JP3136771B2 - Method for producing aromatic copolyester - Google Patents
Method for producing aromatic copolyesterInfo
- Publication number
- JP3136771B2 JP3136771B2 JP04160788A JP16078892A JP3136771B2 JP 3136771 B2 JP3136771 B2 JP 3136771B2 JP 04160788 A JP04160788 A JP 04160788A JP 16078892 A JP16078892 A JP 16078892A JP 3136771 B2 JP3136771 B2 JP 3136771B2
- Authority
- JP
- Japan
- Prior art keywords
- reaction
- iii
- temperature
- repeating structural
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 125000003118 aryl group Chemical group 0.000 title claims description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 229920001634 Copolyester Polymers 0.000 title description 7
- 238000000034 method Methods 0.000 claims description 47
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 39
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 238000006068 polycondensation reaction Methods 0.000 claims description 34
- 239000000178 monomer Substances 0.000 claims description 33
- 229920000728 polyester Polymers 0.000 claims description 33
- 239000002994 raw material Substances 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 229910052736 halogen Inorganic materials 0.000 claims description 6
- 150000002367 halogens Chemical group 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 150000002431 hydrogen Chemical class 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 150000001721 carbon Chemical group 0.000 claims description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 34
- 238000006116 polymerization reaction Methods 0.000 description 25
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 24
- 230000000704 physical effect Effects 0.000 description 22
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 18
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 18
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 12
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 9
- 238000006640 acetylation reaction Methods 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 9
- 239000000155 melt Substances 0.000 description 9
- -1 polyethylene terephthalate Polymers 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 238000004458 analytical method Methods 0.000 description 7
- 238000009835 boiling Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- 239000007790 solid phase Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000010298 pulverizing process Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000012696 Interfacial polycondensation Methods 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical group C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 230000021736 acetylation Effects 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004635 Polyester fiberglass Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000007033 dehydrochlorination reaction Methods 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、物性、特に成形性の優
れた芳香族共重合ポリエステルの製造方法に関するもの
である。詳しくいえば、本発明は、容易に高分子量化で
き、耐熱性、機械特性に優れ、また成形性(流動性)が
良好であることから、例えば電気電子部品、精密機械部
品、自動車部品などといった成形品や、繊維、あるいは
フィルム材料としても適する芳香族共重合ポリエステル
を、効率的、かつ操業性よく製造する方法に関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an aromatic copolyester having excellent physical properties, especially excellent moldability. More specifically, the present invention can be easily made into a high molecular weight, has excellent heat resistance and mechanical properties, and has good moldability (flowability). The present invention relates to a method for efficiently and operably producing an aromatic copolymer polyester which is also suitable as a molded product, a fiber, or a film material.
【0002】[0002]
【従来の技術】ポリエステル樹脂、とりわけ芳香族ポリ
エステル樹脂は、優れた耐熱性、機械特性を有すること
から、近年オフィスオートメーション機器、オーディオ
ビジュアル機器等の進展によりますますプラスチックに
対する高性能化要求が強まる中で、その期待度が高くな
ってきている。中でも、溶融時に光学異方性を示す芳香
族ポリエステル樹脂、すなわち液晶ポリエステル樹脂
は、優れた流動性、精密加工性、優れた耐熱性、優れた
機械特性といった性能を合わせもつことから、スーパー
エンジニアリングプラスチックとして特に注目されてい
る。2. Description of the Related Art Polyester resins, especially aromatic polyester resins, have excellent heat resistance and mechanical properties. With the recent development of office automation equipment, audiovisual equipment, etc., there is a growing demand for higher performance plastics. , Its expectations are increasing. Among them, aromatic polyester resins that exhibit optical anisotropy when melted, that is, liquid crystal polyester resins, combine superfluidity, precision workability, excellent heat resistance, and excellent mechanical properties. As a particular attention.
【0003】溶融時に光学異方性を示す芳香族共重合ポ
リエステルとして、例えばテレフタル酸、ヒドロキノン
およびパラヒドロキシ安息香酸を重縮合させて得られる
ポリエステルが特公昭47−47870号公報に示され
ている。しかし、このように剛直でかつ直線的構造を有
するポリエステルは軟化温度が著しく高く、成形性の上
で問題がある。As an aromatic copolymer polyester which exhibits optical anisotropy when melted, for example, a polyester obtained by polycondensing terephthalic acid, hydroquinone and parahydroxybenzoic acid is disclosed in JP-B-47-47870. However, the polyester having such a rigid and linear structure has a remarkably high softening temperature and has a problem in formability.
【0004】このような問題を解決するために、剛直な
成分を柔軟な成分で連結させた構造を有するポリエステ
ルが提案されている。すなわち、パラヒドロキシ安息香
酸とポリエチレンテレフタレートを共重合させたポリエ
ステルが特開昭49−72393号公報に開示されてお
り、このような共重合ポリエステルは流動性がよく、そ
の成形性が向上している。しかし、同時に耐熱性が著し
く低下し、また機械特性も不十分であるという欠点を有
する。耐熱性と成形性は表裏の関係といわれる由縁であ
る。In order to solve such a problem, there has been proposed a polyester having a structure in which rigid components are connected by flexible components. That is, a polyester obtained by copolymerizing parahydroxybenzoic acid and polyethylene terephthalate is disclosed in JP-A-49-72393, and such a copolymerized polyester has good flowability and improved moldability. . However, at the same time, they have the drawback that heat resistance is remarkably reduced and mechanical properties are insufficient. Heat resistance and moldability are the reasons for the relationship between front and back.
【0005】一方、剛直な直線成分の間に嵩高い置換基
を有するモノマーを共重合させたもの、あるいは、2,
6−ナフタレン骨格のようなクランクシャフト構造を有
するモノマーを共重合させたものも提案されており、成
形性が改良されている。しかしながら、成形性とのバラ
ンスを考慮すると耐熱性は不充分であり、またなにより
もこのような特殊なモノマーは非常に高価である点が工
業的に材料を提供しようとする場合大きな問題となる。On the other hand, those obtained by copolymerizing a monomer having a bulky substituent between rigid linear components, or 2,
There have been proposed copolymers of a monomer having a crankshaft structure such as a 6-naphthalene skeleton, and the moldability has been improved. However, considering the balance with moldability, heat resistance is insufficient, and above all, such a special monomer is very expensive, which is a major problem when industrially providing materials. .
【0006】このような状況のもとで、成形性を改良
し、かつ物性とのバランスを維持するいま一つの方法と
して、屈曲構造を導入する方法が考えられる。そして、
屈曲構造を導入する方法として、メタ配向性芳香族化合
物、特にレゾルシノールを用いて共重合させる方法に期
待がもたれるところである。Under such circumstances, as another method for improving the moldability and maintaining the balance with the physical properties, a method of introducing a bent structure can be considered. And
As a method for introducing a bent structure, a method of copolymerizing using a meta-oriented aromatic compound, particularly resorcinol, is expected.
【0007】さて、芳香族共重合ポリエステルの製造方
法としては、溶液重縮合法、界面重縮合法および溶融重
縮合法が挙げられる。溶液重縮合法では、溶液中で重縮
合反応が進行していくわけであるが、高沸点、高溶解性
溶媒を必要とするとともに、重合終了後、溶媒除去等の
後処理が必要となり、多工程化するという欠点を有す
る。また、一部の溶液重縮合法および界面重縮合法で
は、カルボン酸残基に対応する原料モノマーとして酸ハ
ライド、特に酸クロリドが用いられ、溶媒中対応するヒ
ドロキシ基と脱塩化水素反応を起こしつつ重縮合反応が
進行する。ただし、界面重縮合法ではヒドロキシ残基は
塩にして用いられる。そして、反応とともに腐食性化合
物が生成するため、設備を耐食性にするとともに生成す
る腐食性化合物の処理が必要となり、設備面でのコスト
がかかるという欠点がある。The method for producing the aromatic copolymerized polyester includes a solution polycondensation method, an interfacial polycondensation method and a melt polycondensation method. In the solution polycondensation method, the polycondensation reaction proceeds in a solution, but requires a high boiling point and a highly soluble solvent, and requires post-treatment such as solvent removal after the polymerization is completed. It has the disadvantage of being processed. In some solution polycondensation methods and interfacial polycondensation methods, an acid halide, particularly an acid chloride, is used as a raw material monomer corresponding to a carboxylic acid residue while causing a dehydrochlorination reaction with a corresponding hydroxy group in a solvent. The polycondensation reaction proceeds. However, the hydroxy residue is used as a salt in the interfacial polycondensation method. In addition, since a corrosive compound is generated along with the reaction, it is necessary to make the equipment corrosion-resistant and to treat the generated corrosive compound, thereby increasing the cost of the equipment.
【0008】一方、溶融重縮合法では、従来カルボン酸
残基をフェニルエステルとした原料を用い、脱フェノー
ル反応により行う脱フェノール法と、ヒドロキシ基をア
セチル化したモノマーを用い、脱酢酸反応により行う脱
酢酸法がなされてきた。脱フェノール法では反応により
生成するフェノールの融点が40℃と高いため、フェノ
ール除去設備が大がかりなものとなり、また、重合度が
充分に上がらないという欠点があった。On the other hand, in the melt polycondensation method, conventionally, a raw material in which a carboxylic acid residue is used as a phenyl ester is used to carry out a dephenolation reaction by a dephenolation reaction, or a deacetic acid reaction using a monomer having an acetylated hydroxy group. Deacetic acid methods have been used. In the phenol removal method, since the melting point of phenol produced by the reaction is as high as 40 ° C., the equipment for removing phenol becomes large-scale, and the degree of polymerization is not sufficiently increased.
【0009】脱酢酸法では原料のアセチル化モノマーは
ヒドロキシ残基を無水酢酸と反応させることにより容易
に得ることができ、また重縮合反応へ連続的に進行させ
ていくことも可能である。さらに生成してくる酢酸の除
去に特に大がかりな設備を必要とせず、生成ポリエステ
ルの後処理も必要ないため、従来より一般的に知られる
ポリエステル製造装置をそのまま使用することが可能で
ある。In the acetic acid removal method, the acetylated monomer as a raw material can be easily obtained by reacting a hydroxy residue with acetic anhydride, and it is also possible to continuously proceed to a polycondensation reaction. In addition, since a large-scale facility is not particularly required for removing the generated acetic acid, and no post-treatment of the formed polyester is required, it is possible to use a polyester production apparatus generally conventionally known as it is.
【0010】以上の観点から、共重合ポリエステルを製
造しようとする場合、脱酢酸法による溶融重縮合法が最
も有利な方法と考えられる。ここで、脱酢酸法による溶
融重縮合法についてより詳細に説明する。まず原料モノ
マーであるが、カルボン酸残基とアセチル化されたヒド
ロキシ残基が用いられる。アセチル化されたヒドロキシ
残基は、ヒドロキシ残基を触媒存在下あるいは無存在下
で、無水酢酸と反応させることにより、公知の方法で容
易に得ることができる。これらのモノマーを一括あるい
は分割して仕込み重縮合反応に供する。また、カルボン
酸残基、アセチル化されていないヒドロキシ残基、無水
酢酸を一括して仕込み、アセチル化反応、重縮合反応を
連続的に行うこともできる。From the above viewpoints, when producing a copolymerized polyester, a melt polycondensation method by a deacetic acid method is considered to be the most advantageous method. Here, the melt polycondensation method by the deacetic acid method will be described in more detail. First, as a raw material monomer, a carboxylic acid residue and an acetylated hydroxy residue are used. The acetylated hydroxy residue can be easily obtained by a known method by reacting the hydroxy residue with acetic anhydride in the presence or absence of a catalyst. These monomers are charged all at once or divided and supplied to a polycondensation reaction. Further, a carboxylic acid residue, a non-acetylated hydroxy residue, and acetic anhydride can be charged at once, and the acetylation reaction and the polycondensation reaction can be continuously performed.
【0011】しかしながら、脱酢酸法による溶融重縮合
法を用いての芳香族共重合ポリエステルの製造では、反
応に高温を要するため、モノマー原料に低沸点化合物を
含む場合に問題を生ずる。例えば、特開昭63−275
628号公報には、6−ヒドロキシ−2−ナフタリン酸
残基、p−ヒドロキシベンゾイル残基、1,4−ジヒド
ロキシフェニル残基および1,4−ジカルボキシフェニ
ル残基からなる芳香族共重合ポリエステルが開示されて
いるが、モノマーとしてヒドロキノンを用いる場合、ア
セチル化ヒドロキノンの沸点が228℃と低いため、反
応初期に230℃以下の温度で必要により2段階以上に
温度を上げて、好ましくは210℃で3時間以上保持す
る必要性が開示されている。モノマーとしてレゾルシノ
ールを用いる場合も、アセチル化レゾルシノールの沸点
が278℃と比較的低いため、この問題に該当する。し
かし、特開平2−51523号公報には、250℃以下
では反応が起こりにくく好ましくないと記載されてい
る。However, in the production of an aromatic copolyester using a melt polycondensation method by a deacetic acid method, a high temperature is required for the reaction, so that a problem arises when a monomer material contains a low-boiling compound. For example, JP-A-63-275
No. 628 discloses an aromatic copolymer polyester comprising a 6-hydroxy-2-naphthalic acid residue, a p-hydroxybenzoyl residue, a 1,4-dihydroxyphenyl residue and a 1,4-dicarboxyphenyl residue. Although disclosed, when hydroquinone is used as a monomer, since the boiling point of acetylated hydroquinone is as low as 228 ° C., the temperature is raised to two or more stages at 230 ° C. or less at the beginning of the reaction, if necessary, preferably at 210 ° C. The need to hold for more than 3 hours is disclosed. When resorcinol is used as a monomer, this problem also falls because the boiling point of acetylated resorcinol is relatively low at 278 ° C. However, JP-A-2-51523 describes that the reaction hardly occurs at 250 ° C. or lower, which is not preferable.
【0012】[0012]
【発明が解決しようとする課題】従って、成形性を改良
するとともに物性バランスの維持された芳香族ポリエス
テルを得るべくモノマーとしてレゾルシノールを用いよ
うとする場合、ポリエステルの最も有利な製造方法であ
る脱酢酸重縮合法の適用は著しく困難なものとなり、充
分に高分子量化されたもの、好ましい物性を与えるもの
を得ることが困難であった。Therefore, when resorcinol is to be used as a monomer in order to obtain an aromatic polyester having improved moldability and a good balance of physical properties, the most advantageous method for producing polyester is deacetic acid. The application of the polycondensation method has become extremely difficult, and it has been difficult to obtain a product having a sufficiently high molecular weight and a material giving favorable physical properties.
【0013】本発明の目的は、レゾルシノールという低
沸点モノマー原料を用い、充分に高分子量化された、成
形性に優れ、物性バランスのとれた芳香族共重合ポリエ
ステルを、従来より知られた一般的ポリエステル製造装
置を用い、脱酢酸法による溶融重縮合法により、効率
的、かつ操業性よく製造する方法を提供することにあ
る。An object of the present invention is to provide a conventionally known general-purpose aromatic copolymer polyester having a high molecular weight, excellent moldability, and good physical properties by using a low-boiling monomer material called resorcinol. An object of the present invention is to provide a method for efficiently and operably producing a polyester by a melt polycondensation method by a deacetic acid method using a polyester production apparatus.
【0014】[0014]
【課題を解決するための手段】本発明者らはこのような
問題を解決するために鋭意検討した結果、芳香族共重合
ポリエステルを脱酢酸法による溶融重縮合で製造する方
法において、特定の条件で反応させ、かつその条件下特
定の原料仕込み比を用いることにより、成形性よく物性
バランスのとれた樹脂を効率的に、かつ操業性よく製造
できることを見出し、本発明に到達した。Means for Solving the Problems The present inventors have made intensive studies to solve such problems, and as a result, in a method for producing an aromatic copolymerized polyester by melt polycondensation by a deacetic acid method, specific conditions are required. The present inventors have found that a resin having good moldability and good physical properties can be produced efficiently and with good operability by using a specific raw material charging ratio under the above conditions, and the present invention has been achieved.
【0015】すなわち、本発明は、下記の繰り返し構造
単位(I)、(II)および(III)からなり、繰り
返し構造単位(I)が5〜95モル%、(II)が2.
5〜47.5モル%、(III)が2.5〜47.5モ
ル%であり、繰り返し構造単位(II)および(II
I)のモル数をそれぞれM(II)およびM(III)
と表すとき、0.9≦M(II)/M(III)≦1.
1である芳香族共重合ポリエステルを脱酢酸法による溶
融重縮合により製造する方法において、下記(1)、
(2)に示す条件で順次反応させることを特徴とする芳
香族共重合ポリエステルの製造方法に関する。 (1)205〜235℃の範囲の温度に保持する。 (2)250〜380℃のいずれかの温度に昇温する。 繰り返し構造単位:That is, the present invention comprises the following repeating structural units (I), (II) and (III), wherein the repeating structural unit (I) is 5 to 95 mol% and (II) is 2.
5 to 47.5 mol%, (III) is 2.5 to 47.5 mol%, and the repeating structural units (II) and (II)
The number of moles of I) is changed to M (II) and M (III), respectively.
Where 0.9 ≦ M (II) / M (III) ≦ 1.
In the method for producing an aromatic copolymer polyester which is 1 by melt polycondensation by a deacetic acid method, the following (1)
The present invention relates to a method for producing an aromatic copolymerized polyester, which comprises sequentially reacting under the conditions shown in (2). (1) Maintain the temperature in the range of 205 to 235 ° C. (2) The temperature is raised to any temperature of 250 to 380 ° C. Repeating structural unit:
【0016】[0016]
【化4】 (ただし、Arは、Embedded image (However, Ar is
【0017】[0017]
【化5】 からなる群から選ばれた基を示す。R1 、R2 、R3 、
R4 、R5 、R6 、R7 およびR8 はそれぞれ独立に水
素、炭素数1〜6のアルキル基を示す。R9 は炭素数1
〜6のアルキル基を示す。Xはハロゲンを示す。Yは水
素、ハロゲンまたは炭素数1〜6のアルキル基を示
す)、Embedded image Represents a group selected from the group consisting of R 1 , R 2 , R 3 ,
R 4 , R 5 , R 6 , R 7 and R 8 each independently represent hydrogen or an alkyl group having 1 to 6 carbon atoms. R 9 has 1 carbon atom
And 6 to 6 alkyl groups. X represents a halogen. Y represents hydrogen, halogen or an alkyl group having 1 to 6 carbon atoms),
【0018】(III)─CO−Ar’─CO─ (ただし、Ar’は、(III) {CO-Ar "{CO} (where Ar 'is
【0019】[0019]
【化6】 からなる群から選ばれた基を示す。Zは水素、ハロゲン
または炭素数1〜6のアルキル基を示す。)Embedded image Represents a group selected from the group consisting of Z represents hydrogen, halogen, or an alkyl group having 1 to 6 carbon atoms. )
【0020】ここで、繰り返し構造単位(I)が50〜
80モル%、(II)が10〜25モル%、(III)
が10〜25モル%の場合が、成形性、物性のバランス
がとれて好ましい。Here, the repeating structural unit (I) is 50 to
80 mol%, (II) is 10 to 25 mol%, (III)
Is preferably from 10 to 25 mol%, because the moldability and physical properties are balanced.
【0021】また、繰り返し構造単位(II)におい
て、−O−Ar−O−の中で好ましい繰り返し構造単位
としてArが、In the repeating structural unit (II), Ar is a preferred repeating structural unit among -O-Ar-O-.
【0022】[0022]
【化7】 のものが挙げられる。特にR1 、R2 、R3 、R4 およ
びR5 、R6 、R7 、R 8 が水素のものが好ましい。Embedded imageOne. Especially R1, RTwo, RThree, RFourAnd
And RFive, R6, R7, R 8Is preferably hydrogen.
【0023】また、繰り返し構造単位(III)におい
て、−CO−Ar’−CO−の中で好ましい繰り返し構
造単位として、Ar’が、In the repeating structural unit (III), Ar ′ is a preferred repeating structural unit among —CO—Ar′—CO—.
【0024】[0024]
【化8】 のものが挙げられる。さらにZが水素のものが好まし
い。特に、Embedded image One. Further, Z is preferably hydrogen. In particular,
【0025】[0025]
【化9】 が好ましい。Embedded image Is preferred.
【0026】また、本発明は、前記の繰り返し構造単位
(II)および(III)を与える原料モノマーの仕込
モル数をそれぞれM(2)およびM(3)として、反応
終了時に留出酢酸中、および反応系内に昇華物として存
在する構造単位(II)を与えるヒドロキシ基のアセチ
ル化されたモノマー成分のモル数をM’(2)とすると
き、〔M(2)−M’(2)〕/〔M(3)〕≧0.9
5が成立するように原料モノマーを仕込むことを特徴と
する芳香族共重合ポリエステルの製造方法に関する。In the present invention, the number of moles of the starting monomers giving the above-mentioned repeating structural units (II) and (III) is defined as M (2) and M (3), respectively. And when the number of moles of the acetylated monomer component of the hydroxy group that gives the structural unit (II) existing as a sublimate in the reaction system is M ′ (2), then [M (2) −M ′ (2) ] / [M (3)] ≧ 0.9
The present invention relates to a method for producing an aromatic copolymerized polyester, wherein raw material monomers are charged so that the condition 5 is satisfied.
【0027】本発明の芳香族共重合ポリエステル製造法
で用いられる原料モノマーは下記(A)、(B)および
(C)が好ましい。また、それらの誘導体も用いられ
る。誘導体の中では、アセチル化体が好ましい。The starting monomers used in the process for producing an aromatic copolymerized polyester of the present invention are preferably the following (A), (B) and (C). In addition, their derivatives are also used. Among the derivatives, acetylated forms are preferred.
【0028】[0028]
【化10】 Embedded image
【0029】[0029]
【化11】 HO─Ar─OH、 (ただし、Arは、前記の基と同じものを示す。)Embedded image HO─Ar─OH, wherein Ar is the same as the above group.
【0030】(C)HOOC─Ar’─COOH、 (ただし、Ar’は、前記の基と同じものを示す。) ここで、(B)のジヒドロキシ化合物の中で、レゾルシ
ノールは40〜100モル%、好ましくは50〜80モ
ル%がよい。(C) HOOC {Ar '} COOH (where Ar' is the same as the above-mentioned group) Here, in the dihydroxy compound of (B), resorcinol is 40 to 100 mol% , Preferably 50 to 80 mol%.
【0031】本発明による芳香族共重合ポリエステルの
製造法は、脱酢酸反応による溶融重縮合法であるが、不
活性ガス雰囲気下で行うことが好ましい。不活性ガスと
しては、窒素、アルゴン、ヘリウム等が挙げられるが、
経済的には窒素が好ましい。本発明による芳香族共重合
ポリエステルの製造法においては、原料の仕込は一括で
も分割でもよく、プロセスは連続式でも回分式でも、あ
るいはそれらの組合せでもよい。Although the method for producing the aromatic copolymerized polyester according to the present invention is a melt polycondensation method by a deacetic acid reaction, it is preferably carried out in an inert gas atmosphere. Examples of the inert gas include nitrogen, argon, and helium.
Economically, nitrogen is preferred. In the method for producing an aromatic copolyester according to the present invention, the raw materials may be charged at once or in a divided manner, and the process may be continuous, batch, or a combination thereof.
【0032】すなわち、出発原料(A)、(B)および
(C)を一括して仕込み、無水酢酸によりヒドロキシ基
をアセチル化、続いて脱酢酸重縮合させる、あるいはあ
らかじめヒドロキシ基のアセチル化された原料を用意
し、脱酢酸重縮合させる、あるいはそれらを組み合わせ
て脱酢酸重縮合させる方法のいずれでもさしつかえな
い。That is, the starting materials (A), (B) and (C) are charged all at once, and the hydroxy group is acetylated with acetic anhydride and then subjected to deacetic acid polycondensation, or the hydroxy group is previously acetylated. Either a method of preparing raw materials and subjecting them to decondensation polycondensation, or a combination thereof for deacetic acid polycondensation may be used.
【0033】ここで、ヒドロキシ基のアセチル化には、
原料モノマー中のヒドロキシ基と等量〜1.2倍当量、
好ましくは等量〜1.1倍当量の無水酢酸を用いる。等
量より少ないと後の重合で充分に重合度が上昇せず、
1.2倍を越えると樹脂の色調が悪化し、また溶融時の
流動性が低下するため好ましくない。また、触媒として
ごく少量のピリジンを添加することにより着色を防止す
ることができる。Here, the acetylation of the hydroxy group includes:
Equivalent to the hydroxyl group in the raw material monomer-1.2 times equivalent,
Preferably, an equivalent to 1.1-fold equivalent of acetic anhydride is used. If less than the equivalent amount, the degree of polymerization does not sufficiently increase in the subsequent polymerization,
If the ratio exceeds 1.2 times, the color tone of the resin deteriorates, and the fluidity at the time of melting deteriorates. Coloring can be prevented by adding a very small amount of pyridine as a catalyst.
【0034】以上、原料モノマーと無水酢酸、触媒量の
ピリジンを反応槽に仕込み窒素ガス等の不活性ガス雰囲
気下、100℃〜150℃、好ましくは120℃〜14
5℃で反応させることによりヒドロキシ基のアセチル化
を行うことができる。As described above, the raw material monomer, acetic anhydride, and a catalytic amount of pyridine are charged into a reaction vessel, and are heated to 100 ° C. to 150 ° C., preferably 120 ° C. to 14
By reacting at 5 ° C., acetylation of the hydroxy group can be performed.
【0035】本発明の芳香族共重合ポリエステルの製造
法においては、エステル化反応、エステル交換反応、重
縮合反応が関与し、触媒なしでも好都合に反応するが、
必要に応じてコバルト、マンガン、スズ、チタン、アン
チモン、ゲルマニウム、リンを含む化合物や、アミン化
合物等を単独、または混合して反応促進用の触媒として
使用することができる。重縮合反応は溶媒なしでも好都
合に進行するが、必要に応じて沸点の高い炭化水素類、
エーテル類、シリコーン油、フッ素油等を溶媒として使
用してもよい。重縮合反応は常圧、減圧、またはそれら
の組合せで行うことができる。In the process for producing the aromatic copolymerized polyester of the present invention, an esterification reaction, a transesterification reaction, and a polycondensation reaction are involved, and the reaction is favorably performed without a catalyst.
If necessary, a compound containing cobalt, manganese, tin, titanium, antimony, germanium, phosphorus, an amine compound, or the like can be used alone or in combination as a catalyst for promoting the reaction. The polycondensation reaction proceeds conveniently without a solvent, but if necessary, hydrocarbons having a high boiling point,
Ethers, silicone oil, fluorine oil and the like may be used as the solvent. The polycondensation reaction can be performed at normal pressure, reduced pressure, or a combination thereof.
【0036】本発明の芳香族共重合ポリエステルの製造
法では、原料モノマーのヒドロキシ基がアセチル化され
た後、あるいはヒドロキシ基のアセチル化された原料モ
ノマーを反応槽に仕込んだ後の脱酢酸重縮合反応の条
件、および原料モノマーの仕込量を特定化する点に特徴
を有する。これらの条件を以下に説明する。In the process for producing an aromatic copolymerized polyester according to the present invention, the deacetic acid polycondensation after the hydroxy group of the raw material monomer is acetylated or after the raw material monomer having the acetylated hydroxy group is charged into the reaction vessel. It is characterized in that the reaction conditions and the amount of raw material charged are specified. These conditions will be described below.
【0037】脱酢酸重縮合反応の条件については、以下
の条件で順次反応を進めていくことが好ましい。 (1)205〜235℃の範囲の温度に保持する。 (2)250〜380℃のいずれかの温度に昇温する。Regarding the conditions of the deacetic acid polycondensation reaction, it is preferable to proceed the reaction sequentially under the following conditions. (1) Maintain the temperature in the range of 205 to 235 ° C. (2) The temperature is raised to any temperature of 250 to 380 ° C.
【0038】ここで(1)の条件は、反応系を昇温後、
205℃〜235℃の範囲の温度に保持し反応を行うこ
とである。好ましくは210℃〜230℃、より好まし
くは220℃〜225℃に保持する。保持時間は、好ま
しくは30分以上がよく、さらに好ましくは1時間〜5
時間がよく、さらに好ましくは2時間〜3時間がよい。
該昇温速度は0.5℃〜2.0℃/分が好ましい。昇温
速度が0.5℃/分未満では重合反応に多大な時間を要
し、また2.0℃/分を越えると、反応制御が難しくな
るばかりでなく、原料モノマー仕込み量を増加しなけれ
ばならなくなるので好ましくない。Here, the condition (1) is as follows.
The reaction is carried out while maintaining the temperature in the range of 205 ° C to 235 ° C. Preferably it is kept at 210 ° C to 230 ° C, more preferably at 220 ° C to 225 ° C. The holding time is preferably 30 minutes or more, and more preferably 1 hour to 5 minutes.
The time is good, and more preferably 2 to 3 hours.
The heating rate is preferably 0.5 ° C to 2.0 ° C / min. If the rate of temperature rise is less than 0.5 ° C./min, a large amount of time is required for the polymerization reaction. If the rate exceeds 2.0 ° C./min, not only the control of the reaction becomes difficult, but also the charged amount of the raw material monomer must be increased. It is not preferable because it must be done.
【0039】保持温度が205℃未満でも235℃を越
えても充分に高分子量化することができず、バランスの
とれた物性を得ることができないので好ましくない。ま
た、保持時間が30分未満でも同様に充分に高分子量化
しにくく好ましくない。一方、保持時間が5時間を越え
ても得られる物性に変化が見られず、むしろ色調が悪化
することからあまり好ましくない。If the holding temperature is lower than 205 ° C. or higher than 235 ° C., the molecular weight cannot be sufficiently increased, and it is not preferable because balanced physical properties cannot be obtained. Further, if the holding time is less than 30 minutes, it is similarly difficult to sufficiently increase the molecular weight, which is not preferable. On the other hand, even if the holding time exceeds 5 hours, no change is observed in the physical properties obtained, and the color tone is rather deteriorated.
【0040】次に(2)の条件は、さらに250〜38
0℃の範囲のいずれかの温度に昇温し反応を継続させる
ことである。このさらなる高温での反応継続がなければ
高分子量の樹脂が得られない。該昇温速度は0.5℃〜
2.0℃/分が好ましい。昇温速度が0.5℃/分未満
では重合反応に多大な時間を要し、また2.0℃/分を
越えると、反応制御が難しくなるばかりでなく、原料モ
ノマー仕込み量を増加しなければならなくなるので好ま
しくない。Next, the condition of (2) is 250 to 38
To raise the temperature to any temperature in the range of 0 ° C. to continue the reaction. Without this continuation of the reaction at a higher temperature, a high molecular weight resin cannot be obtained. The heating rate is 0.5 ° C ~
2.0 ° C./min is preferred. If the rate of temperature rise is less than 0.5 ° C./min, a large amount of time is required for the polymerization reaction. If the rate exceeds 2.0 ° C./min, not only the control of the reaction becomes difficult, but also the charged amount of the raw material monomer must be increased. It is not preferable because it must be done.
【0041】最終温度は好ましくは250℃〜380
℃、より好ましくは270℃〜330℃がよい。最終温
度が250℃未満では反応が充分に進まず、380℃を
越えると分解等の副反応が起こる場合があるので好まし
くない。また、最終温度到達後の反応時間は2時間以下
とすることが好ましい。2時間を越えて反応を継続する
と、色調悪化、成形性低下、物性低下を引き起こす場合
があり好ましくない。The final temperature is preferably between 250 ° C. and 380
C, more preferably 270C to 330C. If the final temperature is lower than 250 ° C., the reaction does not proceed sufficiently, and if it exceeds 380 ° C., side reactions such as decomposition may occur, which is not preferable. The reaction time after reaching the final temperature is preferably 2 hours or less. If the reaction is continued for more than 2 hours, the color tone may deteriorate, the moldability may deteriorate, and the physical properties may deteriorate.
【0042】原料モノマーの仕込量については、繰り返
し構造単位(I)、(II)および(III)を与える
原料モノマーの仕込みモル数をM(1)、M(2)およ
びM(3)として、反応槽および反応諸条件(温度、気
体流量、時間等)によって決定される。すなわち反応終
了時の留出酢酸中および反応系内に昇華物として存在す
る繰り返し構造単位(II)を与えるヒドロキシ基のア
セチル化されたモノマー成分のモル数M’(2)との間
に、〔M(2)−M’(2)〕/M(3)≧0.95が
成立するように決定することが好ましい。前記の式の値
が0.95未満では、高分子量化に厳しい条件を必要と
し、あるいは充分に高分子量化することができず、バラ
ンスのとれた物性を有した樹脂を得ることができないの
で好ましくない。With respect to the charged amount of the starting monomer, the number of moles of the starting monomer to give the repeating structural units (I), (II) and (III) is defined as M (1), M (2) and M (3). It is determined by the reaction tank and various reaction conditions (temperature, gas flow rate, time, etc.). That is, between the distilling acetic acid at the end of the reaction and the mole number M ′ (2) of the acetylated monomer component of the hydroxy group that gives the repeating structural unit (II) present as a sublimate in the reaction system, [ M (2) −M ′ (2)] / M (3) ≧ 0.95 is preferably determined. When the value of the above formula is less than 0.95, severe conditions are required for increasing the molecular weight, or it is not possible to sufficiently increase the molecular weight, and it is not possible to obtain a resin having well-balanced physical properties. Absent.
【0043】さらに好ましくは、1.15≧〔M(2)
−M’(2)〕/M(3)≧0.95とする。前記の式
の値が1.15以下のときは、着色、物性バランスのく
ずれといった問題が生じないので好ましい。More preferably, 1.15 ≧ [M (2)
−M ′ (2)] / M (3) ≧ 0.95. When the value of the above expression is 1.15 or less, problems such as coloring and a loss of the balance of physical properties do not occur, which is preferable.
【0044】ここで、反応系内とは原料モノマーが昇華
あるいは蒸発して後析出した場所のすべての範囲を意味
する。具体的には、どのような反応装置および関連装置
等を用いるかにより異なるが、反応槽の内部、反応槽の
壁、反応槽の蓋、留出酢酸回収槽までの管壁、留出酢酸
回収槽の壁等が挙げられる。昇華物とは、原料モノマー
が昇華あるいは蒸発して後析出した物を意味する。Here, the term "in the reaction system" means the whole range of the place where the raw material monomer is sublimated or evaporated and then precipitated. Specifically, it depends on what kind of reaction equipment and related equipment are used, but the inside of the reaction tank, the wall of the reaction tank, the lid of the reaction tank, the pipe wall up to the distillate acetic acid recovery tank, the distillate acetic acid recovery A tank wall and the like can be mentioned. The sublimate means a substance precipitated after the raw material monomer is sublimated or evaporated.
【0045】本発明の製造法により製造された芳香族共
重合ポリエステルは、固相重合法を適用することによ
り、その分子量を容易にさらに高くすることができる。The molecular weight of the aromatic copolyester produced by the production method of the present invention can be easily increased by applying a solid phase polymerization method.
【0046】本発明の製造法により製造された芳香族共
重合ポリエステルの分子量の目安となる物性値として下
記に定義される流動温度がある。流動温度:島津製作所
(株)製フローテスターCFT−500型(キャピラリ
ーレオメータータイプ)で測定され、4℃/分の昇温速
度で加熱溶融されたポリマーを荷重100kg/cm2
で内径1mm、長さ10mmのノズルから押し出すとき
に、該溶融粘度が48000ポイズを示す点における温
度。The physical property value which is a measure of the molecular weight of the aromatic copolyester produced by the production method of the present invention is a flow temperature defined below. Flow temperature: A polymer heated and melted at a heating rate of 4 ° C./min, measured with a flow tester CFT-500 (capillary rheometer type) manufactured by Shimadzu Corporation and a load of 100 kg / cm 2.
Is the temperature at the point where the melt viscosity shows 48,000 poise when extruded from a nozzle having an inner diameter of 1 mm and a length of 10 mm.
【0047】本発明の製造法により製造された芳香族共
重合ポリエステルは成形性が良好であり、押し出し成
形、射出成形、圧縮成形等の一般的な溶融成形を行うこ
とができ、各種形状を有する成形体、繊維、フィルムな
どに加工して用いることができる。さらに、該芳香族共
重合ポリエステルにガラス繊維、炭素繊維、チタン酸カ
リウムウィスカ、ホウ酸アルミニウムウィスカ、ウォラ
ストナイトなどの繊維状あるいは針状無機強化材、タル
ク、マイカ、シリカ、炭酸カルシウム、石英、酸化鉄等
の無機充填剤、グラファイト、ポリテトラフルオロエチ
レン等の固体潤滑剤、酸化防止剤、熱安定剤あるいは熱
可塑性樹脂等を添加して成形品に所望の特性を付与する
ことも可能である。The aromatic copolyester produced by the production method of the present invention has good moldability, and can be subjected to general melt molding such as extrusion molding, injection molding, and compression molding, and has various shapes. It can be used after being processed into molded articles, fibers, films and the like. Further, the aromatic copolymerized polyester fiber glass, carbon fiber, potassium titanate whisker, aluminum borate whisker, fibrous or acicular inorganic reinforcing material such as wollastonite, talc, mica, silica, calcium carbonate, quartz, It is also possible to add desired properties to the molded product by adding an inorganic filler such as iron oxide, a solid lubricant such as graphite and polytetrafluoroethylene, an antioxidant, a heat stabilizer or a thermoplastic resin. .
【0048】[0048]
【実施例】以下、実施例をあげて本発明をさらに詳しく
説明するが、本発明はこれらに限定されるものではな
い。なお、実施例中の分析および物性測定の方法は次の
通りである。The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples. In addition, the method of the analysis and physical property measurement in an Example is as follows.
【0049】高速液体クロマトグラフィー法(以下HP
LC法ということがある):ウォーターズ社製600E
マルチソルベント送液システムにより、移動相としてメ
タノール/酢酸(体積比1000/5)、および水/酢
酸(体積比1000/5)を使用し、低圧グラジエント
法により測定した。使用したカラムは内径6.0mm、
長さ15cmのオクタデシルシリル(ODS)カラムで
ある。定量計算は絶対検量線法によって行った。High performance liquid chromatography (hereinafter referred to as HP
LC method): Waters 600E
The measurement was performed by a low-pressure gradient method using methanol / acetic acid (volume ratio: 1000/5) and water / acetic acid (volume ratio: 1000/5) as a mobile phase by a multi-solvent solution sending system. The column used had an inner diameter of 6.0 mm,
It is an octadecylsilyl (ODS) column with a length of 15 cm. Quantitative calculations were performed by the absolute calibration curve method.
【0050】流動温度(以下FTということがある):
島津製作所(株)製フローテスターCFT−500型
(キャピラリーレオメータータイプ)で測定され、4℃
/分の昇温速度で加熱溶融されたポリマーを荷重100
kg/cm2 で内径1mm、長さ10mmのノズルから
押し出すときに、該溶融粘度が48000ポイズを示す
点における温度。Flow temperature (hereinafter sometimes referred to as FT):
Measured with Shimadzu Corporation Flow Tester Model CFT-500 (Capillary Rheometer Type), 4 ° C
The polymer heated and melted at a heating rate of
The temperature at which the melt viscosity shows 48,000 poise when extruded from a nozzle having an inner diameter of 1 mm and a length of 10 mm at kg / cm 2 .
【0051】成形品物性:荷重たわみ温度(以下TDU
Lということがある)、引っ張り強度、曲げ弾性率、ア
イゾット衝撃強度を、それぞれASTMD−648、A
STMD−638、ASTMD−790、ASTMD−
256に準拠して測定した。Molded article physical properties: deflection temperature under load (hereinafter TDU)
L), tensile strength, flexural modulus, and Izod impact strength of ASTM D-648, A
STMD-638, ASTM D-790, ASTM D-
It was measured according to 256.
【0052】実施例1 いかり型撹拌翼を有する重合槽に、パラヒドロキシ安息
香酸(以下POBということがある)、4,4’−ジヒ
ドロキシジフェニル(以下DODということがある)、
レゾルシノール(以下RESということがある)および
テレフタル酸(以下TPAということがある)を70:
5:10.9:15のモル比で仕込んだ。これにヒドロ
キシ基に対し、1.1倍当量の無水酢酸を加え10分間
撹拌した後、POB、DOD、RES、TPAおよび無
水酢酸の合計量の0.1重量%のピリジンを加えた。そ
の後反応系内を充分窒素置換し、撹拌しながら反応温度
を120℃として1時間アセチル化反応を行った。この
後、常圧窒素雰囲気下で撹拌しながら1℃/分の昇温速
度で220℃まで昇温し、2時間保持した。その後さら
に1℃/分の昇温速度で300℃まで昇温、1時間重合
を行った。この間に重縮合反応によって副生する酢酸を
留去し続けた。Example 1 Para-hydroxybenzoic acid (hereinafter sometimes referred to as POB), 4,4′-dihydroxydiphenyl (hereinafter sometimes referred to as DOD),
Resorcinol (hereinafter may be referred to as RES) and terephthalic acid (hereinafter may be referred to as TPA) may be used in the form of 70:
It was charged at a molar ratio of 5: 10.9: 15. To this was added 1.1 times equivalent of acetic anhydride with respect to the hydroxy group, and the mixture was stirred for 10 minutes, and then 0.1% by weight of pyridine based on the total amount of POB, DOD, RES, TPA and acetic anhydride was added. Thereafter, the inside of the reaction system was sufficiently purged with nitrogen, and the acetylation reaction was performed for 1 hour at a reaction temperature of 120 ° C. while stirring. Thereafter, the temperature was raised to 220 ° C. at a rate of 1 ° C./min while stirring under a nitrogen atmosphere at normal pressure, and the temperature was maintained for 2 hours. Thereafter, the temperature was further raised to 300 ° C. at a rate of 1 ° C./min, and polymerization was carried out for 1 hour. During this time, acetic acid by-produced by the polycondensation reaction was continuously distilled off.
【0053】こうして得られたポリマーを取り出し冷却
した後、細川ミクロン(株)製バンタムミルで粉砕して
平均粒径200μm以下の粒子とし、さらに常圧窒素雰
囲気下で280〜300℃の処理温度で3〜6時間固相
重合を行った。また、留出酢酸中および反応系内に昇華
物として存在する4,4’−ジヒドロキシジフェニル、
レゾルシノールについて、HPLC法により定量した。
重縮合反応後の分析結果、および得られた芳香族共重合
ポリエステルの成形品物性を表1および表2に示す。After the polymer thus obtained is taken out and cooled, it is pulverized with a bantam mill manufactured by Hosokawa Micron Co., Ltd. to particles having an average particle diameter of 200 μm or less, and further treated at a processing temperature of 280 to 300 ° C. under a nitrogen atmosphere at normal pressure. Solid state polymerization was performed for 6 hours. 4,4′-dihydroxydiphenyl present as a sublimate in the distilled acetic acid and in the reaction system;
Resorcinol was quantified by the HPLC method.
Tables 1 and 2 show the analysis results after the polycondensation reaction and the molded article properties of the obtained aromatic copolymerized polyester.
【0054】比較例1 実施例1と同様の重合槽に、パラヒドロキシ安息香酸、
4,4’−ジヒドロキシジフェニル、レゾルシノールお
よびテレフタル酸を70:5:10.9:15のモル比
で仕込んだ。実施例1と同様にアセチル化反応を行った
後、常圧窒素雰囲気下で1℃/分の昇温速度で300℃
まで昇温し、2時間重合を行った。この間に重縮合反応
によって副生する酢酸を留去し続けた。その後実施例1
と同様に粉砕、固相重合を行いポリマーを得た。分析結
果および成形品物性を表1および表2に示す。Comparative Example 1 In a polymerization tank similar to that of Example 1, parahydroxybenzoic acid was added.
4,4'-dihydroxydiphenyl, resorcinol and terephthalic acid were charged in a molar ratio of 70: 5: 10.9: 15. After the acetylation reaction was performed in the same manner as in Example 1, the temperature was raised to 300 ° C. at a rate of 1 ° C./min under a normal pressure nitrogen atmosphere.
And the polymerization was carried out for 2 hours. During this time, acetic acid by-produced by the polycondensation reaction was continuously distilled off. Then Example 1
Pulverization and solid-phase polymerization were performed in the same manner as in the above to obtain a polymer. The analysis results and the physical properties of the molded product are shown in Tables 1 and 2.
【0055】実施例2 実施例1と同様の重合槽に、パラヒドロキシ安息香酸、
ヒドロキノン(以下HQということがある)、レゾルシ
ノールおよびテレフタル酸を65.0:5.6:13.
0:17.5のモル比で仕込んだ。実施例1と同様にア
セチル化反応、重合反応を行い、粉砕、固相重合を行っ
てポリマーを得た。分析結果および成形品物性を表1お
よび表2に示す。Example 2 In the same polymerization tank as in Example 1, parahydroxybenzoic acid,
Hydroquinone (hereinafter sometimes referred to as HQ), resorcinol and terephthalic acid were added at 65.0: 5.6: 13.
It was charged at a molar ratio of 0: 17.5. An acetylation reaction and a polymerization reaction were performed in the same manner as in Example 1, and pulverization and solid phase polymerization were performed to obtain a polymer. The analysis results and the physical properties of the molded product are shown in Tables 1 and 2.
【0056】比較例2 実施例1と同様の重合槽に、パラヒドロキシ安息香酸、
ヒドロキノン、レゾルシノールおよびテレフタル酸を6
5.0:5.6:13.0:17.5のモル比で仕込ん
だ。比較例1と同様にアセチル化反応、重合反応を行
い、粉砕、固相重合を行ってポリマーを得た。分析結果
および成形品物性を表1および表2に示す。Comparative Example 2 In the same polymerization vessel as in Example 1, parahydroxybenzoic acid,
Hydroquinone, resorcinol and terephthalic acid
It was charged at a molar ratio of 5.0: 5.6: 13.0: 17.5. An acetylation reaction and a polymerization reaction were performed in the same manner as in Comparative Example 1, and pulverization and solid phase polymerization were performed to obtain a polymer. The analysis results and the physical properties of the molded product are shown in Tables 1 and 2.
【0057】比較例3、4 実施例1と同様の重合槽に、パラヒドロキシ安息香酸、
ヒドロキノン、レゾルシノールおよびテレフタル酸を6
5.0:5.6:13.0:17.5のモル比で仕込ん
だ。実施例1と同様にアセチル化反応を行った後、常圧
窒素雰囲気下で撹拌しながら1℃/分の昇温速度で、比
較例3においては200℃まで、比較例4においては2
40℃まで昇温し、2時間保持した。その後さらに1℃
/分の昇温速度で300℃まで昇温、1時間重合を行っ
た。この間に重縮合反応によって副生する酢酸を留去し
続けた。実施例1と同様に粉砕、固相重合を行いポリマ
ーを得た。分析結果および成形品物性を表1および表2
に示す。Comparative Examples 3 and 4 In the same polymerization tank as in Example 1, parahydroxybenzoic acid and
Hydroquinone, resorcinol and terephthalic acid
It was charged at a molar ratio of 5.0: 5.6: 13.0: 17.5. After the acetylation reaction was carried out in the same manner as in Example 1, the temperature was increased at a rate of 1 ° C./min while stirring under a nitrogen atmosphere at normal pressure.
The temperature was raised to 40 ° C. and maintained for 2 hours. Then 1 ° C
The temperature was raised to 300 ° C. at a heating rate of 1 minute / minute, and polymerization was carried out for 1 hour. During this time, acetic acid by-produced by the polycondensation reaction was continuously distilled off. Pulverization and solid-phase polymerization were performed in the same manner as in Example 1 to obtain a polymer. Table 1 and Table 2 show the analysis results and physical properties of the molded products.
Shown in
【0058】実施例3〜7 実施例1と同様の重合槽に、パラヒドロキシ安息香酸、
4,4’−ジヒドロキシジフェニル、レゾルシノールお
よびテレフタル酸を表1に示すモル比で仕込み、実施例
1と同様にアセチル化反応、重合反応を行い、粉砕、固
相重合を行ってポリマーを得た。分析結果および成形品
物性を表1および表2に示す。Examples 3 to 7 In the same polymerization vessel as in Example 1, parahydroxybenzoic acid,
4,4'-dihydroxydiphenyl, resorcinol and terephthalic acid were charged at the molar ratios shown in Table 1, and acetylation reaction and polymerization reaction were carried out in the same manner as in Example 1, followed by pulverization and solid phase polymerization to obtain a polymer. The analysis results and the physical properties of the molded product are shown in Tables 1 and 2.
【0059】実施例8 実施例1と同様の重合槽に、パラヒドロキシ安息香酸、
6−ヒドロキシ−2−ナフタリンカルボン酸、4,4’
−ジヒドロキシジフェニル、レゾルシノールおよびテレ
フタル酸を仕込み、実施例1に準じて、芳香族共重合ポ
リエステルを得ることができる。Example 8 In the same polymerization vessel as in Example 1, parahydroxybenzoic acid and
6-hydroxy-2-naphthalenecarboxylic acid, 4,4 ′
-Dihydroxydiphenyl, resorcinol and terephthalic acid are charged, and an aromatic copolymerized polyester can be obtained according to Example 1.
【0060】[0060]
【表1】 [Table 1]
【0061】[0061]
【表2】 [Table 2]
【0062】[0062]
【発明の効果】レゾルシノールを原料モノマーとして用
いる芳香族共重合ポリマーは、脱酢酸溶融重縮合法では
そのアセチル化物の沸点の低さから充分に高分子量化す
ることができず、したがって構造からは成形性に優れ良
好な物性のポリマーが期待されるにもかかわらず、該方
法により製造することができなかった。The aromatic copolymer using resorcinol as a raw material monomer cannot be sufficiently increased in molecular weight by the acetic acid melt polycondensation method due to the low boiling point of the acetylated product. Although a polymer having excellent properties and good physical properties was expected, it could not be produced by this method.
【0063】ところが、本発明により、特定の温度条
件、さらに原料仕込み条件を用いることにより、脱酢酸
溶融重縮合法でレゾルシノールを原料モノマーとして用
いた芳香族共重合ポリエステルを高分子量で得ることが
可能となった。したがって、本発明により、レゾルシノ
ールを原料モノマーとして用いた、成形性に優れ、物性
バランスに優れた芳香族共重合ポリエステルを、脱酢酸
溶融重縮合法により従来より知られた一般的なポリエス
テル製造装置を用いて効率的、かつ操業性よく製造する
ことが可能となった。However, according to the present invention, it is possible to obtain an aromatic copolymer polyester having a high molecular weight using resorcinol as a raw material monomer by a deacetic acid melt polycondensation method by using specific temperature conditions and raw material charging conditions. It became. Therefore, according to the present invention, using a resorcinol as a raw material monomer, excellent moldability, an aromatic copolymer polyester excellent in the balance of physical properties, a conventional polyester production apparatus conventionally known by a deacetic acid melt polycondensation method. It has become possible to efficiently and operably manufacture it.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平2−235922(JP,A) 特開 平2−69518(JP,A) 特開 平2−69517(JP,A) (58)調査した分野(Int.Cl.7,DB名) C08G 63/00 - 63/91 ────────────────────────────────────────────────── ─── Continuation of front page (56) References JP-A-2-235922 (JP, A) JP-A-2-69518 (JP, A) JP-A-2-69517 (JP, A) (58) Field (Int. Cl. 7 , DB name) C08G 63/00-63/91
Claims (2)
および(III)からなり、繰り返し構造単位(I)が
5〜95モル%、(II)が2.5〜47.5モル%、
(III)が2.5〜47.5モル%であり、繰り返し
構造単位(II)および(III)のモル数をそれぞれ
M(II)およびM(III)と表すとき、0.9≦M
(II)/M(III)≦1.1である芳香族共重合ポ
リエステルを脱酢酸法による溶融重縮合により製造する
方法において、下記(1)、(2)に示す条件で順次反
応させることを特徴とする芳香族共重合ポリエステルの
製造方法。 (1)205〜235℃の範囲の温度に保持する。 (2)250〜380℃のいずれかの温度に昇温する。 繰り返し構造単位: 【化1】 (ただし、Arは、 【化2】 からなる群から選ばれた基を示す。R1 、R2 、R3 、
R4 、R5 、R6 、R7 およびR8 はそれぞれ独立に水
素、炭素数1〜6のアルキル基を示す。R9 は炭素数1
〜6のアルキル基を示す。Xはハロゲンを示す。Yは水
素、ハロゲンまたは炭素数1〜6のアルキル基を示
す。) (III)─CO−Ar’─CO─ (ただし、Ar’は、 【化3】 からなる群から選ばれた基を示す。Zは水素、ハロゲン
または炭素数1〜6のアルキル基を示す。)1. The following repeating structural units (I) and (II)
And (III), wherein the repeating structural unit (I) is 5-95 mol%, (II) is 2.5-47.5 mol%,
When (III) is 2.5 to 47.5 mol% and the number of moles of the repeating structural units (II) and (III) is represented by M (II) and M (III), respectively, 0.9 ≦ M
In a method for producing an aromatic copolymerized polyester satisfying (II) / M (III) ≦ 1.1 by melt polycondensation by a deacetic acid method, it is desired to sequentially react under the conditions shown in the following (1) and (2). A method for producing an aromatic copolymerized polyester. (1) Maintain the temperature in the range of 205 to 235 ° C. (2) The temperature is raised to any temperature of 250 to 380 ° C. Repeating structural unit: (However, Ar is Represents a group selected from the group consisting of R 1 , R 2 , R 3 ,
R 4 , R 5 , R 6 , R 7 and R 8 each independently represent hydrogen or an alkyl group having 1 to 6 carbon atoms. R 9 has 1 carbon atom
And 6 to 6 alkyl groups. X represents a halogen. Y represents hydrogen, halogen, or an alkyl group having 1 to 6 carbon atoms. (III) {CO-Ar '{CO} (where Ar' is Represents a group selected from the group consisting of Z represents hydrogen, halogen, or an alkyl group having 1 to 6 carbon atoms. )
および(III)を与える原料モノマーの仕込モル数を
それぞれM(2)およびM(3)として、反応終了時に
留出酢酸中、および反応系内に昇華物として存在する繰
り返し構造単位(II)を与えるヒドロキシ基のアセチ
ル化されたモノマー成分のモル数をM’(2)とすると
き、〔M(2)−M’(2)〕/〔M(3)〕≧0.9
5が成立するように原料モノマーを仕込むことを特徴と
する請求項1記載の芳香族共重合ポリエステルの製造方
法。2. The repeating structural unit (II) according to claim 1.
And M (3) as the charged mole numbers of the raw material monomers giving (III) and (III), respectively, and the repeating structural unit (II) present as distillate in the distilled acetic acid and in the reaction system at the end of the reaction. When the number of moles of the hydroxy-acetylated monomer component is M ′ (2), [M (2) −M ′ (2)] / [M (3)] ≧ 0.9
2. The method for producing an aromatic copolymerized polyester according to claim 1, wherein the raw material monomers are charged so that the condition 5 is satisfied.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04160788A JP3136771B2 (en) | 1992-06-19 | 1992-06-19 | Method for producing aromatic copolyester |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04160788A JP3136771B2 (en) | 1992-06-19 | 1992-06-19 | Method for producing aromatic copolyester |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH061836A JPH061836A (en) | 1994-01-11 |
JP3136771B2 true JP3136771B2 (en) | 2001-02-19 |
Family
ID=15722471
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP04160788A Expired - Fee Related JP3136771B2 (en) | 1992-06-19 | 1992-06-19 | Method for producing aromatic copolyester |
Country Status (1)
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JP (1) | JP3136771B2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5656714A (en) * | 1995-06-02 | 1997-08-12 | Hoechst Celanese Corp. | Polyester from terephthalic acid, 6-hydroxy-2-naphthoic acid, 4-hydroxybenzoic acid, 4,4'-biphenol and resorcinol |
TWI295298B (en) | 2000-08-29 | 2008-04-01 | Sumitomo Chemical Co | Liquid crystalline polyester and method for producing the same |
JP4325331B2 (en) | 2003-09-16 | 2009-09-02 | 住友化学株式会社 | Method for producing liquid crystalline polyester |
JP2006188570A (en) * | 2005-01-04 | 2006-07-20 | Sumitomo Chemical Co Ltd | Aromatic liquid crystal polyester liquid composition and film obtained therefrom |
JP4909534B2 (en) | 2005-06-23 | 2012-04-04 | 住友化学株式会社 | Polyester and method for producing the same |
JP2008308578A (en) * | 2007-06-14 | 2008-12-25 | Canon Inc | Process for preparing polyarylate resin containing furan ring |
-
1992
- 1992-06-19 JP JP04160788A patent/JP3136771B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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JPH061836A (en) | 1994-01-11 |
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