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JP3205360B2 - Surface material of absorbent article and method of manufacturing the same - Google Patents

Surface material of absorbent article and method of manufacturing the same

Info

Publication number
JP3205360B2
JP3205360B2 JP26079191A JP26079191A JP3205360B2 JP 3205360 B2 JP3205360 B2 JP 3205360B2 JP 26079191 A JP26079191 A JP 26079191A JP 26079191 A JP26079191 A JP 26079191A JP 3205360 B2 JP3205360 B2 JP 3205360B2
Authority
JP
Japan
Prior art keywords
surface material
liquid
absorbent article
space
tops
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP26079191A
Other languages
Japanese (ja)
Other versions
JPH04364843A (en
Inventor
安宏 鳥前
道隆 澤田
秀典 白井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP26079191A priority Critical patent/JP3205360B2/en
Publication of JPH04364843A publication Critical patent/JPH04364843A/en
Application granted granted Critical
Publication of JP3205360B2 publication Critical patent/JP3205360B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Absorbent Articles And Supports Therefor (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は衛生用ナプキン、オムツ
等の吸収性物品の表面材及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface material for absorbent articles such as sanitary napkins and diapers and a method for producing the same.

【0002】[0002]

【従来の技術】一般に、衛生用ナプキン、オムツ等の吸
収性物品は、血液、尿等の液を吸収する吸収体と、該吸
収体の表面を覆い肌に当てられる表面材と、上記吸収体
の裏面を覆い液漏れを防ぐ裏面材とを具備して構成され
ている。上記吸収性物品の表面材は、血液、尿等の液を
速やかに上記吸収体へ移行させ、該吸収体に吸収させる
ための液透過性が要望されることは勿論のこと、一度吸
収体に吸収された液を肌側に戻さない液戻り防止性や吸
収体中に拡散した血液等の色を遮蔽する遮蔽性等が要望
される。
2. Description of the Related Art In general, absorbent articles such as sanitary napkins and diapers include an absorbent for absorbing liquids such as blood and urine, a surface material covering the surface of the absorbent and applied to the skin, and And a back surface material for covering the back surface of the base material to prevent liquid leakage. The surface material of the absorbent article is required to have a liquid permeability for promptly transferring liquids such as blood and urine to the absorber and absorbing the liquid into the absorber. There is a demand for a liquid-return preventing property that does not return the absorbed liquid to the skin side and a light-blocking property that blocks the color of blood or the like diffused in the absorber.

【0003】従来、上記要望に答えるため、例えば、疎
水性の微細繊維集合体である不織布を使用し、肌と吸収
体との間に疎水雰囲気下の空間を形成することにより液
透過性を損なわずに吸収体からの液戻りを少なくした表
面材(特開昭58−18060号公報参照)や、疎水性
の液不透過性シートに、空孔を設け、吸収体からの液戻
りを減じた表面材 (実開昭54−124398号公
報、特公昭57−17081号公報、特開昭57−13
40号公報、特開昭61−45753号公報等参照)等
が提案されている。
Conventionally, in order to meet the above demand, for example, a nonwoven fabric which is an aggregate of hydrophobic fine fibers is used, and a space under a hydrophobic atmosphere is formed between the skin and the absorber, thereby impairing liquid permeability. In addition, pores are provided in a surface material (see Japanese Patent Application Laid-Open No. 58-18060) in which liquid return from the absorber is reduced and a liquid-impermeable hydrophobic sheet is used to reduce liquid return from the absorber. Surface material (Japanese Utility Model Application Laid-Open No. 54-124398, Japanese Patent Publication No. Sho 57-17081, Japanese Patent Application Laid-Open No. Sho 57-13)
No. 40, JP-A-61-45753, etc.).

【0004】また、上述した表面材のうち、後者の表面
材を更に改良したものとして、非開孔部であるベース面
が肌に密着して不快感を与えなようにミクロエンボスを
設けた表面材も提案されている。
Further, among the above-mentioned surface materials, the latter surface material is further improved, and a surface provided with a micro-emboss so that the base surface which is a non-opening portion adheres to the skin and does not give discomfort. Materials have also been proposed.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、上述し
た前者の表面材は、繊維集合体中の微小空間に液が溜ま
り易く、圧力が加わると溜まっていた液が表面側(肌
側)に移行し、べた付く等の触覚的に不快感を与える他
に、血液で汚れる等の視覚的にも不快感を与える欠点が
あった。
However, in the former surface material described above, the liquid easily accumulates in the minute space in the fiber assembly, and the accumulated liquid moves to the surface side (skin side) when pressure is applied. In addition to giving a tactile discomfort such as stickiness and stickiness, there is a drawback of giving visual discomfort such as staining with blood.

【0006】また、上述した後者の表面材は、疎水性フ
ィルムを使用しており、液の自由な移行のためには開孔
面積を大きくする必要があるが、これによりフィルムの
疎水性損失により液戻り防止性が低下する欠点があっ
た。さらに、上述した後者の表面材を改良したものは、
装着初期時(ドライ時)に多少の効果があるものの、一
旦液で濡れると殆どミクロエンボスを設けた効果が得ら
れない欠点があった。
The above-mentioned surface material uses a hydrophobic film, and it is necessary to increase the open area for free transfer of the liquid. There was a drawback that the liquid return prevention property was reduced. Furthermore, what improved the latter surface material mentioned above,
Although there are some effects at the initial stage of mounting (at the time of drying), there is a disadvantage that once wetted with the liquid, the effect of providing micro-emboss is hardly obtained.

【0007】さらにまた、上述した従来の表面材は、い
ずれも柔軟な材料で構成してあっても、表面材の表面に
沿う方向のせん断力が大きく、装着時の違和感があっ
た。従って、本発明の目的は、液が自由に移行できる液
透過性を有する上に、一旦吸収された液が肌側に戻るお
それのない液戻り防止性と、装着時に違和感を感じさせ
ない装着性と、吸収された液の色が表面にあらわれない
ように隠す遮蔽性とを有する吸収性物品の表面材及びそ
の製造方法を提供することにある。
Furthermore, even if the above-mentioned conventional surface materials are made of a flexible material, the shearing force in the direction along the surface of the surface material is large, and there is a sense of incongruity upon mounting. Therefore, an object of the present invention is to have a liquid permeability that allows a liquid to move freely, and to prevent liquid from returning to the skin side once the liquid has been absorbed, and to have a wearability that does not make the user feel uncomfortable when worn. Another object of the present invention is to provide a surface material of an absorbent article having a shielding property for hiding the color of the absorbed liquid so as not to appear on the surface, and a method for producing the same.

【0008】[0008]

【課題を解決するための手段】本発明は、吸収体を備え
た吸収性物品の該吸収体の表面を覆う液不透過性材料か
らなり且つ無数の孔部を有する表面材において、上記表
面材は、それぞれ該表面材の上面から上方に向かって突
出した凸状曲面からなる無数の頂部と、それぞれ凹状曲
面からなる無数の底部と、該頂部及び該底部をそれぞれ
連結する曲面状壁部とを具備し、上記各孔部は、それぞ
れ連結された上記頂部、上記曲面状壁部及び上記底部に
より形成され且つそれぞれ上記頂部間に空間を有する構
造であり、上記各孔部における上記曲面状壁部間の最大
径が上記頂部間の空間の最小径よりも大であり、上記各
孔部における上記底部及び/又は上記曲面状壁部には、
それぞれ上記頂部間の空間と連通する液透過用開孔が形
成されていることを特徴とする吸収性物品の表面材を提
供することによって上記の目的を達成したものである。
The present invention SUMMARY OF THE INVENTION, in the surface material and having a myriad of holes Do Ri from the liquid-impermeable material covering the surface of the absorber of an absorbent article having an absorbent body, said surface Each of the materials protrudes upward from the upper surface of the surface material.
It has innumerable tops each of which has a protruded curved surface, countless bottoms each of which has a concave curved surface, and a curved wall portion that connects the top and the bottom respectively, and the holes are connected to each other. A structure formed by the top, the curved wall and the bottom, and having a space between the tops, wherein a maximum diameter between the curved walls in each of the holes is a minimum diameter of the space between the tops. And the bottom and / or the curved wall in each of the holes are
The above object has been achieved by providing a surface material of an absorbent article, wherein an opening for liquid permeation communicating with the space between the top portions is formed.

【0009】また、本発明は、上記表面材を製造する好
ましい製造方法して、スパイラル編みの金網からなる表
面材成形用型の一方の面部に表面材成形用樹脂を供給
し、該表面材成形用型の他方の面部から真空吸引を行
い、上記表面材成形用樹脂を上記表面材成形型の表面形
状に沿った形状で、上記金網の線材間の空間に対応する
位置に孔部を有するシートに成形することを特徴とする
吸収性物品の表面材の製造方法を提供するものである。
Further, the present invention provides a preferred method for producing the above surface material, comprising supplying a surface material molding resin to one surface of a surface material molding die made of a spirally knitted wire mesh, and forming the surface material molding resin. A sheet having a hole at a position corresponding to the space between the wires of the wire mesh in a shape along the surface shape of the surface material molding die by performing vacuum suction from the other surface of the mold. It is intended to provide a method for producing a surface material of an absorbent article, characterized in that the surface material is molded into an absorbent article.

【0010】[0010]

【作用】本発明の表面材を吸収性物品の表面材として用
いた場合、本発明の表面材は、それぞれ該表面材の上面
から上方に向かって突出した凸状曲面からなる無数の頂
部と、それぞれ凹状曲面からなる無数の底部と、該頂部
及び該底部をそれぞれ連結する曲面状壁部(以下、単に
壁部ともいう)とを具備し、上記各孔部は、それぞれ連
結された上記頂部、上記壁部及び上記底部により形成さ
れ且つそれぞれ上記頂部間に空間を有する構造であり、
上記各孔部における上記壁部間の最大径が上記頂部間の
空間の最小径よりも大であり、上記各孔部における上記
底部及び/又は上記壁部には、それぞれ上記頂部間の空
間と連通する液透過用開孔が形成されているので、壁部
が垂直あるいは単なる先細に形成されているものに比べ
て、液の保持空間が大きく、また表面材の表面に沿う方
向(面方向)に引っ張られると、上記液透過用開孔が閉
じる如く変形し、一旦吸収体に吸収された液が肌側に戻
るのを防止する液戻り防止性があり、また、上記曲面状
壁部に体圧が加わっても、壁部が湾曲してこの応力を緩
和することにより、頂部間の空間及び液透過用開孔の閉
塞を阻止し、同時に液を頂部間の空間から、上記液透過
用開孔に導く機能を果たし、また上記変形時に上記曲面
状壁部が吸収体に吸収された液を遮蔽する遮蔽性があ
り、さらに表面材の表面に沿ういずれの方向においても
せん断力が小さく、上記頂部が肌に点接触した状態で複
雑な動きに追随できる装着性と布様の感触を示す良好な
風合いとを有している。
When the surface material of the present invention is used as a surface material of an absorbent article, the surface material of the present invention is formed on the upper surface of the surface material.
Countless tops each formed of a convex curved surface protruding upward from above, countless bottoms each formed of a concave curved surface, and a curved wall portion connecting the top and the bottom respectively (hereinafter simply referred to as simply
Comprising also referred) and the wall portion, the respective holes, said top portion connected respectively, a structure having a space between each formed and said top by the wall portion and the bottom portion,
The maximum diameter between the walls in each hole is larger than the minimum diameter of the space between the tops, and the bottom and / or the wall in each hole has a space between the top and a space between the tops, respectively. Since the opening for communicating liquid is formed, the space for holding the liquid is larger and the direction along the surface of the surface material (plane direction) as compared with the case where the wall is formed vertically or simply tapered. When it is pulled, the liquid permeation opening is deformed so as to be closed, and has a liquid return preventing property of preventing the liquid once absorbed by the absorber from returning to the skin side. Even when pressure is applied, the wall is curved to relieve this stress, thereby preventing the space between the tops and the liquid permeation opening from being closed, and at the same time, allowing the liquid to flow from the space between the tops to the liquid permeation opening. Performs the function of guiding to the hole, and the curved wall portion serves as an absorber during the deformation. It has a shielding property to shield the collected liquid, and also has a small shearing force in any direction along the surface of the surface material. And a good texture showing the touch of

【0011】[0011]

【実施例】【Example】

(表面材の実施例)まず、本発明の吸収性物品の表面材
の一実施例を図面を参照して説明する。図1A乃至図3
A、Bは本発明の吸収性物品の表面材の一実施例を示
し、図1Aは本実施例にかかる表面材を具備した吸収性
物品の一部切欠して示した斜視図、図1Bは、図1に示
す表面材の一孔部を拡大して示す部分断面拡大斜視図、
図1Cは、図1Bに示す表面材の一孔部の各寸法を示す
図、図2Aは本実施例にかかる表面材の部分拡大平面
図、同図Bは同図Aに示す表面材を表側から目視したと
きの部分拡大斜視図、同図Cは同図Aに示す表面材を裏
側から目視したときの部分拡大斜視図、図3Aは図2A
乃至Cに示す表面材を成形するスパイラル編み金網の部
分拡大平面図、同図Bは同部分拡大斜視図である。
(Embodiment of Surface Material) First, an embodiment of the surface material of the absorbent article of the present invention will be described with reference to the drawings. 1A to 3
1A and 1B show an embodiment of the surface material of the absorbent article of the present invention, FIG. 1A is a perspective view of the absorbent article provided with the surface material according to the embodiment with a part cut away, and FIG. , An enlarged partial cross-sectional perspective view showing one hole of the surface material shown in FIG.
1C is a diagram showing each dimension of one hole of the surface material shown in FIG. 1B, FIG. 2A is a partially enlarged plan view of the surface material according to the present embodiment, and FIG. FIG. 3C is a partially enlarged perspective view when the surface material shown in FIG. A is viewed from the back side, and FIG. 3A is FIG.
7A to 7C are partially enlarged plan views of spiral knitted wire meshes for forming the surface materials shown in FIGS.

【0012】本実施例にかかる表面材1は、吸収体2を
備えた吸収性物品の該吸収体2の表面を覆う液不透過性
材料からなり且つ無数の孔部Pを有する表面材であって
(図1参照)、具体的には、溶融樹脂を、右捲き又は左
捲きの同方向スパイラル編み金網7(図3A及び同図B
参照)の表面形状に沿った形状で且つ上記スパイラル編
み金網7の線材間の空間に対応する位置に孔部を有する
シート状に成形したものである。
The surface material 1 according to this embodiment is a surface material made of a liquid-impermeable material covering the surface of the absorbent body 2 of the absorbent article provided with the absorbent body 2 and having an infinite number of holes P. Specifically, the molten resin is wrapped in a right-handed or left-handed spiral knitted mesh 7 (see FIGS. 3A and 3B).
(See FIG. 2) and a sheet having a hole at a position corresponding to the space between the wires of the spiral knitted metal mesh 7.

【0013】即ち、上記表面材1は、図2A、Bに示す
ように、スパイラル編み金網7の最上部に位置する線材
の表面形状に沿った形状に成形された該表面材1の上面
Gから上方に向かって突出した凸状曲面からなる無数の
頂部3と、スパイラル編み金網7の線材間の空間に落ち
込んで凹状曲面に成形された無数の底部4と、スパイラ
ル編み金網7の線材間に落ち込む過程で傾斜曲面状又は
段状曲面状に成形された、それぞれ上記頂部3と上記底
部4とを連結する曲面状壁部5とを具備し、上記各孔部
Pは、それぞれ連結された上記頂部3、上記壁部5及び
上記底部4により形成され且つそれぞれ上記頂部3間に
空間を有する構造であり、上記各孔部Pにおける上記壁
部5間の最大径が上記頂部3間の空間の最小径よりも大
であり、上記各孔部Pにおける上記底部4及び/又は上
記壁部5には、それぞれ上記頂部3間の空間と連通する
液透過用開孔が形成されている。また、本実施例では
上記各孔部Pは、4個の上記頂部3によって囲まれて形
成されている。
That is, as shown in FIGS. 2A and 2B, the upper surface of the surface material 1 is formed in a shape following the surface shape of the wire material located at the uppermost part of the spiral knitting wire mesh 7.
An innumerable top 3 consisting of a convex curved surface protruding upward from G, an innumerable bottom 4 falling into the space between the wires of the spirally woven wire mesh 7 and formed into a concavely curved surface, and a wire between the wires of the spirally woven wire mesh 7. And a curved wall 5 connecting the top 3 and the bottom 4 each formed into an inclined curved surface or a step-shaped curved surface in the process of falling into the hole. It is a structure formed by the top part 3, the wall part 5, and the bottom part 4, and has a space between the top parts 3, respectively. The maximum diameter between the wall parts 5 in each hole P is the space between the top parts 3. Are formed in the bottom portion 4 and / or the wall portion 5 of each of the holes P, and the liquid permeation holes 6 are formed so as to communicate with the spaces between the top portions 3, respectively. Further, in the present embodiment, each of the holes P is formed so as to be surrounded by the four tops 3.

【0014】尚、上記表面材の製造に際し、樹脂の溶融
時の粘度や真空吸引の方向、樹脂組成と製造条件を適
宜選択することにより、上記壁部の形状を、上述のス
パイラル編み金網7の形状に対応する「スパイラル状」
に形成することも可能である。更に、上記液透過用開孔
6の孔周辺部の柔軟性を高く形成すれば、この部分があ
たかも弁の如く作用して吸収体2への導液性と液戻り防
止性を高めることもできる。
When the surface material is manufactured, the shape of the wall portion 5 can be adjusted by appropriately selecting the resin composition and the manufacturing conditions such as the viscosity of the resin at the time of melting and the direction of vacuum suction. "Spiral shape" corresponding to the shape of 7
It is also possible to form it. Furthermore, if the flexibility of the periphery of the liquid permeation opening 6 is made high, this part acts as if it were a valve, so that the liquid conductivity to the absorber 2 and the ability to prevent liquid return can be enhanced. .

【0015】ここで、上記表面材1を構成する液不透過
性材(疎水性シート)としては、ポリオレフィン、オレ
フィンとアクリル酸エステル、酢酸ビニル等の他のビニ
ルモノマーとの共重合体、ポリエステル、ポリアミド等
の疎水性熱可塑性樹脂シートが挙げられるが、これらの
うちでも、風合い、取り扱いの面からポリオレフィン若
しくはオレフィンと他のモノマーとの共重合体、又はポ
リマーブレンド系の疎水性熱可塑性樹脂シートが好まし
い。
The liquid impermeable material (hydrophobic sheet) constituting the surface material 1 includes polyolefins, copolymers of olefins with other vinyl monomers such as acrylates and vinyl acetate, polyesters, Hydrophobic thermoplastic resin sheets such as polyamides may be mentioned, but among these, from the viewpoint of texture, handling, a copolymer of polyolefin or olefin and other monomers, or a polymer blend-based hydrophobic thermoplastic resin sheet is preferred. preferable.

【0016】また、上記液不透過性材は不透明であるこ
とが好ましい。上記頂部3、底部4、曲面状壁部5等の
形状等により上記吸収体2に吸収された血液、尿等の液
の色を遮蔽することができるが、液不透過性材自体が不
透明であることが遮蔽性の面から更に好ましい。液不透
過性材自体を不透明にする手段としては、種々の手段が
考えられる。例えば、酸化チタン、酸化亜鉛等の白色顔
料、炭酸カルシウム、クレー等のフィラー単独または併
用して、これを表面材1の成形過程で添加する手段が一
般的である。
[0016] The liquid impermeable material is preferably opaque. The shape of the top part 3, the bottom part 4, the curved wall part 5 and the like can block the color of the liquid such as blood and urine absorbed by the absorber 2, but the liquid impermeable material itself is opaque. It is more preferable from the viewpoint of shielding properties. Various means are conceivable as means for making the liquid impermeable material itself opaque. For example, white pigments such as titanium oxide and zinc oxide, and fillers such as calcium carbonate and clay are used alone or in combination and added during the molding process of the surface material 1.

【0017】また、図1B及び図2Bに示すように、表
面材1の上記頂部3は、丸みを有し、肌に点接触してソ
フトでドライ感を与えるような、凸曲面状にすることが
好ましい。次に、図1Cを参照して本発明の表面材1の
好ましい各寸法について説明する。
Further, as shown in FIGS. 1B and 2B, the top 3 of the surface material 1 has a rounded shape, and has a convex curved surface so as to give a soft and dry feeling by being in point contact with the skin. Is preferred. Next, preferred dimensions of the surface material 1 of the present invention will be described with reference to FIG. 1C.

【0018】表面材1は、表面部分と液透過用開孔部分
とからなる。表面部分は上面Gから突出した頂部3によ
り構成され、その厚さはL5 で示される。また、液透過
用開孔部分は上面Gより下方に延びる底部4までの部分
で、その厚さは上面Gから液透過用開孔6までの距離L
6 と液透過用開孔6の高低差L7 の和L6 +L7 で表さ
れる。L6 +L7 は、L5 より大であることが好ま
The surface material 1 has a surface portion and an opening portion for liquid permeation. The surface portion is composed of a top 3 which projects out of an upper surface G, the thickness thereof is represented by L 5. The liquid permeation opening is a portion extending from the upper surface G to the bottom 4 extending downward, and the thickness thereof is equal to the distance L from the upper surface G to the liquid permeation opening 6.
It is represented by the sum L 6 + L 7 of the height difference L 7 between the opening 6 for liquid permeation 6 and the opening 6 for liquid permeation. L 6 + L 7 are Shi preferred to be larger than L 5
No.

【0019】上記頂部3間の距離L2 は0.05mm〜5
mmの範囲に設定することが好ましく、特に0.2mm〜3
mmの範囲に設定することがより好ましく、また頂部3間
の最小径L4 は、0.02〜2.0mmの範囲に設定する
ことが好ましく、特に0.1〜1.0mmの範囲に設定す
ることがより好ましい。壁部5間の最大径L3 は、0.
05〜5.0mmの範囲に設定することが好ましく、特に
0.2〜3.0mmの範囲に設定することがより好まし
い。
The distance L 2 between the tops 3 is 0.05 mm to 5 mm.
mm, preferably 0.2 mm to 3 mm.
It is more preferable to set the range of mm, also the minimum diameter L 4 between the top 3 is preferably set in a range of 0.02~2.0Mm, particularly set in a range of 0.1~1.0mm Is more preferable. Maximum diameter L 3 between the wall portions 5, 0.
It is preferably set in the range of 0.05 to 5.0 mm, and more preferably set in the range of 0.2 to 3.0 mm.

【0020】そして、壁部5間の最大径L3 を頂部3間
の最小径L4 よりも大に設定することにより、吸収体に
吸収された血液等を目視から有効に遮蔽することができ
る。また、表面材1の上面Gからの頂部3の突出高さL
5 は、0.02〜2.0mmの範囲に設定することが好ま
しく、特に0.1〜1.0mmの範囲に設定することがよ
り好ましい。
By setting the maximum diameter L 3 between the wall portions 5 to be larger than the minimum diameter L 4 between the top portions 3, blood and the like absorbed by the absorber can be effectively blocked visually. . Also, the projection height L of the top 3 from the upper surface G of the surface material 1
5 is preferably set in the range of 0.02 to 2.0 mm, more preferably in the range of 0.1 to 1.0 mm.

【0021】表面材1の上面Gから液透過用開孔6まで
の距離L6 は、0.01〜5.0mmの範囲に設定するこ
とが好ましく、特に0.1〜2.0mmの範囲に設定する
ことがより好ましい。液透過用開孔6の高低差L7 は、
0〜2.0mmの範囲に設定することが好ましく、特に
0.1〜1.0mmの範囲に設定することがより好まし
い。
The distance L 6 from the upper surface G of the surface material 1 to the opening 6 for liquid permeation is preferably set in the range of 0.01 to 5.0 mm, and particularly preferably in the range of 0.1 to 2.0 mm. It is more preferable to set. The height difference L 7 of the opening 6 for liquid permeation is
It is preferably set in the range of 0 to 2.0 mm, and more preferably set in the range of 0.1 to 1.0 mm.

【0022】液透過用開孔6の直径L8 は、0.02〜
2.0mmの範囲に設定することが好ましく、特に0.1
〜1.0mmの範囲に設定することがより好ましい。表面
材1の各寸法を上述の如く設定することにより、伸縮性
に優れ、実質的に剛直な素材であっても優れた弾力性を
発現するようになる。また、頂部3間の最小径L4 部の
中心点xと液透過用開孔6の中心点yとを結ぶ線が、表
面材の上面(水平面)Gとなす角度αは、90°〜30
°の範囲に設定することが好ましく、特に60°〜45
°の範囲に設定することがより好ましい。
The diameter L 8 of the opening 6 for liquid permeation is 0.02 to 0.02.
It is preferably set to a range of 2.0 mm, particularly 0.1 mm
More preferably, it is set in the range of 1.0 mm to 1.0 mm. By setting the dimensions of the surface material 1 as described above, even if the material is excellent in elasticity and substantially rigid, excellent elasticity will be exhibited. The line connecting the center point y of the center point x and the liquid-transmitting opening 6 of minimum diameter L 4 parts between the top 3, the angle α formed by the upper surface (horizontal surface) G of the surface material, 90 ° to 30
° is preferably set in the range of, especially 60 ° ~ 45
It is more preferable to set the angle in the range of °.

【0023】また、上記頂部3と上記曲面状壁部5とに
よって上記液透過用開孔6を10%以上遮蔽することが
好ましく、このようにすると、遮蔽性が向上するのみな
らず、液戻し防止性も向上する。上記液透過用開孔6の
開孔面積は、0.02mm2 〜9mm2 であることが好まし
い。開孔面積が0.02mm2 よりも小さいと液透過性が
劣り、また9mm2 よりも大きいと液戻り性が劣るからで
ある。上記液透過用開孔6の開孔密度は、液透過性と液
逆戻り防止性とから上記開孔面積により制限を受ける
が、2個/cm2 〜200個/cm2 にするのが好ましい。
即ち、開孔面積が小さく、開孔密度が小さい場合には実
質的に液透過性が劣り、また開孔面積が大きくなるにし
たがってシート形成性が劣るので、これらを考慮し2個
/cm2 〜200個/cm2 にするのが好ましい。
Further, it is preferable that the top portion 3 and the curved wall portion 5 shield the liquid permeation opening 6 by 10% or more, so that not only the shielding property is improved but also the liquid is returned. The prevention is also improved. Opening area of the liquid passage for opening 6 is preferably 0.02mm 2 ~9mm 2. If the opening area is smaller than 0.02 mm 2 , the liquid permeability is poor, and if it is larger than 9 mm 2 , the liquid return property is poor. The opening density of the liquid-permeating openings 6 is limited by the above-mentioned opening area from the viewpoint of the liquid permeability and the property of preventing the liquid from returning back, but is preferably 2 / cm 2 to 200 / cm 2 .
That is, a small opening area, because if the opening density is small is inferior substantially liquid-permeable and sheet formability is poor according to the opening area is increased, in consideration of these two / cm 2 It is preferable to set the number to 200 / cm 2 .

【0024】尚、上記吸収体2の裏面には、該裏面を覆
い液漏れを防ぐ裏面材8(図1参照)が配置されてい
る。次に、本実施例の表面材1の作用を説明する。上記
表面材1を具備した吸収性物品を装着すると、血液、尿
等は表面材1から吸収体2に移行して該吸収体2に吸収
される。このとき、表面材1は、液透過開孔6により液
透過性を有する他に、装着圧の変動により頂部3が変形
して肌への接触面積が増減することと、曲面状壁部5が
くびれた形状になっていることとが相まって、食道の蠕
動運動によって食物を移行させる如く、血液、尿等の吸
収体2側への移行を促進させる働きがある。
A back surface member 8 (see FIG. 1) for covering the back surface and preventing liquid leakage is disposed on the back surface of the absorber 2. Next, the operation of the surface material 1 of the present embodiment will be described. When the absorbent article provided with the surface material 1 is mounted, blood, urine, and the like migrate from the surface material 1 to the absorber 2 and are absorbed by the absorber 2. At this time, in addition to the surface material 1 having liquid permeability through the liquid permeable opening 6, the top part 3 is deformed due to a change in the mounting pressure to increase or decrease the contact area with the skin. Together with the constricted shape, it has a function of promoting the transfer of blood, urine, and the like to the absorber 2 side, as in the transfer of food by peristaltic movement of the esophagus.

【0025】また、表面材1は、その表面に沿う方向の
引っ張り力が作用すると、液透過用開孔6を閉じる如く
変形し、上記引っ張り力を解除すると、液透過用開孔6
を開く如く元の形状に復帰する。即ち、吸収性物品の装
着時に大きな力が作用したときにのみ(吸収体2に一旦
吸収された液を肌側に戻すような力が作用したときにの
み)、表面材1は液透過用開口6を閉じるようにしてあ
り、吸収体2から肌側への液の戻りを確実に防止する。
Further, the surface material 1 is deformed so as to close the liquid-permeating opening 6 when a pulling force acts in the direction along the surface thereof.
The shape returns to its original shape. That is, only when a large force acts upon the mounting of the absorbent article (only when a force that returns the liquid once absorbed in the absorbent body 2 to the skin side acts), the surface material 1 is opened through the liquid permeating opening. 6, so that the liquid from the absorber 2 to the skin side is reliably prevented from returning.

【0026】また、表面材1の曲面状壁部5は、該壁部
5の最大径L3 が該頂部3の最小径L4 よりも大である
ため、頂部3とともに吸収体2に吸収された血液、尿等
の色を確実に遮蔽する働きがある。また、底部4及び/
又は曲面状壁部5に液透過用開孔6を設けてあり、且つ
該壁部5の最大径L3 が該頂部3の最小径L4 よりも大
であるため、表面材1の表面に沿う方向のいずれの方向
でもせん断力が小さく、頂部3が肌に点接触したまま装
着者の複雑な動きに表面材1が追随でき、装着ズレを生
じることなく、肌に密着し、違和感を与えない。
The curved wall 5 of the surface material 1 is absorbed by the absorber 2 together with the top 3 because the maximum diameter L 3 of the wall 5 is larger than the minimum diameter L 4 of the top 3. It has the function of reliably blocking the color of blood, urine, etc. Also, the bottom 4 and / or
Alternatively, the liquid-permeable aperture 6 is provided in the curved wall portion 5 and the maximum diameter L 3 of the wall portion 5 is larger than the minimum diameter L 4 of the top portion 3. The shearing force is small in any of the directions along the surface, and the surface material 1 can follow the complicated movement of the wearer while the top 3 is in point contact with the skin, and the surface material 1 adheres to the skin without causing displacement and gives an uncomfortable feeling. Absent.

【0027】図4A乃至Cは上記表面材1の他の実施例
を示すものである。上記他の実施例の表面材10は、溶
融樹脂を、右捲き、左捲き交互のスパイラルを力骨(ロ
ッド)で連結したスパイラル編み金網70(図5A及び
同図B参照)の表面形状に沿った形状で且つ上記スパイ
ラル編み金網70の線材間の孔部に対応する位置に孔部
を有するシート状に成形したもので、上記表面材1と同
様に、それぞれ該表面材10の上面から上方に向かって
突出した凸状曲面からなる無数の頂部30と、それぞれ
凹状曲面からなる無数の底部40と、該頂部30及び該
底部40をそれぞれ連結する曲面状壁部50とを具備
し、上記各孔部Pは、それぞれ連結された上記頂部3
0、上記壁部50及び上記底部40により形成され且つ
それぞれ上記頂部30間に空間を有する構造であり、上
記各孔部Pにおける上記壁部50間の最大径が上記頂部
30間の空間の最小径よりも大であり、上記各孔部Pに
おける上記底部40及び/又は上記壁部50には、それ
ぞれ上記頂部30間の空間と連通する液透過用開孔60
が形成されており、上記表面材1と同様の効果が得られ
る。 (表面材の製造方法の実施例) 次に、上記表面材1、10の製造方法の一実施例を図面
を参照して説明する。
4A to 4C show another embodiment of the surface material 1. FIG. The surface material 10 of the other embodiment is formed by spirally knitting a molten resin along a surface shape of a spiral knitted wire mesh 70 (see FIGS. 5A and B) in which spirals alternately wound right and left are connected by a strong bone (rod). And formed into a sheet having holes at positions corresponding to the holes between the wires of the spiral knitting wire mesh 70, and similarly to the surface material 1, each sheet is formed from the upper surface of the surface material 10 upward. Toward
Each of the holes P includes an innumerable top portion 30 having a protruding curved surface, an innumerable bottom portion 40 each having a concave curved surface, and a curved wall portion 50 connecting the top portion 30 and the bottom portion 40, respectively. Is the top 3 connected to each other
0, a structure formed by the wall portion 50 and the bottom portion 40 and each having a space between the top portions 30. The maximum diameter between the wall portions 50 in each of the holes P is the maximum diameter of the space between the top portions 30. The liquid permeation opening 60 which is larger than the small diameter and is provided in the bottom portion 40 and / or the wall portion 50 in each of the hole portions P and communicates with the space between the top portions 30 respectively.
Are formed, and the same effect as that of the surface material 1 can be obtained. (Embodiment of Method of Manufacturing Surface Material) Next, an embodiment of a method of manufacturing the surface materials 1 and 10 will be described with reference to the drawings.

【0028】図6A乃至Eは本発明の表面材の製造方法
の一実施例を示す工程説明図である。本実施例の製造方
法は、熱可塑性樹脂の溶融成形により表面材1、10を
製造するもので、表面材成形用型として第3図A、Bに
示すスパイラル編み金網7か、或いは図5A、Bに示す
スパイラル編み金網70が使用される。
FIGS. 6A to 6E are process explanatory views showing one embodiment of the method for producing a surface material according to the present invention. The manufacturing method of this embodiment is to manufacture the surface materials 1 and 10 by melt molding of a thermoplastic resin, and to use the spiral knitting wire mesh 7 shown in FIGS. 3A and 3B as a surface material forming die, or FIG. A spiral knit wire mesh 70 shown in FIG.

【0029】上記スパイラル編み金網7、70の材質
は、強靱性と溶融樹脂を固化させるための冷却性等が要
求されるため、金属が好ましい。上記スパイラル編み金
網7、70の材質として金属を使用した場合には、防食
性、離型性等から樹脂でコートすることが好ましい。
尚、上記スパイラル編み金網7、70以外に、複数の撚
り線を使用したスパイラル編み金網、凹凸状のスパイラ
ル編み金網及び太さのことなる線を組み合わせたスパイ
ラル編み金網等が挙げられる。
The material of the spiral knitted metal meshes 7 and 70 is preferably a metal because toughness and cooling properties for solidifying the molten resin are required. When a metal is used as the material of the spiral knitted wire meshes 7 and 70, it is preferable to coat with a resin from the viewpoint of anticorrosion properties and releasability.
In addition to the above-mentioned spiral knitting meshes 7 and 70, a spiral knitting mesh using a plurality of twisted wires, a spiral knitting mesh having an uneven shape, and a spiral knitting mesh combining a wire having a different thickness are exemplified.

【0030】本実施例の製造方法によれば、表面材成形
用樹脂としてのシート状溶融樹脂9(図6A参照)を、
例えば、スパイラル編み金網7の上部から供給する一
方、該スパイラル編み金網7の下部から真空吸引するこ
とにより、上記シート状溶融樹脂9を、上記スパイラル
編み金網7の線材7a、7bの表面に沿って流し、該線
材7a、7bによって冷却固化し、上記スパイラル編み
金網7の表面形状に沿った形状で、上記スパイラル編み
金網7の線材間の空間に対応する位置に孔部を有した形
状に成形するようにしてしている。
According to the manufacturing method of this embodiment, the sheet-like molten resin 9 (see FIG. 6A) as the resin for molding the surface material is used.
For example, the sheet-like molten resin 9 is supplied along the surface of the wire 7a, 7b of the spiral knitted wire mesh 7 by supplying from the upper portion of the spiral knitted wire mesh 7 and suctioning the vacuum from the lower portion of the spiral knitted wire mesh 7. The wire is cooled and solidified by the wires 7a and 7b, and is shaped into a shape following the surface shape of the spiral knitted wire mesh 7 and having a hole at a position corresponding to the space between the wires of the spiral knitted wire mesh 7. I'm doing like that.

【0031】これを詳しく説明すると、図6Aに示すよ
うに、Tダイ(図示せず)よりシート状溶融樹脂9をス
パイラル編み金網7の上部から供給する一方、該スパイ
ラル編み金網7の下部から真空吸引すると、まず同図B
に示すように、シート状溶融樹脂9はスパイラル編み金
網7の最上部の線材7aに接触して冷却固化され、次い
で上記線材7aに接触しない部分の上記シート状溶融樹
脂9は、同図Cに示すように真空吸引力を受けて変形し
つつ下部の線材7bに接触して冷却固化され、この後上
記下部の線材7bにも接触しない部分のシート状溶融樹
脂9は、同図Dに示すように、空冷により凹面状に変形
して固化されると共に、その一部は、同図Eに示すよう
に広げられ破られる。この成形過程において、上記シー
ト状溶融樹脂9は、真空吸引力によって上記スパイラル
編み金網7の内部に移行するに従って、壁部5の最大径
3 が該頂部3の最小径L4 よりも大となり、且つ本実
施例ではスパイラル状に捻じれることになるため、真上
からは遮蔽された部分でも底部4と曲面状壁部5が成形
され、該部分に液透過用開孔6が成形されることにな
る。これにより、図2A乃至Cに示すような表面材1が
成形され、該表面材1は、真空吸引側と同じ側から圧搾
空気流を利用してスパイラル編み金網7から離型され
る。
To explain this in detail, as shown in FIG. 6A, a sheet-like molten resin 9 is supplied from the upper part of the spiral mesh 7 by a T-die (not shown), and a vacuum is applied from the lower part of the spiral mesh 7. When suctioned, first, FIG.
As shown in FIG. 3, the sheet-like molten resin 9 contacts the uppermost wire 7a of the spiral knitted metal mesh 7 to be cooled and solidified, and then the portion of the sheet-like molten resin 9 not in contact with the wire 7a is shown in FIG. As shown in the drawing, the sheet-like molten resin 9 which is deformed by the vacuum suction force and contacts the lower wire 7b to be cooled and solidified, and thereafter does not contact the lower wire 7b, as shown in FIG. Then, while being concavely deformed and solidified by air cooling, a part thereof is spread and broken as shown in FIG. In this molding process, the maximum diameter L 3 of the wall 5 becomes larger than the minimum diameter L 4 of the top 3 as the sheet-like molten resin 9 moves into the spiral knitted metal mesh 7 by the vacuum suction force. In addition, in this embodiment, the bottom 4 and the curved wall 5 are formed even in a portion that is shielded from directly above, and a liquid-permeation opening 6 is formed in the portion that is twisted in a spiral shape. Will be. As a result, the surface material 1 as shown in FIGS. 2A to 2C is formed, and the surface material 1 is released from the spiral knitted wire mesh 7 using the compressed air flow from the same side as the vacuum suction side.

【0032】尚、図5A、Bに示すようなスパイラル編
み金網70を使用すると、図4A乃至Cに示す形状の表
面材10を成形することができる。また、表面材成形用
樹脂として、Tダイから供給する溶融樹脂9の代わり
に、フィルムを使用してもよい。この場合、フィルムを
予め加熱して軟化させた状態で上記スパイラル編み金網
7に供給するか、或いは上記スパイラル編み金網7に供
給した後にフィルムを加熱して軟化させる。 (表面材及びその製造方法の他の実施例)上記表面材
1、10の実施例によれば、本発明の表面材として、ス
パイラル編み金網7、70を利用して成形した場合を示
したが、これに限定されるものではなく、本発明の表面
材は、上記各孔部Pは、それぞれ連結された上記頂部
3、上記壁部5及び上記底部4により形成され且つそれ
ぞれ上記頂部3間に空間を有する構造であり、上記各孔
部Pにおける上記壁部5間の最大径が上記頂部3間の空
間の最小径よりも大であり、上記各孔部Pにおける上記
底部4及び/又は上記壁部5には、それぞれ上記頂部3
間の空間と連通する液透過用開孔が形成されてあればよ
く、製造方法については特に限定されない。
By using a spiral knitting wire mesh 70 as shown in FIGS. 5A and 5B, the surface material 10 having the shape shown in FIGS. 4A to 4C can be formed. Further, a film may be used as the surface material molding resin instead of the molten resin 9 supplied from the T-die. In this case, the film is supplied to the spiral knitted mesh 7 in a state where the film is heated and softened in advance, or the film is heated and softened after being supplied to the spiral knitted mesh 7. (Other Examples of Surface Material and Manufacturing Method Thereof) According to the examples of the surface materials 1 and 10, the case where the surface material of the present invention is formed by using the spiral knitted metal meshes 7 and 70 has been described. However, the surface material of the present invention is not limited to this. In the surface material of the present invention, each of the holes P is formed by the connected top 3, wall 5 and bottom 4, respectively, and is located between the tops 3 respectively. It is a structure having a space, and the maximum diameter between the wall portions 5 in each of the hole portions P is larger than the minimum diameter of the space between the top portions 3, and the bottom portion 4 in each of the hole portions P and / or The wall 3 has the top 3
It is sufficient that a liquid permeation opening communicating with the space therebetween is formed, and the manufacturing method is not particularly limited.

【0033】また、上記表面材1、10の製造方法の実
施例によれば、本発明の表面材の製造方法として、図3
A、Bに示すスパイラル編み金網7や、図5A、Bに示
すスパイラル編み金網70を使用する場合を示したが、
本発明の表面材の製造方法は、これらに限定されるもの
ではなく、スパイラル編み金網を表面材成形用型として
使用して、上述の構造の表面材を製造できる方法であれ
ばよい。 (実験例)次に、上記実施例に基づいて表面材1を成形
した実験例について説明する。
According to the embodiment of the method for manufacturing the surface materials 1 and 10, the method for manufacturing the surface material according to the present invention is shown in FIG.
Although the case where the spiral knitting wire mesh 7 shown in A and B and the spiral knitting wire mesh 70 shown in FIGS. 5A and 5B are used is shown,
The method of manufacturing the surface material of the present invention is not limited to these, and any method may be used as long as it can manufacture the surface material having the above-described structure using the spiral knitted metal mesh as the surface material forming die. (Experimental Example) Next, an experimental example in which the surface material 1 is formed based on the above embodiment will be described.

【0034】スパイラル編み金網7として、線径0.3
mmの同一方向スパイラルからなる、26メッシュの金網
(関西金網(株)製SP−26−0.3)を使用し、ま
たシート状溶融樹脂9として、TiO2 5%を含有した
LD−PE溶融樹脂を使用した。上記シート状溶融樹脂
9を25g/m2になるように、Tダイから上記スパイ
ラル編み金網7上に供給する一方、上記スパイラル編み
金網7の下部から真空ノズルで真空吸引したところ、金
網のメッシュ数と同数の液透過用開孔6を有し、上記ス
パイラル編み金網7の表面形状に対応した表面材1が成
形された。
The spiral knitted wire mesh 7 has a wire diameter of 0.3
A 26-mesh wire mesh (SP-26-0.3, manufactured by Kansai Wire Mesh Co., Ltd.) consisting of spirals in the same direction with a diameter of 1 mm was used, and LD-PE melt containing 5% TiO 2 as the sheet-like molten resin 9 was used. Resin was used. When the sheet-like molten resin 9 was supplied from the T-die onto the spiral knitted wire mesh 7 so as to be 25 g / m 2 , while vacuum suction was performed from a lower portion of the spiral knitted wire mesh 7 with a vacuum nozzle, the mesh number of the wire mesh was reduced. A surface material 1 having the same number of openings 6 for liquid permeation as described above and corresponding to the surface shape of the spiral knitted wire mesh 7 was formed.

【0035】上記表面材1を使用して生理用ナプキンを
製造したところ、従来の表面材を使用した生理用ナプキ
ンに比して吸収性に優れ、乾いた感触を示し(ドライ感
があり)、弱い装着圧にもかかわらず、装着者の動きに
追随してフィット性がよく、違和感を与えない快いもの
であった。
When a sanitary napkin was manufactured using the above-mentioned surface material 1, the sanitary napkin was superior in absorbency to that of a conventional sanitary napkin using a surface material and showed a dry feel (having a dry feeling). Despite the low mounting pressure, the fit was good following the movement of the wearer, and was pleasant without giving a sense of incongruity.

【0036】[0036]

【発明の効果】本発明の吸収性物品の表面材は、液が自
由に移行できる液透過性を有する上に、一旦吸収された
液が肌側に戻るおそれのない液戻り防止性と、装着時に
違和感を感じさせない装着性と、吸収された液の色が表
面にあらわれないように隠す遮蔽性を有する他、前述し
たような種々の効果を有する。
The surface material of the absorbent article according to the present invention has a liquid permeability that allows the liquid to move freely, and has a liquid return-preventing property that does not cause the once absorbed liquid to return to the skin side. In addition to the wearability that does not sometimes give a sense of discomfort and the shielding property that hides the color of the absorbed liquid so that it does not appear on the surface, it has various effects as described above.

【0037】また、本発明の吸収性物品の表面材の製造
方法によれば、上記効果を有する表面材を効率良く製造
することができる。
Further, according to the method for producing a surface material of an absorbent article of the present invention, a surface material having the above-mentioned effects can be efficiently produced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1は本発明の吸収性物品の表面材の一実施例
を示し、図1Aは本実施例にかかる表面材を具備した吸
収性物品の一部切欠して示した斜視図、図1Bは、図1
に示す表面材の一孔部を一方向から目視した形状を拡大
して示す部分断面拡大斜視図、図1Cは、図1Bに示す
表面材の一孔部の各寸法を示す図である。
FIG. 1 shows an embodiment of a surface material of an absorbent article according to the present invention, and FIG. 1A is a partially cutaway perspective view of an absorbent article provided with the surface material according to the present embodiment; FIG. 1B shows FIG.
FIG. 1C is an enlarged partial cross-sectional perspective view showing an enlarged shape of one hole of the surface material shown in FIG. 1 from one direction . FIG. 1C is a diagram showing each dimension of one hole of the surface material shown in FIG. 1B.

【図2】図2は本発明の吸収性物品の表面材の一実施例
を示し、図2Aは本実施例にかかる表面材の部分拡大平
面図、同図Bは同図Aに示す表面材を表側から目視した
ときの部分拡大斜視図、同図Cは同図Aに示す表面材を
裏側から目視したときの部分拡大斜視図である。
2 shows an embodiment of the surface material of the absorbent article according to the present invention, FIG. 2A is a partially enlarged plan view of the surface material according to the embodiment, and FIG. 2B is the surface material shown in FIG. Is a partially enlarged perspective view when viewed from the front side, and FIG. C is a partially enlarged perspective view when the surface material shown in FIG. A is viewed from the back side.

【図3】図3は本発明の吸収性物品の表面材の一実施例
を示し、図3Aは図2A乃至Cに示す表面材を成形する
スパイラル編み金網の部分拡大平面図、同図Bは同部分
拡大斜視図である。
FIG. 3 shows an embodiment of the surface material of the absorbent article of the present invention, FIG. 3A is a partially enlarged plan view of a spiral knitted wire mesh for forming the surface material shown in FIGS. 2A to 2C, and FIG. It is the same part expansion perspective view.

【図4】図4A乃至Cは表面材の他の実施例を示し、同
図Aは他の実施例にかかる表面材の部分拡大平面図、同
図Bは同図Aに示す表面材を表側から目視したときの部
分拡大斜視図、同図Cは同図Aに示す表面材を裏側から
目視したときの部分拡大斜視図である。
4A to 4C show another embodiment of the surface material, FIG. 4A is a partially enlarged plan view of the surface material according to another embodiment, and FIG. 4B is a front view of the surface material shown in FIG. FIG. C is a partially enlarged perspective view when the surface material shown in FIG. A is viewed from the back side.

【図5】図5は、図5Aは図4A乃至Cに示す表面材を
成形するスパイラル編み金網の部分拡大平面図、同図B
は同部分拡大斜視図である。
FIG. 5 is a partially enlarged plan view of a spiral knitted wire mesh for forming the surface material shown in FIGS. 4A to 4C, and FIG.
Is a partially enlarged perspective view of the same.

【図6】図6A、B、C、D、Eは本発明の表面材の製
造方法の一実施例を示す工程説明図である。
6A, 6B, 6C, 6D, and 6E are process explanatory views showing one embodiment of the method for producing a surface material of the present invention.

【符号の説明】[Explanation of symbols]

1、10 表面材 P 孔部 2 吸収体 3、30 頂部 4、40 底部 5、50 曲面状壁部 6、60 液透過用開孔 7、70 表面材成形用型 7a、7b 線材 70a、70b 線材 9 表面材成形用樹脂(溶融樹脂) DESCRIPTION OF SYMBOLS 1, 10 Surface material P hole part 2 Absorber 3, 30 Top part 4, 40 Bottom part 5, 50 Curved wall part 6, 60 Liquid permeation opening 7, 70 Surface material forming die 7a, 7b Wire rod 70a, 70b Wire rod 9 Surface material molding resin (molten resin)

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭64−64655(JP,A) 実開 平2−10826(JP,U) (58)調査した分野(Int.Cl.7,DB名) A61F 13/15 - 13/84 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-64-65565 (JP, A) JP-A-2-10826 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) A61F 13/15-13/84

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 吸収体を備えた吸収性物品の該吸収体の
表面を覆う液不透過性材料からなり且つ無数の孔部を有
する表面材において、 上記表面材は、それぞれ該表面材の上面から上方に向か
って突出した凸状曲面からなる無数の頂部と、それぞれ
凹状曲面からなる無数の底部と、該頂部及び該底部をそ
れぞれ連結する曲面状壁部とを具備し、上記各孔部は、
それぞれ連結された上記頂部、上記曲面状壁部及び上記
底部により形成され且つそれぞれ上記頂部間に空間を有
する構造であり、上記各孔部における上記曲面状壁部間
の最大径が上記頂部間の空間の最小径よりも大であり、
上記各孔部における上記底部及び/又は上記曲面状壁部
には、それぞれ上記頂部間の空間と連通する液透過用開
孔が形成されていることを特徴とする吸収性物品の表面
材。
1. A surface material made of a liquid-impermeable material for covering the surface of an absorbent body of an absorbent article provided with the absorbent body and having an infinite number of holes, wherein each of the surface materials is an upper surface of the surface material. Upward from
Innumerable tops each having a convex curved surface projecting therefrom, innumerable bottoms each including a concave curved surface, and a curved wall connecting the top and the bottom respectively.
A structure formed by the connected top, the curved wall, and the bottom, and having a space between the tops, wherein the maximum diameter between the curved walls in each hole is between the tops. Larger than the minimum diameter of the space,
A surface material for an absorbent article, characterized in that the bottom portion and / or the curved wall portion of each of the holes has a liquid permeation opening communicating with the space between the tops.
【請求項2】 上記曲面状壁部がスパイラル状に捻じら
れた形状であることを特徴とする請求項1記載の吸収性
物品の表面材。
2. The surface material of an absorbent article according to claim 1, wherein said curved wall portion has a spirally twisted shape.
【請求項3】 上記液透過用開孔の最大径が上記頂部間
の空間の最小径よりも小であることを特徴とする請求項
1または2の何れかに記載の吸収性物品の表面材。
3. The surface material for an absorbent article according to claim 1, wherein a maximum diameter of the liquid-permeation opening is smaller than a minimum diameter of the space between the tops. .
【請求項4】 上記液透過用開孔の周辺部が上記頂部、
上記曲面状壁部及び上記底部よりも柔軟性が高いことを
特徴とする請求項1〜3の何れかに記載の吸収性物品の
表面材。
4. A peripheral portion of the liquid permeation opening is the top portion,
Surface material of the absorbent article according to any one of claims 1 to 3, wherein the more flexible than the curved wall portion and the bottom portion.
【請求項5】 請求項1記載の吸収性物品の表面材の製
造方法であって、スパイラル編みの金網からなる表面材
成形用型の一方の面部に表面材成形用樹脂を供給し、該
表面材成形用型の他方の面部から真空吸引を行い、上記
表面材成形用樹脂を上記表面材成形型の表面形状に沿っ
た形状で、上記金網の線材間の空間に対応する位置に孔
部を有するシートに成形することを特徴とする吸収性物
品の表面材の製造方法。
5. The method for producing a surface material of an absorbent article according to claim 1, wherein the surface material molding resin is supplied to one surface of a surface material molding die made of a spirally knitted wire mesh. Vacuum suction is performed from the other surface of the material forming die, and the surface material forming resin is formed in a shape along the surface shape of the surface material forming die, and a hole is formed at a position corresponding to a space between the wires of the wire mesh. A method for producing a surface material of an absorbent article, characterized by forming into a sheet having the same.
【請求項6】 上記表面材成形用型の一方の面部から他
方の面部に流体を移動させて加圧し、同時に他方の面部
から真空吸引を行うことを特徴とする請求項5に記載の
吸収性物品の表面材の製造方法。
6. The absorptive material according to claim 5, wherein the fluid is moved from one surface portion to the other surface portion of the surface material molding die and pressurized, and simultaneously, vacuum suction is performed from the other surface portion. A method for producing a surface material of an article.
JP26079191A 1990-10-30 1991-10-08 Surface material of absorbent article and method of manufacturing the same Expired - Fee Related JP3205360B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26079191A JP3205360B2 (en) 1990-10-30 1991-10-08 Surface material of absorbent article and method of manufacturing the same

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP29271390 1990-10-30
JP2-292713 1990-10-30
JP26079191A JP3205360B2 (en) 1990-10-30 1991-10-08 Surface material of absorbent article and method of manufacturing the same

Publications (2)

Publication Number Publication Date
JPH04364843A JPH04364843A (en) 1992-12-17
JP3205360B2 true JP3205360B2 (en) 2001-09-04

Family

ID=26544753

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26079191A Expired - Fee Related JP3205360B2 (en) 1990-10-30 1991-10-08 Surface material of absorbent article and method of manufacturing the same

Country Status (1)

Country Link
JP (1) JP3205360B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2580566Y2 (en) * 1992-01-20 1998-09-10 ユニ・チャーム株式会社 Liquid permeable surface sheet for body fluid treatment products
JP2868946B2 (en) * 1992-01-31 1999-03-10 花王株式会社 Surface material of absorbent article and method of manufacturing the same

Also Published As

Publication number Publication date
JPH04364843A (en) 1992-12-17

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