[go: up one dir, main page]

JP2696002B2 - Composite cylinder with hole and method of manufacturing the same - Google Patents

Composite cylinder with hole and method of manufacturing the same

Info

Publication number
JP2696002B2
JP2696002B2 JP3111905A JP11190591A JP2696002B2 JP 2696002 B2 JP2696002 B2 JP 2696002B2 JP 3111905 A JP3111905 A JP 3111905A JP 11190591 A JP11190591 A JP 11190591A JP 2696002 B2 JP2696002 B2 JP 2696002B2
Authority
JP
Japan
Prior art keywords
hole
composite cylinder
cylinder
holes
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3111905A
Other languages
Japanese (ja)
Other versions
JPH04339630A (en
Inventor
一郎 草部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP3111905A priority Critical patent/JP2696002B2/en
Publication of JPH04339630A publication Critical patent/JPH04339630A/en
Application granted granted Critical
Publication of JP2696002B2 publication Critical patent/JP2696002B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Injection Moulding Of Plastics Or The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Powder Metallurgy (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、孔付複合シリンダの製
造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a composite cylinder having holes.

【0002】[0002]

【従来の技術】プラスチックの射出・押出成形機は、第
9図に示す如く基端側に材料供給孔15を有し、これよ
り軸方向離れた箇所にベント孔16を有するシリンダ本
体17内に、スクリュまたはプランジャ等の圧送手段1
8を挿設して備え、シリンダ本体17の外周に軸方向の
間隔を有してヒータ19を備えている。
2. Description of the Related Art As shown in FIG. 9, a plastic injection / extrusion molding machine has a material supply hole 15 at a base end side and a vent body 16 at a position axially away from the cylinder body 17. , Screw or plunger, etc.
The heater 19 is provided on the outer periphery of the cylinder body 17 at an axial interval.

【0003】この成形機では、熱可塑性または熱硬化性
等の樹脂を材料供給孔15から供給し、ヒータ19によ
って加熱流動させて圧送手段18でダイに圧送すること
で成形される。ここで、シリンダ本体17はその内側に
耐食、耐摩性のライニング層20を施した複合シリンダ
であり、該ライニング層20は本体内面のみでなく供給
孔15およびベント孔16にも施されている。
In this molding machine, a resin such as a thermoplastic or thermosetting resin is supplied from a material supply hole 15, heated and fluidized by a heater 19, and then fed to a die by a pressure feeding means 18. Here, the cylinder main body 17 is a composite cylinder in which a corrosion-resistant and abrasion-resistant lining layer 20 is provided on the inner side, and the lining layer 20 is provided not only on the inner surface of the main body but also on the supply hole 15 and the vent hole 16.

【0004】これは、供給孔15においては、プラスチ
ック中に含まれるガラス系充填剤による摩耗が生じるか
らであり、ベント孔16にあっては、樹脂および添加剤
中の腐食性ガス、例えば、加熱による各種の炭化水素、
一酸化等の揮発性ガスまたはハロゲン系酸等の腐食性ガ
スによる腐食が生じるからである。このため、前述した
複合シリンダは例えば、特開平1−191701号公報
で開示のHIP技術によって製造されていた。
[0004] This is because abrasion due to the glass-based filler contained in the plastic occurs in the supply hole 15, and the corrosive gas in the resin and the additive, such as heating, is provided in the vent hole 16. Various kinds of hydrocarbons,
This is because corrosion is caused by a volatile gas such as monoxide or a corrosive gas such as a halogen acid. For this reason, the above-described composite cylinder has been manufactured by the HIP technique disclosed in, for example, Japanese Patent Application Laid-Open No. 1-119101.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、前述公
報による従来技術においては、ライニング層が難切削材
料のため、機械加工が可能な単純な円形の供給孔15お
よびベント孔16しかできず、当該孔の機能が著しく損
なわれるという課題があった。また、前述孔15,16
の機能を確保するために、楕円形、逆テーパ形、眼鏡
形、長方形等にすると、HIP処理時の本体収縮変形が
不等変形となり、シリンダが反曲る等の課題があった。
However, in the prior art disclosed in the above-mentioned publication, since the lining layer is a difficult-to-cut material, only a simple circular supply hole 15 and a vent hole 16 that can be machined can be formed. There is a problem that the function of the is significantly impaired. In addition, the aforementioned holes 15, 16
In order to secure the above function, when the shape is made elliptical, inverted tapered, spectacles, rectangular, or the like, there is a problem that the contraction deformation of the main body at the time of the HIP processing becomes unequal deformation, and the cylinder bends.

【0006】本発明は、供給孔、ベント孔はこれらの機
能に応じた形状でしかも耐食、耐摩性についてはこれを
充分に満足した孔付複合シリンダを提供するとともにこ
の孔付複合シリンダを容易、正確に製造することを目的
とする。
The present invention provides a composite cylinder with holes, in which the supply hole and the vent hole are formed in a shape corresponding to these functions, and which sufficiently satisfies the corrosion resistance and the abrasion resistance. It is intended to be manufactured accurately.

【0007】[0007]

【課題を解決するための手段】本発明は、前述目的を達
成するため、次の技術的手段を講じている。すなわち、
本発明は、シリンダ基材面にHIP処理による耐食、耐
摩性のライニング層を有するとともに径方向の孔を有す
る複合シリンダであって、前記孔の壁面に活性金属の下
地表面処理層を有するとともにこの処理層上に無電解セ
ラミックス処理層を有することを特徴とする。また、本
発明は、シリンダ基材面に耐食、耐摩性のライニング層
をHIP処理で形成した複合シリンダとし、該複合シリ
ンダに孔を形成し、該孔の孔壁面に活性金属を下地表面
処理した後に、無電解セラミックスメッキ処理を施すこ
とを特徴とするものである。
The present invention employs the following technical means to achieve the above object. That is,
The present invention provides a composite cylinder having a corrosion-resistant and abrasion-resistant lining layer formed by a HIP process on a cylinder substrate surface and having a hole in a radial direction. It has an electroless ceramics treatment layer on the treatment layer. Further, the present invention provides a composite cylinder in which a corrosion-resistant, wear-resistant lining layer is formed on a cylinder base material surface by HIP processing, a hole is formed in the composite cylinder, and an active metal is subjected to a base surface treatment on the hole wall surface of the hole. Thereafter, electroless ceramic plating is performed.

【0008】[0008]

【作用】本発明によると、複合シリンダ4の孔5,6に
は、HIP処理によるライニング層ではなく、セラミッ
クスメッキ処理で耐摩性、耐食性が確保されているの
で、該孔5,6の形状は、単なる円形のみでなくその機
能を重視した楕円形、逆テーパー形等にできる。
According to the present invention, the holes 5 and 6 of the composite cylinder 4 are not provided with a lining layer formed by the HIP process, but are provided with abrasion resistance and corrosion resistance by a ceramic plating process. In addition to a simple circular shape, an elliptical shape in which the function is emphasized, an inverted tapered shape, and the like can be used.

【0009】[0009]

【実施例】以下、図面を参照して本発明の実施例を説明
する。図1は本発明に係る孔付複合シリンダの製造工程
を示しており、鋳造、鍛造等によって作成されたシリン
ダ本体1の基材面2には、Ni 基、Co 基等の耐食、耐
摩耗性のライニング層3がHIP処理によって拡散結合
されて複合シリンダ4とされている。なお、この複合シ
リンダ4のHIPによる作成は、前述した従来技術と同
じ又は通常公知のHIP技術に従うことができる。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a manufacturing process of a composite cylinder with holes according to the present invention. A base surface 2 of a cylinder body 1 made by casting, forging, or the like has a corrosion resistance and abrasion resistance such as Ni-based and Co-based. The lining layer 3 is diffusion-bonded by HIP processing to form a composite cylinder 4. The composite cylinder 4 can be manufactured by HIP according to the same or generally known HIP technology as the above-described conventional technology.

【0010】この複合シリンダ4には、そのシリンダ本
体1にエンドミル加工するとともに放電加工によって仕
上げられた材料供給孔5およびベント孔6が形成され
る。ここで、該孔5,6の形状は単なる円形は勿論、当
該孔機能を奏する複雑形状なものであっても容易かつ正
確に機械加工できる。次いで、孔5,6を除く全面にマ
スキングを施した複合シリンダ4をTi 、Zr 等の活性
金属の電極7を設けたイオンプレーテング蒸着槽8に収
容し、10-3〜10-4に真空脱気後シリンダ4をプラス
極、蒸着槽8をマイナス極として例えば、10ボルト、
200〜500アンペアの条件で約2時間メッキ処理す
ることで孔5,6の孔壁面に5〜10μmmの活性金属に
よって下地表面処理を行なう。
The composite cylinder 4 has a material supply hole 5 and a vent hole 6 which are formed by subjecting the cylinder body 1 to end milling and electrical discharge machining. Here, the holes 5 and 6 can be easily and accurately machined not only in a simple circle but also in a complicated shape having the hole function. Next, the composite cylinder 4 whose entire surface except for the holes 5 and 6 is masked is housed in an ion plating vapor deposition tank 8 provided with an electrode 7 of an active metal such as Ti or Zr, and the vacuum is reduced to 10 -3 to 10 -4 . After degassing, for example, 10 volts, with the cylinder 4 as a positive electrode and the evaporation tank 8 as a negative electrode
By plating at 200 to 500 amperes for about 2 hours, the underlayer surface treatment is performed on the hole wall surfaces of the holes 5 and 6 with an active metal of 5 to 10 μm.

【0011】ここで、下地表面は5μmm以下であると蒸
着膜が不完全であり、10μmm以上であるとはがれるか
らであり、また、該下地処理は、孔5,6の孔壁面だけ
でなくライニング層3にも施こすことができる。次い
で、下地表面処理された複合シリンダ4は十分に洗浄し
てから、Si O2、Al2 3 等の高硬度で耐食性を有
するセラミックスを25〜45重量%で懸濁した溶液9
を収容した無電解槽10に浸漬し、約2〜12時間無電
解処理することで5〜100μmmのセラミックスメッキ
層11を形成し、この処理後、所定の仕上げ工程に移行
して孔付複合シリンダを得ることができた。
The reason for this is that if the base surface is less than 5 μm, the deposited film is incomplete, and if it is more than 10 μm, it is peeled off. Layer 3 can also be applied. Next, the composite cylinder 4 having the base surface treatment is sufficiently washed, and then a solution 9 in which a ceramic having high hardness and corrosion resistance such as SiO 2 and Al 2 O 3 is suspended at 25 to 45% by weight.
Is immersed in an electroless tank 10 containing the aluminum alloy and subjected to an electroless treatment for about 2 to 12 hours to form a ceramic plating layer 11 having a thickness of 5 to 100 μm. Could be obtained.

【0012】図2から図7を参照すると、供給孔5およ
びベント孔6の各種形状が異なるものが例示されてお
り、供給孔5についてはスクリュが矢印方向に回転する
とき、材料すなわち樹脂の喰込み性を図3、図5、図7
のいずれにおいても極めて高い形状に形成したもので、
このため、該孔5の孔壁面には、前述したセラミックス
メッキ層11を形成して耐摩耗性を向上させている。
Referring to FIGS. 2 to 7, there are illustrated various shapes of the supply hole 5 and the vent hole 6 which are different from each other. 3, 5, and 7
It is formed in an extremely high shape in any of the
For this reason, the above-mentioned ceramic plating layer 11 is formed on the hole wall surface of the hole 5 to improve wear resistance.

【0013】また、ベント孔6についてはスクリュが矢
印方向に回転するとき、その回転方向に狭くてかつ軸方
向に長く形成することにより樹脂の吹き出しが少なく多
量にガスの吸収が可能としたものであって、このため、
耐食性が要求されることから、当該ベント孔6の孔壁面
に前述したセラミックスメッキ層11を形成して耐食性
を向上している。
When the screw rotates in the direction of the arrow, the vent hole 6 is formed so as to be narrow in the rotation direction and long in the axial direction, so that the resin blowout is small and a large amount of gas can be absorbed. So, for this,
Since corrosion resistance is required, the above-described ceramic plating layer 11 is formed on the hole wall surface of the vent hole 6 to improve the corrosion resistance.

【0014】更に、図8はチャンバが眼鏡形とされた2
軸式の複合シリンダ4が例示され、ライニング層3を施
したチャンバに連通する供給孔5にはセラミックスメッ
キ層11が形成されている。 実施例 内径36cm、外径110cmで長さ900cmのSUS製シ
リンダについて具体的実施例を説明する。
Further, FIG. 8 shows a case where the chamber is shaped like glasses.
A shaft-type composite cylinder 4 is exemplified, and a ceramic plating layer 11 is formed in a supply hole 5 communicating with a chamber provided with the lining layer 3. EXAMPLE A specific example will be described for a SUS cylinder having an inner diameter of 36 cm, an outer diameter of 110 cm and a length of 900 cm.

【0015】前記シリンダ本体の基材面に、Ni 基、C
o 基をHIP処理によって拡散結合してライニング層を
形成した。この複合シリンダに供給孔およびベント孔を
機械加工で形成するとともに放電加工により仕上げて図
1、図2、図3の形状とした。ベント孔および供給孔を
除く全面にマスキング処理を施しTi 電極によるイオン
プレーテング蒸着槽に収容し、シリンダ本体をプラス
極、Ti 電極をマイナス極として10ボルト、200〜
500アンペアにて約2時間蒸着処理することで7μmm
のTi 下地膜厚層を得た。
[0015] A Ni-based, C-based
o Groups were diffusion bonded by HIP to form a lining layer. Supply holes and vent holes were formed in this composite cylinder by machining and finished by electric discharge machining to obtain the shapes shown in FIGS. 1, 2 and 3. The entire surface except for the vent hole and the supply hole is subjected to a masking process and housed in an ion plating deposition tank using a Ti electrode.
7μmm by vapor deposition at 500 amps for about 2 hours
Was obtained.

【0016】その後、十分洗浄してSi O2 が25〜4
5重量%懸濁されている溶液に浸漬し、無電解メッキ処
理を約7時間処理したところ厚さ60μmmのSi O2
ッキ層を得た。この複合シリンダを用いて、腐食性ガス
発生が強くかつガラスファイバが45重量%入りのPP
S樹脂の射出成形を約6ケ月フィールド試験した結果、
供給孔の耐摩耗性とベント孔の耐食性において何ら損傷
を生ぜず非常に有効であることが確認された。
After that, the substrate is thoroughly washed and SiO 2 is 25 to 4%.
It was immersed in a 5% by weight suspended solution and subjected to electroless plating for about 7 hours to obtain a SiO 2 plating layer having a thickness of 60 μm. Using this composite cylinder, PP containing strong corrosive gas and containing 45% by weight of glass fiber is used.
As a result of field test of injection molding of S resin for about 6 months,
It was confirmed that the abrasion resistance of the supply hole and the corrosion resistance of the vent hole were very effective without causing any damage.

【0017】[0017]

【発明の効果】本発明は以上の通りであり、供給孔、ベ
ント孔等の孔壁面にはHIP処理によるライニング層で
なくセラミックスメッキ層を施こすものであるから、H
IP処理による不等変形は生じることなく、孔の機能性
を充分に発揮できる孔付複合シリンダを得ることができ
る。
As described above, the present invention is not limited to the lining layer formed by the HIP process but to the ceramic plating layer on the wall surfaces of the supply holes and vent holes.
It is possible to obtain a composite cylinder with holes, which can sufficiently exhibit the functionality of the holes without causing unequal deformation due to the IP processing.

【0018】また、セラミックスメッキ層はライニング
層と比べて優れた耐食、耐摩耗性を確認でき、これによ
り、孔の機械加工形状の自由度が大きく耐食、耐摩耗性
に優れた孔付複合シリンダを得ることができる。
In addition, the ceramic plating layer can be confirmed to have excellent corrosion resistance and wear resistance as compared with the lining layer, and as a result, there is a large degree of freedom in the machined shape of the hole, so that the composite cylinder with holes is excellent in corrosion resistance and wear resistance. Can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】孔付複合シリンダの製造工程を示す説明図であ
る。
FIG. 1 is an explanatory view showing a manufacturing process of a composite cylinder with holes.

【図2】ベント孔の部分を示す断面図である。FIG. 2 is a sectional view showing a portion of a vent hole.

【図3】供給孔の部分を示す断面図である。FIG. 3 is a sectional view showing a part of a supply hole.

【図4】形状が異なるベント孔の部分を示す断面図であ
る。
FIG. 4 is a cross-sectional view showing a portion of a vent hole having a different shape.

【図5】形状が異なる供給孔の部分を示す断面図であ
る。
FIG. 5 is a cross-sectional view showing a portion of a supply hole having a different shape.

【図6】形状が異なるベント孔の部分を示す断面図であ
る。
FIG. 6 is a sectional view showing a portion of a vent hole having a different shape.

【図7】形状が異なる供給孔の部分を示す断面図であ
る。
FIG. 7 is a cross-sectional view showing a portion of a supply hole having a different shape.

【図8】2軸形の複合シリンダの供給孔を示す断面図で
ある。
FIG. 8 is a cross-sectional view showing supply holes of a biaxial composite cylinder.

【図9】射出成形機の一部を示す従来例の断面図であ
る。
FIG. 9 is a sectional view of a conventional example showing a part of an injection molding machine.

【符号の説明】[Explanation of symbols]

1 シリンダ本体 2 基材面 3 ライニング層 4 複合シリンダ 5 供給孔 6 ベント孔 11 セラミックスメッキ層 DESCRIPTION OF SYMBOLS 1 Cylinder main body 2 Base material surface 3 Lining layer 4 Composite cylinder 5 Supply hole 6 Vent hole 11 Ceramic plating layer

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C23C 28/00 B22F 3/14 R F27B 17/00 301 5/00 B ──────────────────────────────────────────────────続 き Continuation of the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical display location C23C 28/00 B22F 3/14 R F27B 17/00 301 5/00 B

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 シリンダ基材面にHIP処理による耐
食、耐摩性のライニング層を有するとともに径方向の孔
を有する複合シリンダであって、前記孔の壁面に活性金
属の下地表面処理層を有するとともにこの処理層上に無
電解セラミックス処理層を有することを特徴とする孔付
複合シリンダ。
1. A composite cylinder having a corrosion-resistant and abrasion-resistant lining layer by HIP treatment on a cylinder substrate surface and having a hole in a radial direction, wherein a wall surface of the hole has an active metal base surface treatment layer. A holed composite cylinder having an electroless ceramics treatment layer on the treatment layer.
【請求項2】 シリンダ基材面に耐食、耐摩性のライニ
ング層をHIP処理で形成した複合シリンダとし、該複
合シリンダに孔を形成し、該孔の孔壁面に活性金属を下
地表面処理した後に、無電解セラミックスメッキ処理を
施すことを特徴とする孔付複合シリンダの製造方法。
2. A composite cylinder in which a corrosion-resistant and abrasion-resistant lining layer is formed on a cylinder substrate surface by HIP processing, a hole is formed in the composite cylinder, and an active metal is treated on the wall surface of the hole with a base metal surface. And a method of manufacturing a composite cylinder with holes, characterized by performing electroless ceramic plating.
JP3111905A 1991-05-16 1991-05-16 Composite cylinder with hole and method of manufacturing the same Expired - Fee Related JP2696002B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3111905A JP2696002B2 (en) 1991-05-16 1991-05-16 Composite cylinder with hole and method of manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3111905A JP2696002B2 (en) 1991-05-16 1991-05-16 Composite cylinder with hole and method of manufacturing the same

Publications (2)

Publication Number Publication Date
JPH04339630A JPH04339630A (en) 1992-11-26
JP2696002B2 true JP2696002B2 (en) 1998-01-14

Family

ID=14573066

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3111905A Expired - Fee Related JP2696002B2 (en) 1991-05-16 1991-05-16 Composite cylinder with hole and method of manufacturing the same

Country Status (1)

Country Link
JP (1) JP2696002B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06246803A (en) * 1993-02-24 1994-09-06 Japan Steel Works Ltd:The Transparent optical resin molded piece and injection device for molding same
KR20000024989A (en) * 1998-10-07 2000-05-06 토니헬샴 Composite cylinder and method for manufacturing thereof

Also Published As

Publication number Publication date
JPH04339630A (en) 1992-11-26

Similar Documents

Publication Publication Date Title
JP2843725B2 (en) Mold having coating and method of manufacturing the same
WO2007020769A1 (en) Metal mold for optical device forming and process for producing the same
JP2696002B2 (en) Composite cylinder with hole and method of manufacturing the same
JPH09109126A (en) Recycling method for honeycomb molding mouth piece
US1027782A (en) Metal-plated article.
AU2005200519A1 (en) Method and manufacture of corrosion resistant and decorative coatings and laminated systems for metal substrates
EP1590496A1 (en) Method of manufacturing zinc-coated electrode wire for electric discharge processors using hot dip galvanizing process
JPH05237656A (en) Method for repairing aluminum metallic mold
US5021101A (en) Method of manufacture of a copper watch case
JP5001672B2 (en) Fastener and manufacturing method thereof
GB2049737A (en) Sputtering Device Target
JP4620191B2 (en) Al alloy pulley with excellent fatigue life and wear resistance, and method for plating an aluminum alloy pulley
JPS62205275A (en) Abrasion resistant article having tungsten carbide layer and its production
EP0520022A1 (en) Screen roller with a pattern layer in an electroplated top layer, and roller body for such a roller.
JP2819183B2 (en) Solder chip and manufacturing method thereof
JPS5950177A (en) Surface treatment of metal giving superior adhesive property
JPH0160541B2 (en)
JPH02256919A (en) Manufacturing method for wear-resistant hydrodynamic bearings
JPH0810704A (en) Surface coated metallic pipe and its production
JP6813900B2 (en) Manufacturing method of fluid transfer member
JPH08187555A (en) Mold for continuous casting
JP2001038791A (en) Production of hollow member having corrosion resistance and abrasion resistance
JPS56111560A (en) Die parts for die cast molding
JPH09248669A (en) Soldering tip and its manufacture
JP3650795B2 (en) Gate bush manufacturing method by electroforming

Legal Events

Date Code Title Description
FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20070912

Year of fee payment: 10

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080912

Year of fee payment: 11

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080912

Year of fee payment: 11

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090912

Year of fee payment: 12

LAPS Cancellation because of no payment of annual fees