JP3356256B2 - Electronic component mounting method and mounting device - Google Patents
Electronic component mounting method and mounting deviceInfo
- Publication number
- JP3356256B2 JP3356256B2 JP10675796A JP10675796A JP3356256B2 JP 3356256 B2 JP3356256 B2 JP 3356256B2 JP 10675796 A JP10675796 A JP 10675796A JP 10675796 A JP10675796 A JP 10675796A JP 3356256 B2 JP3356256 B2 JP 3356256B2
- Authority
- JP
- Japan
- Prior art keywords
- electronic component
- distance
- points
- amount
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Automatic Assembly (AREA)
- Supply And Installment Of Electrical Components (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、吸着ノズルで基板
に実装する電子部品、とりわけ空芯コイルなどの部品の
高さ寸法に対してリードの幅と長さが小さく、部品が基
板面と平行な面内でX、Y、θ方向の位置ずれを起すだ
けでなく、基板面と傾斜した方向にも傾いた縦ずれを起
す電子部品について、実装のために吸着状態にある電子
部品を撮像した画像データを画像処理することにより、
吸着状態にある電子部品の寸法と方向と位置と傾きを認
識し、吸着の状態、寸法、傾きが規定を満足する部品の
みを対象とし、認識結果に基づいて要求する実装位置に
精度よく搭載する方法と装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electronic component to be mounted on a substrate by means of a suction nozzle, in particular, the width and length of a lead are smaller than the height of components such as an air-core coil, and the component is parallel to the substrate surface. For electronic components that not only cause displacement in the X, Y, and θ directions within a simple plane but also cause a vertical displacement that is also inclined in a direction inclined with respect to the substrate surface, the electronic components in the suction state for mounting are imaged. By performing image processing on image data,
Recognizes the dimensions, direction, position, and inclination of electronic components in the suction state, targets only those parts that satisfy the specified conditions, dimensions, and inclinations, and mounts them precisely to the required mounting position based on the recognition result. Method and apparatus.
【0002】[0002]
【従来の技術】フラットパッケージ等の電子部品を基板
の接点に搭載するため、吸着ノズルに吸着された電子部
品を撮像し、画像処理装置により電子部品のX、Y、θ
方向の位置ずれ量を検出し、補正して搭載することはよ
く知られている。2. Description of the Related Art In order to mount an electronic component such as a flat package at a contact point on a substrate, an image of the electronic component sucked by a suction nozzle is taken, and X, Y, and θ of the electronic component are picked up by an image processing device.
It is well known to detect the amount of displacement in a direction, correct the position, and mount the device.
【0003】画像処理方法としては、本発明の出願人に
よる特開昭62−86789号公報、があり、この画像
処理方法を使うことにより電子部品のリードの状態を精
度よく認識でき、位置ずれ量を検出できる。さらに特開
平4−225300号公報で示す改良した画像処理方法
も提供している。これらの画像処理装置を備えた実装装
置としては、本発明の出願人による特開平3−2708
93号公報がある。[0003] As an image processing method, there is Japanese Patent Application Laid-Open No. 62-86789 by the applicant of the present invention. By using this image processing method, the state of the lead of an electronic component can be accurately recognized, and the amount of displacement can be reduced. Can be detected. Further, an improved image processing method disclosed in JP-A-4-225300 is also provided. Japanese Patent Application Laid-Open No. Hei 3-2708 by the assignee of the present invention discloses a mounting apparatus equipped with these image processing apparatuses.
No. 93 publication.
【0004】基板に搭載する電子部品には、基板面と平
行な面内のX、Y、θ方向の位置ずれほか、基板面の接
点上に搭載されるリードが基板面に対して傾斜をするロ
ーリングと称する傾きαをなす縦ずれの発生するものも
あり、その代表的なものが空芯コイルである。空芯コイ
ルを吸着するノズルについては、空芯コイルが吸着され
るときに起すローリングによる縦ずれを、ノズルの機械
的構造で防止するようにしたものとして実開平7−27
199号公報がある。The electronic components mounted on a substrate have misalignments in the X, Y, and θ directions in a plane parallel to the substrate surface, and leads mounted on contacts on the substrate surface are inclined with respect to the substrate surface. Some of them have a vertical deviation having an inclination α called rolling, and a typical example thereof is an air-core coil. Regarding the nozzle that sucks the air-core coil, the vertical deviation caused by the rolling that occurs when the air-core coil is sucked is prevented by the mechanical structure of the nozzle.
199 publication.
【0005】[0005]
【発明が解決しようとする課題】電子部品を吸着ノズル
で吸着し、吸着された電子部品の状態をTVカメラで撮
像し、その画像データを画像処理して電子部品の位置と
方向に関するずれ量を検出し、ずれ量を補正して基板に
実装することはよく行われている。ここで対象としてい
る電子部品は、フラットパッケージICのように本体か
ら伸びるリードは比較的幅広な複数の平行に伸びたリー
ドであって、しかも吸着ノズルで吸着する面とリードの
基板搭載面に接触する面とが平行をなしている場合であ
り、撮像した画像データを利用してリードの列と直交す
る測定線を設定して、部品の中心位置と部品の角度ず
れ、即ち、吸着ノズルの中心と部品の中心との位置ずれ
ΔX、ΔYと、基準となるXまたはY軸に対する方向の
ずれ、即ち角度ずれΔθの検出を行っていた。これらの
ずれ量がわかれば、ずれ量を補正して高精度の搭載をす
ることができる。An electronic component is sucked by a suction nozzle, a state of the sucked electronic component is imaged by a TV camera, and the image data is subjected to image processing to determine a shift amount relating to the position and direction of the electronic component. It is common practice to detect and correct the amount of displacement before mounting on a substrate. The target electronic components here are, as in flat package ICs, the leads extending from the main body are a relatively wide plurality of leads extending in parallel, and the contact between the surface adsorbed by the suction nozzle and the substrate mounting surface of the lead In this case, a measurement line perpendicular to the row of leads is set using the captured image data, and the center position of the component and the angular deviation of the component, that is, the center of the suction nozzle, are set. Position deviations ΔX and ΔY between the position and the center of the component, and deviations in the direction with respect to the reference X or Y axis, that is, the angle deviation Δθ are detected. If these shift amounts are known, the shift amounts can be corrected and mounting can be performed with high accuracy.
【0006】上記のフラットパッケージICの場合に
は、基板と平行な面内におけるずれ量ΔX、ΔY、Δθ
の検出には、幅広にして複数のリードを撮像した画像デ
ータを使うので、リードのエッジ部分座標値を検知し易
く、また、リードは複数にして列をなして平行に本体か
ら伸びているので、複数のリード座標を使ってリードと
測定線を直交するように設定することも容易であり、ず
れ量ΔX、ΔY、Δθを高い精度で算出することができ
た。In the case of the flat package IC described above, the shift amounts ΔX, ΔY, Δθ in a plane parallel to the substrate
Since the image data obtained by imaging a plurality of leads with a wide width is used for the detection of the lead, it is easy to detect the coordinate value of the edge portion of the lead, and since the leads are plural and extend in parallel from the main body, Also, it is easy to set the lead and the measurement line to be orthogonal using a plurality of lead coordinates, and the deviation amounts ΔX, ΔY, and Δθ can be calculated with high accuracy.
【0007】しかし、空芯コイルなどの電子部品では、
部品の高さ寸法に較べてリードの幅と長さが小さく、部
品が基板面と平行な面内で起すX、Y、θ方向のずれだ
けでなく、基板面と傾斜した方向にも傾いた縦ずれを起
すため、吸着状態にある電子部品を撮像した画像データ
を処理して姿勢と位置を精度よく認識することが困難で
あるため、認識結果に基づいて要求する搭載位置に精度
よく実装することができなかった。However, in electronic components such as air-core coils,
The width and length of the lead are smaller than the height of the component, and the component is not only displaced in the X, Y, and θ directions in a plane parallel to the board surface, but also inclined in the direction inclined to the board surface. Since vertical displacement occurs, it is difficult to process the image data of the electronic component in the sucked state and accurately recognize the posture and position. Therefore, the electronic component is accurately mounted at the required mounting position based on the recognition result. I couldn't do that.
【0008】この状況を示したのが図3で、吸着ノズル
に吸着された空芯コイルに起るずれには、基板面と平行
な面内において、例えば中心の位置(x0,y0)が指定
された位置に在るか否かと云う位置ずれの有無、部品の
方向θ0が指定方向に向いているか否かと云う方向ずれ
のほか、吸着のための空気流れの不均等さなどに起因す
るローリングと称する振れによるリードの基板面との傾
きα0をなす縦ずれ、リードが細い丸線であるために発
生するθ方向ともα方向とも特定できないリードの曲が
りまたは浮きとも称される正規の状態とのずれθ1とα1
があり、画像データの処理により上記ずれ量をX、Y、
θ方向とα方向とを区別して認識し検出することがむず
かしく、このため実装のための補正量も算出できない問
題があった。FIG. 3 shows this situation. For example, the center position (x 0 , y 0 ) in the plane parallel to the substrate surface is caused by the displacement caused by the air-core coil sucked by the suction nozzle. Due to the presence or absence of a positional deviation indicating whether or not the object is at the specified position, the direction deviation indicating whether the component direction θ 0 is oriented in the specified direction, and the unevenness of the air flow for suction. longitudinally displaced forms an inclination alpha 0 between the substrate surface of the lead by shake called rolling, read narrow with θ direction generated because a round wire of the lead can not be identified with alpha-direction bending or float also legitimate referred Deviation from state θ 1 and α 1
And the amount of deviation is determined by processing image data to X, Y,
James be detected and recognized distinguish between θ direction and α direction
Kashiku, the correction amount for this reason also implemented a problem that can not be calculated.
【0009】また、このような画像データを処理する方
法として、パターンマッチングと称される認識方法があ
る。この方法では、対象部品を撮像した画像データと、
予め入力してあるモデルの画像データとを、相対応する
位置の画素で比較して一致する度合いで両者のマッチ率
を判断しているが、この方法では基準とするモデルに誤
差(ノイズ)があった場合には、比較した結果の精度と
マッチ率には意味がないこととなるため、モデルの特定
(設定)には手間がかかり、さらに、このモデルの画像
データを予め入力して記憶するために画像処理装置は十
分な記憶容量をもつ必要があるだけでなく、比較する画
素数の多いことから時間がかかる問題があった。As a method of processing such image data, there is a recognition method called pattern matching. In this method, image data obtained by capturing an image of a target component;
The image data of the model input in advance is compared with the pixel at the corresponding position to determine the match rate of the two based on the degree of coincidence. In this method, an error (noise) is generated in the reference model. If there is, the accuracy and the match rate of the comparison result are meaningless, so it takes time to specify (set) the model, and further, image data of the model is input and stored in advance. Therefore, the image processing apparatus needs to have not only a sufficient storage capacity but also a long time because of the large number of pixels to be compared.
【0010】本発明は上記の問題を解決するもので、空
芯コイルに代表される電子部品のような、部品の高さ寸
法に対しリードの幅と長さが小さく、また対角に相当す
る位置のみから1対の細いリードが伸びている部品で
も、モデルの画像データを必要とせず、リードの曲が
り、吸着による縦ずれ、位置ずれ、方向ずれを起し易い
電子部品をTVカメラで撮像して得られた画像データを
利用し、対象とする電子部品の寸法を判別し、方向のず
れを算出し、基板面に対する傾きを判別し、許容範囲内
と判別された電子部品のみについて中心位置のXY方向
のずれを算出して補正し、基板の実装位置に精度よく搭
載することを可能とした方法と装置を提供することにあ
る。これにより、寸法や吸着状態が正しくない部品を排
出しながら、正規の部品のみを対象として位置ずれを補
正して実装するので、実装作業も能率的に行うことがで
きる。The present invention solves the above-mentioned problems, and the width and length of a lead are smaller than the height of a component, such as an electronic component typified by an air-core coil, and correspond to a diagonal. Even if a part has a pair of thin leads extending only from the position, the TV camera captures an image of the electronic part that does not need image data of the model and is likely to cause vertical displacement, positional deviation, and direction deviation due to bending of the lead, suction. Utilizing the image data obtained, the dimensions of the target electronic component are determined, the directional deviation is calculated, the inclination with respect to the board surface is determined, and only the electronic component determined to be within the allowable range has the center position. It is an object of the present invention to provide a method and an apparatus capable of calculating and correcting a shift in the X and Y directions and accurately mounting the board at a mounting position of a board. Accordingly, since a component having an incorrect size or a suction state is ejected and a positional shift is corrected and mounted only for a regular component, the mounting operation can be performed efficiently.
【0011】[0011]
【課題を解決するための手段】本発明は、吸着ノズルに
吸着されて吸着状態にある電子部品を撮像した画像デー
タを画像処理装置で処理し、電子部品の位置と方向と傾
きを認識してずれ量を補正し、基板に実装する方法にお
いて、画像データの座標値のうち、X軸方向における最
大座標値と最小座標値を示す2点間の距離と、Y軸方向
における最大座標値と最小座標値を示す2点間の距離の
いずれかの大きい2点間の距離を最大2点間距離として
電子部品の対角位置にあるリードの端部位置の2点間距
離とし、予め与えてある規定範囲と端部位置の2点間の
距離を比較し、規定範囲内の電子部品を判別する工程を
設け、次に、画像データ上で端部位置を起点として所定
距離内を追跡して得た少なくとも2点と端部位置を含む
直線の方向を電子部品の方向とし、予め与えられた規定
の方向とのずれ角量Δθを算出する工程と、直線と対角
位置にあるリードの端部位置とから電子部品を囲む輪郭
直角四辺形を形成する工程と、この輪郭直角四辺形の各
辺の長さを予め与えてある規定範囲と比較して満足する
ものを基板面に対する傾きが許容範囲内の電子部品と判
別する工程と、輪郭直角四辺形の中心位置(x0,y0)
を電子部品の中心位置とし、予め与えられている規定範
囲とのずれ量ΔX、ΔYを算出する工程と、ずれ角量Δ
θとずれ量ΔX、ΔYを補正する工程を経ることによ
り、基板の実装位置に精度よく電子部品を搭載する目的
を達成することができる。SUMMARY OF THE INVENTION The present invention relates to a suction nozzle.
Image data obtained by imaging an electronic component in the adsorption state is adsorbed processed by the image processing apparatus, to correct the deviation amount by recognizing the position and direction and inclination of the electronic component, the method of mounting the substrate, images data Of the coordinate values of the distance between two points indicating the maximum coordinate value and the minimum coordinate value in the X-axis direction, and the distance between the two points indicating the maximum coordinate value and the minimum coordinate value in the Y-axis direction.
The distance between any two large points is defined as the maximum distance between the two points, and the distance between the two end positions of the lead at the diagonal position of the electronic component. Comparing the distances of the electronic components and determining the electronic components within the specified range. Then, at least two points obtained by tracing a predetermined distance from the end position on the image data and the end position are included. A process of calculating a deviation angle amount Δθ from a predetermined direction, taking the direction of the straight line as the direction of the electronic component, and four sides of a contour right angle surrounding the electronic component from the straight line and the end position of the lead at a diagonal position A step of forming a shape, and a step of discriminating that an electronic component whose inclination with respect to the substrate surface is within an allowable range is satisfied by comparing the length of each side of the contour right quadrangle with a predetermined range given in advance, Center position (x 0 , y 0 ) of outline quadrilateral
Calculating the shift amounts ΔX and ΔY from a predetermined range given as a center position of the electronic component;
Through the process of correcting the θ and the deviation amounts ΔX and ΔY, the purpose of accurately mounting the electronic component at the mounting position of the board can be achieved.
【0012】本発明の第2の発明は、吸着ノズルに吸着
されて吸着状態にある基板に搭載する電子部品を撮像し
た画像データを画像処理装置で処理し、画像データ上の
座標値のうち、X軸方向における最大座標値と最小座標
値を示す2点間の距離と、Y軸方向における最大座標値
と最小値座標値を示す2点間の距離のいずれかの大きい
2点間の距離を最大2点間距離として電子部品の対角位
置にあるリードの端部位置の2点間距離として認識する
手段と、予め与えてある規定範囲と最大2点間距離を比
較して電子部品の寸法を判別する手段を備え、規定範囲
内にあると判別された電子部品について、画像データ上
で端部位置を起点として所定距離内を追跡して得た少な
くとも2点と端部位置を含む直線の方向を電子部品の方
向とし、予め与えられた規定の方向とのずれ角量Δθを
算出する手段と、直線と対角位置にあるリードの端部位
置とから電子部品を囲む輪郭直角四辺形を形成する手段
と、この輪郭直角四辺形の各辺の長さを予め与えてある
規定範囲と比較して満足するものを基板面に対する傾き
が規定範囲内の電子部品と判別する手段と、輪郭直角四
辺形の中心位置(x0,y0)を電子部品の中心位置とし
て予め与えてある規定範囲とのずれ量ΔX、ΔYを算出
する手段と、ずれ角量Δθとずれ量ΔX、ΔYを補正す
る手段を備えた装置により、基板の実装位置に精度よく
電子部品を搭載する目的を達成することができる。According to a second aspect of the present invention, suction is performed by a suction nozzle.
An image processing apparatus processes image data obtained by capturing an electronic component mounted on the substrate in the sucked state, and among coordinate values on the image data, a point between two points indicating a maximum coordinate value and a minimum coordinate value in the X-axis direction. And the distance between two points indicating the maximum coordinate value and the minimum value coordinate value in the Y-axis direction, whichever is greater, is defined as the maximum distance between two points. A means for recognizing the end position as a distance between two points and a means for comparing a predetermined range given in advance with a maximum distance between two points to determine the size of the electronic component are provided, and are determined to be within the specified range. For the electronic component, the direction of a straight line including at least two points and the end position obtained by tracing a predetermined distance from the end position on the image data as a starting point on the image data is defined as a direction of the electronic component, and a predetermined direction given in advance. Means for calculating the deviation angle amount Δθ of Means for forming a contour quadrilateral surrounding the electronic component from the line and the end position of the lead at a diagonal position, and comparing the length of each side of the contour quadrilateral with a predetermined range given in advance. Means for discriminating the electronic component whose inclination with respect to the substrate surface is within a specified range, and a specified range in which the center position (x 0 , y 0 ) of the outline quadrilateral is given in advance as the center position of the electronic component. By using a device having means for calculating the shift amounts ΔX and ΔY, and means for correcting the shift angle amounts Δθ and the shift amounts ΔX and ΔY, it is possible to achieve the object of accurately mounting the electronic component at the mounting position of the board. .
【0013】上記について、図4により、説明する。電
子部品である空芯コイル(21)を撮像した画像データ
を、画面に表示した場合は、図4に示す形状となってい
る。なお、吸着状態にある空芯コイルの撮像には、対象
物の高さ寸法に比較し対角から伸びる1対のリードは細
く、従来よく利用された反射光では撮像しにくいため、
本発明では、図4の撮像例に示すEL素子を使った透過
光による陰影(シルエット)を撮像した画像データを利
用した。The above will be described with reference to FIG. When image data obtained by imaging the air-core coil (21), which is an electronic component, is displayed on a screen, the shape is as shown in FIG. In addition, in imaging the air-core coil in the attracted state, a pair of leads extending from a diagonal in comparison with the height dimension of the object is thin, and it is difficult to image with reflected light that has been conventionally used well.
In the present invention, image data of a shadow (silhouette) of transmitted light using the EL element shown in the imaging example of FIG. 4 is used.
【0014】まず、画像データから得られる座標値のう
ち、X軸方向とY軸方向における最大値と最小値の4点
(a、b+1、c、d+1)の座標から、X軸方向につ
いて最大座標値を示す点(c)と最小座標値(a)の2
点間距離(a・c)と、Y軸方向について最大座標値を
示す点(d+1)と最小座標値を示す点(b+1)の2
点間距離(d+1・b+1)をそれぞれ求めて比較し、
長い方の2点間距離(この図の場合a・c)をなす2点
(aとc)を電子部品の対角位置にあるリードの端部位
置とし、2点間距離a・cと、画像処理装置に事前に記
憶させてある取扱い対象の空芯コイルのデータのなかか
ら該当する2点間距離ACの規定範囲を判別手段に呼出
して比較することにより、撮像した電子部品の対角位置
リードの端部位置間寸法と吸着状態についての判別をす
ることができる。First, among the coordinate values obtained from the image data, the maximum coordinate in the X-axis direction is obtained from the coordinates of the four points (a, b + 1, c, d + 1) of the maximum value and the minimum value in the X-axis direction and the Y-axis direction. The point (c) indicating the value and the minimum coordinate value (a)
The point-to-point distance (ac) and two points, a point (d + 1) indicating the maximum coordinate value and a point (b + 1) indicating the minimum coordinate value in the Y-axis direction.
The point-to-point distances (d + 1 · b + 1) are obtained and compared,
The two points (a and c) forming the longer distance between two points (ac in this figure) are the end positions of the leads at the diagonal positions of the electronic component, and the distances ac between two points and The specified range of the distance AC between two points is called out from the data of the air-core coil to be handled, which is stored in advance in the image processing apparatus, and compared by calling the discriminating means to obtain the diagonal position of the imaged electronic component. It is possible to determine the distance between the end positions of the leads and the suction state.
【0015】次に、規定範囲内と判別された電子部品に
ついて、リードの端部位置とした2点(aとc)のうち
からa点を起点に、画像データのうえで部品の輪郭を所
定間隔以内で追跡する。例えば、a点の次にa+1点さ
らにa+2点と追跡し、追跡した次の点が直線上にある
点、即ち、180゜上の点を次々に追跡し、この直線の
方向を対象とする電子部品の方向θ0とし、上記の2点
間距離の判別の際に呼出したデータの方向と比較し、対
象とする電子部品の方向のずれ角量Δθを算出する。Next, with respect to the electronic component determined to be within the specified range, the outline of the component is determined on the basis of the image data from the point a of two points (a and c) which are the end positions of the leads. Track within an interval. For example, the point a is followed by the point a + 1 and then the point a + 2, and the next traced point is on a straight line, that is, the points on 180 ° are traced one after another, and the electron directed to the direction of this straight line is targeted. The direction of the component is set to θ 0 , which is compared with the direction of the data called at the time of determining the distance between the two points to calculate a deviation angle Δθ in the direction of the target electronic component.
【0016】つづいて、上記で求まった2点(aとc)
を対角点AとCとし、一辺の方向をθ0 とする直角四辺
形を形成すると、この四辺形が対象とする電子部品を囲
む輪郭四辺形ABCDとなっている。Subsequently, the two points (a and c) obtained above are obtained.
Was as diagonal points A and C, and form a right quadrilateral you the direction of one side and theta 0, the quadrilateral is a contour quadrilateral ABCD surrounding the electronic component of interest.
【0017】上記の対角点AとCと、輪郭直角四辺形を
求めることができれば、事前に記憶させてあるデータと
比較して縦ずれについての判別と、規定範囲内の正常な
部品について算出した位置ずれ量を補正して精度のよい
搭載をすることができる。If the above-described diagonal points A and C and the outline right quadrangle can be obtained, it is compared with data stored in advance to determine a vertical deviation and calculate a normal part within a specified range. The corrected positional deviation amount can be corrected, and the mounting can be performed with high accuracy.
【0018】[0018]
【発明の実施の形態】以下、本発明による電子部品の実
装方法と実装装置を説明する。図1に、本発明を適用し
た実装装置1を示す。本実施例では、対象とする部品と
して、空芯コイルの場合で説明する。空芯コイル2は供
給テーブル3に供給され、実装装置1の搭載ヘッド4に
昇降と旋回の動作を可能に取り付けられた吸着ノズル5
に吸着され、実装装置1内に搬入されている基板6の所
定の搭載位置7上に搬送され実装される。実装装置1に
は制御部8を設け、実装のために必要な搭載ヘッド4、
吸着ノズル5、基板6の搬入・固定・搬出などの動作を
制御するだけでなく、上流および下流の装置との信号の
やりとりも行う。DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a method and an apparatus for mounting an electronic component according to the present invention will be described. FIG. 1 shows a mounting apparatus 1 to which the present invention is applied. In the present embodiment, a case where an air-core coil is used as a target component will be described. The air core coil 2 is supplied to a supply table 3 and is attached to a mounting head 4 of the mounting apparatus 1 so as to be capable of moving up and down and rotating.
The substrate 6 is conveyed to a predetermined mounting position 7 of the substrate 6 carried into the mounting apparatus 1 and mounted. The control unit 8 is provided in the mounting apparatus 1, and the mounting head 4 necessary for mounting is provided.
It not only controls operations such as loading, fixing, and unloading of the suction nozzle 5 and the substrate 6, but also exchanges signals with upstream and downstream devices.
【0019】データ入力部9には、実装装置1で実装す
るために必要な情報のほか、生産管理に必要な各種情報
も入力し、モニタ10には、入力した情報と制御部8で
受発信する信号に関する情報も表示することができる。The data input unit 9 also inputs various information necessary for production management, in addition to information necessary for mounting on the mounting apparatus 1, and the monitor 10 receives and transmits the input information and the control unit 8. Information about the signal to be performed can also be displayed.
【0020】図1と図2により、搭載ヘッド4を説明す
る。搭載ヘッド4は、基板6と平行な面内を、レール4
aと駆動部4bによりX方向、レール4cによりY方向
の移動が可能である。また、搭載ヘッド4には、吸着ノ
ズル5を支持し、ノズル軸を回す旋回装置5aと上下動
を行う昇降装置5bが設けられている。吸着ノズル5
が、供給テーブル3で空芯コイル2を吸着し、指令され
た高さまで上昇しながら搭載位置7上に向かって移動を
はじめると、光学系11の移動ミラー11aが移動シリ
ンダ11bにより空芯コイル2の下方に位置し、固定ミ
ラー11cを介してカメラ11dで撮像するための光路
が形成される。撮像にあたっては、照明系12のLED
照明12aから拡散板12bを介して散乱光を対象とな
る空芯コイル2に照射して透過光をカメラ11dで撮像
し、空芯コイル2のシルエットを得るようにしている。
得られたシルエットの画像データは画像処理装置13に
て処理され、吸着した空芯コイル2の実装に必要なデー
タを制御部8に入力する。The mounting head 4 will be described with reference to FIGS. The mounting head 4 is mounted on a rail 4 in a plane parallel to the substrate 6.
a and the driving unit 4b can move in the X direction, and the rail 4c can move in the Y direction. The mounting head 4 is provided with a turning device 5a that supports the suction nozzle 5 and rotates the nozzle shaft, and a lifting device 5b that moves up and down. Suction nozzle 5
When the air core coil 2 is attracted by the supply table 3 and starts moving toward the mounting position 7 while rising to the commanded height, the movable mirror 11a of the optical system 11 is moved by the movable cylinder 11b. , An optical path for imaging by the camera 11d via the fixed mirror 11c is formed. For imaging, LED of illumination system 12
The scattered light is radiated from the illumination 12a via the diffusion plate 12b to the target air-core coil 2, and transmitted light is imaged by the camera 11d to obtain a silhouette of the air-core coil 2.
The obtained image data of the silhouette is processed by the image processing device 13, and data necessary for mounting the sucked air-core coil 2 is input to the control unit 8.
【0021】なお、画像データの処理により、搭載に不
適切と判定された空芯コイル2は、排出トレー14に排
出される。The air core coil 2 determined to be inappropriate for mounting by image data processing is discharged to a discharge tray 14.
【0022】次に、空芯コイル2について図3と図4で
説明する。空芯コイル2は、図3(a)に示すような形
状をしており、2本のリードabとcdを有し、そのシ
ルエットは長さm、幅nの直角四辺形で囲むことができ
る。しかし、空芯コイル2の吸着する箇所はコイル部分
2aであるが、この部分には線の巻ピッチの不均等さと
コイルの中心線の曲がりを起していること、吸着ノズル
5が吸着する際の空気の流れが線の位置にも影響を受け
ることにより、コイルの中心を外れた箇所を吸着するこ
とが多く、空芯コイル2の中心(x0,y0)と吸着ノズ
ル5の中心(x1,y1)との間の位置ずれΔX、ΔY
と、コイルの曲がりも含めた原因によるリードの方向の
と規定の方向とのずれΔθを生じ、また、吸着時の空気
の流れに起因するローリングで基板面と傾きα0の縦ず
れも起すこともある。Next, the air-core coil 2 will be described with reference to FIGS. The air-core coil 2 has a shape as shown in FIG. 3A, has two leads ab and cd, and its silhouette can be surrounded by a right-angled rectangle having a length m and a width n. . However, the position where the air-core coil 2 is adsorbed is the coil portion 2a, which has an uneven winding pitch of the wire and a bent center line of the coil. The air flow is also affected by the position of the line, so that a portion off the center of the coil is often attracted, and the center (x 0 , y 0 ) of the air-core coil 2 and the center of the attracting nozzle 5 ( x 1 , y 1 ).
Causes a deviation Δθ between the lead direction and the specified direction due to the cause of coil bending, and also causes a vertical deviation of inclination α 0 from the substrate surface due to rolling caused by air flow during suction. There is also.
【0023】さらに、リードは円形断面の細い材料であ
り、取扱中に基板面と平行な面内のθ方向のずれθ1と
基板面と傾斜した方向の縦ずれα1となる線の曲がり
(図3の破線)も起し易い部品である。Further, the lead is made of a thin material having a circular cross section. During the handling, the lead bends in a direction θ 1 in a plane parallel to the substrate surface and a vertical deviation α 1 in a direction inclined to the substrate surface ( 3 (dashed line in FIG. 3) is also a component that easily occurs.
【0024】上記のように、空芯コイル2の画像データ
には、吸着時の位置ずれΔX、ΔY、Δθと縦ずれα1
のほか、コイルの線曲がりに起因するずれθ1、α1を含
むため、画像データから実装に必要なずれ量とコイルの
線曲がりによるずれ量を区別して求めることはむずかし
く、従って、ずれ量の補正も困難であった。As described above, the image data of the air core coil 2 includes the positional deviations ΔX, ΔY, Δθ and the vertical deviation α 1 at the time of adsorption.
In addition, the deviations due to coil bends θ 1 and α 1 are included, so it is difficult to determine the amount of deviation required for mounting and the amount of deviation due to coil bends from image data.
Ku, therefore, the correction of the deviation amount is also difficult.
【0025】本発明は、上記の問題を解決して精度の高
い実装を可能としたもので、以下、図5以降の図面によ
り説明する。The present invention solves the above-mentioned problem and enables highly accurate mounting, and will be described below with reference to FIGS.
【0026】制御部8には、本実装装置1の動作の制
御、上流および下流の装置との信号のやりとり、そのほ
かデータ入力部9から入力された情報、画像処理装置1
3からの情報を含めて生産管理に必要な各種情報の記憶
と取り出しなどを行う機能を付与せしめ、また、画像処
理装置13からの情報とすでに入力されているデータを
比較して処理し、実装に適切な空芯コイル2を正しく搭
載するため、入力データ編集部15、ずれ量検出部1
6、検査部17、搭載データ部18を備えている。The control section 8 controls the operation of the mounting apparatus 1, exchanges signals with upstream and downstream apparatuses, and outputs information input from the data input section 9, the image processing apparatus 1, and the like.
A function of storing and retrieving various information necessary for production management including information from the third information processing apparatus, and comparing information from the image processing apparatus 13 with already input data, processing the data, and implementing In order to correctly mount an appropriate air-core coil 2 on the input device, the input data editing unit 15 and the shift amount detection unit 1
6, an inspection unit 17, and a mounting data unit 18.
【0027】まず、入力データ編集部15では、データ
入力部9、上流装置、下流装置から入ってきた空芯コイ
ル2、基板6、搭載順序、部品の認識に関するデータを
処理し、プログラムの作成を行い、ずれ量検出部16で
は、入力データ編集部15から与えられた情報と画像処
理装置13からの情報とを演算して、空芯コイル2のリ
ード対角位置間距離の規定範囲との比較、空芯コイル2
の吸着されている方向と規定の方向に対するずれ角量の
算出と輪郭直角四辺形の形成、さらに、空芯コイル2の
位置ずれに関するデータを演算して記憶し、検査部17
では、入力データ編集部15とずれ量検出部16とから
得られた実装のための要求データと画像データに基づく
部品のデータを比較して、実装に不適切な空芯コイル2
については排出する指令を搭載ヘッド4に出し、搭載デ
ータ部18では、実装に適切な空芯コイル2のみをずれ
量検出部16で算出されているずれ量から搭載時に補正
すべき補正量と動作に関する指令を搭載ヘッド4に与え
ている。First, the input data editing unit 15 processes data relating to the data input unit 9, the air-core coil 2, the board 6, the mounting order, and the recognition of parts, which have entered from the upstream device and the downstream device, and creates a program. Then, the shift amount detecting unit 16 calculates the information provided from the input data editing unit 15 and the information from the image processing device 13 and compares the calculated information with the specified range of the distance between the lead diagonal positions of the air-core coil 2. , Air core coil 2
The calculation of the amount of shift angle between the direction in which the air is attracted and the prescribed direction, the formation of a rectangular quadrangle, and the calculation and storage of data on the position shift of the air-core coil 2 are performed.
Then, the request data for mounting obtained from the input data editing unit 15 and the shift amount detecting unit 16 and the component data based on the image data are compared, and the air-core coil 2 that is inappropriate for mounting is compared.
Is issued to the mounting head 4 and the mounting data section 18 corrects only the air core coil 2 suitable for mounting from the displacement calculated by the displacement detecting section 16 and the correction amount and operation to be corrected at the time of mounting. The mounting head 4 is instructed.
【0028】次に、本実装装置1による実装のフローを
図6により、説明する。画像処理装置13からの情報に
基づき、ステップS1でX軸とY軸方向のそれぞれにつ
いて、最大座標値と最小座標値の4点を求める。Next, the flow of mounting by the mounting apparatus 1 will be described with reference to FIG. On the basis of information from the image processing device 13, in step S1, four points of a maximum coordinate value and a minimum coordinate value are obtained for each of the X-axis and Y-axis directions.
【0029】続いて、ステップS2でX軸とY軸方向の
それぞれの最大座標値と最小座標値の2点間の距離を算
出し、いずれかの大きい方の2点間の距離を最大2点間
距離とする。この場合、QFPと称するIC電子部品で
は、上記により2点間の距離を算出すると、2本のリー
ド対角位置間距離は等しくなるが、いずれかの2点間の
距離を最大2点間距離とすればよい。[0029] Then, the distance between two points of the respective maximum coordinate value of the X-axis and Y-axis direction and the minimum coordinate value calculated in step S2, one of the larger maximum two points the distance between two points The distance between them. In this case, in an IC electronic component called QFP, when the distance between the two points is calculated as described above, the distance between the two lead diagonal positions is equal, but the distance between any two points is the maximum distance between the two points. And it is sufficient.
【0030】続いて、ステップS3では、データ入力部
9に入力されている実装のための各種データのなかか
ら、該当する空芯コイル2に関する規定範囲を呼び出し
て比較し、規定範囲を外れるものについては排出する指
令を搭載ヘッド4に与え、規定範囲内のものについては
次のステップに進める。Subsequently, in step S3, from the various data for mounting input to the data input unit 9, a specified range relating to the corresponding air-core coil 2 is called and compared, and if the data is out of the specified range. Gives a command to discharge to the mounting head 4 and proceeds to the next step if it is within the specified range.
【0031】上記のS1からS3までのステップが第一
の段階で、ここまでに、吸着されている空芯コイル2に
ついて、寸法の不良、リードの曲がり不良のあるもの、
吸着状態に傾きα0の縦ずれ不良のあるものを、実装に
不適切なものとして排除することができ、次の第二のス
テップでは、不良のあるものを除いて扱うので、時間を
節約することができる。また、この良品と不良品の判定
は、単に規定範囲との比較であるが、寸法の大きすぎる
ものと小さいものを判定するのは容易であり、また、リ
ードに曲がりがあるとリード対角位置間距離は短くな
り、さらに、傾きα0の縦ずれがあると、シルエットの
長さmが、m(cosα0)と短くなることから規定範
囲を満足するか否かで容易に判別できる。さらにまた、
この手法では、判定の規定範囲のデータは対角位置間距
離に相当するデータであり、パターンとしてのデータを
不要としているので、データの量は少なくて済み、記憶
部分の容量は小さくすることができる。The above-mentioned steps from S1 to S3 are the first stage, and the air-core coils 2 that have been adsorbed so far have defective dimensions and lead bending defects.
Those having a vertical deviation failure with a slope α 0 in the suction state can be excluded as being unsuitable for mounting, and in the next second step, the defective ones are excluded and handled, thus saving time. be able to. In addition, the determination of a good product and a defective product is simply a comparison with a specified range. However, it is easy to determine a product having an excessively large size and a product having a small size. If the distance becomes shorter and there is a vertical deviation of the inclination α 0 , the length m of the silhouette becomes shorter as m (cos α 0 ), so that it can be easily determined whether the specified range is satisfied or not. Furthermore,
In this method, the data in the specified range of the determination is data corresponding to the distance between the diagonal positions, and the data as a pattern is unnecessary. Therefore, the amount of data can be reduced, and the capacity of the storage portion can be reduced. it can.
【0032】次にステップS4では、ステップ3で規定
範囲内とされた空芯コイル2の画像データについて、最
大2点間距離となるリード端部位置2点のいずれかの
点、本実施例ではa点を起点とし、画像データ上の画素
a+1点、a+2点を追跡し、aとa+1の直線上、即
ち、180°上にa+2があれば、aとa+2の直線上
にa+3があるかを調べることを繰返してb−1の次に
bを求め、さらにb+1を調べると直線上にないことか
ら、a・bがリードでその直線の方向を空芯コイル2の
向きθ0とし、ステップS3ですでに呼び出されている
規定の方向θ1とのずれ角量Δθを算出する。Next, in step S4, with respect to the image data of the air-core coil 2 which is within the specified range in step 3, any one of the two lead end positions which is the maximum distance between two points, in this embodiment, With the point a as the starting point, the pixels a + 1 and a + 2 on the image data are tracked, and if a + 2 is on the straight line between a and a + 1, that is, 180 °, it is determined whether a + 3 is on the straight line between a and a + 2. When the inspection is repeated, b is obtained next to b-1, and when b + 1 is further inspected, it is not on a straight line. Therefore, a and b are leads and the direction of the straight line is set to the direction θ 0 of the air-core coil 2, and step S3 is performed. in calculating the deviation angle amount Δθ between the direction theta 1 provisions have already been called.
【0033】続いてステップS5で、ステップ1で最大
2点間距離を示すとされた2点aとcを対角点とし、ス
テップ4で求めた向きθ0の方向の線分を一辺にもつ直
角四辺形という条件により、空芯コイル2を囲む輪郭直
角四辺形を形成することができ、その四辺形の4頂点の
うちaをA、cをCと置き換えた四辺形ABCDを得る
ことができる。この輪郭直角四辺形ABCDさえ得られ
れば、以下のステップでは、種々の手法でずれ量の算出
が可能となる。以下、本実施例の場合で説明する。[0033] Subsequently, in step S5, the two points a and c, which is to exhibit maximum distance between two points a diagonal point in Step 1, with the direction of the line segment orientation theta 0 obtained in step 4 to one side Under the condition of a right-angled quadrilateral, a rectangular right-angled outline surrounding the air-core coil 2 can be formed, and a quadrilateral ABCD can be obtained in which a is replaced with A and c is replaced with A among four vertices of the quadrilateral. . As long as this outline right-angled quadrilateral ABCD is obtained, in the following steps, the amount of deviation can be calculated by various methods. Hereinafter, the case of the present embodiment will be described.
【0034】続いてステップS6で、輪郭直角四辺形A
BCDの各辺の長さを求め、辺ABとm、辺ADとnを
比較し、ステップS3ですでに呼び出されている規定範
囲に入っているものについて、次のステップに送る。Subsequently, in step S6, the outline rectangular quadrangle A
The length of each side of the BCD is obtained, the side AB is compared with m, and the side AD is compared with n. If it is within the specified range already called in step S3, it is sent to the next step.
【0035】続いてステップS7で輪郭直角四辺形AB
CDの中心点を求めて、すでに呼び出されている規定範
囲に対するずれ量を算出し、ステップ8でずれ量を補正
して、空芯コイル2を基板6の規定された位置に搭載す
ることができる。Subsequently, in step S7, the outline rectangle AB
The center point of the CD is obtained, the shift amount with respect to the specified range that has already been called out is calculated, and the shift amount is corrected in step 8, so that the air-core coil 2 can be mounted at the specified position on the substrate 6. .
【0036】なお、画像データのデータテーブルを図7
に示す。The data table of the image data is shown in FIG.
Shown in
【0037】[0037]
【発明の効果】本発明により、空芯コイルのような高さ
に対してリードの幅、長さが小さく、リードも曲がり易
く、吸着時にもずれを起しやすい電子部品でも、画像デ
ータを使って部品の不良や吸着の不良を検出し排除で
き、良品のみを高い寸法精度で実装することを可能とし
た。According to the present invention, it is possible to use image data even for an electronic component in which the width and length of the lead are smaller than the height of an air-core coil, the lead is easily bent, and the slip is likely to occur even when attracted. This enables the detection and elimination of component failure and suction failure, making it possible to mount only good products with high dimensional accuracy.
【図1】本発明を適用した実装装置の外観斜視図を示
す。FIG. 1 is an external perspective view of a mounting apparatus to which the present invention is applied.
【図2】図1の実装装置の搭載ヘッドを拡大した外観斜
視図を示す。FIG. 2 is an enlarged external perspective view of a mounting head of the mounting apparatus of FIG. 1;
【図3】吸着ノズルに吸着された空芯コイルに起るずれ
の説明図。FIG. 3 is an explanatory diagram of a displacement caused by an air core coil sucked by a suction nozzle.
【図4】本発明による空芯コイルの撮像例を示す図。FIG. 4 is a diagram showing an imaging example of an air-core coil according to the present invention.
【図5】図1の実装装置の制御部の構成図。FIG. 5 is a configuration diagram of a control unit of the mounting apparatus of FIG. 1;
【図6】図5の制御部の動作フロー図。FIG. 6 is an operation flowchart of the control unit in FIG. 5;
【図7】制御部で処理されるデータテーブルの例を示す
図。FIG. 7 is a diagram showing an example of a data table processed by a control unit.
1:実装装置、2:空芯コイル、3:供給テーブル、
4:搭載ヘッド、5:吸着ノズル、6:基板、7:搭載
装置、8:制御部、9:データ入力部、10:モニタ、
11:光学系、12:照明系、13:画像処理装置、1
4:排出トレー、15:入力データ編集部、16:ずれ
量検出部、17:検査部、18:搭載データ部、1: mounting device, 2: air-core coil, 3: supply table,
4: mounting head, 5: suction nozzle, 6: substrate, 7: mounting device, 8: control unit, 9: data input unit, 10: monitor,
11: optical system, 12: illumination system, 13: image processing device, 1
4: discharge tray, 15: input data editing unit, 16: shift amount detection unit, 17: inspection unit, 18: mounting data unit,
───────────────────────────────────────────────────── フロントページの続き (72)発明者 今井 裕晃 茨城県竜ヶ崎市向陽台5丁目2番 日立 テクノエンジニアリング株式会社 竜ヶ 崎工場内 (72)発明者 勝田 順一 茨城県竜ヶ崎市向陽台5丁目2番 日立 テクノエンジニアリング株式会社 竜ヶ 崎工場内 (58)調査した分野(Int.Cl.7,DB名) H05K 13/04 H05K 13/08 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Hiroaki Imai 5-2-2 Koyodai, Ryugasaki-shi, Ibaraki Hitachi Techno Engineering Co., Ltd. Ryugasaki Plant (72) Inventor Junichi Katsuta 5-2-2 Koyodai, Ryugasaki-shi, Ibaraki Hitachi Techno Engineering Co., Ltd. Ryugasaki Plant (58) Field surveyed (Int.Cl. 7 , DB name) H05K 13/04 H05K 13/08
Claims (6)
子部品を撮像した画像データを画像処理装置により処理
して、前記電子部品の位置と方向と傾きを認識してずれ
量を補正し、基板に実装する方法において、 前記画像データの座標値のうち、X軸方向における最大
座標値と最小座標値を示す2点間の距離と、Y軸方向に
おける最大座標値と最小座標値を示す2点間の距離のい
ずれかの大きい2点間の距離を最大2点間距離として前
記電子部品の対角位置にあるリードの端部位置の2点間
距離とし、予め与えてある規定範囲と前記端部位置の2
点間距離を比較し、前記規定範囲内の前記電子部品を判
別する工程を設け、前記規定範囲内の吸着状態にある前
記電子部品について基板の基板面に対する位置と方向と
傾きとを認識してずれ量を補正して実装することを特徴
とする電子部品の実装方法。An image processing device processes image data of an electronic component that is sucked by a suction nozzle and is in a sucked state, and recognizes a position, a direction, and a tilt of the electronic component, and shifts the electronic component. In the method of correcting the amount and mounting the image data on a substrate, a distance between two points indicating a maximum coordinate value and a minimum coordinate value in the X-axis direction, and a maximum coordinate value and a minimum value in the Y-axis direction among the coordinate values of the image data. There the distance between two points showing the coordinate values
A distance between two points of an end position of the lead with the distance between the large two points Zureka diagonal positions of the electronic components as the distance between the maximum 2 points, 2 of said end positions and defined range that is given in advance
Comparing point distance, the provided the step of determining the electronic components within the prescribed range, the position and orientation relative to the substrate surface of the substrate with prior <br/> Symbol electronic components in the adsorption state within the specified range A mounting method of an electronic component, wherein the electronic component is mounted by recognizing a tilt and an inclination and correcting a shift amount.
子部品の位置と方向と傾きの認識とずれ量の補正は、前
記画像データ上を前記端部位置を起点として所定距離内
を追跡して得た少なくとも2点と前記端部位置を含む直
線の方向を前記電子部品の方向とし、予め与えられた規
定の方向とのずれ角量を算出する工程と、前記直線と前
記対角位置にあるリードの端部位置とから前記電子部品
を囲む輪郭直角四辺形を形成する工程と、該輪郭直角四
辺形の各辺の長さを予め与えてある規定範囲と比較して
満足するものを前記電子部品のリードの基板面に対する
傾きが許容範囲内のものと判別する工程と、前記輪郭直
角四辺形の中心位置を前記電子部品の中心位置とし、予
め与えてある規定範囲との位置のずれ量を算出する工程
と、前記ずれ角量と前記ずれ量を補正する工程により行
われることを特徴とする電子部品の実装方法。2. The method according to claim 1, wherein the recognition of the position, the direction, and the inclination of the electronic component within the specified range and the correction of the deviation amount are performed by tracking a predetermined distance from the end position on the image data. A direction of a straight line including at least two points and the end position obtained as a direction of the electronic component, and calculating a deviation angle amount from a predetermined direction given in advance; Forming a contour quadrilateral surrounding the electronic component from an end position of a lead, and comparing the length of each side of the contour quadrilateral with a predetermined range given in advance to satisfy and a step of determining with those in slope tolerance, the center position of the contour perpendicular quadrilateral the central position of the electronic component to the substrate surface of the electronic component leads, the deviation amount of the position of the specified range that is given in advance Calculating the deviation angle amount Mounting method of the electronic component, characterized in that it is made by a process of correcting the deviation amount.
は空芯コイルであることを特徴とする電子部品の実装方
法。3. The method according to claim 1, wherein said electronic component is an air-core coil.
板に搭載する電子部品を撮像した画像データを画像処理
装置により処理し、前記電子部品の位置と方向と傾きを
認識してずれ量を補正し、基板に実装する装置におい
て、 前記画像データの座標値のうち、X軸方向における最大
座標値と最小座標値を示す2点間の距離と、Y軸方向に
おける最大座標値と最小座標値を示す2点間の距離のい
ずれかの大きい2点間の距離を最大2点間距離として前
記電子部品の対角位置にあるリードの端部位置の2点間
距離とし、予め与えてある規定範囲と前記端部位置の2
点間距離を比較し、前記規定範囲内の前記電子部品を判
別する手段と、前記規定範囲内と判別された吸着状態に
ある前記電子部品について基板の基板面に対する位置と
方向と傾きとを認識してずれ量を補正する手段を備えた
ことを特徴とする電子部品の実装装置。4. An image processing apparatus processes image data obtained by capturing an electronic component mounted on a substrate that is suctioned by a suction nozzle and is in a suction state, and recognizes a position, a direction, and an inclination of the electronic component. And correcting the displacement amount and mounting the component on a substrate, wherein, among the coordinate values of the image data, the distance between two points indicating the maximum coordinate value and the minimum coordinate value in the X-axis direction and the maximum coordinate value in the Y-axis direction There the distance between the two points representing the value and the minimum coordinate value
A distance between two points of an end position of the lead with the distance between the large two points Zureka diagonal positions of the electronic components as the distance between the maximum 2 points, 2 of said end positions and defined range that is given in advance
Comparing point distance, and means for determining the electronic component within the specified range, the adsorption state is determined within the above defined range
Mounting apparatus of electronic components, characterized in that it comprises means for correcting the amount of deviation to recognize the position and orientation and inclination with respect to the substrate surface of the substrate with a certain said electronic components.
部品の位置と方向と傾きを認識してずれ量を補正する手
段は、前記画像データ上を前記端部位置を起点として所
定距離内を追跡して得た少なくとも2点と前記端部位置
を含む直線の方向を前記電子部品の方向として予め与え
られた規定の方向とのずれ角量を算出する手段と、前記
直線と前記対角位置にあるリードの端部位置とから前記
電子部品を囲む輪郭直角四辺形を形成する手段と、該輪
郭直角四辺形の各辺の長さを予め与えてある規定範囲と
比較して満足するものを前記電子部品の基板面に対する
傾きが許容範囲内のものと判別する手段と、前記輪郭直
角四辺形の中心位置を前記電子部品の中心位置として予
め与えられてある規定範囲との位置のずれ量を算出する
手段と、前記ずれ角量と前記ずれ量を補正する手段を備
えたこと特徴とする電子部品の実装装置。5. The apparatus according to claim 4, wherein the means for recognizing a position, a direction, and an inclination of the electronic component within the prescribed range and correcting the amount of deviation is within a predetermined distance from the end position on the image data. Means for calculating the amount of deviation between at least two points obtained by tracking the direction of a straight line including the end position and a predetermined direction given as the direction of the electronic component, and the straight line and the diagonal. Means for forming a rectangular quadrangle surrounding the electronic component from the end position of the lead at the position, and satisfying the length of each side of the rectangular quadrangle by comparison with a predetermined range given in advance. Means for judging that the inclination of the electronic component with respect to the substrate surface is within an allowable range, and a deviation amount of a position from a predetermined range which is given in advance as the center position of the quadrilateral of the contour as the center position of the electronic component. Means for calculating Mounting apparatus of electronic components, characterized by comprising means for correcting the amount and the shift amount.
は空芯コイルであることを特徴とする電子部品の実装装
置。6. An electronic component mounting apparatus according to claim 4, wherein said electronic component is an air-core coil.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10675796A JP3356256B2 (en) | 1996-04-26 | 1996-04-26 | Electronic component mounting method and mounting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10675796A JP3356256B2 (en) | 1996-04-26 | 1996-04-26 | Electronic component mounting method and mounting device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09293997A JPH09293997A (en) | 1997-11-11 |
JP3356256B2 true JP3356256B2 (en) | 2002-12-16 |
Family
ID=14441795
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10675796A Expired - Lifetime JP3356256B2 (en) | 1996-04-26 | 1996-04-26 | Electronic component mounting method and mounting device |
Country Status (1)
Country | Link |
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JP (1) | JP3356256B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117729766B (en) * | 2023-12-01 | 2024-12-03 | 深圳市中恒创科科技有限公司 | Circuit board component offset detection method |
-
1996
- 1996-04-26 JP JP10675796A patent/JP3356256B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
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JPH09293997A (en) | 1997-11-11 |
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