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JP3750647B2 - Fracture reinforcement - Google Patents

Fracture reinforcement Download PDF

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Publication number
JP3750647B2
JP3750647B2 JP2002313096A JP2002313096A JP3750647B2 JP 3750647 B2 JP3750647 B2 JP 3750647B2 JP 2002313096 A JP2002313096 A JP 2002313096A JP 2002313096 A JP2002313096 A JP 2002313096A JP 3750647 B2 JP3750647 B2 JP 3750647B2
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Japan
Prior art keywords
rail
breakage
pedestal
metal fitting
attached
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JP2002313096A
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JP2004150020A (en
Inventor
国良 崔
昭一 大河原
和男 小堀
保雄 根本
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Tokyo Metro Co Ltd
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Tokyo Metro Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、鉄道レールの損傷時に用いられる折損補強器に関する。
【0002】
【従来の技術】
一般に、鉄道レールの損傷時、レール交換までの間に損傷レールを一時的に手当するため折損補強器が用いられる。係る折損補強器として、本出願人らは、先に、図5および図6に示すものを提案し、すでに使用している(非特許文献としてのパンフレットは在庫切れで現存せず。)。この従来の折損補強器2は、図5および図6に示すように、鉄道レール10の下方に差し入れられ、両面が平坦に形成された板状の台座3と、この台座3の長手方向両側に起立部5A、5Aが互いに向き合って取り付けられる一対のL字型金具5、5と、この起立部5A、5Aに台座3の長手方向に進退動可能に螺挿されたボルトねじ6を介して鉄道レールに圧接される添え板(継ぎ目板)8とを備えて構成される。
【0003】
台座3の長手方向両側にはそれぞれ、図6に示すように、軌間方向に、すなわち、台座3の長手方向に沿って、2つのねじ穴3A、3Bおよび3C、3Dが所定の間隔を隔てて穿設されている。L字型金具5は、断面L字状に形成され、板状で平面長方形状の底部5Bとこの底部5Bのレール側の短辺側縁部から立ち上がる起立部5Aとにより構成される。この底部5Bには、台座3のねじ穴3A、3Bおよび3C、3Dに合致して上下に貫通する取り付け孔5E、5Fが穿設される。L字型金具5は、図5および図6に示すように、ボルトねじ4により起立部5A、5Aが互いに向き合って台座3に取り付けられる。L字型金具5の軌道方向両側面5G、5Hには、ボルトねじ4に干渉しないように丸棒状補強金具9が起立部5A上端部と底部5B外側端部とを斜めに結んで溶接される。
【0004】
添え板8は、ボルトねじ6の先端に、相対回動可能に被せられた押し金具7を介して取り付けられる。ボルトねじ6は、鉄道レール10の高さに対して略半分の高さに位置するように設けられる。
【0005】
この折損補強器2は、使用時、まず台座3を鉄道レールの損傷箇所の下方に差し入れ、台座3の略中央にレールの中心線を合致させ、L字型金具5を起立部5A、5Aを鉄道レール10に臨ませるようにしてボルトねじ4で取り付ける。次に、ボルトねじ6をねじ回して添え板8を鉄道レール10にそれぞれ圧接させるようになっている。このように、従来の折損補強器2では、2本のボルトねじ6、6をそれぞれ軌道方向に対し直角方向の両側から締め付けるようになっている。なお、軌間という用語を両レール間という意味で、軌間方向という用語を軌道方向に対し直角方向という意味でそれぞれ使用する。
【0006】
【発明が解決しようとする課題】
従来の折損補強器は上述のように構成されているので、鉄道レールの近傍にガードレール11や他の機器(レール、ポイント、信号機等)が設置されていると、L字型金具5のボルトねじ6、補強金具9およびボルト4が鉄道レール10近傍のガードレール11に干渉して取り付けられないため、まず、鉄道レール10近傍のガードレール11を取り外し、その後、折損補強器2を鉄道レール10に取り付けるようにしていた。このため、ガードレール11の取り外し作業に時間がかかるという問題があった。また、折損補強器2を使用している間は、ガードレール11や他の機器等を取り付けることができず、運行上の制約が避けられないという問題があった。さらに、従来のものでは、鉄道レール10両側からボルトねじ4を取り付けて締める必要があるので、作業性が悪いという問題があった。
【0007】
本発明は上記欠点を除くためになされたもので、鉄道レールの近くにガードレール等の機器が設置されていても、これら機器の取り外しを行うことなく、機器との干渉を避けて設置することができるとともに、ボルト取り付け作業を片側のみで行うことができ、作業性の向上を図ることができる折損補強器を得ることを目的としている。
【0008】
【課題を解決するための手段】
本発明に係る折損補強器は、レールの下方に差し入れられ、レールの両側にねじ穴がそれぞれ設けられる板状の台座と、起立部と底部とを備え、この台座にねじにより起立部がレールに向き合ように取り付けられるL字型金具と、このL字型金具の起立部と底部とを接続して設けられる補強金具と、これらL字型金具の起立部に進退動可能に取り付けられレールに圧接される添え板とを備えた折損補強器において、各L字型金具の起立部に、上下に貫通する取り付け孔を穿設するとともに、台座のねじ穴をこの取り付け孔に対応させて形成したものである。
【0009】
本発明に係る折損補強器では、レールの下方に差し入れられ、レールの両側にねじ穴がそれぞれ設けられる板状の台座と、起立部と底部とを備え、この台座にねじにより起立部がレールに向き合ように取り付けられるL字型金具と、このL字型金具の起立部と底部とを接続して設けられる補強金具と、これらL字型金具の起立部に進退動可能に取り付けられレールに圧接される添え板とを備えた折損補強器において、各L字型金具の起立部に、上下に貫通する取り付け孔を穿設するとともに、台座のねじ穴をこの取り付け孔に対応させて形成したので、台座上のレールが載置された場所から軌道方向に対し直角方向に近い位置で、かつ、レール上面に近い位置でねじによりL字型金具を取り付けることができる。このため、台座上のレール載置位置から軌道方向に対し直角方向に離れた位置には、工具による作業が必要な領域がなくなり、レールと近傍の機器との間にL字型金具の起立部が配置される空間さえ確保できれば、レール近傍の機器との干渉を避けて折損補強器を設置することができる。このため、レール近傍の機器の取り外し作業が不要となり、作業効率が向上する。さらに、L字型金具を台座に取り付けるためのねじは、起立部上方から取り付け孔に差し入れることができ、起立部上で、すなわち、台座から高くレール上面に近い位置で工具により締め付け取り外し作業を行うことができる。このため、工具による作業がし易くなり作業効率が向上する。
【0010】
また、請求項2に係る折損補強器は、取り付け孔は、起立部の軌道方向に複数設けられるようにしたものである。
【0011】
請求項2に係る折損補強器では、取り付け孔は、起立部の軌道方向に複数設けられるようにしたので、ねじを小径化することができ、起立部を軌道方向に延ばし薄肉化を図ることができるので、L字型金具が小型軽量化される。
【0012】
請求項3に係る折損補強器は、両L字型金具のうち、一方には添え板を固定して取り付け、他方にはボルトねじにより添え板を台座の長手方向に進退動可能に取り付けたものである。
【0013】
請求項3に係る折損補強器では、両L字型金具のうち、一方には添え板を固定して取り付け、他方にはボルトねじにより添え板を台座の長手方向に進退動可能に取り付けたので、一方のL字型金具をねじにより台座に取り付け、固定側添え板をレールに臨ませ、次に、他方のL字型金具をねじにより台座に取り付け、可動側添え板をレールに臨ませ、ボルトねじをねじ回して可動側添え板を作業レール側に押し出すと、可動側添え板はレールに当接し、さらに、可動側添え板がレールに押し出されると、台座は可動側添え板の押し出し方向と反対側に押し戻され、固定側添え板がレールに当接して台座がそれ以上の変位が規制された状態となる。この状態でボルトねじがさらにねじ回され、それ以上の回動が規制されると、両添え板はレールに圧接された状態で保持される。このため、添え板のレールへの圧接作業を軌道方向に対し直角方向一方の側のボルトねじのみで行うことができるので、作業効率が向上する。また、軌道方向に対し直角方向の一方に機器がある場合、台座の機器側に固定側添え板を備えたL字型金具を取り付ければ、機器との干渉を避けて作業できる可能性が高くなり、効率的に作業を行うことができる。
【0014】
請求項4に係る折損補強器は、一方のL字型金具の添え板を、台座の長手方向位置を調整可能に取り付けたものである。
【0015】
請求項4に係る折損補強器では、一方のL字型金具の添え板を、台座の長手方向位置を調整可能に取り付けたので、たとえ、軌道方向に対し直角方向両側に機器が設けられていても、機器との干渉の度合いを減らすことができる。また、作業前に予め、機器との干渉を避けるように調整側添え板の台座の長手方向位置を調整し、起立部との距離を設定しておけば、レールと機器との間隔が異なる場合でも、その間隔に合わせてL字型金具を台座に取り付けることができる。さらに、予め調整側添え板と起立部との間隔を長くとれば、他方のボルトねじの長さ寸法を短くすることができるので、軽量化されるとともに、他方のボルトねじのねじ回し作業が短くなり、添え板の圧接作業時間が短縮される。
【0016】
請求項5に係る折損補強器は、L字型金具の底部外側下面には、突部を設けるとともに、台座には、この突部を受け入れ、L字型金具取り付け時、突部外面が当接する溝を形成したものである。
【0017】
請求項5に係る折損補強器では、L字型金具の底部外側下面には、突部を設けるとともに、台座には、この突部を受け入れ、L字型金具取り付け時、突部外面が当接する溝を形成したので、L字型金具は、添え板圧接時、起立部にかかる軌道方向に対し直角方向の圧力をねじだけでなく突部でも分散することができ、L字型金具は小型軽量化され、機器との干渉の度合いが減少する。さらにレール側からの振動や衝撃をねじと突部とにより分散して台座側に伝えるので、ねじの損耗が和らげられる。
【0018】
請求項6に係る折損補強器は、補強金具を、起立部外側面と底部上面とに溶接される直角三角形状プレートにより構成したものである。
【0019】
請求項6に係る折損補強器では、補強金具を、起立部外側面と底部上面とに溶接される直角三角形状プレートにより構成したので、軽量かつコンパクトな形状で強度を確保することができ、機器との干渉の度合いを減らすことができるとともに、L字型金具が小型軽量化される。
【0020】
請求項7に係る折損補強器は、直角三角形状プレートは、L字型金具の軌道方向両側に設けられ、直角三角形状プレートの頂部がL字型金具の起立部のほぼ半分の高さに位置するよう形成されるようにしたものである。
【0021】
請求項7に係る折損補強器では、直角三角形状プレートは、L字型金具の軌道方向両側に設けられ、直角三角形状プレートの頂部がL字型金具の起立部のほぼ半分の高さに位置するよう形成されるようにしたので、直角三角形状プレートを薄肉化し小型化しても強度が確保できるので、L字型金具が小型軽量化される。また、直角三角形状プレートの頂部がL字型金具の起立部のほぼ半分の高さに位置するので、機器との干渉の度合いが減少する。
【0022】
【発明の実施の形態】
以下、図面に示す実施の形態により本発明を説明する。図1および図2はそれぞれ、本発明の一実施の形態に係る折損補強器を示す平面図および一部破断正面図である。本発明の一実施の形態に係る折損補強器12は、図1および図2に示すように、作業対象のレール10の下方に差し入れられ、両面が平坦に形成された板状の台座13と、この台座13の長手方向両側に起立部15A、25Aが互いに向き合って取り付けられる一対のL字型金具15、25とを備えて構成される。
【0023】
L字型金具15、25は、図2に示すように、断面L字状に形成され、板状で平面長方形状の底部15B、25Bとこの底部15B、25Bのレール10側の短辺側縁部15C、25Cから立ち上がる起立部15A、25Aとにより構成される。L字型金具15、25には、図1および図2に示すように、起立部15A、25Aと底部15B、25Bの短辺側縁部15C、25Cとを上下に貫通する取り付け孔16A、16B、26A、26Bが穿設される(図3および図4参照)。これら取り付け孔16A、16Bおよび26A、26Bは、図3および図4に示すように、各起立部15A、25Aの軌道方向に対し直角方向両側に形成される。
【0024】
L字型金具15、25の底部15B、25Bには、図2に示すように、外側端部下面に突部17、27が形成される。台座13には、これら突部17、27を受け入れ、L字型金具15、25の取り付け時、突部外面17A、27Aが当接する溝13A、13Bが形成される。そして、台座13には、L字型金具15、25が突部外面17A、27Aを溝13A、13Bに当てた取り付け位置に配置された際、取り付け孔16A、16Bおよび26A、26Bに合致するようにねじ穴31A、31B、41A、41Bが形成される。このため、L字型金具15、25は、L字型金具15、25の突部17、27を台座13の溝13A、13Bに入れて外面17A、27Aを当接させ、ボルトねじ(ねじ)32A、32B、42A、42Bを起立部15A、25Aの取り付け孔16A、16B、26A、26Bに挿通させてねじ穴31A、31B、41A、41Bに螺締して、台座13に取り付けられるようになっている。
【0025】
一方の起立部25Aの上部中央には、図1、図2および図4に示すように、取り付け孔26A、26B間に台座3の長手方向に沿ってねじ穴43が形成され、このねじ穴43にナット44が螺装されたボルトねじ45が外側から螺入され、先端45Aがレール10側に突出するようになっている。ボルトねじ先端45Aには、押し金具46を介して添え板(継ぎ目板)47が取り付けられる。押し金具46はボルトねじ45に対して相対回動自在に設けられる。押し金具46は、小径ねじ部46Aが添え板47に穿設されたねじ穴に47Aに螺挿され、大径部外側面に形成された円孔46Bにボルトねじ先端45Aが回動自在に遊嵌されるようになっている。添え板47は、ボルトねじ45が正方向にねじ回されると、押し金具46を介してレール10側に押し出され、レール10の顎部10Aと着座部上面10Bとに当接するようになっている。ボルトねじ45は逆方向にねじ回されると、レール10側から退き、先端45Aが円孔46Bから外れるようになっている。
【0026】
他方の起立部15Aの上部中央には、図1、図2および図3に示すように、取り付け孔16A、16B間に台座3の長手方向に沿ってピン孔33が穿設される。このピン孔33には、段付きピン34が挿通されるようになっている。段付きピン34は、小径部34Aと大径部34Bとを有し、ピン孔33に小径部34Aが挿通され大径部34Bは起立部15Aのレール10側に突出するようになっている。大径部34B先端には、押し金具35を介して添え板(継ぎ目板)36が取り付けられる。押し金具35は段付きピン34の大径部34Bに対して相対回動自在に設けられる。押し金具35は、小径ねじ部35Aが添え板36に穿設されたねじ穴に36Aに螺挿され、大径部外側面に形成された円孔35Bに大径部34B先端が遊嵌されるようになっている。添え板36は、L字型金具15が台座13とともにレール10側に変位すると、段付きピン34を介して押し金具35に押され、レール10の顎部10Aと着座部上面10Bとに当接するようになっている。また、添え板36は、L字型金具15がレール10から後退すると、段付きピン大径部34Bが円孔35Bから外れるようになっている。
【0027】
各L字型金具15、25には、起立部外側面37、48下側と底部上面38、49とに溶接される直角三角形状プレートからなる補強金具50A、50B、50C、50Dが設けられる。これら補強金具50A〜50Dは、起立部外側面37、48と底部上面38、49とでなす面の軌道方向両側にそれぞれ設けられる。これら補強金具50A〜50Dの頂部は起立部15A、25Aのほぼ半分の高さに位置するようになっている。
【0028】
次に、上記実施の形態に係る折損補強器12の作用について説明する。この折損補強器12は、図1および図2に示すように、損傷を受けた作業対象用の鉄道レール10に用いられる。レール10の近傍には、軌道方向に沿って例えばガードレール(機器)11が設置されている。この場合、レール10の近傍とは、例えば、レール10とガードレール11等の機器との間隙が85mm前後をいう。この折損補強器12は、まず、レール10の下方に、台座13をその長手方向を軌道方向に対し直角方向にほぼ合致させて差し入れる。次に、押し金具35が予め取り付けられた添え板36を、レール10とガードレール11との間の空隙からレール10の作業対象位置に置き、段付きピン34が差し込まれたL字型金具15をレール10とガードレール11との間の空隙から台座13上に降ろし、段付きピン34の大径部34B先端を押し金具35の大径部円孔35Bに入れ、L字型金具15の突部17を台座13の溝13Aに入れる。次に、突部外面17Aを溝13Aに当て、ボルトねじ32A、32Bを起立部15Aの取り付け孔16A、16Bに挿通させてねじ回すと、ねじ穴31A、31Bに螺着され、L字型金具15は台座13に取り付けられる。
【0029】
次に、台座13の長手方向反対側、すなわち、ガードレール11の設けられていない側に、添え板47を当て、押し金具46の大径部円孔46Bにボルトねじ45の先端部45Aを差し入れ、L字型金具25を台座13に取り付ける。取り付けは、突部外面27Aを溝13Bに当ててボルトねじ42A、42Bをねじ回して行う。次に、ボルトねじ45を工具によりねじ回して添え板47をレール10側に押し当てさらにねじ回すと、台座13がボルトねじ45の押し出し方向と反対側に変位され、反対側のL字型金具15が台座13とともに変位され、他方の添え板36がレール10に押し付けられる。さらに、ボルトねじ45がねじ回されてこれら両添え板36、47が両側から均等な力でレール10に圧接されると、ボルトねじ45はそれ以上のねじ回しが規制され、両添え板36、47はレール10に圧接状態で保持される。こうして折損補強器12の設置作業が完了する。折損補強器12の取り外し時は、まず、ボルトねじ45を工具により緩め、ボルトねじ42A、42B、32A、32Bを取り外し、L字型金具25、15を台座13から離脱させ、台座13をレール10下方から引き抜くようになっている。
【0030】
このように、レール10とガードレール11との間が狭い空隙(例えば85mm)であっても、L字型金具15は、直角三角形状の補強金具50A、50Bの頂部が起立部15Aのほぼ半分の高さに位置するようになっているので、ガードレール11との干渉を避けて、上方からまたはガードレール11側から台座13に導くことができる。また、ボルトねじ32A、32Bは、台座13上のレール10が載置された場所から軌道方向に対し直角方向に近い位置で工具によるねじ回し作業を行うようにしているので、台座13上のレール載置位置から軌道方向に対し直角方向に離れた位置、すなわち、底部15上面には、工具による作業が必要な領域がなくなり、取り付け時、レール10とガードレール11との間にL字型金具15の起立部15Aが配置される空間さえ確保できれば、レール10近傍のガードレール11との干渉を避けてL字型金具を設置することができる。このため、作業に際して、ガードレール11を取り外す必要がなくなる。
【0031】
さらに、L字型金具15、25を台座13に取り付けるためのボルトねじ32A、32B、42A、42Bは、起立部15上方から取り付け孔16A、16B、26A、26Bに差し入れることができ、起立部15上で、すなわち、台座13から高くレール10上面に近い位置で工具により締め付け取り外し作業を行うことができる。このため、工具による作業がし易くなり作業効率が向上する。
【0032】
また、レール10の軌道方向に対し直角方向一方の側のボルトねじ45だけで、添え板36、47のレール10への圧接作業を行うことができるので、作業効率が向上する。また、ガードレール11が設置された側に、ボルトねじ45を備えていないL字型金具15を配置して取り付ければ、ガードレール11との干渉を避けやすくなる。
【0033】
さらに、各起立部15、25には、取り付け孔16A、16B、26A、26Bが軌道方向に対し直角方向両側に形成されているので、ボルトねじ32A、32B、42A、42Bを小径化することができ、起立部15、25を軌道方向に延ばし薄肉化を図ることができる。このため、L字型金具15、25を小型軽量化することができる。さらに、取り付け孔16A、16B、26A、26Bが軌道方向に対し直角方向両側に形成されているので、添え板36、47を支持する段付きピン34およびボルトねじ45等の支持部材を、ボルトねじ32A、32Bおよび42A、42B間にそれぞれ配置することができ、添え板36、47をバランスよく確実に圧接させることができる。
【0034】
また、一方のL字型金具15側には、押し金具35が添え板36のねじ穴36Aに螺装されているので、押し金具35を正逆にねじ回すことにより軌道方向に対し直角方向位置を微調整することができる。このため、たとえ、レール10の軌道方向に対し直角方向両側にガードレール11等の機器が設けられていても、機器との干渉の度合いを減らすことができる。また、作業前に予め、ガードレール11との干渉を避けるように調整側添え板36の軌間方向位置を調整し、起立部15Aとの距離を設定しておけば、レール10とガードレール11との間隔が異なる場合でも、その間隔に合わせてL字型金具15を台座13に取り付けることができる。さらに、予め調整側添え板36と起立部15Aとの間隔を長くとれば、他方のボルトねじ45の長さ寸法を短くすることができるので、軽量化されるとともに、他方のボルトねじ45のねじ回し作業が短くなり、添え板36、47の圧接作業時間が短縮される。
【0035】
さらに、L字型金具15、25は、添え板36、47圧接時、起立部15A、25Aにかかる軌道方向に対し直角方向の圧力をボルトねじ32A、32B、42A、42Bだけでなく突部17、27でも分散することができるので、L字型金具15、25は小型軽量化され、ガードレール11等の機器との干渉の度合いが減少する。さらにレール10側からの振動や衝撃をボルトねじ32A、32B、42A、42Bと突部17、27とにより分散して台座13側に伝えるので、ボルトねじ32A、32B、42A、42Bの損耗が和らげられる。
【0036】
また、補強金具50A、50B、50C、50Dを、起立部外側面37、48下側と底部上面38、49とに溶接される直角三角形状プレートから構成したので、軽量かつコンパクトな形状で強度を確保することができ、軌道方向に対し直角方向の寸法を短くして、ガードレール11等の機器との干渉の度合いを減らすことができるとともに、L字型金具15、25が小型軽量化される。
【0037】
さらに、直角三角形状プレートからなる補強金具50A、50B、50C、50Dを、L字型金具15、25の軌道方向両側に設けているので、薄肉化し小型化しても強度が確保できる。このため、L字型金具15、25が小型軽量化される。補強金具50A、50B、50C、50Dの頂部が起立部15A、25Aのほぼ半分の高さに位置するよう設けられているので、ガードレール11等の機器との干渉の度合いが減少する。
【0038】
このように本実施の形態に係る折損補強器12では、ガードレール11等の機器を取り外すことなく、レール10に取り付けることができるので、作業効率が向上する。また、L字型金具15、25をレール10の軌道方向に対し直角方向に近い位置でしかもレール10の上面近くで工具による取り付け作業を行うことができるので、作業しやすい。また、レール10の軌道方向に対し直角方向一方の側から、すなわち、L字型金具15、25の一方の側から添え板36、47の圧接作業を行うことができるので、機器への干渉の度合いが低くなり、干渉の畏れのある機器の側に一方のL字型金具15を配置し、他方のL字型金具25を機器の設置されていない反対側に配置すれば、機器を取り外さずに作業を行うことができる。
【0039】
なお、上記実施の形態に係る折損補強器12では、レール10近傍にガードレール11等の機器が設置されていなくても利用可能であり、その場合でも、従来の折損補強器に比較して大幅に作業時間を短縮することができることはいうまでもない。また、添え板36、47には継ぎ目板を用いてもよい。さらに、段付きピン34は、レール10とガードレール11等の機器との間隔に合わせ、大径部34Bの軸方向寸法が異なる多種のピンを用いるようにすれば、機器との間隔が異なる場所でも、間隔に対応した段付きピンを選択するだけで作業を進めることができる。
【0040】
【発明の効果】
以上述べたように本発明に係る折損補強器によれば、レールの下方に差し入れられ、レールの両側にねじ穴がそれぞれ設けられる板状の台座と、起立部と底部とを備え、この台座にねじにより起立部がレールに向き合ように取り付けられるL字型金具と、このL字型金具の起立部と底部とを接続して設けられる補強金具と、これらL字型金具の起立部に進退動可能に取り付けられレールに圧接される添え板とを備えた折損補強器において、各L字型金具の起立部に、上下に貫通する取り付け孔を穿設するとともに、台座のねじ穴をこの取り付け孔に対応させて形成したことにより、レール近傍の機器との干渉を避けて折損補強器を設置することができるので、レール近傍の機器の取り外し作業が不要となり、作業効率が向上する。さらに、L字型金具を台座に取り付ける際、起立部上で、すなわち、台座から高くレール上面に近い位置で工具により締め付け取り外し作業を行うことができるので、工具による作業がし易くなり作業効率が向上する効果がある。
【0041】
また、請求項3に係る折損補強器によれば、両L字型金具のうち、一方には添え板を固定して取り付け、他方にはボルトねじにより添え板を台座の長手方向に進退動可能に取り付けたことにより、添え板のレールへの圧接作業を軌道方向に対し直角方向一方の側のボルトねじのみで行うことができるので、作業効率が向上する効果がある。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る折損補強器を示す平面図である。
【図2】図1の折損補強器の一部破断正面図である。
【図3】図1の折損補強器の一部省略右側面図である。
【図4】図1の折損補強器の一部省略左側面図である。
【図5】従来の折損補強器を示す平面図である。
【図6】図5の折損補強器の正面図である。
【符号の説明】
10 レール
12 折損補強器
13 台座
15、25 L字型金具
15A、25A 起立部
15B、25B 底部
16A、16B、26A、26B 取り付け孔
31A、31B、41A、41B ねじ穴
32A、32B、42A、42B ボルトねじ(ねじ)
36、47 添え板
50A〜50D 補強金具
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a breakage reinforcing device used when a railway rail is damaged.
[0002]
[Prior art]
Generally, when a railroad rail is damaged, a breakage reinforcing device is used to temporarily treat the damaged rail before the rail is replaced. As such a breakage reinforcing device, the present applicants have previously proposed and used those shown in FIGS. 5 and 6 (pamphlets as non-patent documents are out of stock and do not currently exist). As shown in FIGS. 5 and 6, the conventional breakage reinforcing device 2 is inserted below the railway rail 10 and has a plate-like pedestal 3 having both sides formed flat, and both longitudinal sides of the pedestal 3. A pair of L-shaped metal fittings 5 and 5 to which the upright portions 5A and 5A are attached facing each other, and a bolt screw 6 screwed into the upright portions 5A and 5A so as to be able to advance and retract in the longitudinal direction of the base 3 And an auxiliary plate (joint plate) 8 that is pressed against the rail.
[0003]
As shown in FIG. 6, two screw holes 3 </ b> A, 3 </ b> B and 3 </ b> C, 3 </ b> D are spaced apart from each other on both sides in the longitudinal direction of the pedestal 3 in the gauge direction, that is, along the longitudinal direction of the pedestal 3. It has been drilled. The L-shaped metal fitting 5 is formed in a L-shaped cross section, and is composed of a plate-like bottom rectangular portion 5B and an upright portion 5A that rises from a short side edge on the rail side of the bottom portion 5B. Mounting holes 5E and 5F are formed in the bottom portion 5B so as to match the screw holes 3A, 3B and 3C and 3D of the base 3 and penetrate vertically. As shown in FIGS. 5 and 6, the L-shaped bracket 5 is attached to the base 3 with the upright portions 5 </ b> A and 5 </ b> A facing each other by the bolt screw 4. A round bar-shaped reinforcing metal fitting 9 is welded to the both sides 5G and 5H in the track direction of the L-shaped metal fitting 5 so that the upright portion 5A upper end portion and the bottom portion 5B outer end portion are obliquely connected so as not to interfere with the bolt screw 4. .
[0004]
The accessory plate 8 is attached to the front end of the bolt screw 6 via a push fitting 7 that is covered with a relative rotation. The bolt screw 6 is provided so as to be positioned at approximately half the height of the rail 10.
[0005]
When the breakage reinforcing device 2 is used, first, the pedestal 3 is inserted below the damaged part of the railroad rail, the center line of the rail is aligned with the approximate center of the pedestal 3, and the L-shaped bracket 5 is attached to the upright portions 5A and 5A. It is attached with the bolt screw 4 so as to face the rail 10. Next, the bolt screw 6 is screwed to press the attachment plate 8 to the rail 10. Thus, in the conventional breakage reinforcement device 2, the two bolt screws 6, 6 are each tightened from both sides in the direction perpendicular to the track direction. The term “gauge” is used to mean between the two rails, and the term “gauge direction” is used to mean a direction perpendicular to the track direction.
[0006]
[Problems to be solved by the invention]
Since the conventional breakage reinforcement device is configured as described above, when the guard rail 11 and other devices (rails, points, traffic lights, etc.) are installed in the vicinity of the railroad rail, the bolt screw of the L-shaped bracket 5 6. Since the reinforcing bracket 9 and the bolt 4 cannot be attached by interfering with the guard rail 11 in the vicinity of the railway rail 10, the guard rail 11 in the vicinity of the railway rail 10 is removed first, and then the breakage reinforcing device 2 is attached to the railway rail 10. I was doing. For this reason, there was a problem that it took time to remove the guardrail 11. Moreover, while using the breakage reinforcing device 2, there was a problem that the guardrail 11 and other devices could not be attached, and restrictions on operation were inevitable. Furthermore, in the conventional product, it is necessary to attach and tighten the bolt screws 4 from both sides of the rail 10, so that the workability is poor.
[0007]
The present invention has been made to eliminate the above-described drawbacks, and even if a device such as a guard rail is installed near the railroad rail, the device can be installed while avoiding interference with the device without removing these devices. Another object of the present invention is to obtain a breakage reinforcement device that can perform bolt mounting work only on one side and can improve workability.
[0008]
[Means for Solving the Problems]
The breakage reinforcement device according to the present invention includes a plate-like pedestal that is inserted below the rail and has screw holes on both sides of the rail, and an upright portion and a bottom portion. An L-shaped bracket that is mounted so as to face each other, a reinforcing bracket that is provided by connecting the standing portion and the bottom portion of the L-shaped bracket, and a rail that is attached to the standing portion of the L-shaped bracket so as to be movable forward and backward. In the breakage reinforcing device provided with a pressure plate, a mounting hole penetrating vertically is formed in the upright portion of each L-shaped bracket, and a screw hole of the base is formed corresponding to the mounting hole. Is.
[0009]
The breakage reinforcement device according to the present invention includes a plate-like pedestal inserted below the rail and provided with screw holes on both sides of the rail, an upright portion and a bottom portion, and the upright portion is attached to the rail by screws on this pedestal. An L-shaped bracket that is mounted so as to face each other, a reinforcing bracket that is provided by connecting the standing portion and the bottom portion of the L-shaped bracket, and a rail that is attached to the standing portion of the L-shaped bracket so as to be movable forward and backward. In the breakage reinforcing device provided with a pressure plate, a mounting hole penetrating vertically is formed in the upright portion of each L-shaped bracket, and a screw hole of the base is formed corresponding to the mounting hole. Therefore, it is possible to attach the L-shaped metal fitting with the screw at a position close to the direction perpendicular to the track direction from the place where the rail on the pedestal is placed and close to the rail upper surface. For this reason, there is no area that requires a tool work at a position away from the rail mounting position on the pedestal in a direction perpendicular to the track direction, and an upright portion of the L-shaped bracket is provided between the rail and a nearby device. If it is possible to secure even the space where the is placed, the breakage reinforcing device can be installed while avoiding interference with equipment in the vicinity of the rail. For this reason, it is not necessary to remove the device in the vicinity of the rail, and work efficiency is improved. Furthermore, the screw for attaching the L-shaped bracket to the pedestal can be inserted into the mounting hole from above the standing part, and the tightening and removal work can be performed with a tool on the standing part, that is, at a position higher from the pedestal and close to the rail upper surface. It can be carried out. For this reason, it becomes easy to work with a tool and work efficiency improves.
[0010]
Further, in the breakage reinforcing device according to claim 2, a plurality of attachment holes are provided in the track direction of the upright portion.
[0011]
In the breakage reinforcing device according to the second aspect, since a plurality of mounting holes are provided in the track direction of the upright portion, the diameter of the screw can be reduced, and the upright portion can be extended in the track direction to reduce the thickness. As a result, the L-shaped bracket is reduced in size and weight.
[0012]
According to a third aspect of the present invention, the breakage reinforcing device according to the present invention has one of the two L-shaped brackets fixedly attached with a splicing plate and attached to the other with a bolt screw so as to be movable back and forth in the longitudinal direction of the base. It is.
[0013]
In the breakage reinforcement device according to the third aspect, since the attachment plate is fixedly attached to one of the L-shaped metal fittings, and the attachment plate is attached to the other by a bolt screw so that the attachment plate can be moved back and forth in the longitudinal direction of the base. Attach one L-shaped bracket to the pedestal with screws, the fixed side plate to the rail, and then attach the other L-shaped bracket to the pedestal with screws, the movable side plate to the rail, When the movable side plate is pushed toward the work rail by rotating the bolt screw, the movable side plate comes into contact with the rail, and when the movable side plate is pushed out to the rail, the pedestal pushes the movable side plate. Is pushed back to the opposite side, the fixed side plate comes into contact with the rail, and the pedestal is in a state in which further displacement is restricted. In this state, when the bolt screw is further screwed and further rotation is restricted, both the attached plates are held in pressure contact with the rail. For this reason, the work of pressing the attachment plate to the rail can be performed with only the bolt screw on one side in the direction perpendicular to the track direction, so that the work efficiency is improved. In addition, if there is equipment in one direction perpendicular to the track direction, attaching an L-shaped bracket with a fixed side plate on the equipment side of the pedestal increases the possibility of working without interference with the equipment. Can work efficiently.
[0014]
According to a fourth aspect of the present invention, there is provided a breakage reinforcing device in which an attachment plate of one L-shaped metal fitting is attached so that the position in the longitudinal direction of the pedestal can be adjusted.
[0015]
In the breakage reinforcing device according to the fourth aspect, since the attachment plate of one L-shaped metal fitting is attached so that the longitudinal position of the pedestal can be adjusted, equipment is provided on both sides in the direction perpendicular to the track direction. However, the degree of interference with the device can be reduced. If the distance between the stand and the stand is adjusted by adjusting the longitudinal position of the pedestal of the adjustment side plate so as to avoid interference with the device in advance, the distance between the rail and the device may differ. However, L-shaped metal fittings can be attached to the pedestal according to the interval. Furthermore, if the distance between the adjustment side attachment plate and the upright portion is made long in advance, the length of the other bolt screw can be shortened, so that the weight is reduced and the screwing operation of the other bolt screw is shortened. As a result, the time required for the pressing operation of the attachment plate is shortened.
[0016]
The breakage reinforcing device according to claim 5 is provided with a protrusion on the bottom outer bottom surface of the L-shaped bracket, and the protrusion is received on the base, and the outer surface of the protrusion abuts when the L-shaped bracket is attached. A groove is formed.
[0017]
In the breakage reinforcement device according to the fifth aspect, a protrusion is provided on the bottom outer bottom surface of the L-shaped bracket, and the protrusion is received on the base, and the outer surface of the protrusion contacts when the L-shaped bracket is attached. Since the groove is formed, the L-shaped bracket can disperse the pressure in the direction perpendicular to the orbital direction applied to the upright portion not only with the screw but also with the protrusion when the attached plate is pressed. And the degree of interference with the device is reduced. Furthermore, since vibrations and impacts from the rail side are distributed by the screw and the protrusion and transmitted to the pedestal side, the wear of the screw is reduced.
[0018]
According to a sixth aspect of the present invention, there is provided a breakage reinforcing device in which the reinforcing metal fitting is constituted by a right triangle plate that is welded to the outer surface of the standing portion and the upper surface of the bottom portion.
[0019]
In the breakage reinforcing device according to the sixth aspect, since the reinforcing bracket is constituted by a right triangle plate welded to the outer surface of the standing portion and the upper surface of the bottom portion, the strength can be ensured with a lightweight and compact shape. And the L-shaped bracket can be reduced in size and weight.
[0020]
In the breakage reinforcing device according to claim 7, the right-angled triangular plate is provided on both sides in the track direction of the L-shaped metal fitting, and the top of the right-angled triangular plate is positioned at a height substantially half the height of the standing part of the L-shaped metal fitting. It is made to be formed.
[0021]
In the breakage reinforcing device according to claim 7, the right-angled triangular plate is provided on both sides in the track direction of the L-shaped metal fitting, and the top of the right-angled triangular plate is located at a height that is substantially half of the standing part of the L-shaped metal fitting. Since the strength is ensured even if the right triangle plate is thinned and reduced in size, the L-shaped bracket is reduced in size and weight. Moreover, since the top part of the right triangle plate is located at a height that is almost half of the upright part of the L-shaped bracket, the degree of interference with the device is reduced.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described below with reference to embodiments shown in the drawings. FIGS. 1 and 2 are a plan view and a partially broken front view, respectively, showing a breakage reinforcing device according to one embodiment of the present invention. As shown in FIGS. 1 and 2, the breakage reinforcing device 12 according to an embodiment of the present invention is inserted below the work target rail 10 and has a plate-like pedestal 13 having both surfaces formed flat. On the both sides in the longitudinal direction of the pedestal 13, the upright portions 15 </ b> A and 25 </ b> A are provided with a pair of L-shaped metal fittings 15 and 25 attached to face each other.
[0023]
As shown in FIG. 2, the L-shaped brackets 15 and 25 are formed in an L-shaped cross-section, and are flat plate-shaped rectangular bottom portions 15B and 25B and short side edges of the bottom portions 15B and 25B on the rail 10 side. Consists of standing parts 15A and 25A rising from the parts 15C and 25C. As shown in FIGS. 1 and 2, the L-shaped brackets 15 and 25 have mounting holes 16A and 16B penetrating vertically through the standing portions 15A and 25A and the short side edges 15C and 25C of the bottom portions 15B and 25B. 26A and 26B are drilled (see FIGS. 3 and 4). These mounting holes 16A, 16B and 26A, 26B are formed on both sides in the direction perpendicular to the orbital direction of the upright portions 15A, 25A, as shown in FIGS.
[0024]
Projections 17 and 27 are formed on the bottom surfaces of the outer end portions of the bottom portions 15B and 25B of the L-shaped brackets 15 and 25, as shown in FIG. The pedestal 13 is formed with grooves 13A and 13B that receive the protrusions 17 and 27 and contact the outer surfaces 17A and 27A of the protrusions when the L-shaped brackets 15 and 25 are attached. And when the L-shaped metal fittings 15 and 25 are arranged on the pedestal 13 at the attachment positions where the projecting outer surfaces 17A and 27A are applied to the grooves 13A and 13B, they match the attachment holes 16A and 16B and 26A and 26B. Screw holes 31A, 31B, 41A, and 41B are formed in the screw holes. For this reason, the L-shaped brackets 15 and 25 are arranged so that the protrusions 17 and 27 of the L-shaped brackets 15 and 25 are inserted into the grooves 13A and 13B of the pedestal 13 and the outer surfaces 17A and 27A are brought into contact with each other. 32A, 32B, 42A, 42B are inserted into the mounting holes 16A, 16B, 26A, 26B of the upright portions 15A, 25A and screwed into the screw holes 31A, 31B, 41A, 41B to be attached to the base 13. ing.
[0025]
As shown in FIGS. 1, 2, and 4, a screw hole 43 is formed between the attachment holes 26 </ b> A and 26 </ b> B along the longitudinal direction of the base 3. A bolt screw 45 having a nut 44 screwed therein is screwed in from the outside, and a tip 45A projects to the rail 10 side. An attachment plate (seam plate) 47 is attached to the bolt screw tip 45 </ b> A via a press fitting 46. The pressing metal 46 is provided so as to be rotatable relative to the bolt screw 45. The pressing metal fitting 46 has a small-diameter screw portion 46A screwed into a screw hole formed in the attachment plate 47, and a bolt screw tip 45A is freely rotatable in a circular hole 46B formed on the outer surface of the large-diameter portion. It is designed to be fitted. When the bolt screw 45 is screwed in the forward direction, the attachment plate 47 is pushed out to the rail 10 side via the push fitting 46 and comes into contact with the jaw portion 10A of the rail 10 and the seating portion upper surface 10B. Yes. When the bolt screw 45 is screwed in the opposite direction, it retracts from the rail 10 side, and the tip 45A is detached from the circular hole 46B.
[0026]
As shown in FIGS. 1, 2, and 3, a pin hole 33 is formed in the upper center of the other upright portion 15 </ b> A along the longitudinal direction of the base 3 between the mounting holes 16 </ b> A and 16 </ b> B. A stepped pin 34 is inserted into the pin hole 33. The stepped pin 34 has a small-diameter portion 34A and a large-diameter portion 34B. The small-diameter portion 34A is inserted into the pin hole 33 so that the large-diameter portion 34B protrudes toward the rail 10 side of the standing portion 15A. A splicing plate (seam plate) 36 is attached to the tip of the large-diameter portion 34B via a push fitting 35. The press fitting 35 is provided so as to be rotatable relative to the large diameter portion 34B of the stepped pin 34. In the pressing metal 35, a small diameter screw portion 35A is screwed into a screw hole formed in the attachment plate 36, and the tip of the large diameter portion 34B is loosely fitted in a circular hole 35B formed on the outer surface of the large diameter portion. It is like that. When the L-shaped metal fitting 15 is displaced to the rail 10 side together with the pedestal 13, the attachment plate 36 is pushed by the metal fitting 35 via the stepped pin 34 and comes into contact with the jaw portion 10 </ b> A of the rail 10 and the seating portion upper surface 10 </ b> B. It is like that. In addition, when the L-shaped metal fitting 15 is retracted from the rail 10, the accessory plate 36 is configured such that the stepped pin large diameter portion 34 </ b> B comes off from the circular hole 35 </ b> B.
[0027]
Each L-shaped metal fitting 15, 25 is provided with reinforcing metal fittings 50 A, 50 B, 50 C, 50 D made of right-angled triangular plates that are welded to the lower side of the standing portion outer surfaces 37, 48 and the bottom upper surfaces 38, 49. These reinforcing metal fittings 50A to 50D are provided on both sides in the track direction of the surface formed by the standing portion outer side surfaces 37 and 48 and the bottom portion upper surfaces 38 and 49, respectively. The top portions of the reinforcing metal fittings 50A to 50D are positioned at almost half the height of the standing portions 15A and 25A.
[0028]
Next, the operation of the breakage reinforcing device 12 according to the above embodiment will be described. As shown in FIGS. 1 and 2, the breakage reinforcing device 12 is used for a railway rail 10 for a damaged work target. For example, a guard rail (device) 11 is installed in the vicinity of the rail 10 along the track direction. In this case, the vicinity of the rail 10 means, for example, that the gap between the rail 10 and the guard rail 11 or the like is about 85 mm. First, the breakage reinforcing device 12 is inserted below the rail 10 with the pedestal 13 substantially aligned in the direction perpendicular to the track direction. Next, the attachment plate 36 to which the press fitting 35 is attached in advance is placed at the work target position of the rail 10 from the gap between the rail 10 and the guard rail 11, and the L-shaped fitting 15 into which the stepped pin 34 is inserted is attached. The tip of the large-diameter portion 34B of the stepped pin 34 is put into the large-diameter circular hole 35B of the press fitting 35 from the gap between the rail 10 and the guard rail 11, and the protrusion 17 of the L-shaped metal fitting 15 is inserted. Is placed in the groove 13A of the base 13. Next, when the protrusion outer surface 17A is applied to the groove 13A and the bolt screws 32A and 32B are inserted through the mounting holes 16A and 16B of the upright portion 15A and screwed, they are screwed into the screw holes 31A and 31B, and the L-shaped bracket 15 is attached to the base 13.
[0029]
Next, the support plate 47 is applied to the side opposite to the longitudinal direction of the pedestal 13, that is, the side where the guard rail 11 is not provided, and the tip 45A of the bolt screw 45 is inserted into the large diameter circular hole 46B of the pressing metal 46, The L-shaped bracket 25 is attached to the base 13. The attachment is performed by applying the protrusion outer surface 27A to the groove 13B and screwing the bolt screws 42A and 42B. Next, when the bolt screw 45 is screwed with a tool and the attachment plate 47 is pressed against the rail 10 side and further screwed, the pedestal 13 is displaced in the direction opposite to the pushing direction of the bolt screw 45, and the L-shaped metal fitting on the opposite side 15 is displaced together with the base 13, and the other attachment plate 36 is pressed against the rail 10. Further, when the bolt screw 45 is screwed so that both the splicing plates 36 and 47 are pressed against the rail 10 with equal force from both sides, the bolt screw 45 is restricted from further screwing, and the splicing plates 36, 47 is held in pressure contact with the rail 10. Thus, the installation work of the breakage reinforcing device 12 is completed. When removing the breakage reinforcement device 12, first, the bolt screw 45 is loosened with a tool, the bolt screws 42A, 42B, 32A, 32B are removed, the L-shaped brackets 25, 15 are detached from the base 13, and the base 13 is removed from the rail 10. Pull out from below.
[0030]
As described above, even if the gap between the rail 10 and the guard rail 11 is narrow (for example, 85 mm), the L-shaped metal fitting 15 has the tops of the right-angled triangular reinforcing metal fittings 50A and 50B approximately half the upright portion 15A. Since it is located at a height, it can be guided to the pedestal 13 from above or from the guard rail 11 side while avoiding interference with the guard rail 11. Further, since the bolt screws 32A and 32B are configured to perform screwing work with a tool at a position near the direction perpendicular to the track direction from the place where the rail 10 on the base 13 is placed, the rail on the base 13 A position away from the mounting position in a direction perpendicular to the track direction, that is, the upper surface of the bottom portion 15 is free of an area that requires a work by a tool, and the L-shaped metal fitting 15 is interposed between the rail 10 and the guard rail 11 at the time of attachment. If it is possible to secure even a space in which the upright portion 15A is arranged, it is possible to install the L-shaped bracket while avoiding interference with the guard rail 11 in the vicinity of the rail 10. For this reason, it is not necessary to remove the guard rail 11 during the work.
[0031]
Further, the bolt screws 32A, 32B, 42A, 42B for attaching the L-shaped brackets 15, 25 to the pedestal 13 can be inserted into the attachment holes 16A, 16B, 26A, 26B from above the upright portion 15, and the upright portion 15, that is, a tightening and removing operation can be performed with a tool at a position higher than the base 13 and close to the top surface of the rail 10. For this reason, it becomes easy to work with a tool and work efficiency improves.
[0032]
In addition, since the work of pressing the attachment plates 36 and 47 to the rail 10 can be performed with only the bolt screw 45 on one side in the direction perpendicular to the track direction of the rail 10, work efficiency is improved. Further, if the L-shaped metal fitting 15 not provided with the bolt screw 45 is arranged and attached on the side where the guard rail 11 is installed, it is easy to avoid interference with the guard rail 11.
[0033]
Furthermore, since the mounting holes 16A, 16B, 26A, and 26B are formed in the upright portions 15 and 25 on both sides in the direction perpendicular to the track direction, the bolt screws 32A, 32B, 42A, and 42B can be reduced in diameter. In addition, the upright portions 15 and 25 can be extended in the orbit direction to reduce the thickness. For this reason, the L-shaped metal fittings 15 and 25 can be reduced in size and weight. Further, since the mounting holes 16A, 16B, 26A, and 26B are formed on both sides in the direction perpendicular to the track direction, the supporting members such as the stepped pins 34 and the bolt screws 45 that support the attachment plates 36 and 47 are used as bolt screws. 32A, 32B and 42A, 42B can be arranged, respectively, and the attachment plates 36, 47 can be press-contacted with good balance.
[0034]
Further, since the pressing metal 35 is screwed into the screw hole 36A of the attachment plate 36 on the one L-shaped metal fitting 15 side, the position of the vertical direction with respect to the track direction can be obtained by screwing the pressing metal 35 forward and backward. Can be fine-tuned. For this reason, even if devices such as the guard rail 11 are provided on both sides in the direction perpendicular to the track direction of the rail 10, the degree of interference with the device can be reduced. Further, before the work, the distance between the rail 10 and the guard rail 11 can be determined by adjusting the position in the gauge direction of the adjustment side auxiliary plate 36 so as to avoid interference with the guard rail 11 and setting the distance from the standing portion 15A. Even if they are different, the L-shaped metal fitting 15 can be attached to the base 13 in accordance with the interval. Furthermore, if the distance between the adjustment side accessory plate 36 and the upright portion 15A is increased in advance, the length of the other bolt screw 45 can be shortened, so that the weight can be reduced and the screw of the other bolt screw 45 can be reduced. The turning work is shortened, and the time for the pressure contact work of the attachment plates 36 and 47 is shortened.
[0035]
Further, the L-shaped metal fittings 15 and 25 apply not only the bolt screws 32A, 32B, 42A and 42B but also the protrusions 17 to the pressure in the direction perpendicular to the orbital direction applied to the standing portions 15A and 25A at the time of press-fitting the attachment plates 36 and 47. 27, the L-shaped brackets 15 and 25 are reduced in size and weight, and the degree of interference with devices such as the guard rail 11 is reduced. Further, since vibration and impact from the rail 10 side are distributed by the bolt screws 32A, 32B, 42A, 42B and the projections 17, 27 and transmitted to the pedestal 13 side, wear of the bolt screws 32A, 32B, 42A, 42B is reduced. It is done.
[0036]
In addition, since the reinforcing metal fittings 50A, 50B, 50C, 50D are composed of right-angled triangular plates welded to the lower side of the upright portion outer surfaces 37, 48 and the bottom upper surfaces 38, 49, the strength is enhanced with a lightweight and compact shape. It can be ensured, the dimension perpendicular to the track direction can be shortened, the degree of interference with devices such as the guardrail 11 can be reduced, and the L-shaped brackets 15 and 25 are reduced in size and weight.
[0037]
Furthermore, since the reinforcing metal fittings 50A, 50B, 50C, 50D made of right-angled triangular plates are provided on both sides in the track direction of the L-shaped metal fittings 15, 25, strength can be ensured even if the thickness is reduced and the size is reduced. For this reason, the L-shaped metal fittings 15 and 25 are reduced in size and weight. Since the tops of the reinforcing metal fittings 50A, 50B, 50C, and 50D are provided so as to be positioned at almost half the height of the standing parts 15A and 25A, the degree of interference with devices such as the guard rail 11 is reduced.
[0038]
As described above, the breakage reinforcing device 12 according to the present embodiment can be attached to the rail 10 without removing the equipment such as the guard rail 11, so that the work efficiency is improved. Further, since the L-shaped metal fittings 15 and 25 can be attached with a tool at a position close to a direction perpendicular to the track direction of the rail 10 and near the upper surface of the rail 10, it is easy to work. In addition, since the pressing work of the attachment plates 36 and 47 can be performed from one side in a direction perpendicular to the track direction of the rail 10, that is, from one side of the L-shaped metal fittings 15 and 25, interference with the equipment can be prevented. If one L-shaped metal fitting 15 is arranged on the side of the device that is less likely to interfere and the other L-shaped metal fitting 25 is arranged on the opposite side where the device is not installed, the device is not removed. Can work on.
[0039]
Note that the breakage reinforcement device 12 according to the above-described embodiment can be used even if a device such as the guard rail 11 is not installed near the rail 10, and even in that case, the breakage reinforcement device 12 is significantly more than the conventional breakage reinforcement device. Needless to say, the working time can be shortened. In addition, a seam plate may be used for the attachment plates 36 and 47. Further, the stepped pin 34 can be used in various places where the distance from the device is different by using various pins having different axial dimensions of the large diameter portion 34B in accordance with the distance between the rail 10 and the guard rail 11 or the like. It is possible to proceed by simply selecting a stepped pin corresponding to the interval.
[0040]
【The invention's effect】
As described above, according to the breakage reinforcing device according to the present invention, the plate includes a plate-like pedestal inserted below the rail and provided with screw holes on both sides of the rail, and an upright portion and a bottom portion. An L-shaped bracket that is attached by a screw so that the standing portion faces the rail, a reinforcing bracket that is provided by connecting the standing portion and the bottom portion of the L-shaped bracket, and advancing and retracting to the standing portion of the L-shaped bracket In the breakage reinforcement device, which is attached movably and attached to the rail, and is attached to the upright part of each L-shaped bracket with a mounting hole that penetrates up and down. By forming it corresponding to the hole, the breakage reinforcing device can be installed avoiding interference with the equipment in the vicinity of the rail, so that the work for removing the equipment in the vicinity of the rail becomes unnecessary, and the work efficiency is improved. Furthermore, when attaching the L-shaped bracket to the pedestal, the tightening and removal work can be performed with a tool on the standing part, that is, at a position higher from the pedestal and close to the upper surface of the rail. There is an effect to improve.
[0041]
Further, according to the breakage reinforcing device of the third aspect, one of the two L-shaped metal fittings can be fixedly attached with an attachment plate, and the other can be moved forward and backward in the longitudinal direction of the pedestal with a bolt screw. As a result, it is possible to perform the press-contact operation to the rail of the accessory plate with only the bolt screw on one side in the direction perpendicular to the track direction, so that the working efficiency is improved.
[Brief description of the drawings]
FIG. 1 is a plan view showing a breakage reinforcing device according to an embodiment of the present invention.
FIG. 2 is a partially broken front view of the breakage reinforcing device of FIG. 1;
FIG. 3 is a right side view with partial omission of the breakage reinforcing device of FIG. 1;
4 is a left side view in which the breakage reinforcing device of FIG. 1 is partially omitted.
FIG. 5 is a plan view showing a conventional breakage reinforcing device.
6 is a front view of the breakage reinforcing device of FIG. 5. FIG.
[Explanation of symbols]
10 rails
12 Folding reinforcement
13 pedestal
15, 25 L-shaped bracket
15A, 25A Standing part
15B, 25B Bottom
16A, 16B, 26A, 26B Mounting hole
31A, 31B, 41A, 41B Screw hole
32A, 32B, 42A, 42B Bolt screw (screw)
36, 47 side plate
50A-50D Reinforcing metal fittings

Claims (7)

レールの下方に差し入れられ、レールの両側にねじ穴がそれぞれ設けられる板状の台座と、起立部と底部とを備え、この台座にねじにより起立部がレールに向き合ように取り付けられるL字型金具と、このL字型金具の起立部と底部とを接続して設けられる補強金具と、これらL字型金具の起立部に進退動可能に取り付けられレールに圧接される添え板とを備えた折損補強器において、
各L字型金具の起立部に、上下に貫通する取り付け孔を穿設するとともに、台座のねじ穴をこの取り付け孔に対応させて形成したことを特徴とする折損補強器。
An L-shape that is inserted below the rail and has a plate-like pedestal that is provided with screw holes on both sides of the rail, and an upright portion and a bottom portion, and the upright portion is attached to the pedestal so that the upright portion faces the rail A metal fitting, a reinforcing metal fitting provided by connecting the upright portion and the bottom portion of the L-shaped metal fitting, and an attachment plate attached to the upright portion of the L-shaped metal fitting so as to be movable back and forth and pressed against the rail. In the breakage reinforcement device,
A breakage reinforcement device, wherein a mounting hole penetrating vertically is formed in an upright portion of each L-shaped metal fitting, and a screw hole of a base is formed corresponding to the mounting hole.
取り付け孔は、起立部の軌道方向に複数設けられることを特徴とする請求項1に記載の折損補強器。The breakage reinforcing device according to claim 1, wherein a plurality of mounting holes are provided in a track direction of the upright portion. 両L字型金具のうち、一方には添え板を固定して取り付け、他方にはボルトねじにより添え板を台座の長手方向に進退動可能に取り付けたことを特徴とする請求項1または2に記載の折損補強器。3. An attachment plate is fixedly attached to one of both L-shaped metal fittings, and the attachment plate is attached to the other by a bolt screw so as to be movable back and forth in the longitudinal direction of the pedestal. The breakage breaker described. 一方のL字型金具の添え板を、台座の長手方向位置を調整可能に取り付けたことを特徴とする請求項3に記載の折損補強器。4. The breakage reinforcing device according to claim 3, wherein an attachment plate of one L-shaped metal fitting is attached so that the longitudinal position of the pedestal can be adjusted. L字型金具の底部外側下面には、突部を設けるとともに、台座には、この突部を受け入れ、L字型金具取り付け時、突部外面が当接する溝を形成したことを特徴とする請求項1ないし4のうちいずれか1に記載の折損補強器。A protrusion is provided on the bottom outer bottom surface of the L-shaped metal fitting, and a groove is formed on the pedestal so as to receive the protrusion and to contact the outer surface of the protrusion when the L-shaped metal fitting is attached. Item 5. The breakage reinforcing device according to any one of Items 1 to 4. 補強金具を、起立部外側面と底部上面とに溶接される直角三角形状プレートにより構成したことを特徴とする請求項1ないし5のうちいずれか1に記載の折損補強器。The breakage reinforcing device according to any one of claims 1 to 5, wherein the reinforcing metal fitting is formed of a right triangle plate welded to the outer surface of the standing portion and the upper surface of the bottom portion. 直角三角形状プレートは、L字型金具の軌道方向両側に設けられ、直角三角形状プレートの頂部がL字型金具の起立部のほぼ半分の高さに位置するよう形成されることを特徴とする請求項6に記載の折損補強器。The right triangle plate is provided on both sides in the track direction of the L-shaped bracket, and the top of the right triangle plate is formed so as to be positioned at almost half the height of the upright portion of the L-shaped bracket. The breakage reinforcement device according to claim 6.
JP2002313096A 2002-10-28 2002-10-28 Fracture reinforcement Expired - Lifetime JP3750647B2 (en)

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JP5290478B1 (en) * 2013-02-21 2013-09-18 株式会社今井鉄工所 Rail fixing member
CN112239973A (en) * 2020-08-28 2021-01-19 中铁工程设计咨询集团有限公司 Hinge type structure rail joint
CN114890300A (en) * 2022-04-29 2022-08-12 中冶华天工程技术有限公司 A track adjustable anti-side force rail press

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