JP3770837B2 - Stripping solution for cured film of photopolymerizable composition - Google Patents
Stripping solution for cured film of photopolymerizable composition Download PDFInfo
- Publication number
- JP3770837B2 JP3770837B2 JP2002025274A JP2002025274A JP3770837B2 JP 3770837 B2 JP3770837 B2 JP 3770837B2 JP 2002025274 A JP2002025274 A JP 2002025274A JP 2002025274 A JP2002025274 A JP 2002025274A JP 3770837 B2 JP3770837 B2 JP 3770837B2
- Authority
- JP
- Japan
- Prior art keywords
- cured film
- weight
- photopolymerizable composition
- substrate
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims description 41
- 239000000758 substrate Substances 0.000 claims description 43
- 239000000243 solution Substances 0.000 claims description 29
- 150000003852 triazoles Chemical class 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- XZGLNCKSNVGDNX-UHFFFAOYSA-N 5-methyl-2h-tetrazole Chemical compound CC=1N=NNN=1 XZGLNCKSNVGDNX-UHFFFAOYSA-N 0.000 claims description 8
- 239000000908 ammonium hydroxide Substances 0.000 claims description 8
- 125000003282 alkyl amino group Chemical group 0.000 claims description 7
- 125000003277 amino group Chemical group 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 7
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 18
- -1 and the like Chemical compound 0.000 description 17
- 206010040844 Skin exfoliation Diseases 0.000 description 16
- 229920002120 photoresistant polymer Polymers 0.000 description 15
- 239000007788 liquid Substances 0.000 description 14
- 238000007747 plating Methods 0.000 description 14
- 238000002845 discoloration Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 238000005530 etching Methods 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- KIZQNNOULOCVDM-UHFFFAOYSA-M 2-hydroxyethyl(trimethyl)azanium;hydroxide Chemical compound [OH-].C[N+](C)(C)CCO KIZQNNOULOCVDM-UHFFFAOYSA-M 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- KLSJWNVTNUYHDU-UHFFFAOYSA-N Amitrole Chemical compound NC1=NC=NN1 KLSJWNVTNUYHDU-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- FMCUPJKTGNBGEC-UHFFFAOYSA-N 1,2,4-triazol-4-amine Chemical compound NN1C=NN=C1 FMCUPJKTGNBGEC-UHFFFAOYSA-N 0.000 description 3
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 229920006267 polyester film Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 150000001565 benzotriazoles Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 2
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- BGJQNPIOBWKQAW-UHFFFAOYSA-N 1-tert-butylanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2C(C)(C)C BGJQNPIOBWKQAW-UHFFFAOYSA-N 0.000 description 1
- KJUGUADJHNHALS-UHFFFAOYSA-N 1H-tetrazole Substances C=1N=NNN=1 KJUGUADJHNHALS-UHFFFAOYSA-N 0.000 description 1
- RNIPJYFZGXJSDD-UHFFFAOYSA-N 2,4,5-triphenyl-1h-imidazole Chemical class C1=CC=CC=C1C1=NC(C=2C=CC=CC=2)=C(C=2C=CC=CC=2)N1 RNIPJYFZGXJSDD-UHFFFAOYSA-N 0.000 description 1
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 1
- SJEBAWHUJDUKQK-UHFFFAOYSA-N 2-ethylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC=C3C(=O)C2=C1 SJEBAWHUJDUKQK-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- UDXXYUDJOHIIDZ-UHFFFAOYSA-N 2-phosphonooxyethyl prop-2-enoate Chemical compound OP(O)(=O)OCCOC(=O)C=C UDXXYUDJOHIIDZ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- XYVQFUJDGOBPQI-UHFFFAOYSA-N Methyl-2-hydoxyisobutyric acid Chemical compound COC(=O)C(C)(C)O XYVQFUJDGOBPQI-UHFFFAOYSA-N 0.000 description 1
- UILPETBDKSYFTQ-UHFFFAOYSA-N N,N-dimethyl-1,2,4-triazol-4-amine Chemical compound CN(C)N1C=NN=C1 UILPETBDKSYFTQ-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 235000000126 Styrax benzoin Nutrition 0.000 description 1
- 244000028419 Styrax benzoin Species 0.000 description 1
- 235000008411 Sumatra benzointree Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- VYHBFRJRBHMIQZ-UHFFFAOYSA-N bis[4-(diethylamino)phenyl]methanone Chemical compound C1=CC(N(CC)CC)=CC=C1C(=O)C1=CC=C(N(CC)CC)C=C1 VYHBFRJRBHMIQZ-UHFFFAOYSA-N 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 229960003280 cupric chloride Drugs 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 1
- PEVJCYPAFCUXEZ-UHFFFAOYSA-J dicopper;phosphonato phosphate Chemical compound [Cu+2].[Cu+2].[O-]P([O-])(=O)OP([O-])([O-])=O PEVJCYPAFCUXEZ-UHFFFAOYSA-J 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- DWYKRMTVNUXSIM-UHFFFAOYSA-N hexane-1,6-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCCCCCO DWYKRMTVNUXSIM-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- XEMZLVDIUVCKGL-UHFFFAOYSA-N hydrogen peroxide;sulfuric acid Chemical compound OO.OS(O)(=O)=O XEMZLVDIUVCKGL-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- JFNQRZQLFJSYLO-UHFFFAOYSA-N n,n-dimethyl-1h-1,2,4-triazol-5-amine Chemical compound CN(C)C1=NC=NN1 JFNQRZQLFJSYLO-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 1
- 150000003536 tetrazoles Chemical class 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Photosensitive Polymer And Photoresist Processing (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は光照射により基板上に形成された光重合性組成物の硬化膜を、基板から剥離するための剥離液に関する。
【0002】
【従来の技術】
印刷配線板は一般的には、銅張基板上にアルカリ水溶液可溶性のアクリル系樹脂、エチレン性不飽和単量体及び光重合開始剤からなる光重合性組成物を塗布又はラミネートした後、パターンマスクを介して露光を行い該組成物を画像的に硬化させ、未硬化部分を炭酸ナトリウム等のアルカリ水溶液で現像除去し、通常は更にめっき処理を行い、必要に応じて塩化第二鉄水溶液等によりエッチング処理工程を経て、不要となった硬化膜を剥離液で除去して製造される。
【0003】
かかる剥離液の基本的物性としては、銅張基板のような金属基板の腐食を起さないことが求められており、本出願人も先に特開2001−5201号公報で、特定の水溶性アミン(a)、特定の2種類の水酸化アンモニウム(b)および(c)とベンゾトリアゾール類(d)からなるフォトレジスト剥離液を開示した。
【0004】
【発明が解決しようとする課題】
しかしながら、フォトレジストを用いる印刷配線基板の分野等では近年高密度化、ファインパターン化が要求されており、特にネガ型レジストにおいては現像時の膨潤を抑えるべく露光エネルギー量を多くしてレジストパターンを強固に硬化させる傾向にあり、自ずと硬化膜の剥離条件を厳しく(例えば剥離処理時間を長く)せざるを得ない。その結果、めっきした部分や基板が腐食したり、腐食に至らなくても基板やめっき部の変色が起こる恐れがあるので、剥離条件を厳しくしてもめっき部や基板が変色を起さない剥離液が求められている。
【0005】
【課題を解決するための手段】
そこで、本発明者はかかる課題を解決すべく鋭意研究を行った結果、アルカリ水溶液現像型の光重合性組成物を基板に塗布又はラミネートした後、活性光線により該組成物を硬化させて得られる硬化膜を基板から剥離する際に用いられる剥離液であって、その組成が、(a)水、(b)水溶性アルカノールアミン、(c)第4級アンモニウムハイドロキサイド、(d)トリアゾール骨格に直接アミノ基又はアルキルアミノ基を有するトリアゾール類あるいは5−メチルテトラゾールを含有してなる光重合性組成物の硬化膜用剥離液がその要求を満足することを見出し本発明を完成した。
【0006】
【発明の実施の形態】
本発明の硬化膜用剥離液は上記(a)、(b)、(c)、(d)を含有してなり、かかる(b)水溶性アルカノールアミンとして、具体的にはモノメタノールアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、1,1,2,2−テトラメチルモノエタノールアミン、N,N−ジメチルエタノールアミン等が例示され、モノエタノールアミンが水溶液の着色が少ない点で好ましい。
【0007】
(c)第4級アンモニウムハイドロキサイドとして具体的には、水酸化アンモニウム、テトラメチルアンモニウムハイドロキサイド、テトラエチルアンモニウムハイドロキサイド、テトラプロピルアンモニウムハイドロキサイド、テトラブチルアンモニウムハイドロキサイド、トリメチル(2−ヒドロキシエチル)アンモニウムハイドロキサイド等が例示され、テトラメチルアンモニウムハイドロキサイドが安価な点で好ましい。
【0008】
(d)トリアゾール骨格に直接アミノ基又はアルキルアミノ基を有するトリアゾール類とは具体的には、3−アミノ−1,2,4−トリアゾール、4−アミノ−1,2,4−トリアゾール、3−ジメチルアミノ−1,2,4−トリアゾール、4−ジメチルアミノー1,2,4−トリアゾール等が挙げられる。また、テトラゾール類としては、5−メチルテトラゾールが挙げられる。この中でも3−アミノ−1,2,4−トリアゾールが安価な点で好ましい。
【0009】
上記(a)、(b)、(c)、(d)の配合量として、(a)は85〜94重量部が好ましく、更には86〜93重量部、特には89〜93重量部が好ましく、(b)は1〜10重量部が好ましく、更には2〜8重量部、特には3〜7重量部が好ましく、(c)は0.1〜5重量部が好ましく、更には0.3〜4重量部、特には0.5〜3重量部が好ましく、(d)は0.05〜2重量部が好ましく、更には0.1〜1.5重量部、特には0.2〜1.0重量部が好ましい。
【0010】
上記において、(a)が85重量部未満では、硬化膜用剥離液がめっき部や金属に作用してエッチング不良を起こすことがあり、また硬化膜用剥離液のコストも高くなり、94重量部を越えると硬化膜用剥離液中のアミン化合物の含有量が少なくなるため剥離性が低下する傾向にある。
(b)が1重量部未満では、めっき部の変色が起ることがあり、10重量部を越えると強固な硬化膜を剥離する時に硬化膜残渣が発生することがある。
(c)が0.1重量部未満では、強固な硬化膜を剥離する時に硬化膜残渣が発生することがあり、5重量部を越えると前述のエッチング不良や硬化膜用剥離液のコストが高くなるということがある。
(d)が0.05重量部未満では基板の変色防止の効果が十分に発揮できないことがあり、2重量部を越えると、水洗後も剥離基板に(d)成分が残存することがあり好ましくない。
【0011】
更に又、本発明の硬化膜用剥離液には、剥離処理時の剥離片の分散性の向上のために(a)水、(b)水溶性アルカノールアミン、(c)第4級アンモニウムハイドロキサイド、(d)トリアゾール骨格に直接アミノ基又はアルキルアミノ基を有するトリアゾール類あるいは5−メチルテトラゾールの合計量100重量部に対して(e)水溶性有機溶剤を0.01〜0.5重量部、更には0.05〜0.3重量部含有させることも有利である。かかる配合量が0.01重量部未満では併用の効果が発揮されにくく、0.5重量部を越えると剥離性が低下する傾向があり好ましくない。
【0012】
(e)水溶性有機溶剤としては、2−ヒドロキシイソ酪酸メチル、エチレングリコールモノアルキルエーテル、ジエチレングリコールモノアルキルエーテル、トリエチレングリコールモノアルキルエーテル、プロピレングリコールモノアルキルエーテル、ジプロピレングリコールモノアルキルエーテル、トリプロピレングリコールモノアルキルエーテルが単独でもしくは混合されて使用される。上記のアルキル基としてはメチル、エチル、n−プロピル、イソプロピル、n−ブチル、イソブチル、tert−ブチルが挙げられる。これらの中でも、水への溶解性の点でプロピレングリコールモノメチルエーテルが好ましい。
【0013】
かくして上記の(a)〜(d)あるいは(a)〜(e)を配合することにより、本発明の硬化膜用剥離液が得られるのである。
次に本発明の硬化膜用剥離液を用いた光重合性組成物の剥離方法について説明する。
本発明の硬化膜用剥離液を用いて基板上の光重合性組成物の硬化膜を剥離するには、硬化膜用剥離液に基板を浸漬してエアーバブリング、撹拌羽、超音波振動等の撹拌によって硬化膜用剥離液を振動する浸漬方法、硬化膜用剥離液を基板上に流下させる方法、硬化膜用剥離液を基板表面上にスプレーする方法等が挙げられるが、スプレー方法が特に実用的である。
【0014】
剥離時の液温は30〜80℃が好ましく、更には40〜60℃が有利であり、30℃未満では充分な剥離が行われないので好ましくなく、一方80℃を越える場合は(b)成分の蒸発が起こることがあり好ましくない。剥離時間としては上記の剥離方法の種類によっても異なるが、スプレー方法の場合、スプレー圧0.1〜0.5MPaで実施される。
剥離時間は、通常30〜120秒程度であり、露光部分が完全に剥離する時間(ブレークポイント)の2倍程度の時間が採用される。
【0015】
上記のように硬化膜用剥離液を用いて硬化膜を剥離するのであるが、かかる工程を含めて、フォトレジストフイルムを用いる印刷配線板の一連の製造工程を以下具体的に順次説明する。
使用され得るフォトレジストフイルムは、支持体フイルム、光重合性組成物及び保護フイルムを順次積層したものである。
支持体フイルムは、光重合性組成物の層を形成する際の耐熱性及び耐溶剤性を有するもので、例えばポリエステルフイルム、ポリイミドフイルム、アルミニウム箔などが挙げられ、その膜厚は通常3〜50μm程度である。
【0016】
光重合性組成物はアルカリ水溶液現像型の組成物であれば特に制限はなくアルカリ水可溶性のアクリル系樹脂、エチレン性不飽和単量体及び光重合開始剤、必要に応じてその他の添加剤を含んでなるものである。
アルカリ水可溶性のアクリル系樹脂としては、例えば(メタ)アクリル酸、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、2−ヒドロキシエチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、(メタ)アクリル酸メトキシエチル等のアクリル系単量体の単独重合体あるいは共重合体、必要に応じてスチレン、(メタ)アクリルアミド、(メタ)アクリロニトリル、酢酸ビニル等の単量体を更に共重合したものが挙げられる。
【0017】
エチレン性不飽和単量体としては、エチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、2,2−ビス[4−(メタ)アクリロキシプロピロキシフェニル]プロパン、2,2−ビス[4−(メタ)アクリロキシエトキシフェニル]プロパン、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールペンタ(メタ)アクリレート、トリ(メタ)アクリロキシエチルホスフェート、トリス(2−ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート、ペンタエリスリトールペンタ(メタ)アクリレート、エチレングリコールジグリシジルエーテルジ(メタ)アクリレート、グリセリントリグリシジルエーテルトリ(メタ)アクリレートなどが挙げられ、これらは単独でまたは2種以上を混合して用いられる。
【0018】
エチレン性不飽和単量体と、該アクリル系樹脂との配合割合(重量比)は10/90〜70/30に調整され、更には30/70〜50/50である。かかる配合割合が10/90未満では、硬化が不充分で満足しうる解像力が得られなくなり、一方70/30を越える場合には、フォトレジストフイルムをロール状の製品として取り扱う時にエッジフュージョン現象が現れる傾向がある。
【0019】
光重合開始剤としては、例えば、ベンゾフェノン、ミヒラーズケトン、4,4′−ビス(ジエチルアミノ)ベンゾフェノン、t−ブチルアントラキノン、2−エチルアントラキノン、N−アリール−α−アミノ酸類、ロフィン二量体類、チオキサントン類、ベンゾインアルキルエーテル類、ベンジルケタール類などが挙げられ、これらは単独でまたは混合して用いられる。該光重合開始剤は、通常光重合性組成物の全固形分中に0.01〜30重量%含有するように配合される。
【0020】
なお、光重合性組成物には、必要により、例えば光発色剤、重合助剤、染料、密着性付与剤、熱重合防止剤、可塑剤などの各種添加剤を適宜添加することができる。
前記光重合性組成物の層の厚さは5〜300μmが好ましく、更には10〜50μmである。
該厚みが5μm未満では塗工、乾燥する際に膜厚が不均一になったり、ピンホールが生じやすくなり、一方300μmを越えると、露光感度が低下し現像速度が遅くなるため好ましくない。
【0021】
保護フイルムは、フォトレジストフイルムをロール状にして用いる場合に、粘着性を有する光重合性組成物の層が支持体フイルムに転着したり、光重合性組成物の層にゴミなどが付着するのを防止する目的で、光重合性組成物の層に積層して用いられる。かかる保護フイルムとしては、例えばポリエステルフイルム、ポリエチレンフイルム、ポリプロピレンフイルム、テトラフルオロエチレン樹脂フイルムなどが挙げられるが、かかる例示のみに限定されるものではない。なお、該保護フイルムの厚さについては特に限定はないが、通常は10〜50μmである。
【0022】
かかるフォトレジストフイルムを基板にラミネートし、ついで露光、現像を行う。
フォトレジストフイルムのラミネート方法としては、まず保護フイルムを剥離後ホットロールラミネーターを用いて光重合性組成物の層を基板へラミネートする。使用されるホットロールラミネーターは、一般的に、上下一対の加熱ロールが、上段加熱ロールの両端に1個ずつ設けたエアーシリンダーにより加圧されるようになっており、加熱ロールを所定の速度で回転させることにより、基板の両面に光重合性組成物の層を積層することができる。ラミネートの圧力はエアシリンダーのエア圧力により調整される。
【0023】
かかるラミネート条件としては、圧力0.03〜5MPa、好ましくは0.1〜1MPa、ラミネート速度0.1〜10m/min、好ましくは0.5〜5m/min、ロール温度は70〜250℃が適当である。
基板としては、例えば銅張基板、鉄板、アルミニウム板、ステンレス鋼板などをはじめ、電気絶縁性を有する無機または有機基板の表面に銅箔やアルミニウム箔などを積層したものなどが挙げられ、特に銅張基板を用いた場合に本発明の基板の変色防止効果が顕著に発揮される。
かかる方法によりラミネートが終了した後、支持体フイルム上にパターンマスクを密着させ、パターンマスクを通して活性光線で露光する。
【0024】
かかる活性光線としては、紫外線、電子線、X線が挙げられ、その際の光源としては、超高圧水銀灯、カーボンアーク灯、キセノン灯、メタルハライドランプ、ケミカルランプ等が用いられる。
本発明の最大の特徴は剥離条件を厳しくしても基板やめっき部に変色が起こらないことであるので、例えば露光エネルギー量を多くして強固に硬化させた硬化膜に対しても、効率良く剥離処理を行うことが可能である。強固に硬化した硬化膜としては、ストーファー21段ステップタブレット(光透過量が段階的に少なくなるように作製されたネガフィルム)の数値が9段以上となるように大きい露光量で硬化させた硬化膜が例示される。勿論通常実施される露光エネルギーであるステップタブレットの数値が7、8段程度の露光量で硬化した場合のレジスト膜についても本発明の剥離液は有用である。
【0025】
露光された基板上のフォトレジストフイルムに現像液を噴霧または浸漬して光重合組成物の層を現像することにより画像が形成される。現像液としては、例えば炭酸ナトリウム、炭酸カリウムなどのアルカリ水溶液が使用される。
【0026】
現像され基板上に存在する光重合性組成物の硬化膜をめっき用として用いる場合には、まず必要な前処理を行った後、基板の凹部に硫酸銅めっき、ピロリン酸銅めっきなどのめっきを行い、続いてそのめっき部を保護するために錫めっき、はんだめっきを施す。
その後本発明の硬化膜用剥離液を用いて上述したような方法により光重合性組成物の硬化膜を除去する。
更に露呈した基板の金属部分を、アルカリ性アンモニアなどの溶液でエッチング除去して印刷配線板が製造される。
【0027】
現像され基板上に存在する光重合性組成物の硬化膜をエッチング用として用いる場合には、塩化第二鉄、塩化第二銅、過酸化水素−硫酸、アルカリ性アンモニアなどのエッチング液で露呈した基板上の金属部を除去してから、本発明の硬化膜用剥離液を用いて光重合性組成物の硬化膜を除去して印刷配線基板が製造される。
以上フォトレジストの中でネガ型レジストを用いる印刷配線基板の場合について述べたが、ポジ型レジストやその他ICやLSIなどの半導体の素子の製造等の硬化膜用剥離液にも本発明の硬化膜用剥離液は適用することができる。
【0028】
【実施例】
以下、本発明を実例を挙げて詳述する。「%」、「部」は重量基準である。
実施例1
(フォトレジストフイルムの製造)
次の組成を有するアルカリ現像可能な光重合性組成物溶液を調製した。
【0029】
厚み23μmのポリエチレンテレフタレートフイルム上に乾燥後の厚みが40μmとなるように該溶液を塗工し、室温で90秒放置した後、60℃、90℃、110℃のオーブンでそれぞれ2分間乾燥した。次いで得られた光重合性組成物の層の上に25μmのポリエチレンフイルムを重ね合わせてフォトレジストフイルムを得た。
【0030】
(硬化膜用剥離液の調製)
(a)水 91.5部
(b1)モノエタノールアミン 6.5部
(c1)テトラメチルアンモニウムハイドロキサイド 1.5部
(d1)3−アミノ−1,2,4−トリアゾール 0.5部
(e)プロピレングリコールモノメチルエーテル 0.2部
を混合して硬化膜用剥離液を調製した。
【0031】
(印刷配線板の製造)
かかるフォトレジストフイルムからポリエチレンフイルムを剥離し、光重合性組成物の層を銅張基板にホットロールラミネータ〔大成ラミネーター(株)製「VAII−700」〕により100℃でラミネートした。この時の処理条件は内径が40mmのエアシリンダーを用い加圧し、エアシリンダーにかけたエア圧力は0.3MPaとし、ラミネート速度は2.0m/minとした。また、ここで用いた銅張基板は厚さ1.6mmでありガラス繊維エポキシ基材の両面に35μmの銅箔を張り合わせた巾200mm、長さ250mmの基板である。
【0032】
ライン/スペース=50μm/50μmのパターンマスクを用いて2kw超高圧水銀灯(平行光源)でストーファー21段ステップタブレットの数値が9となる露光量で露光を行った。露光後15分経過してからポリエステルフイルムを剥離し、基板に30℃の炭酸ナトリウム1%水溶液をスプレー圧0.15MPaで60秒間噴霧し、未露光部分を溶解除去して硬化膜を得た。
【0033】
得られた硬化膜に硫酸銅めっき液にて、めっき厚25μmとなるように銅めっきを行った後、ホウフッ化はんだめっき液にて5μmのはんだめっきを施した。処理をした基板に前記硬化膜用剥離液を50℃、スプレー圧0.2MPaの条件下で90秒噴霧して硬化膜の剥離操作をその時の剥離液の性能評価するために下記の▲1▼〜▲3▼の評価を実施した。
【0034】
▲1▼硬化膜残渣
○:残渣が全く認められなかった
△:一部残渣が認められた
×:残渣が多数認められた
【0035】
▲2▼めっき部の変色
○:変色が認められなかった
△:一部変色が認められた
×:全体に変色が認められた
【0036】
▲3▼基板の変色
○:変色が認められなかった
△:一部変色が認められた
×:全体に変色が認められた
【0037】
実施例2〜9、比較例1〜4
表1に示す組成の硬化膜用剥離液を調製し、実施例1と同様に硬化膜用剥離液の性能の評価を行った。表2に結果を示す。尚、比較例4においては表1中の(a)〜(c)に加えてトリメチル(2−ヒドロキシエチル)アンモニウムハイドロキサイド0.55部及びベンゾトリアゾール0.05部を併用した。
上記の各成分の単位は部である。また各配合物の記号は以下の通りである。
(a) 水
(b1)モノエタノールアミン
(b2)N,N−ジメチルエタノールアミン
(c1)テトラメチルアンモニウムハイドロキサイド
(c2)トリメチル(2ーヒドロキシエチル)アンモニウムハイドロキサイド
(d1)3−アミノ−1,2,4−トリアゾール
(d2)4−アミノ−1,2,4−トリアゾール
(d3)5−メチルテトラゾール
(e)プロピレングリコールモノメチルエーテル
【0038】
【0039】
【発明の効果】
本発明の硬化膜用剥離液は、アルカリ水溶液現像型の光重合性組成物を基板に塗布又はラミネートした後、活性光線により該組成物を硬化させて得られる硬化膜を基板から剥離する際に用いられる剥離液であって、その組成が(a)水、(b)水溶性アルカノールアミン、(c)第4級アンモニウムハイドロキサイド、(d)トリアゾール骨格に直接アミノ基又はアルキルアミノ基を有するトリアゾール類あるいは5−メチルテトラゾールを含有してなるので、高露光量で強固に硬化させたレジスト膜を剥離する場合等に剥離条件を厳しくしてもめっき部や基板の変色が抑制され、印刷配線基板の製造に有効に利用される。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a stripping solution for stripping a cured film of a photopolymerizable composition formed on a substrate by light irradiation from the substrate.
[0002]
[Prior art]
In general, a printed wiring board is formed by applying or laminating a photopolymerizable composition comprising an alkaline resin-soluble acrylic resin, an ethylenically unsaturated monomer, and a photopolymerization initiator on a copper-clad substrate, and then pattern masking. The composition is imagewise cured through exposure, and the uncured portion is developed and removed with an alkaline aqueous solution such as sodium carbonate. Usually, further plating is performed, and an aqueous ferric chloride solution is used as necessary. It is manufactured by removing a cured film that has become unnecessary through an etching process and using a remover.
[0003]
As a basic physical property of such a stripping solution, it is required not to cause corrosion of a metal substrate such as a copper-clad substrate. A photoresist stripping solution comprising amine (a), two specific types of ammonium hydroxides (b) and (c) and benzotriazoles (d) has been disclosed.
[0004]
[Problems to be solved by the invention]
However, in recent years, in the field of printed wiring boards using photoresists, higher density and fine patterning have been demanded. In particular, with negative resists, resist patterns can be formed by increasing the amount of exposure energy in order to suppress swelling during development. There exists a tendency to harden | cure hard and it must naturally make the peeling conditions of a cured film severe (for example, peeling process time is long). As a result, the plated part or substrate may be corroded or the substrate or plated part may be discolored even if corrosion does not occur. Liquid is sought.
[0005]
[Means for Solving the Problems]
Accordingly, as a result of intensive studies to solve such problems, the present inventor obtained by applying or laminating a photopolymerizable composition of an alkaline aqueous solution development type to a substrate and then curing the composition with actinic rays. A stripping solution used for stripping a cured film from a substrate, the composition of which is (a) water, (b) a water-soluble alkanolamine, (c) a quaternary ammonium hydroxide, (d) a triazole skeleton The present inventors have found that a stripping solution for a cured film of a photopolymerizable composition containing a triazole having a direct amino group or an alkylamino group or 5-methyltetrazole satisfies the requirements.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The stripping solution for a cured film of the present invention contains the above (a), (b), (c), (d), and as such (b) water-soluble alkanolamine, specifically, monomethanolamine, Examples include ethanolamine, diethanolamine, triethanolamine, 1,1,2,2-tetramethylmonoethanolamine, N, N-dimethylethanolamine, and the like, and monoethanolamine is preferred in that the aqueous solution is less colored.
[0007]
(C) Specific examples of the quaternary ammonium hydroxide include ammonium hydroxide, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethyl (2 -Hydroxyethyl) ammonium hydroxide and the like are exemplified, and tetramethylammonium hydroxide is preferred from the viewpoint of inexpensiveness.
[0008]
(D) Specific examples of triazoles having an amino group or an alkylamino group directly on the triazole skeleton include 3 -amino-1,2,4-triazole, 4-amino-1,2,4-triazole, 3- Examples thereof include dimethylamino-1,2,4-triazole and 4-dimethylamino-1,2,4-triazole. As the tetrazoles, 5 - and methyl tetra zone le. Among these, 3-amino-1,2,4-triazole is preferable because of its low cost.
[0009]
As a blending amount of the above (a), (b), (c), (d), (a) is preferably 85 to 94 parts by weight, more preferably 86 to 93 parts by weight, and particularly preferably 89 to 93 parts by weight. , (B) is preferably 1 to 10 parts by weight, more preferably 2 to 8 parts by weight, particularly preferably 3 to 7 parts by weight, and (c) is preferably 0.1 to 5 parts by weight, more preferably 0.3. -4 parts by weight, particularly 0.5-3 parts by weight, (d) is preferably 0.05-2 parts by weight, more preferably 0.1-1.5 parts by weight, especially 0.2-1 0.0 part by weight is preferred.
[0010]
In the above, if (a) is less than 85 parts by weight, the cured film remover may act on the plated part or the metal to cause etching failure, and the cost of the cured film remover is increased to 94 parts by weight. If it exceeds 1, the content of the amine compound in the stripping solution for a cured film is decreased, and thus the peelability tends to be lowered.
If (b) is less than 1 part by weight, discoloration of the plated part may occur, and if it exceeds 10 parts by weight, a cured film residue may be generated when a strong cured film is peeled off.
When (c) is less than 0.1 parts by weight, a cured film residue may be generated when a strong cured film is peeled off. When it exceeds 5 parts by weight, the etching defects and the cost of the cured film peeling liquid are high. It may be.
If (d) is less than 0.05 part by weight, the effect of preventing discoloration of the substrate may not be sufficiently exhibited. If it exceeds 2 parts by weight, component (d) may remain on the release substrate even after washing with water. Absent.
[0011]
Furthermore, the cured film stripping solution of the present invention includes (a) water, (b) water-soluble alkanolamine, (c) quaternary ammonium hydroxide to improve the dispersibility of the strips during the stripping process. Side, (d) 0.01 to 0.5 parts by weight of the water-soluble organic solvent with respect to 100 parts by weight of the total amount of triazoles having a direct amino group or alkylamino group or 5-methyltetrazole in the triazole skeleton Further, it is advantageous to contain 0.05 to 0.3 parts by weight. If the blending amount is less than 0.01 parts by weight, the combined effect is hardly exhibited, and if it exceeds 0.5 parts by weight, the peelability tends to decrease, which is not preferable.
[0012]
(E) As water-soluble organic solvents, methyl 2-hydroxyisobutyrate, ethylene glycol monoalkyl ether, diethylene glycol monoalkyl ether, triethylene glycol monoalkyl ether, propylene glycol monoalkyl ether, dipropylene glycol monoalkyl ether, tripropylene Glycol monoalkyl ethers are used alone or in admixture. Examples of the alkyl group include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, and tert-butyl. Among these, propylene glycol monomethyl ether is preferable from the viewpoint of solubility in water.
[0013]
Thus, by blending the above (a) to (d) or (a) to (e), the release liquid for cured film of the present invention can be obtained.
Next, the peeling method of the photopolymerizable composition using the peeling liquid for cured films of this invention is demonstrated.
In order to peel the cured film of the photopolymerizable composition on the substrate using the cured film release liquid of the present invention, the substrate is immersed in the cured film release liquid and air bubbling, stirring blades, ultrasonic vibration, etc. Examples include a dipping method that vibrates the stripping solution for cured film by stirring, a method for flowing the stripping solution for cured film onto the substrate, and a method for spraying the stripping solution for cured film onto the substrate surface. Is.
[0014]
The liquid temperature at the time of peeling is preferably 30 to 80 ° C., more preferably 40 to 60 ° C., and less than 30 ° C. is not preferable because sufficient peeling cannot be performed. On the other hand, when it exceeds 80 ° C., component (b) It is not preferable because evaporation of the water may occur. The peeling time varies depending on the kind of the peeling method described above, but in the case of the spraying method, the peeling pressure is 0.1 to 0.5 MPa.
Stripping time is usually about 30 to 120 seconds, the time of about 2 times the time during which the exposure light portion completely peeled (breakpoint) are employed.
[0015]
The cured film is peeled off using the cured film peeling liquid as described above. A series of manufacturing steps of the printed wiring board using the photoresist film including such steps will be described in detail below.
The photoresist film that can be used is one in which a support film, a photopolymerizable composition and a protective film are sequentially laminated.
The support film has heat resistance and solvent resistance when forming a layer of the photopolymerizable composition, and examples thereof include polyester film, polyimide film, aluminum foil, and the film thickness is usually 3 to 50 μm. Degree.
[0016]
The photopolymerizable composition is not particularly limited as long as it is an alkaline aqueous development type composition, and contains an alkaline water-soluble acrylic resin, an ethylenically unsaturated monomer, a photopolymerization initiator, and other additives as necessary. It contains.
Examples of the alkaline water-soluble acrylic resin include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl ( Homopolymers or copolymers of acrylic monomers such as (meth) acrylate, 2-ethylhexyl (meth) acrylate, methoxyethyl (meth) acrylate, styrene, (meth) acrylamide, (meth) acrylonitrile as required And those obtained by further copolymerizing monomers such as vinyl acetate.
[0017]
Ethylenically unsaturated monomers include ethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate 1,6-hexanediol di (meth) acrylate, 2,2-bis [4- (meth) acryloxypropyloxyphenyl] propane, 2,2-bis [4- (meth) acryloxyethoxyphenyl] propane, Trimethylolpropane tri (meth) acrylate, pentaerythritol penta (meth) acrylate, tri (meth) acryloxyethyl phosphate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, pentaerythritol Rupenta (meth) acrylate, ethylene glycol diglycidyl ether di (meth) acrylate, are exemplified such as glycerin triglycidyl ether tri (meth) acrylate, which may be used alone or as a mixture of two or more.
[0018]
The blending ratio (weight ratio) of the ethylenically unsaturated monomer and the acrylic resin is adjusted to 10/90 to 70/30, and more preferably 30/70 to 50/50. If the blending ratio is less than 10/90, curing is insufficient and satisfactory resolution cannot be obtained. On the other hand, if it exceeds 70/30, an edge fusion phenomenon appears when the photoresist film is handled as a roll product. Tend.
[0019]
Examples of the photopolymerization initiator include benzophenone, Michler's ketone, 4,4'-bis (diethylamino) benzophenone, t-butylanthraquinone, 2-ethylanthraquinone, N-aryl-α-amino acids, lophine dimers, thioxanthone , Benzoin alkyl ethers, benzyl ketals and the like, and these may be used alone or in combination. The photopolymerization initiator is usually blended so as to contain 0.01 to 30% by weight in the total solid content of the photopolymerizable composition.
[0020]
Note that various additives such as a photochromic agent, a polymerization aid, a dye, an adhesion-imparting agent, a thermal polymerization inhibitor, and a plasticizer can be appropriately added to the photopolymerizable composition as necessary.
The layer thickness of the photopolymerizable composition is preferably 5 to 300 μm, more preferably 10 to 50 μm.
If the thickness is less than 5 μm, the film thickness becomes non-uniform when coating and drying, and pinholes are likely to occur. On the other hand, if it exceeds 300 μm, the exposure sensitivity is lowered and the development speed is decreased, which is not preferable.
[0021]
When the protective film is used in the form of a roll of photoresist film, the layer of the photopolymerizable composition having adhesiveness is transferred to the support film, or dust or the like adheres to the layer of the photopolymerizable composition. In order to prevent this, it is used by being laminated on the layer of the photopolymerizable composition. Examples of the protective film include a polyester film, a polyethylene film, a polypropylene film, and a tetrafluoroethylene resin film, but are not limited to such examples. The thickness of the protective film is not particularly limited, but is usually 10 to 50 μm.
[0022]
Such a photoresist film is laminated on a substrate, and then exposed and developed.
As a method for laminating a photoresist film, first, after peeling off the protective film, a layer of the photopolymerizable composition is laminated on a substrate using a hot roll laminator. The hot roll laminator used is generally configured such that a pair of upper and lower heating rolls are pressurized by an air cylinder provided one at each end of the upper heating roll, and the heating roll is moved at a predetermined speed. By rotating, a layer of the photopolymerizable composition can be laminated on both sides of the substrate. The pressure of the laminate is adjusted by the air pressure of the air cylinder.
[0023]
As such lamination conditions, a pressure of 0.03 to 5 MPa, preferably 0.1 to 1 MPa, a lamination speed of 0.1 to 10 m / min, preferably 0.5 to 5 m / min, and a roll temperature of 70 to 250 ° C. are appropriate. It is.
Examples of the substrate include a copper-clad substrate, an iron plate, an aluminum plate, a stainless steel plate, and the like, and a copper or aluminum foil laminated on the surface of an inorganic or organic substrate having electrical insulation, When the substrate is used, the effect of preventing discoloration of the substrate of the present invention is remarkably exhibited.
After the lamination is completed by such a method, the pattern mask is brought into close contact with the support film, and exposed with actinic rays through the pattern mask.
[0024]
Examples of such actinic rays include ultraviolet rays, electron beams, and X-rays, and ultra-high pressure mercury lamps, carbon arc lamps, xenon lamps, metal halide lamps, chemical lamps, and the like are used as light sources at that time.
The greatest feature of the present invention is that no discoloration occurs on the substrate or the plated part even if the peeling conditions are strict, so for example, even for a cured film that is hardened by increasing the amount of exposure energy efficiently. Peeling treatment can be performed. The hardened cured film was cured with a large exposure amount so that the numerical value of the stove 21 step tablet (negative film produced so that the light transmission amount decreased stepwise) would be 9 steps or more. A cured film is exemplified. Of course, the stripping solution of the present invention is also useful for a resist film in which the step tablet value, which is the exposure energy that is normally carried out, is cured with an exposure amount of about 7 or 8 steps.
[0025]
An image is formed by developing or developing a layer of the photopolymerizable composition by spraying or immersing a developer in a photoresist film on the exposed substrate. As the developer, an alkaline aqueous solution such as sodium carbonate or potassium carbonate is used.
[0026]
When using a cured film of a photopolymerizable composition that has been developed and is present on a substrate for plating, first perform the necessary pretreatment, and then apply plating such as copper sulfate plating or copper pyrophosphate plating to the recesses of the substrate. Subsequently, tin plating and solder plating are performed to protect the plated portion.
Thereafter, the cured film of the photopolymerizable composition is removed by the above-described method using the cured film peeling liquid of the present invention.
Further, the printed metal board is manufactured by etching away the exposed metal portion of the substrate with a solution of alkaline ammonia or the like.
[0027]
When a cured film of a photopolymerizable composition developed and present on a substrate is used for etching, the substrate is exposed with an etching solution such as ferric chloride, cupric chloride, hydrogen peroxide-sulfuric acid, alkaline ammonia, etc. After removing the upper metal part, the cured film of the photopolymerizable composition is removed using the cured film peeling liquid of the present invention to produce a printed wiring board.
Although the case of a printed wiring board using a negative resist among the photoresists has been described above, the cured film of the present invention is also applied to a positive resist and a stripping solution for a cured film used for manufacturing semiconductor elements such as IC and LSI. The stripping solution can be applied.
[0028]
【Example】
Hereinafter, the present invention will be described in detail with examples. “%” And “parts” are based on weight.
Example 1
(Manufacture of photoresist film)
An alkali-developable photopolymerizable composition solution having the following composition was prepared.
[0029]
The solution was coated on a polyethylene terephthalate film having a thickness of 23 μm so that the thickness after drying was 40 μm, left at room temperature for 90 seconds, and then dried in an oven at 60 ° C., 90 ° C., and 110 ° C. for 2 minutes. Next, a 25 μm polyethylene film was superposed on the resulting photopolymerizable composition layer to obtain a photoresist film.
[0030]
(Preparation of stripping solution for cured film)
(A) Water 91.5 parts (b1) Monoethanolamine 6.5 parts (c1) Tetramethylammonium hydroxide 1.5 parts (d1) 3-amino-1,2,4-triazole 0.5 parts ( e) 0.2 part of propylene glycol monomethyl ether was mixed to prepare a release liquid for a cured film.
[0031]
(Manufacture of printed wiring boards)
The polyethylene film was peeled from the photoresist film, and the layer of the photopolymerizable composition was laminated on a copper-clad substrate at 100 ° C. with a hot roll laminator [“VAII-700” manufactured by Taisei Laminator Co., Ltd.]. The treatment conditions at this time were pressurized using an air cylinder having an inner diameter of 40 mm, the air pressure applied to the air cylinder was 0.3 MPa, and the laminating speed was 2.0 m / min. Moreover, the copper clad board | substrate used here is a board | substrate with a width of 200 mm and a length of 250 mm which laminated | stacked 35 micrometers copper foil on both surfaces of the glass fiber epoxy base material.
[0032]
Using a pattern mask of line / space = 50 μm / 50 μm, exposure was performed with a 2 kW ultra-high pressure mercury lamp (parallel light source) with an exposure amount at which the numerical value of the stove 21 step tablet was 9. After 15 minutes from the exposure, the polyester film was peeled off, and a 1% aqueous solution of sodium carbonate at 30 ° C. was sprayed onto the substrate at a spray pressure of 0.15 MPa for 60 seconds to dissolve and remove the unexposed portion to obtain a cured film.
[0033]
The obtained cured film was subjected to copper plating with a copper sulfate plating solution to a plating thickness of 25 μm, and then subjected to 5 μm solder plating with a borofluoride solder plating solution. In order to evaluate the performance of the stripping solution at the time of the stripping operation of the cured film by spraying the cured substrate stripping liquid on the treated substrate for 90 seconds under the conditions of 50 ° C. and spray pressure 0.2 MPa, the following (1) Evaluation of ~ 3 was carried out.
[0034]
(1) Cured film residue ○: No residue was observed Δ: Partial residue was observed ×: Many residues were observed [0035]
(2) Discoloration of the plating part ○: No discoloration was observed Δ: Partial discoloration was observed ×: Discoloration was observed on the whole [0036]
(3) Discoloration of the substrate ○: No discoloration was observed Δ: Partial discoloration was observed ×: Discoloration was observed on the whole [0037]
Examples 2-9, Comparative Examples 1-4
A cured film release liquid having the composition shown in Table 1 was prepared, and the performance of the cured film release liquid was evaluated in the same manner as in Example 1. Table 2 shows the results. In Comparative Example 4, in addition to (a) to (c) in Table 1, 0.55 part of trimethyl (2-hydroxyethyl) ammonium hydroxide and 0.05 part of benzotriazole were used in combination.
The unit of each component is part. Moreover, the symbol of each compound is as follows.
(A) Water (b1) Monoethanolamine (b2) N, N-dimethylethanolamine (c1) Tetramethylammonium hydroxide (c2) Trimethyl (2-hydroxyethyl) ammonium hydroxide (d1) 3-amino- 1,2,4-triazole (d2) 4-amino-1,2,4-triazole (d3) 5-methyltetrazole (e) propylene glycol monomethyl ether
[0039]
【The invention's effect】
The stripping solution for a cured film of the present invention is used when a cured film obtained by applying or laminating a photopolymerizable composition of an alkaline aqueous solution development type to a substrate and then curing the composition with actinic rays is peeled from the substrate. A stripping solution to be used, the composition of which has (a) water, (b) water-soluble alkanolamine, (c) quaternary ammonium hydroxide, and (d) a triazole skeleton having an amino group or an alkylamino group directly. Since it contains triazoles or 5-methyltetrazole , discoloration of the plating part and the substrate is suppressed even when the stripping conditions are strict when stripping a resist film that has been hardened with a high exposure amount, and printed wiring. It is effectively used for manufacturing a substrate.
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