JP3552893B2 - Sintered oil-impregnated bearing - Google Patents
Sintered oil-impregnated bearing Download PDFInfo
- Publication number
- JP3552893B2 JP3552893B2 JP32619597A JP32619597A JP3552893B2 JP 3552893 B2 JP3552893 B2 JP 3552893B2 JP 32619597 A JP32619597 A JP 32619597A JP 32619597 A JP32619597 A JP 32619597A JP 3552893 B2 JP3552893 B2 JP 3552893B2
- Authority
- JP
- Japan
- Prior art keywords
- bearing
- plate
- sintered oil
- caulking
- mounting hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 claims description 14
- 230000008859 change Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0078—Hubs characterised by the fixation of bearings
- B60B27/0089—Hubs characterised by the fixation of bearings caulking to fix outer race
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mounting Of Bearings Or Others (AREA)
- Sliding-Contact Bearings (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、例えば音響機器や小型モーターその他,軸受の取り付け部が薄板で形成されている場合などに好適な、薄板部材への取り付けを容易にした焼結含油軸受に関するものである。
【0002】
【従来の技術】
焼結含油軸受の形状は基本的には直円筒形で、その機器への取り付けは、通常は機器のハウジングに所要の深さの取り付け孔を設け、この孔に軸受を圧入して固定する手段が用いられている。
【0003】
【発明が解決しようとする課題】
しかし、これはハウジング部分の肉厚を十分に取ることが可能な例えば鋳造材などな場合であって、金属や合成樹脂などの板材で形成されている場合は、取り付け孔の肉厚が薄いため、圧入された軸受を孔の内面で支えることはできない。この様な場合軸受支持用の円筒部材を取り付け孔部に接合することも考えられるが、部品点数や製作工数が多くなり、機器側のコストが高くなる。
【0004】
そこで本発明は、機器側には手を加えずに取り付けることができ、且つ、取り付け孔部の板厚が多少異なる場合でも汎用し得る焼結含油軸受を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
図1のように焼結含油軸受10の一端にフランジ20を設け、このフランジの軸受10と同じ側に、軸受10と同心円状に堤30を設ける。この堤30は機器の板材40を(正確にはその取り付け孔の周縁を)フランジ20との間に挟んでかしめ固定するためのもので、従って堤30は外周を垂直に、且つ、板材の取り付け孔に嵌合する外径寸法に設定される。
【0006】
この堤の高さは全周に亙って一様ではなく、高い部分31と低い部分32とが交互に設けられている。これが、取り付け部の板厚が異なる場合にも汎用し得る本発明の骨子とするところである。そして高い部分31と低い部分32は、それぞれ少なくとも3か所ずつ全周を均分して配置することが取り付け強度を均一にする上で好ましい。
【0007】
堤の内周は傾斜面とし、高い部分31と低い部分32の境に凹み33を付けておくと、かしめ作業が容易になる。この様な形状を機械加工で形成する場合には多くの工数を要するが、粉末冶金の場合は成形金型(この場合には下パンチ)に所要の凹凸を形成しておくことにより、容易に一体成形することができる。なお焼結含油軸受には有効多孔率が10〜30容積%程度の青銅系合金を用いることが多いが、本発明は材質には基本的に関係がなく、鉄系,アルミ系その他任意の焼結合金に適用することができる。
【0008】
【発明の実施の形態】
この軸受を取り付け孔に挿入すると、フランジ20が板材の下面に接して抜け止めとなり、板材の上面には、板材の厚さが堤の低い部分32の高さより大きい場合は堤の高い部分31のみが,一方、小さい場合には高い部分31と低い部分32との両方が顔を出す。そこで、この露出した部分(以下かしめ代という)をかしめ治具などで押圧して外側に向けて塑性変形させることにより、軸受は板材に、強固に固定される。
【0009】
ちなみに、かしめ代が小さすぎる場合は十分にかしめることができず、一方、大きすぎる場合はかしめる際の塑性変形量が過大になり、クラックなどの欠陥を生じるので、かしめ代の適正な大きさは或る狭い範囲に限られる。従って従来、高さが全周一様な堤を設けた例はあるが、この方式では或る板厚に合わせて設計した軸受を板厚の異なる機器に適用することは殆どできないため、回転軸の径や軸受の長さは同一でも、板厚が異なる場合はその都度、仕様の異なる軸受を用意せざるを得なかった。
【0010】
これは、軸受の製造段階では各仕様それぞれに専用の成形用金型やサイジング金型を用いての多品種生産,それに伴うコスト増大などの問題があることを意味し、一方、軸受の使用段階では、取り扱う部品点数の増加,それに伴う組み立て工程での誤用などの問題があることを意味する。しかるに本発明の場合は、堤の高い部分と低い部分の少なくとも一方は十分なかしめ効果を生じるために板厚の変化に対する高い汎用性があり、その結果、部品点数の削減、機器設計の標準化などの効果がもたらされる。
【0011】
(実施例) 図1に示す形状の、堤30の高い部分31と低い部分32をそれぞれ3か所ずつ、全周を6等分して交互に配置したフランジ付き焼結含油軸受を用意した。この軸受10を機器の板材40の所定位置に設けた取り付け孔41に下側から挿入した状態を図2に示す。同図の(ロ)は板材が厚く,その上面から堤の高い部分31のみ出ている場合を示し、(ハ)は板材が薄く,堤の高い部分31と低い部分32が両方とも出ている場合を示している。
【0012】
この状態で軸受のフランジ部を下から支持し、堤を上方からかしめ治具で押圧するとかしめ代が塑性変形し、図3の状態になる。(イ)は図2の(ロ)に対応するもので、堤の低い部分32は取り付け孔の中に残り、高い部分31がかしめ代として機能し、板材をフランジ20との間に挟んでかしめ固定している。
【0013】
一方、図3の(ロ)は図2の(ハ)に対応するもので、この場合には堤の高い部分,低い部分ともかしめられるが、かしめ強度は主として低い部分32が担うので、高い部分31のかしめ部にクラックなどが生じても特に支障はない。なお高い部分31も、そのかしめ代が適正範囲内にあればかしめ強度に寄与することは言うまでもない。また機器の構成上差し支えない場合には、低い部分32のみかしめ治具で押圧してかしめ、高い部分31は、そのまま残してもよい。
【0014】
この様に、板材の厚さが異なる機器、または同一の機器でも部位により板厚が異なる場合においても、各々の厚さが堤の高い部分に適合する板厚と低い部分に適合する板厚との間にある限り、本発明によれば仕様の異なる多品種を用意する必要はなく、一種類の軸受で汎用することができる。
【0015】
【発明の効果】
以上詳述した通り、本発明によれば焼結含油軸受の取り付けに際し機器側には特に手を加える必要がなく、単に機器の板材に所定の取り付け孔を設けるだけでよい。更に、板材の厚さが異なる場合にも堤の高い部分と低い部分の少なくとも何れかでかしめられるため、取り付け部の板厚変化に対する高い汎用性を有し、その結果、部品点数の削減、機器設計の標準化などの有益な効果が得られる。
【図面の簡単な説明】
【図1】本発明の一実施例に係る焼結含油軸受の外観を例示する図面である。
【図2】本発明の軸受を板材の取り付け孔に挿入した状態を説明する断面図である。
【図3】図2の状態から、軸受を板材にかしめ固定した状態を示す断面図である。
【符号の説明】
10…焼結含油軸受, 20…フランジ, 30…(かしめ用)堤,
31…(堤の)高い部分, 32…(堤の)低い部分, 33…凹み,
40…板材, 41…取り付け孔。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a sintered oil-impregnated bearing that is easy to attach to a thin plate member and is suitable for, for example, an acoustic device, a small motor, and a case where the mounting portion of the bearing is formed of a thin plate.
[0002]
[Prior art]
The shape of the sintered oil-impregnated bearing is basically a straight cylinder, and the mounting to the equipment is usually provided with mounting holes of the required depth in the housing of the equipment, and means for press-fitting and fixing the bearings into these holes. Is used.
[0003]
[Problems to be solved by the invention]
However, this is a case where the thickness of the housing portion is sufficiently large, for example, a cast material, and when the housing portion is formed of a plate material such as a metal or a synthetic resin, the thickness of the mounting hole is small. However, the press-fitted bearing cannot be supported by the inner surface of the hole. In such a case, it is conceivable to join a cylindrical member for supporting the bearing to the mounting hole, but the number of parts and the number of manufacturing steps are increased, and the cost on the device side is increased.
[0004]
Therefore, an object of the present invention is to provide a sintered oil-impregnated bearing that can be mounted on a device side without modification and that can be used even when the thickness of the mounting hole is slightly different. .
[0005]
[Means for Solving the Problems]
As shown in FIG. 1, a
[0006]
The height of the bank is not uniform over the entire circumference, and
[0007]
If the inner periphery of the embankment is an inclined surface and a
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
When this bearing is inserted into the mounting hole, the
[0009]
By the way, if the crimping allowance is too small, it cannot be caulked sufficiently.On the other hand, if it is too large, the amount of plastic deformation at the time of caulking will be excessive, causing cracks and other defects. It is limited to a certain narrow range. Conventionally, there has been an example in which a bank with a uniform height is provided around the entire circumference. However, in this method, it is almost impossible to apply a bearing designed according to a certain plate thickness to equipment having a different plate thickness. Even if the diameter and the length of the bearing were the same, when the plate thickness was different, a bearing with different specifications had to be prepared each time.
[0010]
This means that at the bearing manufacturing stage, there are problems such as multi-product production using dedicated molding dies and sizing dies for each specification and the accompanying increase in costs. Means that there is a problem such as an increase in the number of parts to be handled and an associated misuse in the assembling process. However, in the case of the present invention, at least one of the high portion and the low portion of the embankment has a high versatility with respect to a change in plate thickness in order to generate a sufficient caulking effect, and as a result, the number of parts is reduced, standardization of equipment design, etc. Effect is brought about.
[0011]
(Example) A flanged sintered oil-impregnated bearing having the shape shown in Fig. 1 and having three
[0012]
In this state, when the flange portion of the bearing is supported from below and the bank is pressed from above by a caulking jig, the caulking margin is plastically deformed, and the state shown in FIG. 3 is obtained. (A) corresponds to (b) of FIG. 2, in which the
[0013]
On the other hand, (b) of FIG. 3 corresponds to (c) of FIG. 2. In this case, the high portion and the low portion of the embankment are caulked, but the caulking strength is mainly carried by the
[0014]
In this way, even if the thickness of the plate material is different, or even if the thickness of the same device is different depending on the part, the thickness of each plate is suitable for the high part of the embankment and According to the present invention, it is not necessary to prepare a variety of products having different specifications as long as the bearings are between the two types.
[0015]
【The invention's effect】
As described in detail above, according to the present invention, it is not necessary to particularly take any action on the device side when mounting the sintered oil-impregnated bearing, and it is only necessary to provide a predetermined mounting hole in the plate material of the device. Furthermore, even when the thickness of the plate material is different, since it is caulked at at least one of the high portion and the low portion of the embankment, it has high versatility with respect to the change in the thickness of the mounting portion, and as a result, the number of parts is reduced, and the equipment is reduced. Beneficial effects such as standardization of design can be obtained.
[Brief description of the drawings]
FIG. 1 is a view illustrating the appearance of a sintered oil-impregnated bearing according to one embodiment of the present invention.
FIG. 2 is a cross-sectional view illustrating a state where the bearing of the present invention is inserted into a mounting hole of a plate material.
FIG. 3 is a cross-sectional view showing a state where the bearing is caulked and fixed to a plate material from the state of FIG. 2;
[Explanation of symbols]
10 ... sintered oil-impregnated bearing, 20 ... flange, 30 ... (for caulking) embankment,
31 ... high part (of the embankment) 32 ... low part (of the embankment) 33 ... dent,
40: plate material, 41: mounting hole.
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32619597A JP3552893B2 (en) | 1997-11-27 | 1997-11-27 | Sintered oil-impregnated bearing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32619597A JP3552893B2 (en) | 1997-11-27 | 1997-11-27 | Sintered oil-impregnated bearing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH11159534A JPH11159534A (en) | 1999-06-15 |
JP3552893B2 true JP3552893B2 (en) | 2004-08-11 |
Family
ID=18185087
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32619597A Expired - Fee Related JP3552893B2 (en) | 1997-11-27 | 1997-11-27 | Sintered oil-impregnated bearing |
Country Status (1)
Country | Link |
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JP (1) | JP3552893B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006057807A (en) * | 2004-08-23 | 2006-03-02 | Ntn Corp | Ball screw support structure |
JP2008138690A (en) * | 2006-11-30 | 2008-06-19 | Tanashin Denki Co | Attachment mechanism for rotating component |
-
1997
- 1997-11-27 JP JP32619597A patent/JP3552893B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH11159534A (en) | 1999-06-15 |
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