JP3777912B2 - Color filter polishing method and polishing apparatus used therefor - Google Patents
Color filter polishing method and polishing apparatus used therefor Download PDFInfo
- Publication number
- JP3777912B2 JP3777912B2 JP29088799A JP29088799A JP3777912B2 JP 3777912 B2 JP3777912 B2 JP 3777912B2 JP 29088799 A JP29088799 A JP 29088799A JP 29088799 A JP29088799 A JP 29088799A JP 3777912 B2 JP3777912 B2 JP 3777912B2
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- JP
- Japan
- Prior art keywords
- polishing
- color filter
- polished
- adhesive layer
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、液晶表示装置用カラーフィルタの表面研磨方法およびそれに用いる研磨装置に関する。
【0002】
【従来の技術】
高精細度や高品質表示を求められる液晶表示装置用カラーフィルタ、あるいは強誘電性液晶表示装置用カラーフィルタなどにあっては、カラーフィルタの着色層の表面平滑性は、組み込まれる液晶表示装置の種類によっては表面凹凸の高低差が0.05〜0.02μmという平坦性を求められる場合があり、時として、仕上げ加工としてカラーフィルタ表面を平滑化する工程が必要とされる。この際には一般にバフ研磨法が用いられている。
【0003】
バフ研磨法は、図3に示すように、バフ(革)張りの研磨ステージ1と、蓋状研磨板7のコーナー押さえ具8の内側に取り付けられた被研磨物6(カラーフィルタ)を対向密着させ、両者を回転と往復運動で繰り返し相対運動させるものである。ここで研磨ステージ1と被研磨物6の間には、研磨剤を懸濁分散させた研磨液9が供給され、研磨ステージ1と被研磨物6の間には所望の圧力が付加されている。
【0004】
研磨ステージ1の研磨基盤2上のバフ3はフェルト状のものであるが、通常図2に示すように、研磨基板上に粘着層4で貼着されて研磨ステージ1としている。
【0005】
ところが、バフ3を貼着している粘着層4の樹脂が、研磨圧により押され、バフ3の裏面より外周端面に滲出し、端面から研磨面へ拡散して、被研磨物6の研磨面を汚染するという不都合があった。このようにして汚染された被研磨物6すなわちカラーフィルタは、洗浄しても粘着層の樹脂が残り、不良品となる。
【0006】
【発明が解決しようとする課題】
本発明は上述の、研磨基盤とバフとの間の粘着層の滲出によるカラーフィルタの汚染を無くすことのできる研磨方法およびそれに用いる研磨装置を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明は、研磨基盤の上面にバフクロスが粘着層で貼着され、該バフクロスの外周端部が、研磨基盤の上面から側壁に折り込まれ、研磨基盤の側壁に固定されてなる研磨ステージと、被研磨物を保持し被研磨物の研磨面を研磨ステージのバフクロス面に対向させる蓋状研磨板とからなるバフ研磨装置を用いてカラーフィルタ着色層表面の仕上げ研磨を行うことにより、粘着層の樹脂が外周端面に滲出しないようにしたことを特徴とするカラーフィルタの研磨方法であり、またそこで用いる研磨装置である。
【0008】
【発明の実施の形態】
次いで、本発明の実施の形態を、以下に一実施例と共に図面を用いて説明する。
<実施例>
従来法によりブラックマトリクスおよびカラーフィルタが形成されたままの状態の基板について表面状態を観察したところ、0.5μm程度の突出部が散見される状態であった。そこでこの状態の基板(以下、被研磨物6という)に、本発明の研磨方法を適用した。
【0009】
図3に示すようにまず、被研磨物6を蓋状研磨板7の下側の面のコーナー押さえ具8の枠内に、水の付着力で張り付けた。一方、研磨ステージ1上には、研磨剤(Al2O3、平均粒径0.3μm)を懸濁分散させた研磨液9を適当量滴下した。次いで蓋状研磨板7の位置を下げ、研磨ステージ1と被研磨物6の研磨面を対向密着させ、所定の圧力を付加しながら、研磨ステージ1の回転運動と往復運動を組み合わせた動きで繰り返し相対運動させて研磨処理を行った。
【0010】
但し、ここで本発明に用いる研磨装置における研磨基盤2上のバフ3は、図1に示すように、粘着層4で貼着したうえで、バフ3のクロスの外周端部を研磨基盤の上面から側壁に折り込んでから、留め具5で固定したものである。なお、留め具5は、研磨基盤2の全周にわたるリング状のもの、針金、そのほか各種ひもやピン類など、適切なものが選択できる。
【0011】
上記の研磨処理を経た被研磨物6すなわちカラーフィルタ基板の表面を観察したところ、表面粗さの合計の高低差で0.2μmまで平坦化された。しかも、従来発生していた粘着層の樹脂による汚染が原因の不良は発生しなかった。
【0012】
なお、これに続いて、さらなる表面平滑化のために、上記の状態のカラーフィルタ基板に、アクリル系樹脂またはポリイミド系樹脂でオーバーコート層をスピンコート法にて約1.2μmの厚さに塗布形成して、カラーフィルタを完成した。この処理により、0.05μmの平滑性を持ったカラーフィルタを得ることができた。
【0013】
【発明の効果】
従来、粘着層の樹脂による汚染が原因の研磨工程での不良が2%も発生していたのに対し、本発明の研磨装置を用いた研磨方法によれば、粘着層の樹脂が研磨圧により押されても、バフ端面が折り込まれ固定されているために、樹脂が外周端面に滲出することがなく、従って樹脂が端面から研磨面へ拡散して被研磨物表面を汚染することもないため、粘着層の樹脂による汚染が原因での不良は全く発生しなくなった。
【0014】
【図面の簡単な説明】
【図1】本発明に用いる研磨装置における研磨ステージの様子を示す説明図である。
【図2】従来の研磨装置における研磨ステージの様子を示す説明図である。
【図3】研磨装置の構成の概要を示す説明図である。
【符号の説明】
1 研磨ステージ
2 研磨基盤
3 バフ
4 粘着層
5 留め具
6 被研磨物
7 蓋状研磨板
8 コーナー押さえ具
9 研磨液[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a surface polishing method for a color filter for a liquid crystal display device and a polishing apparatus used therefor.
[0002]
[Prior art]
For color filters for liquid crystal display devices that require high-definition and high-quality display, or color filters for ferroelectric liquid crystal display devices, the surface smoothness of the colored layer of the color filter is that of the liquid crystal display device to be incorporated. Depending on the type, there is a case where the flatness of the surface unevenness of 0.05 to 0.02 μm is required, and sometimes a step of smoothing the surface of the color filter is required as a finishing process. In this case, a buffing method is generally used.
[0003]
As shown in FIG. 3, the buff polishing method has a buff (leather) -lined
[0004]
The buff 3 on the
[0005]
However, the resin of the adhesive layer 4 adhering the buff 3 is pressed by the polishing pressure, oozes from the back surface of the buff 3 to the outer peripheral end surface, diffuses from the end surface to the polished surface, and the polished surface of the object 6 to be polished. There was an inconvenience of polluting. The object to be polished 6 thus contaminated, that is, the color filter, remains as a defective product because the resin of the adhesive layer remains even after washing.
[0006]
[Problems to be solved by the invention]
An object of the present invention is to provide a polishing method and a polishing apparatus used therefor, which can eliminate the contamination of the color filter due to the oozing of the adhesive layer between the polishing base and the buff.
[0007]
[Means for Solving the Problems]
The present invention includes a polishing stage in which a buff cloth is attached to the upper surface of a polishing substrate with an adhesive layer , and an outer peripheral end portion of the buff cloth is folded into a side wall from the upper surface of the polishing substrate and fixed to the side wall of the polishing substrate, Resin of the adhesive layer by carrying out the final polishing of the color filter colored layer surface using a buffing device comprising a lid-like polishing plate that holds the polished material and makes the polished surface of the object to be polished opposite the buff cross surface of the polishing stage Is a method for polishing a color filter, and is a polishing apparatus used therefor.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of the present invention will be described below together with an example with reference to the drawings.
<Example>
When the surface state of the substrate in which the black matrix and the color filter were still formed by the conventional method was observed, a protruding portion of about 0.5 μm was found scattered. Therefore, the polishing method of the present invention was applied to the substrate in this state (hereinafter referred to as the workpiece 6).
[0009]
As shown in FIG. 3, first, the object to be polished 6 was stuck to the frame of the corner presser 8 on the lower surface of the lid-
[0010]
However, the buff 3 on the
[0011]
When the object 6 to be polished, that is, the surface of the color filter substrate, was subjected to the above polishing treatment, it was flattened to 0.2 μm with the total difference in surface roughness. In addition, there was no defect due to the contamination of the adhesive layer that had occurred in the past with the resin.
[0012]
Following this, an overcoat layer is applied to the color filter substrate in the above state with an acrylic resin or a polyimide resin to a thickness of about 1.2 μm by spin coating for further surface smoothing. Forming a color filter. By this treatment, a color filter having a smoothness of 0.05 μm could be obtained.
[0013]
【The invention's effect】
Conventionally, as much as 2% of defects in the polishing process due to contamination of the adhesive layer with the resin occurred, according to the polishing method using the polishing apparatus of the present invention, the resin of the adhesive layer is caused by the polishing pressure. Even when pressed, the buff end face is folded and fixed, so the resin does not ooze out to the outer peripheral end face, and therefore the resin does not diffuse from the end face to the polishing surface and contaminate the surface of the object to be polished. The defect due to the contamination of the adhesive layer with the resin no longer occurred.
[0014]
[Brief description of the drawings]
FIG. 1 is an explanatory view showing a state of a polishing stage in a polishing apparatus used in the present invention.
FIG. 2 is an explanatory view showing a state of a polishing stage in a conventional polishing apparatus.
FIG. 3 is an explanatory diagram showing an outline of a configuration of a polishing apparatus.
[Explanation of symbols]
DESCRIPTION OF
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29088799A JP3777912B2 (en) | 1999-10-13 | 1999-10-13 | Color filter polishing method and polishing apparatus used therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29088799A JP3777912B2 (en) | 1999-10-13 | 1999-10-13 | Color filter polishing method and polishing apparatus used therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001113458A JP2001113458A (en) | 2001-04-24 |
JP3777912B2 true JP3777912B2 (en) | 2006-05-24 |
Family
ID=17761804
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29088799A Expired - Fee Related JP3777912B2 (en) | 1999-10-13 | 1999-10-13 | Color filter polishing method and polishing apparatus used therefor |
Country Status (1)
Country | Link |
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JP (1) | JP3777912B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7582221B2 (en) | 2000-10-26 | 2009-09-01 | Shin-Etsu Handotai Co., Ltd. | Wafer manufacturing method, polishing apparatus, and wafer |
JP4706328B2 (en) * | 2005-05-18 | 2011-06-22 | 凸版印刷株式会社 | Manufacturing method of color filter for display element |
-
1999
- 1999-10-13 JP JP29088799A patent/JP3777912B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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JP2001113458A (en) | 2001-04-24 |
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