JP3079863B2 - How to remove the mold runner - Google Patents
How to remove the mold runnerInfo
- Publication number
- JP3079863B2 JP3079863B2 JP05303094A JP30309493A JP3079863B2 JP 3079863 B2 JP3079863 B2 JP 3079863B2 JP 05303094 A JP05303094 A JP 05303094A JP 30309493 A JP30309493 A JP 30309493A JP 3079863 B2 JP3079863 B2 JP 3079863B2
- Authority
- JP
- Japan
- Prior art keywords
- runner
- mold
- plate
- molding
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000465 moulding Methods 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 17
- 238000001746 injection moulding Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000000605 extraction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、固定側型板と可動側型
板とからなり、前記固定側型板のランナー配設側が分割
されて固定側型板本体とランナー板とからなり、射出成
形品を成形後、型開き時に成形製品部から成形湯道部を
分離可能とした機構を備えた三プレートタイプの金型を
使用して、成形湯道部を前記金型の側方から取り出す方
法及びそれに使用する射出成形用金型に関する。特に、
図1に示す如く、成形湯道部Rの型開き方向に大きく縦
長である(長さa/幅bの比が大きい)場合に好適な成
形湯道部の取り出し方法及びそれに使用する射出成形用
金型に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a stationary mold plate and a movable mold plate. The fixed mold plate is divided into a runner-arranged side and a fixed mold plate body and a runner plate. After molding the molded product, the mold runner is removed from the side of the mold by using a three-plate type mold having a mechanism capable of separating the mold runner from the molded product portion when the mold is opened. The present invention relates to a method and an injection mold used for the method. In particular,
As shown in FIG. 1, a method for taking out a molding runner portion suitable for a case where the molding runner portion R is large and vertically long in the mold opening direction (the ratio of length a / width b is large) and injection molding used therefor Regarding the mold.
【0002】[0002]
【従来の技術】上記三プレートタイプの金型は、成形製
品部と成形湯道部(スプルー部/ランナー部)とを、型
開き時に分離できて、ゲート切断の手間が不要なため、
多用されている。2. Description of the Related Art In the above-mentioned three-plate type mold, a molded product part and a molding runner part (a sprue part / runner part) can be separated when the mold is opened, and the trouble of cutting the gate is unnecessary.
It is heavily used.
【0003】[0003]
【発明が解決しようとする課題】しかし、上記三プレー
トタイプの金型は、ゲートを製品キャビティに対して型
開き方向と平行になるように接続位置を形成する必要が
あるため、サイドゲートタイプ等の金型に比して、成形
湯道部(スプルー部/ランナー部)取り出しのために、
固定側型板とランナー板との間を大きく開口する必要が
あり、結果的に、金型全体の型開き量を大きくする必要
がある。これは、成形機のクラスアップを意味するため
望ましくない。However, in the above-mentioned three-plate type mold, it is necessary to form a connection position so that the gate is parallel to the product opening direction with respect to the product cavity. In order to take out the molding runner part (sprue part / runner part),
It is necessary to make a large opening between the fixed mold plate and the runner plate, and as a result, it is necessary to increase the mold opening of the whole mold. This is undesirable because it means a class upgrade of the molding machine.
【0004】このため、特開昭49−7367号公報に
おいて、成形湯道部であるスプルー部/ランナー部を破
断して成形湯道部の型開き方向の全長を短くして、金型
全体の型開き量を少なくする技術が提案されている。For this reason, in Japanese Patent Application Laid-Open No. 49-7367, a sprue portion / runner portion, which is a molding runner portion, is broken to shorten the entire length of the molding runner portion in the mold opening direction. Techniques for reducing the amount of mold opening have been proposed.
【0005】しかし、この技術の場合、成形湯道部を破
断するため、切断屑が出易く、さらには、成形湯道部が
いくつかに分かれるため、成形湯道部の取り出しが面倒
となる。However, in the case of this technique, the shaving runner portion is broken, so that cutting chips tend to be generated. Further, since the shaping runner portion is divided into several parts, the removal of the shaping runner portion becomes troublesome.
【0006】本発明は、上記にかんがみて、成形湯道部
を破断せずに、成形湯道部の取り出しスペースを小さく
でき、金型の型開き量を大きくする必要のない成形湯道
部の取り出し方法及びそれに使用する射出成形用金型を
提供することを目的とする。SUMMARY OF THE INVENTION In view of the above, the present invention provides a molding runner that does not require breaking of the molding runner without breaking the molding runner, thereby reducing the space for removing the molding runner. An object of the present invention is to provide a removal method and an injection mold used for the method.
【0007】[0007]
【課題を解決するための手段】 本発明の成形湯道部の
取り出し方法及びそれに使用する射出成形用金型は、上
記課題を下記構成により解決するものである。Extraction method of forming Katachiyu path unit and an injection mold for use therewith of the present invention, in order to solve the problem] is to be solved by the following constitution of the above-mentioned problems.
【0008】 請求項1に係る成形湯道部の取り出し方
法は、固定側型板と可動側型板とからなり、固定側型板
のランナー配設側が分割されて固定側型板本体とランナ
ー板とからなり、射出成形品を成形後、型開き時に成形
湯道部を固定側型板本体から離型可能とする機構を備え
た三プレートタイプの金型を使用して、成形湯道部を金
型の側方から取り出すに際して、型開き時に成形湯道部
を、その取り出し方向の金型側面に直交する軸で回転さ
せて、固定側型板本体とランナー板との間から取り出し
可能な扁平形状とした後、成形湯道部を、金型から取り
出すことを特徴とする。[0008] extraction method forming Katachiyu path unit according to claim 1 is composed of a fixed mold plate and the movable side mold plate, the fixed-side mold plate body and runner runner disposed side of the fixed-side mold plate is divided consists of a plate, after forming the injection-molded article, using a three-plate type mold having a mechanism for the molding runner section can fixed die plate body or we release the opening of the mold, the molding runner When the mold is opened from the side of the mold, the molding runner
Is rotated about an axis perpendicular to the side of the mold in the removal direction.
And remove it from between the fixed-side template body and the runner plate.
It is characterized in that the molding runner is taken out of the mold after it has been made into a possible flat shape .
【0009】 請求項2に係る射出成形用金型は、請求
項1に記載の成形湯道部の取り出し方法に使用する金型
であって、固定側型板本体またはランナー板内に、前記
成形湯道部をその取り出し方向の金型側面と直行する軸
で回転可能な空間を形成可能なスライドコアが形成され
ているとともに、成形湯道部を回転可能な機能を備えた
成形湯道部取り出し機が、固定側型板とランナー板との
間に、出入可能に付設されている、ことを特徴とする。The injection molding die according to claim 2 is a die used in the method for removing a molding runner portion according to claim 1, wherein the molding is carried out in a fixed-side mold plate main body or a runner plate. A molding that has a slide core capable of forming a space rotatable about an axis perpendicular to a side surface of a mold in a direction in which the runner is taken out, and has a function of rotating the forming runner. A runner removal machine is provided between the stationary mold plate and the runner plate so as to be able to enter and exit.
【0010】[0010]
【実施例】以下、本発明を実施例に基づいて詳細に説明
をする。DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail based on embodiments.
【0011】(1) 本実施例に使用する金型について説明
する(図2〜6参照)。(1) A mold used in this embodiment will be described (see FIGS. 2 to 6).
【0012】 基本的には、従来例と同様、固定側型板
2と可動側型板4とからなり、固定側型板2のランナー
6配設側が分割されて固定側型板本体8とランナー板1
0とからなり射出成形品を成形後、型開き時に成形湯道
部(スプルー部/ランナー部/ゲート部)Rを固定側型
板本体8から離型可能とした機構を備えている。Basically, similarly to the conventional example, the fixed-side template 2 and the movable-side template 4 are provided, and the fixed-side template 2 on the side where the runner 6 is provided is divided into the fixed-side template 2 and the runner 6. Board 1
0, after the injection molded product is formed, a mechanism is provided that enables the mold runner (sprue / runner / gate) R to be released from the fixed-side mold plate body 8 when the mold is opened.
【0013】具体的には、成形湯道部Rの固定側型板本
体8からの分離機構は、固定側取付板12に形成され、
ランナー板10に形成された貫通孔10aを介してラン
ナー6内に突出し、先端部にアンダーカット引掛部を有
する湯道部ロックピン14により行われるようになって
いる。また、可動側型板4は、スペーサ16を介して可
動側取付板18に取りけられている。成形製品部の突き
出し機構は、可動側型板4と可動側取付板18との間に
形成された空間を相対移動し、成形機に付設された突き
出しロッド20で往復移動二枚合わせの突き出し板22
に保持された突き出しピン24で担うようになってい
る。Specifically, a mechanism for separating the molding runner portion R from the fixed-side mold plate body 8 is formed on the fixed-side mounting plate 12.
The operation is performed by a runner lock pin 14 which protrudes into the runner 6 through a through hole 10a formed in the runner plate 10 and has an undercut hook at the tip. The movable mold plate 4 is mounted on a movable mounting plate 18 via a spacer 16. The protruding mechanism of the molded product part relatively moves in a space formed between the movable side mold plate 4 and the movable side mounting plate 18 and reciprocates with a protruding rod 20 attached to the molding machine. 22
And is supported by a protruding pin 24 held by the arm.
【0014】 本実施例は、上記構成において、固定側
型板本体8に成形湯道部を型開き方向と直交する面で回
転可能な空間を形成可能とするスライドコア26が形成
されているとともに、成形湯道部Rを回転可能な機能を
備えた成形湯道部取り出し機、固定側型板2とランナー
板10との間に、出入可能に付設されている。The present embodiment having the above structure, the slide core 26 to form available-rotatable space plane perpendicular to the opening direction mold molding runner portion on the fixed side mold plate body 8 is formed In addition, a molding runner removing machine having a function of rotating the molding runner R is provided between the fixed mold plate 2 and the runner plate 10 so as to be able to enter and exit.
【0015】具体的には、スライドコア26は、可動側
型板4に保持されたアンギュラピン27により型閉じ時
に前死点位置にあり、型開き完了時に後死点位置にある
ようにされている。More specifically, the slide core 26 is located at the front dead center position when the mold is closed and at the rear dead center position when the mold opening is completed by the angular pins 27 held on the movable mold plate 4. I have.
【0016】そして、成形湯道部取出し機としては、例
えば、図6に示すような、図示しないエアシリンダで前
進・後退かつ回転可能な取り出し軸28の先端に、エア
駆動される一対の挟み板部30を備えたものを使用す
る。As a molding runner removing machine, for example, as shown in FIG. 6, a pair of air-driven sandwiching plates are attached to the tip of a removing shaft 28 which can be moved forward / backward and rotatable by an air cylinder (not shown). The one provided with the unit 30 is used.
【0017】ここでは、スライドコア26は、固定側型
板本体8内に設けたが、ランナー板10内でもよい。ま
た、スライドコア26の駆動は、アンギュラピン27で
なくても、油圧シリンダ、コイルばね、カム等、他の汎
用の駆動手段を使用できる。Here, the slide core 26 is provided in the fixed-side mold plate main body 8, but may be provided in the runner plate 10. In addition, other general-purpose driving means such as a hydraulic cylinder, a coil spring, and a cam can be used for driving the slide core 26 without using the angular pins 27.
【0018】(2) 次に、上記金型装置を使用しての成形
湯道部の取り出し方法を説明する。(2) Next, a description will be given of a method of removing the molding runner using the above-described mold apparatus.
【0019】 型閉じ状態の金型の製品キャビティ3
2に、湯道(スプルー34/ランナー6/ゲート36)
を介して、溶融成形材料(通常、熱可塑性樹脂材料)を
射出成形機の噴出ノズルから噴出させて充満させる。
(図2参照)製品キャビティ32内の成形材料が固化
した後に、型開きを開始する。最初に、ランナー板10
と固定側型板本体8との間で型開きが始まる。このと
き、湯道部ロックピン14により成形湯道部Rがランナ
ー板10側に残り、成形製品部Mから分離されるととも
に固定側型板本体8から離型される。The product cavity 3 of the mold in the closed state
2, runner (sprue 34 / runner 6 / gate 36)
, A molten molding material (generally, a thermoplastic resin material) is ejected from an ejection nozzle of an injection molding machine to fill the material.
(See FIG. 2) After the molding material in the product cavity 32 has solidified, the mold opening is started. First, the runner plate 10
Opening of the mold between the fixed-side mold body 8 and the fixed-side mold body 8 starts. At this time, the runner R is formed by the runner
-It remains on the plate 10 side, is separated from the molded product part M, and is released from the fixed-side mold plate main body 8.
【0020】次に、固定側型板本体8と可動側型板4と
の間で型開きが開始し、型開きが完了すると突き出し板
22が相対的に前進して、成形製品部Mが可動側型板4
から突き出されて、成形品製品部Mの離型が完了する。Next, mold opening starts between the fixed-side mold body 8 and the movable-side mold plate 4, and when the mold opening is completed, the protruding plate 22 relatively advances, and the molded product portion M moves. Side template 4
And the release of the molded product part M is completed.
【0021】同時に、ランナー板10と固定側取付板1
2との間も開くため、成形湯道部Rは、固定側取付板1
2の湯道部ロックピン14からも離脱する。(図4参
照) このとき、スライドコア26がアンギュラピン27で案
内されて後死点位置にあり、成形湯道部Rの一方向面が
開口されて、成形湯道部Rを型開き方向と直交する面で
回転可能な空間が形成されている。この時点で、成形湯
道部取出し機Tの挟み板部30を、固定側型板2とラン
ナー板10との間に、前進させ、成形湯道部Rの回転中
心(図例ではゲート部)38を把持する。At the same time, the runner plate 10 and the fixed side mounting plate 1
2, the molding runner R is fixed to the fixed side mounting plate 1.
The second runner lock pin 14 also comes off. (See FIG. 4) At this time, the slide core 26 is guided by the angular pin 27 and is at the rear dead center position, one direction surface of the molding runner R is opened, and the molding runner R is moved in the mold opening direction. A rotatable space is formed on a plane orthogonal to the plane. At this time, the sandwiching plate portion 30 of the forming runner take-out machine T is advanced between the fixed mold plate 2 and the runner plate 10, and the rotation center of the forming runner portion R (the gate portion in the example in the figure). 38 is gripped.
【0022】そして、成形湯道部Rを成形湯道部取出し
機Tで、成形湯道部Rを扁平方向に90°回転させ、こ
の状態で、さらに挟み板部30を後退させて型外に位置
した時、把持を解除して、成形湯道部Rを落下させて取
り出す。ここで、回転角度を90°としたが、相対的に
扁平形状となるなら、45°以上の角度で任意に設定で
きる。Then, the molding runner R is rotated by 90 ° in a flat direction by a molding runner removing machine T, and in this state, the sandwiching plate portion 30 is further retracted to outside the mold. When it is positioned, the grip is released and the molding runner R is dropped and taken out. Here, the rotation angle is set to 90 °. However, if the rotation angle becomes relatively flat, the rotation angle can be arbitrarily set to 45 ° or more.
【0023】(3) 成形湯道部取出し機としては、上記以
外に、図7〜8に示すような取り出し機T1も使用可能
である。(3) In addition to the above, a take-out machine T1 as shown in FIGS.
【0024】ランナー板10の一側に固定され、前進後
退用の第一エアシリンダ42と、第一エアシリンダ42
をラック44/ピニオン46機構で回転させる第二エア
シリンダ48とからなり、第一エアシリンダ48のピス
トンロッドであるアクチュエータ50先端には、型閉時
ランナー6内に突出しアンダーカット引っ掛け部52を
有する。この引っ掛け部52は成形湯道部Rを払い落す
ために圧縮エア噴出可能なバブル機構を備えているもの
でもよい。A first air cylinder 42 fixed to one side of the runner plate 10 for moving forward and backward, and a first air cylinder 42
And a second air cylinder 48 for rotating the first air cylinder 48 by a rack 44 / pinion 46 mechanism. An end of an actuator 50 which is a piston rod of the first air cylinder 48 has an undercut hook portion 52 which projects into the runner 6 when the mold is closed. . The hook portion 52 may be provided with a bubble mechanism capable of ejecting compressed air to blow off the molding runner portion R.
【0025】この成形湯道部取出し機T1の使用態様
は、型閉じ時に、アクチュエータ50を金型のランナー
6内に突出させておく以外は、基本的に前記成形湯道部
取出し機Tと同様である。The use of the molding runner removal machine T1 is basically the same as that of the molding runner removal machine T except that the actuator 50 is projected into the mold runner 6 when the mold is closed. It is.
【0026】[0026]
【発明の作用・効果】本発明の成形湯道部の取り出し方
法及びそれに使用する射出成形用金型は、上記のような
構成なので、下記のような作用・効果を奏する。The operation and effects of the present invention are as follows, since the method for removing a molding runner and the injection mold used therefor have the above-mentioned structure.
【0027】成形湯道部を回転させて、金型から取り出
すため、成形湯道部の取り出しスペースを小さくでき、
金型の固定側型板本体とランナー板との型開き量を、ひ
いては、金型全体の型開き量を大きくする必要がない。
従って、成形機の型開き量(デイライト量)を小さくで
き、ひいては、成形機として、相対的に小型のものでよ
くなる。Since the molding runner is rotated and taken out of the mold, the space for removing the molding runner can be reduced.
There is no need to increase the amount of mold opening between the fixed-side mold plate main body and the runner plate, and thus the entire mold.
Therefore, the amount of mold opening (daylight amount) of the molding machine can be reduced, and the molding machine can be relatively small.
【0028】また、特開昭49−7367号公報におけ
る技術の如く、成形湯道部を破断しないため、切断屑が
出ず、また、成形湯道部がいくつかに分かれることな
く、湯道部の取り出しが容易である。Also, unlike the technique disclosed in Japanese Patent Application Laid-Open No. 49-7367, the molded runner is not broken, so that no cutting waste is produced and the molded runner is not divided into several parts. It is easy to take out.
【図1】本発明と適用すると好適な成形湯道部の斜視図FIG. 1 is a perspective view of a molding runner portion suitable for application with the present invention.
【図2】本発明に成形湯道部の取り出し方法に使用する
成形用金型の型閉じ時の平面断面図FIG. 2 is a cross-sectional plan view of a molding die used in the method of removing a molding runner according to the present invention when the mold is closed.
【図3】図2の側面断面図FIG. 3 is a side sectional view of FIG. 2;
【図4】本発明に成形湯道部の取り出し方法に使用する
成形用金型の型開き時における成形湯道部取出し機前進
時の側面断面図FIG. 4 is a side cross-sectional view of a molding runner take-out machine when the forming die used in the method for removing a molding runner according to the present invention is opened.
【図5】同じく成形湯道部を回転させた後の側面断面図FIG. 5 is a side cross-sectional view after the molding runner is rotated.
【図6】本発明の方法に使用する成形湯道部の取り出し
方法に使用する成形湯道部取出し機の一例を示す斜視図FIG. 6 is a perspective view showing an example of a molding runner removing machine used in a method of removing a molding runner used in the method of the present invention.
【図7】同じく他の成形湯道部取出し機を取り付けた金
型の一部を示す側面断面図FIG. 7 is a side sectional view showing a part of a mold to which another molding runner removing machine is attached.
【図8】図7の成形湯道部取出し機のVIII−VIII線矢視
図FIG. 8 is a view of the molding runner removing machine of FIG. 7 taken along line VIII-VIII.
2 固定側型板 4 可動側型板 8 固定側型板本体 10 ランナー板 14 湯道部ロックピン 26 スライドコア M 成形製品部 R 成形湯道部 T、T1 成形湯道部取出し機 2 Fixed mold plate 4 Movable mold plate 8 Fixed mold plate main body 10 Runner plate 14 Runner lock pin 26 Slide core M Molded product part R Mold runner T, T1 Mold runner removal machine
Claims (2)
記固定側型板のランナー配設側が分割されて固定側型板
本体とランナー板とからなり、射出成形品を成形後、型
開き時に成形湯道部を前記固定側型板本体から離型可能
とする機構を備えた三プレートタイプの金型を使用し
て、前記成形湯道部を前記金型の側方から取り出すに際
して、型開き時に、前記成形湯道部を、その取り出し方向の金
型側面に直行する軸で回転させて、固定側型板本体とラ
ンナー板との間から取り出し可能な扁平形状とした後、
前記成形湯道部を前記 金型から取り出すことを特徴とす
る成形湯道部の取り出し方法。1. A fixed-side mold plate and a movable-side mold plate, and a runner disposition side of the fixed-side mold plate is divided into a fixed-side mold plate body and a runner plate. When removing the molding runner from the side of the mold using a three-plate type mold having a mechanism that enables the molding runner to be released from the fixed-side mold plate body when the mold is opened. When the mold is opened, the molding runner portion is moved in the direction of removal.
Rotate with the axis perpendicular to the mold side, and
After having a flat shape that can be taken out from between the inner plate
A method for removing a molding runner, comprising removing the molding runner from the mold.
方法に使用する金型であって、 前記固定側型板本体またはランナー板内に、前記成形湯
道部をその取り出し方向の金型側面と直行する軸で回転
可能な空間を形成可能なスライドコアが形成されている
とともに、 前記成形湯道部を回転可能な機能を備えた成形湯道部取
り出し機が、前記固定側型板とランナー板との間に、出
入可能に付設されている、 ことを特徴とする射出成形用金型。2. A mold used in the method for removing a molded runner according to claim 1, wherein the molded runner is disposed in the fixed-side mold plate body or the runner plate in a direction in which the molded runner is removed. A molded core runner take-out machine having a function of rotatable the molded runner portion, wherein a slide core capable of forming a rotatable space with an axis perpendicular to the mold side surface is formed by the fixed side mold plate. And a runner plate. The mold for injection molding is provided so as to be able to enter and exit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP05303094A JP3079863B2 (en) | 1993-12-02 | 1993-12-02 | How to remove the mold runner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP05303094A JP3079863B2 (en) | 1993-12-02 | 1993-12-02 | How to remove the mold runner |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07156213A JPH07156213A (en) | 1995-06-20 |
JP3079863B2 true JP3079863B2 (en) | 2000-08-21 |
Family
ID=17916825
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP05303094A Expired - Fee Related JP3079863B2 (en) | 1993-12-02 | 1993-12-02 | How to remove the mold runner |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3079863B2 (en) |
-
1993
- 1993-12-02 JP JP05303094A patent/JP3079863B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07156213A (en) | 1995-06-20 |
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