工具保持具を、例えばSCM材などの合金鋼で形成した場合は、低価格であっても、突き出し長が長くなると、剛性が不足するために狭い範囲の切削条件でしか加工を行えないという欠点があり、また工具保持具を超硬合金のみで形成すると、剛性は大であるが、価格高となる。その対策として特開平9−155605号には、シャンク部の首下に設けられたアーバの外周にその軸方向に沿って超硬筋金を添設することが提案されている。しかしこの構造では、アーバの剛性がアップするので、加工中のビビリや撓みを抑制できるが、アーバに溝加工を施すこと及びそこに超硬筋金を埋め込むことが必要となるため、材料費は低減されても、製作工数は増大する。また特開平8−1425号には、シャンク部を超硬合金で形成すると共に、シャンク部にろう付けされたチップホルダー部を鋼製とするフライス加工用工具が提案されている。この工具では、シャンク部が超硬合金を主体として構成されているため、高剛性でビビリが起きにくいという利点があり、またアーバの外周に超硬筋金を添設したものより、低価格で製作することができる。
【0003】
【発明が解決しようとする課題】
しかるに上記のフライス加工用工具は、シャンク部は超硬合金で形成されているが、チップホルダー部を鋼製としているので、長期の使用ではチップホルダー部が損耗し、またチップホルダー部はシャンク部にろう付けされているので、シャンク部は正常であってもその工具を使用することができず、結果として工具寿命が短くなるという問題がある。従って本発明の第1の目的は、工具寿命を長くすることができかつ低価格で製作することができる工具保持具を提供することである。また、本発明の第2の目的は、前記工具保持具に着脱自在に装着される切刃部材を提供することである。また、本発明の第3の目的は、切削領域の広い切削工具を提供することである。
【0004】
【課題を解決するための手段】
上記第1、第2の目的を達成するために、工具保持具の先端に切刃部材が装着された切削工具において、前記工具保持具は、超硬合金からなるシャンク部に鋼部が固着され、前記鋼部の前記切刃部材が着脱自在に装着される側の端面にインロー部を、その奥に軸方向に固定する受容部を形成し、前記切刃部材の一端側にインサートを保持する基体部を設け、その他端側に前記インロー部に装入される第1突出部と、前記受容部に固定される第2突出部とを有する接続部とが形成され、前記鋼部は少なくとも表面の硬さがHRC35以上を有するSKD61相当の合金鋼で形成され、且つ、前記切刃部材は、前記工具保持具の鋼部より低硬度の材料で形成されたことを特徴とする工具保持具、切刃部材である。この構成によれば、切刃部材が装着される側の端面にインロー部が形成され、その奥に軸方向に固定する受容部が形成されているので、鋼部の拘束面の損耗を低減し、寿命を長くすることができる。本発明の工具保持具においては、寿命の点から、前記鋼部は、表面の硬さがHRC40以上を有するクロム・モリブデン鋼で形成されていることが好ましい。本発明の工具保持具においては、前記シャンク部は、JISV40相当材で形成することが好ましい。本発明の工具保持具においては、前記シャンク部は、前記鋼部に差し込まれる円錐状に形成された先端部を有することが好ましい。本発明の工具保持具においては、前記受容部は例えば雌ねじで形成し、そこに切刃部材を螺合することができる。本発明の工具保持具においては、前記シャンク部は、クーラント穴を有することが好ましい。本発明の工具保持具においては、前記シャンク部の外径(D)に対する全長(L)の比率(L/D)が5以上であることが好ましい。
【0005】
上記第3の目的を達成するために、本発明の切削工具は、前記工具保持具の先端に、前記インロー部に装入される第1突出部とその先端の第2突出部とを有する接続部が形成された切刃部材が着脱自在に装着されることを特徴とする。
【0006】
【発明の実施の形態】
以下本発明の詳細を添付図面により説明する。
図1は本発明の実施例に係わる工具保持具及びそこに装着される切刃部材を示す正面図で、工具保持具は一部を破断して示されている。
図1に符号1で示す切削工具は、加工機の主軸に装着される工具保持具2と、その先端に図示矢印方向からねじ込まれる切刃部材、例えばカッタ8を有する。工具保持具2は、超硬合金、例えばNC60材(JISV40相当材)で作成されたシャンク部3とその円錐状の先端部3aに接合された鋼部4を含む。鋼部4の端面には、インロー部5が形成され、その奥側にカッタ8を軸方向に固定するための受容部(雌ねじ部)6が形成され、またシャンク部に接合される側には円錐状の溝4aが設けられている。このシャンク部3には、その中心部にエアー、ミストあるいは切削液等の冷却媒体の通路となるクーラント穴7が穿孔されている。カッタ8は、基体部9の一端側にチップ14が装着されるインサート座13を有するとともに、基体部9の他端側にインロー部5に嵌装される第1突出部11と雌ねじ部6に螺合される第2突出部(雄ねじ部)12とを有する接続部10が形成されている。本発明では、工具保持具2とカッタ8との結合手段としては、着脱自在な結合手段であれば、上記ねじ結合に限らず、焼嵌め、テーパ嵌合あるいはサイドロック等の他の手段を用い得る。エンドミルの場合、通常、上記工具保持具は、シャンク部の外径D(シャンク径)に対して全長Lが5倍以上になる細長い円筒体であり、図1では、加工時に被削材との干渉を防ぐためにシャンク部の途中(1/3L〜1/2L程度)で数mm程度縮径されているが、このような干渉が無い場合は全長に亘って等径に形成してもよい。シャンク径Dは、カッタ径と同等もしくはそれより多少小径に形成される。
【0007】
上記鋼部4の端面にカッタ8が奥までねじ込まれて、カッタ8の基体部9の端面が鋼部4の端面5aに当接すると、第1突出部11の外周面もインロー部5の内周面5bに当接するため、鋼部4の端面5aに作用する切削力が低減され、端面5aの外縁部が殆ど損耗せず、その結果カッタ8の取付け精度を高いレベルに維持することができる。仮にインロー部5が無い場合は、鋼部4の端面5aのみで切削力を受けるで、端面5aの外縁部が損耗して、カッタ8の取付け精度が低下する。上記第1突出部11は、円筒状に限らず例えば円錐台状等他の形状でもよい。なお、図示しないが、カッタ8の内部には、一端側が上記クータント穴7に連通しかつ他端側が各インサート座13に通ずるクーラント穴が穿孔されている。
【0008】
またシャンク部3と鋼部4との接合部においては、シャンク部3の先端部3aが円錐状に形成され、一方鋼部4の内周面も円錐状に形成されているので、全周に沿って均一な接合強度が得られ、また接合面の面積を広くすることができ(例えばV字形の場合の2倍以上)、高い接合強度が得られるため、その剛性を大きくすることができる。また鋼部4の内周面が円錐状に形成されていることにより、接合面における重量バランスが良好であり、振動やビビリを伴わずに高速で回転することができる。なおシャンク部3の先端部は、正確な円錐状に限らず多面錐状であっても、全周に沿って略均一な接合強度が得られ、また接合面の面積は広くなるので、本発明に適用することができる。
【0009】
上記鋼部4は例えばろう付けによりシャンク部3に固着されるが、その場合効率よくろう付け作業を行うためには、鋼部4はシャンク部3とともに高温に加熱することが必要となる。そこで鋼部4を高温に加熱しても、軟化しない材質とするために、例えば少なくとも表面の硬さがHRC35以上を有する合金鋼で形成することが好ましい。このような合金鋼の内では、特に表面の硬さがHRC40以上を有する、例えばSKD61材(質量比で、C:0.32〜0.42%、Si:0.8〜1.2%、Mn:0.5%以下、P:0.030%以下、S:0.030%以下、Cr:4.50〜5.50%、Mo:1.00〜1.50%、V:0.80〜1.20%、残部Fe及び不可避の不純物)が好適で、この鋼種は主成分としてCrを含むので、耐食性が向上し、使用条件によっては黒染め処理あるいはめっき処理等の表面処理を省略することが可能である。また上記鋼部4は、カッタ8の基体部9及び接続部10に当接し、切削力を受けるので、カッタ8の基体部9及び接続部10を鋼部4よりも低硬度の材料(例えばHRC35未満のSCM材)で形成しておくことにより、鋼部4の損耗を低減することができる。
【0010】
【実施例】
図1において、超硬合金[日立ツール(株)製WB60]で作成したシャンク部[シャンク径(D)32mm、首下径29mm、シャンク長さ(L)300mm、L/D=9.3]の先端にHRC52のSKD61材をろう付けし、その先端に、基体部及び接続部をHRC40のSCM材で形成したインサート式ラジアスカッタ(インサート:直径10mmの丸駒、刃先径32mm、3枚刃)をねじ込んで、全長が340mmの切削工具を準備した。上記切削工具をフライス盤の主軸に装着し、被削材としてS50Cを用いてフライス加工を行った。切削条件は、切削速度を200m/min、主軸の回転数を1989rpm、1刃の送りを0.3mm/刃、テーブル送りを1790mm/minとして、軸方向切り込み深さ(Ad)及び径方向切り込み深さ(Rd)を変化させて、びびりが発生せずに切削が行える領域(切削領域)を求め、その結果を図2に実線で示す。比較のために、シャンク部を合金鋼(HRC40のSCM材)で形成した以外は上記と同様の切削工具を準備し、上記と同様の条件でフライス加工を行い、切削領域を求め、図2に破線で示す。図2から、本発明の切削工具によれば、従来の切削工具よりも切削領域を広くできることがわかる。また上記SCM材の代わりに上記SKD61材で形成したインサート式ラジアスカッタを、先端にHRC52のSKD61材をろう付けした上記シャンク部にねじ込んで形成した切削工具を用いて、上記と同様の条件でフライス加工を行い、切削領域を求めた結果、図2の実線で示すと同様に広い切削領域を得ることができた。
【0011】
【発明の効果】
以上に記述の如く、本発明の工具保持具によれば、超硬合金からなるシャンク部の先端に固着された鋼部の端面にインロー部が形成されその奥に軸方向に固定する受容部が形成されているので、鋼部の損耗が低減されて工具保持具の寿命が長くなる。また本発明の切刃部材は、工具保持具に着脱自在に装着されるので、切刃部材の一部が損傷しても、その補修(交換)だけで済み、工具寿命を長くすることができる。さらに本発明の切削工具によれば、シャンク部と鋼部との接合部が全周にわたって均一な強度を保ち剛性が高く、しかも重量バランスがよいので、切削領域を広げることができる。
【図面の簡単な説明】
【図1】 本発明の実施例に係わる工具保持具及び切刃部材を示す正面図である。
【図2】 本発明及び従来の切削工具の切削領域を示す図である。
【符号の説明】
1:切削工具
2:工具保持具
3:シャンク部
3a:頂部
4:鋼部
4a:接合面
5:インロー部
5a:端面
5b:内周面
6:受容部
7:クーラント穴
8:カッタ
9:基体部
10:接続部
11:第1突出部
12:第2突出部
13:インサート座
14:チップ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tool holder in which a steel portion is fixed to a cemented carbide shank, a cutting blade member that is detachably attached to the tip thereof, and a cutting tool in which a cutting blade member is attached to the tip of the tool holder. .
[0002]
[Prior art]
For example, in milling, a cutting tool (end mill) provided with a tool holder having a cutting edge member (for example, a cutter) at the tip is attached to the main shaft of a processing machine, and the main shaft is rotated so that a predetermined work material is obtained. Is processed. When the tool holder is made of alloy steel such as SCM material, for example, even if it is low in price, if the protruding length becomes long, the rigidity is insufficient, so that it can be processed only under a narrow cutting condition. There are drawbacks, and if the tool holder is made of cemented carbide only, the rigidity is high but the price is high. As a countermeasure, Japanese Patent Application Laid-Open No. 9-155605 proposes to attach super hard bars along the axial direction to the outer periphery of an arbor provided under the neck of the shank. However, in this structure, the rigidity of the arbor is increased, so chattering and bending during processing can be suppressed, but since it is necessary to grooving the arbor and embedding carbide bars there, the material cost is Even if it is reduced, the number of manufacturing steps increases. Japanese Patent Laid-Open No. 8-1425 proposes a milling tool in which the shank portion is formed of a cemented carbide and the tip holder portion brazed to the shank portion is made of steel. This tool has the advantage that the shank part is mainly composed of cemented carbide, so it has the advantage of being highly rigid and less prone to chatter, and at a lower price than the one with cemented carbide on the outer periphery of the arbor. Can be produced.
[0003]
[Problems to be solved by the invention]
However, in the above milling tool, the shank part is made of cemented carbide, but since the tip holder part is made of steel, the tip holder part is worn out over a long period of use, and the tip holder part is also a shank part. Therefore, the tool cannot be used even if the shank portion is normal, resulting in a problem that the tool life is shortened. Accordingly, a first object of the present invention is to provide a tool holder that can extend the tool life and can be manufactured at low cost. The second object of the present invention is to provide a cutting blade member that is detachably attached to the tool holder. The third object of the present invention is to provide a cutting tool having a wide cutting area.
[0004]
[Means for Solving the Problems]
In order to achieve the first and second objects, in the cutting tool in which a cutting blade member is attached to the tip of the tool holder, the tool holder has a steel portion fixed to a shank portion made of cemented carbide. An inlay portion is formed on the end surface of the steel portion on the side where the cutting blade member is detachably mounted, and a receiving portion for fixing in the axial direction is formed in the back thereof, and the insert is held on one end side of the cutting blade member. A base portion is provided, and a connecting portion having a first protruding portion inserted into the inlay portion on the other end side and a second protruding portion fixed to the receiving portion is formed, and the steel portion is at least a surface A tool holder characterized in that the cutting edge member is made of a material having a hardness lower than that of the steel part of the tool holder; It is a cutting blade member. According to this configuration, the inlay portion is formed on the end surface on the side where the cutting blade member is mounted, and the receiving portion that is fixed in the axial direction is formed in the back thereof, so that the wear on the restraining surface of the steel portion is reduced. , Can extend the life. In the tool holder of the present invention, it is preferable that the steel part is formed of chromium-molybdenum steel having a surface hardness of HRC 40 or more from the viewpoint of life. In the tool holder of this invention, it is preferable that the said shank part is formed with a JISV40 equivalent material. In the tool holder of this invention, it is preferable that the said shank part has a front-end | tip part formed in the cone shape inserted in the said steel part. In the tool holder of this invention, the said receiving part can be formed with an internal thread, for example, and a cutting blade member can be screwed together there. In the tool holder of this invention, it is preferable that the said shank part has a coolant hole. In the tool holder of this invention, it is preferable that the ratio (L / D) of the full length (L) with respect to the outer diameter (D) of the said shank part is 5 or more.
[0005]
In order to achieve the third object, the cutting tool of the present invention is a connection having a first protrusion inserted into the spigot portion and a second protrusion at the tip thereof at the tip of the tool holder. A cutting blade member formed with a portion is detachably mounted.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Details of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a front view showing a tool holder and a cutting blade member attached thereto according to an embodiment of the present invention, and the tool holder is shown with a part thereof broken.
A cutting tool denoted by reference numeral 1 in FIG. 1 has a tool holder 2 mounted on a main shaft of a processing machine, and a cutting blade member, for example, a cutter 8 that is screwed into a tip of the tool holder 2 from an arrow direction shown in the drawing. The tool holder 2 includes a shank portion 3 made of a cemented carbide, for example, NC60 material (JISV40 equivalent material) and a steel portion 4 joined to the conical tip portion 3a. An inlay portion 5 is formed on the end surface of the steel portion 4, and a receiving portion (female screw portion) 6 for fixing the cutter 8 in the axial direction is formed on the back side thereof, and on the side joined to the shank portion A conical groove 4a is provided. The shank portion 3 is formed with a coolant hole 7 at the center thereof that serves as a passage for a cooling medium such as air, mist or cutting fluid. The cutter 8 has an insert seat 13 to which the tip 14 is mounted on one end side of the base portion 9, and the first projecting portion 11 and the female screw portion 6 that are fitted to the spigot portion 5 on the other end side of the base portion 9. A connecting portion 10 having a second protruding portion (male screw portion) 12 to be screwed is formed. In the present invention, the coupling means between the tool holder 2 and the cutter 8 is not limited to the above-described screw coupling as long as it is a detachable coupling means, and other means such as shrink fitting, taper fitting or side lock are used. obtain. In the case of an end mill, the tool holder is usually an elongated cylindrical body having a total length L of 5 times or more with respect to the outer diameter D (shank diameter) of the shank portion. In FIG. In order to prevent interference, the diameter is reduced by several millimeters in the middle of the shank portion (about 1/3 L to 1/2 L), but if there is no such interference, it may be formed to have the same diameter over the entire length. The shank diameter D is formed to be equal to or slightly smaller than the cutter diameter.
[0007]
When the cutter 8 is screwed into the end surface of the steel part 4 and the end surface of the base part 9 of the cutter 8 comes into contact with the end surface 5 a of the steel part 4, the outer peripheral surface of the first projecting part 11 is also within the inner part 5. Since it contacts the peripheral surface 5b, the cutting force acting on the end surface 5a of the steel portion 4 is reduced, and the outer edge portion of the end surface 5a is hardly worn, and as a result, the mounting accuracy of the cutter 8 can be maintained at a high level. . If the spigot part 5 is not provided, the cutting force is received only by the end face 5a of the steel part 4, and the outer edge part of the end face 5a is worn out, so that the mounting accuracy of the cutter 8 is lowered. The first protrusion 11 is not limited to a cylindrical shape, and may be another shape such as a truncated cone. Although not shown, a coolant hole is drilled inside the cutter 8 such that one end communicates with the coolant hole 7 and the other end communicates with each insert seat 13.
[0008]
Moreover, in the junction part of the shank part 3 and the steel part 4, the front-end | tip part 3a of the shank part 3 is formed in conical shape, On the other hand, since the inner peripheral surface of the steel part 4 is also formed in conical shape, A uniform bonding strength can be obtained along the surface, and the area of the bonding surface can be widened (for example, twice or more that in the case of a V shape), and a high bonding strength can be obtained, so that the rigidity can be increased. Further, since the inner peripheral surface of the steel part 4 is formed in a conical shape, the weight balance on the joint surface is good, and the steel portion 4 can rotate at high speed without vibration and chatter. Even if the tip of the shank portion 3 is not limited to an exact conical shape but is a polyhedral conical shape, a substantially uniform joining strength can be obtained along the entire circumference, and the area of the joining surface is widened. Can be applied to.
[0009]
The steel part 4 is fixed to the shank part 3 by brazing, for example. In this case, the steel part 4 needs to be heated to a high temperature together with the shank part 3 in order to perform the brazing operation efficiently. Therefore, in order to make the material that does not soften even when the steel part 4 is heated to a high temperature, for example, it is preferable to form the steel part 4 from an alloy steel having a surface hardness of HRC35 or higher. Among such alloy steels, especially the surface hardness has HRC40 or more, for example, SKD61 material (by mass ratio, C: 0.32-0.42%, Si: 0.8-1.2%, Mn: 0.5% or less, P: 0.030% or less, S: 0.030% or less, Cr: 4.50 to 5.50%, Mo: 1.00 to 1.50%, V: 0.00. 80 to 1.20%, balance Fe and unavoidable impurities), and this steel type contains Cr as the main component, so corrosion resistance is improved and surface treatment such as black dyeing or plating is omitted depending on use conditions. Is possible. Further, since the steel part 4 contacts the base part 9 and the connection part 10 of the cutter 8 and receives cutting force, the base part 9 and the connection part 10 of the cutter 8 are made of a material having a lower hardness than the steel part 4 (for example, HRC35). It is possible to reduce the wear of the steel part 4 by forming with less SCM material).
[0010]
【Example】
In FIG. 1, a shank portion made of cemented carbide [WB60 manufactured by Hitachi Tool Co., Ltd.] [shank diameter (D) 32 mm, neck lower diameter 29 mm, shank length (L) 300 mm, L / D = 9.3] Insert type radius scatter with brace of SKD61 material of HRC52 at the tip of the tip and base part and connection part made of SCM material of HRC40 at the tip (insert: round piece with a diameter of 10 mm, blade tip diameter of 32 mm, 3 blades) And a cutting tool having a total length of 340 mm was prepared. The cutting tool was mounted on the spindle of a milling machine, and milling was performed using S50C as a work material. Cutting conditions are as follows: cutting speed is 200 m / min, spindle rotation speed is 1989 rpm, blade feed is 0.3 mm / blade, table feed is 1790 mm / min, axial cut depth (Ad) and radial cut depth By changing the thickness (Rd), an area where cutting can be performed without chatter (cutting area) is obtained, and the result is shown by a solid line in FIG. For comparison, a cutting tool similar to the above was prepared except that the shank portion was formed of alloy steel (HRC40 SCM material), milling was performed under the same conditions as above, and the cutting area was obtained. Shown in broken lines. From FIG. 2, it can be seen that according to the cutting tool of the present invention, the cutting area can be made wider than that of the conventional cutting tool. In addition, using a cutting tool formed by screwing an insert-type radius cutter made of the SKD61 material instead of the SCM material into the shank portion brazed with the SKD61 material of HRC52 at the tip, milling is performed under the same conditions as described above. As a result of processing and obtaining the cutting area, a wide cutting area was obtained as shown by the solid line in FIG.
[0011]
【The invention's effect】
As described above, according to the tool holder of the present invention, an inlay portion is formed on the end surface of the steel portion fixed to the tip of the shank portion made of cemented carbide, and a receiving portion that is axially fixed to the back thereof. Since it is formed, the wear of the steel part is reduced and the life of the tool holder is prolonged. Further, since the cutting blade member of the present invention is detachably attached to the tool holder, even if a part of the cutting blade member is damaged, only repair (replacement) is required, and the tool life can be extended. . Furthermore, according to the cutting tool of the present invention, since the joint portion between the shank portion and the steel portion maintains a uniform strength over the entire circumference and has high rigidity and good weight balance, the cutting area can be expanded.
[Brief description of the drawings]
FIG. 1 is a front view showing a tool holder and a cutting blade member according to an embodiment of the present invention.
FIG. 2 is a diagram showing a cutting region of the present invention and a conventional cutting tool.
[Explanation of symbols]
1: Cutting tool 2: Tool holder 3: Shank portion 3a: Top portion 4: Steel portion 4a: Joining surface 5: Inner portion 5a: End surface 5b: Inner peripheral surface 6: Receiving portion 7: Coolant hole 8: Cutter 9: Substrate Part 10: Connection part 11: 1st protrusion part 12: 2nd protrusion part 13: Insert seat 14: Tip

Claims (8)

工具保持具の先端に切刃部材が装着された切削工具において、前記工具保持具は、超硬合金からなるシャンク部に鋼部が固着され、前記鋼部の前記切刃部材が着脱自在に装着される側の端面にインロー部を、その奥に軸方向に固定する受容部を形成し、前記切刃部材の一端側にインサートを保持する基体部を設け、その他端側に前記インロー部に装入される第1突出部と、前記受容部に固定される第2突出部とを有する接続部とが形成され、前記鋼部は少なくとも表面の硬さがHRC35以上を有するSKD61相当の合金鋼で形成され、且つ、前記切刃部材は、前記工具保持具の鋼部より低硬度の材料で形成されたことを特徴とする工具保持具、切刃部材。In a cutting tool having a cutting blade member attached to the tip of a tool holder, the tool holder has a steel portion fixed to a shank portion made of cemented carbide, and the cutting blade member of the steel portion is detachably attached. An inlay portion is formed on the end surface on the side to be processed, and a receiving portion for fixing in the axial direction is formed in the back, a base portion for holding the insert is provided on one end side of the cutting blade member, and the inlay portion is mounted on the other end side. A connecting portion having a first protruding portion to be inserted and a second protruding portion fixed to the receiving portion is formed, and the steel portion is an alloy steel equivalent to SKD61 having a surface hardness of HRC35 or more. A tool holder and a cutting blade member which are formed, and the cutting blade member is formed of a material having a hardness lower than that of a steel portion of the tool holder. 前記鋼部は、表面の硬さがHRC40以上を有することを特徴とする請求項1記載の工具保持具。  The tool holder according to claim 1, wherein the steel portion has a surface hardness of HRC40 or more. 前記シャンク部は、JISV40相当材で形成されていることを特徴とする請求項1記載の工具保持具。  The tool holder according to claim 1, wherein the shank portion is made of a material equivalent to JISV40. 前記シャンク部は、前記鋼部に差し込まれる円錐状に形成された先端部を有することを特徴とする請求項1記載の工具保持具。  The tool holder according to claim 1, wherein the shank portion has a conical tip portion inserted into the steel portion. 前記受容部は雌ねじ部であり、切刃部材が螺合されることを特徴とする請求項1記載の工具保持具。  The tool holder according to claim 1, wherein the receiving portion is a female screw portion, and a cutting blade member is screwed together. 前記シャンク部は、クーラント穴を有することを特徴とする請求項1記載の工具保持具。  The tool holder according to claim 1, wherein the shank portion has a coolant hole. 前記シャンク部の外径Dに対する全長Lの比率L/Dが5以上であることを特徴とする請求項1記載の工具保持具。  The tool holder according to claim 1, wherein the ratio L / D of the total length L to the outer diameter D of the shank portion is 5 or more. 工具保持具の先端に切刃部材が装着された切削工具において、前記工具保持具は、請求項1乃至7のいずれかに記載の工具保持具の先端に、請求項1記載の切刃部材が装着されていることを特徴とする切削工具。  In the cutting tool by which the cutting blade member was mounted | worn with the front-end | tip of a tool holder, the said tool holder has the cutting-blade member of Claim 1 on the front-end | tip of the tool holder in any one of Claims 1 thru | or 7. Cutting tool characterized by being mounted.
JP2002053551A 2002-02-28 2002-02-28 Tool holder, cutting edge member and cutting tool Expired - Lifetime JP3822506B2 (en)

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