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JP3559249B2 - Manufacturing method of highly viscous food - Google Patents

Manufacturing method of highly viscous food Download PDF

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Publication number
JP3559249B2
JP3559249B2 JP2001122604A JP2001122604A JP3559249B2 JP 3559249 B2 JP3559249 B2 JP 3559249B2 JP 2001122604 A JP2001122604 A JP 2001122604A JP 2001122604 A JP2001122604 A JP 2001122604A JP 3559249 B2 JP3559249 B2 JP 3559249B2
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Japan
Prior art keywords
viscosity
potato
raw material
curry
food
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JP2001122604A
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Japanese (ja)
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JP2002315544A (en
Inventor
寿 田中
亮 和田
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House Foods Corp
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House Foods Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、加熱処理した粒状の固形野菜を分散して含有する高粘性食品の製造方法に関するものである。また、本発明は、加熱処理した粒状の特定品種馬鈴薯を、所定量、分散して含有するカレーフィリングに関するものである。
【0002】
【従来の技術】
従来から、カレーフィリング等の高粘性食品が、種々の食品(例えば、カレーパン等)の製造のために用いられている。このような高粘性食品には、固形野菜を含ませて、その食感及び味を所望のものとすることが望まれる場合が多い。例えば、カレーパンに用いられるカレーフィリングの場合、そのカレーソース原料中に馬鈴薯を固形物として含有させることが望まれるが、馬鈴薯が一部に集中して存在していると、得られる製品の食感を所望のものとすることができず、また、その味も部分により大きく異なったものとなり、望ましくない。そこで、カレーパンにおいては、馬鈴薯を分散して含む形態のカレーフィリングを充填することが望まれている。
しかしながら、加熱処理した固形野菜は、一般に、その組織がもろくて壊れやすい。また、この加熱処理した固形野菜を高粘性原料中に分散させようとすると、原料が高粘性であるために該野菜を均一に分散させるのが困難となり、また、分散されるまで混合すれば、馬鈴薯が崩れてしまい、所望の食感を達成できず、望ましくない。
そこで、加熱処理された固形野菜がその組織を保ったまま、即ち、所望の形状のまま、高粘性原料中に良好に分散して含有されている高粘性食品を製造する方法が求められる。
【0003】
【発明が解決しようとする課題】
本発明は、加熱処理された固形野菜が均一に分散され、該固形野菜の組織が良好に保たれ、粒状感や固形物感が活かされていると同時に、食品全体として特有の食感と口解けを有する新規な高粘性食品を得ることを目的とする。
【0004】
【課題を解決するための手段】
本発明は、低粘度の流動性原料中に、加熱処理した粒状の固形野菜を分散させ、澱粉及び/又は固形油脂を添加した後、加熱し、次いで、冷却して、該原料の粘度を所定の高粘性のものとすることにより上記課題を効率的に解決することができるとの知見に基づくものである。
即ち、本発明は、低粘度の流動性原料中に、加熱処理した粒状の固形野菜を分散させる工程、該原料に澱粉及び/又は油脂を添加した後、加熱して、該澱粉をα化させかつ/又は該油脂を溶融させる工程、次いで、該原料を冷却して、品温25℃での粘度が5,000〜100,000mPa・s(B型粘度計)とする工程を含むことを特徴とする高粘性食品の製造法を提供する。
また、本発明は、品温25℃において粘度5,000〜100,000mPa・s(B型粘度計)のカレーソース中に、加熱処理した粒状のさやか品種馬鈴薯を、該ソースの質量を基準として10〜40質量%の量、分散して含有することを特徴とするカレーフィリングを提供する。
【0005】
【発明の実施の形態】
本発明で対象とする高粘性食品とは、品温25℃での粘度が5,000〜100,000mPa・s(B型粘度計)の食品であり、例えば、カレーフィリング、ディップソース、トッピングソース等が挙げられる。高粘性食品は、そのまま又は加熱することにより喫食することができる食品であってもよく、又は、所望の食品を得るための原料として用いるためのものであってもよい。
本発明において、低粘度の流動性原料とは、例えば、品温25℃での粘度が500〜5,000mPa・s(B型粘度計)、好ましくは1,000〜2,500mPa・sであり、流動性を有する原料を意味し、製造しようとする高粘性食品によって適宜決定することができる。流動性原料中には、油脂、野菜・果実の細断物又は磨砕物、具材又はエキス形態の肉類、各種調味料、各種香辛料、乳原料、糖類等を含ませることができる。野菜・果実の磨砕物及び/又は焙煎物を含む場合、得られる食品の風味が向上するので好ましく、その含有量は、得られる食品全体の質量を基準として、5〜30質量%(以下、単に%と称する)とすることができる。また、粘度付与剤として、例えば、小麦粉、馬鈴薯、コーンスターチ等の澱粉、白玉粉等を含ませてもよい。例えば、高粘性食品がカレーフィリング(カレーパンのフィリング用に用いるもの)である場合には、流動性原料としては、常法により得られるカレーソースを用いることができる。尚、流動性原料の粘度を、上述したような範囲内のものとすることにより、後述する馬鈴薯をその組織を崩すことなく該原料中に良好に分散することが可能となる。
【0006】
本発明では、上述の低粘度の流動性原料中に、加熱処理した粒状の固形野菜を分散させる。粒状の固形野菜としては、例えば、3mm角以上の大きさ、好ましくは3〜20mm角、より好ましくは10〜15mm角にカットされた馬鈴薯、人参、タマネギ等が挙げられる。その形状は、乱切りされたものであっても、立方体のものであってもよい。また、カットは、加熱処理を施す前に行っても、加熱処理を施した後に行ってもよいが、加熱処理を施す前に行うのが好ましい。
また、固形野菜の含量は、得られる高粘性食品全体の質量を基準として、10〜40%であるのが好ましく、より好ましくは20〜30%である。
低粘度の流動性原料中への固形野菜の分散は、常法により行うことができ、例えば、ニーダー等の混合撹拌装置により行うことができる。
固形野菜の加熱処理条件は、例えば、固形野菜の種類及び量により適宜設定することができるが、好ましくは70〜95℃、より好ましくは75〜90℃で、好ましくは1〜30分間、より好ましくは2〜10分間行うのがよい。このような加熱処理は、例えば、煮込み、蒸煮、マイクロ波加熱等により行うことができる。尚、この加熱処理は、固形野菜を低粘度の流動性原料に分散させる前に行ってもよく、又は分散後に低粘度の流動性原料中において行ってもよく、分散後に行うのが好ましい。
【0007】
また、本発明では、固形野菜として馬鈴薯を用いるのが好ましい。馬鈴薯としては、さやか品種馬鈴薯を用いるのが好ましい。さやか品種馬鈴薯とは、品種名「さやか」、登録番号「農林36号」、系統名(地方番号)「北海74号」の馬鈴薯のことをいう。その主な特徴としては、熟期が「農林1号」より3日〜18日早い中生であること、L規格以上(120g)いもの割合が高く、L規格以上いも収量は「男しゃくいも」の2.7倍であること、曝光による緑化・グルコアルカロイドの生成量が少ないこと、及び内部異常・剥皮褐変・調理後黒変も少ないことが挙げられる。さやか品種馬鈴薯を用いることにより、馬鈴薯の組織の崩れの問題が一層改善され、その粒状感や固形物感が更に活かされると同時に、食品全体としての食感と口解け感が一層改善されたものとなる。
また、本発明では、さやか品種馬鈴薯として、冷凍さやか品種馬鈴薯を解凍したものを用いることができる。この冷凍さやか品種馬鈴薯は、カットしたさやか品種馬鈴薯を、褐変起因酵素を失活させるが澱粉が実質的に完全糊化しない条件でブランチングした後に凍結することにより得ることができる。この際、ブランチングは、カットしたさやか品種馬鈴薯の中心温度が70〜95℃に達するように行い、凍結は急速凍結とするのが好ましい。解凍は常法により行うことができる。このようなさやか品種馬鈴薯を用いることにより、食感(歯応え)及び風味が優れたものとなる。
【0008】
本発明では、上記分散工程後、前記原料に澱粉及び/又は固形油脂を添加する。添加する澱粉としては、例えば、馬鈴薯、コーンスターチ、小麦粉、タピオカ等の澱粉が挙げられ、また、固形油脂としては、牛脂、ラード、パーム油等が挙げられ、澱粉及び固形油脂の混合物を用いてもよい。澱粉及び固形油脂の混合物としては、例えば、カレーフレークが挙げられる。また、澱粉及び/又は固形油脂の添加量は、得ようとする高粘性食品の種類により適宜設定することができるが、例えば、該食品全体の質量を基準として、3〜20%とするのが好ましく、より好ましくは5〜15%である。
前記原料に油脂及び/又は固形油脂を添加した後、加熱して該澱粉をα化させかつ/又は該油脂を溶融させる。この際の加熱処理条件は、例えば、70〜95℃、5〜30分間とすることができる。
【0009】
本発明では、上記加熱処理に次いで、前記原料を冷却処理する。冷却処理は、前記原料中における固形野菜が良好に分散状態で保持される程度のものとすればよく、例えば、10〜40℃にまで冷却するのが好ましい。本発明においては、上記工程により、品温25℃での粘度が5,000〜100,000mPa・s(B型粘度計)の高粘性食品が得られる。本発明の高粘性食品の品温25℃での粘度は、好ましくは10,000〜80,000mPa・s(B型粘度計)、より好ましくは20,000〜50,000mPa・s(B型粘度計)である。
また、本発明の高粘性食品の水分含量は、特に制限されることはないが、例えば、該食品の質量を基準として、40〜80%であってもよく、50〜75%であるのが好ましい。また、本発明の食品の油分含量は、該食品の質量を基準として、3〜30%であってもよく、5〜20%であるのが好ましい。
【0010】
【発明の効果】
本発明の製造方法により、加熱処理された固形野菜が均一に分散され、該固形野菜の組織が良好に保たれ、粒状感や固形物感が活かされていると同時に、食品全体として特有の食感と口解けを有する新規な高粘性食品を製造することができる。また、本発明のカレーフィリングは、馬鈴薯の含量を高くすることができ、従って、粒状感や固形物感に優れたものである。
【0011】
【実施例】
実施例1
横軸ニーダーに、ラード1.7部、及び細断したタマネギ10.4部を投入して100℃にまで加熱しながら20分間焙煎した。10mm角の牛肉(具材)23部、摩り下ろしジンジャー0.3部、摩り下ろしガーリック0.3部、及びラード1.2部を加えて、再び100℃にまで加熱しながら10分間焙煎した。みじん切りしたニンジン1.5部、食塩0.1部、砂糖0.8部、ビーフエキスその他の調味料2.7部、浮き粉澱粉0.4部、カレーパウダー2.3部、クミンとコリアンダーからなる香辛料0.6部、及び水22部を加えてペースト状物を調製し、これを80℃に加熱して8分間煮込んだ。これにより、低粘度の流動性原料(1,800mPa・s、25℃、B型粘度計)を調製した。
上述のようにして調製した低粘度の流動性原料に、予め12mm角の大きさにカットしておいた、さやか品種馬鈴薯22部を加えて、横軸の混合撹拌機により10rpmの速度で撹拌しながら分散させて、80℃で3分間煮込んだ。
さやか品種馬鈴薯が良好に分散された低粘度の流動性原料に、カレーフレーク10.7部を加えて混合し、85℃にまで加熱しながら20分間煮込んだ。次いで、25℃にまで冷却して高粘度カレーソースを得た。この高粘度カレーソースは、具材を除くペーストの粘度が品温25℃において約30,000mPa・sのものであった。また、この高粘度カレーソースは、油分10%、水分65%のもので、馬鈴薯が均一に分散しており、馬鈴薯は組織が崩れておらず、所望の食感及び粒状感を有し、特にカレーパンのフィリング用に適するものであった。尚、上記食品の粘度は、各々B型粘度計(東機産業社製)を用い、ローターNo.7を60rpmで回転させる条件で測定したものである。本発明において食品の粘度は、上記の方法による測定値に基づいて規定し得る。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for producing a highly viscous food containing heat-treated granular solid vegetables dispersed therein. In addition, the present invention relates to a curry filling containing a predetermined amount of a heat-treated granular potato varieties dispersed therein.
[0002]
[Prior art]
BACKGROUND ART Conventionally, highly viscous foods such as curry fillings have been used for production of various foods (for example, curry bread and the like). It is often desired to include solid vegetables in such highly viscous foods so as to obtain desired texture and taste. For example, in the case of curry filling used for curry bread, it is desired that potato is contained as a solid material in the curry sauce raw material. The taste cannot be made as desired, and the taste also varies greatly from part to part, which is not desirable. Therefore, it is desired that curry bread be filled with curry filling in a form containing potatoes dispersed therein.
However, heat-treated solid vegetables generally have a brittle and brittle tissue. Also, when trying to disperse the heat-treated solid vegetables in a high-viscosity raw material, it becomes difficult to uniformly disperse the vegetables because the raw material is high-viscosity, and if mixed until dispersed, The potatoes collapse and the desired texture cannot be achieved, which is undesirable.
Therefore, there is a need for a method of producing a high-viscosity food in which the heat-treated solid vegetables retain their tissue, that is, remain in a desired shape, and are well dispersed and contained in the high-viscosity raw material.
[0003]
[Problems to be solved by the invention]
In the present invention, the heat-treated solid vegetables are uniformly dispersed, the texture of the solid vegetables is well maintained, the granular feeling and solid feeling are utilized, and at the same time, the unique texture and mouthfeel of the whole food are obtained. The purpose is to obtain a new high-viscosity food with melting.
[0004]
[Means for Solving the Problems]
The present invention relates to a method of dispersing a heat-treated granular solid vegetable in a low-viscosity fluid raw material, adding starch and / or solid fat, heating, and then cooling the raw material to a predetermined viscosity. It is based on the finding that the above problem can be efficiently solved by using a highly viscous material.
That is, the present invention provides a step of dispersing a heat-treated granular solid vegetable in a low-viscosity fluid raw material, adding starch and / or fat to the raw material, and heating the raw material to gelatinize the starch. And / or a step of melting the fats and oils, and then a step of cooling the raw material to have a viscosity at a product temperature of 25 ° C. of 5,000 to 100,000 mPa · s (B-type viscometer). And a method for producing a highly viscous food.
In addition, the present invention relates to heat-treated granular potato varieties potato in a curry sauce having a viscosity of 5,000 to 100,000 mPa · s (B-type viscometer) at a product temperature of 25 ° C., based on the mass of the sauce. A curry filling characterized by being dispersed and contained in an amount of 10 to 40% by mass.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
The high-viscosity food targeted in the present invention is a food having a viscosity of 5,000 to 100,000 mPa · s (B-type viscometer) at a product temperature of 25 ° C., for example, curry filling, dip sauce, topping sauce And the like. The highly viscous food may be food that can be eaten as it is or by heating, or may be used as a raw material for obtaining a desired food.
In the present invention, the low-viscosity fluid raw material has, for example, a viscosity at a product temperature of 25 ° C. of 500 to 5,000 mPa · s (B-type viscometer), preferably 1,000 to 2,500 mPa · s. Means a raw material having fluidity and can be appropriately determined depending on the high-viscosity food to be produced. The fluid raw material may contain fats and oils, chopped or crushed vegetables and fruits, meat in the form of ingredients or extracts, various seasonings, various spices, milk raw materials, sugars, and the like. It is preferable to include ground and / or roasted vegetables and fruits because the flavor of the obtained food is improved, and the content is preferably 5 to 30% by mass (hereinafter, referred to as the mass of the obtained whole food). Simply referred to as%). Further, as a viscosity imparting agent, for example, starch such as wheat flour, potato, and corn starch, shiratama flour and the like may be contained. For example, when the highly viscous food is curry filling (used for filling curry bread), a curry sauce obtained by a conventional method can be used as the fluid raw material. By setting the viscosity of the fluid raw material within the above-mentioned range, it becomes possible to disperse the potato described later satisfactorily in the raw material without breaking its structure.
[0006]
In the present invention, heat-treated granular solid vegetables are dispersed in the above-mentioned low-viscosity fluid raw material. Examples of the granular solid vegetables include potatoes, carrots, onions, and the like cut into a size of 3 mm square or more, preferably 3 to 20 mm square, more preferably 10 to 15 mm square. The shape may be random or cubic. The cutting may be performed before the heat treatment or after the heat treatment, but is preferably performed before the heat treatment.
The content of the solid vegetables is preferably from 10 to 40%, more preferably from 20 to 30%, based on the mass of the obtained high-viscosity food as a whole.
The dispersion of the solid vegetables in the low-viscosity fluid raw material can be performed by a conventional method, for example, by a mixing and stirring device such as a kneader.
The heat treatment conditions for the solid vegetables can be appropriately set, for example, depending on the type and amount of the solid vegetables, but are preferably 70 to 95 ° C, more preferably 75 to 90 ° C, and preferably 1 to 30 minutes, more preferably Is preferably performed for 2 to 10 minutes. Such a heat treatment can be performed by, for example, stewing, steaming, microwave heating, or the like. This heat treatment may be performed before dispersing the solid vegetables in the low-viscosity fluid raw material, or may be performed in the low-viscosity fluid material after the dispersion, and is preferably performed after the dispersion.
[0007]
In the present invention, it is preferable to use potato as a solid vegetable. As the potato, it is preferable to use Sayaka variety potato. The Sayaka variety potato refers to a potato with a variety name “Sayaka”, a registration number “Norin 36”, and a system name (local number) “Hokukai 74”. Its main characteristics are that the ripening period is 3 to 18 days earlier than "Norin No. 1", the ratio of those with L standard or higher (120 g) is high, and the yield with L standard or higher is "Oshi Shakumo" 2.7 times as much as that described above, that the amount of greening and glucoalkaloids produced by exposure to light is small, and that internal abnormalities, peeling browning and blackening after cooking are also small. By using Sayaka varieties of potatoes, the problem of the collapse of the potato tissue is further improved, and its granularity and solid feeling are further utilized, and at the same time, the texture and mellowness of the whole food are further improved. It becomes.
In addition, in the present invention, a frozen potato variety potato obtained by thawing can be used as the potato variety potato. The frozen potato variety potato can be obtained by freezing the cut potato variety potato after blanching under conditions that inactivate the browning-causing enzyme but do not substantially gelatinize the starch. At this time, blanching is performed so that the center temperature of the cut sayaka variety potato reaches 70 to 95 ° C., and freezing is preferably quick freezing. Thawing can be performed by a conventional method. By using such a varieties of potatoes, the texture (feel) and the flavor are excellent.
[0008]
In the present invention, starch and / or solid fat are added to the raw material after the dispersion step. Examples of the starch to be added include starches such as potato, corn starch, wheat flour, tapioca, and the like, and solid fats and oils include beef tallow, lard, palm oil, and the like. Good. As a mixture of starch and solid fat, for example, curry flakes can be mentioned. The amount of starch and / or solid fat can be appropriately set according to the type of the highly viscous food to be obtained. For example, the amount is preferably 3 to 20% based on the mass of the whole food. Preferably, it is more preferably 5 to 15%.
After adding fats and oils and / or solid fats and oils to the raw material, the raw material is heated to gelatinize the starch and / or melt the fats and oils. The heat treatment conditions at this time can be, for example, 70 to 95 ° C. for 5 to 30 minutes.
[0009]
In the present invention, following the heat treatment, the raw material is subjected to a cooling treatment. The cooling treatment may be such that the solid vegetables in the raw material are kept in a well-dispersed state. For example, it is preferable to cool the solid vegetables to 10 to 40 ° C. In the present invention, a high-viscosity food having a viscosity of 5,000 to 100,000 mPa · s (B-type viscometer) at a product temperature of 25 ° C. is obtained by the above steps. The viscosity of the highly viscous food of the present invention at a product temperature of 25 ° C. is preferably 10,000 to 80,000 mPa · s (B-type viscometer), more preferably 20,000 to 50,000 mPa · s (B-type viscosity). Total).
The water content of the highly viscous food of the present invention is not particularly limited, but may be, for example, 40 to 80%, or 50 to 75%, based on the mass of the food. preferable. Further, the oil content of the food of the present invention may be 3 to 30%, and preferably 5 to 20%, based on the mass of the food.
[0010]
【The invention's effect】
According to the production method of the present invention, the heat-treated solid vegetables are uniformly dispersed, the texture of the solid vegetables is well maintained, the granular feeling and the solid feeling are utilized, and at the same time, the unique food as a whole food is obtained. A novel high-viscosity food product having a feeling and a taste can be produced. In addition, the curry filling of the present invention can increase the potato content, and is therefore excellent in granular feeling and solid feeling.
[0011]
【Example】
Example 1
1.7 parts of lard and 10.4 parts of chopped onion were put into a horizontal kneader, and roasted for 20 minutes while heating to 100 ° C. 23 parts of 10 mm square beef (ingredients), 0.3 parts of grated ginger, 0.3 parts of grated garlic, and 1.2 parts of lard were added, and roasted for 10 minutes while heating to 100 ° C. again. . 1.5 parts chopped carrot, 0.1 part salt, 0.8 part sugar, 2.7 parts beef extract and other seasonings, 0.4 part floating starch, 2.3 parts curry powder, 2.3 parts cumin and coriander 0.6 part of spice and 22 parts of water were added to prepare a paste, which was heated to 80 ° C. and simmered for 8 minutes. Thus, a low-viscosity fluid raw material (1,800 mPa · s, 25 ° C., B-type viscometer) was prepared.
To the low-viscosity fluid raw material prepared as described above, 22 parts of Sayaka varieties potatoes, which had been cut into 12 mm squares in advance, were added, and the mixture was stirred at a speed of 10 rpm with a mixing stirrer on the horizontal axis. And simmered at 80 ° C. for 3 minutes.
Curry flakes (10.7 parts) were added to a low-viscosity fluid raw material in which sayaka varieties of potato were well dispersed, and the mixture was simmered for 20 minutes while heating to 85 ° C. Next, the mixture was cooled to 25 ° C. to obtain a high-viscosity curry sauce. This high-viscosity curry sauce had a viscosity of about 30,000 mPa · s at a product temperature of 25 ° C. excluding ingredients. In addition, this high-viscosity curry sauce has an oil content of 10% and a water content of 65%, in which potatoes are uniformly dispersed. The potatoes do not disturb the tissue, and have a desired texture and graininess. It was suitable for filling curry bread. The viscosity of the food was measured using a B-type viscometer (manufactured by Toki Sangyo Co., Ltd.) and the rotor No. 7 was measured under the condition of rotating at 60 rpm. In the present invention, the viscosity of the food can be defined based on the value measured by the above method.

Claims (5)

低粘度の流動性原料中に、加熱処理した粒状の固形野菜を混合し分散させる工程、該原料に澱粉及び/又は油脂を添加した後、加熱して、該澱粉をα化させかつ/又は該油脂を溶融させる工程、次いで、該原料を冷却して、品温25℃での粘度が5,000〜100,000mPa・s(B型粘度計)とする工程を含むことを特徴とする、原料中に加熱処理した粒状の固形野菜を分散して含有する高粘性食品の製造法。 Mixing and dispersing a heat-treated granular solid vegetable in a low-viscosity fluid raw material, adding starch and / or fat to the raw material, and then heating to gelatinize the starch and / or A step of melting the fats and oils, and then a step of cooling the raw material so that the viscosity at a product temperature of 25 ° C. becomes 5,000 to 100,000 mPa · s (B-type viscometer); A method for producing highly viscous foods containing dispersed granular solid vegetables . 前記固形野菜が、馬鈴薯である請求項1記載の製造法。The method according to claim 1, wherein the solid vegetable is potato. 前記馬鈴薯が、さやか品種馬鈴薯である請求項2記載の製造法。3. The method according to claim 2, wherein the potato is a potato of a variety variety. 品温25℃において粘度5,000〜100,000mPa・s(B型粘度計)のカレーソース中に、加熱処理した粒状のさやか品種馬鈴薯を、該ソースの質量を基準として10〜40質量%の量、分散して含有することを特徴とするカレーフィリング。In a curry sauce having a viscosity of 5,000 to 100,000 mPa · s (B-type viscometer) at a product temperature of 25 ° C., heat-treated granular pods of potato varieties are dispersed in an amount of 10 to 40% by mass based on the mass of the sauce. Curry filling characterized by containing. 油分が3〜30%であり、かつ、水分が40〜80%の請求項4記載のカレーフィリング。The curry filling according to claim 4, wherein the oil content is 3 to 30% and the water content is 40 to 80%.
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