JP3342671B2 - Exterior members such as gate walls - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an external member such as a gate wall, and more particularly, to an external member of a gate wall capable of easily constructing a beautiful and beautiful external wall in a short time. The present invention relates to an external member such as a gate wall that can be manufactured firmly.

[0002]

2. Description of the Related Art Conventionally, the outer circumference of a house, a factory, a business place, etc.
Blocks for security or identifying compartments,
Fences and gates are constructed with concrete and fences.
Of these, block and concrete fences are both constructed by first laying a foundation in the ground and then stacking blocks on the foundation to the required height, connecting concrete panels of the required height, or pouring concrete. are doing. On the other hand, fence fences are constructed by laying a foundation in the ground and extending a fence on a pillar established on the foundation.

[0003]

The above-mentioned conventional block fences, concrete fences and block stacking type gates are both heavy in weight, require labor for construction, and have a mortar or mold for block joints. It is necessary to wait for the setting time of the mortar or concrete until the concrete poured into the frame reaches the specified strength, which inevitably determines the amount of work per day, which requires time and skill for construction and heavy concrete. It takes a lot of effort to stack the blocks, and furthermore, just stacking the concrete blocks has a bad appearance, and in order to make this beautiful, the outer surface of the concrete blocks must be finished by spraying paint or mortar finishing. There was a problem. Also, even for fence fences, it takes time for the pillars fixedly established on the underground foundation to become independent by solidification of the foundation concrete, and it takes skill to accurately construct,
There was a problem that construction could not be performed simply and in a short time.

[0004] In view of the above-mentioned problems of the conventional method of constructing gates and fences, the present inventor does not require any skill or special technique during construction and sprays paint to make the appearance beautiful. in a short time without requiring or mortar finishing like, and proposed a method of applying Monhei which may be applied to finished beautifully the appearance of gates or fences to strong solid easily, patented (Japanese Patent No. 2905480 ) . An object of the present invention is to provide an external member such as a gate wall or the like which can easily and firmly manufacture the external member of the gate wall which can be easily constructed.

[0005]

In order to achieve the above-mentioned object, an external member such as a gate wall of the present invention is provided by self-supporting a pipe support struck at predetermined intervals on the ground on which an external structure such as a gate wall is to be constructed. is allowed, after inserting the outer構部material gate fence and panelized from the upper end of the pipe posts, filled with mortar at the outer構部material such facilities Engineering be Rumonhei in post insertion hole of the external構部material, the external surface material within which is formed by FRP so as to have a desired outer shape and size as the external構部material, arranged substrate formed by the resin foam body in a small shape than the outer table member, the outer table member It is characterized in that foamable urethane is filled in the gap between the substrate and the substrate and the outer surface material are brought into close contact with each other to be integrated.

[0006] The external member such as a gate wall is formed by converting a substrate of the external member formed of a foamed resin molded body into a required external shape by FRP.
When inserted into the outer surface material formed by the above, since the gap formed between both members is filled with urethane foam and foamed and integrated, the gap between both members extends over the entire peripheral surface of the substrate. Even if the gap is not uniform, or even a small gap, when foaming urethane, even if a thin FRP outer surface material is used, the back side will be lined with foam urethane, and it will be integrated with the substrate As a result, the strength is increased and the manufacture thereof can be easily performed.

In this case, a groove for connecting the external members can be formed on the side surface connecting the external members.

Thus, the connection of the external members can be easily and accurately performed.

In this case, the outer material of the outer member is
It can be formed in a shape suitable for the gate post.

[0010] Thereby, it is covered with the outer material of FRP,
And because it is formed in a shape suitable for the gate post, this FRP
, And a strong and beautiful-looking gate can be easily and quickly constructed.

In this case, the outer surface of the outer member can be formed in a shape suitable for the wall.

[0012] Thereby, it is covered with the outer material of the FRP,
And since it is formed in a shape suitable for a fence, it can be reinforced by this FRP, and a strong and beautiful-looking fence can be easily and quickly constructed.

[0013]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an embodiment of an external member such as a gate wall according to the present invention.

First, the structure of an external member such as a gate wall which can be easily constructed according to the present invention will be described with reference to FIGS. The external member of the present invention includes a substrate 11 formed of a foamed resin molded article,
An outer surface material 12 formed of FRP whose exterior is beautifully finished by covering the outer surface of the substrate 11, and a filled foam resin material 13 for integrating the substrate 11 inserted into the outer surface material 12 with the outer surface material 12 When used as a gate, the outer shape is formed in the shape of a gate post, and when used as a wall, the outer shape is formed in the outer shape of the wall. It is to be noted that the one shown in the figure is an example, and the present invention is not limited to this shape, and various shapes can be used. In the figure, reference numeral 14 denotes a connecting portion for easily connecting the walls. It is a groove. In addition, the outer shape of any of the gates and walls has a predetermined height in the height direction, which is connected adjacently in the horizontal direction to construct the fence, and is connected to the required gate or fence or the gate. It will be connected to the fence.

The substrate 11 is made of a foamed resin molding, for example, a synthetic resin such as polystyrene, polyethylene, or polypropylene as a raw material, and is foamed to a density and strength so as to have a hardness suitable for use as a wall or gate. Let
Panels of the required thickness, width and height as fences or gates. Specifically, for example, the outer member used as a wall has a thickness of 10 to 25 cm and a width of 10 to 25 cm.
Forming a unitized panel shape having an appropriate size in a range of 0 cm to 180 cm and a height of 100 cm to 200 cm, and forming one or more pillar insertion holes 11H penetrating vertically. Thus, the pipe support 2 can be inserted into and supported by one or an arbitrary number of support insertion holes 11H. Also, hollow portions 11a and 11b are formed at both upper and lower ends of the column insertion hole 11H, and the mortar in which the foundation is filled and formed in the column insertion hole 11H is formed by the mortar which is filled into the column insertion hole 11H. So that it is formed integrally with the strut portion.
The outer surface of the substrate 11 is a flat surface in the illustrated embodiment. However, in order to more securely and firmly join the foamed resin material 13 such as urethane to be filled and foamed, an uneven surface is used. It is also possible to form it.

The outer surface material 12 is formed by FRP and covers the outer surface of the substrate 11 made of a foamed resin molded article. The outer surface of the outer surface material is used as a gate or a wall in a required pattern or coloring, for example, A pattern such as a stone surface is applied to the surface, and more specifically, it can be formed with a pattern such as a pile of stones or bricks. Further, the outer surface material 12 has a thickness of about 1 to 3 mm of the FRP, and when the substrate 11 is inserted into the outer surface material 12, the shape has a gap G so as to be slightly larger than the outer shape of the substrate 11, and The shape is substantially the same as the substrate. For example, when used as a gate, both the substrate 11 and the outer material 12 have a gate shape, and when used as a wall, the substrate 11 and the outer material 12 also have a wall shape. A gap G formed between the substrate 11 and the outer surface material 12 is formed by filling the gap G with urethane foam and foaming the same, whereby the outer surface of the substrate 11 and the inner surface of the outer surface material 12 adhere to each other. Determined to be one.

In order to easily and accurately connect the exterior members, particularly the gate member and the wall member, or the connection between the wall members, regardless of the wall or the gate, the connecting groove 14 is used.
Is formed on the connecting side surface of the external member. As shown in FIG. 4, the connecting groove 14 is a side surface on which the external structural member is connected in advance in the outer cover member 12 when the substrate 11 is inserted into the outer cover member 12, and is inside the side surface on which the connecting groove is formed. Is inserted in the longitudinal direction. As the reinforcing material 15, a prism material, a square material (wood), or the like made of a synthetic resin is used, and the reinforcing material 15 and the inner surface of the outer surface material 12 are bonded and integrated. Thereafter, the substrate 11 is inserted as described above, and the filled foam resin material 13 is inserted into the gap G between the outer surface material 12 and the substrate 11.
And foamed to form an integral part. At this time, reinforcing material 1
5 is to be buried in the filled foam resin material 13. After the main body of the outer member is formed in this way, the connecting groove 14 is formed by grinding from the outside of the connecting side surface. The side surface of the outer surface material 12 which forms the connecting groove also by this grinding,
Since the reinforcing material is bonded and reinforced from the inside, even if the connecting groove is ground, the side surfaces of the outer surface material 12 are connected via the reinforcing material, and the strength is not impaired.

Next, the manufacture of the external member according to the present invention will be described. The substrate 11 is inserted into the outer surface material 12 formed in a required shape as an outer member. At this time, the substrate 11 is inserted into the center position of the outer surface material 12, for example, so that substantially the same gap is formed on the outer peripheral surface of the substrate 11. For this purpose, a spacer (not shown) may be used between the outer surface material 12 and the substrate 11 as necessary.

Next, after filling and filling foamable urethane into the gap G between the outer cover material 12 and the substrate 11, the foamable urethane is foamed. As a result, the foamed urethane is filled so as to wrap the reinforcing material 15 up to the corners of the gap G between the outer material 12 and the substrate 11, and the back surface of the outer material 12 is lined up. And the substrate 11 are integrated via the urethane foam 13, and the connecting groove 15 is ground to form the external member 1. At the time of filling and foaming of the urethane foam, plugs and the like are packed in advance so that the urethane foam does not enter into the hollow portions 11a and 11b formed on the substrate 11 and the support hole 11H, and the urethane foam is removed after foaming. Shall be used.

Next, a case where a gate and a fence are constructed by using the external member manufactured as described above will be briefly described. In addition,
Here, the exterior member as the fence is shown in FIGS. 2 to 4, the exterior member as the gate is used, and as shown in FIG. 5, the main gate column (external member) G <b> 1 and the secondary gate column (external member) are shown. G2 is used, but is not limited to these shapes. First, the pipe support 2 is driven into the ground GL on which the outer structure such as the gate wall is to be constructed, also serving as a base, and at a support establishment position, and at a predetermined interval so as to be vertical, and fix the chestnut, pebble, wedge, or the like. A material S or the like is used as necessary and fixed so as to be self-supporting, and after inserting a paneled outer member 1 having a column insertion hole 11H from the upper end of the pipe column 2, the column of the outer member 1 is inserted. The mortar 4 is also filled in the insertion hole 11H, the pipe support 2, and the hollow portions 11a and 11b, thereby integrally forming the lower part of the outer structural member 1 and the foundation 5. The main gate column (outer structural member) G1 and the sub gate column (external structural member) G2 are similarly constructed. In this way, when the external members of the gate and the wall are connected and constructed, the connecting member 3 is inserted into the connecting groove 14 formed on the side surface of the external member and connected, and the top of the external member 1 is connected. There is a case where a Kasagi 6 is arranged on the surface.

[0021]

According to the external member such as the gate wall of the present invention, when the substrate of the external member formed of the foamed resin molded article is inserted into the external surface member formed of FRP in a required external shape. Since the urethane foam is filled and foamed into the gap formed between the two members and integrated, the gap between the two members is not uniform even if the gap is not uniform over the entire peripheral surface of the substrate, or is a slight gap. But when foaming urethane foam, it is surely filled and thin FRP
Even if an outer surface material made of a material is used, the back side is lined with urethane foam, so that the strength is increased integrally with the substrate and the production can be easily performed.

Further, since a groove for connecting the external members is formed on the side surface connecting the external members, the connection of the external members can be performed easily and accurately.

[0023] Also, since it is covered with an outer surface material formed of FRP and is formed in a shape suitable for the gate post,
It is possible to easily and quickly construct a strong and beautifully-looking gate post that can be reinforced by RP.

[0024] Also, since it is covered with an outer surface material made of FRP and is formed in a shape suitable for a fence,
P can be reinforced, and a strong and beautiful wall can be easily and quickly constructed.

[Brief description of the drawings]

FIG. 1 is an explanatory view of an external member such as a gate wall of the present invention.

FIG. 2 is a partially broken front view of a fence used for construction of the fence of the present invention.

FIG. 3 is a vertical sectional side view of the same.

FIGS. 4A and 4B are cross-sectional plan views, wherein FIG. 4A shows a state before the connecting groove is formed, and FIG. 4B shows a state after the connecting groove is formed.

FIG. 5 is an explanatory diagram of an external member used as a gate.

FIG. 6 is an explanatory view showing an example in which a gate and a fence are simultaneously constructed using the external member of the present invention.

[Explanation of symbols]

 Reference Signs List 1 outer structure member 11 substrate of foamed resin molded body 11a, 11b hollowed portion 11H support hole 12 outer surface material (FRP) 14 connecting groove 15 reinforcing material 2 pipe support 4 mortar 5 foundation 6 Kasagi GL ground G1 main pillar (FRP) External members of G2) Secondary pillar (external members of FRP) S Kuriishi

Continuation of the front page (58) Field surveyed (Int.Cl. ⁷ , DB name) E04H 17/00-17/26 E06B 11/02

Claims (4)

(57) [Claims] Claims: 1. A pipe strut driven at a predetermined interval is made independent on the ground on which an exterior structure such as a gate fence is to be constructed, and a paneled exterior member of the panel fence is inserted from an upper end of the pipe strut.
Filled with mortar at the outer構部material such as the construction stage to <br/> Rumonhei in post insertion hole of the external構部material, so as to have a desired outer shape and size as the external構部material FRP A substrate formed of a foamed resin molded article having a smaller shape than the outer surface material is arranged in the outer surface material formed in the above, and a foamable urethane is filled in a gap between the outer surface material and the substrate to form a substrate and the outer surface material. Exterior structural members such as gate walls, which are integrated with each other. 2. The external member such as a gate wall according to claim 1, wherein a groove for connecting the external member is formed on a side surface connecting the external member. 3. An external member such as a gate fence according to claim 1, wherein the external member of the external member is formed in a shape suitable for the gate post. 4. An outer member such as a gate wall according to claim 1, wherein the outer member of the outer member is formed in a shape suitable for the fence.