JP3194385B2 - Manufacturing method of heat resistant resin molded product - Google Patents
Manufacturing method of heat resistant resin molded productInfo
- Publication number
- JP3194385B2 JP3194385B2 JP1431991A JP1431991A JP3194385B2 JP 3194385 B2 JP3194385 B2 JP 3194385B2 JP 1431991 A JP1431991 A JP 1431991A JP 1431991 A JP1431991 A JP 1431991A JP 3194385 B2 JP3194385 B2 JP 3194385B2
- Authority
- JP
- Japan
- Prior art keywords
- bis
- resin
- hydroxyphenyl
- heat
- molded product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 6
- 229920006015 heat resistant resin Polymers 0.000 title 1
- 229920005989 resin Polymers 0.000 description 26
- 239000011347 resin Substances 0.000 description 26
- 239000004734 Polyphenylene sulfide Substances 0.000 description 20
- 229920000069 polyphenylene sulfide Polymers 0.000 description 20
- 239000004721 Polyphenylene oxide Substances 0.000 description 18
- -1 p-phenylene, m-phenylene, o-phenylene Chemical group 0.000 description 17
- 229920006380 polyphenylene oxide Polymers 0.000 description 17
- 239000004417 polycarbonate Substances 0.000 description 16
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 229920001400 block copolymer Polymers 0.000 description 12
- 229920001577 copolymer Polymers 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 10
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000004697 Polyetherimide Substances 0.000 description 8
- 229920001601 polyetherimide Polymers 0.000 description 8
- 229930185605 Bisphenol Natural products 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 6
- 239000000945 filler Substances 0.000 description 6
- 229920005992 thermoplastic resin Polymers 0.000 description 6
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 125000000732 arylene group Chemical group 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 229920001519 homopolymer Polymers 0.000 description 4
- 238000009863 impact test Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 3
- GPAPPPVRLPGFEQ-UHFFFAOYSA-N 4,4'-dichlorodiphenyl sulfone Chemical compound C1=CC(Cl)=CC=C1S(=O)(=O)C1=CC=C(Cl)C=C1 GPAPPPVRLPGFEQ-UHFFFAOYSA-N 0.000 description 3
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- KYPYTERUKNKOLP-UHFFFAOYSA-N Tetrachlorobisphenol A Chemical compound C=1C(Cl)=C(O)C(Cl)=CC=1C(C)(C)C1=CC(Cl)=C(O)C(Cl)=C1 KYPYTERUKNKOLP-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920000412 polyarylene Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical group [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QWBBPBRQALCEIZ-UHFFFAOYSA-N 2,3-dimethylphenol Chemical compound CC1=CC=CC(O)=C1C QWBBPBRQALCEIZ-UHFFFAOYSA-N 0.000 description 2
- NAILKKRDWBJCNH-UHFFFAOYSA-N 2,6-dipropylphenol Chemical compound CCCC1=CC=CC(CCC)=C1O NAILKKRDWBJCNH-UHFFFAOYSA-N 0.000 description 2
- XKACUVXWRVMXOE-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)propan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(C)C1=CC=C(C(O)=O)C=C1 XKACUVXWRVMXOE-UHFFFAOYSA-N 0.000 description 2
- CIRRFAQIWQFQSS-UHFFFAOYSA-N 6-ethyl-o-cresol Chemical compound CCC1=CC=CC(C)=C1O CIRRFAQIWQFQSS-UHFFFAOYSA-N 0.000 description 2
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 125000002993 cycloalkylene group Chemical group 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 229910052736 halogen Chemical group 0.000 description 2
- 150000002367 halogens Chemical group 0.000 description 2
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 125000002950 monocyclic group Chemical group 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 229920001230 polyarylate Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001955 polyphenylene ether Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- HYHCSLBZRBJJCH-UHFFFAOYSA-M sodium hydrosulfide Chemical compound [Na+].[SH-] HYHCSLBZRBJJCH-UHFFFAOYSA-M 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 150000003457 sulfones Chemical class 0.000 description 2
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- YIYBRXKMQFDHSM-UHFFFAOYSA-N 2,2'-Dihydroxybenzophenone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1O YIYBRXKMQFDHSM-UHFFFAOYSA-N 0.000 description 1
- WCUDDVOHXLKLQN-UHFFFAOYSA-N 2,3,6-triethylphenol Chemical compound CCC1=CC=C(CC)C(CC)=C1O WCUDDVOHXLKLQN-UHFFFAOYSA-N 0.000 description 1
- SMTRUNQBPAVAIZ-UHFFFAOYSA-N 2,3,6-tripropylphenol Chemical compound CCCC1=CC=C(CCC)C(CCC)=C1O SMTRUNQBPAVAIZ-UHFFFAOYSA-N 0.000 description 1
- RLEWTHFVGOXXTN-UHFFFAOYSA-N 2,3-diethylphenol Chemical compound CCC1=CC=CC(O)=C1CC RLEWTHFVGOXXTN-UHFFFAOYSA-N 0.000 description 1
- HRQPPTDGMMGDKC-UHFFFAOYSA-N 2,3-dipropylphenol Chemical compound CCCC1=CC=CC(O)=C1CCC HRQPPTDGMMGDKC-UHFFFAOYSA-N 0.000 description 1
- METWAQRCMRWDAW-UHFFFAOYSA-N 2,6-diethylphenol Chemical compound CCC1=CC=CC(CC)=C1O METWAQRCMRWDAW-UHFFFAOYSA-N 0.000 description 1
- HJPICRYOHOZPSA-UHFFFAOYSA-N 2,6-dimethyl-3-propylphenol Chemical compound CCCC1=CC=C(C)C(O)=C1C HJPICRYOHOZPSA-UHFFFAOYSA-N 0.000 description 1
- VXHYVVAUHMGCEX-UHFFFAOYSA-N 2-(2-hydroxyphenoxy)phenol Chemical compound OC1=CC=CC=C1OC1=CC=CC=C1O VXHYVVAUHMGCEX-UHFFFAOYSA-N 0.000 description 1
- BLDLRWQLBOJPEB-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfanylphenol Chemical compound OC1=CC=CC=C1SC1=CC=CC=C1O BLDLRWQLBOJPEB-UHFFFAOYSA-N 0.000 description 1
- XSVZEASGNTZBRQ-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfinylphenol Chemical class OC1=CC=CC=C1S(=O)C1=CC=CC=C1O XSVZEASGNTZBRQ-UHFFFAOYSA-N 0.000 description 1
- QUWAJPZDCZDTJS-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfonylphenol Chemical class OC1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1O QUWAJPZDCZDTJS-UHFFFAOYSA-N 0.000 description 1
- XBQRPFBBTWXIFI-UHFFFAOYSA-N 2-chloro-4-[2-(3-chloro-4-hydroxyphenyl)propan-2-yl]phenol Chemical compound C=1C=C(O)C(Cl)=CC=1C(C)(C)C1=CC=C(O)C(Cl)=C1 XBQRPFBBTWXIFI-UHFFFAOYSA-N 0.000 description 1
- OCKYMBMCPOAFLL-UHFFFAOYSA-N 2-ethyl-3-methylphenol Chemical compound CCC1=C(C)C=CC=C1O OCKYMBMCPOAFLL-UHFFFAOYSA-N 0.000 description 1
- XRSWLVYCXFHDDB-UHFFFAOYSA-N 2-ethyl-3-propylphenol Chemical compound CCCC1=CC=CC(O)=C1CC XRSWLVYCXFHDDB-UHFFFAOYSA-N 0.000 description 1
- AKZFZHNJLYDHKN-UHFFFAOYSA-N 2-ethyl-6-propylphenol Chemical compound CCCC1=CC=CC(CC)=C1O AKZFZHNJLYDHKN-UHFFFAOYSA-N 0.000 description 1
- NXSQQKKFGJHACS-UHFFFAOYSA-N 2-methyl-6-propylphenol Chemical compound CCCC1=CC=CC(C)=C1O NXSQQKKFGJHACS-UHFFFAOYSA-N 0.000 description 1
- YMTYZTXUZLQUSF-UHFFFAOYSA-N 3,3'-Dimethylbisphenol A Chemical compound C1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=CC=2)=C1 YMTYZTXUZLQUSF-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- DRNBTKBRWOSYSD-UHFFFAOYSA-N 3-ethyl-2,6-dimethylphenol Chemical compound CCC1=CC=C(C)C(O)=C1C DRNBTKBRWOSYSD-UHFFFAOYSA-N 0.000 description 1
- IVFJPARIJHUGPZ-UHFFFAOYSA-N 3-ethyl-2-methylphenol Chemical compound CCC1=CC=CC(O)=C1C IVFJPARIJHUGPZ-UHFFFAOYSA-N 0.000 description 1
- JFAMOKKVRCODIC-UHFFFAOYSA-N 3-ethyl-2-propylphenol Chemical compound CCCC1=C(O)C=CC=C1CC JFAMOKKVRCODIC-UHFFFAOYSA-N 0.000 description 1
- FCUBUGPGVCEURB-UHFFFAOYSA-N 3-methyl-2-propylphenol Chemical compound CCCC1=C(C)C=CC=C1O FCUBUGPGVCEURB-UHFFFAOYSA-N 0.000 description 1
- GXDIDDARPBFKNG-UHFFFAOYSA-N 4,4'-(Butane-1,1-diyl)diphenol Chemical compound C=1C=C(O)C=CC=1C(CCC)C1=CC=C(O)C=C1 GXDIDDARPBFKNG-UHFFFAOYSA-N 0.000 description 1
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- LFEWXDOYPCWFHR-UHFFFAOYSA-N 4-(4-carboxybenzoyl)benzoic acid Chemical group C1=CC(C(=O)O)=CC=C1C(=O)C1=CC=C(C(O)=O)C=C1 LFEWXDOYPCWFHR-UHFFFAOYSA-N 0.000 description 1
- WVDRSXGPQWNUBN-UHFFFAOYSA-N 4-(4-carboxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C=C1 WVDRSXGPQWNUBN-UHFFFAOYSA-N 0.000 description 1
- SQJQLYOMPSJVQS-UHFFFAOYSA-N 4-(4-carboxyphenyl)sulfonylbenzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1S(=O)(=O)C1=CC=C(C(O)=O)C=C1 SQJQLYOMPSJVQS-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- JGEQBQZIGJPCSP-UHFFFAOYSA-N 4-[(4-carboxyphenyl)-dichloromethyl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C(Cl)(Cl)C1=CC=C(C(O)=O)C=C1 JGEQBQZIGJPCSP-UHFFFAOYSA-N 0.000 description 1
- VTDMBRAUHKUOON-UHFFFAOYSA-N 4-[(4-carboxyphenyl)methyl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1CC1=CC=C(C(O)=O)C=C1 VTDMBRAUHKUOON-UHFFFAOYSA-N 0.000 description 1
- OLZBOWFKDWDPKA-UHFFFAOYSA-N 4-[1-(4-carboxyphenyl)ethyl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)C1=CC=C(C(O)=O)C=C1 OLZBOWFKDWDPKA-UHFFFAOYSA-N 0.000 description 1
- BWCAVNWKMVHLFW-UHFFFAOYSA-N 4-[1-(4-hydroxy-3,5-dimethylphenyl)cyclohexyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C2(CCCCC2)C=2C=C(C)C(O)=C(C)C=2)=C1 BWCAVNWKMVHLFW-UHFFFAOYSA-N 0.000 description 1
- WJTQZEKXTKIYOW-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)-3-methylbutan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(C(C)C)C1=CC=C(C(O)=O)C=C1 WJTQZEKXTKIYOW-UHFFFAOYSA-N 0.000 description 1
- XZRZTOJUXFSPMZ-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)butan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(CC)C1=CC=C(C(O)=O)C=C1 XZRZTOJUXFSPMZ-UHFFFAOYSA-N 0.000 description 1
- XDLRJDOUNISXJA-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)heptan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(CCCCC)C1=CC=C(C(O)=O)C=C1 XDLRJDOUNISXJA-UHFFFAOYSA-N 0.000 description 1
- PKECBVSFYYXVOV-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)pentan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(CCC)C1=CC=C(C(O)=O)C=C1 PKECBVSFYYXVOV-UHFFFAOYSA-N 0.000 description 1
- NNDRYYQCGFNWDX-UHFFFAOYSA-N 4-[3-(4-carboxyphenyl)heptan-3-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(CC)(CCCC)C1=CC=C(C(O)=O)C=C1 NNDRYYQCGFNWDX-UHFFFAOYSA-N 0.000 description 1
- NIRYBKWMEWFDPM-UHFFFAOYSA-N 4-[3-(4-hydroxyphenyl)-3-methylbutyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CCC1=CC=C(O)C=C1 NIRYBKWMEWFDPM-UHFFFAOYSA-N 0.000 description 1
- YZYGDZRBLOLVDY-UHFFFAOYSA-N 4-[cyclohexyl-(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1CCCCC1 YZYGDZRBLOLVDY-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- GIXXQTYGFOHYPT-UHFFFAOYSA-N Bisphenol P Chemical compound C=1C=C(C(C)(C)C=2C=CC(O)=CC=2)C=CC=1C(C)(C)C1=CC=C(O)C=C1 GIXXQTYGFOHYPT-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000012695 Interfacial polymerization Methods 0.000 description 1
- 239000004420 Iupilon Substances 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229920004747 ULTEM® 1000 Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052977 alkali metal sulfide Inorganic materials 0.000 description 1
- 125000001118 alkylidene group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229920001871 amorphous plastic Polymers 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000003857 carboxamides Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000000068 chlorophenyl group Chemical group 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- PXJJSXABGXMUSU-UHFFFAOYSA-N disulfur dichloride Chemical compound ClSSCl PXJJSXABGXMUSU-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012765 fibrous filler Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011968 lewis acid catalyst Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Treatments Of Macromolecular Shaped Articles (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明はポリアリ−レンスルフイ
ド系樹脂(以下、PAS系樹脂と称する)とポリフェニ
レンオキサイド(以下、PPOと称する)、ポリサルホ
ン(以下、PSFと称する)、ポリカーボネート(以
下、PCと称する)、ポリアリーレート(以下、PAr
と称する)、ポリエーテルイミド(以下、PEIと称す
る)等からなる樹脂組成物の成形品の製造方法に関する
ものであり、本発明によって得られた成形品は耐熱性、
剛性率等々に優れるため、例えば精密部品、各種電気・
電子部品、機械部品、自動車用部品等々として使用され
る。BACKGROUND OF THE INVENTION The present invention relates to a polyarylene sulfide resin (hereinafter referred to as a PAS resin), a polyphenylene oxide (hereinafter referred to as a PPO), a polysulfone (hereinafter referred to as a PSF), a polycarbonate (hereinafter referred to as a PC). ), Polyarylate (hereinafter, PAr)
The present invention relates to a method for producing a molded article of a resin composition comprising a polyetherimide (hereinafter, referred to as PEI) and the like, and the molded article obtained by the present invention has heat resistance,
Because of its excellent rigidity etc., for example, precision parts, various electrical
Used as electronic parts, mechanical parts, automotive parts, etc.
【0002】[0002]
【従来の技術】ポリフェニレンスルフイド(以下、PP
Sと称する)に代表されるPAS系樹脂は、耐熱性、耐
薬品性、難燃性、寸法安定性等々に優れている反面、耐
衝撃性等の力学的性質に劣ることやガラス転移温度(T
g)が比較的低いために(例えば、PPSは約85
℃)、Tg以上の温度域で弾性率が急激に低下する等が
欠点として指摘されている。PAS系樹脂の耐衝撃性や
Tg以上の温度域での弾性率の低下を向上させるため
に、PPO、PSF、PC、PAr、PEI等のTgが
高い、耐熱性に優れた非晶性のプラスチックを添加する
方法は更に知られている。例えば、PPOについては特
公昭56−34032号公報等に、PSFとPC及びP
POについては米国特許第4021596号公報等に、
PArについては特開昭53−57255号公報等に開
示されている。しかし、これらの方法では耐衝撃性やT
g以上の温度域での弾性率の低下は改良されるものの、
PAS系樹脂の特徴である熱変形温度のような耐熱性等
が損なわれるという欠点があった。2. Description of the Related Art Polyphenylene sulfide (hereinafter referred to as PP)
PA) resins represented by S) are excellent in heat resistance, chemical resistance, flame retardancy, dimensional stability and the like, but are inferior in mechanical properties such as impact resistance and glass transition temperature ( T
g) is relatively low (eg, PPS is about 85
° C) and a sharp decrease in the elastic modulus in a temperature range of Tg or higher is pointed out as a defect. Amorphous plastics with high Tg such as PPO, PSF, PC, PAr, PEI etc. to improve the impact resistance of PAS resin and the decrease in elastic modulus in the temperature range above Tg. The method of adding is also known. For example, regarding PPO, Japanese Patent Publication No. 56-34032 discloses PSF and PC and P
Regarding PO, see US Pat. No. 4,021,596 and the like.
PAr is disclosed in JP-A-53-57255. However, in these methods, impact resistance and T
Although the decrease in the elastic modulus in the temperature range of g or more is improved,
There is a disadvantage that heat resistance such as heat distortion temperature, which is a characteristic of PAS-based resins, is impaired.
【0003】[0003]
【発明が解決しようとする課題】本発明は、PAS系樹
脂とPPO、PSF、PC、PAr、PEIから選ばれ
る少なくとも1種の熱可塑性樹脂を含む樹脂組成物を溶
融成形して得られる成形品において、これまで改善され
ていた耐衝撃性やPASのTg以上の温度域での弾性率
を低下させることなく、熱変形温度等の耐熱性を向上さ
せることを目的とする。SUMMARY OF THE INVENTION The present invention relates to a molded article obtained by melt-molding a resin composition containing a PAS resin and at least one thermoplastic resin selected from PPO, PSF, PC, PAr and PEI. It is an object of the present invention to improve heat resistance such as heat distortion temperature without lowering impact resistance and elastic modulus in a temperature range higher than Tg of PAS which have been improved up to now.
【0004】[0004]
【課題を解決するための手段】本発明は、ポリアリーレ
ンスルフィド系樹脂とポリフェニレンオキサイド、ポリ
サルホン、ポリカーボネート、ポリアリーレート、ポリ
エーテルイミドから選ばれる少なくとも1種の熱可塑性
樹脂と場合によっては充填剤を含む樹脂組成物を溶融成
形することによって得られる成形品を特定の方法で熱処
理することによって得られる耐熱性に優れた成形品を製
造する方法に関するものである。According to the present invention, a polyarylene sulfide resin, at least one kind of thermoplastic resin selected from polyphenylene oxide, polysulfone, polycarbonate, polyarylate and polyetherimide, and a filler may be used. The present invention relates to a method for producing a molded article having excellent heat resistance, which is obtained by subjecting a molded article obtained by melt-molding a resin composition containing the composition to a specific method.
【0005】本発明で使用するPAS系樹脂とは構造式
−Ar−S−(Ar:アリーレン基)で表されるPAS
系樹脂である。ここでアリーレン基のArは、p−フェ
ニレン、m−フェニレン、o−フェニレン、(−φ−O
−φ−)、(−φ−CH2−φ−)、(−φ−SO2−φ
−)、(−φ−C(CH3)2−φ−)(但し、−φ−は
p−フェニレン基であり、以下同様に表する)からなる
群から選ばれる2価の芳香族残基であり、更に、各芳香
環にはF、Cl、Br、CH3 等の置換基が導入されて
もよい。これはホモポリマーであっても、ランダム共重
合体、ブロック共重合体であってもよく、線状、分岐
状、或いは架橋型及びこれらの混合物が用いられる。The PAS resin used in the present invention has the structural formula
PAS represented by —Ar—S— (Ar: arylene group)
It is a system resin. Here, Ar of the arylene group is p-phenylene, m-phenylene, o-phenylene , (-φ-O
-Φ-) , (-φ-CH 2 -φ-) , (-φ-SO 2 -φ
-), (-Φ-C (CH 3 ) 2 -φ-) (provided that -φ- is a p-phenylene group and will be similarly described below).
A divalent aromatic residue selected from the group , and a substituent such as F, Cl, Br, or CH3 may be introduced into each aromatic ring. This may be a homopolymer, a random copolymer, or a block copolymer, and a linear, branched, or crosslinked type, or a mixture thereof is used.
【0006】上記PAS系樹脂の溶融粘度は、融点プラ
ス20℃の温度域で、10 rad/secでの動的粘性率
[η′]が10〜105ポイズ、好ましくは50〜50
000 ポイズのものが用いられる。The PAS resin has a melt viscosity of 10 to 10 5 poise, preferably 50 to 50 poise at 10 rad / sec in the temperature range of the melting point plus 20 ° C.
000 poise is used.
【0007】本発明で使用するに好ましいPAS系樹脂
は、ポリフェニレンスルフィド(PPS)、及び、PP
S部分とポリフェニレンスルフィドスルホン(PPS
S)部分からなるブロック共重合体である。Preferred PAS resins for use in the present invention are polyphenylene sulfide (PPS) and PP
S part and polyphenylene sulfide sulfone (PPS
It is a block copolymer consisting of (S) portions.
【0008】PPSは、(−φ−S−)で示される構造
単位を70モル%、特に好ましくは90モル%以上を含
む重合体である。PPSに含まれるこれ以外の構成部分
は、主に、上記したアリーレンスルフィド基である。[0008] PPS is a polymer containing 70 mol%, particularly preferably 90 mol% or more, of a structural unit represented by (-φ-S-). The other constituents contained in the PPS are mainly the above-mentioned arylene sulfide groups.
【0009】かかるPPSは、例えば(1)ハロゲン置
換芳香族化合物と硫化アルカリとの反応(米国特許第2
513188号明細書、特公昭44−27671号およ
び特公昭45−3368号参照)、(2)チオフェノー
ル類のアルカリ触媒または銅塩等の共存下における縮合
反応(米国特許第3274165号、英国特許第116
0660号参照)、(3)芳香族化合物を塩化硫黄との
ルイス酸触媒共存下における縮合反応(特公昭46−2
7255号、ベルギー特許第29437号参照)等によ
り合成されるものであり、目的に応じ任意に選択し得
る。Such PPS can be prepared, for example, by reacting (1) the reaction of a halogen-substituted aromatic compound with an alkali sulfide (US Pat.
No. 51188, JP-B-44-27671 and JP-B-45-3368), and (2) a condensation reaction of thiophenols in the presence of an alkali catalyst or a copper salt (US Pat. No. 3,274,165; 116
No. 0660), and (3) a condensation reaction of an aromatic compound with sulfur chloride in the presence of a Lewis acid catalyst (JP-B-46-2).
No. 7255, Belgian Patent No. 29437) and the like, and can be arbitrarily selected according to the purpose.
【0010】[0010]
【0011】PPS部分とPPSS部分からなるブロッ
ク共重合体は、代表的には、予め反応末端基としてクロ
ルフェニル基を有するポリマーとナトリウムスルフィド
基を有するポリマーをそれぞれ合成し、溶媒中で両者を
反応せしめることによって得ることができる。ブロック
共重合体におけるPPS部分の割合は使用目的等により
異なるため一概にはいえないが、通常20〜80モル%
の範囲、好ましくは30〜70モル%の範囲で選択され
る。この範囲以外では、ブロック共重合体としての特徴
が好ましく表れない。尚、PPSSは、主に、(−φ−
SO2−φ−S−) を繰り返し単位とする重合体であ
り、重合方法としては、例えば、4,4′−ジクロルジ
フェニールスルホンのようなジハロ芳香族スルホンと硫
化ナトリウムのようなアルカリ金属硫化物を有機アミド
溶媒中で反応させる方法などが挙げられる。A block copolymer comprising a PPS portion and a PPSS portion is typically prepared by previously synthesizing a polymer having a chlorophenyl group as a reaction terminal group and a polymer having a sodium sulfide group in advance, and reacting the two in a solvent. It can be obtained by running it. Although the ratio of the PPS portion in the block copolymer varies depending on the purpose of use and the like, it cannot be unconditionally determined, but is usually 20 to 80 mol%.
, Preferably in the range of 30 to 70 mol%. Outside this range, the characteristics of the block copolymer are not preferably exhibited. In addition, PPSS is mainly (-φ-
And a polymerization method such as dihalo aromatic sulfone such as 4,4'-dichlorodiphenyl sulfone and alkali metal sulfide such as sodium sulfide. In an organic amide solvent.
【0012】本発明に用いられるPPOは、ポリフェニ
レンエ−テル(PPEと略す)とも称せられ、下記一般
式[1]で示される単環式フェノールの一種類以上を重
縮合して得ることが出来る。The PPO used in the present invention is also called polyphenylene ether (abbreviated as PPE), and can be obtained by polycondensing at least one kind of monocyclic phenol represented by the following general formula [1]. .
【0013】[0013]
【化1】 Embedded image
【0014】(但し、R1は炭素数1〜3の低級アルキ
ル基、R2およびR3は水素または炭素数1〜3の低級ア
ルキル基であり、水酸基の少なくとも一方のオルト位に
は必ず低級アルキル置換基が存在しなければならな
い。)上記PPOは、単独重合体であっても共重合体で
あっても構わない。(However, R 1 is a lower alkyl group having 1 to 3 carbon atoms, R 2 and R 3 are hydrogen or a lower alkyl group having 1 to 3 carbon atoms, and at least one ortho position of the hydroxyl group is always a lower alkyl group.) An alkyl substituent must be present.) The PPO may be a homopolymer or a copolymer.
【0015】前式[1]中で示される単環式フェノール
としては、例えば、2,6−ジメチルフェノール、2,
6−ジエチルフェノール、2,6−ジプロピルフェノー
ル、2−メチル−6−エチルフェノール、2−メチル−
6−プロピルフェノール、2−エチル−6−プロピルフ
ェノール、m−クレゾール、2,3−ジメチルフェノー
ル、2,3−ジエチルフェノール、2,3−ジプロピル
フェノール、2−メチル−3−エチルフェノール、2−
メチル−3−プロピルフェノール、2−エチル−3−メ
チルフェノール、2−エチル−3−プロピルフェノー
ル、2−プロピル−3−メチルフェノール、2−プロピ
ル−3−エチルフェノール、2,3,6−トリメチルフ
ェノール、2,3,6−トリエチルフェノール、2,
3,6−トリプロピルフェノール、2,6−ジメチル−
3−エチル−フェノール、2,6−ジメチル−3−プロ
ピルフェノール等が挙げられる。The monocyclic phenol represented by the above formula [1] includes, for example, 2,6-dimethylphenol,
6-diethylphenol, 2,6-dipropylphenol, 2-methyl-6-ethylphenol, 2-methyl-
6-propylphenol, 2-ethyl-6-propylphenol, m-cresol, 2,3-dimethylphenol, 2,3-diethylphenol, 2,3-dipropylphenol, 2-methyl-3-ethylphenol, −
Methyl-3-propylphenol, 2-ethyl-3-methylphenol, 2-ethyl-3-propylphenol, 2-propyl-3-methylphenol, 2-propyl-3-ethylphenol, 2,3,6-trimethyl Phenol, 2,3,6-triethylphenol, 2,
3,6-tripropylphenol, 2,6-dimethyl-
3-ethyl-phenol, 2,6-dimethyl-3-propylphenol, and the like.
【0016】これより得られるPPOとしては、例え
ば、ポリ(2,6−ジメチル−1,4−フェニレン)エ
ーテル、ポリ(2,6−ジエチル−1,4−フェニレ
ン)エーテル、ポリ(2,6−ジプロピル−1,4−フ
ェニレン)エーテル、ポリ(2−メチル−6−エチル−
1,4−フェニレン)エーテル、ポリ(2−メチル−6
−プロピル−1,4−フェニレン)エーテル、ポリ(2
−エチル−6−プロピル−1,4−フェニレン)エーテ
ル、2,6−ジメチルフェノール/2,3,6−トリメ
チルフェノール共重合体、2,6−ジメチルフェノール
/2,3,6−トリエチルフェノール共重合体、2,6
−ジエチルフェノール/2,3,6−トリメチルフェノ
ール共重合体、2,6−ジプロピルフェノール/2,
3,6−トリメチルフェノール共重合体などや、ポリ
(2,6−ジメチル−1,4−フェニレン)エーテルや
2,6−ジメチルフェノール/2,3,6,−トリメチ
ルフェノール共重合体などにスチレンをグラフト重合し
た共重合体等が挙げられる。Examples of the PPO obtained therefrom include poly (2,6-dimethyl-1,4-phenylene) ether, poly (2,6-diethyl-1,4-phenylene) ether and poly (2,6 -Dipropyl-1,4-phenylene) ether, poly (2-methyl-6-ethyl-)
1,4-phenylene) ether, poly (2-methyl-6)
-Propyl-1,4-phenylene) ether, poly (2
-Ethyl-6-propyl-1,4-phenylene) ether, 2,6-dimethylphenol / 2,3,6-trimethylphenol copolymer, 2,6-dimethylphenol / 2,3,6-triethylphenol copolymer Polymer, 2,6
-Diethylphenol / 2,3,6-trimethylphenol copolymer, 2,6-dipropylphenol / 2
3,6-trimethylphenol copolymer, poly (2,6-dimethyl-1,4-phenylene) ether, 2,6-dimethylphenol / 2,3,6, -trimethylphenol copolymer, etc. And the like.
【0017】特に、本発明で使用するに好ましいPPO
はポリ(2,6−ジメチル−1,4−フェニレン)エー
テル、2,6−ジメチルフェノール/2,3,6−トリ
メチルフェノール共重合体である。In particular, the preferred PPO for use in the present invention
Is a poly (2,6-dimethyl-1,4-phenylene) ether and a 2,6-dimethylphenol / 2,3,6-trimethylphenol copolymer.
【0018】PSFは、アリーレン単位がエーテル及び
スルホン結合とともに、無秩序に、または秩序正しく位
置するポリアリーレン化合物として定義され、例えば、
次の(a)〜(r)の構造式(式中、−Df−は3,6−ジベ
ンゾフラニレンを、−Np−は2,7−ナフチレンを、
−Phはフェニル基を、nは10以上の整数を表わす)
からなるものが挙げられるが、好適には(a)または(f)の
構造を有するものが望ましい。これらは、単体でも、ブ
ロック共重合体でも構わない。ブロック共重合体として
は、(a)と(b)のブロック共重合体、(f)とPCのブロッ
ク共重合体や(f)とPArのブロック共重合体などがあ
る。PSF is defined as a polyarylene compound in which the arylene units are located randomly or orderly with ether and sulfone linkages, for example,
The following structural formulas (a) to (r) (wherein -Df- is 3,6-dibenzofuranylene, -Np- is 2,7-naphthylene,
-Ph represents a phenyl group, and n represents an integer of 10 or more.
A compound having the structure of (a) or (f) is preferable. These may be a simple substance or a block copolymer. Examples of the block copolymer include (a) and (b) block copolymers, (f) and PC block copolymers, and (f) and PAr block copolymers.
【0019】 [0019]
【0020】PCは均質PCまた例えば1種またはそれ
以上の下記ビスフェノ−ルをベ−スにしたPC共重合体
が使用できる。ヒドロキノン、レゾルシン、ジヒドロキ
シジフェニル、ビス−(ヒドロキシフェニル)−アルカ
ン、ビス−(ヒドロキシフェニル)−シクロアルカン、
ビス−(ヒドロキシフェニル)−サルファイド、ビス−
(ヒドロキシフェニル)−ケトン、ビス−(ヒドロキシ
フェニル)−エーテル、ビス−(ヒドロキシフェニル)
−スルフォキシド、ビス−(ヒドロキシフェニル)−ス
ルフォンおよびα,α′−ビス−(ヒドロキシフェニ
ル)−ジイソプロピルベンゼン並びに核にアルキルまた
はハロゲンが置換したそれらの化合物。As the PC, a homogeneous PC or a PC copolymer based on one or more of the following bisphenols can be used. Hydroquinone, resorcin, dihydroxydiphenyl, bis- (hydroxyphenyl) -alkane, bis- (hydroxyphenyl) -cycloalkane,
Bis- (hydroxyphenyl) -sulfide, bis-
(Hydroxyphenyl) -ketone, bis- (hydroxyphenyl) -ether, bis- (hydroxyphenyl)
-Sulfoxides, bis- (hydroxyphenyl) -sulphones and α, α'-bis- (hydroxyphenyl) -diisopropylbenzene and their compounds in which the nucleus is substituted by alkyl or halogen.
【0021】これらのうち好適なビスフェノ−ルの具体
的なものとしては、4,4−ジヒドロキシジフェニル、
2,2−ビス−(4−ヒドロキシフェニル)−プロパ
ン、2,4−ビス−(4−ヒドロキシフェニル)−2−
メチルブタン、1,1−ビス−(4−ヒドロキシフェニ
ル)−シクロヘキサン、α,α′−ビス−(4−ヒドロ
キシフェニル)−p−ジイソプロピルベンゼン、2,2
−ビス−(3−メチル−4−ヒドロキシフェニル)−プ
ロパン、2,2−ビス−(3−クロル−4−ヒドロキシ
フェニル)−プロパン、ビス−(3,5−ジメチル−4
−ヒドロキシフェニル)−メタン、2,2−ビス−
(3,5−ジメチル−4−ヒドロキシフェニル)−プロ
パン、2,2−ビス−(3,5−ジメチル−4−ヒドロ
キシフェニル)−スルフォン、2,4−ビス−(3,5
−ジメチル−4−ヒドロキシフェニル)−2−メルカプ
タン、1,1−ビス−(3,5−ジメチル−4−ヒドロ
キシフェニル)−シクロヘキサン、α,α′−ビス−
(3,5−ジメチル−4−ヒドロキシフェニル)−p−
ジイソプロピルベンゼン、2,2−ビス−(3,5−ジ
クロロ−4−ヒドロキシフェニル)−プロパンおよび
2,2−ビス−(3,5−ジブロモ−4−ヒドロキシフ
ェニル)−プロパン等が挙げられ、好ましくは、2,2
−ビス−(4−ヒドロキシフェニル)プロパン、2,2
−ビス−(3,5−ジメチル−4−ヒドロキシフェニ
ル)−プロパン、2,2−ビス−(3,5−ジクロロ−
4−ヒドロキシフェニル)−プロパン、2,2−ビス−
(3,5−ジブロモ−4−ヒドロキシフェニル)プロパ
ンおよび1,1−ビス−(4−ヒドロキシフェニル)−
シクロヘキサンが挙げられる。Specific examples of preferred bisphenols include 4,4-dihydroxydiphenyl and
2,2-bis- (4-hydroxyphenyl) -propane, 2,4-bis- (4-hydroxyphenyl) -2-
Methylbutane, 1,1-bis- (4-hydroxyphenyl) -cyclohexane, α, α′-bis- (4-hydroxyphenyl) -p-diisopropylbenzene, 2,2
-Bis- (3-methyl-4-hydroxyphenyl) -propane, 2,2-bis- (3-chloro-4-hydroxyphenyl) -propane, bis- (3,5-dimethyl-4)
-Hydroxyphenyl) -methane, 2,2-bis-
(3,5-dimethyl-4-hydroxyphenyl) -propane, 2,2-bis- (3,5-dimethyl-4-hydroxyphenyl) -sulfone, 2,4-bis- (3,5
-Dimethyl-4-hydroxyphenyl) -2-mercaptan, 1,1-bis- (3,5-dimethyl-4-hydroxyphenyl) -cyclohexane, α, α'-bis-
(3,5-dimethyl-4-hydroxyphenyl) -p-
Diisopropylbenzene, 2,2-bis- (3,5-dichloro-4-hydroxyphenyl) -propane and 2,2-bis- (3,5-dibromo-4-hydroxyphenyl) -propane, and the like, and are preferred. Is 2,2
-Bis- (4-hydroxyphenyl) propane, 2,2
-Bis- (3,5-dimethyl-4-hydroxyphenyl) -propane, 2,2-bis- (3,5-dichloro-
4-hydroxyphenyl) -propane, 2,2-bis-
(3,5-dibromo-4-hydroxyphenyl) propane and 1,1-bis- (4-hydroxyphenyl)-
Cyclohexane is mentioned.
【0022】好適なPCは前述の好適ビスフェノ−ルを
ベ−スにしたものである。特に好適なPC共重合体は
2,2ビス−(4−ヒドロキシフェニル)−プロパンと
上記特に好適な他のビスフェノ−ルの1種との共重合体
である。Preferred PCs are based on the preferred bisphenols described above. Particularly preferred PC copolymers are copolymers of 2,2 bis- (4-hydroxyphenyl) -propane with one of the above particularly preferred other bisphenols.
【0023】他の特に好適なPCは2,2−ビス−(4
−ヒドロキシフェニル)−プロパンまたは2,2−ビス
−(3,5−ジメチル−4−ヒドロキシフェニル)−プ
ロパンだけをベ−スにしたものである。Another particularly preferred PC is 2,2-bis- (4
-Hydroxyphenyl) -propane or 2,2-bis- (3,5-dimethyl-4-hydroxyphenyl) -propane alone.
【0024】尚、PCは公知の方法、例えばビスフェ−
ノ−ルとジフェニカ−ボネ−トとの溶融エステル交換反
応、ビスフェノ−ルとフォスゲンの二相界面重合法など
の方法で製造することができる。Incidentally, PC can be prepared by a known method, for example,
It can be produced by a method such as a melt transesterification reaction between nor and difenic carbonate, and a two-phase interfacial polymerization method between bisphenol and phosgene.
【0025】PArは、ビスフェノ−ルまたはその誘導
体と二塩基酸またはその誘導体から合成されるポリエス
テルである。ビスフェノ−ル類の例としては、2,2−
ビス−(4−ヒドロキシフェニル)−プロパン、4,
4′−ジヒドロキシ−ジフェニルエ−テル、4,4′−
ジヒドロキシ−3,3′−ジメチルジフェニルエ−テ
ル、4,4′−ジヒドロキシ−3,3′ジクロロジフェ
ニルエ−テル、4,4′−ジヒドロキシ−ジフェニルス
ルフィド、4,4′−ジヒドロキシ−ジフェニルスルホ
ン、4,4′−ジヒドロキシ−ジフェニルケトン、ビス
−(4−ヒドロキシフェニル)−メタン、1,1−ビス
−(4−ヒドロキシフェニル)−エタン、1,1−ビス
−(4−ヒドロキシフェニル)−n−ブタン、ジ−(4
−ヒドロキシフェニル)−シクロヘキシル−メタン、
1,1−ビス−(4−ヒドロキシフェニル)−2,2,
2−トリクロロエタン、2,2−ビス−(4−ヒドロキ
シ−3,5−ジブロモフェニル)−プロパン、2,2−
ビス−(4−ヒドロキシ−3,5−ジクロロフェニル)
−プロパン等が挙げられるが、特に好ましいものは、
2,2−ビス−(4−ヒドロキシフェニル)−プロパン
すなわちビスフェノ−ルAと呼ばれるものである。PAr is a polyester synthesized from bisphenol or its derivative and dibasic acid or its derivative. Examples of bisphenols include 2,2-
Bis- (4-hydroxyphenyl) -propane, 4,
4'-dihydroxy-diphenyl ether, 4,4'-
Dihydroxy-3,3'-dimethyldiphenyl ether, 4,4'-dihydroxy-3,3'dichlorodiphenyl ether, 4,4'-dihydroxy-diphenyl sulfide, 4,4'-dihydroxy-diphenyl sulfone, 4,4'-dihydroxy-diphenyl ketone, bis- (4-hydroxyphenyl) -methane, 1,1-bis- (4-hydroxyphenyl) -ethane, 1,1-bis- (4-hydroxyphenyl) -n -Butane, di- (4
-Hydroxyphenyl) -cyclohexyl-methane,
1,1-bis- (4-hydroxyphenyl) -2,2
2-trichloroethane, 2,2-bis- (4-hydroxy-3,5-dibromophenyl) -propane, 2,2-
Bis- (4-hydroxy-3,5-dichlorophenyl)
-Propane and the like, and particularly preferred are
It is called 2,2-bis- (4-hydroxyphenyl) -propane or bisphenol A.
【0026】二塩基酸の例としては、芳香族ジカルボン
酸、例えば、イソフタル酸、テレフタル酸、ビス−(4
−カルボキシ)−ジフェニル、ビス−(4−カルボキシ
フェニル)−エ−テル、ビス−(4−カルボキシフェニ
ル)−スルホン、ビス−(4−カルボキシフェニル)−
カルボニル、ビス−(4−カルボキシフェニル)−メタ
ン、ビス−(4−カルボキシフェニル)−ジクロロメタ
ン、1,2−および1,1−ビス−(4−カルボキシフ
ェニル)−エタン、1,2−および2,2−ビス−(4
−カルボキシフェニル)−プロパン、1,2−および
2,2−ビス−(4−カルボキシフェニル)−1,1−
ジメチルプロパン、1,1−および2,2−ビス−(4
−カルボキシフェニル)−ブタン、1,1−および2,
2−ビス−(4−カルボキシフェニル)−ペンタン、
3,3−ビス−(4−カルボキシフェニル)−ヘプタ
ン、2,2−ビス−(4−カルボキシフェニル)−ヘプ
タン;および脂肪族酸、例えば蓚酸、アジピン酸、、コ
ハク酸、マロン酸、セバチン酸、グルタ−ル酸、アゼラ
イン酸、スペリン酸等が挙げられるが、イソフタル酸及
びテレフタル酸あるいはこれらの誘導体の混合物が望ま
しい。Examples of dibasic acids include aromatic dicarboxylic acids such as isophthalic acid, terephthalic acid, bis- (4
-Carboxy) -diphenyl, bis- (4-carboxyphenyl) -ether, bis- (4-carboxyphenyl) -sulfone, bis- (4-carboxyphenyl)-
Carbonyl, bis- (4-carboxyphenyl) -methane, bis- (4-carboxyphenyl) -dichloromethane, 1,2- and 1,1-bis- (4-carboxyphenyl) -ethane, 1,2- and 2 , 2-bis- (4
-Carboxyphenyl) -propane, 1,2- and 2,2-bis- (4-carboxyphenyl) -1,1-
Dimethylpropane, 1,1- and 2,2-bis- (4
-Carboxyphenyl) -butane, 1,1- and 2,
2-bis- (4-carboxyphenyl) -pentane,
3,3-bis- (4-carboxyphenyl) -heptane, 2,2-bis- (4-carboxyphenyl) -heptane; and aliphatic acids such as oxalic acid, adipic acid, succinic acid, malonic acid, sebacic acid , Glutaric acid, azelaic acid, speric acid, etc., and a mixture of isophthalic acid and terephthalic acid or a derivative thereof is preferable.
【0027】PEIは、下記式[2]を有するものであ
る。PEI has the following formula [2].
【0028】[0028]
【化2】 Embedded image
【0029】上記式中、−O−Q1−O−は、3または
4及び3′または4′の位置に結合しており、Q1は、
下記式[3]から式[5]In the above formula, —O—Q 1 —O— is bonded at the 3 or 4 and 3 ′ or 4 ′ position, and Q 1 is
The following equation [3] to equation [5]
【0030】[0030]
【化3】 Embedded image
【0031】の如き2価の置換または非置換芳香族基、
あるいは2価の置換または非置換芳香族誘導体基から選
ばれる。ここに、Q′は、独立にC1 〜C6 のアルキ
ル、アリールまたはハロゲンである。Q3は、−O−、
−S−、−CO−、−SO2−、−SO−、炭素数1〜
6のシクロアルキレン、炭素数1〜6のアルキリデンま
たは炭素数4〜8のシクロアルキリデンから選ばれ、Q
2 は、6〜20個の炭素原子を有する芳香族炭化水素基
およびそのハロゲン化誘導体(ここに、アルキル基は1
〜6個の炭素原子を含む)、2〜20個の炭素原子を有
するアルキレンおよびシクロアルキレン基並びにC2 〜
C8 アルキレンを末端基とするポリジオルガノシロキサ
ンまたは前記の式[5]である。A divalent substituted or unsubstituted aromatic group such as
Alternatively, it is selected from divalent substituted or unsubstituted aromatic derivative groups. Here, Q ′ is independently C 1 -C 6 alkyl, aryl or halogen. Q 3 is —O—,
-S -, - CO -, - SO 2 -, - SO-, 1~ carbon atoms
Selected from cycloalkylene having 6 carbon atoms, alkylidene having 1 to 6 carbon atoms and cycloalkylidene having 4 to 8 carbon atoms;
2 represents an aromatic hydrocarbon group having 6 to 20 carbon atoms and a halogenated derivative thereof (where the alkyl group is 1
Containing 6 carbon atoms), alkylene and cycloalkylene groups and C 2 ~ having 2 to 20 carbon atoms
It is a polydiorganosiloxane having a C 8 alkylene as a terminal group or the formula [5].
【0032】本発明における樹脂成分の混合の割合は用
いる樹脂等々により異なるため一概には規定できない
が、通常PAS系樹脂100重量部に対して、上記熱可
塑性樹脂が5〜140重量部、特に好ましくは8〜12
0重量部である。上記熱可塑性樹脂が5重量部未満では
PAS系樹脂の改質効果が表れなく、140重量部を越
える場合、成形性や耐熱性等々の性質が低下するため好
ましくない。また、これら樹脂は、酸等で変性されたも
のを用いても良いし、併用しても構わない。In the present invention, the mixing ratio of the resin component varies depending on the resin used and cannot be unconditionally specified. However, the thermoplastic resin is usually 5 to 140 parts by weight, particularly preferably 100 parts by weight of the PAS resin. Is 8-12
0 parts by weight. When the amount of the thermoplastic resin is less than 5 parts by weight, the effect of modifying the PAS-based resin is not exhibited, and when the amount exceeds 140 parts by weight, properties such as moldability and heat resistance are undesirably reduced. These resins may be modified with an acid or the like, or may be used in combination.
【0033】本発明で使用することができる充填剤とし
ては、繊維状充填剤として、炭素繊維、ガラス繊維、シ
ランガラス繊維、セラミック繊維、アラミド繊維、ボロ
ン繊維、金属繊維、アスベスト、ウィスカー、チタン酸
カリウム、炭化ケイ素等が挙げられ、粒状充填剤とし
て、硫酸バリウム、硫酸カルシウム、クレー、バイロフ
ィライト、ベントナイト、セリサイト、ゼオライト、マ
イカ、雲母、タルク、アタルパルジャイト、フェライ
ト、硅酸カルシウム、炭酸カルシウム、炭酸マグネシウ
ム、ガラスビーズ等々が挙げられる。これらは併用して
も構わない。これら充填剤の添加量は添加剤の種類によ
って異なるため一概には規定でないが、通常、全樹脂分
100重量部に対して、3〜300重量部が用いられ
る。特に、粒状充填剤の場合、80重量部以下が使用さ
れる。The fillers usable in the present invention include fibrous fillers such as carbon fiber, glass fiber, silane glass fiber, ceramic fiber, aramid fiber, boron fiber, metal fiber, asbestos, whisker, and titanate. Potassium, silicon carbide, and the like.Particulate fillers include barium sulfate, calcium sulfate, clay, virophilite, bentonite, sericite, zeolite, mica, mica, talc, atalpargite, ferrite, calcium silicate, and carbonic acid. Calcium, magnesium carbonate, glass beads and the like. These may be used in combination. The addition amount of these fillers varies depending on the type of the additives, and thus is not generally specified. However, usually, 3 to 300 parts by weight is used based on 100 parts by weight of the whole resin. In particular, in the case of a particulate filler, 80 parts by weight or less is used.
【0034】また、本発明に用いる組成物には、添加剤
として本発明の目的を逸脱しない範囲以内で少量の離型
剤、増色剤、耐熱安定剤、紫外線安定剤、発砲剤、防錆
剤等々を含有せしめることができる。更に、本発明で使
用する組成物には下記の如き樹脂を混合して使用でき
る。エチレン、プロピレン、ペンテン、ブタジエン、イ
ソプレン、クロロプレン、スチレン、α−メチルスチレ
ン、酢酸ビニル、アクリル酸エステル、(メタ)アクリ
ロニトル等の単量体の単独重合体または共重合体、ポリ
ウレタン、ポリエチレンテレフタレートやポリブチレン
テレフタレート等のポリエステル、ポリアセタール、ポ
リエーテルエーテルケトン、ポリアミド、フェノキシ樹
脂、シリコーン樹脂、フッ素系樹脂、エポキシ樹脂、フ
ェノール樹脂等の単独重合体、各種共重合体を挙げるこ
とができる。これらの樹脂は2種類以上を併用しても構
わない。また、酸等による変性物を用いても良い。In the composition used in the present invention, a small amount of a releasing agent, a color-enhancing agent, a heat-resistant stabilizer, a UV-ray stabilizer, a foaming agent, a rust-proofing agent is added as an additive within a range not departing from the object of the present invention. Agents and the like can be included. Furthermore, the following resins can be mixed and used in the composition used in the present invention. Homopolymers or copolymers of monomers such as ethylene, propylene, pentene, butadiene, isoprene, chloroprene, styrene, α-methylstyrene, vinyl acetate, acrylate, (meth) acrylonitrile, polyurethane, polyethylene terephthalate and poly Examples include homopolymers and various copolymers of polyester such as butylene terephthalate, polyacetal, polyetheretherketone, polyamide, phenoxy resin, silicone resin, fluorine resin, epoxy resin, phenol resin and the like. Two or more of these resins may be used in combination. Further, a modified product with an acid or the like may be used.
【0035】上記樹脂組成物の溶融成形は、種々の公知
の方法で行うことができるが、PAS系樹脂、上記熱可
塑性樹脂と必要に応じて添加される充填剤等をタンブラ
−又はヘンシェルミキサ−などで均一に混合し、1軸ま
たは2軸の押出機に供給して、溶融混練した後、ペレッ
ト化し、これを成形機に供し、これを溶融成形する方法
が好ましい。The above resin composition can be melt-molded by various known methods. PAS resin, the above thermoplastic resin and optional fillers are added to a tumbler or Henschel mixer. For example, a method of uniformly mixing and feeding the mixture to a single-screw or twin-screw extruder, melt-kneading, pelletizing, subjecting the resulting mixture to a molding machine, and melt-molding the resulting mixture is preferable.
【0036】上記組成物の溶融成形法としては、射出成
形、押出成形及び圧縮成形等が挙げられるが、中でも射
出成形が特に好ましい。Examples of the melt molding method of the composition include injection molding, extrusion molding, and compression molding, and among them, injection molding is particularly preferable.
【0037】本発明は上記のようにして得た成形品を熱
処理する事に特徴があり、その条件は用いる熱可塑性樹
脂等々の種類や樹脂の配合比等々によって異なるため一
概には規定できないが、通常、処理温度は好ましくはP
AS系樹脂の融点マイナス5〜融点マイナス100℃、
特に好ましくはPAS系樹脂の融点マイナス8〜融点マ
イナス80℃である。処理時間は処理温度によって相対
的に変化するが、通常、好ましくは1時間以上、更に好
ましくは3時間以上である。熱処理時間の上限について
は特に制限はないが、1000時間以下が好ましい。The present invention is characterized in that the molded article obtained as described above is subjected to a heat treatment. The conditions cannot be specified unconditionally because the conditions differ depending on the type of thermoplastic resin used and the mixing ratio of the resin. Usually, the processing temperature is preferably P
The melting point of AS resin minus 5-5 melting point minus 100C,
Particularly preferably, the melting point of the PAS-based resin is minus 8 to the melting point minus 80 ° C. Although the treatment time varies relatively depending on the treatment temperature, it is usually preferably 1 hour or more, more preferably 3 hours or more. The upper limit of the heat treatment time is not particularly limited, but is preferably 1000 hours or less.
【0038】また成形品の熱処理方法については特に制
限はないが、所定温度に保たれた加熱装置内にて所定時
間加熱する方法が適当である。加熱装置については特に
制限はないが、例えば、熱風循環式電気オ−プン等が用
いられる。The method of heat-treating the molded article is not particularly limited, but a method of heating for a predetermined time in a heating device maintained at a predetermined temperature is suitable. Although there is no particular limitation on the heating device, for example, a hot air circulation type electric open or the like is used.
【0039】このようにして熱処理された成形品は、熱
変形温度が10℃以上向上して、PAS系樹脂単体では
見られた熱処理による衝撃強度の低下も観察されなかっ
た。本発明のこのような効果の発現理由については不明
であるが、おそらく熱処理により樹脂が固相においても
架橋反応等を起こしているためと思われる。In the molded article heat-treated in this way, the heat distortion temperature was improved by 10 ° C. or more, and no decrease in impact strength due to the heat treatment was observed, which was observed with the PAS resin alone. The reason why such effects of the present invention are manifested is unknown, but it is presumed that the heat treatment causes a crosslinking reaction and the like in the resin even in the solid phase.
【0040】本発明により得られる成形品は、例えば、
コネクタ、プリント基板、封止成形品などの電気・電子
部品、ランプリフレクタ−、各種電装部品などの自動車
部品、各種建築物や航空機・自動車などの内装用部品、
テニスラケット、スキ−、ゴルフクラブ、釣竿などのレ
ジャ−・スポ−ツ用具、スピ−カ−等のエンクロ−ジャ
−や管弦楽器等の裏甲板などの音響用部品、OA機器部
品、カメラ部品、時計部品などの精密部品等の射出成形
・圧縮成形、あるいはコンポジット、シ−ト、パイプな
どの押出成形・引き抜き成形などの各種成形加工分野に
用いられる成形品の製造方法として有用である。The molded product obtained by the present invention is, for example,
Electrical and electronic components such as connectors, printed circuit boards, molded products, lamp reflectors, automotive components such as various electrical components, interior components such as various buildings and aircraft and automobiles,
Audio equipment parts such as tennis rackets, skis, golf clubs, leisure sports equipment such as fishing rods, enclosures such as speakers, back decks such as wind instruments, OA equipment parts, camera parts, It is useful as a method for manufacturing molded articles used in various molding fields such as injection molding and compression molding of precision parts such as timepiece parts, and extrusion molding and drawing molding of composites, sheets and pipes.
【0041】[0041]
【実施例】以下に、本発明を実施例により具体的に説明
する。尚、本発明はこれらの実施例にのみ限定されるも
のではない。The present invention will be described below in more detail with reference to examples. Note that the present invention is not limited to only these examples.
【0042】 〔実施例1、比較例1〕 PPS 70重量部とPPO 30重量部を、押出機にて
320℃で溶融混練し、ペレット状にした後、射出成形
機を用いて、試験片を作成した。得られた試験片を26
5℃で4時間熱処理を行った。アイゾット衝撃試験(ノ
ッチ無し)、熱変形温度、及び複素弾性率の温度依存性
を調べた。アイゾット衝撃強度、熱変形温度、及び、3
0℃、80℃、130℃、180℃の1Hzでの貯蔵弾
性率[E′]を、表−1に示す。Example 1, Comparative Example 1 70 parts by weight of PPS and 30 parts by weight of PPO were melt-kneaded at 320 ° C. in an extruder to form a pellet, and then the test piece was molded using an injection molding machine. Created. The obtained test piece was 26
Heat treatment was performed at 5 ° C. for 4 hours. The Izod impact test (without notch), the thermal deformation temperature, and the temperature dependence of the complex modulus were investigated. Izod impact strength, heat distortion temperature, and 3
Table 1 shows the storage modulus [E '] at 1 Hz of 0 ° C, 80 ° C, 130 ° C, and 180 ° C.
【0043】比較例1として、熱処理を行わない場合に
ついて同様な検討を行った。結果は表−1に示す。As Comparative Example 1, a similar study was conducted for the case where no heat treatment was performed. The results are shown in Table 1.
【0044】尚、PPSは大日本インキ化学社製のB−
600を、PPOはポリ(2,6−ジメチル−1,4−
フェニレン)エーテルを用いた。PPSの融点は285
℃であり、305℃、10rad/sec での動的粘性率は約
2000であった。The PPS is manufactured by Dainippon Ink and Chemicals, Inc.
600 and PPO is poly (2,6-dimethyl-1,4-
(Phenylene) ether was used. The melting point of PPS is 285
° C and the dynamic viscosity at 305 ° C and 10 rad / sec was about 2000.
【0045】 〔実施例2〜5、比較例2〜5〕 PPOの代わりにPSF、PC、PAr、PEIを用い
た場合について、実施例1及び比較例1と同様な検討を
行った。溶融混練温度はPCが310℃、それ以外は3
40℃とした。結果は表−1に示す。[Examples 2 to 5, Comparative Examples 2 to 5] In the case of using PSF, PC, PAr, and PEI instead of PPO, the same examination as in Example 1 and Comparative Example 1 was performed. The melt-kneading temperature was 310 ° C for PC and 3 for others.
40 ° C. The results are shown in Table 1.
【0046】尚、PSFは、アモコ社製のUDEL P
−3703を、PCは、三菱瓦斯化学社製のユーピロン
S−2000を、PArは、ユニチカ社製のUポリマ
ーU−100を、PEIは、ジェネラル・エレクトリッ
ク社製のウルテム1000を用いた。The PSF is UDEL P manufactured by Amoco.
-3703, PC used Iupilon S-2000 manufactured by Mitsubishi Gas Chemical Company, PAr used U-polymer U-100 manufactured by Unitika, and PEI used Ultem 1000 manufactured by General Electric.
【0047】[0047]
【表1】 [Table 1]
【0048】 〔実施例6、7〕 熱処理時間を2時間及び12時間とした場合について、
実施例1と同様な検討を行った。結果は表−2に示す。Examples 6 and 7 In the case where the heat treatment time was set to 2 hours and 12 hours,
The same study as in Example 1 was performed. The results are shown in Table 2.
【0049】 〔実施例8、9〕 熱処理時間を2時間及び12時間とした場合について、
実施例4と同様な検討を行った。結果は表−2に示す。Examples 8 and 9 In the case where the heat treatment time was set to 2 hours and 12 hours,
The same study as in Example 4 was performed. The results are shown in Table 2.
【0050】[0050]
【表2】 [Table 2]
【0051】 〔実施例10、比較例6〕 PPS 70重量部、PPO 30重量部、PPSとPP
Oの合計100重量部に対して、ガラス繊維67重量部
を用いて、実施例1と同様にサンプルを調製した。アイ
ゾット衝撃試験(ノッチ無し)と熱変形試験を行った。
また、比較例として熱処理を施さない場合について同様
な検討を行った。結果は表−3に示す。Example 10, Comparative Example 6 70 parts by weight of PPS, 30 parts by weight of PPO, PPS and PP
A sample was prepared in the same manner as in Example 1 using 67 parts by weight of glass fiber with respect to 100 parts by weight of O in total. An Izod impact test (with no notch) and a thermal deformation test were performed.
Further, as a comparative example, a similar study was conducted for a case where no heat treatment was performed. The results are shown in Table-3.
【0052】 〔参考例1、2〕 PPS単体の場合について、実施例1及び比較例1と同
様な方法でサンプルを作成し、アイゾット衝撃試験(ノ
ッチ無し)を行った。熱処理を行った場合は非常に脆
く、測定が困難であり、アイゾット衝撃強度は1(Kg・c
m/cm2)以下であり 、熱処理を行わない場合は、3(Kg
・cm/cm2)であった。熱処理を行うことによって、耐衝
撃性が著しく低下するのが判る。[Reference Examples 1 and 2] For PPS alone, samples were prepared in the same manner as in Example 1 and Comparative Example 1, and an Izod impact test (no notch) was performed. When heat-treated, it is very brittle and difficult to measure, and the Izod impact strength is 1 (Kg · c
m / cm 2 ) or less, and 3 (Kg
Cm / cm 2 ). It can be seen that the heat treatment significantly reduces the impact resistance.
【0053】 〔製造例〕(PPS部分とPPSS部分から成るブロッ
ク共重合体の合成)10リットル(L)オートクレーブ
にn−メチルピロリドン(NMP)1980g、水硫化
ナトリウム1.2水和物388g、水酸化ナトリウム2
00g、ビス(p−クロルフェニル)スルホン1436
gを仕込み、窒素雰囲気下、200℃で約6時間反応さ
せた。更に、ビス(p−クロルフェニル)スルホン72
gとNMP200gを加え、200℃で1時間反応さ
せ、末端クロル基型のPPSS反応物スラリーを得た。[Production Example] (Synthesis of Block Copolymer Consisting of PPS and PPSS Parts) In a 10-liter (L) autoclave, 1980 g of n-methylpyrrolidone (NMP), 388 g of sodium hydrosulfide 1.2 hydrate, and water Sodium oxide 2
00g, bis (p-chlorophenyl) sulfone 1436
g, and reacted at 200 ° C. for about 6 hours under a nitrogen atmosphere. Further, bis (p-chlorophenyl) sulfone 72
g of NMP and 200 g of NMP were added and reacted at 200 ° C. for 1 hour to obtain a slurry of a chloro-terminal PPSS reaction product.
【0054】次に、10LオートクレーブにNMP 3
100g、水硫化ナトリウム1.2水和物 597.5
g、及び水酸化ナトリウム308gを仕込み、水を流出
させながら昇温し、脱水処理を行った後、オートクレー
ブを密閉し、220℃の状態で、この脱水処理した系に
p−ジクロルベンゼン1029gとNMP700gを圧
入して加え、更に、260℃の温度で2時間反応させ、
末端ナトリウムスルフィド基型のPPS反応物スラリー
を得た。Next, NMP 3 was placed in a 10 L autoclave.
100 g, sodium hydrosulfide 1.2 hydrate 597.5
g, and 308 g of sodium hydroxide, and the temperature was increased while allowing water to flow out. After dehydration, the autoclave was sealed. At 220 ° C., 1029 g of p-dichlorobenzene was added to the dehydrated system. 700 g of NMP was added by press-in, and further reacted at a temperature of 260 ° C. for 2 hours.
A slurry of a PPS reactant having a terminal sodium sulfide group was obtained.
【0055】上記PPSS反応物スラリーとPPS反応
物スラリーをオートクレーブに仕込み、220℃で3時
間反応させ、公知の方法で精製し、PPSS部分が50
重量部のブロック共重合体(PTES)を得た。The PPSS reactant slurry and the PPS reactant slurry were charged into an autoclave, reacted at 220 ° C. for 3 hours, and purified by a known method.
A part by weight of a block copolymer (PTES) was obtained.
【0056】PTESの融点は270℃であり、290
℃、10rad/sec で測定した動的粘性率は約2000ポ
イズであった。The melting point of PTES is 270 ° C.
The dynamic viscosity measured at 10 rad / sec was about 2000 poise.
【0057】 〔実施例11、比較例7〕 PTES 60重量部、PPO 40重量部、PTESと
PPO合計100重量部に対して、ガラス繊維67重量
部を押出機を用いて、330℃で溶融混練し、ペレット
化した後、射出成形機を用いてサンプル片を作成した。
サンプル片を250℃で3時間熱処理を行い、アイゾッ
ト衝撃試験(ノッチ無し)と熱変形試験を行った。
又、比較例として熱処理を行わない場合について同様な
検討を行った。結果は表−3に示す。Example 11, Comparative Example 7 With respect to 60 parts by weight of PTES, 40 parts by weight of PPO, and 100 parts by weight of PTES and PPO in total, 67 parts by weight of glass fiber were melt-kneaded at 330 ° C. using an extruder. Then, after pelletizing, a sample piece was prepared using an injection molding machine.
The sample piece was heat-treated at 250 ° C. for 3 hours, and subjected to an Izod impact test (no notch) and a thermal deformation test.
The same study was conducted as a comparative example in the case where no heat treatment was performed. The results are shown in Table-3.
【0058】 〔実施例12、比較例8〕 PPOの代わりにPArを用いた場合について、実施例
11及び比較例7と同様な検討を行った。結果は表−3
に示す。Example 12, Comparative Example 8 In the case where PAr was used instead of PPO, the same study as in Example 11 and Comparative Example 7 was performed. Table 3 shows the results.
Shown in
【0059】[0059]
【表3】 [Table 3]
【0060】[0060]
【発明の効果】本発明による製造方法では、耐熱性、寸
法安定性、耐水性、難燃性、成形性、耐衝撃性、柔軟
性、高温域での弾性率等々が改善された成形品を得るこ
とが可能である。According to the production method of the present invention, a molded article having improved heat resistance, dimensional stability, water resistance, flame retardancy, moldability, impact resistance, flexibility, elastic modulus in a high temperature range, and the like can be obtained. It is possible to get.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI C08L 79/08 C08L 79/08 81/02 81/02 81/06 81/06 // B29K 81:00 (72)発明者 松木 桂子 千葉県佐倉市六崎1550ー2 (56)参考文献 特開 昭64−40015(JP,A) 特開 昭54−146867(JP,A) (58)調査した分野(Int.Cl.7,DB名) B29C 71/00 - 71/04 C08J 7/00 B29C 45/00 B29C 45/72 B29C 47/00 B29C 47/78 - 47/90 B29C 43/00 B29C 43/52 ────────────────────────────────────────────────── ─── Continued on the front page (51) Int.Cl. 7 Identification code FI C08L 79/08 C08L 79/08 81/02 81/02 81/06 81/06 // B29K 81:00 (72) Inventor Matsuki Keiko 1550-2 Rokuzaki, Sakura City, Chiba Prefecture (56) References JP-A-64-40015 (JP, A) JP-A-54-146867 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB Name) B29C 71/00-71/04 C08J 7/00 B29C 45/00 B29C 45/72 B29C 47/00 B29C 47/78-47/90 B29C 43/00 B29C 43/52
Claims (4)
−フェニレン、(−φ−O−φ−) 、 (−φ−CH 2 −φ
−)、(−φ−SO 2 −φ−)(−φ−C(CH 3 ) 2 −
φ−)(但し、−φ−はp−フェニレン基である。)か
らなる群から選ばれる2価の芳香族残基で表される ポリ
アリ−レンスルフイド系樹脂と(B)ポリフェニレンオ
キサイド、ポリサルホン、ポリカーボネート、ポリアリ
ーレートおよびポリエーテルイミドからなる群から選ば
れる少なくとも1種の熱可塑性樹脂とを含んでなる樹脂
組成物より得られた溶融成形物を熱処理することを特徴
とする耐熱性樹脂成形品の製造方法。(A) Structural formula -Ar-S- (where Ar is p-phenylene, m-phenylene, o
-Phenylene , (-φ- O-φ-) , (-φ-CH 2 -φ
−), ( −φ −SO 2 −φ −) (− φ−C (CH 3 ) 2 −
φ-) (However, -φ- is a p-phenylene group.)
At least one member selected from the group consisting of polyarylene sulfide resin represented by a divalent aromatic residue selected from the group consisting of: (B) polyphenylene oxide, polysulfone, polycarbonate, polyarylate and polyetherimide A method for producing a heat-resistant resin molded product, comprising heat-treating a molten molded product obtained from a resin composition containing a thermoplastic resin.
と(B)ポリフェニレンオキサイド、ポリサルホン、ポ
リカーボネート、ポリアリーレートおよびポリエーテル
イミドからなる群から選ばれる少なくとも1種の熱可塑
性樹脂と(C)充填剤とを含んでなる樹脂組成物より得
られた溶融成形物を熱処理することを特徴とする耐熱性
樹脂成形品の製造方法。2. A (A) polyarylene sulfide resin, (B) at least one thermoplastic resin selected from the group consisting of polyphenylene oxide, polysulfone, polycarbonate, polyarylate and polyetherimide, and (C) a filler. And subjecting the melt-molded product obtained from the resin composition comprising a heat treatment to a heat-resistant resin molded product.
系樹脂の融点マイナス5℃〜融点マイナス100℃であ
ることを特徴とする請求項1あるいは請求項2記載の耐
熱性樹脂成形品の製造方法。3. The method for producing a heat-resistant resin molded article according to claim 1, wherein the heat treatment temperature is from the melting point of the polyarylene sulfide-based resin minus 5 ° C. to the melting point minus 100 ° C.
ドまたはポリサルホンであることを特徴とする請求項
1、2または3記載の耐熱性樹脂成形品の製造方法。4. The method for producing a heat-resistant resin molded product according to claim 1, wherein the thermoplastic resin is polyphenylene oxide or polysulfone.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1431991A JP3194385B2 (en) | 1990-06-26 | 1991-02-05 | Manufacturing method of heat resistant resin molded product |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2-165761 | 1990-06-26 | ||
JP16576190 | 1990-06-26 | ||
JP1431991A JP3194385B2 (en) | 1990-06-26 | 1991-02-05 | Manufacturing method of heat resistant resin molded product |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04211927A JPH04211927A (en) | 1992-08-03 |
JP3194385B2 true JP3194385B2 (en) | 2001-07-30 |
Family
ID=26350244
Family Applications (1)
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---|---|---|---|
JP1431991A Expired - Lifetime JP3194385B2 (en) | 1990-06-26 | 1991-02-05 | Manufacturing method of heat resistant resin molded product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8859651B2 (en) | 2013-01-04 | 2014-10-14 | Sabic Global Technologies B.V. | Blends of polysulfones and polyphenylene sulfide resins |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6303708B1 (en) | 1995-03-17 | 2001-10-16 | General Electric Company | Functional poly(phenylene ether)/poly(arylene sulfide)/epoxy function alpha olefin elastomer/elastomeric block copolymer/metal salt compositions and process for making thereof |
US5504165A (en) * | 1995-03-17 | 1996-04-02 | General Electric Company | Poly(phenylene ether)-poly(arylene sulfide)resin compositions. |
SG74539A1 (en) * | 1995-03-17 | 2000-08-22 | Gen Electric | Compositions of poly (phenylene ether) poly (arylene sulfide) polyester resins and a comptibilizer compound |
JPH09124931A (en) * | 1995-06-07 | 1997-05-13 | General Electric Co <Ge> | Composition consisting of poly(phenylene ether), poly(arylene sulfide) and orthoester compound |
JP2003301054A (en) * | 2002-04-09 | 2003-10-21 | Dainippon Ink & Chem Inc | Method for manufacturing heat-resistant resin molded article and method for soldering |
-
1991
- 1991-02-05 JP JP1431991A patent/JP3194385B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8859651B2 (en) | 2013-01-04 | 2014-10-14 | Sabic Global Technologies B.V. | Blends of polysulfones and polyphenylene sulfide resins |
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JPH04211927A (en) | 1992-08-03 |
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