JP3776020B2 - Thermal resistance suppression structure of high-speed flying object fairing - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure for suppressing thermal resistance of an outer wall of a fairing used for a high-speed flying object such as a rocket flying while being exposed to aerodynamic heating in the atmosphere.
[0002]
[Prior art]
The outer surface of the fairing at the tip of the rocket flying at high speed in the atmosphere is exposed to a severe aerodynamic heating environment due to collisions of air molecules and adiabatic compression. In order to prevent heat from entering into the airframe due to such aerodynamic heating, the outer wall of the fairing is made of a heat protection material.
[0003]
As a typical heat protection material, there is a fiber reinforced composite material (abbreviated as CFRP; Carbon Fiber Reinforced Plastic) obtained by impregnating a matrix material such as a phenol resin into a reinforced material made of carbon fiber and curing it. This CFRP can sufficiently withstand heating at a high heating rate of about 15 MW / m ² , for example, when it enters the earth's atmosphere from a planetary orbit.
[0004]
When the heating layer made of such a CFRP material is subjected to aerodynamic heating, ablation occurs and the surface carbonized layer is worn out. The depleting substance is mainly composed of carbon, and most of the carbon is combined with oxygen to form carbon dioxide and the like, and is scattered all around. However, some wear materials can drift around the fairing. In addition, a part of the pyrolysis gas of CFRP may enter the inside of the machine.
[0005]
There is a concern that these detrimental substances and pyrolysis gas adhere to the mounted equipment after the opening of the fairing and cause malfunctions such as malfunction of the equipment. If it is expected that wearable substances generated from CFRP or the like will adversely affect the internal equipment after the opening of the fairing, the use of heat protection materials that cause wear will be refrained. In addition, if the onboard equipment is adversely affected and the requirement for weight reduction is severe, ceramic materials must be used as the thermal protection material, making it difficult to take a trajectory that can cause a high aerodynamic heating rate. There is a problem that severe restrictions arise.
[0006]
In addition, even if metals that do not easily generate detrimental substances or pyrolysis gases are used as thermal protection materials, there are many unknown parts in the surface catalysis reaction with dissociated gases, making it difficult to predict the internal temperature, and the degree of wear It is also difficult to predict.
[0007]
[Problems to be solved by the invention]
An object of the present invention is to provide a thermal resistance suppression structure for an outer wall of a fairing used in a high-speed flying body that can achieve an optimal thermal resistance suppression performance according to an aerodynamic heating rate.
[0008]
[Means for Solving the Problems]
The present invention as set forth in claim 1 is a fairing outer wall used for a high-speed flying object that is mounted at a high speed with a load in the fairing and is heated at a high heating rate by aerodynamic heating during high-speed flight in the atmosphere. In the thermal resistance suppressing structure of
A heating layer in which a heat-resistant reinforcing fiber is impregnated with a matrix resin, and a heat dispersion layer made of a material that is laminated on the inner side of the heating layer facing the mounted object and has a higher thermal conductivity and heat capacity than the heating layer; Between, the heat transfer interface material in which metal powder particles are mixed in the heat resistant fluid is interposed so as to be maintained below the wear temperature due to the heat of the surface facing the outside of the heating layer. It is a structure for suppressing thermal resistance of the fairing outer wall used in high-speed flying objects.
[0009]
According to the present invention, by disposing the heat transfer interface material between the heating layer and the heat dispersion layer, heat exchange between the heating layer and the heat dispersion layer is promoted, and the surface temperature of the heating layer is pyrolyzed. It is possible to maintain the temperature at which no detrimental material is generated due to, for example, about 950.degree. This makes it possible to achieve the optimum thermal resistance suppression performance according to the aerodynamic heating rate, allowing flexible implementation of the mission without strict restrictions on operation, and improving design flexibility. .
[0010]
According to a second aspect of the present invention, a thin-film heat transfer sheet made of a material having high thermal conductivity such as carbon or metal is interposed between the heating layer and the heat dispersion layer where the heat transfer interface material is interposed. It is characterized by that.
[0011]
According to the present invention, since the heat transfer sheet is interposed between the heating layer and the heat dispersion layer in addition to the heat transfer interface material , heat exchange between the heating layer and the heat dispersion layer is further promoted, An increase in the surface temperature of the heating layer is suppressed with respect to a high heating rate.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a cross-sectional view of a rocket fairing 1 according to an embodiment of the present invention, and FIG. 2 is an enlarged cross-sectional view of section A of FIG. The rocket fairing 1 which is a high-speed flying object is also called a nose cone, and is classified into a tip portion 2 exposed to a high aerodynamic heating rate in the upstream portion and a skirt portion 3 in the downstream portion. The chip part 2 functions as a heat protection material, and is made of a fiber reinforced composite material (abbreviated as CFRP; Carbon Fiber Reinforced Plastic) obtained by impregnating a heat resistant reinforcing fiber made of carbon fiber with a matrix resin such as a phenol resin and curing it. The heating layer 4 and the heat dispersion layer 5 made of a heat sink material are used.
[0013]
When the surface temperature of the heating layer 4 is about 950 ° C. or less, the heating layer 4 does not wear out. The heat dispersion layer 5 actively absorbs heat from the heating layer 4 and maintains the surface temperature of the heating layer 4 at about 950 ° C. or less. The heat sink material constituting the heat dispersion layer 5 is preferably a metal having a generally large thermal conductivity and heat capacity. However, materials other than metals such as ceramics may be used depending on the required heating rate, heating amount, and mass. Further, different substances may be combined depending on the required heating rate, heating amount, and mass. Furthermore, the heat dispersion layer 5 may have a configuration in which a metal and a ceramic are combined. Since the skirt portion 3 has a low heating rate, the surface temperature of the skirt portion 3 can be maintained at about 950 ° C. without disposing the heat dispersion layer 5. However, when the heating rate is locally increased due to the turbulent transition of the air flow and the surface temperature is expected to deviate from about 950 ° C., the heat dispersion layer 5 may be provided in the skirt portion 3. Good.
[0014]
Generally, the predicted maximum heating rate of rocket fairing varies depending on the loading trajectory of the load, so the thickness and thermal conductivity of the heating layer 4 that can maintain the surface temperature below about 950 ° C are examined for each charging trajectory. Need to be determined. If the required thickness of the heating layer 4 is below the limit minimum thickness, this is dealt with by increasing the thermal conductivity of the heating layer 4. The limit minimum thickness is a value determined by manufacturing and mechanical characteristics.
[0015]
Control of the thermal conductivity of the heating layer 4 is performed by adjusting the orientation of the carbon fibers with respect to the heating surface. If it is desired to suppress low thermal conductivity of the out-of-plane direction 6 of the heating layer 4 is parallel to the heating surface carbon textiles, i.e. may be oriented in a direction along the heating surface. If it is desired to further increase the thermal conductivity of the out-of-plane direction 6 of the heating layer 4 (= the thickness direction), the cut carbonaceous textiles may be oriented vertically from the parallel to the heating surface. For example, when carbon fiber is cut into a rectangular shape and laminated so as to be perpendicular to the heating surface, the thermal conductivity in the out-of-plane direction 6 of the heating layer 4 is compared with the thermal conductivity when laminated in parallel. About 7 times larger. The thermal conductivity in the out-of-plane direction 6 of the heating layer 4 is controlled by adjusting the lamination direction of the cut fibers.
[0016]
3 is an enlarged cross-sectional view of section B of FIG. The skirt portion 3 is constituted by a heating layer 8 and a heat dispersion layer 9 made of a CFRP material, and the heat dispersion layer 9 is constituted by a porous heat insulating material 10 and a main structural material 11.
[0017]
The porous heat insulating material 10 mainly controls the main structural material 11 to be equal to or lower than the high temperature side allowable temperature. However, when it is determined that the aerodynamic heating rate of the skirt portion 3 is low and the temperature of the main structural member 11 can be sufficiently lower than the allowable temperature on the high temperature side, the porous heat insulating material 10 does not have to be equipped. Further, when the aerodynamic heating of a part of the skirt portion 3 is large and the surface temperature is expected to deviate from about 950 ° C., a highly thermally conductive substance 12 such as a metal rod is inserted into the porous heat insulating material 10. Adjust heat conduction.
[0018]
Inside the fairing 1, an onboard device 13 such as an artificial satellite or an electronic device that functions by opening the fairing 1 is installed. These mounted devices 13 may cause problems due to wear materials and pyrolysis gas generated by the heating reaction of the heating layers 4 and 8. However, since the heating layers 4 and 8 are controlled to have a surface temperature of about 950 ° C. or less at which the surface temperature begins to be worn by the heat dispersion layers 5 and 9, no wear material is generated.
[0019]
Also, mainly part of the gas generated in the thermal decomposition of the matrix resin is directed toward the cabin. However, the pyrolysis gas is flight invasion by the presence of pyrolytic dispersion layer 5 and 9 is completely blocked.
[0020]
In the chip part 2, when the contact thermal resistance between the heating layer 4 and the heat dispersion layer 5 is large, heat from the heating layer 4 to the heat dispersion layer 5 is not sufficiently transferred, and the surface temperature of the heating layer 4 is about There is a risk of 950 ° C or higher. For this reason, the heat exchange between the heating layer 4 and the heat dispersion layer 5 is activated by applying the good heat conductive material 16 as the heat transfer interface material to the interface between the heating layer 4 and the heat dispersion layer 5. The surface temperature of the heating layer 4 can be maintained at about 950 ° C. or lower.
[0021]
When the temperature between the heating layer 4 and the heat dispersion layer 5 is low, the good heat conductive material 16 is coated with grease containing metal powder. The kind and amount of the metal powder mixed in the grease are set according to the heat exchange amount between the heating layer 4 and the heat dispersion layer 5. When the temperature between the heating layer 4 and the heat dispersion layer 5 is high enough to denature the grease, a carbon foil, a metal foil, a foil having a high thermal conductivity such as a carbon adhesive is used as the good heat conductive material 16. Dress up. In another embodiment of the present invention, a carbon powder-containing carbon adhesive may be applied. The kind and amount of the metal powder mixed in the carbon adhesive is set according to the heat exchange amount between the heating layer 4 and the heat dispersion layer 5.
[0022]
When the linear expansion coefficient difference between the heating layer 4 and the heat dispersion layer 5 is large and the heating layer 4 and the heat dispersion layer 5 are bonded, a large thermal stress may be generated at the interface. When the temperature at the interface between the heating layer 4 and the heat dispersion layer 5 is low, organic felt or grease is applied as a strain buffer. This strain buffering material can interfere with the strain of the heating layer 4 and the heat dispersion layer 5 to prevent the generation of thermal stress.
[0023]
In addition, when the temperature of the interface between the heating layer 4 and the heat dispersion layer 5 is high enough to change the quality of organic felt, grease, etc., an inorganic felt, carbon foil, metal foil or the like is provided as a strain buffer.
[0024]
FIG. 4 is an enlarged cross-sectional view of section C of FIG. 1 showing a mechanical coupling structure between the heat dispersion layer 5 of the tip portion 2 and the flange portion 18 of the skirt portion 3. The heat dissipating layer 5 of the tip part 2 is fastened by a flange part 18 on the tip part side of the heating layer 8 in the skirt part 3 and a fastener 19 (see FIG. 1) , and the load of the heat dissipating layer 5 is applied to the flange part 18. Communicated. The fastening bracket 19 is made of carbon / carbon composites (abbreviated as C / C) and can reduce weight. The fastening bracket 19 may be made of a metal material.
[0025]
Under a high temperature, there is a risk that thermal stress is generated in the fastening member 19 which is a fastening means due to a difference in linear expansion coefficient between the heat dispersion layer 5 and the heating layer 18. This can be solved by allowing the slide in the axial direction 21.
[0026]
The fastening bracket 19 includes a stepped bolt 19a, an annular spacer 19b, and a washer 19c. The stepped bolt 19a has a stepped surface 33 in which the threaded portion 32 is coaxially connected to the right circular cylindrical portion 31 and abuts against the heat dispersion layer 5 on the tip portion 2 side. An annular first gap 34 extending in the radial direction 20 is formed between the heat dispersion layer 5 and the heating layer 8 of the skirt portion 3, and the linear expansion coefficient between the heat dispersion layer 5 and the heating layer 8 is increased. A shift in the radial direction due to the difference is configured to be allowed as described above.
[0027]
The spacer 19b is formed with a second gap 35 between the heating layer 8 in the fitting hole 40 into which the spacer 19b is fitted, and the linear expansion coefficient in the axial direction 21 of the heating layer 8 with respect to the heat dispersion layer 5. It is configured to allow a deviation due to the difference between the two.
[0028]
Further, a third gap 43 is formed between the outer peripheral surface of the spacer 19b and the inner peripheral surface 41 of the fitting hole 40, and the thermal strain in the radial direction 20 of the spacer 19b can be allowed. When the third gap 43 cannot be formed, the spacer 19b itself may be formed of a flexible elastic material, and the thermal strain may be absorbed by elastic deformation of the spacer 19b.
[0029]
There is a risk that external high-temperature air may enter the inside through the gap portion 36 between the tip portion 2 and the skirt portion 3 and raise the temperature of the fastening bracket 19 and the like to an allowable value or more.
[0030]
For this reason, a heat seal material 37 is installed in the gap portion 36 to completely prevent high temperature gas from entering the machine. The heat sealing material is desirably a refractory metal having a high melting point, but may not be a metal as long as the temperature and strength of the material are not more than allowable values. Further, the fastening bracket 19 may be a pin.
[0031]
As described above, according to the present embodiment, when the surface temperature is about 950 ° C. or less in the heating layers 4 and 8 as the thermal protection material mainly composed of carbon such as CFRP, the carbon is oxygen in the surroundings. It is difficult to cause a chemical reaction with the surface, so the surface is not worn. For this reason, there is no need to worry about wearable substances drifting around. In order to maintain the surface temperature of each heating layer 4, 8 at about 950 ° C., heat dispersion layers 5, 9 are mounted as heat sinks on the back surface of each heating layer 4, 8 on the mounting device 13 side, Is actively released to the heat dispersion layers 5 and 9.
[0032]
Further, a part of the pyrolysis gas of CFRP generated by heating goes to the inside of the machine, but this can be blocked by the presence of a heat sink, a heat insulating material, and a main structure mounted on the back surface of the CFRP.
[0033]
【The invention's effect】
According to the first aspect of the present invention, the heat exchange between the heating layer and the heat dispersion layer is promoted by equipping the heat conducting material with the heat conducting material between the heating layer and the heat dispersion layer. It is possible to maintain the surface temperature of the substrate at a temperature at which no wear material is generated by thermal decomposition. This makes it possible to achieve the optimum thermal resistance suppression performance according to the aerodynamic heating rate, allowing flexible implementation of the mission without strict restrictions on operation, and improving design flexibility. .
[0034]
According to the second aspect of the present invention, since the heat transfer sheet is interposed between the heating layer and the heat dispersion layer in addition to the heat conducting material, the heat exchange between the heating layer and the heat dispersion layer. Is further promoted, and an increase in the surface temperature of the heating layer can be suppressed for a high heating rate.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a rocket fairing 1 according to an embodiment of the present invention.
FIG. 2 is an enlarged cross-sectional view of section A of FIG.
3 is an enlarged cross-sectional view of section B of FIG.
4 is an enlarged cross-sectional view of section C of FIG. 1 showing a mechanical coupling structure between the heat spreading layer 5 of the tip portion 2 and the flange portion 18 of the skirt portion 3. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fairing 2 Tip part 3 Skirt part 4,8 Heating layer 5,9 Heat dispersion layer 6 Out-of-plane direction 10 Porous heat insulating material 11 Main structural material 12 High thermal conductivity material 13 Mounted equipment 16 Thermal conduction material 18 Flange part 19 Fastening bracket

Claims (2)

In the structure to suppress the thermal resistance of the outer wall of the fairing used for the high-speed flying object that is mounted at the fairing and flies at high speed, and is heated at a high heating rate by aerodynamic heating during high-speed flight in the atmosphere.
A heating layer in which a heat-resistant reinforcing fiber is impregnated with a matrix resin, and a heat dispersion layer made of a material that is laminated on the inner side of the heating layer facing the mounted object and has a higher thermal conductivity and heat capacity than the heating layer; Between, the heat transfer interface material in which metal powder particles are mixed in the heat resistant fluid is interposed so as to be maintained below the wear temperature due to the heat of the surface facing the outside of the heating layer. Thermal resistance suppression structure for fairing outer wall used for high-speed flying objects. 2. A thin-film heat transfer sheet made of a material having a high thermal conductivity such as carbon or metal is interposed between a heating layer and a heat dispersion layer in which the heat transfer interface material is interposed. A structure for suppressing thermal resistance of the outer wall of the fairing used in the described high-speed flying object.

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