JP2938113B2 - Blister pack manufacturing method - Google Patents
Blister pack manufacturing methodInfo
- Publication number
- JP2938113B2 JP2938113B2 JP2027206A JP2720690A JP2938113B2 JP 2938113 B2 JP2938113 B2 JP 2938113B2 JP 2027206 A JP2027206 A JP 2027206A JP 2720690 A JP2720690 A JP 2720690A JP 2938113 B2 JP2938113 B2 JP 2938113B2
- Authority
- JP
- Japan
- Prior art keywords
- blister pack
- welding
- blade
- joint
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 238000005520 cutting process Methods 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 7
- 238000003466 welding Methods 0.000 description 27
- 238000000034 method Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 238000007789 sealing Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 235000013580 sausages Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
- B29C65/7443—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc by means of ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81413—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being non-symmetrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7162—Boxes, cartons, cases
- B29L2031/7164—Blister packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Closing Of Containers (AREA)
- Package Closures (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、透明なブリスターパックの製造方法に関す
るものであり、溶着と同時に溶断し、なおかつ溶着巾を
出来るだけ小さくしたブリスターパックの製造方法に関
するものである。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a transparent blister pack, and more particularly to a method for producing a blister pack which melts at the same time as welding and has a welding width as small as possible. Things.
従来からブリスターパック形式の包装においては、成
形された表部材と裏部材とを、接合部、いわゆるフラン
ジ部で溶着又は接着してブリスターパックとなす方法
や、裏部材のフランジ部を折り曲げ加工し、表部材のフ
ランジ部をはさみ込むスライドブリスター形式のものが
ある。しかしながら、最近は、溶着又は接着部分のフラ
ンジ部の巾を極力小さくし、かつ封緘性の良いブリスタ
ーパック形式が強く要望されて来ている。Conventionally, in a blister pack type packaging, a molded front member and a back member are welded or bonded at a joint portion, a so-called flange portion, to form a blister pack, or the flange portion of the back member is bent, There is a slide blister type in which a flange portion of a front member is inserted. However, recently, there has been a strong demand for a blister pack type in which the width of the flange portion of the welded or bonded portion is as small as possible and the sealing property is good.
表部材と裏部材とをフランジ部で溶着又は接着する方
法としては、ヒートシールにより溶接する方法、接着剤
を用いて接着する方法がとられて来ている。これ等の方
法によるものは、溶着又は接着する工程と、接合部を一
部残して刃により打ち抜く工程とに別れており、しかも
打ち抜き刃で打ち抜く工程において精度管理を厳しくし
なければならず、非常に手間のかかるものとなって来て
いる。As a method of welding or bonding the front member and the back member at the flange portion, a method of welding by heat sealing and a method of bonding using an adhesive have been adopted. The method according to these methods is divided into a welding or bonding step and a step of punching with a blade while leaving a part of the joint, and the precision control in the step of punching with a punching blade must be strictly controlled. Is becoming more time-consuming.
更に接着剤を用いたものは接着剤臭が残ることが生
じ、内容物によっては、接着剤系は用いることができな
い場合が多い。Further, those using an adhesive may cause the smell of the adhesive to remain, and depending on the contents, the adhesive system cannot be used in many cases.
これ以外の方法では、最近に高周波を用いて、溶着と
同時に溶断するといった方法も提案されているが、この
高周波を用いる方法は、刃形状をした電極を用いて溶
着、溶断するものであり、溶着、溶断時にスパークを起
しやすく、その都度、刃先を清浄しなければならず、危
険であると同時に、溶着、溶断面の仕上り状態も悪く、
しかも封緘性も安定したものが得られていないのが現状
である。In other methods, recently, using a high frequency, a method of fusing simultaneously with welding has been proposed.However, the method using this high frequency is welding using a blade-shaped electrode, and fusing, Sparks are likely to occur at the time of welding and fusing.Each time, the cutting edge must be cleaned, which is dangerous, and at the same time, the welding, the finish of the welded section is poor,
In addition, at present, a product having a stable sealing property has not been obtained.
本発明は超音波を用いることによって、接合部の巾を
小さく抑え、しかも安定した封緘性をもたせたブリスタ
ーパックを溶着・溶断を同時に行うことにより、美麗で
封緘性の優れ、しかも開封時にスムースに開封すること
のできるブリスターパックの製造方法を提案するにあ
る。The present invention suppresses the width of the joint part by using ultrasonic waves, and simultaneously welds and cuts a blister pack having a stable sealing property, so that it is beautiful and excellent in sealing property, and smoothly at the time of opening. It is to propose a method for producing a blister pack that can be opened.
本発明は、ブリスターパックにおいて、成形された表
部材と裏部材とを超音波により溶着、溶断する方法を種
々検討を重ねた結果、超音波ホーンの受け台側の刃形形
状を片刃形状とし、刃形形状部の厚みＴと接合部との厚
みｔとの比率T/tが0.5〜10の範囲の刃形形状を有し、し
かも、刃形形状が、接合する部分から溶断する部分に向
けてなだらかなテーパー状又は曲線状の形状を有し、更
に、受け台の刃先の高さt1はｔに対して、ｔ＞t1となる
受け台第を有いて、超音波による溶着、溶断を同時に行
うことが一番優れた方法であることを見い出し本発明を
完成させたものである。The present invention, in a blister pack, as a result of repeatedly examining the method of welding the molded front member and back member by ultrasonic waves and fusing, the blade shape of the ultrasonic horn on the pedestal side is made into a single blade shape, The ratio T / t of the thickness T of the blade-shaped portion to the thickness t of the bonding portion has a blade-shaped shape in the range of 0.5 to 10, and the blade-shaped shape is directed toward a portion to be blown from a portion to be bonded. has a gentle tapered or curved shape Te, further, with respect to the cradle of the cutting edge height t 1 is t, and had have a first cradle becomes t> t 1, welding by ultrasound, blown It has been found that the simultaneous execution of the above is the most excellent method, and the present invention has been completed.
図により、本発明をさらに説明する。 The invention is further explained by means of the figures.
第１図は本発明によって得られたブリスターパックの
１断面を示すものであり、透明のプラスチックで成形さ
れた表部材２は、パックされる内容物形状により、種々
変えられるが、そのうちの１例を示したものである。表
部材２と裏部材３とが接合部４を介し溶着されている。
第２図に接合部４の拡大図を示す。第２図において表部
材２と裏部材とは５の部分で溶着されており、その溶断
面は６の形状となっている。FIG. 1 shows a cross section of a blister pack obtained by the present invention. The front member 2 formed of a transparent plastic can be variously changed depending on the shape of the contents to be packed. It is shown. The front member 2 and the back member 3 are welded through the joint 4.
FIG. 2 shows an enlarged view of the joint 4. In FIG. 2, the front member 2 and the back member are welded to each other at a portion 5, and the weld cross section has a shape 6.
第３図は、第２図における溶着、溶断をする為の工程
の概略を示すである。ブリスターパック本体（表部材
２）と蓋となる裏部材３とを同時に供給し超音波ホーン
８を受け台７に、超音波を発信させながら押圧し、溶着
と同時に用談を行う。FIG. 3 is a schematic diagram showing the steps for welding and fusing in FIG. The blister pack main body (front member 2) and the back member 3 serving as a lid are simultaneously supplied, and the ultrasonic horn 8 is pressed to the receiving table 7 while transmitting ultrasonic waves, and welding is performed simultaneously with welding.
ブリスターパックに用いられる材料は、表部材として
は透明性を有するプラスチックであれば、どの様な種類
のものでもよく、ブリスターパックの機能を発揮できる
ものであればすべて用いることができる。The material used for the blister pack may be any kind of material as long as it is a transparent plastic as the surface member, and any material that can exhibit the function of the blister pack can be used.
例えば、成形された形状での保形性が必要とされる場
合には硬質塩化ビニル、ポリスチロール、ポリカーボネ
ート等から成形されたものが用いられ、特に必要とあれ
ば、ガスバリア性等を付与した複合性からなるものも用
いられる。更に。ハム、ソーセージ等の包装用の軟質系
の成形品を用いることも可能である。For example, when shape retention in a molded shape is required, a material molded from hard vinyl chloride, polystyrene, polycarbonate, or the like is used, and if necessary, a composite having a gas barrier property or the like is used. Those consisting of sex are also used. Further. It is also possible to use a soft molded product for packaging such as ham and sausage.
又、用いられる裏部材としては、印刷されたプラスチ
ック成形品又は平面状の板状体等を用いることも又は
紙、繊維からはるものも用いることができ、表部材とな
る透明なプラスチック部材と超音波によって溶着でき得
る材質のものはすべて用いることができる。Further, as the back member to be used, a printed plastic molded article or a flat plate-shaped body or the like can be used, or paper or a fiber can be used, and a transparent plastic member serving as a front member can be used. Any material that can be welded by ultrasonic waves can be used.
特に表部材と裏部材との接合面が同種のプラスチック
であれば溶着面が極く小さな巾であっても充分に溶着さ
せることができる。In particular, if the joining surface between the front member and the back member is the same type of plastic, even if the welding surface is extremely small, it can be sufficiently welded.
更には超音波を用いることにより異種材料とを種々に
組み合せることにより、バッケージ効果を高めることが
可能である。Further, by using ultrasonic waves and combining various kinds of materials in various ways, it is possible to enhance the package effect.
本発明において用いる超音波ホーンの受け台部の刃形
形状は第４図に示す形状での刃形形状であることが必要
であり、第４図（ａ）に示す様なテーパー状の刃形形状
においては刃先に向って10〜60度の角度を有し様な形状
であることが望ましく、又第４図（ｂ）に示す形状にあ
っては、刃先部に向って０〜30度程の角度を有し、徐々
に立ち上り、刃先部に達する曲線状の形状であることが
望ましい。The blade shape of the receiving portion of the ultrasonic horn used in the present invention needs to be the blade shape shown in FIG. 4, and the tapered blade shape shown in FIG. The shape is desirably a shape having an angle of 10 to 60 degrees toward the cutting edge, and in the shape shown in FIG. 4 (b), about 0 to 30 degrees toward the cutting edge. It is desirable to have a curved shape having an angle and rising gradually and reaching the cutting edge.
又受け台の厚みＴは、溶着する面の巾に影響を与える
もので巾が大きすぎれば、当初の目的とする極小の溶着
面の巾を得ることが出来ず、更にあまり小さすぎれば、
充分な溶着強さを得ることができず、受け台の厚さＴ
は、接合面における表部材と裏部材の真の厚み合計ｔに
対しての比率（T/t）が0.5〜10であることが肝要であ
る。T/tが0.5以下であれば、充分な溶着強さが得られ
ず、又、刃形形状の受け台の強度も弱くなってしまい破
損してしまう恐れがある。又T/tが10以上であれば、溶
着部分のフランジの巾が大となってしまい、商品価値を
低下させてしまう。Also, the thickness T of the cradle affects the width of the surface to be welded, and if the width is too large, it is not possible to obtain the initially desired minimum welding surface width, and if it is too small,
It is not possible to obtain sufficient welding strength,
It is important that the ratio (T / t) to the total thickness t of the front and back members at the joint surface is 0.5 to 10. When T / t is 0.5 or less, sufficient welding strength cannot be obtained, and the strength of the blade-shaped cradle is also weakened, which may result in breakage. If T / t is 10 or more, the width of the flange at the welded portion becomes large and the commercial value is reduced.
又、刃先の高さt1は、ｔ＞t1の関係にあることが必要
であり、t1がｔと同等及至はそれ以上であれば溶着強さ
が弱くなり、安定した封緘性を得ることが出来ない。Further, the height t 1 of the cutting edge needs to be in a relationship of t> t 1 , and if t 1 is equal to or greater than t, the welding strength becomes weak, and a stable sealing property is obtained. I can't do that.
以上の様な刃形形状の受け台上に透明のプラスチック
成形品からなる表部材と裏部材を重ね、その上から超音
波ホーンにより溶着、溶断とを同時に行う。The front member and the back member made of a transparent plastic molded product are superimposed on the above-mentioned blade-shaped receiving base, and welding and fusing are performed simultaneously from above by using an ultrasonic horn.
尚、超音波による溶着、溶断する条件としては、用い
る材質によって異なるが、例えば、表部材、裏部材とも
に硬質塩ビニルシートからなる場合は表部材シート厚み
0.3mm、裏部材シート厚み0.15mm、受台刃巾1.0mm、刃傾
斜角15゜ストレート品を用い、超音波処理条件は、出力
2KW（使用エネルギー55J）、溶着、溶断時間0.3sec、ホ
ールド（冷却）時間1.0sec、加圧力350kpa、沈込み高さ
量0.2mmであり、表部材t0.3mmが硬質塩化ビニルと接着
剤をコートした合成紙t0.4mmの裏部材の場合には出力2K
W（使用エネルギー44J）ホールド時間1.0sec、加圧力43
0kpa、沈み込高さ0.35mmの様な条件で表部材と裏部材と
を溶着と同時に溶断することが出来る。The conditions for welding and fusing by ultrasonic waves differ depending on the material used. For example, when both the front and back members are made of a hard vinyl chloride sheet, the thickness of the front member sheet
0.3mm, backing member sheet thickness 0.15mm, pedestal blade width 1.0mm, blade inclination angle 15 ゜ using a straight type, ultrasonic processing conditions, output
2KW (use energy 55J), welding, fusing time 0.3sec, hold (cooling) time 1.0sec, pressure 350kpa, sinking height 0.2mm, surface material t0.3mm coated with hard vinyl chloride and adhesive 2K output for backing material of synthetic paper t0.4mm
W (use energy 44J) hold time 1.0sec, pressure 43
Under conditions such as 0 kpa and sink height of 0.35 mm, the front and back members can be melted and fused at the same time as welding.
本発明により得られるブリスターパックは、接合部
（フランジ部）の飛び出し部を非常に小さくすることが
可能、商品価値を高めることができ、溶着と溶断が同時
に一工程ででき、更に刃先部のケアーも非常に容易にす
ることが出来る上に、例えば、接合部上に水滴、油滴等
の汚れや、固形物の汚れが多少付着した状態であって
も、超音波振動を与えることにより、これらの汚れを除
去出来、非常に安定した完全な封緘性を得ることが出来
る。According to the blister pack obtained by the present invention, the protrusion of the joint (flange) can be made extremely small, the commercial value can be increased, welding and fusing can be performed simultaneously in one step, and furthermore, the care of the cutting edge can be achieved. In addition to being able to make it very easy, for example, even when dirt such as water droplets, oil droplets, etc. on the joint portion, and solid dirt is slightly adhered, by applying ultrasonic vibration, Can be removed, and a very stable and complete sealing property can be obtained.
更に、開封時には、溶着面の巾を非常に小さくしてい
る為に易開封性となっており、バッケージングされた内
容物の保護性にもすぐれ、しかも内容物を取り出し易い
ブリスターパックを得ることが出来る。Furthermore, at the time of opening, the width of the welding surface is made very small so that it is easy to open, and it is possible to obtain a blister pack that is excellent in protection of the packaged contents and easy to take out the contents. Can be done.
第１図は本発明によって得られたブリスターパックの断
面図である。第２図は接合部（フランジ部）の拡大図、
第３図はフランジ部の溶着、溶断の工程を示す図、第４
図は受け台の刃形形状の例を示す図である。 ｔ……表部材と裏部材のIIIの厚み t1……受け台刃形形状部の刃先の高さ Ｔ……受け台の厚さ １……ブリスターパック断面（内容物収納部） ２……表部材、３……裏部材 ４……接合部、５……溶着面 ６……溶断面、７……受け台 ８……超音波ホーン、９……刃先部 10、11……受け台の刃形形状部FIG. 1 is a sectional view of a blister pack obtained according to the present invention. Figure 2 is an enlarged view of the joint (flange)
FIG. 3 is a view showing a process of welding and fusing the flange portion.
The figure is a diagram showing an example of the blade shape of the cradle. t ...... table member and the cutting edge of the thickness t 1 ...... cradle blade shape portion III of the backing member height T ...... cradle thickness 1 ...... blister pack cross-section (content storage unit) 2 ...... Front member, 3 ... Back member 4 ... Joint, 5 ... Welding surface 6 ... Fusion section, 7 ... Cradle 8 ... Ultrasonic horn, 9 ... Blade edge 10, 11 ... Cradle Blade shape
Claims (1)
スターパックにおいて、表部材２と裏部材３との接合部
４を、ブリスターパック側より、なだらかなテーパ状10
又は曲線状11の刃先９を有する受け台７であって、該受
け台の７の厚みＴが、表部材２と裏部材３との接合部４
における厚みｔに対して、T/tが0.5〜10であり、且つ受
け台７の刃先の高さt1はｔに対して、ｔ＞t1である受け
台７を用い、超音波により、表部材２と裏部材３とを溶
着させると同時に接合部４を溶断させるブリスターパッ
クの製造方法。In a blister pack made of a transparent plastic, a joint portion (4) between a front member (2) and a back member (3) is gradually tapered from the blister pack side.
Alternatively, the receiving base 7 has a curved cutting edge 9, and the thickness T of the receiving base 7 is equal to the thickness of the joint 4 between the front member 2 and the back member 3.
The thickness t, T / t is 0.5 to 10, and relative to the cradle 7 of the cutting edge of the height t 1 is t, using the cradle 7 is t> t 1, the ultrasonic wave in, A method for producing a blister pack in which the front member 2 and the back member 3 are welded and the joint 4 is melted at the same time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2027206A JP2938113B2 (en) | 1990-02-08 | 1990-02-08 | Blister pack manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2027206A JP2938113B2 (en) | 1990-02-08 | 1990-02-08 | Blister pack manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03240632A JPH03240632A (en) | 1991-10-28 |
| JP2938113B2 true JP2938113B2 (en) | 1999-08-23 |
Family
ID=12214628
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2027206A Expired - Lifetime JP2938113B2 (en) | 1990-02-08 | 1990-02-08 | Blister pack manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2938113B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2224790B1 (en) * | 2002-06-05 | 2006-06-01 | Xavier Miret Gayet | CLOSURE MATERIAL CONTAINER CLOSURE DEVICE. |
| EP3094468B1 (en) * | 2014-01-17 | 2020-01-01 | I.M.A. Industria Macchine Automatiche S.p.A. | Ultrasound device for sealing and cutting |
-
1990
- 1990-02-08 JP JP2027206A patent/JP2938113B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03240632A (en) | 1991-10-28 |
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