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JP3707818B2 - Molten glass flow control device and glass product manufacturing method - Google Patents

Molten glass flow control device and glass product manufacturing method Download PDF

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Publication number
JP3707818B2
JP3707818B2 JP02486995A JP2486995A JP3707818B2 JP 3707818 B2 JP3707818 B2 JP 3707818B2 JP 02486995 A JP02486995 A JP 02486995A JP 2486995 A JP2486995 A JP 2486995A JP 3707818 B2 JP3707818 B2 JP 3707818B2
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Japan
Prior art keywords
tip
molten glass
pipe
tip portion
single flange
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JP02486995A
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JPH08217463A (en
Inventor
和雄 田中
寛 福島
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Hoya Corp
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Hoya Corp
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/08Feeder spouts, e.g. gob feeders
    • C03B7/094Means for heating, cooling or insulation
    • C03B7/096Means for heating, cooling or insulation for heating
    • C03B7/098Means for heating, cooling or insulation for heating electric

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Flow Control (AREA)

Description

【0001】
【産業上の利用分野】
本発明は溶融ガラスを成形型に供給するときに流量を調節するための溶融ガラスの流量調節装置及びガラス製品の製造方法に関し、特に加熱調整によって流量を調節する機能を有する溶融ガラスの流量調節装置及びガラス製品の製造方法に関する。
【0002】
【従来の技術】
従来、溶融ガラスの流量調節装置では、白金等の導電性の高い金属で形成されたパイプを使用して、溶融ガラス槽内の光学用の溶融ガラスを成形型に供給するようにしている。この場合、パイプに適度な電流を流してパイプ全体を加熱することにより、パイプ内の溶融ガラスの流量を調節するようにしている。
【0003】
しかし、パイプの先端部は、空気に触れやすい場所なので、流動する溶融ガラスの温度が低下しやすい。このため、パイプの先端部では、溶融ガラスの一部が失透(結晶化)して、パイプの内側で固まってしまい、その結果、溶融ガラスの通路が狭くなって流量が低下するという問題が生じる。
【0004】
このような欠点をなくす技術として、特公平4−27174号で示されている流量調節装置がある。
図2はこの従来の流量調節装置の構成を示す図である。この流量調節装置では、パイプ21の下側部21bを、保温材22で保護される上側部21aよりも径を細くすることによって、電気抵抗を高めている。ここで、交流電源24によってパイプ21に電流を流すと、下側部21bの方が上側部21aよりも発熱量が多くなり、先端部21cにおける溶融ガラス23の失透が防止される。
【0005】
【発明が解決しようとする課題】
しかし、このような技術では、パイプ形状は設計された寸法で固定されているため、下側部21bと上側部21aの発熱量の比率は固定され、状況に応じて微調整を行うことができない。このため、溶融ガラス23の流量と失透防止とのバランスがうまくとれないという問題点があった。
【0006】
本発明はこのような点に鑑みてなされたものであり、溶融ガラスの流量を最適な状態に保持しながら、パイプ先端部分の失透を確実に防止することができる溶融ガラスの流量調節装置を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明では上記課題を解決するために、溶融ガラスを成形型に供給するときに流量を調節するための溶融ガラスの流量調節装置において、溶融ガラス槽と連結され前記溶融ガラスを前記成形型に導くパイプと、前記パイプの先端部を除く大部分を加熱するメイン加熱手段と、前記メイン加熱手段とは独立して前記パイプの前記先端部を加熱する先端部加熱手段と、を有し、前記先端部加熱手段は、電源と、前記パイプの前記先端部の外周に取り付けられた単一のフランジ部と、前記単一のフランジ部に連結された一対の通電部材と、を有し、前記一対の通電部材に前記電源が接続され、前記電源から供給される電流を前記単一のフランジ部を含む前記一対の通電部材間に流して前記先端部を加熱ることを特徴とする溶融ガラスの流量調節装置が提供される。
【0008】
【作用】
メイン加熱手段は、パイプの先端部以外の大部分を加熱し、全体の流量を調節する。一方、先端部加熱手段は、先端部を独立して加熱し、先端部での溶融ガラスの失透を防止する。
【0009】
これによって、溶融ガラスの流量を最適な状態に保持しながら、パイプ先端部分の失透を確実に防止することができる。
【0010】
【実施例】
以下、本発明の一実施例を図面に基づいて説明する。
図1は本実施例の溶融ガラスの流量調節装置の構成を示す断面図である。溶融ガラスの流量調節装置1は、パイプ2を中心として構成されている。パイプ2は、白金またはパラジウム等の導電性の高い金属で形成されている。あるいは、これらの金属を含む合金でもよい。パイプ2の下側部3は、本体部2aとは別体に形成されたものであり、パイプ2と同様に白金またはパラジウム等で形成されている。パイプ2は、図示されていない溶融ガラス槽と接続されており、この溶融ガラス槽からの光学用の溶融ガラス4を、下方に設置された図示されていない成形型に供給する。また、パイプ2の本体部2aは、図示されていない保温材で覆われている。
【0011】
パイプ2の下側部3は、その先端部3aにフランジ部3bが形成されている。このフランジ部3bは、水平面に対してほぼ45°上方に向くように形成されている。また、下側部3には、本体部2aとの接合部付近にフランジ部3cが形成されている。このフランジ部3cは、フランジ部3bと同様に、水平面に対してほぼ45°上方に向くように形成されている。これらフランジ部3bおよび3cは、先端部3a全体を旋盤加工することにより形成されている。
【0012】
下側部3のフランジ部3cには、導電性を有する連結部材5が接合されている。連結部材5の本体部5aは、ほぼ円筒状に形成されており、その下側縁端部がフランジ部3cの縁端部とろう付け等によって接合されている。また、連結部材5の本体部5aには、通電部材5bの一端が接合されている。この通電部材5bの他端は、交流電源6と接続されている。また、パイプ2の上側端部付近には、通電部材5cの一端が接合されている。この通電部材5cの他端は、交流電源6と接続されている。交流電源6は、通電部材5bおよび5cを介して、パイプ2の本体部2aに交流電流を供給する。なお、交流電源6の出力は、図示されていない制御回路等によって所望値に可変制御される。
【0013】
一方、下側部3の先端側のフランジ部3bには、導電性を有する連結部材7が接合されている。連結部材7の本体部7aは、その下側縁端部がフランジ部3bの縁端部と同じ径の円形になっており、ろう付け等によってフランジ部3bと接合されている。また、連結部材7の本体部7aの図面左右端には、それぞれ水平方向に延びる通電部材7b,7cが一体に形成されている。これら通電部材7b,7cは、交流電源8と接続されている。交流電源8は、通電部材7b,7cおよびフランジ部3bを介して、パイプ2の下側部3の先端部3aに交流電流を供給する。なお、交流電源8の出力は、図示されていない制御回路等によって所望値に可変制御される。
【0014】
このような構成の溶融ガラスの流量調節装置1は、交流電源6の出力を制御することにより、パイプ2の本体部2aの大部分に例えば200A程度の電流を供給する。これにより、本体部2aは、例えば1000°Cに加熱保持される。この温度を維持させることにより、パイプ2内を流れる溶融ガラス4は、安定した粘度となり、最適な流量に保持される。
【0015】
一方、下側部3では、交流電源8の出力を制御することにより、先端部3aのみに例えば200A程度の電流を供給する。これにより、先端部3aは、本体部2aと同じ1000°Cに加熱保持される。通常、先端部3aは、保温材に覆われておらず、また、空気に触れやすい状態にあるため、本体部2aよりも温度が低下しやすい。このため、先端部3a付近では、溶融ガラス4の温度が低下し、長時間の使用により失透して先端部3aの内側に固着するおそれがある。しかし、本実施例のように、先端部3aを本体部2aとは独立して加熱することにより、先端部3a付近での失透を極力防止することができる。また、その一方で、溶融ガラス4全体の流量は、交流電源6の電流制御によって最適な状態に維持できる。
【0016】
さらに、微少量の失透が長時間の作業で蓄積し、それを除去する必要が生じた場合には、先端部3aのみを失透除去用の高温度(1100°C程度)にする。このとき、パイプ2の本体部2a側は高温度にする必要がない。このため、溶融ガラス4の流量にほとんど影響を与えないので、失透除去後の作業復帰が短時間となる。
【0017】
本願発明者の実験では、失透の除去のサイクルは、例えば従来の流量調節装置では4時間に1回の割合で必要だったものが、本実施例の装置では3日に1回でよくなった。さらに、その失透除去作業の時間も、従来が約5分必要だったものが、本実施例では1分程度で済むようになった。
【0018】
また、本実施例では、先端部3aに上方を向くフランジ部3bを形成し、そのフランジ部3bを介して電流供給用の連結部材7を接続するようにしたので、下方に向かう溶融ガラス4が連結部材7側に伝わるのを防止することができる。
【0020】
また、本実施例では、加熱用の電源として、交流電源6,8を使用したが、都合により直流電源を使用してもよい。
【0021】
【発明の効果】
以上説明したように本発明では、メイン加熱手段により、パイプの先端部以外の大部分を加熱して全体の流量を調節する一方、先端部加熱手段により、先端部を独立して加熱して先端部での溶融ガラスの失透を防止するようにしたので、溶融ガラスの流量を最適な状態に保持しながら、パイプ先端部分の失透を確実に防止することができる。
【0022】
また、万一失透が起こっても、失透の起こる先端部のみを加熱すればよいので、溶融ガラスの流量にほとんど影響を与えない。したがって、失透の除去作業の時間が短縮される。
【図面の簡単な説明】
【図1】本実施例の溶融ガラスの流量調節装置の構成を示す断面図である。
【図2】従来の流量調節装置の構成を示す図である。
【符号の説明】
1 溶融ガラスの流量調節装置
2 パイプ
2a 本体部
3 下側部
3a 先端部
3b フランジ部
4 溶融ガラス
6,8 交流電源
7 連結部材
[0001]
[Industrial application fields]
The present invention is the flow rate of molten glass having a function of adjusting the flow rate relates to a manufacturing method of the flow rate control instrumentation 置及 beauty glassware molten glass for regulating the flow rate when supplying the molten glass into a mold, in particular by heating adjustment a method for manufacturing a regulation instrumentation 置及 beauty glass products.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a molten glass flow rate control device uses a pipe made of a highly conductive metal such as platinum to supply molten glass for optics in a molten glass tank to a mold. In this case, the flow rate of the molten glass in the pipe is adjusted by supplying an appropriate current to the pipe to heat the entire pipe.
[0003]
However, since the tip portion of the pipe is easily exposed to air, the temperature of the flowing molten glass tends to decrease. For this reason, at the tip of the pipe, a part of the molten glass is devitrified (crystallized) and hardens inside the pipe, resulting in a problem that the passage of the molten glass becomes narrow and the flow rate decreases. Arise.
[0004]
As a technique for eliminating such drawbacks, there is a flow rate adjusting device shown in Japanese Patent Publication No. 4-27174.
FIG. 2 is a diagram showing the configuration of this conventional flow rate adjusting device. In this flow control device, the electric resistance is increased by making the lower side portion 21 b of the pipe 21 thinner than the upper side portion 21 a protected by the heat insulating material 22. Here, when a current is passed through the pipe 21 by the AC power source 24, the lower side portion 21b generates more heat than the upper side portion 21a, and the devitrification of the molten glass 23 at the tip end portion 21c is prevented.
[0005]
[Problems to be solved by the invention]
However, in such a technique, since the pipe shape is fixed at the designed dimension, the ratio of the calorific value of the lower side portion 21b and the upper side portion 21a is fixed, and fine adjustment cannot be performed according to the situation. . Therefore, there is a problem that the balance between the flow rate of the molten glass 23 and the prevention of devitrification cannot be well balanced.
[0006]
The present invention has been made in view of the above points, and a molten glass flow rate adjusting device capable of reliably preventing devitrification of a pipe tip portion while maintaining an optimal flow rate of the molten glass. The purpose is to provide.
[0007]
[Means for Solving the Problems]
In the present invention, in order to solve the above-mentioned problem, in a molten glass flow rate adjusting device for adjusting a flow rate when molten glass is supplied to a mold, the molten glass is connected to a molten glass tank to guide the molten glass to the mold. comprises a pipe, a main heating means for heating the most except for the tip portion of the pipe, and a pressurized heat tip heating means said distal end portion of the pipe independently of the main heating means, the The tip portion heating means includes a power source, a single flange portion attached to the outer periphery of the tip portion of the pipe, and a pair of current-carrying members connected to the single flange portion, is the power in the current-carrying member of the connection, the molten glass, wherein the benzalkonium to heat the tip to flow between the pair of conducting members the current supplied containing said single flange portion from said power supply Flow control equipment There is provided.
[0008]
[Action]
The main heating means heats most of the pipe other than the tip and adjusts the overall flow rate. On the other hand, the tip portion heating means heats the tip portion independently and prevents devitrification of the molten glass at the tip portion.
[0009]
Thereby, devitrification of the pipe tip can be reliably prevented while maintaining the flow rate of the molten glass in an optimum state.
[0010]
【Example】
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view showing the configuration of the molten glass flow rate adjusting device of this embodiment. The molten glass flow rate adjusting device 1 is configured around a pipe 2. The pipe 2 is made of a highly conductive metal such as platinum or palladium. Alternatively, an alloy containing these metals may be used. The lower side portion 3 of the pipe 2 is formed separately from the main body portion 2a, and is formed of platinum, palladium, or the like, similar to the pipe 2. The pipe 2 is connected to a molten glass tank (not shown), and supplies the optical molten glass 4 from the molten glass tank to a molding die (not shown) installed below. Moreover, the main-body part 2a of the pipe 2 is covered with the heat insulating material which is not shown in figure.
[0011]
The lower portion 3 of the pipe 2 has a flange portion 3b formed at a tip portion 3a thereof. The flange portion 3b is formed so as to face approximately 45 ° upward with respect to the horizontal plane. Further, a flange portion 3c is formed in the lower side portion 3 in the vicinity of the joint portion with the main body portion 2a. Like the flange portion 3b, the flange portion 3c is formed so as to face upward by approximately 45 ° with respect to the horizontal plane. These flange portions 3b and 3c are formed by lathing the entire tip portion 3a.
[0012]
A conductive connecting member 5 is joined to the flange portion 3 c of the lower side portion 3. The main body 5a of the connecting member 5 is formed in a substantially cylindrical shape, and its lower edge is joined to the edge of the flange 3c by brazing or the like. Further, one end of the energizing member 5 b is joined to the main body portion 5 a of the connecting member 5. The other end of the energization member 5b is connected to the AC power source 6. Further, one end of the energizing member 5 c is joined near the upper end of the pipe 2. The other end of the energizing member 5c is connected to the AC power source 6. The AC power supply 6 supplies an AC current to the main body 2a of the pipe 2 via the energizing members 5b and 5c. The output of the AC power supply 6 is variably controlled to a desired value by a control circuit (not shown).
[0013]
On the other hand, a conductive connecting member 7 is joined to the flange portion 3 b on the distal end side of the lower side portion 3. The main body portion 7a of the connecting member 7 has a lower edge that is circular with the same diameter as the edge of the flange 3b, and is joined to the flange 3b by brazing or the like. Further, current-carrying members 7b and 7c extending in the horizontal direction are integrally formed at the left and right ends of the main body portion 7a of the connecting member 7, respectively. These energizing members 7 b and 7 c are connected to an AC power source 8. The AC power supply 8 supplies an AC current to the distal end portion 3a of the lower side portion 3 of the pipe 2 via the energizing members 7b and 7c and the flange portion 3b. The output of the AC power supply 8 is variably controlled to a desired value by a control circuit not shown.
[0014]
The molten glass flow rate adjusting device 1 having such a configuration supplies a current of, for example, about 200 A to most of the main body portion 2 a of the pipe 2 by controlling the output of the AC power source 6. Thereby, the main-body part 2a is heat-held at 1000 degreeC, for example. By maintaining this temperature, the molten glass 4 flowing in the pipe 2 has a stable viscosity and is maintained at an optimum flow rate.
[0015]
On the other hand, in the lower side portion 3, by controlling the output of the AC power supply 8, a current of about 200 A, for example, is supplied only to the tip portion 3a. Thereby, the front-end | tip part 3a is heated and hold | maintained at the same 1000 degreeC as the main-body part 2a. Usually, the tip portion 3a is not covered with a heat insulating material and is in a state where it can easily come into contact with air, so that the temperature tends to be lower than that of the main body portion 2a. For this reason, in the vicinity of the tip 3a, the temperature of the molten glass 4 is lowered, and there is a possibility that the glass will be devitrified due to long-term use and fixed inside the tip 3a. However, devitrification near the tip 3a can be prevented as much as possible by heating the tip 3a independently of the main body 2a as in the present embodiment. On the other hand, the flow rate of the entire molten glass 4 can be maintained in an optimum state by current control of the AC power source 6.
[0016]
Furthermore, when a very small amount of devitrification accumulates over a long period of time and needs to be removed, only the tip 3a is brought to a high temperature for removing devitrification (about 1100 ° C.). At this time, the main body 2a side of the pipe 2 does not need to be at a high temperature. For this reason, since it hardly affects the flow rate of the molten glass 4, the work return after the devitrification removal is short.
[0017]
In the experiments of the present inventor, the cycle of removing devitrification was required once every 4 hours in the conventional flow rate adjusting device, for example, but once in 3 days in the device of this embodiment. It was. Further, the devitrification removing operation takes about 1 minute in the present embodiment, which was about 5 minutes in the prior art.
[0018]
In the present embodiment, the flange portion 3b facing upward is formed at the tip portion 3a, and the connecting member 7 for supplying current is connected via the flange portion 3b. Transmission to the connecting member 7 side can be prevented.
[0020]
In this embodiment, the AC power sources 6 and 8 are used as the power source for heating, but a DC power source may be used for convenience.
[0021]
【The invention's effect】
As described above, in the present invention, the main heating means heats most of the pipe other than the tip part to adjust the overall flow rate, while the tip part heating means independently heats the tip part by the tip heating part. Since devitrification of the molten glass at the portion is prevented, devitrification of the tip portion of the pipe can be reliably prevented while maintaining the flow rate of the molten glass at an optimum state.
[0022]
In addition, even if devitrification occurs, it is only necessary to heat the tip portion where devitrification occurs, so that the flow rate of the molten glass is hardly affected. Therefore, the time for removing devitrification is shortened.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a configuration of a molten glass flow rate adjusting device according to the present embodiment.
FIG. 2 is a diagram showing a configuration of a conventional flow rate adjusting device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Flow control apparatus 2 of molten glass Pipe 2a Main body part 3 Lower side part 3a Tip part 3b Flange part 4 Molten glass 6, 8 AC power supply 7 Connecting member

Claims (4)

溶融ガラスを成形型に供給するときに流量を調節するための溶融ガラスの流量調節装置において、
溶融ガラス槽と連結され前記溶融ガラスを前記成形型に導くパイプと、
前記パイプの先端部を除く大部分を加熱するメイン加熱手段と、
前記メイン加熱手段とは独立して前記パイプの前記先端部を加熱する先端部加熱手段と、
を有し、
前記先端部加熱手段は、電源と、前記パイプの前記先端部の外周に取り付けられた単一のフランジ部と、前記単一のフランジ部に連結された一対の通電部材と、を有し、前記一対の通電部材に前記電源が接続され、前記電源から供給される電流を前記単一のフランジ部を含む前記一対の通電部材間に流して前記先端部を加熱ることを特徴とする溶融ガラスの流量調節装置。
In a molten glass flow rate adjusting device for adjusting the flow rate when supplying molten glass to a mold,
A pipe connected to a molten glass tank and guiding the molten glass to the mold,
Main heating means for heating most of the pipe excluding the tip,
A pressurized heat tip heating means said distal end portion of the pipe independently of the main heating means,
Have
The tip portion heating means includes a power source, a single flange portion attached to the outer periphery of the tip portion of the pipe, and a pair of current-carrying members connected to the single flange portion, It said power supply is connected to a pair of conducting members, melting characterized by the Turkey to heat the tip by applying a current to be supplied between the pair of conducting members, including the single flange portion from said power supply Glass flow control device.
前記パイプは、前記先端部に、前記先端部のみに電流を供給するための前記単一のフランジ部が形成されており、
前記単一のフランジ部は、前記先端部から前記成形型に向かう前記溶融ガラスが前記先端部から前記単一のフランジ部の方に伝わらないよう、径が前記先端部から前記溶融ガラスの上流側に向かって徐々に大きくなる形状を有していることを特徴とする請求項1記載の溶融ガラスの流量調節装置。
In the pipe, the single flange portion for supplying a current only to the tip portion is formed at the tip portion ,
The single flange portion has a diameter upstream from the tip portion so that the molten glass from the tip portion toward the mold does not travel from the tip portion toward the single flange portion. The apparatus for adjusting a flow rate of molten glass according to claim 1 , wherein the apparatus has a shape that gradually increases toward the surface.
溶融ガラスを溶融ガラス槽と連結されたパイプに導き、成形型に流すことによりガラス製品を製造するガラス製品の製造方法において、In a glass product manufacturing method for manufacturing a glass product by guiding a molten glass to a pipe connected to a molten glass tank and flowing it into a mold,
前記溶融ガラス槽と連結され前記溶融ガラスを前記成形型に導く前記パイプと、前記パイプの先端部を除く大部分を加熱するメイン加熱手段と、前記メイン加熱手段とは独立して前記パイプの前記先端部を加熱する先端部加熱手段と、を有し、前記先端部加熱手段は、電源と、前記パイプの前記先端部の外周に取り付けられた単一のフランジ部と、前記単一のフランジ部に連結された一対の通電部材と、を有し、前記一対の通電部材に前記電源が接続され、前記電源から供給される電流を前記単一のフランジ部を含む前記一対の通電部材間に流して前記先端部を加熱する溶融ガラスの流量調節装置を用い、  The pipe that is connected to the molten glass tank and guides the molten glass to the mold, a main heating means that heats most of the pipe except for the tip, and the main heating means is independent of the main heating means. A tip portion heating means for heating the tip portion, wherein the tip portion heating means includes a power source, a single flange portion attached to an outer periphery of the tip portion of the pipe, and the single flange portion. A pair of current-carrying members coupled to each other, the power source is connected to the pair of current-carrying members, and a current supplied from the power source is passed between the pair of current-carrying members including the single flange portion. Using a molten glass flow rate adjusting device that heats the tip portion,
前記パイプの前記先端部と前記先端部以外の略全体とを独立して加熱し、前記先端部の加熱を前記一対の通電部材および前記単一のフランジ部を介して前記先端部のみに電流を供給して行うことを特徴とするガラス製品の製造方法。  The tip of the pipe and substantially the whole other than the tip are heated independently, and the current of the tip is heated only to the tip via the pair of energizing members and the single flange. A method for producing a glass product, characterized by being performed by supplying.
前記パイプは、前記先端部に形成された前記単一のフランジ部を備え、The pipe includes the single flange portion formed at the tip portion,
前記単一のフランジ部は、前記先端部から前記成形型に向かう前記溶融ガラスが前記先端部から前記単一のフランジ部の方に伝わらないよう、径が前記先端部から前記溶融ガラスの上流側に向かって徐々に大きくなる形状を有し、  The single flange portion has a diameter upstream from the tip portion so that the molten glass from the tip portion toward the mold does not travel from the tip portion toward the single flange portion. Has a shape that gradually increases toward
前記一対の通電部材および前記単一のフランジ部を介して前記先端部のみに電流を供給することを特徴とする請求項3記載のガラス製品の製造方法。  The method for producing a glass product according to claim 3, wherein a current is supplied only to the tip portion through the pair of energizing members and the single flange portion.
JP02486995A 1995-02-14 1995-02-14 Molten glass flow control device and glass product manufacturing method Expired - Fee Related JP3707818B2 (en)

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DE19948634B4 (en) * 1999-10-01 2005-02-03 Reeßing, Friedrich, Dr.rer.nat. Conditioner for molten glass with optimized electrical heating and improved thermal homogeneity of the glass
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