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JP3734106B2 - Cement joint material - Google Patents

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Publication number
JP3734106B2
JP3734106B2 JP6787296A JP6787296A JP3734106B2 JP 3734106 B2 JP3734106 B2 JP 3734106B2 JP 6787296 A JP6787296 A JP 6787296A JP 6787296 A JP6787296 A JP 6787296A JP 3734106 B2 JP3734106 B2 JP 3734106B2
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Prior art keywords
cement
joint material
based joint
material according
antibacterial
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JPH09255400A (en
Inventor
原 通 正 木
原 慎 一 田
伯 義 光 佐
山 康 司 森
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東陶機器株式会社
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00663Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
    • C04B2111/00672Pointing or jointing materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Sealing Material Composition (AREA)

Description

【0001】
【発明の背景】
発明の分野
本発明は、セメント系目地材に関し、詳しくは抗菌防黴性を付与したタイル目地用セメント系目地材に関する。
【0002】
背景技術
タイルとタイルの間に設けられる空隙(いわゆる目地部)に充填される目地材としては、一般にポルトランドセメントを結合材とし、骨材として珪砂、炭酸カルシウムなどを含むセメント系目地材が使用されている。
【0003】
このようなセメント系目地材は、ポルトランドセメントの水和反応によって、硬化するが、この水和反応時に多量の気孔を生成し、その気孔部分に種々の介在物を堆積しやすい。この介在物が無機物の場合は、洗剤などを用いた洗浄によって比較的容易に除去することができるが、有機物の場合は、大気中に由来するカビや病原菌の栄養源となるため、目地部を頻繁に洗浄しない限りこれらの菌類が繁殖し、繁殖後の除去が困難となっている。
【0004】
このような菌類の繁殖を防ぐために、従来から目地材の成分として抗菌剤や防黴剤を添加することが試みられている。しかしながら、ポルトランドセメントは、水和反応時に水酸化カルシウムを溶出しpH12〜13の高アルカリ状態になるため、抗菌剤や防黴剤の大半は分解し、効力が著しく低下してしまい、十分な抗菌防黴効果は得られていない。
【0005】
これらの状況を検討して開発された防黴剤としては特願平3−102792号に示される2,3,3−トリヨードアリルアルコール等が知られているが、目地材に用いた場合、抗菌防黴剤としての効力は維持するが、基材との反応や紫外線によって分解し、場合によってヨード臭を発生したり黄変することがあった。このため、目地詰め作業及び意匠性において、目地材への適用は難しかった。
【0006】
基材自体を中性化し、抗菌剤と防黴剤を広範に使用できるようにした目地材としては、本発明者らによる特願平5−165366号に示される石膏とアクリルエマルジョンを使用した目地材がある。この目地材と、特に限定されない幾つかの抗菌剤と防黴剤を使用することで、優れた抗菌防黴性を発揮し、ヨード臭、黄変などの不具合もないことが確かめられている。ただし、粘性が高いため付着性が強く、目地詰め作業に時間がかかり、また、価格においても高価であり、従来のセメント系目地材に比較して劣っていた。
【0007】
【発明の概要】
本発明者らは、今般、このようなセメント系目地材において、アルミナセメントを結合材とし、特定の抗菌剤または防黴剤を含有させることで、好適なセメント系目地材が提供できる、とりわけ抗菌剤または防黴剤としての効力が持続し、異臭、黄変などの不具合もなく、安価なセメント系目地材を提供できるとの知見を得た。本発明はかかる知見に基づくものである。
【0008】
従って、本発明は、抗菌防黴性の付与された好適なセメント系目地材の提供をその目的としている。
【0009】
そして、本発明は、
テブコナゾール、2−ピリジンチオール−1−オキサイド亜鉛、2,4,4’−トリクロロ−2’−ヒドロオキシジフェニルエーテルおよび10−10’オキシビスフェノキシアルシンからなる群から選ばれる、一種以上の抗菌剤または防黴剤と、アルミナセメントとを含んでなる、セメント系目地材である。
【0010】
【発明の具体的説明】
抗菌剤および防黴剤
本発明において用いられる抗菌剤または防黴剤は、 テブコナゾール、2−ピリジンチオール−1−オキサイド亜鉛、2,4,4’−トリクロロ−2’−ヒドロオキシジフェニルエーテルおよび10−10’オキシビスフェノキシアルシンから選ばれる。
【0011】
これらの、抗菌剤および防黴剤の合計量は、セメント系目地材全体に対して0.01〜5.0重量%程度とするのが好ましく、より好ましくは0.1〜1.0重量%程度である。
【0012】
アルミナセメント
本発明において用いるアルミナセメントは、水和反応の過程において、析出相の大半が水酸化アルミニウムであるため、呈するpHが10〜11であり、ポルトランドセメントよりもpHが低いので、抗菌剤および防黴剤の分解を低減する。したがって、一般の抗菌剤または防黴剤を用いた場合は、分解される量に相当する量を追加して用いれば分解しない場合と同程度の防菌防黴効果は得ることができる。しかし、本発明においては、上記特定の抗菌剤または防黴剤と組み合わされることで特に意外にも実質的に分解される量を考慮しなくてもよい。すなわち、抗菌剤または防黴剤を増量することなしに十分な抗菌防黴効果を得ることができるといった顕著な効果を発現する。これにより、高価な抗菌剤または防黴剤の使用量を大きく減らすことができ、このことはコストダウンの観点からも顕著な効果である。また、作業性もよく、品質においても変色等もなく、意匠性にも優れている。
【0013】
アルミナセメントとしては、アルミン酸カルシウムを主成分とする一般的なものを使用でき、特に制限はされない。
【0014】
アルミナセメントの含有量は、目地基材の強度維持のため、セメント系目地材全体に対して20重量%以上とするのが好ましく、より好ましくは30〜50重量%程度である。
【0015】
骨材
本発明のセメント系目地材には骨材を用いることができる。骨材としては、一般的に目地材に配合されるものであれば特に制限されないが、例えば、珪砂、水酸化アルミニウム、炭酸カルシウムなどがあげられる。
【0016】
骨材の含有量は、セメント系目地材全体に対して70重量%以下とするのが好ましく、より好ましくは50〜70重量%程度である。
【0017】
添加剤
本発明のセメント系目地材には、通常のセメント系目地材に用いる添加剤を用いることができる。このようなものとしては、例えば混和剤、防水剤、顔料、保水剤、硬化調整剤(硬化促進剤、凝結遅延剤)などがあげられる。
【0018】
このような添加剤の含有量としては、セメント系目地材全体に対して10重量%以下とするのが好ましく、より好ましくは1.0〜3.0重量%程度である。
【0019】
【実施例】
以下本発明を以下の実施例によって詳細に説明するが、本発明はこれらに限定されるものではない。
【0020】
本発明のセメント系目地材の試料調製は次のように行った。まず、第1表中の調合比により混合した目地材に水を添加し、練り、耳たぶ程度の硬さとした後、2.5cm角、2mmの厚さに成形し試験片とした。これらの試験片を炭酸ガスインキュベーターに148時間保存し、pH値を7.0〜8.9に調整した。これらの試験片を直径90mmのシャーレの中央に置き、ポテトデキストロース寒天培地25mlを加えて固化させた。固化した寒天培地上に各試験菌の胞子懸濁液(1.0×106 個/ml)0.1mlを塗布し、28℃において7日間インキュベートを行った。7日後に菌株の生育が抑えられる程度を評価した。
【0021】
本発明のセメント系目地材と比較例のセメント系目地材の抗菌防黴性の実験結果は、第1表に示される通りであった。
【0022】
【表1】

Figure 0003734106
[0001]
BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION The present invention relates to a cement joint material, and more particularly to a tile joint cement joint material having antibacterial and antifungal properties.
[0002]
BACKGROUND ART As a joint material filled in a gap (so-called joint part) provided between tiles, generally, a Portland cement is used as a binder, and a cement joint joint containing silica sand, calcium carbonate, etc. as an aggregate. The material is used.
[0003]
Such a cement-based joint material is hardened by the hydration reaction of Portland cement. However, a large amount of pores are generated during the hydration reaction, and various inclusions are easily deposited in the pores. If this inclusion is an inorganic substance, it can be removed relatively easily by washing with a detergent or the like, but if it is an organic substance, it serves as a nutrient source for mold and pathogens derived from the atmosphere. Unless they are washed frequently, these fungi grow and are difficult to remove after propagation.
[0004]
In order to prevent such fungal growth, it has been attempted to add antibacterial agents and antifungal agents as ingredients of joint materials. However, since Portland cement elutes calcium hydroxide during the hydration reaction and becomes a highly alkaline state having a pH of 12 to 13, most of the antibacterial agents and antifungal agents are decomposed and the effectiveness is remarkably reduced, so that sufficient antibacterial properties are obtained. No antifungal effect has been obtained.
[0005]
2,3,3-triiodoallyl alcohol shown in Japanese Patent Application No. 3-102792 is known as an antifungal agent developed by examining these situations, but when used as a joint material, Although the efficacy as an antibacterial and antifungal agent is maintained, it may be decomposed by reaction with the base material or by ultraviolet rays, and an iodine odor or yellowing may occur in some cases. For this reason, application to joint materials has been difficult in joint filling work and design properties.
[0006]
As a joint material in which the base material itself is neutralized and an antibacterial agent and an antifungal agent can be widely used, joints using gypsum and acrylic emulsion shown in Japanese Patent Application No. 5-165366 by the present inventors are used. There is material. By using this joint material and some antibacterial and antifungal agents that are not particularly limited, it has been confirmed that excellent antibacterial and antifungal properties are exhibited and there are no problems such as iodine odor and yellowing. However, since the viscosity is high, the adhesion is strong, the time for filling the joint is long, and the price is expensive, which is inferior to the conventional cement-based joint material.
[0007]
SUMMARY OF THE INVENTION
The present inventors can provide a suitable cement-based joint material by using alumina cement as a binder and including a specific anti-bacterial agent or anti-fungal agent in such a cement-based joint material. It was found that the effectiveness as an agent or an antifungal agent can be maintained, and there can be provided an inexpensive cement-based joint material without problems such as a strange odor and yellowing. The present invention is based on such knowledge.
[0008]
Accordingly, an object of the present invention is to provide a suitable cement joint material having antibacterial and antifungal properties.
[0009]
And this invention,
One or more antibacterial or antibacterial agents selected from the group consisting of tebuconazole, 2-pyridinethiol-1-oxide zinc, 2,4,4′-trichloro-2′-hydroxydiphenyl ether and 10-10′oxybisphenoxyarsine A cement-based joint material comprising a glaze and alumina cement.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Antibacterial agent and antifungal agent The antibacterial agent or antifungal agent used in the present invention is tebuconazole, 2-pyridinethiol-1-oxide zinc, 2,4,4′-trichloro-2′-hydroxydiphenyl ether. And 10-10 ′ oxybisphenoxyarsine.
[0011]
The total amount of the antibacterial agent and the antifungal agent is preferably about 0.01 to 5.0% by weight, more preferably 0.1 to 1.0% by weight, based on the entire cement-based joint material. Degree.
[0012]
Alumina cement The alumina cement used in the present invention has a pH of 10 to 11 and is lower than Portland cement because most of the precipitated phase is aluminum hydroxide during the hydration reaction. Reduce the degradation of antibacterial and antifungal agents. Therefore, when a general antibacterial agent or antifungal agent is used, the same antibacterial / antifungal effect can be obtained as long as it is not decomposed by adding an amount corresponding to the amount to be decomposed. However, in the present invention, it is not necessary to consider an amount that is substantially surprisingly decomposed in combination with the specific antibacterial agent or antifungal agent. That is, a significant effect is exhibited that a sufficient antibacterial / antifungal effect can be obtained without increasing the amount of the antibacterial or antifungal agent. Thereby, the usage-amount of an expensive antibacterial agent or an antifungal agent can be reduced significantly, and this is a remarkable effect also from a viewpoint of cost reduction. In addition, the workability is good, the quality is not discolored, and the design is excellent.
[0013]
As an alumina cement, a general thing which has calcium aluminate as a main component can be used, and there is no restriction in particular.
[0014]
In order to maintain the strength of the joint base material, the content of the alumina cement is preferably 20% by weight or more, more preferably about 30 to 50% by weight with respect to the entire cement-based joint material.
[0015]
Aggregate Aggregate can be used for the cement joint material of the present invention. The aggregate is not particularly limited as long as it is generally blended with the joint material, and examples thereof include silica sand, aluminum hydroxide, and calcium carbonate.
[0016]
The aggregate content is preferably 70% by weight or less, more preferably about 50 to 70% by weight, based on the entire cement-based joint material.
[0017]
Additives For the cement-based joint material of the present invention, additives used for ordinary cement-based joint materials can be used. Examples of such a material include admixtures, waterproofing agents, pigments, water retention agents, curing modifiers (curing accelerators, setting retarders) and the like.
[0018]
The content of such additives is preferably 10% by weight or less, more preferably about 1.0 to 3.0% by weight, based on the entire cement-based joint material.
[0019]
【Example】
Hereinafter, the present invention will be described in detail with reference to the following examples, but the present invention is not limited thereto.
[0020]
Sample preparation of the cement joint material of the present invention was performed as follows. First, water was added to the joint material mixed according to the blending ratio in Table 1 and kneaded to make it hard enough to be an earlobe, then formed into a 2.5 cm square and a thickness of 2 mm to obtain a test piece. These test pieces were stored in a carbon dioxide incubator for 148 hours, and the pH value was adjusted to 7.0 to 8.9. These test pieces were placed in the center of a petri dish having a diameter of 90 mm, and 25 ml of potato dextrose agar medium was added and solidified. On the solidified agar medium, 0.1 ml of a spore suspension (1.0 × 10 6 cells / ml) of each test bacterium was applied and incubated at 28 ° C. for 7 days. The degree to which the growth of the strain was suppressed after 7 days was evaluated.
[0021]
The experimental results of the antibacterial and antifungal properties of the cement joint material of the present invention and the cement joint material of the comparative example are as shown in Table 1.
[0022]
[Table 1]
Figure 0003734106

Claims (9)

テブコナゾールおよび2−ピリジンチオール−1−オキサイド亜鉛からなる群から選ばれる、一種以上の抗菌剤または防黴剤と、アルミナセメントとを含んでなる、セメント系目地材。  A cement-based joint material comprising at least one antibacterial or antifungal agent selected from the group consisting of tebuconazole and 2-pyridinethiol-1-oxide zinc, and alumina cement. 前記アルミナセメントを20重量%以上含んでなる、請求項1に記載のセメント系目地材。The cement joint material according to claim 1, comprising 20% by weight or more of the alumina cement. 前記抗菌剤または防黴剤を合計0.01〜5.0重量%含んでなる、請求項1または2に記載のセメント系目地材。The cement-based joint material according to claim 1 or 2, comprising a total of 0.01 to 5.0% by weight of the antibacterial agent or antifungal agent. 前記セメント系目地材が骨材を含んでなる、請求項1〜3いずれか一項に記載のセメント系目地材。The cement-based joint material according to any one of claims 1 to 3, wherein the cement-based joint material comprises an aggregate. 前記骨材を70重量%以下含んでなる、請求項4に記載のセメント系目地材。The cement-based joint material according to claim 4, comprising 70% by weight or less of the aggregate. 前記骨材が珪砂、水酸化アルミニウムおよび炭酸カルシウムからなる群より選ばれる一種以上の骨材である、請求項4または5に記載のセメント系目地材。The cement-based joint material according to claim 4 or 5, wherein the aggregate is one or more aggregates selected from the group consisting of silica sand, aluminum hydroxide, and calcium carbonate. 前記セメント系目地材が添加剤を含んでなる、請求項1〜6いずれか一項に記載のセメント系目地材。The cement-based joint material according to any one of claims 1 to 6, wherein the cement-based joint material comprises an additive. 前記添加剤を10重量%以下含んでなる、請求項7に記載のセメント系目地材。The cement-based joint material according to claim 7, comprising 10% by weight or less of the additive. 前記添加剤が、混和剤、防水剤、顔料、保水材、硬化調整剤から選ばれる一種以上の添加物である、請求項7または8に記載のセメント系目地材。The cement-based joint material according to claim 7 or 8, wherein the additive is one or more additives selected from an admixture, a waterproofing agent, a pigment, a water retention material, and a curing modifier.
JP6787296A 1996-03-25 1996-03-25 Cement joint material Expired - Lifetime JP3734106B2 (en)

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JP4968870B2 (en) * 2001-09-27 2012-07-04 住化エンビロサイエンス株式会社 Industrial antibacterial composition and antibacterial method
KR100495043B1 (en) * 2002-07-16 2005-06-10 영 화 김 The composition for the joint of cement
US7056582B2 (en) * 2003-04-17 2006-06-06 Usg Interiors, Inc. Mold resistant acoustical panel
EP1685077B1 (en) * 2003-11-17 2013-06-05 Microban Products Company Method of making cementitious slab products having antimicrobial properties
DE102004056362A1 (en) 2004-11-22 2006-06-01 Henkel Kgaa Mold-resistant building materials

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