JP3456604B2 - Multilayer coated granular fertilizer - Google Patents
Multilayer coated granular fertilizerInfo
- Publication number
- JP3456604B2 JP3456604B2 JP30096594A JP30096594A JP3456604B2 JP 3456604 B2 JP3456604 B2 JP 3456604B2 JP 30096594 A JP30096594 A JP 30096594A JP 30096594 A JP30096594 A JP 30096594A JP 3456604 B2 JP3456604 B2 JP 3456604B2
- Authority
- JP
- Japan
- Prior art keywords
- coated
- fertilizer
- alkyd resin
- weight
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003337 fertilizer Substances 0.000 title claims description 85
- 239000001993 wax Substances 0.000 claims description 64
- 229920000180 alkyd Polymers 0.000 claims description 63
- 238000000576 coating method Methods 0.000 claims description 63
- 239000011248 coating agent Substances 0.000 claims description 61
- 239000000463 material Substances 0.000 claims description 44
- 239000010410 layer Substances 0.000 claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000000126 substance Substances 0.000 claims description 27
- 238000002844 melting Methods 0.000 claims description 22
- 230000008018 melting Effects 0.000 claims description 22
- 239000011247 coating layer Substances 0.000 claims description 12
- 230000008961 swelling Effects 0.000 claims description 8
- 238000010828 elution Methods 0.000 description 27
- 229920005989 resin Polymers 0.000 description 16
- 239000011347 resin Substances 0.000 description 16
- 239000003921 oil Substances 0.000 description 14
- 235000019198 oils Nutrition 0.000 description 14
- 230000000694 effects Effects 0.000 description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 11
- 239000012530 fluid Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 239000002250 absorbent Substances 0.000 description 10
- 230000007547 defect Effects 0.000 description 10
- 239000002383 tung oil Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000004090 dissolution Methods 0.000 description 8
- 235000011187 glycerol Nutrition 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 238000007792 addition Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 230000004720 fertilization Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- -1 rosin acid glycerin ester Chemical class 0.000 description 6
- 239000000344 soap Substances 0.000 description 6
- 238000007922 dissolution test Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000012188 paraffin wax Substances 0.000 description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 239000004202 carbamide Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 235000015097 nutrients Nutrition 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 244000068988 Glycine max Species 0.000 description 3
- 235000010469 Glycine max Nutrition 0.000 description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000004359 castor oil Substances 0.000 description 3
- 235000019438 castor oil Nutrition 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000003549 soybean oil Substances 0.000 description 3
- 235000012424 soybean oil Nutrition 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 239000000944 linseed oil Substances 0.000 description 2
- 235000021388 linseed oil Nutrition 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 235000021048 nutrient requirements Nutrition 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 235000019871 vegetable fat Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- CUXYLFPMQMFGPL-UHFFFAOYSA-N (9Z,11E,13E)-9,11,13-Octadecatrienoic acid Natural products CCCCC=CC=CC=CCCCCCCCC(O)=O CUXYLFPMQMFGPL-UHFFFAOYSA-N 0.000 description 1
- JBYXPOFIGCOSSB-XBLVEGMJSA-N 9E,11E-octadecadienoic acid Chemical compound CCCCCC\C=C\C=C\CCCCCCCC(O)=O JBYXPOFIGCOSSB-XBLVEGMJSA-N 0.000 description 1
- 235000019737 Animal fat Nutrition 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 241001125046 Sardina pilchardus Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- MXYOMOYJMRGJQX-UHFFFAOYSA-N [Cl-].[NH4+].[P] Chemical compound [Cl-].[NH4+].[P] MXYOMOYJMRGJQX-UHFFFAOYSA-N 0.000 description 1
- JGQRLTPNFFIHMG-UHFFFAOYSA-M [O-]C(O)=O.[O-][N+]([O-])=O.N.[PH5+2] Chemical compound [O-]C(O)=O.[O-][N+]([O-])=O.N.[PH5+2] JGQRLTPNFFIHMG-UHFFFAOYSA-M 0.000 description 1
- OAJHWYJGCSAOTQ-UHFFFAOYSA-N [Zr].CCCCCCCCO.CCCCCCCCO.CCCCCCCCO.CCCCCCCCO Chemical compound [Zr].CCCCCCCCO.CCCCCCCCO.CCCCCCCCO.CCCCCCCCO OAJHWYJGCSAOTQ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- CUXYLFPMQMFGPL-SUTYWZMXSA-N all-trans-octadeca-9,11,13-trienoic acid Chemical compound CCCC\C=C\C=C\C=C\CCCCCCCC(O)=O CUXYLFPMQMFGPL-SUTYWZMXSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000010985 glycerol esters of wood rosin Nutrition 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 239000010460 hemp oil Substances 0.000 description 1
- 238000003898 horticulture Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- SGGOJYZMTYGPCH-UHFFFAOYSA-L manganese(2+);naphthalene-2-carboxylate Chemical compound [Mn+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 SGGOJYZMTYGPCH-UHFFFAOYSA-L 0.000 description 1
- 125000005608 naphthenic acid group Chemical group 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 235000019512 sardine Nutrition 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/30—Layered or coated, e.g. dust-preventing coatings
- C05G5/37—Layered or coated, e.g. dust-preventing coatings layered or coated with a polymer
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Fertilizers (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は肥効の持続期間の異なる
肥効調節型肥料において、作物の養分要求パターンに合
わせて適期に適量の養分供給が可能な被覆粒状肥料に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fertilizer control type fertilizer having different fertilization durations, and to a coated granular fertilizer capable of supplying an appropriate amount of nutrients in a timely manner in accordance with the nutrient requirement pattern of a crop.
【0002】[0002]
【従来の技術及び解決しようとする課題】近年の農業を
とりまく環境は大きく変化している。例えば、農業就労
者の高齢化、労働人口の減少に伴なう省力型農業の進
行、農産物の輸入自由化を背景にした低コスト農業の推
進そして生態と調和したいわゆる環境保全型農業の促進
が見受けられる。2. Description of the Related Art The environment surrounding agriculture in recent years has changed significantly. For example, the aging of agricultural workers, the progress of labor-saving agriculture due to a decrease in the working population, the promotion of low-cost agriculture against the backdrop of liberalization of imports of agricultural products, and the promotion of so-called environmental conservation agriculture in harmony with ecology. Can be seen.
【0003】このような状況の中で化学肥料の置かれる
立場もその例外ではなく、この環境の変化への対応が迫
られている。即ち、より省力型で施肥効率の高い肥料並
びにその施用法が求められている。現在、化学肥料施用
の現場で起こっている問題を挙げてみると速効性肥料多
用による低利用率に基づく河川、地下水への流亡等の環
境負荷の増大や、特に施設園芸の如く、下層土への塩類
流去のすくないところでの塩類濃度障害の発現である。Under such circumstances, the position where chemical fertilizers are placed is no exception, and there is an urgent need to respond to this environmental change. That is, there is a demand for fertilizers that are more labor-saving and have high fertilization efficiency and methods for applying the fertilizers. At present, the problems occurring in the field of chemical fertilizer application include an increase in environmental load such as runoff to rivers and groundwater due to low utilization rate due to heavy use of fast-acting fertilizers, and especially to the subsoil such as horticulture at facilities. This is the manifestation of salt concentration disorder in a place where the salt is not washed away.
【0004】このような問題を解決するため、各種の肥
効調節型肥料が提案され、実用化されている。本目的の
肥料の一つとして被覆肥料が挙げられる。被覆肥料は硫
黄、珪酸塩等の無機物や合成樹脂等を被覆材として粒状
肥料の表面を被覆して肥料成分の溶出、肥効をコントロ
ールしたものであるが、近年その肥効制御技術は急速に
高まり、より高精度化の様相を呈してきた。In order to solve such problems, various fertilizer control type fertilizers have been proposed and put into practical use. One of the fertilizers for this purpose is coated fertilizer. Coated fertilizer controls the elution and fertilization effect of fertilizer components by coating the surface of granular fertilizer with an inorganic material such as sulfur and silicate or a synthetic resin as a coating material. It has become more and more accurate.
【0005】例えば、被覆材中に水溶性の界面活性剤を
予め添加しその量でもって溶出量を制御したり、タルク
等の無機物を添加することで温度依存性を緩和したりす
る試みがなされているが、特に最近は適期適量の養分量
を供給できるように被覆材中に水に可溶あるいは膨潤す
る物質を導入した、いわゆる時限放出型の粒状被覆肥料
が提案されている(特公平5ー20634号)。For example, attempts have been made to add a water-soluble surfactant to the coating material in advance and control the amount of elution by the amount, or to reduce the temperature dependence by adding an inorganic substance such as talc. However, recently, a so-called time-release type granular coated fertilizer has been proposed in which a material soluble or swellable in water is introduced into the coating material so as to supply an appropriate amount of nutrients in a proper period (Patent Publication 5). -20634).
【0006】この方法によれば、施肥後一定期間溶出が
押さえられしかる後に速やかに溶出が行われる事が示さ
れている。しかしながら、その制御技術は高精度とは云
い難く、また製造時均一な成膜化のため被覆資材を有機
溶媒に溶解希釈して用いるため、製造時における毒性、
引火性や溶媒の回収と云った安全性の面に加え、肥料中
に残留する有毒物質による環境汚染が問題視されてい
る。According to this method, it is shown that the elution is promptly performed after the elution is suppressed for a certain period after fertilization. However, it is difficult to say that the control technology is highly accurate, and since the coating material is used by dissolving and diluting the coating material in an organic solvent in order to form a uniform film during manufacturing, toxicity during manufacturing,
In addition to the safety aspects such as flammability and solvent recovery, environmental pollution due to toxic substances remaining in fertilizers is regarded as a problem.
【0007】[0007]
【課題を解決するための手段】本発明者はかかる問題を
解決すべく鋭意検討の結果、製造時溶剤を全く使用せ
ず、しかも耐水性に優れた成膜技術と作物の養分要求特
性に適応した被覆材と溶出制御技術を見いだし本発明に
到達した。Means for Solving the Problems As a result of earnest studies to solve the above problems, the present inventor did not use any solvent at the time of production and applied to a film forming technique excellent in water resistance and a nutrient requirement characteristic of crops. The present invention has been accomplished by discovering the coating material and the elution control technology.
【0008】本発明者らは既に有機溶媒を使用せずワッ
クス類の成膜技術を使用することによる多層被覆粒状肥
料の製造法を見いだし出願(特願平6−111014
号)したが、本特許はこれらの系においてより高度の肥
効制御技術を付加することで溶出機能の改善を行なった
ものである。The present inventors have already found a method for producing a multi-layer coated granular fertilizer by using a film forming technique of waxes without using an organic solvent and applied (Japanese Patent Application No. 6-1111014).
However, in this system, the elution function is improved by adding higher fertilization control technology to these systems.
【0009】すなわち本発明は粒状肥料の表面がワック
ス類で一次被覆され、さらにその表面をアルキッド樹脂
と水に可溶あるいは膨潤する物質から選ばれた少なくと
も、1種類を含む材で二次被覆された後、一次被覆材を
溶融もしくは軟化処理してなり、一次被覆材が被覆肥料
に対し2〜15重量%、二次被覆材のうちのアルキッド
樹脂が被覆肥料に対し4〜10重量%で且つ水に可溶あ
るいは膨潤する物質の添加量がアルキッド樹脂に対し
0.2〜10重量%である多層被覆粒状肥料および、粒
状肥料の表面がアルキッド樹脂又はワックス類と水に可
溶あるいは膨潤する物質から選ばれた少なくとも、1種
類を含む材で一次被覆され、その外層がワックス類で二
次被覆されさらにその表面をアルキッド樹脂と水に可溶
あるいは膨潤する物質から選ばれた少なくとも、1種類
を含む材で三次被覆された後、一次被覆材および/また
は二次被覆材を溶融もしくは軟化処理してなり、一次被
覆材におけるアルキッド樹脂又はワックス類が被覆肥料
に対し0.5〜3重量%で且つ水に可溶あるいは膨潤す
る物質の添加量がアルキッド樹脂又はワックス類に対し
1〜10重量%、二次被覆材が被覆肥料に対し2〜12
重量%、三次被覆材のうちのアルキッド樹脂が被覆肥料
に対し4〜10重量%で且つ水に可溶あるいは膨潤する
物質の添加量がアルキッド樹脂に対し0.2〜7重量%
である多層被覆粒状肥料、さらに、被覆最外層のアルキ
ッド樹脂および/または被覆最内層のアルキッド樹脂又
はワックス類に水に可溶あるいは膨潤する物質から選ば
れた少なくとも、1種類を含む材を添加した多層被覆粒
状肥料を提供するものである。That is, in the present invention, the surface of the granular fertilizer is primarily coated with wax, and the surface thereof is secondarily coated with a material containing at least one selected from alkyd resin and a substance soluble or swellable in water. After that, the primary coating material is melted or softened, the primary coating material is 2 to 15% by weight with respect to the coated fertilizer, the alkyd resin of the secondary coating material is 4 to 10% by weight with respect to the coated fertilizer, and Multilayer coated granular fertilizer in which the amount of the water-soluble or swellable substance added is 0.2 to 10% by weight based on the alkyd resin, and the substance of which the surface of the granular fertilizer is soluble or swellable in the alkyd resin or wax and water A material which is first coated with a material containing at least one type selected from the following, whose outer layer is secondarily coated with waxes, and whose surface is soluble or swellable in alkyd resin and water. After being tertiary-coated with a material containing at least one selected from, the primary coating material and / or the secondary coating material is melted or softened, and the alkyd resin or waxes in the primary coating material becomes a coated fertilizer. On the other hand, the amount of the substance that is soluble in water or swells is 0.5 to 3% by weight and is 1 to 10% by weight with respect to the alkyd resin or wax, and the secondary coating material is 2 to 12 with respect to the coated fertilizer.
%, The alkyd resin in the tertiary coating material is 4 to 10% by weight with respect to the coated fertilizer, and the addition amount of the substance soluble or swelling in water is 0.2 to 7% by weight with respect to the alkyd resin.
In addition to the multilayer coated granular fertilizer, the alkyd resin of the outermost coating layer and / or the alkyd resin of the innermost coating layer or waxes, a material containing at least one selected from substances soluble or swelling in water is added. A multi-layer coated granular fertilizer is provided.
【0010】以下に本発明を詳細に説明する。本発明に
使用されるワックス類としては合成ワックス、天然ワッ
クス、配合ワックスのいずれかを使用できるが被覆肥料
の保管環境から60℃以上の融点を有するワックスが好
ましい。また、EVA等の改質材を含有せしめて使用す
ることもできる。The present invention will be described in detail below. As the wax used in the present invention, any of a synthetic wax, a natural wax and a compound wax can be used, but a wax having a melting point of 60 ° C. or higher is preferable from the storage environment of the coated fertilizer. Moreover, it is also possible to use it by incorporating a modifier such as EVA.
【0011】また、製造時の各工程における均一被覆性
を考慮したときのワックス類に要求される物性として適
度な融点分布が必要となる。即ち、三層被覆(第一層:
ワックス+膨潤材、第二層:ワックス類 第三層:アル
キッド樹脂)を例に取って述べると先ず第一層、第二層
の被覆は溶融したワックスを肥料表面に噴霧し瞬間的に
固化せしめて被膜を形成する。In addition, a suitable melting point distribution is required as a physical property required for waxes in consideration of the uniform coating property in each step during manufacturing. That is, three-layer coating (first layer:
Taking the wax + swelling material, the second layer: waxes, the third layer: alkyd resin) as an example, first, the coating of the first layer and the second layer is made by spraying the molten wax on the fertilizer surface and instantaneously solidifying it. To form a film.
【0012】このときのワックスの分子量分布(融点分
布)は極力均一な成膜化を図ることと最終段階(第三層
を被覆した後)でワックスを溶融処理し、平滑で均一な
膜を得るためには、例えば被覆温度を80℃とすると、
融点が80℃以下のワックスが3〜10重量%含むこと
が望ましく、また、溶融処理温度を90℃とすると、ワ
ックスは90℃以下で50〜80重量%溶融するものが
望ましい。The molecular weight distribution (melting point distribution) of the wax at this time is as uniform as possible, and the wax is melt-treated at the final stage (after coating the third layer) to obtain a smooth and uniform film. To achieve this, for example, if the coating temperature is 80 ° C,
It is desirable that the wax having a melting point of 80 ° C. or lower contains 3 to 10% by weight. Further, when the melting processing temperature is 90 ° C., the wax that melts at 50 ° C. to 80% by weight is desirable.
【0013】即ち、最外層のアルキッド樹脂を被覆し
て、内部のワックス類を加熱溶融させ成膜する場合、5
0重量%以上溶融することが絶対条件になる。一方、9
0℃以下で80重量%以上溶融するワックスの場合は軟
化溶融処理したとき内層が完全に液状化するため被覆時
に膜破損の恐れがあり好ましくない。ワックス類で一次
被覆され、さらにその表面をアルキッド樹脂と水に可溶
あるいは膨潤する物質から選ばれた少なくとも、1種類
を含む材で二次被覆された多層被覆粒状肥料の場合のワ
ックス類の添加量は被覆肥料に対し2〜15重量%が望
ましい。That is, when the outermost alkyd resin is coated and the waxes inside are melted by heating to form a film, 5
It is absolutely necessary to melt 0% by weight or more. On the other hand, 9
A wax that melts at 80% by weight or more at 0 ° C. or less is not preferable because the inner layer is completely liquefied when it is softened and melted, which may cause film breakage during coating. Addition of waxes in the case of a multi-layer coated granular fertilizer which is primary-coated with wax and whose surface is secondary-coated with a material containing at least one selected from alkyd resins and substances soluble or swellable in water The amount is preferably 2 to 15% by weight based on the coated fertilizer.
【0014】一方、アルキッド樹脂又はワックス類と水
に可溶あるいは膨潤する物質から選ばれた少なくとも、
1種類を含む材で一次被覆され、その外層がワックス類
で二次被覆されさらにその表面をアルキッド樹脂と水に
可溶あるいは膨潤する物質から選ばれた少なくとも、1
種類を含む材で三次被覆された多層被覆粒状肥料の場合
のワックス類の添加量は第一層に使用したときは、被覆
肥料に対し0.5〜3重量%、第二層としては被覆肥料
に対し2〜12重量%が望ましい。On the other hand, at least an alkyd resin or wax and a substance soluble or swellable in water,
At least 1 selected from the group consisting of a material containing one kind of material, an outer layer of which is secondarily coated with waxes, and a surface of which is alkyd resin and a substance soluble or swellable in water.
In the case of multi-layer coated granular fertilizer tertiary-coated with a material containing various kinds of waxes, when the wax is added to the first layer, it is 0.5 to 3% by weight based on the coated fertilizer, and the second layer is coated fertilizer. 2 to 12% by weight is desirable.
【0015】ワックス類の量がこれらの範囲以下の場合
は肥料表面全面を均一に成膜する事が困難となり溶出の
抑制効果が小さい。また、これ以上の場合では溶出抑制
効果が大きすぎ肥効制御が困難になるのに加え肥料有効
成分量が低下するため好ましくない。When the amount of waxes is below these ranges, it is difficult to form a uniform film on the entire surface of the fertilizer, and the effect of suppressing elution is small. On the other hand, if the amount is more than this, the effect of suppressing elution is too large, and it becomes difficult to control the fertilizer effect, and the amount of the active ingredient of the fertilizer decreases, which is not preferable.
【0016】更に、本発明においてもちいるアルキッド
樹脂とは無水フタル酸、無水マレイン酸等の多塩基酸と
ペンタエリスリトール、グリセリン等の多価アルコール
及び変性剤としての天然植物油または植物脂あるいは天
然動物脂と加熱縮合して得られる一般的なもので良く特
にその種類は限定されるものではない。The alkyd resin used in the present invention is a polybasic acid such as phthalic anhydride or maleic anhydride, a polyhydric alcohol such as pentaerythritol or glycerin, and a natural vegetable oil or vegetable fat or natural animal fat as a modifier. It may be a general one obtained by heat-condensation with and the kind thereof is not particularly limited.
【0017】天然植物油または植物脂としては例えば、
大豆油、亜麻仁油、桐油、サーフラワー油、ヤシ油、パ
ーム油等が挙げられる。天然動物油としては例えば牛脂
が挙げられる。分子量は500〜5,000の範囲のも
のが好ましい。分子量が500未満の場合には不飽和油
との反応により生成する被膜が脆く、また硬化乾燥速度
も遅いため塗膜形成に長時間要する。The natural vegetable oil or vegetable fat is, for example,
Soybean oil, linseed oil, tung oil, surfflower oil, coconut oil, palm oil and the like can be mentioned. Examples of natural animal oils include beef tallow. The molecular weight is preferably in the range of 500 to 5,000. When the molecular weight is less than 500, the coating film formed by the reaction with the unsaturated oil becomes brittle and the curing and drying speed is slow, so that it takes a long time to form the coating film.
【0018】一方、分子量が5,000を越える場合に
は高粘度となり効率よく均一に被膜を形成することが困
難となる。また、分子中に共役二重結合を有する不飽和
油、エステルガムおよびボイル油を含有せしめて使用す
ることもできる。On the other hand, when the molecular weight exceeds 5,000, the viscosity becomes high and it becomes difficult to form a film efficiently and uniformly. Further, unsaturated oil having a conjugated double bond in the molecule, ester gum, and boil oil can be contained and used.
【0019】分子中に共役二重結合を有する不飽和油と
しては例えば桐油、脱水ヒマシ油等が挙げられる。桐油
は共役二重結合を持つエレオステアリン酸を主成分とし
ている。脱水ヒマシ油は共役二重結合を持つ9,11リ
ノール酸を多く含む。これらの桐油、脱水ヒマシ油等を
そのままあるいは目的成分を精製して用いることもでき
る。Examples of the unsaturated oil having a conjugated double bond in the molecule include tung oil and dehydrated castor oil. Tung oil is mainly composed of eleostearic acid having a conjugated double bond. Dehydrated castor oil contains a large amount of 9,11 linoleic acid having a conjugated double bond. These tung oil, dehydrated castor oil and the like can be used as they are or after purifying the target components.
【0020】これらの不飽和油はアルキッド樹脂を希釈
し粘度を下げる効果とともにそれ自体金属石鹸の存在
下、不飽和油同士またはアルキッド樹脂と架橋し樹脂化
(固形化)するものである。These unsaturated oils have the effect of diluting the alkyd resin and lowering the viscosity, and themselves crosslink the unsaturated oils or with the alkyd resin in the presence of metal soap to form a resin (solidify).
【0021】金属石鹸類としては通常、マンガン、コバ
ルト、ジルコニウム、ニッケル、鉄、鉛等のナフテン酸
類またはオクチル酸類が使用できる。例えばオクチル酸
ジルコニウム、ナフテン酸マンガン、オクチル酸コバル
トの単独またはその混合物を使用することができ、その
量はアルキッド樹脂と不飽和油の合計の0.5〜3重量
%の範囲が好ましい。これ以下では反応速度が遅く、ま
た、これ以上の場合は均一な成膜が困難となる。As the metal soaps, naphthenic acids such as manganese, cobalt, zirconium, nickel, iron and lead or octylic acids can be usually used. For example, zirconium octylate, manganese naphthenate, cobalt octylate can be used alone or in a mixture thereof, and the amount thereof is preferably in the range of 0.5 to 3% by weight based on the total weight of the alkyd resin and the unsaturated oil. If it is less than this, the reaction rate is slow, and if it is more than this, uniform film formation becomes difficult.
【0022】エステルガルとはガムロジン、ウッドロジ
ン、トール油ロジンとグリセリン、ポリグリセリン、グ
リセリンピッチを常圧下で加熱して得られるロジン酸グ
リセリンエステルである。Estergal is rosin acid glycerin ester obtained by heating gum rosin, wood rosin, tall oil rosin and glycerin, polyglycerin, and glycerin pitch under normal pressure.
【0023】ボイル油とは乾性油を常圧下で加熱して適
度のコンシステンシーを与え、脱色し乾燥剤を加えて乾
燥性を改良したものであり、乾性油としてはアマニ油、
エノ油、桐油、麻実油、大豆油、イワシ油が挙げられ
る。Boiled oil is obtained by heating a dry oil under normal pressure to give an appropriate consistency, decolorizing it and adding a desiccant to improve the drying property. The dry oil is linseed oil,
Examples include eno oil, tung oil, hemp oil, soybean oil, and sardine oil.
【0024】ワックス類で一次被覆され、さらにその表
面をアルキッド樹脂と水に可溶あるいは膨潤する物質か
ら選ばれた少なくとも、1種類を含む材で二次被覆され
た多層被覆粒状肥料の場合のアルキッド樹脂の添加量は
被覆肥料に対し4〜10重量%が望ましい。Alkyd in the case of a multi-layer coated granular fertilizer which is primarily coated with waxes and whose surface is secondarily coated with a material containing at least one selected from alkyd resins and substances soluble or swellable in water. The amount of resin added is preferably 4 to 10% by weight with respect to the coated fertilizer.
【0025】一方、アルキッド樹脂又はワックス類と水
に可溶あるいは膨潤する物質から選ばれた少なくとも、
1種類を含む材で一次被覆され、その外層がワックス類
で二次被覆されさらにその表面をアルキッド樹脂と水に
可溶あるいは膨潤する物質から選ばれた少なくとも、1
種類を含む材で三次被覆された多層被覆粒状肥料の場合
のアルキッド樹脂の添加量は第一層に使用したときは、
被覆肥料に対し0.5〜3重量%、第三層は被覆肥料に
対し4〜10重量%が望ましい。On the other hand, at least an alkyd resin or wax and a substance soluble or swellable in water,
At least 1 selected from the group consisting of a material containing one kind of material, an outer layer of which is secondarily coated with waxes, and a surface of which is alkyd resin and a substance soluble or swellable in water.
In the case of multi-layer coated granular fertilizer tertiary-coated with a material containing types, the amount of alkyd resin added is:
0.5 to 3% by weight of the coated fertilizer and 4 to 10% by weight of the third layer are desirable.
【0026】アルキッド樹脂の添加量が上記の値以下に
おいてはワックス類の被覆が充分でなく溶融、軟化処理
時にワックス類が表面上に滲みでてブロッキング等を起
こす。また、これ以上においては経済的でない。When the amount of the alkyd resin added is less than the above value, the waxes are not sufficiently coated and the waxes bleed on the surface during melting and softening treatment to cause blocking and the like. Moreover, beyond this, it is not economical.
【0027】水に可溶あるいは膨潤する物質としては界
面活性剤、エチレングリコール等のグリコール類とその
誘導体、ポリエチレングリコール、ポリプロピレングリ
コール等のポリオレフィングリコール類およびこれらの
誘導体、イソブチレン重合体、アクリル酸−ビニールア
ルコール共重合体、澱粉グラフト重合体、澱粉類等が挙
げられる。As the substance soluble or swellable in water, surfactants, glycols such as ethylene glycol and derivatives thereof, polyolefin glycols such as polyethylene glycol and polypropylene glycol and derivatives thereof, isobutylene polymer, acrylic acid-vinyl Examples thereof include alcohol copolymers, starch graft polymers, starches and the like.
【0028】水に可溶あるいは膨潤する樹脂の添加量
は、二次被覆層に配合する場合はアルキッド樹脂に対し
0.2〜10重量%が好ましい。これ以下においては溶
出に殆ど変化が見られない。また、これ以上においては
早い時期から溶出が始まり、いわゆる誘導期間が失われ
る。また、水に可溶あるいは膨潤する物質を一次および
三次被覆に添加する場合における添加量は一次被覆でワ
ックス類に対し1〜10重量%、三次被覆でアルキッド
樹脂に対し0.2〜7重量%が好ましい。When the water-soluble or swellable resin is added to the secondary coating layer, it is preferably added in an amount of 0.2 to 10% by weight based on the alkyd resin. Below this level, there is almost no change in elution. In addition, above this, elution begins early and the so-called induction period is lost. When a substance soluble or swellable in water is added to the primary and tertiary coatings, the addition amount is 1 to 10% by weight of waxes in the primary coating and 0.2 to 7% by weight of alkyd resin in the tertiary coating. Is preferred.
【0029】膨潤する樹脂の添加量は肥料表面への均一
塗布性と分散性およびワックス層を破壊するために有効
な範囲で制約され上記以下の添加では効果がなく、これ
以上加えても効果はあがらない。The addition amount of the swelling resin is restricted within a range effective for uniform coating property and dispersibility on the fertilizer surface and for breaking the wax layer, and the above additions have no effect, and addition of more than that will have no effect. Not up.
【0030】本発明において被覆される肥料は通常、使
用される塩安、尿素、塩化加里等の単肥やNK化成、塩
加燐安、燐硝安加里等の複合肥料及び粒状の有機肥料等
のいずれでもよく特に制限されるものではない。又、被
覆方法は流動型や回転ドラム等の各れでも使用できる。The fertilizers to be coated in the present invention are usually used as simple fertilizers such as ammonium chloride, urea and potassium chloride, compound fertilizers such as NK chemical conversion, ammonium chloride phosphorus, phosphorus nitrate ammonium carbonate and granular organic fertilizers. Any of them is not particularly limited. Further, the coating method can also be used in various types such as a fluid type and a rotating drum.
【0031】更にワックス類の添加量は被覆肥料に対し
2〜15重量%が望ましい。これ以下においては溶融、
軟化処理時の初期溶出抑制効果が小さい。また、これ以
上の場合溶出抑制効果が大きすぎて、肥効調節が充分お
こなえない。また、ワックス類の被覆温度は、ワックス
類の軟化温度以下であれば特に限定されるものではない
が、通常20〜150℃であり、熱エネルギーを考慮す
ると、常温に近い方が経済的である。また、初期溶出抑
制を目的におこなう溶融、軟化処理温度はワックス類の
溶融温度以上であれば特に限定されるものではないが最
適には溶融温度より5〜20℃高くするのが好ましく、
20℃以上にしても熱エネルギー的にも経済的ではな
い。Furthermore, the amount of waxes added is preferably 2 to 15% by weight with respect to the coated fertilizer. Below this, melting,
The effect of suppressing initial dissolution during softening is small. On the other hand, if it is more than this, the effect of suppressing elution is too large to control the fertilization effect sufficiently. Moreover, the coating temperature of the waxes is not particularly limited as long as it is equal to or lower than the softening temperature of the waxes, but is usually 20 to 150 ° C., and in consideration of thermal energy, it is more economical to be close to room temperature. . The melting and softening temperature for the purpose of suppressing the initial dissolution is not particularly limited as long as it is equal to or higher than the melting temperature of the waxes, but optimally it is preferably 5 to 20 ° C. higher than the melting temperature.
Even if the temperature is higher than 20 ° C, it is not economical in terms of thermal energy.
【0032】本発明の構成は溶出を抑制するワックス類
とその成膜技術並びに溶出を制御する最外層および/ま
たは最内層に設けた膜欠陥を誘起する技術に基づくもの
である。The constitution of the present invention is based on waxes which suppress dissolution and a film forming technique thereof, and a technique which induces a film defect provided in the outermost layer and / or the innermost layer which controls dissolution.
【0033】ここで、肥料溶出(立ち上げと制御)の考
え方と溶出抑制のメカニズムとの関係を説明する。まず
本発明における溶出制御のメカニズムは一次被覆層のワ
ックス類の優れた耐水性とアルキッド樹脂系の最外層被
覆後に加熱溶融処理を行うことにより最外部のアルキッ
ド樹脂層に浸透しアルキッド樹脂の多孔性という熱硬化
性樹脂の欠陥を補う波及効果によって生み出される。Here, the relationship between the concept of fertilizer elution (start-up and control) and the mechanism of elution suppression will be described. First, the mechanism of elution control in the present invention is excellent in water resistance of waxes in the primary coating layer and permeation into the outermost alkyd resin layer by heating and melting treatment after coating the outermost layer of the alkyd resin system to cause porosity of the alkyd resin. It is created by the ripple effect that supplements the defects of the thermosetting resin.
【0034】即ち、被覆成膜後ワックスの融点以上に加
熱することで成膜された一次、二次被覆層のワックスと
アルキッド層への浸透によりワックスとアルキッド層界
面の融着ならびにアルキッド層の欠陥補修による相乗効
果により溶出抑制と後半での溶出速度の制御が可能とな
る。That is, after the coating is formed, the wax is melted at the interface between the wax and the alkyd layer due to the permeation of the wax and the alkyd layer of the primary and secondary coating layers formed by heating above the melting point of the wax, and defects in the alkyd layer. Due to the synergistic effect of the repair, it becomes possible to suppress the elution and control the elution rate in the latter half.
【0035】この場合の溶融処理温度はワックス類が3
0重量%、好ましくは50重量%以上溶融する領域が望
ましく、これ以下の場合にはワックス層の成膜と外層へ
のワックスの浸透が不十分で溶出抑制は困難である。The melting temperature in this case is 3 for waxes.
A region in which 0% by weight or more, preferably 50% by weight or more is melted is desirable. When the amount is less than this range, the formation of a wax layer and the penetration of the wax into the outer layer are insufficient, and it is difficult to suppress elution.
【0036】一方、溶出の立ち上げは最外層に予め設け
た欠陥とその程度により制御することが出来る。即ち、
水(水蒸気)の肥料内部への浸入は最外層に予め設けた
膜欠陥を通し内層のワックス層の一部の欠陥を通して肥
料を溶解する。On the other hand, the start-up of elution can be controlled by the defect and its degree provided in advance in the outermost layer. That is,
Infiltration of water (steam) into the fertilizer dissolves the fertilizer through a film defect provided in advance in the outermost layer and a part of the defect in the inner wax layer.
【0037】飽和溶液となった時点から、内外層の濃度
差により膜外部への溶出が始まるわけであるが、予め最
内層に水に可溶あるいは膨潤する物質(一種の欠陥誘発
剤)を入れておくと溶出は促進される。When the solution becomes a saturated solution, the elution to the outside of the membrane begins due to the difference in concentration between the inner and outer layers. A substance soluble in water or swelling (a kind of defect inducing agent) is put in the innermost layer in advance. If it is kept, elution is accelerated.
【0038】この間の溶出制御は主に欠陥誘発剤の添加
量で支配される。ワックス層からの肥料成分の溶出は膨
張剤の場合はその膨張による膜の破壊で起こる訳である
が、ワックス類は比較的耐圧強度が小さいためこの膨張
圧では最外層のアルキッド層までは至らず、ワックス層
の段階で留まる。The elution control during this period is mainly governed by the amount of the defect inducing agent added. In the case of an expansion agent, the elution of fertilizer components from the wax layer is caused by the destruction of the membrane due to the expansion, but since the waxes have a relatively small compressive strength, this expansion pressure does not reach the outermost alkyd layer. , Stay in the wax layer stage.
【0039】従って、溶出が開始した後の溶出制御も最
外層のアルキッド層でコントロール可能である。即ち、
溶出の抑制/立ち上げ/立ち上げ後の制御の三段階の制
御が可能となる。具体的な制御手段としては、ワックス
類、アルキッド等の熱硬化性樹脂の種類、膜厚の制御、
欠陥誘発剤の種類・添加量でも可能であるし、最終段階
で加熱処理しワックスの成膜、浸透性を支配する処理温
度、時間等でも制御できる。Therefore, the elution control after the start of elution can also be controlled by the outermost alkyd layer. That is,
It is possible to perform three-step control including suppression of elution / start-up / control after start-up. As specific control means, waxes, types of thermosetting resin such as alkyd, control of film thickness,
The type and amount of the defect-inducing agent can be used, or the temperature can be controlled by the heat treatment at the final stage, the wax film formation, the treatment temperature and time that control the permeability.
【0040】本発明において粒状肥料を被覆する方法
は、流動若しくは転動状態にする公知の方法により行う
ことができる。例えば、流動装置や噴霧流動装置により
流動状態に、回転パン、回転ドラム等により転動状態に
することが出来る。In the present invention, the method of coating the granular fertilizer can be carried out by a known method of bringing into a fluid or rolling state. For example, it can be brought into a fluid state by a fluidizing device or a spray fluidizing device, and can be brought into a rolling state by a rotating pan, a rotating drum or the like.
【0041】また、被覆後の加熱処理は、加熱できる装
置で有れば特に限定されるものではないが、一次被覆層
および/または二次被覆層を溶融若しくは軟化状態にす
るため、被覆層の厚さの片寄りをなくす意味においても
流動もしくは転動状態にした方が好ましい。Further, the heat treatment after coating is not particularly limited as long as it is a device capable of heating, but in order to bring the primary coating layer and / or the secondary coating layer into a molten or softened state, the coating layer is heated. In terms of eliminating the thickness deviation, it is preferable that the material is in a fluid or rolling state.
【0042】本発明における被覆材の添加法としては、
効率よく分散添加出来れば噴霧、滴下によらず実施する
ことが出来る。通常、空気を用いて二流体ノズルによる
噴霧添加が好ましい。The method of adding the coating material in the present invention is as follows.
If it can be efficiently dispersed and added, it can be carried out without spraying or dropping. Generally, spray addition with a two-fluid nozzle using air is preferred.
【0043】[0043]
【実施例】以下に実施例により本発明を詳細に説明す
る。
実施例1
塔径が10cmの流動被覆装置に平均粒径が3.3mm
の尿素800gを仕込み、下部より70m3/Hrで熱
風を送り流動させ70℃に保持した。The present invention will be described in detail below with reference to examples. Example 1 The average particle diameter was 3.3 mm in a fluidized bed coating apparatus with a tower diameter of 10 cm.
800 g of urea was charged, and hot air was blown from the bottom at 70 m 3 / Hr to flow and keep the temperature at 70 ° C.
【0044】一方、上部より85℃に加熱したパラフィ
ンワックス(融点=75.4℃)を60℃の被覆温度で
2流体ノズルを用い、1.2g/minの速度で噴霧
し、一定膜厚の一次被覆粒状肥料を得た(被覆率=約6
重量%)。その後、上部より60℃に加熱したアルキッ
ド樹脂(60%大豆油変性アルキッド樹脂30%、ロジ
ン酸グリセリンエステル15%、桐油30%、ボイル油
20%、金属石鹸3%、皮張り防止剤2%)と高吸水樹
脂((株)住友精化製アクアキープ10SH)の混合物
を2流体ノズルを用い1.7g/minの速度で噴霧
し、一定膜厚の二次被覆粒状肥料を得た(被覆率=約8
%)。二次被覆終了後、熱風で80℃に昇温し20分溶
融処理を行った後、常温まで冷却し、目的の被覆肥料を
得た。得られた被覆肥料は窒素(N)の溶出試験に供し
た。アルキッド樹脂と高吸水樹脂との混合比は表1に示
した。On the other hand, paraffin wax (melting point = 75.4 ° C.) heated to 85 ° C. from above is sprayed at a coating temperature of 60 ° C. using a two-fluid nozzle at a rate of 1.2 g / min to give a uniform film thickness. Primary coated granular fertilizer was obtained (coverage = about 6
weight%). Then, alkyd resin heated to 60 ° C from the top (60% soybean oil-modified alkyd resin 30%, rosin acid glycerin ester 15%, tung oil 30%, boil oil 20%, metal soap 3%, anti-skinning agent 2%) And a super absorbent resin (Aqua Keep 10SH manufactured by Sumitomo Seika Co., Ltd.) were sprayed at a rate of 1.7 g / min using a two-fluid nozzle to obtain a secondary coated granular fertilizer having a constant film thickness (covering rate). = About 8
%). After the completion of the secondary coating, the temperature was raised to 80 ° C. with hot air, a melting treatment was performed for 20 minutes, and then the mixture was cooled to room temperature to obtain a target coated fertilizer. The obtained coated fertilizer was subjected to a nitrogen (N) dissolution test. The mixing ratio of the alkyd resin and the highly water-absorbent resin is shown in Table 1.
【0045】また、その結果を表2に示した。この溶出
率の測定は被覆粒状肥料を一定量の水に投入し、25℃
の恒温槽内に放置し一定期間後に取り出し、肥料と溶液
を分別し、水中に溶出した窒素分を定量し求める。The results are shown in Table 2. To measure the dissolution rate, put the coated granular fertilizer in a certain amount of water and
After leaving for a certain period of time in the constant temperature bath, the fertilizer and the solution are separated, and the nitrogen content eluted in water is quantitatively determined.
【0046】[0046]
【表1】 [Table 1]
【0047】[0047]
【表2】 [Table 2]
【0048】実施例2、比較例1、2
塔径が10cmの流動被覆装置に平均粒径が3.3mm
の尿素800gを仕込み、下部より70m3/Hrで熱
風を送り流動させ70℃に保持した。Example 2, Comparative Examples 1 and 2 A fluidized bed coating apparatus having a tower diameter of 10 cm and an average particle diameter of 3.3 mm was used.
800 g of urea was charged, and hot air was blown from the bottom at 70 m 3 / Hr to flow and keep the temperature at 70 ° C.
【0049】一方、上部より60℃に加熱されたアルキ
ッド樹脂(60%大豆油変性アルキッド30%、ロジン
酸グリセリンエステル15%、桐油30%、ボイル20
%、金属石鹸3%、皮張り防止剤2%)と高吸水樹脂
((株)住友精化製アクアキープ10SH)の混合物を
70℃の被覆温度で1.7g/minの速度で噴霧し、
一定膜厚の一次被覆粒状肥料を得た(被覆率=約1重量
%)。On the other hand, alkyd resin (60% soybean oil modified alkyd 30%, rosin acid glycerin ester 15%, tung oil 30%, boil 20) heated to 60 ° C. from above.
%, Metal soap 3%, anti-skinning agent 2%) and a highly water-absorbent resin (Aquakeep 10SH manufactured by Sumitomo Seika) are sprayed at a coating temperature of 70 ° C. at a rate of 1.7 g / min,
A primary-coated granular fertilizer having a constant film thickness was obtained (coverage = about 1% by weight).
【0050】一次被覆終了後、上部より85℃に加熱し
たパラフィンワックス(融点=75.4℃)を60℃の
被覆温度で2流体ノズルを用い1.2g/minの速度
で噴霧し、一定膜厚の二次被覆粒状肥料を得た(被覆率
=約6重量%)。After completion of the primary coating, paraffin wax (melting point = 75.4 ° C.) heated to 85 ° C. was sprayed from the top at a coating temperature of 60 ° C. at a rate of 1.2 g / min using a two-fluid nozzle to give a constant film. A thick secondary coated granular fertilizer was obtained (coverage = about 6% by weight).
【0051】二次被覆終了後さらに上部より60℃に加
熱されたアルキッド樹脂(60%大豆油変性アルキッド
30%、ロジン酸グリセリンエステル15%、桐油30
%、ボイル20%、金属石鹸3%、皮張り防止剤2%)
と高吸水樹脂((株)住友精化製アクアキープ10S
H)の混合物を70℃の被覆温度で1.7g/minの
速度で噴霧し、一定膜厚の三次被覆粒状肥料を得た(被
覆率=約8重量%)。After completion of the secondary coating, the alkyd resin (60% soybean oil-modified alkyd 30%, rosin acid glycerin ester 15%, tung oil 30) was further heated to 60 ° C. from above.
%, Boil 20%, metal soap 3%, anti-skin agent 2%)
And super absorbent resin (Aqua Keep 10S manufactured by Sumitomo Seika Co., Ltd.)
The mixture of H) was sprayed at a coating temperature of 70 ° C. at a rate of 1.7 g / min to obtain a tertiary-coated granular fertilizer having a constant film thickness (coverage = about 8% by weight).
【0052】三次被覆終了後、熱風で80℃に昇温し2
0分溶融処理を行った後、常温まで冷却し、目的の被覆
肥料を得た。得られた被覆肥料は窒素(N)の溶出試験
に供した。三次被覆層の高吸水樹脂の混合比は表3に示
すようにアルキッド樹脂に対し2.0重量%に固定した
(2.0重量%以外のものを比較例とした)。また、一
次被覆で用いるアルキッド樹脂と高吸水樹脂との混合比
は表3に示した。また、その結果を表4に示した。溶出
試験は実施例1に準ずる。After completion of the third coating, the temperature was raised to 80 ° C. with hot air, and
After performing the melting treatment for 0 minutes, the mixture was cooled to room temperature to obtain the target coated fertilizer. The obtained coated fertilizer was subjected to a nitrogen (N) dissolution test. The mixing ratio of the highly water-absorbent resin in the tertiary coating layer was fixed to 2.0% by weight with respect to the alkyd resin as shown in Table 3 (other than 2.0% by weight was used as a comparative example). Table 3 shows the mixing ratio of the alkyd resin and the highly water-absorbent resin used in the primary coating. The results are shown in Table 4. The dissolution test is in accordance with Example 1.
【0053】[0053]
【表3】 [Table 3]
【0054】[0054]
【表4】 [Table 4]
【0055】実施例3、比較例3、4
塔径が10cmの流動被覆装置に平均粒径が3.3mm
の尿素800gを仕込み、下部より70m3 /Hrで熱
風を送り流動させ70℃に保持した。Examples 3, Comparative Examples 3 and 4 A fluidized bed coating apparatus having a tower diameter of 10 cm has an average particle diameter of 3.3 mm.
800 g of urea was charged, and hot air was blown from the bottom at 70 m 3 / Hr to flow and keep the temperature at 70 ° C.
【0056】一方、上部より85℃に加熱したパラフィ
ンワックス(融点=75.4℃)と高吸水樹脂((株)
住友精化製アクアキープ10SH)の混合物を60℃の
被覆温度で2流体ノズルを用い1.2g/minの速度
で噴霧し、一定膜厚の一次被覆粒状肥料を得た(被覆率
=約1.5重量%)。On the other hand, paraffin wax (melting point = 75.4 ° C.) heated to 85 ° C. from above and a highly water-absorbent resin (manufactured by Co., Ltd.)
A mixture of Sumitomo Seika Aqua Keep 10SH) was sprayed at a coating temperature of 60 ° C using a two-fluid nozzle at a rate of 1.2 g / min to obtain a primary coated granular fertilizer with a constant film thickness (coverage = about 1). 0.5% by weight).
【0057】一次被覆終了後、上部より85℃に加熱し
たパラフィンワックス(融点=75.4℃)を60℃の
被覆温度で2流体ノズルを用い1.2g/minの速度
で噴霧し、一定膜厚の二次被覆粒状肥料を得た(被覆率
=約5.5重量%)。After completion of the primary coating, paraffin wax (melting point = 75.4 ° C.) heated to 85 ° C. from above is sprayed at a coating temperature of 60 ° C. at a rate of 1.2 g / min using a two-fluid nozzle to give a constant film. A thick secondary coated granular fertilizer was obtained (coverage = about 5.5% by weight).
【0058】二次被覆終了後さらに上部より60℃に加
熱されたアルキッド樹脂(60%大豆油変性アルキッド
30%、ロジン酸グリセリンエステル15%、桐油30
%、ボイル20%、金属石鹸3%、皮張り防止剤2%)
と高吸水樹脂((株)住友精化製アクアキープ10S
H)の混合物を70℃の被覆温度で2流体ノズルを用い
1.7g/minの速度で噴霧し、一定膜厚の三次被覆
粒状肥料を得た(被覆率=約8重量%)。After completion of the secondary coating, the alkyd resin (60% soybean oil-modified alkyd 30%, rosin acid glycerin ester 15%, tung oil 30) was further heated to 60 ° C. from above.
%, Boil 20%, metal soap 3%, anti-skin agent 2%)
And super absorbent resin (Aqua Keep 10S manufactured by Sumitomo Seika Co., Ltd.)
The mixture of H) was sprayed at a coating temperature of 70 ° C. using a two-fluid nozzle at a rate of 1.7 g / min to obtain a tertiary-coated granular fertilizer having a constant film thickness (coverage = about 8% by weight).
【0059】三次被覆終了後、熱風で80℃に昇温し2
0分溶融処理を行った後、常温まで冷却し、目的の被覆
肥料を得た。得られた被覆肥料は窒素(N)の溶出試験
に供した。三次被覆層の高吸水樹脂の混合比は表5に示
すようにアルキッド樹脂に対し2.0重量%に固定した
(2.0重量%以外のものを比較例とした)。また、一
次被覆で用いるパラフィンワックスと高吸水樹脂との混
合比は表5に示した。また、その結果を表6に示した。
溶出試験は実施例1に準ずる。After completion of the third coating, the temperature was raised to 80 ° C. with hot air, and
After performing the melting treatment for 0 minutes, the mixture was cooled to room temperature to obtain the target coated fertilizer. The obtained coated fertilizer was subjected to a nitrogen (N) dissolution test. The mixing ratio of the highly water-absorbent resin in the tertiary coating layer was fixed to 2.0% by weight with respect to the alkyd resin as shown in Table 5 (other than 2.0% by weight was used as a comparative example). Table 5 shows the mixing ratio of the paraffin wax and the highly water-absorbent resin used for the primary coating. The results are shown in Table 6.
The dissolution test is in accordance with Example 1.
【0060】[0060]
【表5】 [Table 5]
【0061】[0061]
【表6】 [Table 6]
【0062】[0062]
【発明の効果】従来、特願平6−111014号でワッ
クス類で一次被覆し、その後、アルキッド樹脂等で二次
被覆し得られた被覆粒状肥料をさらに溶融、軟化処理す
ることによりブロッキングを起こすことなく噴霧付着し
た粒子間の欠陥を修復する方法を開示したが当該方法で
は作物の必要適期の養分供給可能な被覆粒状肥料という
点で必ずしも満足できるものではなかった。そこで、ア
ルキッド樹脂またはアルキッド樹脂およびワックス類に
水に可溶あるいは膨潤する物質等を混合し、さらにワッ
クス類を溶融、軟化処理することにより初期溶出を従来
法より低く押さえると共に溶出開始後は溶解が速やかで
且つ、溶出期間後期での溶出が大きく低下せず確実に溶
解完了するという、作物の必要適期に必要な養分供給を
可能とした被覆粒状肥料を得た。EFFECTS OF THE INVENTION Conventionally, in Japanese Patent Application No. 6-111014, primary coating with waxes followed by secondary coating with alkyd resin etc., the resulting coated granular fertilizer is further melted and softened to cause blocking. A method for repairing defects between particles spray-adhered without being disclosed was disclosed, but the method was not always satisfactory in terms of a coated granular fertilizer capable of supplying nutrients at a necessary and proper time. Therefore, by mixing an alkyd resin or an alkyd resin and waxes with a substance that is soluble or swellable in water, and by further melting and softening the waxes, the initial elution can be suppressed lower than that of the conventional method and the dissolution can be prevented after the elution is started. A coated granular fertilizer capable of supplying nutrients required in a necessary timely period of the crop, which is rapid and the dissolution is surely completed without a large decrease in the latter period of the dissolution period, was obtained.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平7−315975(JP,A) 特開 平6−191980(JP,A) 特開 平6−56567(JP,A) 特開 平6−87684(JP,A) 特開 平2−275792(JP,A) 特開 昭63−147888(JP,A) (58)調査した分野(Int.Cl.7,DB名) C05G 3/00 ─────────────────────────────────────────────────── ─── Continuation of front page (56) Reference JP-A-7-315975 (JP, A) JP-A-6-191980 (JP, A) JP-A-6-56567 (JP, A) JP-A-6- 87684 (JP, A) JP-A-2-275792 (JP, A) JP-A-63-147888 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) C05G 3/00
Claims (5)
され、さらにその表面をアルキッド樹脂と水に可溶ある
いは膨潤する物質から選ばれた少なくとも、1種類を含
む材で二次被覆された後、一次被覆材を溶融もしくは軟
化処理してなることを特徴とする多層被覆粒状肥料。1. The surface of a granular fertilizer is primarily coated with waxes, and the surface thereof is secondarily coated with a material containing at least one selected from alkyd resins and substances soluble or swellable in water. A multi-layer coated granular fertilizer characterized by being obtained by melting or softening a primary coating material.
量%、二次被覆材のうちのアルキッド樹脂が被覆肥料に
対し4〜10重量%で且つ水に可溶あるいは膨潤する物
質の添加量がアルキッド樹脂に対し0.2〜10重量%
である請求項1記載の多層被覆粒状肥料。2. Addition of a substance which is 2 to 15% by weight of the primary coating material with respect to the coated fertilizer and 4 to 10% by weight of the alkyd resin of the secondary coating material with respect to the coated fertilizer and which is soluble or swellable in water. 0.2 to 10% by weight based on alkyd resin
The multilayer coated granular fertilizer according to claim 1, which is
ックス類と水に可溶あるいは膨潤する物質から選ばれた
少なくとも、1種類を含む材で一次被覆され、その外層
がワックス類で二次被覆されさらにその表面をアルキッ
ド樹脂と水に可溶あるいは膨潤する物質から選ばれた少
なくとも、1種類を含む材で三次被覆された後、一次被
覆材および/または二次被覆材を溶融もしくは軟化処理
してなることを特徴とする多層被覆粒状肥料。3. The surface of the granular fertilizer is primarily coated with a material containing at least one selected from alkyd resins or waxes and substances soluble or swellable in water, and its outer layer is secondarily coated with waxes. Further, the surface thereof is tertiary-coated with a material containing at least one selected from alkyd resins and substances soluble or swellable in water, and then the primary coating material and / or the secondary coating material is melted or softened. A multi-layer coated granular fertilizer characterized by:
ワックス類が被覆肥料に対し0.5〜3重量%で且つ水
に可溶あるいは膨潤する物質の添加量がアルキッド樹脂
又はワックス類に対し1〜10重量%、二次被覆材が被
覆肥料に対し2〜12重量%、三次被覆材のうちのアル
キッド樹脂が被覆肥料に対し4〜10重量%で且つ水に
可溶あるいは膨潤する物質の添加量がアルキッド樹脂に
対し0.2〜7重量%である請求項3記載の多層被覆粒
状肥料。4. The alkyd resin or wax in the primary coating material is 0.5 to 3% by weight based on the coated fertilizer, and the amount of the substance soluble or swelling in water is 1 to 10 relative to the alkyd resin or wax. % By weight, the secondary coating material is 2 to 12% by weight with respect to the coated fertilizer, the alkyd resin of the tertiary coating material is 4 to 10% by weight with respect to the coated fertilizer, and the addition amount of the substance soluble or swelling in water is The multilayer coated granular fertilizer according to claim 3, which is 0.2 to 7% by weight based on the alkyd resin.
たは被覆最内層のアルキッド樹脂又はワックス類に水に
可溶あるいは膨潤する物質から選ばれた少なくとも、1
種類を含む材を添加したことを特徴とする請求項1〜4
記載の多層被覆粒状肥料。5. An alkyd resin of the outermost coating layer and / or an alkyd resin of the innermost coating layer or at least one selected from substances soluble in water or swelling in waxes.
A material containing a kind is added, wherein the material is added.
The multilayer coated granular fertilizer described.
Priority Applications (1)
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JP30096594A JP3456604B2 (en) | 1994-09-26 | 1994-12-05 | Multilayer coated granular fertilizer |
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Application Number | Priority Date | Filing Date | Title |
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JP22935094 | 1994-09-26 | ||
JP6-229350 | 1994-09-26 | ||
JP30096594A JP3456604B2 (en) | 1994-09-26 | 1994-12-05 | Multilayer coated granular fertilizer |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08151286A JPH08151286A (en) | 1996-06-11 |
JP3456604B2 true JP3456604B2 (en) | 2003-10-14 |
Family
ID=26528758
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JP (1) | JP3456604B2 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NO981350L (en) | 1997-03-26 | 1998-09-28 | Central Glass Co Ltd | Coated granular fertilizer and process for its preparation |
US20070072775A1 (en) * | 2005-09-29 | 2007-03-29 | Oms Investments, Inc. | Granular controlled release agrochemical compositions and process for the preparation thereof |
WO2009143656A1 (en) * | 2008-05-30 | 2009-12-03 | 山东金正大生态工程股份有限公司 | Controlled release fertilizers coated by composite layers comprising a water-soluble alkyd resin and wax and their preparations |
CN101289351B (en) | 2008-05-30 | 2011-11-02 | 山东金正大生态工程股份有限公司 | Water-soluble polymers coating agent, coating release-controlling fertiliser and method for preparing same |
WO2009143658A1 (en) * | 2008-05-30 | 2009-12-03 | 山东金正大生态工程股份有限公司 | Water soluble polymer coating agent, coated controlled-release fertilizer and preparation thereof |
SK288066B6 (en) | 2010-05-18 | 2013-04-03 | Duslo, A. S. | Granulated fertilizer with controlled release of nutrients |
SK288190B6 (en) | 2010-05-18 | 2014-06-03 | Duslo, A. S. | Granulated fertilizer with controlled release of nutrients |
JP2012006769A (en) * | 2010-06-22 | 2012-01-12 | Sumitomo Chemical Co Ltd | Fertilizer composition |
CN111264715B (en) * | 2020-04-02 | 2022-10-04 | 安徽农业大学 | Green feed for improving weaning weight of piglets and preparation method thereof |
-
1994
- 1994-12-05 JP JP30096594A patent/JP3456604B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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JPH08151286A (en) | 1996-06-11 |
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