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JP3552893B2 - Sintered oil-impregnated bearing - Google Patents

Sintered oil-impregnated bearing Download PDF

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Publication number
JP3552893B2
JP3552893B2 JP32619597A JP32619597A JP3552893B2 JP 3552893 B2 JP3552893 B2 JP 3552893B2 JP 32619597 A JP32619597 A JP 32619597A JP 32619597 A JP32619597 A JP 32619597A JP 3552893 B2 JP3552893 B2 JP 3552893B2
Authority
JP
Japan
Prior art keywords
bearing
plate
sintered oil
caulking
mounting hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32619597A
Other languages
Japanese (ja)
Other versions
JPH11159534A (en
Inventor
近藤  誠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Powdered Metals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Powdered Metals Co Ltd filed Critical Hitachi Powdered Metals Co Ltd
Priority to JP32619597A priority Critical patent/JP3552893B2/en
Publication of JPH11159534A publication Critical patent/JPH11159534A/en
Application granted granted Critical
Publication of JP3552893B2 publication Critical patent/JP3552893B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0078Hubs characterised by the fixation of bearings
    • B60B27/0089Hubs characterised by the fixation of bearings caulking to fix outer race

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Sliding-Contact Bearings (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、例えば音響機器や小型モーターその他,軸受の取り付け部が薄板で形成されている場合などに好適な、薄板部材への取り付けを容易にした焼結含油軸受に関するものである。
【0002】
【従来の技術】
焼結含油軸受の形状は基本的には直円筒形で、その機器への取り付けは、通常は機器のハウジングに所要の深さの取り付け孔を設け、この孔に軸受を圧入して固定する手段が用いられている。
【0003】
【発明が解決しようとする課題】
しかし、これはハウジング部分の肉厚を十分に取ることが可能な例えば鋳造材などな場合であって、金属や合成樹脂などの板材で形成されている場合は、取り付け孔の肉厚が薄いため、圧入された軸受を孔の内面で支えることはできない。この様な場合軸受支持用の円筒部材を取り付け孔部に接合することも考えられるが、部品点数や製作工数が多くなり、機器側のコストが高くなる。
【0004】
そこで本発明は、機器側には手を加えずに取り付けることができ、且つ、取り付け孔部の板厚が多少異なる場合でも汎用し得る焼結含油軸受を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
図1のように焼結含油軸受10の一端にフランジ20を設け、このフランジの軸受10と同じ側に、軸受10と同心円状に堤30を設ける。この堤30は機器の板材40を(正確にはその取り付け孔の周縁を)フランジ20との間に挟んでかしめ固定するためのもので、従って堤30は外周を垂直に、且つ、板材の取り付け孔に嵌合する外径寸法に設定される。
【0006】
この堤の高さは全周に亙って一様ではなく、高い部分31と低い部分32とが交互に設けられている。これが、取り付け部の板厚が異なる場合にも汎用し得る本発明の骨子とするところである。そして高い部分31と低い部分32は、それぞれ少なくとも3か所ずつ全周を均分して配置することが取り付け強度を均一にする上で好ましい。
【0007】
堤の内周は傾斜面とし、高い部分31と低い部分32の境に凹み33を付けておくと、かしめ作業が容易になる。この様な形状を機械加工で形成する場合には多くの工数を要するが、粉末冶金の場合は成形金型(この場合には下パンチ)に所要の凹凸を形成しておくことにより、容易に一体成形することができる。なお焼結含油軸受には有効多孔率が10〜30容積%程度の青銅系合金を用いることが多いが、本発明は材質には基本的に関係がなく、鉄系,アルミ系その他任意の焼結合金に適用することができる。
【0008】
【発明の実施の形態】
この軸受を取り付け孔に挿入すると、フランジ20が板材の下面に接して抜け止めとなり、板材の上面には、板材の厚さが堤の低い部分32の高さより大きい場合は堤の高い部分31のみが,一方、小さい場合には高い部分31と低い部分32との両方が顔を出す。そこで、この露出した部分(以下かしめ代という)をかしめ治具などで押圧して外側に向けて塑性変形させることにより、軸受は板材に、強固に固定される。
【0009】
ちなみに、かしめ代が小さすぎる場合は十分にかしめることができず、一方、大きすぎる場合はかしめる際の塑性変形量が過大になり、クラックなどの欠陥を生じるので、かしめ代の適正な大きさは或る狭い範囲に限られる。従って従来、高さが全周一様な堤を設けた例はあるが、この方式では或る板厚に合わせて設計した軸受を板厚の異なる機器に適用することは殆どできないため、回転軸の径や軸受の長さは同一でも、板厚が異なる場合はその都度、仕様の異なる軸受を用意せざるを得なかった。
【0010】
これは、軸受の製造段階では各仕様それぞれに専用の成形用金型やサイジング金型を用いての多品種生産,それに伴うコスト増大などの問題があることを意味し、一方、軸受の使用段階では、取り扱う部品点数の増加,それに伴う組み立て工程での誤用などの問題があることを意味する。しかるに本発明の場合は、堤の高い部分と低い部分の少なくとも一方は十分なかしめ効果を生じるために板厚の変化に対する高い汎用性があり、その結果、部品点数の削減、機器設計の標準化などの効果がもたらされる。
【0011】
(実施例) 図1に示す形状の、堤30の高い部分31と低い部分32をそれぞれ3か所ずつ、全周を6等分して交互に配置したフランジ付き焼結含油軸受を用意した。この軸受10を機器の板材40の所定位置に設けた取り付け孔41に下側から挿入した状態を図2に示す。同図の(ロ)は板材が厚く,その上面から堤の高い部分31のみ出ている場合を示し、(ハ)は板材が薄く,堤の高い部分31と低い部分32が両方とも出ている場合を示している。
【0012】
この状態で軸受のフランジ部を下から支持し、堤を上方からかしめ治具で押圧するとかしめ代が塑性変形し、図3の状態になる。(イ)は図2の(ロ)に対応するもので、堤の低い部分32は取り付け孔の中に残り、高い部分31がかしめ代として機能し、板材をフランジ20との間に挟んでかしめ固定している。
【0013】
一方、図3の(ロ)は図2の(ハ)に対応するもので、この場合には堤の高い部分,低い部分ともかしめられるが、かしめ強度は主として低い部分32が担うので、高い部分31のかしめ部にクラックなどが生じても特に支障はない。なお高い部分31も、そのかしめ代が適正範囲内にあればかしめ強度に寄与することは言うまでもない。また機器の構成上差し支えない場合には、低い部分32のみかしめ治具で押圧してかしめ、高い部分31は、そのまま残してもよい。
【0014】
この様に、板材の厚さが異なる機器、または同一の機器でも部位により板厚が異なる場合においても、各々の厚さが堤の高い部分に適合する板厚と低い部分に適合する板厚との間にある限り、本発明によれば仕様の異なる多品種を用意する必要はなく、一種類の軸受で汎用することができる。
【0015】
【発明の効果】
以上詳述した通り、本発明によれば焼結含油軸受の取り付けに際し機器側には特に手を加える必要がなく、単に機器の板材に所定の取り付け孔を設けるだけでよい。更に、板材の厚さが異なる場合にも堤の高い部分と低い部分の少なくとも何れかでかしめられるため、取り付け部の板厚変化に対する高い汎用性を有し、その結果、部品点数の削減、機器設計の標準化などの有益な効果が得られる。
【図面の簡単な説明】
【図1】本発明の一実施例に係る焼結含油軸受の外観を例示する図面である。
【図2】本発明の軸受を板材の取り付け孔に挿入した状態を説明する断面図である。
【図3】図2の状態から、軸受を板材にかしめ固定した状態を示す断面図である。
【符号の説明】
10…焼結含油軸受, 20…フランジ, 30…(かしめ用)堤,
31…(堤の)高い部分, 32…(堤の)低い部分, 33…凹み,
40…板材, 41…取り付け孔。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a sintered oil-impregnated bearing that is easy to attach to a thin plate member and is suitable for, for example, an acoustic device, a small motor, and a case where the mounting portion of the bearing is formed of a thin plate.
[0002]
[Prior art]
The shape of the sintered oil-impregnated bearing is basically a straight cylinder, and the mounting to the equipment is usually provided with mounting holes of the required depth in the housing of the equipment, and means for press-fitting and fixing the bearings into these holes. Is used.
[0003]
[Problems to be solved by the invention]
However, this is a case where the thickness of the housing portion is sufficiently large, for example, a cast material, and when the housing portion is formed of a plate material such as a metal or a synthetic resin, the thickness of the mounting hole is small. However, the press-fitted bearing cannot be supported by the inner surface of the hole. In such a case, it is conceivable to join a cylindrical member for supporting the bearing to the mounting hole, but the number of parts and the number of manufacturing steps are increased, and the cost on the device side is increased.
[0004]
Therefore, an object of the present invention is to provide a sintered oil-impregnated bearing that can be mounted on a device side without modification and that can be used even when the thickness of the mounting hole is slightly different. .
[0005]
[Means for Solving the Problems]
As shown in FIG. 1, a flange 20 is provided at one end of the sintered oil-impregnated bearing 10, and a bank 30 is provided concentrically with the bearing 10 on the same side of the flange as the bearing 10. This ridge 30 is for clamping the plate 40 of the device between the flange 20 (to be precise, the periphery of the mounting hole), and therefore, the ridge 30 has a vertical outer periphery and a mounting plate. The outer diameter is set to fit the hole.
[0006]
The height of the bank is not uniform over the entire circumference, and high portions 31 and low portions 32 are provided alternately. This is the gist of the present invention, which can be widely used even when the thickness of the mounting portion is different. It is preferable that the high portion 31 and the low portion 32 are arranged at least three places at equal intervals over the entire circumference in order to make the mounting strength uniform.
[0007]
If the inner periphery of the embankment is an inclined surface and a recess 33 is provided at the boundary between the high portion 31 and the low portion 32, the caulking operation becomes easy. When such a shape is formed by machining, a large number of man-hours are required. However, in the case of powder metallurgy, it is easy to form the required irregularities on a molding die (in this case, a lower punch) so that it can be easily formed. It can be integrally molded. Although a bronze-based alloy having an effective porosity of about 10 to 30% by volume is often used for a sintered oil-impregnated bearing, the present invention is basically not related to the material, and may be any iron-based, aluminum-based, or any other sintered alloy. Applicable to binding gold.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
When this bearing is inserted into the mounting hole, the flange 20 comes into contact with the lower surface of the plate to prevent it from falling off. On the upper surface of the plate, if the thickness of the plate is larger than the height of the low portion 32, only the high portion 31 On the other hand, when it is small, both the high part 31 and the low part 32 show faces. Then, the bearing is firmly fixed to the plate material by pressing the exposed portion (hereinafter, referred to as a swaging allowance) with a swaging jig or the like to plastically deform outward.
[0009]
By the way, if the crimping allowance is too small, it cannot be caulked sufficiently.On the other hand, if it is too large, the amount of plastic deformation at the time of caulking will be excessive, causing cracks and other defects. It is limited to a certain narrow range. Conventionally, there has been an example in which a bank with a uniform height is provided around the entire circumference. However, in this method, it is almost impossible to apply a bearing designed according to a certain plate thickness to equipment having a different plate thickness. Even if the diameter and the length of the bearing were the same, when the plate thickness was different, a bearing with different specifications had to be prepared each time.
[0010]
This means that at the bearing manufacturing stage, there are problems such as multi-product production using dedicated molding dies and sizing dies for each specification and the accompanying increase in costs. Means that there is a problem such as an increase in the number of parts to be handled and an associated misuse in the assembling process. However, in the case of the present invention, at least one of the high portion and the low portion of the embankment has a high versatility with respect to a change in plate thickness in order to generate a sufficient caulking effect, and as a result, the number of parts is reduced, standardization of equipment design, etc. Effect is brought about.
[0011]
(Example) A flanged sintered oil-impregnated bearing having the shape shown in Fig. 1 and having three high portions 31 and low portions 32 of the bank 30 alternately arranged at three locations, the entire circumference of which is equally divided into six, was prepared. FIG. 2 shows a state in which the bearing 10 is inserted from below into a mounting hole 41 provided at a predetermined position of a plate material 40 of the device. (B) of the same figure shows a case where the plate material is thick and only the high portion 31 of the levee protrudes from the upper surface thereof, and (c) shows a case where the plate material is thin and both the high portion 31 and the low portion 32 of the levee protrude. Shows the case.
[0012]
In this state, when the flange portion of the bearing is supported from below and the bank is pressed from above by a caulking jig, the caulking margin is plastically deformed, and the state shown in FIG. 3 is obtained. (A) corresponds to (b) of FIG. 2, in which the lower portion 32 of the embankment remains in the mounting hole, and the higher portion 31 functions as a swaging margin, and the plate is sandwiched between the flange 20 and the swaging. It is fixed.
[0013]
On the other hand, (b) of FIG. 3 corresponds to (c) of FIG. 2. In this case, the high portion and the low portion of the embankment are caulked, but the caulking strength is mainly carried by the low portion 32. Even if a crack or the like occurs in the swaged portion 31, there is no particular problem. Needless to say, the high portion 31 also contributes to the swaging strength if the swaging allowance is within an appropriate range. If there is no problem in the configuration of the device, only the low portion 32 may be pressed and caulked with a caulking jig, and the high portion 31 may be left as it is.
[0014]
In this way, even if the thickness of the plate material is different, or even if the thickness of the same device is different depending on the part, the thickness of each plate is suitable for the high part of the embankment and According to the present invention, it is not necessary to prepare a variety of products having different specifications as long as the bearings are between the two types.
[0015]
【The invention's effect】
As described in detail above, according to the present invention, it is not necessary to particularly take any action on the device side when mounting the sintered oil-impregnated bearing, and it is only necessary to provide a predetermined mounting hole in the plate material of the device. Furthermore, even when the thickness of the plate material is different, since it is caulked at at least one of the high portion and the low portion of the embankment, it has high versatility with respect to the change in the thickness of the mounting portion, and as a result, the number of parts is reduced, and the equipment is reduced. Beneficial effects such as standardization of design can be obtained.
[Brief description of the drawings]
FIG. 1 is a view illustrating the appearance of a sintered oil-impregnated bearing according to one embodiment of the present invention.
FIG. 2 is a cross-sectional view illustrating a state where the bearing of the present invention is inserted into a mounting hole of a plate material.
FIG. 3 is a cross-sectional view showing a state where the bearing is caulked and fixed to a plate material from the state of FIG. 2;
[Explanation of symbols]
10 ... sintered oil-impregnated bearing, 20 ... flange, 30 ... (for caulking) embankment,
31 ... high part (of the embankment) 32 ... low part (of the embankment) 33 ... dent,
40: plate material, 41: mounting hole.

Claims (2)

機器の薄板部に取り付ける滑り軸受であって、円筒状の軸受10の下端にフランジ20と、その上に軸受と同心円状にかしめ用の堤30が一体成形され、堤30は高さの高い部分31と低い部分32とを交互に全周を均分して配置した形状で、堤の外径は板材の取り付け孔に嵌合する寸法に,堤の高さは高い部分31と低い部分32の少なくとも一方が取り付け部の板厚よりも大きく設定されていることを特徴とする、取り付け部の板厚変化に対する汎用性の高い焼結含油軸受。A sliding bearing to be attached to a thin plate portion of a device, wherein a flange 20 is formed at the lower end of a cylindrical bearing 10 and a ridge 30 for caulking is formed integrally therewith concentrically with the bearing. 31 and the lower portion 32 are alternately arranged on the entire circumference, and the outer diameter of the embankment is set to a size that fits into the mounting hole of the plate material. A sintered oil-impregnated bearing having a high versatility with respect to a change in the thickness of the mounting portion, wherein at least one of the bearings is set to be larger than the thickness of the mounting portion. 円筒状の軸受10の下端にフランジ20と、その上に軸受と同心円状にかしめ用の堤30が一体成形され、堤30は高さの高い部分31と低い部分32とを交互に全周を均分して配置した形状で、その外径は板材の取り付け孔に嵌合する寸法に設定された焼結含油軸受を用い、この軸受を板材の取り付け孔に挿入して板材の下面にフランジを当接させ、板材上面から露出している堤の高い部分31および低い部分32の少なくとも何れか一方をかしめることにより板材をフランジとの間に挟んで固定することを特徴とする、機器の薄板部への焼結含油軸受の取り付け方法。A flange 20 is formed at the lower end of the cylindrical bearing 10, and a ridge 30 for caulking is formed integrally therewith concentrically with the bearing, and the ridge 30 alternates with a high portion 31 and a low portion 32 over the entire circumference. Using a sintered oil-impregnated bearing that is evenly arranged and whose outer diameter is set to a size that fits into the mounting hole of the plate, insert this bearing into the mounting hole of the plate and attach a flange to the lower surface of the plate. The thin plate of the device, wherein the plate is sandwiched between flanges and fixed by caulking at least one of the high portion 31 and the low portion 32 of the bank exposed from the upper surface of the plate. How to attach a sintered oil-impregnated bearing to the part.
JP32619597A 1997-11-27 1997-11-27 Sintered oil-impregnated bearing Expired - Fee Related JP3552893B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32619597A JP3552893B2 (en) 1997-11-27 1997-11-27 Sintered oil-impregnated bearing

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Application Number Priority Date Filing Date Title
JP32619597A JP3552893B2 (en) 1997-11-27 1997-11-27 Sintered oil-impregnated bearing

Publications (2)

Publication Number Publication Date
JPH11159534A JPH11159534A (en) 1999-06-15
JP3552893B2 true JP3552893B2 (en) 2004-08-11

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JP2006057807A (en) * 2004-08-23 2006-03-02 Ntn Corp Ball screw support structure
JP2008138690A (en) * 2006-11-30 2008-06-19 Tanashin Denki Co Attachment mechanism for rotating component

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